smartmig - produktinfo.conrad.com
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1. Saint Berthevin France 36 SMARTMIG CONDITIONS DE GARANTIE FRANCE La garantie n est valable que si le bon a t correctement rempli par le vendeur La garantie couvre tout d faut ou vice de fabrication pendant 1 an compter de la date d achat pieces et main d ceuvre La garantie ne couvre pas les erreurs de tension incidents dus un mauvais usage chute d montage ou toute autre avarie due au transport La garantie ne couvre pas l usure normale des pi ces Ex cables pinces etc En cas de panne retournez l appa reil a la soci t GYS port du refuse en joignant Le present certificat de garantie valide par le vendeur Une note explicative de la panne Apres la garantie notre SAV assure les r parations apr s acceptation d un devis HERSTELLERGARANTIE Die Garantieleistung des Herstellers erfolgt ausschlie lich bei Fabrikations oder Materialfehlern die binnen 12 Monate nach Kauf angezeigt werden Nachweis Kaufbeleg Nach Anerkenntnis des Garantieanspruchs durch den Hersteller bzw seines Beauftragten erfolgen eine f r den K ufer kostenlose Reparatur und ein kostenloser Ersatz von Ersatztei len Der Garantiezeitraum bleibt aufgrund erfolgter Garantieleistungen unver ndert Ausschluss Die Garantieleistung erfolgt nicht bei Defekten die durch unsachgem en Gebrauch Sturz oder harte St e sowie durch nicht autorisierte Reparaturen oder durch Transportsch den die infolge des Einsendens zur Repar2. 0 20 MILJ Clean the working metal Gas bottle empty Replace it Gas quality unsatisfactory Replace it Air flow or wind influence Prevent drafts protect welding area Gas nozzle dirty Clean or replace the gas nozzle Use suitable WIRE for MIG MAG wel Poor quality wire di ing Surface to weld m condition rust Clean the metal before welding Arc voltage too low or too high See welding settings Adjust the earth cable for a better Bad earth connection connection Insufficient gas flow Adjust the gas flow Check the gas connection at the Bad gas connection welding machine Check the flowmeter and the solenoid valves The wire skids in the rollers 15 SMARTMIG PIECES DETACHEES SPARE PARTS ERSATZTEILE PIEZAS DE RECAMBIO 3ANYHACTN SMARTMIG 142 162 D signation 142 N 162 Support bobine Reel stand Rollenhalter_ Soporte de bobina NogctaBka ana KaTYLUKM 71601 Electrovanne_ Solenoid valve Elektroventil_ Electro valvula_ 3nekTpoknanaH C51461 71540 Roue arriere Wheels Durchmesser Rad Rueda_ Koneco 71370 Moto devidoir Wire feeder _ Drahtvorschub _ Devanadera l lonaroujee yCTPOUCTBO 51026 51041 5 Boitier gaz no gaz _ Gas No gas change box _ Deckelklappe f r Polarit tsumkehrung _ 51384 Caja de inversi n de polaridad Kopo6ka MHBepcun NONAPHOCTH 6 Roue avant Front wheels Vorderrad Rueda de atr s MepegHee Koneco EN 71181 7 Voyant thermique _ Thermal light _ W rmesch
3. CONTROL PANEL FIG VI Smartmig 142 162 182 183 Smartmig 3P 1 Voltage selection button A B 1 Mode select button MIG MMA 2 Voltage selection button min max 2 Power adjustment knob MMA or MIG 3 Wire speed regulator 3 Wire speed regulator 4 SMART settings table MIG MAG 4 Voltage selection button A B 5 Thermal Protection light 5 SMART settings table MIG MAG amp MMA 6 positions switch 6 Thermal Protection light 12 SMARTMIG DIRECTIONS OF USE FIG VI MIG MAG MODE SMARTMIG feature allows you to adjust the voltage and the wire speed Use the SMART table to find the correct settings based on the type of wire and the thickness of the metal workpiece Then based on the recommendation indicated simply select e The voltage buttons A B amp min max for SMARTMIG 142 amp 162 button A B for SMARTMIG 3P e Wire speed adjust the regulator 3 to the colour zone indicated Examples To weld 0 8mm thick steel use 0 6 mm diameter steel wire SMARTMIG 142 amp 162 e Move button 1 to the A position e Move button 2 to the min position e Move the regulator 3 to the zone of lightest colour and adjust by sound if required To perform the same operation with SMARTMIG 3P e Move button 4 to the A position e Move the regulator 2 to min or max e Move the regulator 3 to the zone of lightest colour and adjust by sound if required MMA MODE
4. MEE Contacteur switch Schalter Bot n nepekntoyaTenb EI 51113 52466 73009 71910 N d 33 SMARTMIG SCHEMA LECTRIQUE CIRCUIT DIAGRAM SCHALTPLAN DIAGRAMA ELECTRICO INEKTPMHECKAA CXEMA SMARTMIG 142 C51110 71394 ge SMARTMIG 162 E 71394 Ti 52460 51023 51357 9 63098 71540 SMARTMIG 3P 22460 C51111 DES be om H 34 SMARTMIG SMARTMIG 182 ACE F i Y YYYY self 7 6055 52466 2 AC 52155 Smartmig 182 SMARTMIG 183 faisceau SmartMig em SR 51001 Transfo Moteur PS S 71394 51384 ibus 35 SMARTMIG DECLARATION DE CONFORMITE Gys atteste que les postes de soudure Smartmig 142 162 3P 182 183 sont fabriqu s conformement aux exigences des directives Basse tension 2006 95 CE du 12 12 2006 et aux directives CEM 2004 108 CE du 15 12 2004 Cette conformit est etablie par le respect des normes harmonis es EN60974 1 de 2005 EN 50445 de 2008 EN 60974 10 de 2007 Le marquage CE a ete appose en 2011 DECLARATION OF CONFORMITY The eguipment described on this manual is conform to the instructions of low voltage 2006 95 CE of 12 12 2006 and the instructions of CEM 2004 108 CE of the 15 12 2004 This conformity respects the standards EN60974 1 of 2005 EN 50445 de 2008 EN60974 10 of 2007 CE marking was added in 2011 DE KONFORMIT TSERKL RUNH GYS
5. SMARTMIG 3P ONLY Connect the electrode holder and earth clamp to the machine respecting the polarity indicated on the electrode pac kaging Then adjust the position Example For welding metal 4mm thick e Move button 1 to the MMA position e Adjust the regulator 2 to the zone corresponding with electrode diameter 2 5mm ADVICE AND THERMAL PROTECTION e Respect the normal rules of welding e Leave the machine plugged in after welding to allow it to cool e Thermal Protection The LED will illuminate Cooling will take between 10 and 15 minutes depending on the ambient temperature DUTY CYCLE amp WELDING ENVIRONMENT IN USE e The welding unit describes an output characteristic of constant current type The duty cycles following the stan dard EN60974 1 at 40 C on a 10mn cycle are indicated in the table here below x 60974 40 C T 142 162 182 183 cycle 10min MIG MAG MMA 20 90A 20 115A 25 110A 15 115A 15 140A 15 140A Note the running hot tests have been carried out at atmosphere temperature and duty cycle has been deter mined at 409C by simulation These are A class devices They are designed to be used in an industrial or professional environment In a different environment it can be difficult to ensure electromagnetic compatibility due to conducted disturbances as well as radiation From 1st December 2010 the new standard EN 60974 10 will be applicable Warning these materials do
6. in environment with increased risks of electrical shock However the welding source must not be placed in such places Geeignet f r SchweiBarbeiten im Bereich mit erh hten elektrischen Risiken Trotzdem sollte die SchweiBquelle nicht unbedingt in solchen Bereichen betrieben werden Adap tado a la soldadura en un entorno que comprende riesgos de choque el ctrico La fuente de cor riente ella misma no debe estar situada dentro de tal locales AnantupoBaH ana CBapku B cpene c MOBBILLIEHHBIM PUCKOM 3N1EKTPOLLIOKA OAHAKO CaM MCTOYHUK 1070 He 70 6bITb paCMOJIO KEH B TaKMX MECTAX Appareil conforme aux directives europ ennes The device complies with European Directive Ger t entspricht europ ischen Richtlinien El aparato est conforme a las normas europeas YCTPOUCTBO COOTBETCTBYET EBPONEACKUM HODMaM Conforme aux normes GOST Russie Conform to standards GOST PCT Russia in Ube reinstimmung mit der Norm GOST PCT Conforme a la normas GOST PCT Rusia TIpoayKT COOTBETCTBYET CTaHAapTy Poccun PCT L arc lectrique produit des rayons dangereux pour les yeux et la peau prot gez vous The elec tric arc produces dangerous rays for eyes and skin protect yourself Der elektrische Lichtbogen verursacht Strahlungen auf Augen und Haut Sch tzen Sie sich El arco produce rayos peligrosos para los ojos y la piel i Prot jase DnekTpuueckaa Ayra MPOM3BOGMT onacHble MYUM ANA 183 M KOXKM 3aLIU
7. tz Kontrollicht _ Indicador t rmico 51019 UHANKaTOp TemrepaTyYpHOW 3aLLUTEI 8 Inverseur x2 _ Switch x2 _ Schalter x2 _ Bot n x2 _ Nepeknioyatenb x2 52464 Bouton potentiometre_ Potentiometer knob _ Potentiometer _ Potenciometro boton_ 73009 IOTEHLIHOMETP 10 Raccord europ en Euro connector _Conector Euro Pa3bem ana ropenku eBponeuckoro CTaHAapTa 51025 11 Grille de ventilateur Fan grid _ Ventilatorgrill _ Rejilla de ventilador _ Pewietka 51010 BEHTUJIATOPA 12 Pince de masse Earth clamp _ Massekabel_ Cable de masa_ Kafen MaCCbi 71118 EES Pieds d angles gauche Left Angle feet Winkel Fusse links _ Pie izquierdo _ Hoxku 56021 cneBa x1 Pieds d angles droite Right Angle feet _ Winkel F sse rechts Pie derecho _ 1000 cnpaBa 71392 Circuit Board Karte _ Carta _ nata 53183 Self de sortie Choke _ Drossel Self lpoccenb 53179 Transformateur _ Transformer _ Tranformator _ Transformador TpaHdopMarop 53176 Poign e arriere _ Rear handle _ Hinterer Griff _ Puno _ Pykostka Interrupteur I O I O switch Ein Aus Schalter _ Conmutador I O Interrupteur I O _ BbIKnHOUaTenb I O Cordon secteur Main cable _ Netzstromkabel _ Cable de alimentaci n Tlvraouuuu Kabenb 31 SMARTMIG SMARTMIG 3P UJ TU D signation Support bobine _ Reel stand _ Rollenhalter_ Soporte de bobina lloncraBka ans KaTYLUKM Electrovanne Solenoid valve Elektroventil_ Electro valvula_ SnekTpoknanaH 71540 Roue arriere Rear wh
8. _ W rmesch tz Kontrollicht_ Indicador termico _ 51019 UHANKaTOP TEeMNEpaTypHON 3aLLMTbl 10 Raccord europ en _ Euro connector _Conector Euro Pa3bem gna ropenku 51025 eBpone cKoro CTaHAapTa Connecteur texas _ Dinze plug _ Texasbuchse _ Conectador _ KOHHeKTOp 51477 12 Grille support de ventilateur Fan grid X Ventilatorgrill _ Rejilla de ventilador _ Pewetka 51010 BeHTWJlaropa 13 Pieds d angles x4 _ Angle feet x4 _ F sse x4 _ Pies x4 _ Hoxxku x4 51385 14 Roue avant Front wheels _ Vorderrad _ Rueda de atr s _ MepegHee koneco 71181 Poign e avant _ Front handle _ Vorderer Griff Puno_ Pyuka 72072 Circuit potentiom tres _ Potentiometer board _ Potentiometer Karte _ Carta de potenci 53189 metros _ IlnaTa NOTeHLMOMeTpa 17 Ventilateur Fan _ Ventilator _ Ventilador BeHTmMnaTop 51023 8 Circuit contr le moteur Motor control board Motorkontrolle Karte _ Carta de control del 53184 motor _TinaTa ynpaBneHus ABUraTeng 9 Pont de diodes _ Rectifier Gleichrichter Puente de LED MOCT 52179 UJ SMARTMIG SMARTMIG 182 183 D signation 182 No 183 1 Support bobine Reel stand Rollenhalter_ Soporte de bobina TlloncraBka 71603 ANA KaTYLUKM Electrovanne_ Solenoid valve_ Elektroventil_ Electro valvula_ 71540 JnekTpok lanaH Roue arri re Wheels Durchmesser Rad Rueda Koneco 71370 Moto d vidoir Wire feeder _ Drahtvorschub Devanadera _ Tlogam uee YCTPOUCTBO Boitier gaz no gaz _ Gas No gas change
9. box Deckelklappe f r Polari t tsumkehrung _ Caja de inversi n de polaridad Kopo6ka mHBepcnw MOJIADHOCTM Roue avant Front wheels Vorderrad Rueda de atr s koneco 71181 Voyant thermique _ Thermal light _ W rmesch tz Kontrollicht _ Indicador 51019 52004 51108 51384 termico_ MHAUKaTOp TEMNEPaTYPHOM 3aLHTbi Inverseur x2 Switch x2 _ Schalter x2 _ Bot n x2 _ Mlepeks ouaTenb X2 Bouton potentiom tre_ Potentiometer knob _ Potentiometer _ Potenciometro bot n FIOTEHLINOMETP Pince de masse _ Earth clamp _ Massekabel_ Cable de masa_ Ka6enb MaCCbl Poign e avant _ Front handle Vorderer Griff Pu o delantero Pykoarka 56047 Circuit Board _ Karte Carta _ lnata 7186C 97199C Ventilateur Fan Ventilator Ventilador BeHTmnaTop 1023 51001 1 Pont de diodes Rectifier Gleichrichter Puente de LED 10000 MOCT 52188 52187 15 Self de sortie Choke Drossel Self Apoccenb 96055 96074 16 Transformateur _ Transformer Tranformator _ Transformador _ 96054 96073 TpaHdopMarop 17 Interrupteur I O I O switch Ein Aus Schalter Conmutador I O Inter 52460 52461 rupteur I O _ Bbikntouatenb I O 18 Cordon secteur Main cable _ Netzstromkabel Cable de alimentacion _ 21491 21475 07600100 Kabenb Commutateur 4 positions 4 positions switch 4 Positionen 19 Betriebsartenschalter Conmutador 4 posiciones 4 x MO3MUMOHHBIM 51228 nepeknioYaTerb x Torche Torch Brenner Antorcha_ I 00703 71485
10. capable of Gasless wire welding cored wire provided that the polarity is reversed To do this turn the machine off open up the machine 14 and make the electrical connections described in Figure C of the page below The Machines are originally configured for Gas welding 11 SMARTMIG PROCESS OF REELS AND TORCHES ASSEMBLY FIG V Remove the Nozzle fig V E from the torch by turning clockwise and then remove the contact tip leaving the support and the spring on the torch fig V D e Open the door of the machine FIG V A Position the reel on to the support e In case of 100mm 3 142 162 wire reel use do not install the adapter 1 e Adjust the reel break 2 to avoid reel movement tangling the wire when welding stops Be careful not to tighten too much the reel must rotate without straining the motor e Tighten the plastic screw 3 FIG V B Installing the drive roller e Choose the correct diameter reel for the type of wire The visible diameter indicated on the roller when fitted in place is the diameter currently in use ie 0 8mm is visible for use with 0 8mm wire FIG V C To select the adjustment of the drive rollers proceed as follows e Loosen the drive roller knob as far as possible e Insert the wire until it exits the other side by about 2cm tighten the knob again slightly e Start the motor by pressing the trigger of the torch e Tighten the knob fig V C whilst pressing the trigger until the wir
11. or its valve are damaged 14 SMARTMIG ANOMALIES CAUSES REM DES symptoms The welding wire speed is not constant The wire feeder motor doesn t ope rate Bad wire feeding No welding current The wire jams after the rollers The welding bead is porous Very important flashing particules No gas flow at the end of the torch possible causes remedies Clean out the contact batch or change Debris is blocking up the opening fit and replace the anti adherence pro duct Ref 041806 Control the roller pressure or replace it Wire diameter non compatible with roller Covering wire guide in the torch non compatible Reel or roller brake too tight Release the brake and rollers Electrical supply problem Check that the power switch is in the kii On position Covering wire guide dirty or damaged Clean or replace Reel brake too tight Release the brake Check the mains connection and Bad connection to the main supply look if the plug is fed by 400 V 3PH power socket Check the earth cable connection and Bad earth connection N clamp condition Torch trigger inoperative Check the torch trigger replace torch Guide wire sheath crushed Check the sheath and torch body Wire jammed in the torch Clean or replace No capillary tube Check the presence of capillary tube Wire speed too fast Reduce the wire speed The gas flow rate is not sufficient Agjust HOW range gt
12. used with an earthed power supply Do not touch the parts under high voltage Check that the power supply is suitable for this unit Falls Do not place carry the unit over people or objects Burns Wear protective fire proof clothing cotton overalls or jeans Wear protective gloves and a fire proof apron Ensure other people keep a safe distance from the work area and do not look directly at the welding arc Protect others by installing fire proof protection walls Fire risks Remove all flammable products from the work area Do not work in presence of flammable gases Fumes Do not inhale welding gases and fumes Use the device in a well ventilated environment with artificial extrac tion if welding indoors Additional Precautions Any welding operation undertaken in rooms where there is an increased risk of electric shocks Poorly ventilated rooms In the presence of flammable or explosive material Use should always be approved by a responsible expert and made in presence of people trained to intervene in case of emergency Technical protection as described in the Technical Specification CEI IEC 62081 must be implemented Welding in raised positions should not be undertaken except in case of safety platforms use People wearing Pacemakers are advised to see their doctor before using this device Do not use the welding unit to unfreeze pipes Handle gas bottles with care there is increased danger if the bottle
13. 121608 041998 086616 008 0963261004 041608 1 01 2 3m O41424 150A 3m 041929 910 041974 0 1 2 30l min 086623 00 9 041622 FRI we 4809 eege 3 041622 UK 041219 DE 086555 504 041578 008 3m 39 ACIER STEELISTAHL sg mens 086593 0 6 086609 604 086111 00 6 086128 00 8 086135 1 0 i 086623 00 9 086555 808 us ACIER STEEL STAHL INOX STAINLESSIEDELSTAKL 086326 00 086111 40 6 086128 0 0 8 086135 0 1 0 086166 0 6 0862271008 0862340 1 0 42339 041189 086555 008 SMARTMIG 041592 0 0 6 0 8 3n 041608 0 1 0 1 2 3m 041424 150A 3m 041578 0 0 8 3m 041585 0 1 0 1 2 3m 041592 a 0 6 0 8 3m 041608 a 1 0 1 2 3m 041424 150A 3m 041578 00 8 Im NEL m 041585 a 1 0 1 2 3m 041462 150A 3m 041059 lo 0 8 041905 806 041912 008 041929 0 1 0 041974 0 1 2 041905 a 0 6 041912 60 8 041929 1 0 041974 g 1 2 20l min 041998 30limin 41622 FR 041622 UK 041219 DE 20000 041998 30l min 041622 FR 041622 UK 041219 DE 40
14. M 3 ekTWHBHbIM CETEBON TOK Transformateur redresseur monophase Single phase converter rectifier Einphasiger Trafo Freguen zumwandler Transformador rectificador monof sico 0ogHOMa3HbIA UHBEPTOP C TpaHcdopmaLen M BBIMPAMJIEHVEM Transformateur redresseur triphase Tri phase converter rectifier Einphasiger Trafo Freguenzu mwandler Transformador rectificador trif sico ogHOGa3HbIA MHBEpTOP TpaHchopmauue n BbINPSAIMJIEHNEM Trasformatore raddrizzatore tri fase Facteur de marche selon la norme EN 60974 1 10 minutes 40 C Duty cycle according to the standar EN 60974 1 10 minutes 40 C Einschaltdauer gem EN 60974 1 10 Minuten 40 C Factor de marcha seg n la norma EN 60974 1 10 minutos 40 C MB no Hopme EN 60974 1 10 MuHyT 40 C 12 courant de soudage conventionnnel correspondant I2 corresponding conventional wel ding current I2 entsprechender Schwei strom I2 Corrientes correspondientes I2 TokM coorBercrByioujde X U2 Tensions conventionnelles en charges correspondantes U2 conventional voltages in corres ponding load U2 entsprechende Arbeitsspannung U2 Tensiones convencionales en carga 02 COOTBETCTBYHOLIME cBapouHble Hanps KeHUA 38 SMARTMIG Convient au soudage dans un environnement avec risgue accru de choc lectrigue La source de courant elle m me ne doit toutefois pas tre plac e dans de tels locaux Adapted for welding
15. Smartmig 142 162 3P 182 183 www gys fr 73502 V7 19 02 2014 SMARTMIG MONTAGE 3P 162 DESCRIPTION A D d 4 H 2 um E 2 lt 6 MONTAGE Z O ki A Fi Q n LU a SMARTMIG II SMARTMIG 162 3P 182 183 Acier Steel Stahl Acero gaine acier Staal Aco Inox Stainless steel III SMARTMIG 142 162 182 183 CONFIGURATION CONFIGURATION GAZ E ss og mm imm 2mm 4 mm 6mm 08mm imm 2mm Amm 6mm TA d ad 1177 N SW i SMARTMIG VI SMARTMIG 142 162 Es SMARTMIG 3 Rcier Stoel 06 68 10 68 10 69 1 2 nw t i A SMARTMIG DESCRIPTION Thank you for choosing this machine To get the best from your machine please read the following carefully The SMARTMIG is a traditional machine for welding semi automatic MIG MAG DC current and MMA SMARTMIG 3P Only These machines can weld all types of wire Steel Stainless Steel Aluminium flux no gas The SMARTMIG 3P is capable of welding electrodes up to 3 2mm Adjustment and Setting of these machines is easy with their SMART feature ELECTRICITY SUPPLY This machine is supplied with a 16A plug type CEE7 7 The absorbed current Ileff is indicated on the device at maximum usage The Smartmig 162 3P 182 must be connected to a 230V 1PH with EARTH protected by a 16A circuit breaker a 13A circuit break
16. TUTE ceba BHumaHne CBapka MOXET Bbl3BaTb MO gt Kap MIN B3PbIB Attention souder peut d clencher un feu ou une explosion Caution welding can produce fire or explosion Achtung Schwei en kann Feuer oder Explosion verursachen Cuidado soldar puede iniciar un fuego o una explosi n BHuMaHne CBapka MOXET Bbl3BaTb MO KAP UNM 3 Attention Lire le manuel d instruction avant utilisation Caution Read the user manual Achtung Lesen Sie die Betriebsanleitung Cuidado leer las instrucciones de utilizaci n BHnmaHve UMTAMTE UHCTPYKLIMIO MO UCNONb30BAHNIO Produit faisant l objet d une collecte s lective Ne pas jeter dans une poubelle domestique Separate collection required Do not throw in a domestic dustbin Fur die Entsorgung Ihres Ger tes gelten besondere Bestimmungen Sonderm ll Es darf nicht mit dem Hausm ll entsorgt werden Este aparato es objeto de una recolecci n selectiva No debe ser tirado en un cubo dom stico TIpoayKT Tpe6yer cnelnanbHoH yTunu3zaunn He Bbl6pacbiBaTb 6BITOBBIMM OTXO IaMM 142 2 100 Zn 086593 00 6 086111 006 ACIER STEEL STAHL 086609 00 8 0861281008 041905 9 0 6 12l min 041912 00 0866161008 086326 OA Bag wie 066 99 63609 042346 orbe mu 0 6100 D 086111 00 6 ACIER ISTEELSTAHL NS 05120000 041905 00 6 i 09908 01 042339 8118 20l min 041592 90 6 0 8 3m 0419
17. atur hervorgerufen worden sind Keine Garantie wird f r Verschlei teile z B Kabel Klemmen Vorsatzscheiben etc sowie bei Gebrauchsspuren ber nommen Das betreffende Ger t bitte immer mit Kaufbeleg und kurzer Fehlerbeschreibung ausschlie lich ber den Fachhandel einschicken Die Reparatur erfolgt erst nach Erhalt einer schriftlichen Akzeptanz Unterschrift des zuvor vorgelegten Kostenvoranschlags durch den Besteller Im Fall einer Garantieleistung tr gt GYS ausschlie lich die Kosten f r den R ckversand an den Fachh ndler 37 SMARTMIG ICONES SYMBOLS ZEICHNENERL RUNG SIMBOLOS GRAFICOS CHMBOJIbL Amp res Amps Ampere Amperios Amnep Volt Volt Volt Voltios BonbT Hertz Hertz Hertz Hertz epu contra el acceso a las partes peligrosas con los dedos y contra las caidas verticales de gotas de agua Annapar 3a n eH OT 8 pyk B OMACHbIE 30Hbl M OT BEPTUKANbHOro NageHNUA Kanenb BOAbl CBapka Ha NOCTOAHHOM TOKE Courant de soudage continu Welding direct current GleichschweiBstrom La corriente de solda dura es continua CBapka Ha MOCTOAHHOM TOKE Tension assignee a vide Rated no load voltage Leerlaufspannung Tension asignada de vacio U1 IP21 Prot g contre l acc s aux parties dangereuses avec un doigt et contre les chutes verticales de gouttes d eau Protected against rain and against fingers access to dangerous parts Gesch tzt gegen Ber hrung mit gef hrlichen Teil
18. e starts to move Nb When welding with Aluminium use the minimum possible pressure to avoid crushing the wire e Pull the wire out of the end of the torch by approximately 5cm then attach the contact tip suitable for the wire used and then the nozzle fig V E The SMARTMIG 142 162 3P machines can accommodate coils of 100 or 200mm diameter The SMARTMIG 182 machines can accommodate coils of 200 or 300mm diameter To place a 200mm wire reel first install the adapter ref 042889 on the support The SMARTMIG 3P can also weld with rutile electrodes of 2 0 2 5 3 2 mm diameter Below are the different combinations Smartmig steel 0 6 0 8 1 0 T stainless CO2 0 8 1 0 Pure Argon 0 9 1 2 71 We recommend a teflon sheath ref 041578 and special Aluminium contact tip O 0 8 ref 041059 1 0 ref 041066 To help you select the diameter of wire suitable for the job you want to perform refer to the table on page 4 FIG IV GAS COUPLING Connect a pressure regulator to the gas bottle Connect the welding machine using the pipes supplied and place the two clamps to avoid leakages Set the gas flow by adjusting the dial located on the pressure regulator NB to help facilitate the adjustment of the gas flow operate the drive rollers by pressing the trigger of the torch ensure that the drive roller is completely loose so the wire is not fed through This procedure does not apply to Gasless welding mode
19. eel _ Durchmesser Rad _ Rueda _ koneco 71370 71601 Circuit CEM _ EMC Board _ Elektromagnetische Vertr glichkeit Karte _ Carta de protecci n 53182 contra campos magn ticos_ llnara anekTpoMarHUTHOU COBMECTUMOCTU Self de sortie Choke _ Drossel Self 53181 Transformateur _ Transformer _ Tranformator _ Transformador TpaHdopmatop 53178 Poign e arri re Rear handle Hinterer Griff Puho_ Pyuka 71515 24 Interrupteur M A Main switch _ Ein Aus Schalter Interruptor On Off BbiknioyaTenb 52460 BKJ1 BBIKJI Cordon secteur Mains cable _ Netzstromkabel_ Cable de alimentaci n 107300000 C51111 Ka6enb Torche amovible _ Removable torch _ Brenner _ Antorcha _ l openka 71394 Pince de masse _ Earth clamp Masseklemme_ Pinza de masa_ Kabenb Maccbl 71116 28 Porte lectrodes _ Electrode holder _ Elektrodenhalter_ Porta electrodos _ 71053 EnkTpogofep KaTenb 32 N NA 3 N N m LA N 7601 71540 71370 Moto d vidoir _ Wire feeder Drahtvorschub Devanadera Mogatoujee 0 0 51041 S lecteur mode Mode switch _ Modus Schalter _ Bot n de modo _ Bbi6op pexuma 52458 Bouton potentiom tre _ Potentiometer knob _ Potentiometer _ Potenciometro boton _ 73099 IIOTEHUUNOMETP 7 Bouton potentiometre_ Potentiometer knob _ Potentiometer _ Potenci metro boton _ 73009 IIOTEHUUNOMETP 8 Inverseur Switch _ Schalter Bot n _ MepekntouaTenb 52464 Voyant thermique _ Thermal light
20. en und gegen senkrechten Wassertropfenfall protegido Har ps keHMe 0000 xoga Tension assign e d alimentation rated supply voltage Netzspannung Tensi n de la red Hanpaxenne 4 I 1max Courant d alimentation assign maximal valeur efficace Rated maximum supply current effective value Maximaler Versorgungsstrom Effektivwert Corriente m xima de alimentacion de la red MakcumanbHbl CETEBON TOK 3 eKTWHBHag MOLIHOCTb Ileff Courant d alimentation effectif maximal Maximum effective supply current Maximaler tats chli cher Versorgungsstrom Corriente de alimentaci n efectiva m xima MakcuManbHbiM 3YPYEKTMBHbIM CETEBON TOK EN60 974 1 Lappareil respecte la norme EN60974 1 The device complies with EN60974 1 standard relative to welding units Das Ger t entspricht der Norm EN60974 1 f r Schwei ger te El aparato est conforme a la norma EN60974 1 referente a los aparatos de soldadura AnnapaT coorBercrByer eBponeuckon Hopme EN60974 1 I 1max Courant d alimentation assign maximal valeur efficace Rated maximum supply current effective value Maximaler Versorgungsstrom Effektivwert Corriente m xima de alimentacion de la red MakcumanbHbl CETEBON TOK 3 eKTWHBHag MOLIHOCTb Ileff Courant d alimentation effectif maximal Maximum effective supply current Maximaler tats chlicher Versorgungsstrom Corriente de alimentaci n efectiva m xima MakcuManbHbI
21. er for the Smartmig 142 The Smartmig 183 must be connected to a 400V 3ph with EARTH protected by a 10A circuit breaker DEVICE PRESENTATION FIG I 1 Power Switch Off On 10 EURO torch connector 162 3P amp 182 only 2 Power Cable 11 200A Rapid Connector 3P only 3 Rear handle 12 Front Wheels 162 3P amp 182 only 4 Wire Reel Support 13 Fixed Power Cable 142 162 amp 182 only 5 Quick Gas Connector 14 Case protected against polarity reversal 142 162 amp 6 Front Handle 182 only 7 Control panel and table for SMART feature 15 Fastening chain for bottles Warning fasten the 8 Drive Reel bottles correctly 9 Rear Wheels 162 3P amp 182 only SEMI AUTOMATIC WELDING FOR STEEL STAINLESS STEEL MAG MODE FIG II These machines can weld Steel and Stainless Steel wires of 0 6 0 8 or 1 0mm except SMARTMIG 142 Fig II A The machine is delivered equipped to function with 0 8mm Steel Stainless steel wire and the contact tip roller throat and the sleeve of the torch supplied are suitable for this application Should you wish to use 0 6mm wire you will need to change the contact tip The wire reel is reversable 0 6 0 8mm and will need to be inserted into the machine so that the figure 0 6 is visible For welding with O 1 0mm wire you will need to use a specific roller and contact tip For welding with Steel or Stainless Steel it is necessary to use For use with Steel Stainless Steel the gas requireme
22. erkl rt dass die synergisch geregelten SchweiBanlagen Smartmig 142 162 3P 182 183 richtlinienkonform mit folgenden europ ischen Bestimmungen hergestellt wurden Niederspannungsrichtlinie 2006 95 CE 12 12 2006 und EMV Richtlinien 2004 108 CE 15 12 2004 elektromagnetische Vertr glichkeit hergestellt wurden Diese Ger te stimmen mit den harmonisierten Normen EN60974 1 von 2005 EN 50445 von 2008 EN60974 10 von 2007 berein CE Kennzeichnung 2011 DECLARACION DE CONFORMIDAD Gys certifica que los aparatos de soldadura SMARTMIG 142 162 3P 182 183 son fabricados en conformidad con las directivas baja tension 2006 95 CE del 12 12 2006 y las directivas compatibilidad electromecanica 2004 108 CE del 15 12 2004 Esta conformidad esta establecida por el respeto a las normas EN60974 1 de 2005 EN 50445 de 2008 EN 60974 10 de 2007 El marcado CE fue fijado en 2011 RU O COOTBETCTBMM Gys 3888 TO cBapouHbie annapaTbI SMARTMIG 142 162 3P 182 n 183 mpom3BegeHbl B C AnpektTuBaMmn EBpocotosa 2006 95 CE o HM3KOM HanpsokeHum or 12 12 2006 a Takske AnpekTuBaMmNn CEM 2004 108 CE or 15 12 2004 HaHHoe COOTBETCTBME YCTAHOBNEHO B COOTBETCTBMH C COrJlaCOBaHHbIMH HopMaMM EN60974 1 2005 r EN 50445 2008 r EN 60974 10 2007 r MapkupoBka EC HaHeceHHa B 2011 r 01 05 2012 Nicolas BOUYGUES Soci t GYS Pr sident Directeur G n ral 134 BD des Loges SA UUS LS
23. not comply with IEC 61000 3 12 If they are to be connected to a low voltage mains supply it is the responsibility of the user to ensure they can be connected If necessary consult the operator of your electrical distribution system MAINTENANCE Maintenance should only be carried out by a qualified person Switch the machine off ensure it is unplugged and that the ventilator inside has stopped before carrying out main tenance work DANGER High Voltage and Currents GYS recommends removing the steel cover 2 or 3 times a year to remove any excess dust Take this opportunity to have the electrical connections checked by a qualified person with an insulated tool Regularly check the condition of the power supply cord If damaged it will need to be replaced by the manufacturer its after sales service or a qualified person Ensure the ventilation holes of the device are not blocked to allow adeguate air circulation 13 SMARTMIG SECURITY Arc welding can be dangerous and can cause serious and even fatal injuries Protect yourself and others Ensure the following safety precautions are taken Arc radiation Protect yourself with a helmet fitted with filters in compliance with EN169 or EN 379 Rain steam damp Use your welding unit in a clean dry environment pollution factor lt 3 on a flat surface and more than one meter from the welding work piece Do not use in rain or snow Choc lectrigue This device must only be
24. nt is Argon CO2 Ar CO2 The proportion of CO2 required will vary depending on the use For specific gas requirements please contact your gas distributor The gas flow in steel is between 12 and 18 Litres minute depending on the environment and experience of the welder SEMI AUTOMATIC WELDING FOR ALUMINIUM MIG MODE FIG II The SMARTMIG 162 3P 182 amp 183 are delivered equipped for welding with Aluminium wire O 0 8 or 1 0mm fig II B The SMARTMIG 142 is delivered equipped for welding Aluminium of 0 8mm Occasional and non intensive In this case the wire used should be stiff to facilitate wire feeding For use with aluminium the gas requirement is pure argon Ar For the specific gas requirements please contact your distributor The gas flow in Aluminium is between 20 and 30 Litres minute depending on the environment and the experience of the welder Below are the differences between welding with Steel and Aluminium Specific rollers are needed for welding with Aluminium Adjust the pressure of the drive rolls to prevent the wire being crushed Only use a capilliary tube for welding with Steel or Stainless Steel Use a special Aluminium Torch with a teflon sheath to reduce friction DO NOT cut the sheath close to the joint it is used to guide the wire from the the rollers Contact Tube Use a special aluminium contact tube specific to the diameter of wire being used GASLESS WIRE WELDING FIG III These machines are
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