12.1.ALD Series - Nobel Elektrik / www.nobelelektrik.az
Contents
1. opes 105 615 7 2 5 5 615 9 1 A 11 21 12 1 2 615 9 2 75 615 10 1 OES 2 120 615 10 2 10 620 7 1 755 2 2 2 620 7 2 m5 620 8 1 10 2 2 2 118 620 8 2 10 620 9 1 10 2 2 2i 119 620 9 2 10 631 6 1 15 2 2 2s 139 631 6 2 15 631 7 1 15 2 2 2 140 631 7 2 15 631 8 1 15 2 2 2x 141 631 8 2 15 Water Tank Weight Motor Water Tank Weight Inlet Outlet Connection Power Inlet Outlet Connection inches inches 2 1 1 2 87 403 10 3 1 2 1 2 2 102 2 1 1 2 ii 92 403 15 3 1 5 2 1 2 2 127 2551 2 97 403 16 3 2 2 1 2 2 2 1 1 2 12 102 406 11 3 2 2 1 2 2 il 162 2 1 1 2 1 110 406 15 3 3 2 1 2 2 1 170 2 1 1 2 We 81 406 18 3 4 2 1 2 2 1 2 105 2 1 2 2 1 1 70 408 10 3 3 2 1 2 We 100 2 1 2 2 1 1 2 79 408 14 3 4 3 2 1 2 o EE 108 2 1 2 2 Tenes 100 408 17 3 5 5 Ome T 135 3 2 1 2 135 610 8 3 4 4 3 Wes 174 3 2 1 2 TE 610 10 3 5 5 4 3 Wee 207 3 2 1 2 TE 171 610 12 3 4 3 227 3 2 1 2 T EZ 155 615 7 3 5 5 4 3 1 1 2 205 3 2 1 2 1 2 169 615 9 3 7b 4 3 1 1 225 3 2 1 2 We 182 615 10 3 10 4 3 1 1 2 244 4 3 21 620 7 3 5 4 2 239 4 3 20 183 620 8 3 10 5 4 2 248 4 3 2 185 620 9 3 10 5 4 2 251 4 3 2 225 631 6 3 12 5 4 2 Sui 4 3 2 227 631 7 3 12 5 4 2 314 4 3 2 229 631 8 3 15 5 4 2 SA Notes Pipe diameters are2. SINGLE PUMP 5 7 9 11 13 DLE 10 12 14 16 18 20 pana 10 14 18 22 26 TWO PUMPS 16 20 24 28 32 36 40 THREE PUMPS THREE PUMPS 15 21 27 33 39 24 30 36 42 48 54 60 100 oe HHHH gt I a LLLLLI PRICE Eum T D PLI 70 iit PELT op ttt tl 30 ert 4 gt Z 2 SINGLE PUMP SINGLE PUMP 15 9 23 27 31 35 39 43 TWO PUMPS TWO PUMPS z 30 38 46 54 62 70 78 86 2 THREE PUMPS THREE PUMPS 36 45 Dimensions SINGLE PUMP WATER BOOSTERS TWO PUMPS WATER BOOSTERS H3 THREE PUMPS WATER BOOSTERS Hy IMEE 403 10 1 403 15 1 403 16 1 406 11 1 406 15 1 406 18 1 408 10 1 408 14 1 408 17 1 610 8 1 610 10 1 610 12 1 615 7 1 615 9 1 615 10 1 620 7 1 620 8 1 620 9 1 631 6 1 631 7 1 631 8 1 IMRE 403 10 2 403 15 2 403 16 2 406 11 2 406 15 2 406 18 2 408 10 2 408 14 2 408 17 2 610 8 2 610 10 2 610 12 2 615 7 2 615 9 2 615 10 2 620 7 2 620 8 2 620 9 2 631 6 2 631 7 2 631 8 2 IMRE 403 10 3 403 15 3 403 16 3 406 11 3 406 15 3 406 18 3 408 10 3 408 14 3 408 17 3 610 8 3 610 10 3
3. 1 basement x 2 8m h of one storey 28 h 0 2 x h 0 2 x28 m 5 6 m Min required pressure Hmin 28 5 6 15 48 6 mSS 50 mSS 5 bar Daily Personal Consumption 150 Table 1 F Factor 0 3 Table 2 Required Flow Rate Q 270 rooms x 2 beds x150x0 3 1000 24 3 m h It is assumed that 2 beds are present in each room Selecting the Water Boosters According to the above calculation pressure range is 50 70 meters or 50 80 meters and 631 7 1 or 408 14 3 50 70 range 610 10 2 50 80 range types can be selected for they can supply 24 3 m h flow rate in this pressure range ALD 6 10 8 3 Number of Pumps Steps Nominal Flow Rate m h Pump Case Diameter inches Hydrophors can be quickly selected from the selection tool in www alarko carrier com tr The prices can be learned and price offer can be prepared Type ALD 400 Series Pump Performance Curves General Charts SINGLE PUMP Qmm 12 10 TWO PUMPS SINGLE PUMP 5 15 18 12 THREE PUMPS b a T T 120 veh SINGLE PUMP T l 1 SINGLE PUMP 13 9 T Sg O 14 18 22 26 10 TWO PUMPS 9 18 TWO PUMPS T 1 6 8 10 12 14 16 THREE PUMPS l 1 15 21 27 33 39 27 ALD 600 Series Pump Performance Curves 110 4 F ALL SERRE d d
4. 610 12 3 615 7 3 615 9 3 615 10 3 620 7 3 620 8 3 620 9 3 631 6 3 631 7 3 631 8 3 434 434 434 434 434 434 434 434 434 514 514 514 514 514 514 516 516 516 516 516 516 616 616 616 616 616 616 617 617 617 TAWA fis Hale ale TANS ui SUM 1119 1119 HE 1119 1119 1 1318s 1119 H 1119 1119 477 477 487 487 487 496 521 533 553 565 585 565 585 678 592 687 687 687 687 687 633 633 633 633 633 633 669 669 669 738 738 738 738 738 738 761 761 761 761 761 761 650 650 650 650 650 650 683 683 683 768 768 768 768 768 750 803 785 UGS 785 785 785 278 278 278 278 278 278 278 278 278 308 308 308 308 308 308 308 308 308 308 308 308 378 378 378 378 378 378 378 378 378 408 408 408 408 408 408 408 408 408 408 408 408 378 378 378 3 8 378 378 378 378 378 408 408 408 408 408 408 408 408 408 408 408 408 200 200 200 200 200 200 200 200 200 250 250 250 250 250 250 250 250 250 250 250 250 502 502 502 502 502 502 502 502 502 650 650 650 650 650 650 650 650 650 650 650 650 830 830 830 830 830 830 830 830 830 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 939 1089 1136 129 1326 1485 1131 1341 1495 1105 1214 1355 112
5. for galvanized pipes The inner diameters of plastic pipes are narrower than galvanized pipes In case plastic pipes will be used it should meet the inner diameter of galvanized pipe Water inlet and outlet diameters are equal on the pump But suction fittings should be wider than it For example if inlet is 2 then the suction fittings should be 2 5 etc CORRECT USAGE e Water booster should never be operated without water e he air inside the pump should be removed before operating e The level indicators and electrods which are given with the water boosters should be placed in the reservoir The air pressure of the membrane tank should be 0 5 bar lower than the operating pressure The air pressure should be checked periodically e While compressing air in the membraned tank or measuring the pressure the tank should be empty e Water temperature should be between 0 35 C and environment temperature should be maximum 40 C e The water should not be allowed to freeze in the water booster ASSEMBLY WATER BOOSTER DIAGRAM Valve Check Valve Valve City Water Inlet Tap With Float Stopper Overflow T_T Max Level CORRECT INSTALLATION e The suction should not be from a lower height for the water boosters e The water booster should not be directly attached to the city network e t should not be difficult for the pumps to absorb the water So water booster suction diameters should no
6. pressure of the tank should be more than or equal to the pressure which the pump can supply in closed valve condition 11 Alarko water boosters are manufactured in this facility p 1 EET P T ra tpe ders vun m d n ihe gt Uy 4 x 4 ALARKO CARRIER GEBZE FACILITY ACGK ACGK has a closed area of 36 800 on 60 500 property in Gebze Organized Industrial Zone The construction has begun in ist July 1999 and finished ist November 2000 Air conditions fan coils radiators burners cooling group cooling tower circulation pumps water boosters are manufactured in Main Manufacturing Facility which is certified by ISO 9001 Panel radiators are manufactured in Radiator Manufacturing Facility which has 1 800 m open 9 250 closed area in Dudullu Organized Industrial Zone The number of employees in Alarko Carrier manufacturing facilities is 650 324 employees in management sales and marketing departments 22 employees in research and marketing department and in total 996 employees The company reserves its right to alter its products due to technological developments ALARKO ALARKO CARRIER SANAY VE T CARET A S GOSB Gebze Organize Sanayi B lgesi Sahabettin Bilgisu Cad 41480 Gebze Kocaeli TURKIYE Phone 90 262 648 60 00 PBX Telefax 90 262 648 61 01 ALARKO CARRIER web www alarko
7. 8 1273 1320 1227 1280 1333 1281 1343 1405 939 1089 1136 1122 1326 1485 1341 1495 1105 1214 1355 1128 1273 1320 220 1280 1333 1281 1343 1405 989 1089 1136 mize 1326 1485 1131 1341 1495 1105 1214 1899 1128 1273 1320 1280 1333 1281 1343 1405 H1 578 728 758 751 923 1052 728 908 1043 629 719 809 633 727 774 681 734 787 697 759 821 H1 578 728 758 751 923 1052 728 908 1043 629 719 809 633 727 774 681 734 787 697 759 821 H1 578 728 758 751 923 1052 728 908 1043 629 719 809 633 727 774 681 734 787 697 759 821 H2 121 121 121 121 121 121 121 125 5 125 5 1255 125 5 125 125 5 529 9 9 125 5 1258 125 5 1258 H2 121 121 121 121 121 121 121 121 1258 999 1124575 125 1255 125 125 125 12935 1229 125 129 9 H2 121 121 121 121 121 121 121 121 121 1229 125 29 9 1229 11242715 1255 1124575 125 1229 129 9 1229 1255 Tum l ler mm dir Membraned Tank and Selection It should be used with the water booster Decreases the operation cycle of the pumps by storing pressurized water Absorbs the pressure shocks from the plumbing Not included in the water booster set Healthy Clean Water Certainly should be used with the water booster e Membranes which are manufactured of EPDM one of the strongest elastic materials a
8. J ALARKO Water Boosters ALD 400 600 Series Maximum 123 m h flow rate wide model and capacity range for various conditions up to 10 bar pressure 21 models of single pump 21 models of two pumps 21 models of three pumps in total 63 models gt i Villas apartments and group of buildings Hospitals schools and commercial buildings Gardens and parks Depot refinery dockyard factory water treating and industrial facilities Alarko Water Boosters Certain solution for water problem by high quality efficient water boosters In order to pressurize the drinking usage process and irrigating waters continuously in safe and economical conditions ALD 400 600 Series QUALITY PRODUCT NEW SERIES intelligent electronical control box ensuring ease of usage and servicing balancing the operation Reliable capacities Quiet and non stop water comfort Low operational cost low current consumption Valve included Ready to use Protected for usage without water Packaged system Easy mounting No maintenance no problem QUALITY SERVICE Alarko water boosters are throughout the world with service warranty of Alarko Carrier which is the leading company in water boosters and water pressurizing area Right product selection and right mounting by qualified and authorized distributors 2 years warranty Original spare parts District village small town and towns Hotels social facilit
9. and pumps are equalized the wrong direction 1 LCD Display The informations like operation mode manual automatic of the water booster total operation time of each pump operating or stopped pumps if present malfunction type wrong direction phase protection excess current waterless operation can be reached by this display 2 Manual mode esc button and LED 3 Automatic mode button and LED 4 4 Changing the parameters 2 4 5 changing mode and scroll between parameters oo G 6 Manual operation of the pumps Gs 7 in operation LED 8 Pump malfunction warning LED The panels vary according to the number of pumps Water boosters which are manufactured thinking of you together with you Alarko leading the research and development studies of underwater pumps circulation pumps and water pressurizing systems of future technology in 60s and 70s became the developer of the domestic products in the water booster sector In Turkey there is a past between Alarko and the water booster users of 40 years There is a relation which has been tested sincere full of intimacy lifetime lasting improving and widening Alarko has never left anyone on halfway Alarko thought the best for everyone who had selected it Always aimed to meet their requirements Alarko was happy when they are happy Gained much more than what it has invested The words much m
10. carrier com tr VE TICARET 5 e posta info alarko carrier com tr 3 2 6 01 06 USTA
11. g in case the reservoir goes out of water When it is full the water booster starts automatically PRESSURE SWITCH On the outlet line Start PUMP MATERIAL and stop the pumps to 2 Pump Heads GG20 obtain the pressure in the Jj Outher Sleeve plumbing y Pump Shaft The number of switches Diffusor are as much as the F j Impeller number of the pumps They are adjusted in the factory Shaft Seal as to operate the pumps at the most efficient point Coupling Bronze 3 A 1 eU Coupling Pump Head Outlet B Outher g Sleeve 8 Rubber Gasket E Fr Shaft Seal Interval H Pump Shaft Difusor a Complete Steep Ring L Impeller E Bi E 8 Diffuser Cover Interval E Rubber Gasket Bearing Pump Head Inlet 30 Glass reinforced PPO Ceramic Carbon High quality suitable for various operating conditions Stainless X2CrNi1911 X2CrNiMo17122 Stainless X46Cr13 30 Glass reinforced PPO New Age Intelligent Electronical Control Management Electronical Microprocessor control management system brings a safe and economical usage by controlling the operational functions of the two and three pumps water boosters The control management system collected in compact inner and outer designed box is delivered mounted on the water boosters and connected The LCD display is mounted on the cover of the control box
12. ies and holiday villages Farms and greenhouses Reliable High Technology Em A EM y 8 1 MEMBRANED TANK Stores pressurized water decreases starts and stops of pumps Prevents the fittings from shocks and vibrations Hygenic and scentless Not included in standard water booster set sold separately Page 11 2 OUTLET COLLECTOR Galvanized The check valve on the output of the pump prevents the pressurized water from going back to the pump There are manometer and pressure switches on it 3 MOTOR Special design for vertical operating conditions 380 V 3 phases 50 Hz Protected from excess currents 4 CONTROL PANEL Intelligent Electronical Control Management System for multi pump Alarko water boosters Page 4 Thermal protected contactor for single pump water boosters and ON OFF switch 5 FLEXIBLE HOSE Provides the water connection between the pump group and membraned tank Stainless steel Mounting is very easy no proficiency required Obtains flexibility in placing the tank Sold separately 6 INLET COLLECTOR Galvanized There are spherical valves on the inputs of each pump in two and three pump water boosters So in case one of the motopumps break down the other continues to supply water and the broken one can be removed to be fixed 7 BASE Galvaniized Can be easily fixed on the ground Prevents noise and vibration 8 FLOAT SWITCH Prevents the water booster from operatin
13. m Table 2 STIS Daily Personal Settlement Type Fakt r 1 5 st 0 66 Type 6 10 st 0 45 It per OU 11 20 st 0 40 Hand basin 60 80 21 50 st 0 35 House Shower 80 115 51 100 st 0 30 Basin 120 200 100 sto 0 25 Hotel Shower 100 1 20 beds 0 40 Basin 150 200 Hotels 21 50 beds 0 40 0 30 Hospital 200 500 50 beds 0 30 0 20 School 5 50 500 beds 0 30 0 20 Pre school 80 100 Hospitals 501 1000 beds 0 20 0 15 Cr che 100 150 1001 2000 beds 0 15 0 10 Barracks 60 80 Schools 0 30 Restaurant 10 20 Pre school 0 40 Gardening 1 5 each Barracks 0 40 0 30 Car wash 100 It day Commercial Building 0 30 Selection Example 1 Water booster selection for 7 storeys 21 flats building Calculating the required pressure h 7 storeys 1 basement x 2 8 m h of one storey 22 4 m Ah 0 2 xh 0 2x22 4m 4 48 m Gerekli Min Basing Hmin 22 4 4 48 15 41 88 mSS 4 1 bar Number of flats 21 Daily Personal Consumption 100 It day Table 1 F Factor 0 35 Table 2 Required Flow Rate Q 21x5x100x0 35 1000 3 6 m h It is assumed that 5 persons are living in each flat Selecting the Water Booster According to the above calculation pressure range is 40 60 meters or 40 70 meters and 403 10 1 or 403 15 1 types can be selected for they can supply 3 5 m h flow rate in this pressure range Selection Example 2 Water boosters selection for 9 storeys 30 rooms hotel Calculating the required pressure h 9
14. ore than don t mean material It is the confidence of 40 years The magic formula behind this success is Quality in Manufacturing and Service Continuously innovating mentality Alarko water boosters are result of 40 years experience Alarko water boosters are being continuously improved by taking notice of varying needs and technologies They are manufactured conforming with the quality conditions in ISO 9001 certified facilities and watertightness and performance tests are applied to each of the water boosters Everthing Is first class Alarko Carrier presents first class engineering and free information to the customers with world wide experienced seller network All information prices and selection tool can be reached by internet from the address www alarko carrier com tr Technical Specifications Motor Water Tank Weight Motor Power lInlet Outlet Connection Power TYPE HP inches TYPE HP 403 10 1 1 1 1 37 403 10 2 1 403 15 1 125 jos 40 403 15 2 188 403 16 1 2 1 1 44 403 16 2 2 406 11 1 2 inesse ill 42 406 11 2 2 406 15 1 14 1 50 406 15 2 3 406 18 1 4 1 1 1 Sm 406 18 2 4 408 10 1 3 1 1 2 40 408 10 2 408 14 1 4 WWE We 1 50 408 14 2 4 408 1 7 1 1 VZ 1A Wes 65 408 17 2 55 610 8 1 4 1 1 2 1 1 2 1 1 2 96 610 8 2 4 610 10 1 SS 1 A 2 1 1 2 107 610 10 2 55 610 12 1 1 1 2 115 610 12 2 5 615 7 1 Sa 1A
15. r three pumps water booster be used instead of one pump hydrophor In this case noise and pressure effects because of a big pump s operation will not appear For example three 5 m h pump water booster or two 7 5 m h pump water booster could be used instead of one 15 m h pump water booster e Multi pump water booster if suitable can be used as a spare water booster So in case one pump breaks down the other pump s should supply the required flow rate For example if the flow rate should be 10 m h two 10 m3 h pump or three 5 m h pump water booster could be selected How to Select The required pressure Hm and flow rate Q values should be known for selecting a water booster Calculating Hm and Q values Required Pressure Hmin mSS h h 15 h The height in meters between the water booster location and the highest storey h Itis the loss in pressure because of the valve meter and calcificated pipes h is assumed as 0 2 times h peo os 15 The value estimated from the required pressure which should be present in the highest storey For example 15 meters for 1 5 bar pressure If required pressure changes then that value changes too Required Flow Rate Q m h of flats x tof persons in the flat x Daily Personal Consumption x F 1000 Daily Personal Consumption It day value is selected from Table 1 F Same time usage factor shows the maximum water usage of the inhabitants at the same time It is selected fro
16. re used in pressure balancing tanks They are of hygienic type which can be used in food applications Does not give off a smell Does not produce bacterium Air porosity is 4 times less than natural rubber So air cannot enter in the water and the tank pressure does not fall easily Membrane Operation Principle TANK SELECTION Tank volume is calculated by the following formula Pmax 1 Vtank 0 33 x Qmax X Qmax Maximum flow rate which can be supplied Pmax Pmin AP by the pump to the system or the peak flow rate required for the usage point It h Maximum pressure in the system bar For home applications the pressure should be at least 2 3 bar higher than the minimum pressure Minimum pressure in the system If unknown then should be calculated by the formula Pressure difference Pmax Pmin Maximum allowed number of start stops for a pump motor in an hour number h In Ministry of Public Works 1999 Unit Price and Definitions Book this number is max 180 for an hour for the motors up to 1 1 kW also it max 40 for an hour for the motors more than 1 1 kW V tank is minimum volume of the tank A bigger tank can be used The bigger the volume of the tenk the less the pressure differences in the water less noises in water booster longer life for the motor less energy consumption A smaller tank can be selected in the industrial applicetions in which the water consumption rate is s
17. t be made smaller The pump should be one degree wider than the water inlet diameter for single pump water boosters the suction fittings should be as the suction collector for two or three pumps water boosters e The inner diameters of plastic pipes are narrower than galvanized pipes In case plastic pipes will be used it should meet the inner diameter of galvanized pipe e The base should be fixed on the ground on rubber battens If possible in order not to make noise STANDARD DELIVERY CONTENTS Outlet To Building e Ready to use compact electronical connection box Valve ue c Check Valve la e Suction collector on which valves are mounted to the outlet of each pump and manometer TE Float switch for controlling the water level WY User manual authorized services list we 5 lt WU SUPPLIED MATERIALS in Level 3 i 30 Duo 8 e Membraned tank certainly should be used 10 cm Fitter For Dirt N Valve L I8 Float Switch Drainage Steel weaved flexible hose for membraned tank motopump connection e Membraned tank air manometer Critical Point Selecting the correct water booster SELECTION CIRITERIA When deciding for a water booster its the operation range should be on top of the pump efficiency graphic Two o
18. tandard considering the social usage e Manometer is present on tanks bigger than or equal to 100 It e Water is in the membrane does not touch to the surface of the tank The gap between metal surface and membrane is full of air e Water inlet and outlet is performed from a single pipe e While the pressurized water enters to the plumbing it fills in the membrane in the same time and compresses it until the air outside the membrane comes to the same pressure value e When the air and water pressure equalize the plumbing pressure has come to the required level and pressure switch stops the pump The water under pressure meets the small amount of consumptions when the water level in the tank decreases the volume of the air increases and its pressure decreases Pump starts to operate The bigger the tank the less the energy consumption Motor pressure switches valves and contactors will have a longer life Selection Example Membraned tank volume and pressure calculation for 7 storeys 21 flats building Qmax 3 600 It h Water booster select Ex 1 Pmax 6 bars AP 2 or 3 bars Assume as 2 bars a 40 olarak alalim 6 1 Vtank 0 33 x 3 600 x 1039 It 2x40 So a 100 It tank can be selected e The pressure of water in the fittings can be traced by the manometer while the water booster is operating e f the water in the tank is emptied manometer shows the air pressure in the tank e The operating
19. to be seen easily It is easy to use and every operation can be followed up trom that display Operator Panel Protection 2A glass fuse before 24 VAC input 3 2 V Ni Cd Battery Protects the Protection for Waterless Operation data in case of a power failure The water level in the reservoir continuously by level electrodes and water relay Electronical management system prevents the pumps from operating if water is not in the required level Microprocessor board Screen Board False Pressure Signal Protection Electronical Management System prevents the pumps from operating in case of sudden changes in water pressure Excess Current Control Electronical Management System protects the motor from breaking down in case of excess current is consumed by cutting the power Motor Phase Protection Electronical Management System prevents the motor from loosing one phase and operate with remaining two phases If one of the phases is lost then motor is stopped Sequential Automatic Operation Electronical Management System manages the pumps to operate Phase Order Control sequentially in order to keep the adjusted facility pressure and stop Electronical Management System controls each of when the usage decreases the motors to see if the phase connections are in e The first operating pump changes in every usage automatically the correct order It prevents the pumps to turn in e So the usage times of motor
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