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1. Labconco P N 3696061 REV C ECO G03 68 Product Service 1 800 522 7658
2. Product Service 1 800 522 7658 Chapter 3 Getting Started To set up the washer control l Locate the control panel on the front of the washer 2 Press and hold the Y button and close the handle of the washer by sliding the door Jom 10 Press lt or P to cause the light inside the tank on window models to be turned on 11 12 13 14 16 latch knob to the right Hold for 5 seconds The display will show the SET UP screen The gt on the left side will highlight VOLTAGE Press the lt or gt buttons to select the correct operating voltage of the washer CAUTION The voltage selected 115V or 230V does not change the acceptable AC mains voltage that can be connected to the washer It only selects the programs that are suitable for the identified voltage Press the Y button and TEMP UNITS will highlight Press lt or gt buttons to select either F or C which will be used on the display to set and monitor temperature Press the Y button and DI PUMP ENABLE will highlight Press lt or gt buttons to YES or NO This allows the pure water valve and pump to be disabled if pure water will not be used for rinse cycles and prevents inadvertently programming a cycle to have pure rinses Press the Y button and LIGHT will be highlighted on the display or off while the door is latched Press the Y button and LIQ DETERGENT OPT will be highlighted on the display Press lt or gt to activate the control fo
3. SON eun Ap pue sayem Bune u Joy skejap Buipnjox3 eui YSeM elo uonduinsuo5 Jaye M IEIOL duet Aug wu Ag duet esuty eur4 eui esu SOSUIY Nd JO ON s suly Jo jequnN duet Z usew eu Z uSeM uelis eu USE A yels pefejeq Product Service 1 800 522 7658 64 ions t ica Glassware Washer Speci Appendix C CH DCOL 01 SG S IS ale 018 9 EG OZ 018 09 8S 01001 Ov 0Sc 0 S 40 0 St CH 018 09 08 01001 Ov DC O L r 9010 0 9010 e c8 8 CH 08 01001 Ort Ov Oll OL ON S A ON Ol 0910 S 8010 0 Jes Joar fuo oe4 Joen DCOL 01 Ge cc 0189 OZ 01 8 894 01001 OSZ 0 S4 100 CH 01 8E 08 01 OOL uoN 9010 9010 28 8E 081 01 001 Or Ol L ON S9A uoN 8010 18S Jor asp CH ER 0 9 L 0 09 OZ 01 8E Ovi 894 01001 GL WEG GL 10 0 09 Ov 09 Ov Ol ON 0 Dog les sasn UO Aq 09 9el 0 DCL 01 Z Gc GE 0 ole 0189 voz 09 OZ 01 8 09 Ov 89L 01 00L Ov 09 OSZ 0 94 400 Ov CH 01 8 09 084 0 00L Ort uoN r 9010 0 9010 r c8 8 OL 084 0 001 8S Ov oll 0c ON S A S A uoN S 8010 0 uo 9pj Jes 1 SN K10 984 Snid eouens uiu seu suojje6 Do 4o s lnuliuu Oo 4o s lnuliuu Do 4o s lnuliuu seinuiu sunou Syr eun Ap pue sayem Bune u 40 shejap Buipnjox3 eu YSEM e OL uonduunsuo JejeM 101 duet faq eui Aq duet suly eurJ uu es
4. User s Manual SteamScrubber amp FlaskScrubber Glassware Washers Models 44003 Series 44203 Series 44004 Series 44204 Series To receive important product updates complete your product registration card online at register labconco com Protecting your y aN laboratory environment LABCONCO Labconco Corporation 8811 Prospect Avenue Kansas City MO 64132 2696 800 821 5525 816 333 8811 FAX 816 363 0130 E MAIL labconco labconco com HOME PAGE www labconco com Please read the User s Manual before operating the equipment Copyright 2007 2008 2010 2011 Labconco Corporation All rights reserved The information contained in this manual and the accompanying products are copyrighted and all rights reserved by Labconco Corporation Labconco Corporation reserves the right to make periodic design changes without obligation to notify any person or entity of such change Warranty Labconco provides a warranty on all parts and factory workmanship The warranty includes areas of defective material and workmanship provided such defect results from normal and proper use of the equipment The warranty for all Labconco products will expire one year from date of installation or two years from date of shipment from Labconco whichever is sooner except the following e Purifier 9 Logic Biological Safety Cabinets and PuriCare Lab Animal Research Stations carry a three year warranty from date of installati
5. Water Connector 1 Coupling amp Sleeve 1 Spindle Small 10 Clip Spindle 10 Plug Spindle 36 Washer Description FlaskScrubber Freestanding 115 V with lower spindle rack FlaskScrubber Freestanding 230 V with lower spindle rack FlaskScrubber Freestanding 115 V with window with lower spindle rack FlaskScrubber Freestanding 230 V with window with lower spindle rack Plus the Following Loose Parts Part 4584600 1879801 4591100 4468000 1488800 4522500 1410700 1448700 4525200 4414703 4425101 b 1879801 148880 Component Description Lower Spindle Rack with 36 spindles Leveling Feet 4 User Manual Hole Plug 2 Clamp 1 LabSolutions Powder Detergent with MSDS 6 ounces 175 grams Water Connector 1 Coupling amp Sleeve 1 Spindle Small 10 Clip Spindle 10 Plug Spindle 36 He 1410700 1448700 4525200 4414703 4425101 4468000 FlaskScrubber Undercounter Models FlaskScrubber Freestanding Models Product Service 1 800 522 7658 Chapter 3 Getting Started If you did not receive one or more of the components listed for your washer or if any of the components are damaged contact Labconco Corporation immediately for further instructions Removing the Shipping Skid After you verify the washer components move your washer to the location where you want to install it Then follow the steps listed below to remove the shipping skid from
6. c 8 30 50 mo Q RE prAna NUN E B od ESEOD DEm zf H D s o E Oo a S 5 amp x lt 2 22358929 335 OLARTE a E D lt D a A Sass Z 2 5 5 3 amp uus amp uig29528 BST EC E oe ES E ca E x nN ON Ka 3g x S a amp Product Service 1 800 522 7658 54 A Y Y SN X N x c Appendix A Glassware Washer Accessories lt n na H Or v 490 g 3 s a o 5g E 2 ZE S 7 SE T ud vi EN S r as c ROA Eed Rao OS G 2s SLM z dL S958 L S E oc Na Zo 3S Ha oi Z l so gt z g q gi ba gt s P gt l Bu wi O CG o D o Da aH G gt AU Si 2 NLU e a STEE 522825 S TS aS amp SOSg6g 21S 2255 E MSS wos AaS at Foe OY vao Vag Pl 8Se o5 ee ss SE S SS a Zes eyes E2525 ai Gas SES ta bei E 2 g Raa t D To EH eo e HN A bohag Sc SSC S Eon BAS 3t 2 S aq Nel e x Q u lt a e a Pa x 55 Product Service 1 800 522 7658 Appendix A Glassware Washer Accessories PART E DESCRIPTION 4588500 Bottom Rack Stainless Steel Included with SteamScrubber 4591500 DNA Sequencing Plate Insert For electrophoresis plates 10 0 x 16 6 inches 25 4 x 42 cm Holds 6 plates 4542500 Utensil Holder For spatulas spoo
7. DETERGENT PUMP allow the pump to run for 30 seconds Program the quantity of detergent that will be dispensed by entering the programming screen as described in Chapter 4 Using Your Washer Product Service 1 800 522 7658 CHAPTER 7 TROUBLESHOOTING Refer to the following table if your Glassware Washer fails to operate properly If the suggested corrective actions do not solve your problem contact Labconco Product Service for additional assistance PROBLEM Detergent cup fails to open Noises during operation Door drops too far below door stop CAUSE Malfunction of cup Malfunction of relay Glassware interfering with cup door Glassware rattling Door panel vibrating Wash arms hitting Water inlet line makes occasional hammering sound Purified water pump is activated Bent door hinge CORRECTIVE ACTION Replace cup Check electrical continuity or replace PCB Move glassware Load glassware properly Do not allow glassware to touch Tighten panel screws Check glassware loading Check with plumber No corrective action needed This is normal for about 5 minutes while pure water enters the washer Replace door hinge Product Service 1 800 522 7658 45 Chapter 7 Troubleshooting PROBLEM Poor drying Poor washing results Not draining properly 46 CAUSE Dry temperature too low Flask beaker or labware with concave bottoms not loaded correctly Re
8. 0 9 gallons 3 4 liters per minute of flow Tubing with an internal diameter of at least 375 9 53 mm is recommended The purified water inlet valve on the washer is equipped with a plastic hose barb connection to accommodate 375 9 53 mm ID flexible plastic or rubber hose Use a spring or band hose clamp to secure the hose to the hose barb connection The hose barb connection may be removed from the valve to expose a male 3 4 11 1 2 NH hose coupling Rigid plastic tin lined or stainless steel tubing and fitting can be connected to the washer fitting An optional connection kit Labconco P N 4592200 is available for connecting 375 9 53mm OD plastic tubing to the purified water inlet valve The purified water system connections must be airtight to prevent the washer pump from pulling air instead of water If the purified water is stored in a carboy at least 3 4 gallons 13 liters must be available for each rinse If all the purified water is not available at the start of a wash cycle but instead is produced concurrently with the wash cycle the production rate must permit at least 0 9 gallon 3 4 liters per minute to be delivered to the washer Electrical Requirements Undercounter and Freestanding models are hard wired directly into a junction box using conduit A 20 Amp circuit breaker or fuse is required for models rated at 115V 60 Hz or 230V 50 60 Hz High voltage models are designed to operate at 230 VAC single pha
9. 4 Using Your Washer Two sizes of spindles are provided with the washer thirty six 25 6 35 mm OD and ten 125 3 18mm OD spindles The optional Forty Eight Pin Insert Labconco P N 4591601 may be positioned directly over spindles or spindles can be removed with a screw driver and replaced with the plugs included with the washer Optional top racks are available for the FlaskScrubber to expand the washer s capacity to accommodate many types of glassware An Upper Spindle Rack Labconco P N 4595600 is available with 30 spindles Loading Glassware into the FlaskScrubber Glassware Holders are supplied with each FlaskScrubber These holders enable you to position glassware onto the FlaskScrubber spindles SPRING CLIP TABS To use a Glassware Holder 1 Press the glassware into the holder the clamps should spring out and grip the glassware Note It is normal for the clamps to deform if large glassware is inserted into the Holder and the washer is operated at high temperature Do not use with glassware over 2 5 inches in diameter as damage to holder may occur 2 The holder may be raised or lowered by squeezing the spring clip on the bottom of the holder and then sliding the holder up or down 3 For best results do not allow the glassware to rest directly on top of the spindle 24 Product Service 1 800 522 7658 Chapter 4 Using Your Washer Glassware should be loaded so that it does not touch during a wash cycle The w
10. Check fill valve and correct Use non foaming detergent Use only proper amount of detergent Remove obstruction Check operation of fill switch Check cabinet opening to see if it is aligned properly with the door Washer must be level Adjust feet to level unit Adjust feet to level unit Allow 4 5 seconds before opening door after unlatching Product Service 1 800 522 7658 47 Chapter 7 Troubleshooting PROBLEM Washer will not drain Washer will not fill Washer overfills Selection buttons on control panel inoperable or controls malfunction Drain Fail Alarm CAUSE Clogged drain Blockage of air gap Kink in drain hose Filter blocked Drain valve or pump not operating Fill valve clogged Water supply turned off Defective fill switch Defective fill switch Microprocessor memory error Key pad defective Drain Valve inoperable Drain Pump inoperable Drain hose not routed properly CORRECTIVE ACTION Clean out drain Clean the air gap by lifting the cover unscrewing the cap and removing any accumulated material See Chapter 5 Check for a kink in the drain hose Check filter in washer and clean as needed Check operation Clean fill valve Turn on water Check operation Check operation Perform Factory Reset Open latch on door Press V button and simultaneously close door latch Release Y button and display will show the set up screen Press V
11. alarm is disabled if the detergent dispense volume is set to 0 The alarm is canceled when detergent is added to the container DRAIN FAIL This displays if water fails to completely drain during a normal drain operation Operation of the washer is canceled The alarm is canceled by opening the door LOW TEMP This displays if the water doesn t reach the set point temperature within 135 minutes Operation of the washer continues The alarm cancels when the door is opened TEMP SENSOR This displays if the temperature sensor is disconnected It is canceled by connecting an operable sensor Product Service 1 800 522 7658 31 CHAPTER 5 MAINTAINING YOUR WASHER Under normal operation your Glassware Washer will require little routine maintenance to keep it functioning properly Maintaining the Stainless Steel Interior The interior of your Glassware Washer is type 304 stainless steel Never use metal scouring pads on the stainless steel interior Metal scouring pads can scratch or leave metal chips that will rust To maintain the appearance and quality of the stainless steel Interior perform the following tasks as needed e Wipe the outer edges on the inside door panel to remove particles and residue that occur during loading e Useasponge sprinkled with non abrasive stainless steel cleaner to gently wipe the washer tank and door to remove surface discoloration caused by exposure to halogenated compounds or steel parts In som
12. amp Sleeve 1 Catalog Washer Description Siesmscrubher 4400420 SteamScrubber Freestanding 115 V with upper and lower racks 4400421 SteamScrubber Freestanding 230 V with upper and lower racks Freestanding 4400430 SteamScrubber Freestanding 115 V with window with upper and lower Models racks 4400431 SteamScrubber Freestanding 230 V with window with upper and lower racks Product Service 1 800 522 7658 7 Chapter 3 Getting Started Plus the Following Loose Parts Part 4 1879801 4591100 4468000 1488800 4522500 1410700 1448700 Catalog 4420320 4420321 4420330 4420331 Component Description Leveling Feet 4 User Manual Hole Plug 2 Clamp 1 LabSolutions Powder Detergent with MSDS 6 ounces 175 grams Water Connector 1 Coupling amp Sleeve 1 Washer Description FlaskScrubber Undercounter 115 V with lower spindle rack FlaskScrubber Undercounter 230 V with lower spindle rack FlaskScrubber Undercounter 115 V with window with lower spindle rack FlaskScrubber Undercounter 230 V with window with lower spindle rack Plus the Following Loose Parts Part 4584600 1879801 4591100 4462900 1488800 4522500 1410700 1448700 4525200 4414703 4425101 Catalog 4420420 4420421 4420430 4420431 Component Description Lower Spindle Rack with 36 spindles Leveling Feet 4 User Manual Screws 2 Clamp 1 LabSolutions Powder Detergent with MSDS 6 ounces 175 grams
13. and could ignite flammable solvents H Do not use combustible solvents in the Glassware Washer If Product Service 1 800 522 7658 25 Chapter 4 Using Your Washer Flammable compounds in soiled glassware may ignite when exposed to hot heating element Rinse glassware before placing into washer Non foaming powder or liquid detergent formulated for labware washers in conjunction with adequate hot water is essential for clean glassware Labconco LabSolutions Detergents are recommended See Appendix A for ordering information Use detergents sparingly Too much detergent particularly with softened water may cause etching of the glassware This appears as a permanent cloudy film on the glassware Fill the main detergent cavity three fourths full if the water hardness grains per gallon GPG for your water measures 0 4 GPG soft water Fill the detergent cavity completely if your water measures 4 GPG or higher medium to hard water If you use the pre wash cavity stamped in the washer door fill it completely Note To open the detergent dispenser gently slide the white tab sideways The tab may break if it is pulled upward or perpendicular to the door Store detergent in a cool dry place Immediately replace the detergent container lid after dispensing If lumps develop due to exposure to moisture discard the detergent according to local regulations Filling the Neutralizing Acid Dispenser A mild or weak acid may be disp
14. in its final installed location 2 Place a carpenter level on the washer in the positions shown LEVELING FOOT 10 Product Service 1 800 522 7658 Chapter 3 Getting Started If you have an Undercounter model level it side to side by placing a short level on the inside top edge of the door See the figure below for the placement of the level on the washer Check the level front to back by placing a level on the rail that the lower rack slides on Centering the Washer Door When the washer is level check the operation of the washer door for alignment with the washer tank If the door is not centered in the opening you must center the door by adjusting the corresponding leveling foot For example if the door hits the right side of the tank raise the right front corner of the washer If the door hits the left side of the tank raise the left front corner of the washer Securing the Washer to the Countertop If you have an Undercounter Glassware Washer two screws have been provided to attach the front of the washer to the underside of the countertop or work surface After the washer is leveled in its final position and the washer door is properly centered install the two screws as shown in the figure below to stabilize the unit and prevent it from moving Product Service 1 800 522 7658 11 Chapter 3 Getting Started Connecting the Water Services A hot water supply must be attached to your Glassware Washer
15. section be certain that your drain meets the requirements detailed in Drain Requirements in Chapter 2 Prerequisites Be certain you conform to all local plumbing codes when you route and connect the drain The drain hose is installed at the factory The hose provides a flexible coupling to the drain piping and can be secured with a spring or band hose clamp A band hose clamp is provided with your washer Tubing or pipe 75 1 9 cm ID or larger should be used for the drain Do not route the drain to an elevation more than 30 76 cm above the pump discharge Do not reduce the size of the drain plumbing Do not remove the hose from the clamp on the rear of the glassware washer The use of an air gap is strongly recommended for all installations to prevent the siphoning of wastewater into the washer The drain piping can be routed to either a sink or a floor drain If you route the drain piping to a sink drain without using an air gap the highest point of the drain pipe must be above the highest water level in the sink as shown below If an air gap is not used the drain line must be elevated above the water level of the sink Product Service 1 800 522 7658 15 Chapter 3 Getting Started If you route the drain piping to a sink drain and use an air gap refer to the figure below for the placement of the air gap Air gap SN Drain line If you route the drain piping t
16. until FACTORY RESET is highlighted Press P gt or lt until Yes is displayed Press RUN Replace key pad Listen for click when washer should drain Check for mechanical restriction of actuator arm on top of valve Check for electrical power to valve Check for damage to valve coil Check if pump fan turns when washer should drain Check for mechanical restriction of fan Check for electrical power to pump Hose from drain pump must slope upward and have no low spots or horizontal runs under washer tank Make sure hose is attached to the back of the washer and has a high loop 48 Product Service 1 800 522 7658 Chapter 7 Troubleshooting PROBLEM Water Low Alarm CAUSE Drain hose not routed properly cont Pump lost its prime Building plumbing defective Filter screen clogged Defective fill level switch Defective controller Improper water supply Improper water supply cont Defective fill valves Restricted flow Defective DI water pump Product Service 1 800 522 7658 CORRECTIVE ACTION Hose must be attached to building plumbing pipe 34 inch ID or larger Hose from washer must not be attached to another hose Check for kinks in hose Drain hose must not be elevated more than 30 inches Remove ALL water from inside drain hose Pump will prime when water drains from washer Check for blocked air gap Check for clogged drain Clean screen in bott
17. 01001 uoN 9010 9010 09 01 8 Ot L 01001 Op olL uoN uoN 8010 les Jes Seld Ig SIS OCL os 274 SL WI 24 os och Ol ON 0 K10 984 euin ureJ oJd 6101 ay 0 sejnuiu 0 sppe weas aunyesad wa es y 0 dn jeau oj jeje 1 u MoJ e 0 peJinbei si eun jeuonippy asus Jad sejnuiui CL ppe s suu ound sesuu 1 JEM dej J0J 9Je UMOUS Sauli DL Z LL 016 l EI vOcolve vt 09 018 9 Or 01001 001 OSZ 0 S4 40 0 0 09 018 9 Ot L 01001 001 uoN r 9010 0 9010 L les 1 SN K10 984 AUO Sum uiu EI suoj e6 2 s lnuluu d seinuiu 2 s lnuluu s lnuluu sinou syun SON eum Ap pue sayem Bureeu 10 s e p Buipnjoxa SWI USeM 80L uondunsuo o Joye M 810 1 ainyesoduia Ad eui Aq duet suly Eu eui esu SesulH Nd Jo ON SesulH Jo jequinN einjyejeduue Z useM Swi Z USE JA weas eui useMw ues peKejeq Product Service 1 800 522 7658 66 Appendix C Glassware Washer Specifications 0 01 01 Z Sc 2420189 OZ 018 8S 0 001 osz 01 GI 10 0 6 01 8E 66L 01001 O O 9010 9010 6 0 8E 661 01001 Ov O L ON S9A 0r010 8010 les esf zJesn CH SIG EA 09 Ovi SL CH WEI CH 08L Ol ON 0 K10 984 0 01 01 Z Sc 2420189 OZ 018 89L 0 001 osz 01 GI 10 0 6 018 661 01001 euoN 9010 9010 6 018 661 01001 Ov
18. 120 psi 138 827 kPa at a flow rate of 1 25 4 7 Liters min gallons per minute Check water level switch Clean sump filter Disconnect drain line and clean or remove kink Product Service 1 800 522 7658 Chapter 7 Troubleshooting PROBLEM Purified water does not fill Tank and inner door have surface rust Washer does not run Washer door opens and closes badly Washer leaks Washer leaks around door seal CAUSE Crimp in supply hose Motor wires disconnected Collects normally Glassware is contaminated with mineral acids No power to washer Door latch is open Cabinet opening is not square Door hitting counter top mounting screws Washer is not level Door not sealing Tank gasket loose Loose connection at hose clamps Loose connection at fill valve Improper detergent Obstruction in drain line Washer overfilling Improper installation Unit not level Door opened during operation CORRECTIVE ACTION Refer to installation instructions for proper purified water piping installation Reconnect wires Clean with stainless steel cleaner and soft cloth Pre rinse glassware Clean with stainless steel cleaner and soft cloth Check fuse or circuit breaker or door switch Latch washer door by pushing door in Correct opening with leveling feet Adjust mounting screws Adjust leveling feet Adjust door latch Check gasket and correct Tighten hose clamp
19. 2 Lower the insert down over the spindles If necessary spindles may be removed using the tool supplied with the Spindle Rack or a screwdriver in the slot on the top of the spindles Be sure to replace any removed spindle with a plug supplied INSERT SPINDLE Product Service 1 800 522 7658 41 Chapter 6 Modifying Your Washer Installing Small Spindles Ten small spindles are included with each Spindle Rack Since the large volume of water which flows through the standard spindles may be great enough to force the glassware off the spindle small spindles should be used when small pieces of glassware will be washed To install small spindles 1 Remove the standard spindle by inserting the tool supplied with the Spindle Rack or a screwdriver into the slot on the top and turning counterclockwise 2 Replace the standard spindle with a small spindle Installing the Optional Cool Drain Water Kit An optional Cool Drain Water Kit is available to reduce the water temperature of the drain water in installations where hot drain water is not permitted It may be installed on Undercounter or Freestanding models A supply of cold water must be available It is recommended that the cold water temperature is colder than 54 F 12 C Warmer water temperature will cause the drain temperature to be higher The cold water supply must be capable of a flow rate of 3 5 GPM 13 2 LPM and a pressure of 20 120 PSI 138 827 kPa Hot drain water will be mi
20. 4522200 liter 34 oz LabSolutions Neutralizing Acid Rinse 58 Product Service 1 800 522 7658 APPENDIX B GLASSWARE WASHER DIMENSIONS Freestanding Washer INCHES CENTIMETERS Undercounter Washer Bet INCHES CENTIMETERSI Product Service 1 800 522 7658 59 Appendix B Glassware Washer Dimensions Interior All SteamScrubbers 92 70 234 O 79 NC MES x r3 le CC x 482 a et IH 86 108 218 OR 273 INCHES CENTIMETERS Interior All FlaskScrubbers 89 6 7 227 8 7 1 II sa Hi IE ii Ei ID ATA EL HEEL IN All 83 on 10 6 2D R 266 i A INCHES CENTIMETERS 60 Product Service 1 800 522 7658 APPENDIX C GLASSWARE WASHER SPECIFICATIONS This Appendix contains various specifications for the Glassware Washer including program times and water consumption for both the 115V and 230V models Glassware Washer Specifications e Minimum fill water temperature 120 F 49 C recommended Water consumption per fill 3 4 gallons 13 liters Minimum feed water pressure 20 psi 138 kPa Maximum feed water pressure 120 psi 827 kPa Minimum purified water feed pressure 0 psi 0 kPa Heat rejected from washer less than 104 BTU minute 115V models less than 170 BTU minute 230V models e Water heating rate 1 6 F minute 0 9 C minute 115V models operating on 115V 2 2 F minute 1 2 C minute 230V models
21. Chapter 3 Getting Started Connecting the Purified Water Supply To prevent valve and pump clogging flush all of the water lines for your purified water supply source prior to connecting the washer to the water lines The valve to which the purified water supply must be connected is located on the back of the washer base The back panel of Freestanding models must be removed to access the valve Refer to the previous figure The purified water inlet valve is equipped with a plastic hose barb connection to accommodate 375 9 53 mm ID flexible plastic or rubber hose The hose connection may be removed from the valve to expose a male 3 4 11 1 2 NH hose coupling Rigid plastic tin lined or stainless steel tubing and fittings may be connected to the washer fitting At least 0 9 gallon 3 4 liters per minute of purified water flow is required At least 3 4 gallons 12 9 liters of purified water must be available for each pure rinse A 375 9 5 mm ID pipe is the minimum recommended If you do not use purified water during the rinse cycles you may disable the purified water pump Refer to Controller Set Up in this section If the washer has been converted to a Mobile model and is moved to various locations and if purified water is used provisions must be made to use a flexible hose from a source of house purified water If a carboy is used place the carboy on a carboy cart and move it with the washer Be careful not to let the hose k
22. Directive s Covered by Declaration 73 2 VEEC 89 353 8 EEC 2002 95 EC RoHS 2004 108 EC Standard s to which conformity is declared EN61010 1 EN61326 1 EN55022 EN61000 3 2 3 Manufacturer Labconeo Corporation 881 Prospect Avenue Kansas City MO 64132 USA labconcoiilabconco com Type of Equipment Laboratory Equipment Glassware Washers Model No Washers with Micro Processor Control 4400321 208 240V 50 60 Hz SteamSerubber Undercounter 440033 208 240 V 50 60 Hz SteamScerabber Undercounter with glass window 44060421 208 240 V 50 60 Hz SteamScrubber Freestanding 3400431 208 240 V 30 00 Hz SteamSerubber Freestanding with glass window 4400461 208 240V 30 60 Hz SteamSerubber Freestanding with electronics cleaning options 4420321 208 240 V 30 60 Hz PlaskScrubber Undercounter 4420331 208 240V 50 60 Hz FlaskScrubber Undercounter with glass window 4420421 208 240V 30 60 Hz FlaskScrubber Freestanding 4420431 e 230V 50 60 Hz FlaskScrubber Freestanding with glass window 3540031 208 240V 50 60 Hz FlaskScrubber Vantage has built in water conductivity probe with glass window Serial No Year of Manufacture 2007 and Subsequent i the undersigned hereby declare that the equipment specified above conforms to the above Directive s and Standard s Place Labconco Corporation Lo gt fF aoa de Qus Date Mark Schmitz Full Name Position
23. In addition a purified water source must be connected to your washer if pure water rinses will be required Connecting the Hot Water Supply To prevent valve clogging thoroughly flush the hot water lines for your hot water supply source prior to connecting the washer to the water lines The water supply valve to which the hot water supply is connected is located on the back of the washer base The back panel of FreeStanding models must be removed to access the valve You must provide the plumbing fittings and components needed to connect the hot water supply source The washer hot water supply valve is equipped with a compression fitting for a 375 9 53 mm OD tube To connect the hot water supply 1 Be certain the hot water supply piping has been thoroughly flushed prior to connecting it to the washer Debris in the piping can clog the washer valve 2 Make the necessary plumbing connections to properly connect the hot water supply to the washer 3 It may be necessary to place a loop in the supply tube to allow the washer to be slid in or out of its operating position Be careful not to kink the water supply tube when the washer is placed into its final location If kinking Occurs it may be necessary to replace the straight fitting on the valve with an elbow HOSE BARB CONNECTOR CONNECTOR PURE WATER PLUMBING HOT WATER PLUMBING SUPPLIED BY CUSTOMER SUPPLIED BY CUSTOMER Washer Back View 12 Product Service 1 800 522 7658
24. N SET POINT PARAMETER THRU A DISPLAY SCREEN Programming and Starting a Wash Cycle Refer to Appendix C Glassware Washer Specifications for complete details on the various factory set programs and the options available for customizing programs After you have decided which washer program to use follow the instructions below to start the washer Washers have the capability to wash glassware at high temperatures Use care when selecting high heat programs if plasticware is being washed Product Service 1 800 522 7658 27 Chapter 4 Using Your Washer Any of the standard factory wash programs may be customized to suit specific wash requirements All changes made to the programs will be stored in the washer microprocessor s memory until it is changed again If a FACTORY RESET is performed all inputs entered by the user will be erased and the programs shipped with the washer will be reinstated It is possible to customize the following program parameters Wash 2 temperature Wash 2 time Total number of rinses Number of purified water rinses Final rinse temperature Enable or disable the steam function Dry temperature Dry time In addition when USER 2 program is selected it is possible to set Wash 1 time Rinse time all rinses will be the same time To program and start a wash cycle 1 Close the washer door and slide the latch to the right This energizes the electronic control and the display will show the last program that w
25. OT SHOWN FOR CLARITY Installing the Optional Liquid Detergent Dispenser An optional liquid detergent dispenser is available for installation on SteamScrubbers and FlaskScrubbers This permits dispensing liquid detergent from a bulk 1 gallon 3 8 L container eliminating the need to fill the detergent cup with detergent each time the washer is used To install the liquid detergent dispenser refer to the figures below and the following instructions To install the liquid detergent dispenser components 1 Disconnect power to the washer 2 Remove the back panel if the washer is a Freestanding model Loosen the insulation blanket to provide access to the back of the washer 3 Attach the dispense pump to the rear flange of the base using the screws and nuts provided 4 Attach the tube from the detergent container to the inlet of the pump 5 Route the tube from the pump outlet to the vacuum break on the right hand side of the washer Connect the tube to the 12 barb fitting on the side of the vacuum break Secure the provided tie wrap around all 3 tubes on the top of the vacuum break being careful not to collapse any tube 6 Locate the detergent container at a convenient location where it will not be a trip hazard 7 Remove the lower panel and the electrical junction box cover as described in Chapter 3 Getting Started Product Service 1 800 522 7658 43 Chapter 6 Modifying Your Washer 8 9 10 11 12 Plug the su
26. Ol L ON S9A uoN 8010 Jas een Sf CH SIS 9 l 09 Ovi SL 09 Or 09 Ov Ol ON 0 K10 984 09 0 0 0 0 OZ 018 09 8S 01001 Ovi OSZ 01 G 100 09 les Jaen K10 284 AUO A0 061 OO 01 UG 0 0l 2420189 ole OL 01 8 09 8GL 01001 Ov 0Sc 0 GL 100 09 6 0 8 6 66 01001 661 euoN v 9010 0 9010 9 6 01 8 6 66 01001 661 Op O L Ot ON S9A S A SUON Ol 8010 0 Jas Jaen K10 984 Sum 091 0 0L 01 UG i06 c400189 see OL 01 8 09 8GL 01001 Or 0Sc 01 S4 10 0 os 6 01 8 c8 66 01001 081 euoN v 9010 0 9010 S 6 01 8 c8 66 01001 08H Ov olL 0 ON S9A S A SUON Ol 8010 0 les Joen K10 984 Snid su lu OSI DEOL O Z Gc 06 ole 018 9 See OZ 01 8 09 8S 01001 Ov 0Sc 01 GL 100 0S 6 0 8 c8 661 01001 081 euoN v 9010 0 9010 S 6 018 c8 661 01001 081 Op ol DE ON S9A ON SUON Ol 8010 0 Jas 1 SN K410 984 esuejuj SI PON AOEzZ suoneoyipory Joen ejgissog pue suonduoseg wei old A10 9e4 uw say suoje6 do s lnuluu do seinuiu d sejnuiu s lnuluu sinou syun own Ap pue Jayem Bureau Jo s ejep Buipnjoxa GUILL useM elo uondunsuo 19e M elo eunjejeduie Aq eui Aq duet esurg eui eui Seu SOSUIY eng JO ON SesulH Jo JequinN ejnjejeduje Z yse M w L z useM weas owl YSEM yes pefejeq 67 Product Service 1 800 522 7658 DECLARATION OF CONFORMITY
27. Spindle Rack Options If you purchased a FlaskScrubber Glassware Washer you can modify the configuration of your washer to better suit your needs Optional accessories include two Pipet Inserts and an Upper Spindle Rack The Pipet Inserts are easily installed in place of one or more spindles in the washer and are designed to accommodate 1 ml to 50 ml pipets Installing Optional Pipet Inserts in a FlaskScrubber Two sizes of Pipet Inserts are available The 8 place Pipet Insert shown below accommodates 1 ml to 10 ml pipets Multiple Pipet Inserts may be installed if desired Refer to the figure and follow the instructions below to install an 8 place Pipet Insert To install an 8 place Pipet Insert 1 Insert the tool supplied with the Spindle Rack or a screwdriver into the top of a spindle and turn counterclockwise to remove the spindle 2 In the position previously occupied by the spindle thread into place the short spindle you received with the Pipet Insert 3 Push the Pipet Insert over the short spindle 4 If spindles other than the one used for the short spindle are removed the holes must be plugged with the plastic plugs supplied with the spindle rack PIPET HOLDER THUMB SCREW PIPET INSERT SHORT SPINDLE 38 Product Service 1 800 522 7658 Chapter 6 Modifying Your Washer The 16 place Pipet Insert shown below accommodates 1 ml to 50 ml pipets Two of these inserts may be installed if desired Refer to the figur
28. TY 25 26 27 27 29 30 30 32 32 33 33 34 35 36 37 37 38 38 40 41 42 42 43 45 51 51 53 58 59 61 68 CHAPTER 1 INTRODUCTION Congratulations on your purchase of a Labconco Glassware Washer Labconco manufactures two types of Glassware Washers the SteamScrubber and the FlaskScrubber Each of these washers is available in an Undercounter and Freestanding model An optional kit is available to convert Freestanding models to Mobile models Each washer model is available in 115V or 230V and with or without a window in the door Your Labconco Glassware Washer is designed and manufactured to thoroughly clean your laboratory glassware and accessories and complies with NSF ANSI 3 standards for sanitization You can select pre programmed wash cycles or program customized wash cycles to meet your requirements The Glassware Washer graphic display provides operational information Models with a window and light in the door allow you to visually monitor the operation of your washer Wash cycles may be programmed to provide steam and the use of purified water in the rinse cycles allowing you to choose the best conditions for cleaning your glassware Safety Symbols Your Glassware Washer was designed with safety in mind however conditions may exist that could be hazardous WARNING Read and understand operator s manual before using this machine Failure to follow operating instructions could result in de
29. as run 2 Press RUN to select this program 3 fa different program is desired press DISPLAY The available programs will be shown on the display SELECT PROGRAM RINSE ONLY PLASTIC GLASS GLASS PLUS SCIENCE SCIENCE PLUS INTENSE 28 Product Service 1 800 522 7658 Chapter 4 Using Your Washer 4 Press the A or V buttons until the desired program is indicated by the arrow on the left side The arrow on the lower right side means that there are additional program selections that will be shown on the display if the Y button is pressed If an arrow is visible in the upper right corner of the display additional program selections will be displayed when the A button is pressed Press RUN if no modifications to the program are necessary 6 If modifications to the program are necessary or you want to see the parameters that are entered into the program press DISPLAY and the elements in the program that may be altered will be displayed eA SET PROGRAM PARAMETERS DELAYED START 7 HOUR WASH 2 TEMP 150 F gt WASH 2 TIME 30 MIN STEAM ENABLE YES NUMBER RINSES 5 NO PURE RINSES 4 RINSE TEMP I40 F V 7 Press the A and Y buttons to select the parameter that must be altered as indicated by the arrow on the left side Press lt and gt buttons to select the appropriate set point The arrow on the lower right side means that there are additional parameters selections that will be shown on the display if the Y button is
30. asher has been designed for quiet operation To prevent noise and glass breakage be certain that glassware is retained The Detergent Dispenser Your Glassware Washer is equipped with a detergent dispenser that contains a main wash cavity and a neutralizing solution port as shown below In addition the washer door has a depression where detergent may be added for use during the first wash of the cycle Neutralizing solution dispenser cover Main wash cavity Neutralizing solution port Neutralizing solution dial The detergent dispenser opens during the second wash cycle except when the Plastic cycle is selected which has only one wash cycle If your glassware is heavily soiled you may want to add powder detergent to the depression in the washer door Do not use liquid detergent in the pre wash cavity in the washer door The initial drain and fill cycle flushes the liquid detergent out of the washer prior to the first wash Refer to the table below to determine which cavities to fill based on the selected wash choice You may use either the pre wash cavity stamped in the washer door or the one on the lid of the detergent cup Wash Cycle Fill Pre wash Cavity Fill Main Cavity Rinse Only NO NO Plastic NO YES All other cycles OPTIONAL YES soiled glassware contains flammable compounds rinse the glassware thoroughly prior to placing the glassware into the washer Heaters in the washer are very hot
31. assembly that attaches to the faucet Space Requirements If your Glassware Washer is an Undercounter model you must ensure the undercounter opening is the proper size to accommodate the washer The dimensions for the Undercounter washer are shown in Appendix B Product Service 1 800 522 7658 5 CHAPTER 3 GETTING STARTED Now that the site for your Glassware Washer is properly prepared you are ready to unpack inspect install and test your washer You may need common plumbing and electrical installation tools in addition to a 9 16 wrench a flat blade screwdriver a Phillips screwdriver and a carpenter level to complete the instructions in this chapter carton allows for lifting with a mechanical lift truck or hand truck If you must lift the washer manually use at least two 2 D The Glassware Washer weighs over 150 Ibs 68 Kg The persons and follow safe lifting guidelines CAUTION Lifting hazard Do not lift or move this equipment without assistance 6 Product Service 1 800 522 7658 Chapter 3 Getting Started Unpacking Your Glassware Washer Carefully unpack your Glassware Washer and inspect it for damage that may have occurred in transit If your Glassware Washer is damaged notify the delivery carrier immediately and retain the entire shipment intact for inspection by the carrier The United States Interstate Commerce Commission rules require that claims be filed with the delivery carrier with
32. ated near the installation site A cold water source is required when the optional Cool Drain Water Kit is installed Refer to Appendix C Glassware Washer Specifications for complete Glassware Washer electrical and environmental conditions specifications and requirements Hot Water Requirements An existing hot water supply may be used as the hot water source for your Glassware Washer Labconco recommends the inlet water temperature to be greater than 120 F 49 C to fully activate powdered detergents and raise the glassware temperature to achieve fast and complete drying Hotter water will produce better washing results Water pressure must be between 20 120 psi 138 827 kPa at the washer and provide a minimum of 1 25 gallons 4 7 liters per minute flow rate A shut off valve should be installed in the water supply line plumbed to the washer The hot water inlet valve on the Glassware Washer is equipped with a female 3 8 NPT fitting A compression fitting is provided that connects to 375 9 53mm OD copper tubing Purified Water Requirements To use purified water for the rinse cycles a purified water supply is required The washer can be connected to an in house pressurized purified water tap a water purification system or a non pressurized purified water container Product Service 1 800 522 7658 3 Chapter 2 Prerequisites The purified water system must be provided with supply piping of sufficient size to permit at least
33. ath or serious injury Product Service 1 800 522 7658 1 Chapter 1 Introduction Throughout this manual potentially hazardous conditions are identified using the following words and symbols This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates an imminently DANGER hazardous situation which if not avoided will result in death or serious injury WARNING indicates a potentially A WARNING hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a potentially A CAUTION hazardous situation which if not avoided may result in minor or moderate injury CAUTION used without the safety alert AUTI O N symbol indicates a potentially hazardous situation which if not avoided may result in property damage It is important that you understand the warnings listed throughout this manual before you operate the Glassware Washer 2 Product Service 1 800 522 7658 CHAPTER 2 PREREQUISITES Before you install the Glassware Washer prepare your site for installation Carefully examine the location where you intend to install the Glassware Washer You must be certain that the area is level and of solid construction In addition a hot water source a drain a purified water source if applicable and an electrical source must be loc
34. condensation Heater s disconnected or malfunctioned Blower disconnected or malfunctioned Dry time too short Temperature sensor out of calibration Water is not hot enough Improper loading Detergent too old or amount wrong Detergent caked in cup Insufficient wash time Insufficient water Clogged filter Drain line clogged or kinked CORRECTIVE ACTION Program warmer dry temperature Tilt these articles when loading so that water drains off If clean labware is left in the washer recondensation may occur Open latch after completion of cycle to allow moisture laden air to escape Reconnect or replace heater Reconnect or replace blower Program longer time Verify displayed temperature by attaching a thermocouple to the temperature sensor Route leads outside of the washer Close and latch the door while holding the lt button Call Labconco Product Services if the displayed temperature differs from the test temperature by more than 4 C Check Wash 2 water temperature Must be at Jeast 120 F 49 C Recommended temperature is 150 F 66 O Check washer loading instructions in Chapter 4 in this manual Replace detergent or change quantity used Clean cup Replace with fresh detergent Check water inlet temperature Must be at least 120 F 49 C Increase wash cycle time Check to be sure the water shut off valve is fully open Check to be sure the water pressure is between 20 and
35. e Rack Stainless Steel Contains AN 36 spindles 18 plastic eh er glassware holders and 36 amp e glassware clips Included K 2 SRS with FlaskScrubbers aN s lt SS S dee s cS 52 Product Service 1 800 522 7658 FlaskScrubber or SteamScrubber Accessories Appendix A Glassware Washer Accessories PART DESCRIPTION 4402001 4402101 4401301 Culture Tube Test Tube Insert Stainless Steel Insert for 15 mm to 18 mm tubes Culture Tube Test Tube Insert Stainless Steel Insert for 20 mm to 25 mm tubes Culture tube Test Tube Insert Stainless Steel Insert for 10 mm to 12 mm tubes Includes retainer top 4401401 4401401 Retainer Top for Culture Tube Insert Stainless Steel For use with all culture tube inserts to keep lightweight tubes in place under water pressure 4401501 10 Pin Insert Stainless Steel For use with beakers Erlenmeyer flasks and other wide mouth glassware Product Service 1 800 522 7658 53 Appendix A Glassware Washer Accessories wn Dn oO e Re o Ez A ge 3 us uen 2 g E o E E E e oO M S lt k Gi e S x b S o0 S BS 6 1 O 5 3 z e gt on A a gt 5 eme SS z 5 L I 429 ag Ba S Ou go BEE eg S Bo Zu 9E S gt Sg lt B B 292 ooh Uo 8 2 6 s 2 8 gt Bo ER sns E xu 2552 SEKEEKER S Go zw e 5 s s
36. e Water Services Connecting the Hot Water Supply Connecting the Purified Water Supply Connecting the Drain Hose Connecting the Power Supply Controller Set Up Testing Your Washer Running the Diagnostics CHAPTER 4 USING YOUR WASHER Arranging the Washer Racks The SteamScrubber Racks Removing the Upper Rack The FlaskScrubber Spindle Rack Loading Glassware into the FlaskScrubber The Detergent Dispenser Filling the Neutralizing Acid Dispenser Selecting an Operating Cycle Programming and Starting a Wash Cycle Program Lock Interrupting a Wash Cycle Alarms CHAPTER 5 MAINTAINING YOUR WASHER Maintaining the Stainless Steel Interior Maintaining the Air Gap in Drain Maintaining the Water Fill Valve Replacing the Washer Light Bulb Removing the Washer Top Back and Side Panels Cleaning the Sump Filter Screen CHAPTER 6 MODIFYING YOUR WASHER Adjusting the Height of the Upper Rack Spindle Rack Options Installing Optional Pipet Inserts in a FlaskScrubber Installing the Optional Upper Spindle Rack Installing Optional Inserts into the Spindle Rack Installing Small Spindles Installing the Optional Cool Drain Water Kit Installing the Optional Liquid Detergent Dispenser CHAPTER 7 TROUBLESHOOTING APPENDIX A GLASSWARE WASHER ACCESSORIES FlaskScrubber Accessories FlaskScrubber or SteamScrubber Accessories Consumables APPENDIX B GLASSWARE WASHER DIMENSIONS APPENDIX C GLASSWARE WASHER SPECIFICATIONS DECLARATION OF CONFORMI
37. e and follow the instructions below to install a 16 place Pipet Insert To install a 16 place Pipet Insert Use the tool supplied with the Spindle Rack or a screwdriver to remove the six spindles on either the right or left side of the spindle rack Remove others if necessary Replace the six spindles with the six short spindles that you received with the Pipet Insert 3 Replace all other spindles with the plastic plugs that you received with your washer 4 With the support facing the center of the spindle rack slide the Pipet Insert over the spindles until it completely seats 5 Push pipets into the 16 receptacles and rest them on the support n2 SHORT SPINDLE ALTERNATE LOCATION Note Lower spindle racks are shipped with 34 long spindles and 2 shorter spindles If spindles are removed and then replaced the shorter spindles should be located on the front row in the second and third positions from the right side This will allow proper function of the detergent dispenser Product Service 1 800 522 7658 39 Chapter 6 Modifying Your Washer Installing the Optional Upper Spindle Rack The Upper Spindle Rack expands the capability of the FlaskScrubber by providing 30 additional spindles for washing narrow neck glassware The rack may be customized by removing spindles or by installing Multi Pin Inserts which hold beakers or other wide mouth glassware To install the optional Upper Spindle Rack Install the uppe
38. e cases the finish may be slightly dulled by this action If your water has a high mineral content film or spots may develop on the washer interior If the procedures listed above do not eliminate the film or spots you may run your washer through the special cycle below To remove film or spots from the washer interior 1 Remove all glassware from the washer 2 Choose the Glass Program Steam OFF Pure Rinse OFF and set the drying time to zero 32 Product Service 1 800 522 7658 Chapter 5 Maintaining Your Washer 3 After the first fill is complete open the washer and carefully pour one cup of bleach into the bottom of the tank 4 Close the washer door and allow the unit to wash and drain 5 When the washer fills the second time open the washer and add two cups of 4 8 acetic acid or white vinegar to the bottom of the tank 6 Close the washer door and allow the unit to wash and drain without further interruption Maintaining the Air Gap in Drain If the installation included an air gap recommended it requires periodic cleaning The air gap is not part of the washer therefore it is not covered by the washer warranty The air gap protects the washer against water backing up in the event of a clogged drain Check the air gap for build up any time your washer is not draining well Most types of air gaps are easy to clean Simply follow the manufacturer s directions for maintaining your air gap Maintaining the Wate
39. e diagnostics test 1 Press the A button on the control panel and close the door and slide the door latch to the right Hold for 5 seconds 2 The display will show the Diagnostics screen and the indicator on the left side will point to TAP WATER VALVE 3 Press either the P gt or lt button to turn the tap water valve ON Tap water should enter the washer Allow water to enter for approximately 1 minute Press either the P gt or lt button to turn the water off 4 Press the Y button and the arrow on the display will point to PURE WATER 5 Press either the or lt button turn the pure water pump ON and open the pure water valve Allow pure water to enter the washer After about 3 minutes the fill switch should cause the water flow to turn off 6 Press the Y button and the arrow on the display will point to WASH PUMP 7 Press the or lt button and the wash pump should energize 8 Press the Y button and the arrow on the display will point to DETERGENT CUP 9 Press either the P gt or lt button to energize the detergent cup Within about 1 minute the detergent cup door should be heard to open 10 Press the Y button and the arrow on the display will point to HEATER 11 Press either the P gt or lt button and the heater will be energized 12 Press the Y button and the arrow on the display will point to DRAIN COOL 13 Press either the P gt or lt button and the drain will be energized Allow all water to be drained f
40. eamScrubber is equipped with a top rack and a bottom rack Both racks are designed to accommodate inserts that hold flasks beakers culture tubes graduated cylinders Erlenmeyer flasks petri dishes watch glasses BOD bottles and a variety of other laboratory glassware These inserts are sold separately and are detailed in Appendix A 22 Product Service 1 800 522 7658 Chapter 4 Using Your Washer Removing the Upper Rack The upper rack may be easily removed from the Glassware Washer to facilitiate loading the rack outside the washer or to allow very tall glassware to be loaded and washed on the lower rack To remove the upper rack 1 Slide the upper rack all the way out of the washer 2 Grasp each side of the rack placing a thumb on the release buttons 3 Press each release button and lift the rack straight upward To install the upper rack 1 The upper rack can be replaced into the washer by first sliding each slide rail all the way out of the washer and then lowering the rack onto the rails 2 Press down and the latch will automatically engage the rail The FlaskScrubber Spindle Rack The FlaskScrubber Glassware Washer is equipped with a lower spindle rack and glassware holders The FlaskScrubber spindle rack is designed for narrow necked glassware such as volumetric flasks Erlenmeyer flasks graduated cylinders Kjeldahl flasks test tubes and digestion tubes Product Service 1 800 522 7658 23 Chapter
41. ensed from the neutralizing solution port to neutralize the detergent alkalinity Labconco LabSolutions Neutralizing Acid Rinse is recommended See Appendix A for ordering information The neutralizing acid rinse is dispensed during the first rinse To avoid dispensing neutralizing acid during a purified water rinse the total rinses should be greater than the number of pure rinses The dispenser holds approximately 170 ml and should be checked and replenished as needed To fill the neutralizing acid dispenser refer to the figure above and follow the instructions below 26 Product Service 1 800 522 7658 Chapter 4 Using Your Washer To fill the neutralizing acid dispenser 1 Twist and pull up on the cap to remove the round cover on the neutralizing solution port 2 Hill the cavity with LabSolutions Neutralizing Acid Rinse Labconco P N 4522200 1M citric acid or 10 phosphoric acid until the level of the liquid rises and is visible in the port 3 Setthe dial to read 4 ml 4 Replace the cover Selecting an Operating Cycle The microprocessor control on your Glassware Washer allows you to select a factory programmed wash program to modify the factory preset wash programs or to customize two additional programs The control panel is shown below PRESS TO CHANGE PRESS TO START OR THE DISPLAY STOP A WASH CYCLE PRESS TO SCROLL UP THRU A DISPLAY SCREEN PRESS TO CHANGE A SET POINT PARAMETER PRESS TO CHANGE A PRESS TO SCROLL DOW
42. eps 1 amp 2 above Press either P gt or lt button and allow tap water to enter the tank until the water flow turns off Press and hold the RUN button Water will enter the washer and should turn off before it overflows Press the Y arrow until DRAIN COOL is highlighted Press P gt or lt button to drain water from the washer Unlatch the door to exit from the Diagnostics mode Product Service 1 800 522 7658 21 CHAPTER 4 UsiNG Your WASHER After your washer has passed the basic diagnostics test detailed in Chapter 3 Getting Started you are ready to begin using your washer Arranging the Washer Racks The FlaskScrubber and SteamScrubber are equipped with different rack configurations to accommodate the various types of laboratory glassware In addition to the standard configuration of the Glassware Washers many optional racks and inserts are available to customize your washer to best suit your needs For a complete list of available rack accessories refer to Appendix A Glassware Washer Accessories If you purchased a SteamScrubber proceed to the following section The SteamScrubber Racks If you purchased a FlaskScrubber proceed to the section The FlaskScrubber Racks later in this chapter A FlaskScrubber can be converted to a SteamScrubber by replacing the lower rack and adding an upper rack and slides A spindle rack may be used in a SteamScrubber though drying will be less efficient The SteamScrubber Racks The St
43. her Speci Appendix C Program Times amp Water Consumption 115V Models eun ure160Jd e301 y 0 sejnuiu 0 sppe weas ejnjejeduuej Jas eui 0 dn yeay 0 Jee ejut MOUE 01 p nb si au jeuonippy suu Jed sejnuiu CL ppe sesuu eing s suu Jejew de 104 ase UMOYS seuil Ott 96 98 IS DL DCOL 01 Z Sc 24 O EO 01 Z Sc v v9 0 0l 01 Z Sc Fr DCOL 01 Z Sc GIS ZZL OGZ D l 216018 9 PO ole 018 9 OL 242018 9 01 246 018 9 gel voz Ob ve OZ 01 8 09 OZ 018 09 OZ 018 09 09 01 8 0S 09 01 8 8 8S 01001 Ov 8S 01001 Ort 8S4 0 004 Ov Ot 01001 eet Ot 01001 00L OSZ 0 GI 100 Ov 0Sc 01S 100 0 0Sc 0 SI 100 0 OSZ 01S 40 0 SL OSZ 01S 100 0 c8 01 8E 09 CH 018 09 c8 01 8 09 09 01 8 oS 09 01 8 8 081 01001 Ovi 08L 0 001 Ov 081 01001 Ovi OVI 0 001 och OVI 0 001 001 SUON r SUON D SUON D SUON v euoN D 9010 0 9010 0 9010 0 9010 0 9010 0 9010 v 9010 9010 9010 e 9010 L c8 8 OL c8 8 09 c8 8 09 09 8 os 081 01001 8S4 08L 0 001 DL 081 0 004 OAI Or 0 001 ect Ov O L 0c OV O Ol Ov O L OL OV O Ol ON S A ON ON S9A S A ON S9A ON SUON ON uoN S uoN S uoN S uoN 0 8010 0 8010 0 8010 0 8010 0 8011 0 Jas Jeer uolopj Jas Jeer Aj0j9e4 Jas Jeer K10 984 les Jasn K40 98 4 Jas 1asn Aj0j9e4 eouems snid SSe o SSe o onseid MUO Gem S 9po N ASLL suoneoyuipojy Jeer ojgissod pue suondiuoseq uueiB5oid 101984 uw suey suoye6 seynulw s lnuluu seinuiuJ sinou sun
44. in fifteen 15 days of delivery Do not discard the carton or packing material for your Glassware Washer until you have checked all of the components and installed and tested the Glassware Washer NOTE Do not return goods without the prior authorization of Labconco Unauthorized returns will not be accepted If your Glassware Washer was damaged in transit you must file a claim directly with the freight carrier Labconco Corporation and its dealers are not responsible for shipping damage Do not remove the washer from its shipping skid until it is ready to be placed into its final location Move the washer by placing a flat low dolly under the shipping skid Washer Components Locate the model of washer you received in the following group of tables Verify that the components listed are present and undamaged Catalog Washer Description 4400320 SteamScrubber Undercounter 115 V with upper and lower racks SteamScrubber 4400321 SteamScrubber Undercounter 230 V with upper and lower racks Undercounter 4400330 SteamScrubber Undercounter 115 V with window with upper and lower Models racks 4400331 SteamScrubber Undercounter 230 V with window with upper and lower racks Plus the Following Loose Parts Part Component Description 1879801 Leveling Feet 4 4591100 User Manual 4462900 Screws 2 1488800 Clamp 1 4522500 LabSolutions Powder Detergent with MSDS 6 ounces 175 grams 1410700 Water Connector 1448700 Coupling
45. ink or become damaged To connect the purified water supply 1 Make certain the purified water supply piping has been thoroughly flushed prior to connecting it to the washer 2 Make the necessary plumbing connections to properly connect the purified water supply to the washer NOTE If the purified water source is a carboy complete steps 3 and 4 3 Connect the purified water source through either the top or the bottom of the carboy as illustrated in the following figures If the purified water supply feeds directly from the carboy top make certain the hose is submerged under the waterline Attach a weight to the end of the tubing to keep it from floating on top of the water and possibly allowing air into the system 4 Make certain the top of the carboy is vented to permit proper flow from the carboy to the washer Make certain that all of the connections on the purified water system are air tight The pump must not pull air instead of water Make certain the supply hose is not crimped Product Service 1 800 522 7658 13 Chapter 3 Getting Started OPEN FOR VENT ATTACH TO PURE WATER VALVE Example of a Bottom Feed Connection DETAIL A TL CLAMP WEIGHT TO HOSE STP KEEP IT SUBMERGED CUT HOSE END INTO V FOR SIPHONING ATTACH TO PURE WATER VALVE Example of a Top Feed Connection 14 Product Service 1 800 522 7658 Chapter 3 Getting Started Connecting the Drain Hose Before continuing with this
46. l forward and remove it 3 Remove the lower panel on the washer front by removing the two screws located at the bottom of the panel Product Service 1 800 522 7658 17 Chapter 3 Getting Started 4 Remove the cover over the electrical junction box by removing the two screws d 5 Make sure electrical power is turned off before making any connections 6 On 115V models connect the customer supplied power wires to the black and white wires using wire connectors On 230V models attach customer supplied power wires to the brown and blue wires using wire connectors Customer supplied wires must be clamped to the hole where they pass through the rear of the junction box if prescribed by local codes If it is necessary to use a bushing with an integral clamp at the inlet to the junction box remove the plastic bushing supplied with the washer before installing the new customer supplied bushing 7 Connect the customer supplied ground wire to the green screw 8 Replace the cover on the electrical junction box 9 Replace the lower panel and door panel assembly on the washer Controller Set Up The washer control system has been set at the factory to agree with the configuration of the washer as it was shipped The control may be customized or modified if certain optional accessories are added 18 SET UP VOLTAGE IIS V TEMP UNITS C DI PUMP ENABLE YES LIGHT OFF LIQ DETERGENT OPT NO FACTORY RESET NO PRESS RUN TO SAVE
47. ng damages The United States Interstate Commerce Commission rules require that claims be filed with the delivery carrier within fifteen 15 days of delivery Limitation of Liability The disposal and or emission of substances used in connection with this equipment may be governed by various federal state or local regulations All users of this equipment are required to become familiar with any regulations that apply in the user s area concerning the dumping of waste materials in or upon water land or air and to comply with such regulations Labconco Corporation is held harmless with respect to user s compliance with such regulations Contacting Labconco Corporation If you have questions that are not addressed in this manual or if you need technical assistance contact Labconco s Customer Service Department or Labconco s Product Service Department at 1 800 821 5525 or 1 816 333 8811 between the hours of 7 00 a m and 6 00 p m Central Standard Time Part 4591100 Rev G ECO G393 TABLE Or CoNTENTS CHAPTER 1 INTRODUCTION Safety Symbols CHAPTER 2 PREREQUISITES Hot Water Requirements Purified Water Requirements Electrical Requirements Drain Requirements Space Requirements CHAPTER 3 GETTING STARTED Unpacking Your Glassware Washer Washer Components Removing the Shipping Skid Washer Installation Installing the Leveling Feet Leveling the Washer Centering the Washer Door Securing the Washer to the Countertop Connecting th
48. ns scoops amp miscellaneous utensils 56 Product Service 1 800 522 7658 Appendix A Glassware Washer Accessories PART DESCRIPTION 4542100 Bulk Tube Insert For vertically positioning test tubes 4595400 Stand For use with Freestanding models Raises washer approximately 17 inches 43 cm Front opens to provide storage underneath washer Shown with glassware washer installed 4591900 Cool Drain Water Drain Kit 115V Provides cool water to the drain plumbing Connects to a 4591901 cold water source 230V 4587500 Liquid Detergent Dispense Kit Permits liquid detergent to be dispensed into the glassware washer directly from a 1 gallon container 4596100 Mobile Conversion Kit 115V Permits a Freestanding Glassware Washer to be 459610 Converted to a Mobile model 230V Includes casters electrical cord and plug and plumbing to connect to a sink faucet Product Service 1 800 522 7658 57 Appendix A Glassware Washer Accessories PART DESCRIPTION 4592200 Connection Kit DI Water inlet valve to plastic tubing 1233700 Power Boost Transformer For 208V operation CONSUMABLES PART 4422000 DESCRIPTION 10 Ib 4 5 kg LabSolutions Powder Detergent 4422100 27 5 Ib 12 5 kg LabSolutions Powder Detergent 4522000 1 gallon 3 8 L LabSolutions Liquid Detergent
49. o a floor drain refer to the figure below for placement of the drain tubing and trap Drain trap L 9 V 16 Product Service 1 800 522 7658 Chapter 3 Getting Started Connecting the Power Supply Before continuing with this section be certain your power supply meets the requirements specified on the washer data plate and in Electrical Requirements in Chapter 2 Prerequisites Undercounter and Freestanding Washers should be hard wired directly into a junction box Refer to the figure below and follow the steps below to connect your washer to the appropriate power source Be certain that you check and conform to all local electrical codes Do not disturb any internal wiring in the washer If you are connecting to certain legs of a 3 phase power system to obtain single phase power be sure to consult a professional to insure codes standards are followed These professionals can determine the appropriate connections for either a Wye or Delta connected power source The supply circuit must consist of number 12 AWG 3 wire cable or heavier Washers must be connected to a dedicated service with a 20 amp circuit breaker or fuse Wire must comply with all local electrical codes Type THW or THWN wire may be used if it complies To connect the electrical supply 1 Remove 2 screws on each side of the middle panel SCREWS IN MIDDLE PANEL SCREWS IN LOWER PANEL 2 Pull the middle pane
50. om of washer Contact Labconco Product Service Check output from PCB to drain valve and pump Replace PCB Contact Labconco Product Service Make sure water is turned on Tap water pressure must be at least 20 psi 138 kPa and flow must be at least 1 25 gallons 4 7 liters minute DI water supply must have flow of at least 0 9 gallons 3 4 liter minute At least 3 4 gallons 13 liters must be available for each DI rinse Clean screens inside the inlet fittings of the water valves Check voltage to valves Replace valve if it does not operate Check for kinks in water hoses in base of washer to water inlet fitting on side of tank Check voltage at pump Listen for pump operation Replace if necessary 49 Chapter 7 Troubleshooting PROBLEM Low Temp Alarm 50 CAUSE Defective hose to fill switch Defective fill level switch Defective controller Holes in filter screen too small Defective grommet where hose connects to fill level switch Heater inoperative Defective controller Defective temperature probe Defective high temperature cut out switch CORRECTIVE ACTION Check for splits Check for loose clamps Recalibrate switch Contact Labconco Product Service Replace switch Check output from PCB to both valves and DI pump Replace PCB Contact Labconco Product Service Contact Labconco Product Service Replace grommet Check electrical connec
51. on or four years from date of shipment from Labconco whichever is sooner SteamScrubber amp FlaskScrubber Glassware Washers carry a two year warranty from date of installation or three years from date of shipment from Labconco whichever is sooner Blood Drawing Chairs carry a ten year warranty Carts carry a lifetime warranty Glassware is not warranted from breakage when dropped or mishandled This limited warranty covers parts and labor but not transportation and insurance charges In the event of a warranty claim contact Labconco Corporation or the dealer who sold you the product If the cause is determined to be a manufacturing fault the dealer or Labconco Corporation will repair or replace all defective parts to restore the unit to operation Under no circumstances shall Labconco Corporation be liable for indirect consequential or special damages of any kind This statement may be altered by a specific published amendment No individual has authorization to alter the provisions of this warranty policy or its amendments Lamps and filters are not covered by this warranty Damage due to corrosion or accidental breakage is not covered Returned or Damaged Goods Do not return goods without the prior authorization from Labconco Unauthorized returns will not be accepted If your shipment was damaged in transit you must file a claim directly with the freight carrier Labconco Corporation and its dealers are not responsible for shippi
52. operating on 208V Electrical Specifications Operating voltage for 115V washers 104 127V Operating voltage for 230V washers 207 253V Maximum amperage for 115 volt washers 16 0 amperes Maximum amperage for 230 volt washers 12 0 amperes Frequency 115 volt washers 60 Hz Frequency 230 volt washers 50 60 Hz Phase Single e Sump element power 1 200 watts 115V models 2 000 watts 230V models Product Service 1 800 522 7658 61 Appendix C Glassware Washer Specifications 62 Environmental Conditions Indoor use only Maximum altitude 6562 feet 2000 meters Ambient temperature range 41 to 104 F 5 to 40 C Maximum relative humidity 80 for temperatures up to 88 F 31 C decreasing linearly to 50 relative humidity at 104 F 40 C Main supply voltage fluctuations not to exceed 10 of the nominal voltage Transient overvoltages according to Installation Categories II Overvoltage Categories per IEC 1010 Temporary voltage spikes on the AC input line that may be as high as 1500V for 115V models and 2500V for 230V models are allowed Used in an environment of Pollution degrees 2 i e where normally only non conductive atmospheres are present Occasionally however a temporary conductivity caused by condensation must be expected in accordance with IEC 664 Product Service 1 800 522 7658 Appendix C Glassware Washer Specifications Product Service 1 800 522 7658 63 ions t ica Glassware Was
53. ot brackets to the washer base Disconnect the hook on the washer base side 4 Remove the two screws on each side of the outer door panel Lower the panel and remove it 5 Remove the bulb by pressing in on the bulb and rotating the bulb counterclockwise Insert the new bulb and rotate clockwise into place 7 Replace the outer door panel es SCREWS IN OUTER DOOR PANEL SPRING SOME PARTS NOT SHOWN FOR CLARITY 34 Product Service 1 800 522 7658 Chapter 5 Maintaining Your Washer Removing the Washer Top Back and Side Panels There may be times when you need to remove the washer top back and side panels to clean maintain or repair your washer Refer to the figure below and follow the instructions to remove the top back and side panels of your washer To remove the washer top back and side panels 1 Turn off electrical power to the Glassware Washer Remove all of the screws from the back panel of the washer and remove the back panel Remove the 2 screws at the kick panel Remove 2 screws at the rear that hold the sides to the top Remove the two screws from each side of the washer at the front edge Remove the side panels Remove the 2 screws that hold the top Remove the top p eo Oy Y dcc Product Service 1 800 522 7658 35 Chapter 5 Maintaining Your Washer Cleaning the Sump Filter Screen If debris accumulates on the filter screen that is located in the washer
54. pplied harness into terminal J6 on the Relay PCB and route the other end to the left rear corner of the washer base Plug the wire from the detergent container to the mating connector in the new harness in the base of the washer Plug the connectors on the pump to the mating connectors in the new harness in the base of the washer Reinstall the junction box cover and lower panel Reinstall the back panel if the washer is a Freestanding model 13 Turn on the electrical power TUBE FROM DETERGENT CONTAINER MOUNTING HARDWARE DISPENSE PUMP TUBE FROM PUMP VACUUM BREAK Enable the liquid detergent dispenser operation Enter the washer set up screen on the display by holding the button on the control panel and closing the door and sliding the door latch to the right Press the button until the arrow on the left points to LIQ DETERGENT OPT Press the gt or 4 button to activate this accessory Press RUN to save all settings Using the liquid detergent dispenser E 44 Remove the cap from the container and remove the tube and level switch assembly Hill the container with detergent or use a new bottle of Labconco detergent and replace the tube and switch assembly and the cap There are two methods which can be followed for filling the system with detergent a Runa wash cycle with no glassware in the washer Set the detergent dispense rate to 30 ml b Runa diagnostics test When the display window shows
55. pressed If an arrow is visible in the upper right corner of the display additional parameter selections will be displayed when the A button is pressed 8 Press RUN when all parameters are satisfactory Program Lock After a program is selected and program parameters have been set it is possible to lock those parameters into memory so they will not be inadvertently revised This is done by first entering the SELECT PROGRM screen Then scroll down and select the program that will be locked Press the display key two times to display that program then press and hold the DISPLAY key for 15 seconds LOCK will be displayed in the lower right hand corner As long as the program is locked only that one program may be run Lock is released by pressing and holding DISPLAY for 15 seconds Product Service 1 800 522 7658 29 Chapter 4 Using Your Washer Interrupting a Wash Cycle To temporarily pause a wash cycle simply unlatch the washer door After the door is unlatched wait 4 to 5 seconds before opening the door to prevent water from splashing out of the washer CAUTION Steam and hot water inside the washer may cause injury Open the edu CPUS EO door slowly To resume the wash cycle close and re latch the washer door The washer will pause to equalize temperatures and then the cycle will resume the interrupted segment The wash cycle can be terminated at any time by pressing the Start Cancel button Alarms Throughou
56. r Fill Valve The filter screen of the water fill valve illustrated below may require periodic cleaning to remove trapped particles A low water fill occurs if the blockage is not removed O RING WATER FILL VALVE SCREEN To clean the water fill valve 1 Turn off the water and electrical power to the washer Unplug the Mobile model turn off the circuit breaker that services the Undercounter or Freestanding model Remove the rear panel of FreeStanding models Disconnect the water supply tube that is connected to the valve 4 Remove the valve from the base por Product Service 1 800 522 7658 33 Chapter 5 Maintaining Your Washer 5 Remove the four screws from the valve plate and separate the valve from the inlet connection 6 Remove the valve filter screen and clean it under running water 7 Replace the screen and reassemble the valve connection Be certain the O ring gasket is positioned in the groove in the fill valve body Replacing the Washer Light Bulb If your Glassware Washer is equipped with a window you will need to periodically replace the light bulb Refer to the figure below and follow the instructions below to replace the washer light bulb To replace the washer light bulb 1 Turn off electrical power to the Glassware Washer 2 Remove the lower and middle panels as described in Chapter 3 Getting Started Connecting the Power Supply 3 Disconnect the springs on each side that connect the piv
57. r rails and the upper spindle rack See the figure below 1 Remove the acorn nuts and lockwashers from both upper sides using a 3 8 wrench There are 4 on each side NUT AND LOCKWASHER SLIDE ASSEMBLY RACK MOUNTING BRACKET 2 Position brackets on slides over the studs on the sides The position of the rack mounting plates must be as shown Secure the slide assemblies using lockwashers and acorn nuts removed in Step 1 It may be necessary to synchronize the travel of the two slides Pull each slide out firmly to their maximum travel 40 Product Service 1 800 522 7658 Chapter 6 Modifying Your Washer LATCH RELEASE BUTTON WATER INLET 3 Install the Upper Spindle Rack by lowering the rack onto the rack mounting plates The water inlet must have its inlet toward the rear Make sure the latch on each side secures the rack to the rack mounting plate When the Upper Spindle Rack is in place it limits the height of the glassware that can be washed If very tall glassware or long pipets are to be washed remove the Upper Spindle Rack Installing Optional Inserts into the Spindle Rack A Multi Pin insert is available that can be placed directly on the FlaskScrubber upper or lower spindle rack It can hold beakers or wide mouth glassware The insert can be positioned either on the left side or right side To install an insert 1 Remove all glassware spring retainers and glassware holders
58. r the liquid detergent dispense option if this accessory has been installed Press the Y button and FACTORY RESET will be highlighted on the display 15 Press the lt or gt to select YES to erase all program set points entered by the user and to restore all set points that were active when the washer was shipped Press RUN to save all settings Testing Your Washer Now that you have made the required water and electrical connections to your washer a series of diagnostic steps are provided in this section to test the operation of the washer Before turning on the washer make certain the water is turned on and no packing material remains inside the washer If the washer is interrupted in the middle of the diagnostic steps wait 4 to 5 seconds before opening the washer door to prevent hot water from splashing out The hot water and steam from the washer may cause scalding Steam and hot water inside the washer may cause injury Open the door slowly Product Service 1 800 522 7658 19 Chapter 3 Getting Started Running the Diagnostics To ensure your washer is operating properly perform the diagnostics procedure detailed below which will take approximately 10 minutes to complete Refer to the figure below to familiarize yourself with the control panel before you begin the procedure DIAGNOSTICS TAP WATER VALVE PURE WATER WASH PUMP DETERGENT CUP HEATER DRAIN COOL DRY BLOWER To run th
59. rom the washer The sound of the pump will change when all water is drained This will take about 1 1 2 to 2 minutes If the Cool Water Drain Kit accessory has been installed cool water will mix with hot water draining from the washer 20 Product Service 1 800 522 7658 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Chapter 3 Getting Started Press the Y button and the arrow on the display will point to DRY BLOWER Press either the P gt or lt button and the dry cycle blower will be energized The Y arrow in the lower right side of the display indicates that more selections may be made Press the Y button to select the next function to test The arrow on the display will point to LIQ DETERG PUMP Press the P gt or lt button and if the liquid detergent accessory has been installed and if it was activated in the Set Up procedure the detergent pump will operate Press the Y button and the arrow on the display will point to LIGHT Press either the P gt or lt button and if the washer is equipped with a window in the door the light inside the washer will illuminate Press the Y button and the arrow on the display will point to COOL FAN Press either the P gt or lt button and the small fan inside the kick panel will operate This completes the check of most of the washer functions Unlatch the door to exit from the Diagnostics mode To verify the proper operation of the overfill switch repeat st
60. se It will operate safely at nominal 208 VAC however the heater output will be significantly degraded as the operating voltage drops below 230V It is highly recommended that if the voltage is low that a boost transformer is used If your Glassware Washer is converted to a Mobile model a dedicated electrical outlet is required A 20 Amp circuit breaker or fuse is required for models rated at 115V 60 Hz or 230V 50 60 Hz 115V models are equipped with a 20 Amp NEMA 5 20P plug 230V models are equipped with a 15 Amp NEMA 6 15P plug It may be necessary to remove the plug and install a different plug to match the available receptacle A CAUTION Electrical shock hazard Undercounter models do not have a complete enclosure Sides and a back must be supplied by the owner at the time of installation 4 Product Service 1 800 522 7658 Chapter 2 Prerequisites Drain Requirements The drain hose 75 1 9 cm ID is installed during manufacture The hose provides a flexible coupling to the building drain piping and can be secured with a spring or band hose clamp A band hose clamp is provided with the washer Tubing or pipe 75 1 90 cm ID or larger should be provided for the building drain The use of an air gap is strongly recommended to prevent siphoning of wastewater into the washer Do not reduce the size of the drain plumbing Glassware Washers that have been converted to Mobile models drain into a sink through a hose
61. sump you can remove and clean the screen To clean the sump filter screen refer to the figure below and follow the instructions below To clean the sump filter screen 1 Open the washer door and remove the bottom rack 2 Remove the screw that retains the filter screen 3 Carefully lift the screen and pull forward using care not to drop debris into the sump FILTER SCREEN 36 Product Service 1 800 522 7658 CHAPTER 6 MobpirviNG Y our WASHER The configuration of your washer may be changed to accommodate your needs For example you may want to install pipet inserts install an optional top rack or install an optional liquid detergent dispense system or Cool Drain Water Kit Refer to Appendix A Glassware Washer Accessories for the accessories that are available for your Glassware Washer Adjusting the Height of the Upper Rack The height of the upper rack may be varied to suit the heights of glassware that will be washed in the upper and lower racks RACK MOUNTING PLATE UPPER HOLE LOCATION Product Service 1 800 522 7658 37 Chapter 6 Modifying Your Washer To adjust the height of the upper rack 1 Remove the upper rack as described in Chapter 4 Using Your Washer 2 Remove the 2 nuts that retain the rack mounting plate to the slide 3 Reposition the rack mounting plate to the slide using the other set of holes Replace the 2 nuts 4 Repeat the procedure on the opposite slide
62. t a wash cycle there are several abnormal events that could occur The washer is programmed to monitor these occurrences and provide an alarm to alert the operator Information is shown on the display to identify the alarm situation The following messages may be displayed Certain alarm situations are signaled with an audible sound which self cancels after 1 minute HOT GLASS This displays at the end of a cycle if the temperature inside the washer is over 122 F 50 C The alarm cancels when the temperature cools PLEASE WAIT This displays if the door is opened and then closed during a wash or rinse segment of a cycle The display will also show the time remaining until the operation of the washer will resume where it was interrupted WATER LOW This displays if a water fill is inadequate The washer will cancel the cycle and drain water that is in the washer The alarm is canceled by opening the door See Chapter 7 Troubleshooting Washer will not fill 30 Product Service 1 800 522 7658 Chapter 4 Using Your Washer OVERFLOW This displays if water is detected in the base of the washer Water fill valves will be closed and the washer will cancel the cycle and drain water that is in the washer The alarm is canceled by opening the door See Chapter 7 Troubleshooting Washer leaks LIQ DETER This displays only if the optional liquid detergent dispenser is installed and the level of the detergent in the dispense container is low The
63. tions Check voltage to heater Check resistance of heater If open circuit replace heater Check output from PCB to heater Replace PCB Contact Labconco Product Service Check electrical connections Contact Labconco Product Service Replace if necessary Check resistance of safety cut out switch If open circuit at room temperature replace switch Product Service 1 800 522 7658 APPENDIX A GLASSWARE WASHER ACCESSORIES FlaskScrubber Accessories PART DESCRIPTION 4595600 Upper Spindle Rack Stainless Steel Contains one upper spindle rack with 30 spindles 30 glassware clips 15 plastic glassware holders and 2 slides 4595800 Same as above except without slides 4494200 8 Place Pipet Washer Stainless Steel Holds ml to 10 ml pipets Product Service 1 800 522 7658 51 Appendix A Glassware Washer Accessories PART E DESCRIPTION 4595200 16 Place Pipet Washer Stainless Steel Holds 1 ml to 50 ml pipets 4424600 Glassware Holder Small Grips wide mouth glassware over spindles Vinyl coated stainless steel 4424800 wires Glassware Holder Large Grips wide mouth glassware over spindles Vinyl coated stainless steel wires 4596000 Small Spindles with Clips Replaces larger spindles when washing small glassware 10 spindles 10 clips 36 plugs 4595700 Lower Spindl
64. u SesulH 8Jng JO ON sasuly Jo JequinN duet Z useM Swill uSeM weas aul USE A yes pefeleq SJOPOW AGLI suomneouipo 19sn 9lqi ssod pue suonduosoeg weiboig A10 0e 4 65 Product Service 1 800 522 7658 Appendix C Glassware Washer Specifications Program Times amp Water Consumption 230V Models EE 0 0L 01 ZSZ cL 2420189 voz OZ 01 8 09 8S 0 004 Ov 0S2 O1 GI 100 Ov 6 01 8 OZ 661 01 00L 8S4 euoN y 9010 0 900 v 6 01 8 OZ 661 01 001 8S Or OF 0c ON S9A SOA euoN S 8010 0 les Jes Joe Snid 9009S SEL 0 01 01 AG oll c12018 9 voc 07 01 8 09 8S 01001 Ort OSZ 01S 100 Ov 6 01 8 OL 661 01001 894 uoN r 9010 0 9010 r 6 01 8 OL 661 01001 881 Ov olL 0c ON S9A ON uoN S 8010 0 les 1 SN K10 984 eouems S 9po N ADET suomneoyipojy 19S lqissod pue suondiosegq uej604d 10198J 96 0 0L 01 Ge vv9 2160189 WEI OZ 018 09 89L 01 001 Ovi OSZ 0 SI 100 0 6 018 09 661 01001 Ov euoN y 9010 0 9010 6 018 09 661 01001 Ov Or O L Ol ON S9A SOA euoN S 8010 0 jas Aen op Snid Sep 0 0L 01 Z Sc c 4c 018 9 OZ 01 8 89L 01001 osz 01 SL 10 0 6 01 8 66L 01001 9UON 9010 9010 ER 01 8 661 01 001 Ov ol ON S8A uoN 9010 Jes Jes SEIN 98 LAG WEI 09 Ov 0 09 Ort 09 Ov Ol ON 0 A1ojoe 4 0 0L 01 Z Sc c 120189 09 01 8 Ot L 01001 OSZ 01S 40 0 09 01 8 Ot L
65. xed with cold water during drain operations To install the optional Cool Drain Water Kit refer to the figure below and the following instructions To install the optional Cool Drain Water Kit 1 Disconnect power to the washer 2 Remove the back panel of the washer if it is a Freestanding model or the cover panel of an Undercounter model 3 Attach the water valve assembly to the rear flange of the base using the screws provided 4 Connect the wires coming from the water valve assembly to the mating connector in the wiring harness of the washer 5 Connect the cold water supply to the water valve assembly Do not allow the tube to kink when the washer is placed into its operational location If necessary replace the straight fitting on the cool water valve with the supplied elbow 6 Replace the back panel if it is a Freestanding model or the cover panel if it is an Undercounter model 7 Attach the hose from the valve to a Twin Inlet High Flow Air gap suitable for dishwasher applications This may be obtained from a plumbing supply store 8 Attach the drain hose from the Glassware Washer to the other inlet of the Air gap 9 Attach the Air gap to the building drain 10 Turn on the electrical power 42 Product Service 1 800 522 7658 Chapter 6 Modifying Your Washer EXISTING DRAIN HOSE ATTACH TO AIR GAP INLET COOL WATER HOSE ATTACH TO AIR GAP INLET COLD WATER PLUMBING SUPPLIED BY CUSTOMER TANK AND OTHER PARTS N
66. your washer To remove the shipping skid 1 Remove accessories and loose items from inside the washer Cut tie wraps and remove racks 2 Gently place the washer on its back positioning the washer on the shipping carton or other cushioning material 3 Remove the four screws fastening the skid to the washer 4 Retain the shipping skid until you test the various features of the washer Washer Installation After you remove the skid from your washer you must install leveling feet on the bottom of the washer If you have an Undercounter or Freestanding model then you must level the washer and center the washer door If you have an Undercounter model you must also secure the washer to the underside of the countertop or worksurface Installing the Leveling Feet 1 Locate the holes on the bottom of the washer where the four skid fastening screws were previously attached 2 Thread the four leveling feet into the holes 3 Carefully move the washer into an upright position Be careful to distribute the weight evenly on the leveling feet when setting the washer upright 4 Reinstall racks ir LEVELING FOOT e N BOTTOM OF WASHER Product Service 1 800 522 7658 9 Chapter 3 Getting Started Leveling the Washer If you have a Freestanding model of the SteamScrubber or FlaskScrubber Glassware Washer after you have installed the leveling feet level the washer by adjusting the leveling feet 1 Position the washer

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