INSTRUCTIONS FOR USE
Contents
1. Vom aktivierten Cargo Floor System m ssen Personen mindestens 10 Meter Abstand halten Nach dem Einsatz das Cargo Floor System in die nicht aktivierten neutralen Null Stellungen O zur cksetzen Bei Wartun sarbeiten alles ausschalten und die Hydraulik abkuppeln Important tips before the Cargo Floor system can be put into operation Always consult the operation manual first Always determine and check the direction of transport People must always maintain a distance of at least 10 metres from a working Cargo Floor system After use always switch the Cargo Floor system back to the non activated etc 0 position By maintenance work switch off everything and disconnect the Hydraulics CARGO FLOOR HOELZONTAL LOADING UNLOADING SYSTEM www cargofloor nl info cargofloor nl A Indications importantes avant de pouvoir utiliser le systeme Cargo Floor Commencez toujours par consulter le manuel d utilisation Commencez toujours par d terminer et contr ler la direction de transport souhait e Tenez vous toujours a au moins 10 m tres de distance d un syst me Cargo Floor en fonctionnement Apr s utilisation remettez toujours le syst me Cargo Floor en position neutre 0 non activ e Pour tous travaux de maintenance tout d connecter et d brancher I hydraulique d Prima di mettere in funzione il sistema Cargo Floor prendere nota delle seguenti indicazioni importanti Consultare s2. Deutsch connector Black GS02 Function On Off Threaded rod Deutsch connector Grey G02 Function Unloading Loading www cargofloor nl 2006 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 25 07 2006 Phone _ 31 0 524 593900 Fax 31 0 524 593999 Cargo Floor B V ek GI NL 7740 AG Coevorden ABET Page 9 HYDRAULIC CIRCUIT DIAGRAM E CONTROL CARGO FLOOR COEVORDENMOLLAND TEL 31 524 6 10500 wra cargofoor nl LEID max 70 l min CF500 max 110 l min 3 CFSLP max 110 Lien EE SN d ETES Or www cargofloor nl 2006 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 25 07 2006 Cargo Floor B V P O Box 271 base A RGO FLOOR NL 7740 AG Coevorden Phone _ 31 0 524 593900 Te Fax 3 1 0 524 593999 STICKERS B CONTROL These stickers which are delivered with the Cargo Floor systems should be applied to the vehicle in the neighbourhood of the described operation Er A O Art nr 6103027 Art nr 6104010 IESSE la 0 EE 412V DC Optional Optioneel Option CF RX Receiver CF TX e e Op Ron horizontal loading unloadingsystem PA ax 1 svypeaaa a CF RX Receiver Seen Artnr 6104013 w careo FOOR N LED correct power supply voltage Sp E GES ER LED receives a radio signal cargofioor nt As STOP ime EH lt E BR LED relay is activated Art nr 6104012 5 016 www cargofioor n
3. Max pressure bar 250 250 200 175 Oil tank contents of min 150 Itr see page 22 20x2 P provided with S e return filter 30 micron 300 Itr e tank cover ia e oil level glass e draining tap enen e filling cap CF100 max 70 l min l l CF 500 max 110 l min Pipes complying with the following requirements CF3LP max 110 U min loogpar 250bor pressure line min 20 x 2 mm ICF100 cF500 return line min 25 x 2 5 mm 175bar quick detachable couplings suitable for 110 I min ro at CFSLP The pump volume determines the transport speed p The pressure determines the force applied to the system and the load that can be moved Os 300 L 30u O Min 150 L 4 y VA b Vv 4 Lo E P A 3 wf Ai ig 130 40 50 50 70 82 95 0 Ltr m i ER yoy Ny S E NI Choke a ede There 1s a choke mounted as standard in the PB channel of the control valve This ot allows the control valve to function correctly This choke is suitable for an oil flow Get LA level of 80 to 110 litres per minute The function of the control block can be affected by a deviation from this oil flow level The oil flow diagram shows which level of oil flow is required by which opening Adjustment of this is possible by simply changing the diameter of the choke Known consequences of a wrong choke diameter are Oil flow too low load unload valve not switching flo
4. Control valve A control page 15 Hydraulic circuit diagram A control page 16 Technical specifications CF500 SL CF100 SLL amp CF 3LP page 17 Pump specifications page 19 Emergency control page 20 Adjusting the control valve page 21 Maintenance instructions page 22 Malfunctions page 23 Guarantee conditions page 25 Drawing of the Cargo Floor CF3 LP 15 160 system page 26 Profiles types page 27 Attachment of floor profiles seals and end caps page 28 INSTRUCTIONS FOR USE www cargofloor nl 2006 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 25 07 2006 Cargo Floor B V P O Box 271 NL 7740 AG Coevorden Phone 31 0 524 593900 Fax 3 1 0 524 593999 CARGO FLOOR Page 2 WARNINGS The Cargo Floor system may not be operated if there is no user manual present in the local language of the original owner of the Cargo Floor system Moving parts must be shielded Verify that the floor moves in the correct loading and unloading directions before using the system All persons must remain at a distance of at least 10 metres whilst the Cargo Floor is in operation After use the system must always be returned to the non energized 0 position The pump and electrical installation must always be switched off when working on the system in addition the hoses and or pipelines between the pump and the Cargo Floor should also be disconnected Check the oil level
5. Ns Cargo Floor B V a Al D P O Box 271 A M j RGO FLOOR NL 7740 AG Coevorden KK Na Phone 31 0 524 593900 A KEES Fax 31 0 524 593999 Page 1 CARGO FLOOR INSTRUCTIONS FOR USE We would like to introduce to you the right operation of our Cargo Floor system with the help of the following data and we also want to point out to you the steps that you can take to solve malfunctions Please read and follow our instructions carefully so that the Cargo Floor system will give you reliable and trouble free service for many years If the Cargo Floor system does not operate at all or properly after following the instructions please do not hesitate to contact your nearest agent who will with no doubt assist you in solving the problem Please pay particular attention to the contents of the WARNINGS and IMPORTANT INSTRUCTIONS sections on pages 2 amp 3 Warnings page 2 Important instructions page 3 Identification tag page 4 Stickers E control page 5 Function of E control switches page 6 Electrical circuit diagram E control page 8 Control valve E control page 8 Hydraulic circuit diagram E control page 9 Stickers B control page 10 Function of B control switches page 11 Electrical circuit diagram B control page 13 Control valve B control page 13 Hydraulic circuit diagram B control page 14 Function of A control switches page 15
6. after when the work on the system is done Guarantee shall only be given with the prior consent of Cargo Floor B V With guarantee always state the system number with all correspondence You can report a request for guarantee simply on our website www cargofloor nl download download_cf500sl html In the event of an EMERGENCY operation of the Cargo Floor system can be halted as follows By turning all switches to position 0 Turning off the pump Turning off the main switch of the power supply Turning off the motor of the electro hydraulic aggregate By pressing the stop buttons on the remote control The WARNING STICKER is attached to the outside of the control cabinet See page 4 A Belangrijke aanwijzing voordat het Cargo Floor N L systeem In gebruik mag worden genomen in gebruik mag worden genomen deert de bedenin ehad adne aadh eerst de bedieningshandleiding raadplegen altijd eerst de gewenste transport richting bepalen en controleren Personen moeten altijd tenminste 10 meter afstand houden van een werkend Cargo Floor systeem Na gebruik altijd het Cargo Hoor systeem in de niet geactiveerde neutrale 0 posities terugzetten Bij onderhoudswerkzaamheden alles uitschakelen en de hydrauliek loskoppelen A Wichtige Anweisung vor der Inbetriebnahme des Cargo Floor Systems Immer erst die Bedienungsanleitung lesen Zuerst immer die gew nschte Transportrichtung bestimmen und kontrollieren
7. reference to the accessibility that when using a remote control the door of the switching box CF7 is opened so the red stop button can be operated CF TX Remote Control this has 3 buttons which work as follows Lj Button one loading By pushing this button the system will load by releasing it the system will stop or you push to stop the big stop button Sc II ee carco noor Button two unloading By pushing this button the system will unload by pushing it CE TX again the system will stop or you push to stop the big stop button palate Button three With this button you stop the system Art nr 6104093 The switching positions I 0 II applicable to all switches energize the following solenoids provided that they have been connected correctly Position II unloading only the solenoid of valve A GSO2 is energized A voltage of 24 VDC 12 VDC is supplied to the solenoid Position I loading the solenoids of valve A GS02 and valve B G02 are energized A voltage of 24 VDC 12 VDC is supplied to both solenoids Position 0 stop the solenoids are not energized IMPORTANT Before starting to load or unload you must check the following there must be no people in the vicinity of the system there must not be anything to obstruct the transport of the product are the doors open bear in mind which action you want the system to carry out Loading or Unloading Immediately check and continue t
8. the duct must be unscrewed after which mnd www eargofioo nt the plug can be pulled out Normally this plug should always be connected to the connector horizontal loading unloadingsystem CE TX Remote Control Fitted with three control buttons with the following functions Button one on ON PULSE as pulse contact By pushing this button the system will be activated by releasing it the system will deactivate or you push to stop the stop button SS CARGO FLOOR CF TX Button two aan ON HOLD as hold contact By pushing this button the TEEN system will be activated by pushing it again the system will deactivate or you push to stop the stop button Art nr 6704019 mhd Button three With this button you stop the system The switching positions O II applicable to all switches energize the following solenoid provided that they have been connected correctly Position I On only the solenoid of valve A GSO2 is energized Position 0 Stop no solenoids may be energized LOADING UNLOADING FUNCTION The loading or unloading modes can be selected using the handle located under the trailer see the gt illustration The position of the handle also indicates the direction in which the load will be transported 0 handle in the middle position floor is stationary I handle pointing towards the back doors floor will move in the unloading direction II handle pointing towards the tractor
9. the threaded semi trailer is activated measurement point M1 rod pressure above 225 bar Capacity of the system is insufficient to move the load capacity of the system is 1 frost Thaw insufficient to move the load 2 overloaded 2 Remove part of the load 3 floor is dirty Clean the floor once the load has been removed floor does not move in either Measure pressure at MI Move threaded rod backwards the loading or unloading Pressure 0 10 bar and forwards direction the hydraulic DS on off spindle does not system is at working pressure switch www cargofloor nl 2006 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 25 07 2006 Cargo Floor B V P O Box 271 NL 7740 AG Coevorden Phone 31 0 524 593900 Fax 3 1 0 524 593999 E CARGO FLOOR Page 24 malfunction 6 GS02 on off spindle does not switch GS02 on off spindle does not switch floor moves in loading direction when either loading or unloading is selected floor moves in the loading direction when loading is selected but does not move when unloading is selected floor does not move when loading is selected but does move when unloading is selected all three floor groups simultaneously move backwards and forwards when unloading is selected all three floor groups move correctly when unloading is selected the individual groups move slowly whereby group 2 and 3 move together other malfunction www cargofloor n
10. under number 1436 by the Registrar of Commerce and Manufacturing Kamer van Koophandel en Fabrieken in Meppel are applicable in unabbreviated form On request available A short extract of these conditions follows A guarantee period of 12 months starting directly after installation applies for all Cargo Floor system materials supplied by us In the case of malfunction and or manufacturing faults we are only responsible for the costless supply of replacement parts if The Cargo Floor system is installed by your trailer builder according to our installation procedures Our maintenance and control procedures have been followed In the case of a malfunction the system builder or Cargo Floor have been informed The following components are not covered by the guarantee Malfunction of equipment or caused by equipment which was not supplied by us Malfunction caused by the use of dirty oil or oil of the wrong type Malfunction caused by overloading or injudicious use Malfunction caused by repair work which is carried out by third parties Filter elements and components which are subject to wear and tear Defects in electrical components due to incorrect connection and or incorrect voltage levels The guarantee is void if The system is used for purposes which have not been recommended by Cargo Floor The Cargo Floor system has not constructed correctly by your trailer builder insofar as this has a negative inf
11. 6 Cargo Floor B V P O Box 271 NL 7740 AG Coevorden Phone 31 0 524 593900 Fax 3 1 0 524 593999 N ARGO FLOOR Page 17 System Operation System Control Operation Control CARGO FLOOR TECHNICAL SPECIFICATIONS completely hydraulic with three double action cylinders completely hydraulic mechanical fully automatic loading stop unloading SL i Power Speed SLL i leak proof 200 150 Stroke mm 200 150 Bore mm 100 45 100 45 80 35 125 60 Cylinder volume ltr 2 82 2 82 1 36 3 26 Oil volume per cycle ltr 8 46 8 46 4 09 9 77 Max operational pressure bar 225 225 175 150 Over pressure valve threshold bar 225 229 175 150 Strokes per minute 13 21 17 11 Speed in meters per minute mtr min 2 6 4 2 2 6 1 7 with advised pump capacity Advised pump capacity Flow ltr min 110 180 70 110 Pressure bar 250 250 200 175 Max pump capacity Flow ltr min 130 200 80 170 Pressure bar 250 250 200 175 Speed 3 1 4 7 2 9 2 6 Control valves Throughput variation Drive Filter Pressure piping Return piping Oil ISO VG 32 b v Biological oil Oil temperature www cargofloor nl info cargofloor nl 24VDC 12VDC as an option Completely variable speed by use of ol flow determined by the revs of the motor or by various pumps use of the PTO on the truck an electro hydraulic aggregate or an aggregate with an external combustion engine pressure filter type high pressure 20 mi
12. VALVE The Cargo Floor systems are already adjusted and tested when you take them over In certain circumstances moved combination valve it may be necessary to check the adjustment You can do this as follows Necessary tools 2x spanner 17 High viscosity oil Copper grease Steel brush Check that the wire rod is fastened securely to the control valve plunger stroke exactly 12 mm see figure 33 If not then screw the wire rod 1 as far as possible into the plunger and secure this with the contra nut 2 spanner size 17 Loosen nuts 3 and 4 spanner size 17 and move these about 3 cm in the direction of the control valve Now switch the pump on The system will stop now at the point where the command lip no longer operates the control valve Switch off the pump Now push the wire rod 1 in until the spacer ring 2 touches the control valve Tighten nuts 3 and 4 so that the spring is fully tensioned and secure them by tightening them against one another Repeat this procedure for the other side N B It is worthwhile spreading some copper grease on the threaded rod 1 www cargofloor nl 2006 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 25 07 2006 Ns Cargo Floor B V a Al D P O Box 271 A M j RGO FLOOR NL 7740 AG Coevorden KK Na Phone 31 0 524 593900 A KEEN Fax 31 0 524 593999 Page 22 MAINTENANCE INSTRUCTIONS Check after receipt of the new trailer Check the join between t
13. When this switch is deactivated the system stops Before a new function can be switched on the previous function must be cancelled The CF 8 switch has a plug connector which can be inserted into the connector of the CF 7 switch and screwed tight To disconnect this the duct must be unscrewed after which the plug can be pulled out Normally this plug should always be connected to the connector www cargofloor nl 2006 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 25 07 2006 Cargo Floor B V P O Box 271 NL 7740 AG Coevorden Phone __ 31 0 524 593900 Fax 31 0 524 593999 ARGO FLOOR Page 7 OPTIONAL A radio controlled remote control is available as an option This incorporates CF RX Receiver which has a plug connector which can be CAR 60 FLOOR j inserted into the connector of the CF 7 switch and screwed tight To disconnect this the duct must be unscrewed after which the a P plug can be pulled out Normally this plug should always be CF RX R eceiver connected to the connector LED correct power supply voltage me LED receives a radio signal MN LED relay is activated Art nr 6104012 5 016 www cargofloor nl horizontal loading unloadingsystem Red stop button On the receiver RX a red stop button is mounted by pushing this button you can stop the system in case of emergency By pushing it again the system will be activated again Do take care with
14. clude a separate on off switch for the Cargo Floor system the floor will begin to move once the Pump PTO is switched on The direction in which the floor moves will depend on the position of the operating handle mounted under the trailer LOADING UNLOADING FUNCTION The loading or unloading modes can be selected using the handle located under the trailer see the illustration The position of the handle also indicates the direction in which the load will be transported 0 handle in the middle position floor is stationary I handle pointing towards the back doors floor will move in the unloading direction II handle pointing towards the tractor unit floor will move in the loading direction WARNING SWITCHING ON THE PUMP PTO WILL START THE FLOOR MOVING CONTROL VALVE A CONTROL Operating handle Loading Unloading Threaded rod Pressure relief valve www cargofloor nl 2006 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 25 07 2006 Cargo Floor B V l ARGO FOOR NL 7740 AG Coevorden S we Phone 31 0 524 593900 nn Fax 31 0 524 593999 HYDRAULIC CIRCUIT DIAGRAM A CONTROL CARGO FLOOR COEVORDENHOLLAND TEL 3 1 524 51600 ewe cargofoor ri CF100 max 70 l min CF500 max 110 l min 177 777 CF3LP max 110 l min Ka ma g lle EEE EES Ni E www cargofloor nl 2006 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 25 07 200
15. cron Artikelnumber 7072004 20 x 2 feed through 16 mm 25 x 2 5 feed through 20 mm Shell Tellus T32 or BP HL2 32 or ESSO Univis 32 or equivalent Only use biological oil after agreement by Cargo Floor Synthetic ester HEES oil is suitable for all units We advise you not to make use of other types of biological oil max 70 C 2006 Cargo Floor B V Coevorden Holland Version 01 25 07 2006 Cargo Floor B V P O Box 271 NL 7740 AG Coevorden Phone 31 0 524 593900 N ARGO FLOOR Fax 31 0 524 593999 Page 18 Floor Aluminium floor profiles plank length negotiable floor thickness 3 6 8 10 HDI 8 18 mm HD 8 20 mm Semi Leak Proof plank width 111 5 mm moving floor width standard 2355 mm for an inner width of 2500 mm Extrusion alloy high quality Aluminium alloy weldable very wear proof and tensile Composite floor profiles these floor variants are only available in consultation with Cargo Floor B V due to the specific nature of this type of application Material high quality fibre reinforced plastic Guiding The aluminium floor profiles are borne by wear free plastic guides TWISTER or by plastic guide cams Guide bearing surface the total bearing surface of each guide TWISTER is 87 cm Total bearing surface of each guiding block of the plastic cam guide is 60 cm Total guide surface area is determined by the total number of guides which can be varied as required Unde
16. djust the stationary profiles so that the join appears optimal and there is no leakage via the sidewalls Check the join between the aluminum floor profiles and the Cargo Floor system If there is play then either tighten the bolts or replace them Specifications of the screws M12 x 25 countersunk screws with hexagon socket class 10 9 galvanized DIN 7991 Loctite must be applied to the threaded surfaces of the bolts Loctite 243 cat o 23286 threadlocking A torque of 100 140 Nm should be used to tighten the bolts www cargofloor nl 2006 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 25 07 2006 Cargo Floor B V P O Box 271 NL 7740 AG Coevorden Phone 31 0 524 593900 Fax 3 1 0 524 593999 Ve RGO FLOOR Positie fypeplaat je 0500 Position of Type plate F500 Position Typenschild CF50 Position du plaque signal tigue CF500 www cargofloor nl info cargofloor nl IDENTIFICATION TAG TYPE SYST NR PROD NR MAX WP MAX CAP PROD YR Control cabinet ARGO FLOOR MEANINGS OF THE FIELDS System type Serial number Production number Maximum wording Maximum workload Production year 2006 Cargo Floor B V Coevorden Holland Version 01 25 07 2006 Cargo Floor B V P O Box 271 NL 7740 AG Coevorden Phone 31 0 524 593900 Fax 3 1 0 524 593999 Ve CARGO FLOOR Page 5 STICKERS E CONTROL These stickers which are d
17. elivered with the Cargo Floor systems should be applied to the vehicle in the neighbourhood of the described operation b E L O M d il Optional Optioneel Option CF RX Receiver Art nr 6104012 wows www cargofioor ni www cargofloor nl info cargofloor nl CF TX Art nr 6104013 Optional i CARGO FLOOR horizontal loading unloadingsystem CF RX Receiver LED correct power supply voltage BR LED receives a radio signal B LED relay is activated Art nr 6104012 5 018 www cargofioor nl D Uricad CF TX B 1 L type AAA RETE Artnr 6104013 2006 Cargo Floor B V Coevorden Holland Version 01 25 07 2006 Cargo Floor B V P O Box 271 NL 7740 AG Coevorden Phone 31 0 524 593900 ARGO FLOOR Fax 31 0 524 593999 Page 6 FUNCTION OF E CONTROL SWITCHES CF 7 SWITCH EMERGENCY CONTROL The CF 7 switch is the permanent switch which is mounted on the frame vehicle and has 3 switch positions with the following functions ss D mb Pos I loading e activated when you turn the rotary switch to the left vw wn Pos 0 stop the rotary switch automatically returns to this position when the switch is released m We uo eey Pos If unloading is activated when you turn the rotary switch to the right In the interest of safety this switch 1s fitted with an automatic spring back for positions I and II so that it always retur
18. empre prima il manuale operativo Stabilire sempre prima la direzione di trasporto desiderata e controllare Quando il sistema Cargo Floor in funzione le persone devono sempre mantenere una distanza di almeno 10 metn Dopo l uso riportare sempre il sistema Cargo Floor nella posizione neutra 0 In caso di manutenzione spegnere il sistema e scollegare l impianto idraulico d Instrucciones importantes a seguir antes de poner en funcionamiento el sistema Cargo Floor Siempre consulte primero el manual de instrucdones Siempre determine y controle primero el sentido de transporte deseado Cuide de que las personas siempre se mantengan a por lo menos 10 metros de distancia de un sistema Cargo Floor en movimiento Una vez conduida la operadon siempre retorne el sistema Cargo Floor a las posiciones neutrales no activadas 0 Por trabagos de mantenimiento apagar todo y desconectar los hidraulicos KAN www cargofloor nl 2006 Cargo Floor B V Coevorden Holland Version 01 25 07 2006 Ns Cargo Floor B V a Al D P O Box 271 A M j RGO FLOOR NL 7740 AG Coevorden KK Na Phone 31 0 524 593900 A KEES Fax 31 0 524 593999 Page 3 IMPORTANT INSTRUCTIONS Avoid letting dirt get into the hydraulic system when disconnecting the connectors or when topping up the oil tank Adjust the work speed when for example heavy massive products are being loaded or unloaded when using full power see pa
19. ge 17 so as to avoid overloading Itis recommended that the maximum operational pressure not be exceeded see page 17 It can happen when loading and unloading wet heavy and massive materials for example that the maximum operational pressure is exceeded It is then advisable to decrease the load slightly for the benefit of the system lifetime Avoid loading and unloading sharp objects such as glass Such objects cause unnecessary wear of the seals If the seals are worn they can easily be replaced New seal strips are available at your system builder Article code 4008006 300 mtr If you want to transport such materials safely then we advise you to use a protective roll up cover mechanism Never exceed the maximum number of strokes per minute when using the full stroke see page 17 A greater number of strokes causes enormous forces in the system and chassis and causes a lot of heat to be generated in the hydraulic system When unloading a load start the system slowly and gently until the load comes free of the walls then you can increase the speed When loading and unloading pallets it is important that good flat pallets are placed on the floor If this is not the case there is the possibility that the pallets won t move If necessary place a softwood plank multiplex of about 300 x 18 x 2350 mm Check the join between the 2 stationary floor profiles and the moving profiles If there is play between these then a
20. he aluminium floor profiles and the Cargo Floor system If there is play then either tighten the bolts or replace them Check this a couple of days after receipt of the trailer after 10 loads unloads and after one month Specifications of the screws M12 x 25 countersunk screws with hexagon socket class 10 9 galvanized DIN 7991 Loctite must be applied to the threaded surfaces of the bolts Loctite 243 cat o 23286 thread locking A torque of 100 140 Nm should be used to tighten the bolts Regular checks To ensure that your Cargo Floor system operates reliably and has a long life it is important that you regularly perform careful checks on the following aspects The quality of the oil this must be cleaned regularly check every 2 year Replace the filter element every year Change the oil every 2 years or more frequently if required The level of oil in the tank The oil should be kept at a level of at least 150 litres to prevent overheating Use a good quality hydraulic oil in accordance with the ISO VG 32 norm Check and if necessary clean the following components Screws bolts are they still tight tighten or replace if necessary Check the ducts and joints of all hydraulic components and adjust if necessary Oil tank By taking the lid off the tank you can remove any remains condensation dirt etc from the bottom Return pressure filter You can check the filter elements or replace You gain acce
21. i www cargofloor nl 2006 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 25 07 2006 Cargo Floor B V i D P O Box 271 OOR NL 7740 AG Coevorden Phone 31 0 524 593900 Fax 3 1 0 524 593999 FUNCTION OF B CONTROL SWITCHES CF 3 SWITCH EMERGENCY CONTROL The CF 3 switch is the permanent switch which is mounted on the frame vehicle and has 2 switch positions with the following functions Pos 0 stop The rotary switch automatically returns to this position when the switch is released Pos II on Is activated when you turn the rotary switch to the right cae Se OFS In the interest of safety this switch is fitted with an automatic spring back for position I so that it always returns to 0 position This is necessary to prevent conflict situations arising when using the CF 4 remote control Mounted below the CF 3 switch is a connector to which the CF 4 switch or the RX RECEIVER can be connected without the need for any adjustments Normally the CF 3 switch should only be used if the CF 4 switch is defective If after the initial assembly the switch doesn t work it s probable that the connections for the brown and the blue have been swapped around The supply cable contains a blocking diode which prevents the and from being connected in reverse A 2 Amp fuse has been mounted in the CF 3 switch Never mount a fuse over 3A this can cause damage to the elec
22. l info cargofloor nl cause No power Solenoid inoperable 1 corroded contacts 2 Solenoid defective 3 Breach in the cable Emergency control old G02 is in the loading position the extreme position Plugs are connected the wrong way round on the solenoids See point 6 or point 7 Capacity of the system is insufficient to move the load Capacity of the system is insufficient to move the load Check power supply Check voltage across solenoid Use emergency control see Emergency control section If the loading function is not used then swap the solenoids for GS02 and G02 note the plugs must also be swapped Use the bayonet connection to return the spindle to the middle position N Reverse the plugs See point 6 or point 7 1 Check the flow See point 4d 1 Thaw 2 Remove part of the load 3 Clean the floor once the load has been removed See point 4d 1 Thaw 2 Remove part of the load 3 Clean the floor once the load has been removed Contact your body builder make sure you have the system number available when you do so 2006 Cargo Floor B V Coevorden Holland Version 01 25 07 2006 Cargo Floor B V P O Box 271 NL 7740 AG Coevorden Phone 31 0 524 593900 Fax 31 0 524 593999 KR e CARGO FLOOR Page 25 GUARANTEE CONDITIONS The guarantee conditions as specified in the most recent Cargo Floor general terms and conditions for supply and payment deposited
23. land info cargofloor nl Version 01 25 07 2006 Cargo Floor B V NL 7740 AG Coevorden S Phone _ 31 0 524 593900 Fax 31 0 524 593999 ATTACHMENT OF FLOOR PROFILES SEALS AND END CAPS 7 66 4 TAK AA LO N D Plastic block Aluminum block p www cargofloor nl 2006 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 25 07 2006
24. luence on the operation of the system You can report a request for guarantee simply on our website www cargofloor nl download download_cf500sl html www cargofloor nl 2006 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 25 07 2006 Cargo Floor B V GI SC NE CARGO FLOOR NL 7740 AG Coevorden D Mul Phone 31 0 524 593900 WX a Fax 31 0 524 593999 Page 26 CF3 LP 15 160 60 J 596 l I 2046 Er 2360 ORO LO HO 962 K 162 ne 18 139 x j H R en i J ze 7 Artnr 31108 74 KA anneo NA Q Artnr 31114 73 gt Kunststof Plastic s SF uty Sc a TA Artnr 31104 00 ee ee eem ZE 4 www cargofloor nl 2006 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 25 07 2006 Cargo Floor B V GI P O Box 271 A RGO FLOOR NL 7740 AG Coevorden Phone 31 0 524 593900 aa Fax 3 1 0 524 593999 PROFILES TYPES Standard Side ET 114 art nr 30606 00 art nr 30606 01 a 114 art nr 30606 11 art nr 30606 10 Le 114 art nr 30606 10 art nr 30608 11 114 art nr 30610 01 art nr 30610 00 KE lan ec ee Fe 114 art nr 30610 11 112 art nr 30608 30 art nr 30620 40 112 21 art nr 30608 40 www cargofloor nl 2006 Cargo Floor B V Coevorden Hol
25. ns to the central 0 position This is necessary to prevent conflict situations arising when using the CF 8 remote control Mounted below the CF 7 switch is a connector to which the CF 8 switch or the RX RECEIVER can be connected without the need for any adjustments Normally the CF 7 switch should only be used if the CF 8 switch is defective If after the initial assembly the switch doesn t work it s probable that the connections for the brown and the blue have been swapped around The supply cable contains a blocking diode which prevents the and from being connected in reverse A 2 Amp fuse has been mounted in the CF 7 switch Never mount a fuse over 3A this can cause damage to the electrical installation CF 8 SWITCH MAIN CONTROL w CARGO FlooR The remote control CF 8 which is supplied standard with 10 m of cable is used ___www cargofloorn for the day to day control of the system 0 STOP The CF8 switch is fitted with the following control buttons Red button the stop button Press the button to stop the unit and turn it to release the button I i Middle push button Pushing this button starts the system loading pos I oe 7 When this button is released the system stops The user must keep this button pushed in during loading for safety purpose Lowest rotary switch This is a rotary switch with two positions Activating I ia _ this switch starts the system unloading pos II
26. o check whether the system is transporting the product in the correct direction Pay special attention when loading to ensure that the product is not pressed up against the bulkhead Turn on the pump Turn on the light and check that there is a supply of power Keep your distance from the vehicle and operate it by means of the remote control CF 8 or the CF RX In the event of malfunctions in the electrical system the standard manual operation mode can be used to activate the On Off functions See page 20 When using this manual control you must always ensure that it is switched back to the original NON ACTIVATED condition after use www cargofloor nl 2006 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 25 07 2006 Phone 31 0 524 593900 Fax 3 1 0 524 593999 Cargo Floor B V L4 GI P O Box 271 NL 7740 AG Coevorden Page 8 ELECTRICAL CIRCUIT DIAGRAM E CONTROL remote CF8 postion valve A B pulse switch position I valve A pulse switch STOP Ies D sim I Apt power supply f i 2 x 0 75 mm K A plug DEUTSCH plug DEUTSCH rey E A black cable 4 x 0 75 mm lve B G02 we A 6502 OPTION Coup oe Valve Valve 2x07 mm 220 75 mm PANDE GR RADIO CONTROL LOADING UNLOADING ON OFF plug CFB SET ee wit owe Art nr 6104006 nr3 BR nr2 BK E E CARGO FLOOR Jes venen lZ nr BL nei RD www cargofloor nl 8 009 CONTROL VALVE E CONTROL
27. or does not get into i loading state or will not leave loading state Gre Ee Oil flow too high noise in system and high heat dissipation 2006 Cargo Floor B V Coevorden Holland www cargofloor nl Version 01 25 07 2006 info cargofloor nl Cargo Floor B V P O Box 271 NL 7740 AG Coevorden Phone 31 0 524 593900 Fax 3 1 0 524 593999 Page 20 EMERGENCY CONTROL In the event of a malfunction in the electrical system the electric valve can still be operated by pressing the cartridge fitted for that purpose manual control see photo MAKE SURE THAT THE DOORS ARE OPEN When using this manual control you must always ensure that it switched back to the original NON ACTIVATED condition after use Activation of the emergency control on Press the button on top of solenoid GSO2 until it reaches the stop and keep it pressed in GS02 solenoid Function on off Activation of the emergency control loading Turn the screw beneath the cap of the G02 out until the stop G02 solenoid Function Loading Unloading Deactivation of the emergency controls Release the button on top of the GSO2 solenoid Turn in the screw of the G02 solenoid until the stop www cargofloor nl 2006 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 25 07 2006 Cargo Floor B V EN GI P O Box 271 NL 7740 AG Coevorden Phone 31 0 524 593900 Fax 3 1 0 524 593999 Page 21 ADJUSTING THE CONTROL
28. r floor Steel aluminium and composite The plastic guiding can be provided with square tubes 25x25x2 or the plastic cam guides can be mounted directly on the under floor OPTIONS i module for connecting to Blackbox Variable stroke from 10 mm to 200 mm Can be connected to PLC Control valves 12 V or 220 V 24 V standard Steel floor parts Steel clad floor parts Floor width and length in consultation can be any width required Aluminium end caps for floor profiles Completely flat profiles are available for special products floor thickness 6 8 and 10 mm Protective roll up cover Wireless remote control with load and unload functions art no 6104006 Cargo Floor in combination with other loading unloading systems for example Joloda Rolamat Transpotec etc Stationary applications in all versions Extra plastic guides Electro hydraulic aggregates Diesel hydraulic aggregates Multiple bulkhead for partial loads www cargofloor nl 2006 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 25 07 2006 Cargo Floor B V EE GI NL 7740 AG Coevorden Phone 3 1 0 524 593900 Fax 3 1 0 524 593999 Page 19 PUMP SPECIFICATIONS The pump unit used to power the Cargo Floor system must comply with the following specifications NOTE Verify which unit is fitted PE 500 SL Power Speed CF 100 SLL i CF 3 LP Pump capacity in Itr min _MO 180 7 n0
29. ss by removing the filter lid chamber This is all necessary to avoid internal wear of the pump cylinders etc for example New filter parts are available at your system builder For the right type we refer you to our exploded views which you can find on our website www cargofloor nl download We want to emphasize that the minimal costs of replacing dirty parts or oil do not match the costs and discomfort that can proceed out of this Control valve Adjustment of the control valve It is important that the control valve is correctly adjusted and that the switchover moment occurs according to the procedures See page 21 Cleaning the floor parts with a steam cleaner 1s also part of the regular preventative maintenance www cargofloor nl 2006 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 25 07 2006 Ns Cargo Floor B V VUN P O Box 271 A Vn ARGO FLOOR NL 7740 AG Coevorden a eel Phone 31 0 524 593900 A REES Fax 31 0 524 593999 Page 23 TROUBLESHOOTING In the event of the failure of the Cargo Floor system to operate in the correct manner when used in accordance with the operating instructions carry out the following checks malfunction cause remedy floor does not move in either No hydraulic pressure Switch on PTO pump the loading or unloading 2 Check quick detachable direction couplings between tractor unit and trailer where relevant lock in position floor does no
30. t move in either No power supply Switch on lights the loading or unloading 2 Switch on control cabinet direction the hydraulic Measure power supply to control system is at working pressure cabinet no power supply to the Break in cable incorrect 1 Trace the cause of the electrical control cabinet the lighting connections malfunction in the circuit is switched on between the control cabinet and the trailer lighting floor does not move in either Blocked quick Check the quick detachable the loading or unloading detachable coupling couplings and unblock if direction the hydraulic note also the return line necessary system is at working pressure and power is supplied to the control cabinet floor does not move in either Hydraulic oil released Check whether oil is released via the the loading or unloading via the pressure relief pressure relief valve fitted to either direction the hydraulic valve fitted to either the the tractor unit or the trailer This can system is at working tractor unit or the system be determined from the hissing sound pressure and power is made by the valve supplied to the control cabinet pressure relief valve on the System does not achieve 1 Ifa tipping valve is fitted is it in tractor unit is activated working pressure the correct position Measure the pressure at the pump have the pressure adjusted if necessary pressure relief valve on the Measure the pressure at Check the setting of
31. trical installation CF 4 SWITCH MAIN CONTROL The remote control CF 4 which is supplied standard with 10 m of cable is Ww CARGO FLOOR used for the day to day control of the system www cargofloor nl The CF 4 switch has the following buttons Red button the stop button This is activated by pushing it in and deactivated by turning it Lowest rotary switch This is a rotary switch with two positions Activating this switch starts the system unloading pos I When this switch is deactivated the system stops Before a new function can be switched on the previous function must be cancelled The CF 4 switch has a plug connector which can be inserted into the connector of the CF 3 switch and screwed tight To disconnect this the duct must be unscrewed after which the plug can be pulled out Normally this plug should always be connected to the connector www cargofloor nl 2006 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 25 07 2006 Cargo Floor B V GI P O Box 271 os f RGO FLOOR NL 7740 AG Coevorden Phone __ 31 0 524 593900 Fax 31 0 524 593999 OPTIONAL A radio controlled remote control 1s available as an option CARGO FLOOR This incorporates CF RX Receiver which has a plug connector which can be inserted into the connector of the CF 3 switch and screwed CF RX Receiver isn LED correct power supply volta LED a rees adi dn To disconnect this
32. unit floor will move in the loading direction www cargofloor nl 2006 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 25 07 2006 Cargo Floor B V GI P O Box 271 fi NL 7740 AG Coevorden Phone 31 0 524 593900 Fax 31 0 524 593999 ELECTRICAL CIRCUIT DIAGRAM B CONTROL remote CF4 OPTION RADIO CONTROL SET Art nr 6104006 power supply 2 x 0 75 mm A plug DEUTSCH black Ice DZ BL nr 3 BR valve A 6902 2 x 0 75 mm ON OFF nr3 BR nr2 RD Le CARGO FLOOR To mers www cargofloor nl we mrX CONTROLE VALVE B OPERATION nr1 A nr X 3 008 Operating handle Loading Unloading Deutsch connector Black GS02 Function On Off www cargofloor nl 2006 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 25 07 2006 Cargo Floor B V GI P O Box 271 A RGO FLOOR NL 7740 AG Coevorden Phone 31 0 524 593900 KEREN Fax 3 1 0 524 593999 HYDRAULIC CIRCUIT DIAGRAM B CONTROL CARGO FLOOR QOBVORDENHGLLANG TEL 31129 LIESE ew cared ince rl CF100 max 70 l min CFS00 max 110 l min Ir CF3LP max 110 l min www cargofloor nl 2006 Cargo Floor B V Coevorden Holland info cargofloor nl Version 01 25 07 2006 Cargo Floor B V GI P O Box 271 NL 7740 AG Coevorden Phone 31 0 524 593900 Fax 3 1 0 524 593999 CONTROL OPTIONS A CONTROL Units fitted with A controls do not in
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