ASG Digital Torque Wrench User Manual
Contents
1. ASG A INDUSTRIAL Digital Torque Wrenches TW Model User Manual ASG Division of Jergens Inc 15700 S Waterloo Road Cleveland OH 44110 3898 Phone 888 486 6163 Fax 216 481 4519 Email asginfo asg jergens com Web www asg jergens com INDUSTRIAL Table of Contents Basic Description Recommended Use General Characteristics Care Guidelines Modes of Operation Language Mode Unit Mode Date Mode Track Mode Peak Mode Set Mode Preset Mode Recall Mode Upload Mode Clear Mode COMMS Mode PCFE ASG Software Communication with PCFE PCFE Interface Glossary PCFE Instructions PCFE Language The PC Front End Whole Page The PC Front End Top of Page Set a Preset The PC Front End End of Page Continuous Upload Upload All Clear Wrench Data Clear Results Unit Conversion Connection Status Torque Wrench Calibration Optional Wireless Technology ASG INDUSTRIAL Basic Description The Digital Torque Wrench is a state of the art hand held device suitable for both torque auditing amp also torque application These precision tools have both high torque accuracy amp also high repeatability For product portfolio cohesion this model torque wrench uses the same organic LED display membrane type keypad user interface and also PC based data management software as other standard products within this range of electronic torque tools Training up time is minimal with a key feature being the ease of use Thes2. IMl Next vl Select Step 2 Press WA to enter Language Menu Step 3 Press eS G to scroll to the language required Step 4 Press WA to confirm operation in this language Unit Mode Keypad Function The following units of measurement are available kgf cm kgf m cN m N m ozt in lbf in Ibf ft UNITS Step 1 Press M to scroll to the Units Menu M Next V Select Step 2 Press to enter Units Menu Step 3 Press E E to scroll to the units required Step 4 Press WA to confirm selected units www asg jergens com Phone 888 486 6163 Fax 216 481 4519 5 INDUSTRIAL Modes of Operation T Track Torq Peak Torq Date Keypad Function Step 1 Press M to scroll to the Date Menu Step 2 Press to enter Date Menu Step 3 Press Ae Es to scroll to set the min hour Step 4 Press to confirm To set the day month year repeat step 3 and step 4 Track Mode As torque is applied the driver will actively display the applied torque reading trom 5 up to the max span of the device On removal of the torque load the display will return to zero Step 1 Press M to scroll to Track Mode Step 2 Press to operate in Track Mode Peak Mode In Peak Mode on condition that the torque loaded is above 10 of the tool span then the maximum torque reading will remain displayed when the torque load is removed The user has the option to store the reading in memory If storage of the reading is not required the us
3. Instructions Continued The lower section of the PCFE allows the user to view stored results from the wrench These results can then be saved as an excel file for further analysis and to offer the user complete traceability of their torque measurements __ Continuous Upload Upload All Clear Wrench Date Unite Type Ek Torque Preset Preset Preset me w al Min Nominal Max i i w2 h 10 10 1 hoa _ Nm Preset iwa fi 10 jiji Nm Freset Nm Peak Nm Peak Clear Resuhs Unit Comversion Wrench connected software version 4 03 Idle T ih p Shows that Current Software Indication Bar the Wrench Version is Connected Each row will display the following time and date of torque operation torque value and units If it s a preset result then the minimum and maximum tolerances are displayed along with the nominal setting The Mode column will display the function that was used for the torque operation In the example you can see peak and preset Continuous Upload When the wrench is connected to the PCFE and this is selected then the user can take reading s and by pressing confirm on the wrench the result will be automatically updated to the PCFE Upload All Once the tool is connected to the PCFE selecting this option will upload all the wrench stored measurements to the PCFE Clear Wrench Data Selecting this option will clear the stored results trom the tool memory Clear Results Sel
4. when the process is complete www asg jergens com Phone 888 486 6163 Fax 216 481 4519 11 ASG S INDUSTRIAL PCFE ASG Software Select Port PC FRONT END Presets Nominal Min Max Units Ooo T ee No 2 3 There will be two options e Com Port 1 this will allow you to connect the older type tools using the RS232 cable e The serial number s of the wrench connected el PC FRONT END Select Port Language Change password Help Select COM Port OO X ha J CLOE p a yA E orqueVevice AU 19 4 Note After you configure or view data on the tool and disconnect from PCFE select Com Port 1 afterwards to close the virtual port INDUSTRIAL PCFE ASG Software PCFE Interface Glossary Select Port Select communication port you wish to use to communicate with the wrench Current Mode Select mode you wish the tool display on start up Selection will take effect after data is stored using store to wrench button Current Units Select the torque units you wish the tool to operate with Selection will take effect after data is stored using store to wrench button Current Language Select the language you wish the tool to operate in Selection will take effect after data is stored using store to wrench button Tool Span For these torque tools the quoted accuracy is 1 of actual reading from 10 to 100 of the actual reading Tool Span wil
5. Torq max nom min T PoS Preset Mode This mode allows the user to operate using target minimum and maximum parameters prepared in Set Mode Depending on the max torque loaded there are relevant warning signals activated e Passing Min Value the green LED on keypad will flash and the buzzer will sound intermittently The OLED display will change to orange e Passing Nom Value the green LED on keypad will switch on and the buzzer will sound continuously The OLED display will be green e Passing Max Value The red LED will flash continuously and the buzzer will sound continuously and the OLED will change to Red Step 1 Press M to scroll to Preset Mode Step 2 Press to enter Preset Mode Step 3 Press t Ey to select your preferred preset number 1 to 99 Step 4 Press to operate within this preset parameter Step 5 Press to store the applied torque torque and angle if required Recall Mode This mode allows the user to view the stored torque and angle data Only locations containing data will be displayed Note that as data is stored the locations are populated sequentially from 01 to 2094 Step 1 Press M to scroll to Recall Mode Step 2 Press to enter and view memory locations results and functions Step 3 Press t E 0 scroll through locations that contain data INDUSTRIAL Modes of Operation Upload Mode This mode allows the user to upload stored torque data In Upload Mode the driver must be conne
6. applied Do not operate tool unless it has been powered on and the display screen can be read clearly Do not drop or subject to impact blows Provide adequate storage to protect from damage Adhere to safety instructions As torque is length dependent therefore torque should be applied to the center of the torque wrench handle Changing the Battery Step 1 Unscrew the metal end cap on the handle of the wrench Step 2 Remove the four AA cell batteries and replace with new Step 3 Screw back the metal end cap Step 4 Turn on the wrench and check to ensure the date and time are both set correctly Step 5 Practical usage time for rechargeable batteries is shorter than for standard batteries Ratchet Head Guidelines Store in a dry location Oil frequently to prevent ratchet head seizing Do not use external forces on ratchet i e hammer Do not exceed specified torques e Max Torque for 1 4 Ratchet 30 Nm e Max Torque for 3 8 Ratchet 135 Nm e Max Torque for 1 2 Ratchet 340 Nm INDUSTRIAL Modes of Operation Torque reading starts at 5 of maximum with an accuracy of 1 beginning at 10 of maximum threshold to maximum span Press M to select the required Menu option and to select Language Mode Keypad Function The languages of operation available to the user are English Chinese French German Italian Polish Portuguese Russian Spanish LANGUAGE a Step 1 Press M to scroll to the Language Menu
7. cted to a PC running the PC FRONT END Software PCFE via the USB Port on the driver and PC Step 1 Press M to scroll to Upload Mode Step 2 Press to enter Upload Mode Step 3 Press to select From and t EJ o select the first sorted data location to upload Step 4 Press to confirm From location Step 5 Press WA to select To location and t E for end location to be uploaded Step 6 Press to confirm You are asked if you are sure ores OM to confirm COMMS Mode This mode allows the user to select the method for communication The standard model allows communication by standard USB Cable to the included software For communication by ASCII or BINARY the wrench will need physical modifications in advance Step 1 Press M to scroll to COMMS Mode Step 2 Press to enter COMMS Mode Step 3 Press E EB to select the method of communication and vE confirm Note For standard communication to the included software program select PCFE www asg jergens com Phone 888 486 6163 Fax 216 481 4519 9 10 INDUSTRIAL Modes of Operation Clear Mode This mode allows the user to clear the stored torque data from an individual or range of locations Note Before clearing the selected range and as a safety precaution the user will be asked are they sure they wish to clear selected data This can be done by pressing the confirm button Step 1 Press M to scroll to Clear Mode Step 2 Press to enter Clear Mod
8. din days Activate Calibration Reset the Wrench Store to Wrench _Power off the Wrenc Clear All _ _Load from File Save to File le le Dastins ise Use fon to met Port COMI not opened Wrench not connected PCFE Interface ae rr im The top section of the F 1B Ti ges gtr PCFE displays wrench Se eee configuration data o ifm fs fis fe fe fis ee a h ZEN ANTOL i Ia The bottom section allows the user to manage the stored wrench data The right upper half of the PCFE window displays data such as tool serial number make model torque span and units of measurement The date of calibration and the period of calibration are also shown in this section www asg jergens com Phone 888 486 6163 Fax 216 481 4519 15 7 INDUSTRIAL PCFE ASG Software PCFE Instructions Continued Serial Number Model Make Wrench Senal N Demo Model 2017 Make a Wrench Span and Wrench Span te Span Units im Units change these 1 nn I IO and tool must be Current Settings mode recalibrated language units power Mode aeS j Units Em vlieg SD l off time ATE ZndPaint des B ive en ee ee ee ee a Activate Calibration Calibration L foi isa 597 sae R fas tae see azo f Date 26 01 200 icivate Coleman _ wrench stores any changes the user makes to Store to Wrench Power ofthe Wrench the wrench current settings Date of ca
9. e Step 3 Press t gy to select From range to be cleared and press Step 4 Press t gy to confirm To range to be cleared Step 5 Press to confirm and you will be asked if you are sure Step 6 Press to confirm and that the range of the data is cleared from the wrench memory INDUSTRIAL PCFE ASG Software 4 Found New Hardware x Your new hardware is instaled and ready to use Communication to PCFE e PCFE PC Front End is the standard software which is included with the tool Installation Select Setup exe from USB Storage Device The user can choose from options within the window below interface e Demo PCFE this will allow the user to test the software without installing e Install PCFE exe to install the software to the PC e Instructions user manual Install the PCFE exe e During the steps for installation there is a search to ensure the net framework is present and installs it from the web if required e USB drivers are automatically installed but should there be the need they can also be manually installed and can be found at C program files PCFE Front end USB drivers e After installation the PCFE Icon will appear on the desktop No password is required just click OK when prompted for a password e The screen can be re sized and the new setting will remain on next opening Communication to PCFE Connect a USB cable from PC to the torque wrench The HID driver will self install and prompt you
10. e products are demonstrated to have better than 1 accuracy They are both simple to set and calibrate and come complete with fully traceable ISO 6789 2003 certification The Digital Torque Wrench has both visual and audio alarms to signal good or bad torque Along with this there is a visual battery life indicator and alarms for preset value approach fastener overload range overload and maximum mechanical overload Recommended Use The Digital Torque Wrench is specifically designed for use in all industrial sectors and applications where high accuracy and repeatability combined with a complete torque data management and control system are standard requirements General Characteristics Right hand side torque 1 Left hand side 1 of Actual Reading 0 01 N m 50 N m 0 1 N m 1000 N m Preset Value Approach Range Overload Mechanical Overload Low Battery Memory Full 2094 Values Sleep Mode 5 000 Hrs Operational Mode For Standard Model Up to 120 Hours Optional Wireless Model Up to 40 hours www asg jergens com Phone 888 486 6163 Fax 216 481 4519 3 INDUSTRIAL Basic Description Care Guidelines These instruments should be handled with care Do not subject to torque loads in excess of the model range Do not use tool to loosen fasteners tightened beyond maximum tool capacity Using non linear extensions may affect the torque accuracy Using torque extensions will increase the torque
11. ecting this button on the PCFE will clear the displayed PCFE results Unit Conversion Selecting this button allows the user to convert the displayed PCFE readings between N m cN m Ibf ft Ibf in kgf m and kgf cm INDUSTRIAL Torque Wrench Calibration Calibration is achieved using 8 measuring points namely 10 20 60 and 100 of maximum span in both clockwise and counter clockwise directions In Calibration Mode the tool will automatically display these measuring point values initially for the right hand and then for the left hand All products should be 1 accurate e De stressing wrench implies that the wrench is torqued to its maximum span e Ensure date amp time on tool are correct before calibrating e Calibration Mode is only accessible through the master and distributor versions of the PCFE software e Calibration Mode will not appear on the tool unless activated using the PCFE software e A certified system with accuracy of 0 25 should ideally be used to calibrate Step 1 Connect wrench to PCFE software and click the Activate Calibration button Step 2 Press M on the wrench to scroll to Calibrate Mode Step 3 Place tool onto calibration unit The reaction post should contact the center of the handle grip The wrench would be kept perpendicular to the static torque tester De stress to the CW clockwise direction Step 4 Press vE activate Calibrate Mode The wrench OLED will now display a static reading of 10
12. er may continue to the next measuring task Step 1 Press M to scroll to Peak Mode Step 2 Press WA to operate in Peak Mode Step 3 Press WA to store the peak value if required If storage is not required then apply new torque INDUSTRIAL Modes of Operation Set Mode This mode allows the user to set the limits for torque The operator can choose to set torque values by or by tolerances After in operation of these presets the OLED display will be green approaching preset tolerances and will change to red if exceeded Step 1 Press M to scroll to Set Mode Step 2 Press to select Set Mode Step 3 Press t Ey to scroll to set by or set by tolerance Step 4 Press gy E3 to scroll to scroll to required present number 1 to 99 Step 5 Press to confirm preset number selected Step 6 Pres E G to set nominal value and to confirm Step 7 Press E G to set your low value and to confirm Step 8 Press EOB EJ to set your high value and E confirm LOW HIGH Menu V Select Menu Select Step 9 Once the parameters have been contirmed the operator can find the task within Preset Mode Use M to select Preset Mode from the main menu to find the task TMAX 2 80 TMIN 2 30 Preset 2 enu V Select To set a preset as a deviation of the nominal value please select Set Torque and then select by www asg jergens com Phone 888 486 6163 Fax 216 481 4519 7 INDUSTRIAL Modes of Operation Preset
13. l indicate the 100 limit for this specific driver Period of Calibration Set number of days to next calibration or it can be set by number of measurements Calibrated On Date of last calibration Activate Calibration Activates the calibration option in the tool on board menu You must begin calibration before the wrench powers down Reset the Wrench Allows tool reset All calibration data settings stored in the Driver will be cleared and default calibration values for a calibration span will be programmed This is not an alternative method for calibration Power Off Wrench Allows soft power down of the driver Store to Wrench Store all current PC front settings to driver Driver will automatically power down after store Load from File Loads a previously created file containing preset data into the PCFE front preset window top left Save to File Saves PCFE displayed preset data to file Clear all Presets Clears presets from the PCFE presets window To set a Preset Click on any preset location number in the PCFE presets window Set the required nominal min max tolerance and units Store settings to the driver Continuous Upload Allows real time communication of measurements to the PCFE Driver must be connected to the PC www asg jergens com Phone 888 486 6163 Fax 216 481 4519 13 INDUSTRIAL PCFE ASG Software PCFE Interface Glossary Continued e Upload All Uploads amp displays all stored driver measure
14. libration calibration co efficients duration of calibration Store to Wrench The left upper section displays the presets stored in the tool the user can choose to use the PCFE to set the presets or it can be done manually on the tool Presets The bottom half of the PCFE window displays any stored measurements on the tool It displays location number of data on tool date and time of reading torque readings preset data units of measurement and the mode that was used to take the torque measurement 16 INDUSTRIAL PCFE ASG Software PCFE Instructions Continued Set a Preset using the PCFE Step 1 Ensure the wrench is connected to the PCFE software selected using Select Port Step 2 Select the preset number or location from 1 to 99 you wish to set Step 3 When the pop up window appears Till in required fields and press OK Step 4 Select Store to Wrench Data is written to the tool Step 5 Select Preset option on the tool and select the required preset Fil Set Preset Values Mowrinal o Min sae 20 1 20 5 Unis iim me OK www asg jergens com Phone 888 486 6163 Fax 216 481 4519 17 18 ASG S INDUSTRIAL PCFE ASG Software ue i a Date uP Ne LOE Time gt BR ooa pe 2 09 021721 a 3 03021721 4 _ 10 02 16 48 10 02 16 53 10 02 18 53 Shows Com Port Selected Wole No iA p mo Ji Nm _ Preset i PCFE
15. ment data in the PCFE data window e Clear Clears the driver measurement data displayed on the PC e Clear Wrench Data Clears the driver measurement data displayed on the PCFE and in the driver e Unit Conversion Allows user to change the units of the displayed measurement data on the PCFE e Sort by Preset Sort the displayed measurement data and group according to ascending preset numbers e Save as an Excel File Save the current displayed measurement data as an excel file The PCFE measurement data window displays stored wrench measurements showing driver memory location date and time torque value PCFE Instructions Electronic Torque Wrenches y 2 ai i INDOL 5 TRIAL f Demo PCFE Install POFE exe www asg jergens com Instructions pdf Close Wireless PCFE Instructions Digital Torque Wrenches 15700 S Waterloo Rd Cleveland OH 44110 United States 1 216 496 6163 No password is required when starting the PCFE software click OK when the password entry screen appears 14 ASG S INDUSTRIAL PCFE ASG Software PCFE Instructions Language The PCFE languages available include English French German Italian Polish Portuguese Spanish Russian and Chinese Select Port Language Changepassword Instructions JA te French German Current Seti Italian Mode Units Tae Spanish Timeout mif Just Move Deg Portuguse Polish Sasa O aO Dae Perio
16. of the maximum span of the wrench Step 5 Apply torque to the tool until the reading on the calibration rig is equal to the reading on the tool 10 of maximum span Step 6 Press to confirm that the first point of calibration is now set Step 7 Next measurement point no 2 20 of maximum span will appear on the Tool OLED display Repeat step 5 and step 6 Step 8 Next measurement point No 3 60 of Maximum Span will appear on the Tool OLED display Repeat step 5 and step 6 Step 9 Now measurement point no 4 100 of Maximum Span will appear on the Wrench OLED display Repeat step 5 and step 6 Step 10 Repeat Step 1 to Step 9 for the left hand calibration Step 11 Once calibration is complete select track mode on wrench On the left hand side check wrench accuracy at 20 60 and 100 according IS06789 2003 Step 12 Now de stress on right hand side and repeat step 11 www asg jergens com Phone 888 486 6163 Fax 216 481 4519 19 f be i W INDUSTRIAL Optional Wireless Technology Station 6 Result Activates Signal Tower lt o Station 5 Easy to set up and use Numerous safety features prevent data loss To use the Digital Torque Wrench as a wireless torque wrench it should be used together with the wireless master receiver Working Area TEL Station 4 Station 3 Station 2 Station 1 Final Result Management Isolation Software One to Many Master Receiver Measuremen
17. ts taken outside range are safely stored until user returns within range or manually uploads High level encryption prevents Data loss or corruption 20 By 2 4 Ghz Zigbee Wireless from Wrench to Receiver By USB from MASTER Module to the BMS PCFE Software
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