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Hydraulic Pumping Unit (HPU) W/Logo

1. 4 1 Introduction The 612x Series HPUs are designed to be largely maintenance free As with any complex electromechanical device however they must be regularly inspected to ensure they are operating correctly We recommend a simple monthly visual inspection and a more thorough biannual inspection as described below Please contact B amp B ARMR Technical Service Support for assistance with inspections maintenance or repairs if needed Component damage is likely if a vehicle strikes the barrier If this occurs contact B amp B ARMR We can help you assess the damage to make sure there is no hidden damage that will compromise safety or effectiveness and help you determine which components should be replaced 4 2 Monthly Inspections We recommend you perform the following visual inspections monthly on the barrier system An equipment maintenance log is supplied in the appendix to assist in the logging L Inspect the condition of the finish If rust is present wire brush and sand the area then paint with a primer and a matching color Vacuum and clean the pumping unit area B amp B ARMR A Division of B amp B Roadway and Security Solutions 6120 9001 Revision C7 Installation and Operations Manual 612x Series HPU MAINTENANCE 16 D CO OOO DODDDD DDDDDLDO Check paint and touch up if required Check oil for level and condition in the HPU Recommended oil Mobil EAL 224 If oil is contaminated report and recommend replacement imm
2. CAUTION Heavy components and pinch points are present in this product Use extreme care and proper lifting techniques when servicing this unit NOTE The hydraulic hoses are constructed with JIC fittings to allow removal and installation without sealant Care should be used when disconnecting the pressure side of the hose to insure the pressure has been released prior to disconnecting the fitting The pressure can be relieved by activating the down control button and visually watching the cylinder close If the hydraulic cylinder does not fully close the hose is still under pressure and must not be serviced until the directional control valve has been manually released and the cylinder can be verified to be in a fully released position and the barrier is in the lowered no pressure position 2 2 Site Preparation The hydraulic pumping unit should be securely fastened prior to operation The feet are designed to accept a standard concrete anchor for mounting If the unit is put on a steel structure it should be mechanically connected to prevent unnecessary vibration The unit is designed with a large open area to allow the positioning of conduits Normal construction B amp B ARMR A Division of B amp B Roadway and Security Solutions 6120 9001 Revision C7 Installation and Operations Manual 612x Series HPU INSTALLAION sequence would have the electrical control and hose conduit running together before 10 turning up out of the conc
3. operation and maintenance of this equipment Users must follow the specific instructions and safety precautions located in this manual In addition they must Follow the safety standards of the Occupational Safety and Health Administration OSHA as well as other applicable federal state and local safety regulations and industry standards and procedures For installation outside the United States users must also follow applicable international regional and local safety standards Engage only trained and experienced staff to install operate and maintain the equipment Ensure that all repairs are performed correctly using properly trained technicians and the correct tools and equipment This HPU comes with a power ON OFF switch Although this switch does cut the power to the motor and various other devices always use correct lock out and safety procedures when servicing the unit This unit is designed to be operated with the covers in place Extreme caution should be used when operating without covers Additional system safety devices may be included with this barrier system o Vehicle loop detector s Safety loop o Traffic arms o Traffic lights B amp B ARMR A Division of B amp B Roadway and Security Solutions 6120 9001 Revision C7 Installation and Operations Manual 612x Series HPU INTRODUCTION iv How to Contact Us If you have any questions or experience any problems with your vehicle barrier or if we can help you
4. B ARMR E 800 367 0387 H fe M Location servicedept bb armr com o o o o B amp B ARMR A Division of B amp B Roadway and Security Solutions 6120 9001 Revision C7
5. the electrical box For three phase systems use the terminals marked L1 L2 L3 Neutral and Ground For single phase 220 volt systems use the terminals marked L1 L2 Neutral and Ground And for single phase 120 volt systems use the terminals marked L1 Neutral and Ground devices that require ac power such as the loop detector radio remote traffic light and infrared beam can get 120 volt ac from the upper left side of the electrical cubical Most other wiring is low voltage 24 volt dc Terminate all low voltage inputs on the orange terminal blocks at the top of the electrical box Wire all switching devices barrier up barrier down limit switch and so on so that each device gets 24 volt dc positive power from the red terminal blocks Attach each device s input termination point wire to B amp B ARMR A Division of B amp B Roadway and Security Solutions 6120 9001 Revision C7 Installation and Operations Manual 612x Series HPU INSTALLAION 12 the appropriate I terminal block I1 I2 I3 etc and the device s output termination point wire to the appropriate Q terminal block Q10 Q2 Q3 etc The I and Q termination point can be referenced in figure 1 1a A summary of typical key control wiring terminations is as follows Traffic Lights 120 volt ac common to 120 volt Neutral red light to Q5 green light to Q6 Panel Indicator Lights 24 volt dc to 24 volt dc Negative red to Q3 green to Q4 LED L
6. with any other facility security issues please contact us directly at Corporate Tech Support B amp B ARMR 2009 Chenault Drive Suite 114 Carrollton TX 75006 USA Telephone 972 385 7899 Toll Free 800 367 0387 Fax 972 385 9887 E mail info bb armr com techsupport bb armr com System Installation Record To assist in documenting the products installed in your system please take a minute to record the following reference information This information can be located on the blue B amp B ARMR model number plate located on the product Additional columns are added for your convenience in documenting other components in the system Site Job Date Serial Number Model Number Voltage Phase B amp B ARMR A Division of B amp B Roadway and Security Solutions 6120 9001 Revision C7 Installation and Operations Manual 612x Series HPU TABLE OF CONTENTS Table of Contents INTRODUCTION ES ii SAL n RM T ii Howto Contact Ur er TR iv System Installation Record uc ose oci En nO emere i ee vam a iv 1 ORIENTATION 6 1 1 MUI 6 1 1 1 Electrcal Control Box eoe 6 1 1 2 Hydraulic System eS thee wien HR eae 7 l3 lt Systemrehef Valve ciis eee ee ok oils dees eel cia ee ue recte tees 7 FLA e eni U eee i EU Ree 9
7. 2x Series HPU INSTALLAION 13 2 5 Hydraulic Connections Connect hydraulic lines through conduit to cylinder connection using JIC fittings Asa reference use environmentally safe oil Mobil EAL 224 or equivalent when adding hydraulic oil to the HPU CAUTION The hydraulic system when in operation is under extreme pressure Verify pressure on the barrier is completely relieved prior to removal of any hydraulic fittings Use care in tightening hydraulic fittings Extreme torque is usually not required and will damage fitting if done improperly 2 6 Final Pre operation Checklist Before operating the HPU go through the checklist below and verify that each of these steps has been completed CAUTION For your safety complete each of these steps before operating the barrier Verify unit has hydraulic fluid to recommended level Verify control unit is plugged in and cable is routed clear of barrier operation Verify area is clear of personnel and other obstructions Ensure supplied power to HPU matches product requirements Verify electrical hookups are completed per electrical wiring diagram matching particular product DOOCCCOC 2 6 1 Start up procedure of Hydraulic Pumping units 1 Check the motor rotation by turning the power on at the disconnect switch and manually pushing the motor starter in The motor needs to rotate clockwise looking down on motor Correct if necessary 2 Bleed the hydraulic lines by loosening th
8. I Y23 0009 gem M3lMMVB 3101H3A WVYOVIG 193NNOOM3INI Y 98 918 COD CORE niam ROI Red UU LOC dio seovues The following figure shows a typical field wiring schematic for a 612x HPU Sd33MS ONIGWN1d ON Sd333AS 1V2IH10313 19215419313 LInONOO S3SIM p OVAOCL S3MIM S3SOHZ OQAvC S3UIM Z OVAIOQA 9 0 t OVAOZC S3MUIM Z GALSIML S3HIM Z IYAMA 92 01 S3MIM Z OVAOZL S3MIM p OVAOZL dINNd dWNS Yad OdAv 2133 JO 3NYT133d S3SIM 6 OOAPZ 2133 JO 3NY 133d SIYIM 6 TVWNOLLdO 1 5 WHY 31V9 1VNOSIS H3MOd WHY ALYS 1VN9SIS 3SOH On vHOAH HOLMS WYSE AL34VS Q3HVHJNI YALVSH 31382NOO 030038Ml HOL123130 dOO1 LHON WV38 AL343VS Q3 VMJNI 1H9 IT192lI34VM8L dWns 1OHINOO 915 TANVd 1OHLINOO N31SVW YAMOd Qariddns YAWOLSND QN3931 LHON Jld VL FOYNOS LHONM NV38 AL33VS O33 VHJNI WHY 31V9 T1VNOSIS SauvTiO8 u3lHNu vag 19313 dOO1 W3AI3O3H A3L3VS Q3HVMHJNI LINN ONIGWAd On vaWAH dns T3NVd 1OMLINOO 8hS T3NVd 1OHLINOO N31S VN monoOuunr xcziaz DAD 6120 9001 Revision C7 A Division of B amp B Roadway and Security Solutions B amp B ARMR Installation and Operations Manual 612x Series HPU APPENDIX 24 7 5 Equipment Maintenance Log Form S Product Type B amp
9. IE MEE I E 9 2 I ESELVBLES aene 9 2 1 TritYOduCllOWs siete epo e eR IRR a c 9 22 Site Preparation xis osa ied epa AA TAN aA ties d oi dia Tete 9 2 5 Hydra lic Contiections s esee eed RC e een Re be ee e E edere EG 13 2 6 Final Pr operation Checklist iced e eoi erre etre io dbase 13 2 6 1 Startup procedure of Hydraulic Pumping units eese 13 3 OPERATION itinera ENERE E ee XE EUN Fe EEEE EVE eoa ura 14 3 1 VIT OMUCHON MEER 14 3 2 Gn PHI Ta IEEE p 14 3 3 Manual Operation ed ni e RO Pe Sr e Rr p e a ae rre re eire desi 14 4 MAINTBNANGE a eese res 15 4 1 Introduction i d e RR en PR 15 4 2 Monthly Inspections ee tete p Re e E eee tro gue 15 4 3 Six Month Inspections i dette tette ei tt RU ev Nt A tee 16 4 4 Annual Maintenance Inspections eese esee eene eene nnne 17 4 5 Hydraulic Oil Changing Procedure eene nennen rennen ene 17 5 TROUBLESHOOTING 5ueeet eteseebecse vae eee suce p eee vao esee E 18 5 1 612x Series Troubleshooting Guide cessent 18 6 WARRANTY eti ect tees ree eee neu SR SEV CERE YN RENTE ETE CREE NY ARN e RR RS IS ra R ES 20 7 APPENDIX Cor 21 B amp B ARMR A Division of B amp B Roadway and Security Solutions 6120 9001 Revision C7
10. Installation and Operations Manual 612x Series HPU TABLE OF CONTENTS 5 7 1 Electrical Schematic Digg ram ii etre HER t HERE eter ER E EE E EE NERE 21 7 2 Electrical Field Wiring Diagram rennen ene 23 7 3 Equipment Maintenance Log Formis eniai eieiei enne 24 1 ORIENTATION 11 Overview The model 612x hydraulic pumping unit is designed to operate hydraulic barriers that require medium pressure and low flow The electric motor is operated by a system pressure switch connected directly to a gear hydraulic pump which operates independently from the signal command The oil from the pump is drawn through a filter and directed into a speed control valve through a directional control valve The flow control valve monitors the operational speed of the barrier The operating logic controls a series of manifolds and valves to ensure the correct position of the barriers based on input controls from any set of dry contacts The HPU contains HIGH VOLTAGE components that can cause serious injury or death Only trained service technicians should attempt any repair Ensure at all times that proper safety lock outs barrier safety braces and all other safety systems are in place prior to any maintenance or service The HPU is a hydraulic system that can be under extreme pressure Caution should be used when working in and around unit without proper covers in place 1 1 1 Electrical Control Box The electri
11. MODEL 6120 SERIES Hydraulic Pumping FIRME Unit HPU W Logo INSTALLATION AND OPERATIONS MANUAL B amp B ARMR Corporate Office amp Tech Support 2009 Chenault Drive Carrollton TX 75006 Suite 114 Phone 972 385 7899 Toll Free 800 367 0387 Fax 972 385 9887 E mail info bb armr com techsupport bb armr com www bb armr com MADE IN THE USA B amp B ARMR A Division of B amp B Roadway and Security Solutions 6120 9001 Revision C6 Installation and Operations Manual 612x Series HPU INTRODUCTION 11 Your safety is extremely important to us If you have any questions or are in doubt about any aspect of the equipment please contact us INTRODUCTION Welcome Congratulations on your purchase of a B amp B ARMR Hydraulic Pumping Unit HPU In addition to providing detailed operating instructions this manual describes how to install maintain and troubleshoot your HPU If you require additional assistance with any aspect of your installation or operation please contact us We have years of experience in all aspects of perimeter security and related disciplines and our products are used throughout the world to control access and to protect people equipment and facilities We offer a broad range of vehicle barrier and related security services Turnkey installations Routine barrier preventative maintenance or emergency repairs including work on non B amp B ARMR products Spare or replacement parts Cu
12. PURPOSE NO OTHER WARRANTIES EXIST Any modification or alteration by anyone other than B amp B ARMR will render the warranty herein as null and void B amp B ARMR A Division of B amp B Roadway and Security Solutions 6120 9001 Revision C7 Installation and Operations Manual 612x Series HPU APPENDIX 7 APPENDIX 7 1 Electrical Schematic Diagram The following figure shows a typical electrical schematic for a 612x HPU The schematic shown is for a typical single lane barrier system B amp B ARMR A Division of B amp B Roadway and Security Solutions 6120 9001 Revision C7 21 22 APPENDIX Installation and Operations Manual 612x Series HPU Oftc 80 OZI9 32019v 2I413vHL N3345 1H5H Java MOIVOIONI N3345 MOLVOIONI 35 NMOG dn SLNdLNO df X901 A3 91 ALI33vS SI NMOG Vl d l NAOO WHY 21 dn Way LI SLANI T i sc rz oi VON QI vow d O39NVHD e CY as v WOO HWHv BB MMM 190 297 008 90062 SVXAL NOITIOHMYO BYE 8 S Wid jSvHd 3D BOZ dHc 01911 NOS33I T p NvY4 ONNOOD 6120 9001 Revision C7 A Division of B amp B Roadway and Security Solutions B amp B ARMR 23 APPENDIX Installation and Operations Manual 612x Series HPU iagram D iring 7 2 Electrical Field W so sas same nes co nes B 193NNOOH3IN
13. ations B amp B ARMR A Division of B amp B Roadway and Security Solutions 6120 9001 Revision C7 ORIENTATION Installation and Operations Manual 612x Series HPU ure 1 1b Hydraulic Unit Left Side View PUSH BUTTON CONTROLLER lu E MANUAL CRANK POINT w y i NE Jy PET Fig RESERVOIR FILL POINT REMOVABLE MANUAL HAND CRANK DOWN VALVE MANUAL RELIEF DOWN FLOW CONTROL VALVE UP FLOW CONTROL VALVE B amp B ARMR A Division of B amp B Roadway and Security Solutions 6120 9001 Revision C7 Installation and Operations Manual 612x Series HPU ORIENTATION 1 1 4 Cabinet The pump cabinet houses the pumping unit components The hydraulic pump enclosure is lockable Typical environmental operation is between 0 F and 110 F Typical enclosure is designed to provide a NEMA level 3R rating 1 15 Options The 612x series HPU s are available with a broad array of options and field installed kits Consult your ordering documentation to determine whether your system has the optional equipment 2 INSTALLATION 21 Introduction This section of the manual describes the procedure to set up and configure a 612x Series HPU for first time operation The product ships from the factory tested and ready for deployment following these steps DANGER High voltage electrical components are located in the Hydraulic Pumping Unit HPU cabinet Service by qualified technicians only
14. cal control box contains the electrical components and a programmable logic controller that is pre programmed with the barrier s operating logic The unit has a minimum 1 5 horsepower 208 240 480 volt three phase motor A single phase motor is available on special order An overload circuit protects the motor in the event of power fluctuations The control unit is 120 volt single phase with 24 volt dc output The key components of the electrical control box are shown in Figures 1 1a through 1 1c B amp B ARMR A Division of B amp B Roadway and Security Solutions 6120 9001 Revision C7 Installation and Operations Manual 612x Series HPU ORIENTATION 7 Figure 1 1a Hydraulic Unit and Control System Electrical Box Neutral Loop Detector Socket Siemens Logo PLC Contactor Overload 24V DC Incoming Power ov DC Output Terminals 1 1 2 Hydraulic System The key components of the hydraulic unit are shown in Figures 1 1a through 1 1c The motor powers a hydraulic pump that delivers oil through a series of valves as directed by the control unit If the beam is in the up position for extended periods the control circuit monitors any drift in the beam s position and automatically corrects the position The unit includes a manual operation override so the beam can be raised and lowered during power outages 1 13 System relief Valve The system relief valve enables the system to be de pressurized during maintenance and service oper
15. cture is securely fastened to the pad 2 3 2 Terminate the electrical conduits in the electrical box and the hydraulic hose conduit onto the JIC fittings The hydraulic conduit should not extend above the height of the unit s internal ring This will allow the hydraulic hose to move slightly when pressure is applied without rubbing against any sharp edges on the conduit 2 3 3 Install the hose by pulling it into the conduit making sure to protect the hose from any sharp edges When you cut the hose to length do not cut it too short as the hose will shrink slightly in length when under pressure 2 3 4 Connect the up hose fitting to the bottom of the flow control valve and connect the down hose fitting to the left side of the pump at the tank breather for model 712 configurations For model 730 swap the hoses see Figure 1 1c note verify connections with barrier manual 2 3 5 After connecting the hose at the pump you must purge air from the lines Verify the motor power is OFF Hand crank the motor clockwise until oil comes out of the hose Stop cranking and terminate the hose on the bottom fitting of the hydraulic cylinder Terminate the breather line on the top fitting of the hydraulic cylinder 2 4 Control System Installation For this section refer to Figure 1 1a Hydraulic Unit and Control System Electrical Box Install three phase or single phase power as appropriate to your Model 712 to the upper left corner of
16. e up hose fitting at the hydraulic cylinder end see Figure 1 1c Hydraulic Unit Side View the hose by turning the hand crank until oil leaks from the loosened fitting Tighten the fitting and clean up the oil residue 3 Working from the control panel raise the barrier The procedure for doing this will vary depending on the design of your particular control panel 4 You can adjust the up and down speed of the barrier by turning the speed control valves located to the right of the electric motor The upper valve controls the bartier s rise while the lower valve controls its descent Turning clockwise will slow the motion while turning counterclockwise will speed up the motion 5 The hydraulic pump is adjusted at the factory for typical operating conditions To obtain optimum performance of your barrier you may have to make a field adjustment to the pump s pressure relief valve as described below B amp B ARMR A Division of B amp B Roadway and Security Solutions 6120 9001 Revision C7 Installation and Operations Manual 612x Series HPU INSTALLAION 14 Note When making the adjustments below be sure not to unscrew and remove the pressure relief valve assembly a The pump is set at the factory on the low conservative end of the operating range Thus the field adjustments usually involve turning the pressure relief valve adjustment screw clockwise b Near the top of the pump on the right hand side is a hex shaped ca
17. ediately Recommended oil Mobil EAL 224 Replacement requires authorization Check barrier for operation through normal cycles Adjust barrier speed to ensure proper operation Check original submittal documents for normal operating speed for up and down During the opening and closing cycles verify the barrier operates smoothly and does not bind Also verify that the barrier does not hit with excessive force when it contacts its full open or full closed positions If necessary adjust the barrier s speed Check the hydraulic pumping unit for leaks at all points Visually inspect the operation and electrical contacts Tighten electrical contacts if required Check adjust and tighten all sensors limit switches proximity switches If applicable check traffic lights and replace any burned bulbs or LEDs Check safety devices loop IR etc for proper operation and report any anomalies if applicable Check the PLC for normal operation of all logic and functions Lubricate all pivot points and the clevis pin Inspect the cylinder and report abnormalities Check hoses for wear and report any abnormalities Check the operation of the control panel s Check the control panel s buttons and lights for proper operation and replace if necessary Update the operation and maintenance log 4 5 Six Month Inspections We recommend you perform the following inspections every six months Q Q Q Repeat the visual inspections in t
18. he monthly inspection list Turn the master power switch on the control circuit box to the OFF position Inspect the hydraulic system for signs of oil leaks CAUTION The hydraulic system when in operation is under extreme pressure Verify pressure on the barrier is completely D Ooo B amp B ARMR relieved prior to removal of any hydraulic fittings Check the hoses for wear or abrasion Check all fittings for tightness Measure the resistance in any traffic loops and log the measurements and report anomalies if applicable When the inspection is complete turn the power on and test cycle the barrier to verify operation and control A Division of B amp B Roadway and Security Solutions 6120 9001 Revision C7 Installation and Operations Manual 612x Series HPU MAINTENANCE 17 4 4 Annual Maintenance Inspections We recommend you perform the following inspections annually L Perform all monthly and six month maintenance steps Replace the hydraulic fluid 4 5 Hydraulic Oil Changing Procedure Follow the steps below to drain and refill the oil tank We recommend using environmentally safe oil such as Mobil EAL 224 Refer to the drawing titled Assembly Drawing 120 2001 see the Engineering Drawings section at the end of this manual 44 1 Drain the reservoir using a pump and remove the fluid with the gate in the down position 44 2 Refill the reservoir with the same fluid used previously to about 5 6 from the top of the
19. ights on Arm 24 volt dc common black to 24 volt dc Negative red LED red wire to Q3 Gate Arm Up Limit Switch switch must be wired for the arm to work switch common to 24 volt dc switch point to I3 Gate Arm Down Limit Switch this is an option and not always present switch common to 24 volt dcc switch point to I4 Safety Devices signal wire to I5 power wires to required voltage terminals One Loop Detector comes pre wired for use This is 3 examples of loop use Loop A is typically in front of the gate arm Loop A can also be used as a free exit A jumper must be installed from the Loop A base terminal 3 to I1 and dip switch 6 and 7 on the back of the detector must be in the OFF position Loop B is typically located just past the gate arm and can be used as a Pulse On Exit POE A jumper must be installed from Loop B base terminal 3 to 12 dip switch 6 must be OFF and dip switch 7 must be ON Loop C can be a safety loop and is typically located under the gate arm to prevent the gate arm from coming down on a vehicle A jumper must be installed from the Loop C base terminal 3 to I5 and dip switch 6 and 7 on the back of the detector must be in the OFF position Note Verify all inputs with actual submittals or supplied schematic inputs are subject to change per customer requirements B amp B ARMR A Division of B amp B Roadway and Security Solutions 6120 9001 Revision C7 Installation and Operations Manual 61
20. ower Check for binding Check overload protector Manually lower the barrier to see if problem is mechanical or electrical see section 3 3 Check PLC input on pumping unit Check that safeties are clear Check PLC output on pumping unit Check push button operation Check that speed valves are open HPU pump will not turn on 1 Check power 2 Check motor overload press start Check motor starter Hydraulic unit excessively hot 1 Check that the fan is operating properly 2 Check for correct voltages Barrier moves too slowly Check for mechanical binds Check flow control valve 3 In extreme cold temperatures a higher grade hydraulic fluid may be required to keep viscosity constant Ne B amp B ARMR A Division of B amp B Roadway and Security Solutions 6120 9001 Revision C7 Installation and Operations Manual 612x Series HPU WARRANTY 20 6 WARRANTY B amp B ARMR warranties for a period of one year after delivery F O B plant unless otherwise specified by Supplier from failure of operation in ordinary use and against defects due to faulty material or workmanship Any defective equipment in the Barrier shall be returned to the factory at Supplier s option for repair or replacement and Supplier assumes no responsibility for service at any consumer site Supplier is in no event responsible for any labor costs under the warranty Subject to the above limitation all service parts and
21. p Turn the cap counterclockwise and remove it this will expose an allen head screw This allen head screw controls the pressure relief valve Turn the screw clockwise to raise the pressure and counterclockwise to lower the pressure c There two ways to adjust the pressure relief valve you may use either one The preferred method is to adjust the setting until the beam arm just starts to move as the motor is running Replace the hex shaped cap to lock and hold the setting Failing to replace the cap will result in a system leak d The second method is to use an ammeter and slowly adjust the setting until the relief valve opens at the full load amp rating listed on the side of the motor Replace the hex shaped cap to lock and hold the setting Failing to replace the cap will result in a system leak e After either method use and ammeter to verify that the motor does not exceed the full load amp rating when the barrier operates 6 Check for leaks and cotrect if necessary 3 OPERATION 31 Introduction The HPU is controlled via a variety of dry contact closures into the Programmable Logic Controller PLC Most common systems use a B amp B ARMR supplied control panel Please reference control panel user manual for specific control options 3 2 Control Signals The dry contact control signals field connected based on optional equipment ordered per installation For a detailed point to point connection please refer to
22. replacements necessary to maintain the equipment as warranted shall be furnished by the end user Supplier shall not have any liability under these specifications other than for repair or replacement as described above for equipment malfunction or equipment failure of any kind caused for any reason including but not limited to unauthorized repairs improper installation installation not performed by Supplier personnel nor by Supplier authorized personnel failure to perform manufacturer s suggested routine maintenance modifications misuse accident catastrophe neglect natural disaster act of God or if at any time the power supplied to any part of the Security Barrier falls short or exceeds the rate of tolerance for the equipment The exclusive remedy for breach of any warranty by Supplier shall be the repair or replacement at supplier s option of any defects in the equipment IN NO EVENT SHALL THE SUPPLIER OF SECURITY BARRIER BE LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES OR ANY KIND OF DAMAGES TO ANYONE Except as provided herein Supplier makes no warranties or representations to consumer or to anyone else and consumer hereby waives all liability against Supplier as well as any other person for the design manufacture sale installation and or servicing of the Security Barrier THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
23. reservoir B amp B ARMR A Division of B amp B Roadway and Security Solutions 6120 9001 Revision C7 Installation and Operations Manual 612x Series HPU MAINTENANCE 18 5 TROUBLESHOOTING The table below provides a general guidance on identifying and correcting any problems with your 612x Series HPU If you encounter problems that you cannot fix contact B amp B ARMR and we will gladly work with you to correct them 5 1 612 Series Troubleshooting Guide The table below provides guidance on identifying and correcting any problems with your 611x series HPU Please refer to the barrier manual for more detailed troubleshooting guides If you encounter problems that you cannot fix contact B amp B ARMR and we will gladly work with you to correct them B amp B ARMR A Division of B amp B Roadway and Security Solutions 6120 9001 Revision C7 Installation and Operations Manual 612x Series HPU TROUBLESHOOTING Symptom Actions Barrier does not raise up when commanded on control panel 1 Check power 2 Check for binding 3 Check overload protector 4 Manually raise the barrier to see if problem is mechanical or electrical see section 3 3 5 Check PLC input on pumping unit 6 Check that safeties are clear 7 Check PLC output on pumping unit 8 Check push button operation 9 Check that speed valves are open Barrier does not close when commanded on control panel qe can Re 9 09 zu NN Check p
24. rete slab The pumping unit is then positioned over the conduits and anchored into place The power and control conduits terminate into the electrical box The hydraulic conduit should not extend beyond the height of cabinet base This conduit elevation will allow the hose freedom to move during the application of pressure without scraping the sides of the hose against a sharp top edge of the conduit 18 4344 18 4344 13 4344 TOR d LOWER ESER PLN LOCKING LATCH HEATER FRONT VIEW SIDE VIEW 3ACK LHOSE FITTING CONNECTION TO FITTING ON BOTTOM OF CYLINDER ELECTICAL STUB HYDRAULIC STUB MODEL 6120 RS Na 2 MOUNTING HOLE THREE PLACES HYDRAULIC PUMPING UNIT 2009 Chenault Dr 114 TOP VIEW FOUNDATION DIMENSIONS 800 367 0387 Figure 1 Concrete Pad Dimensions B amp B ARMR A Division of B amp B Roadway and Security Solutions 6120 9001 Revision C7 Installation and Operations Manual 612x Series HPU INSTALLAION 11 2 3 Hydraulic Unit Installation 2 31 Place the hydraulic unit on the pad over the exposed conduits and bolt the unit in place The feet on the unit will accept standard concrete anchors If you mount the unit to an intermediate steel structure make sure that stru
25. stom designs or special installations Equipment upgrades modernize your old equipment with state of the art hydraulics and control systems Ancillary security equipment such as security guard enclosures card readers security lighting and many other security related products Technical support via telephone and possible on site support with advanced scheduling Safety D C OOO OO CAUTION RISK OF ELECTRIC SHOCK DO NOT OPEN CAUTION TO REDUCE THE RISK OF ELECTRIC SHOCK DO NOT REMOVE COVER OR BACK NO USER SERVICEABLE PARTS INSIDE REFER SERVICING TO QUALIFIED SERVICE PERSONNEL B amp B ARMR A Division of B amp B Roadway and Security Solutions 6120 9001 Revision C7 Installation and Operations Manual 612x Series HPU INTRODUCTION lii SYMBOL MEANING The lightning flash with arrowhead symbol within an equilateral triangle is intended to alert the user to the presence of non insulated dangerous voltage within the product s enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons The exclamation point within an equilateral triangle is intended to alert the user to the presence of important operating and maintenance servicing instruction in the literature accompanying the product B amp B ARMR does not assume responsibility for injury to persons or property during installation operation or maintenance As the user you are responsible for correct and safe installation
26. the site submittal prepared for the specific installation site 3 5 Manual Operation You can operate the HPU manually during a power outage as follows B amp B ARMR A Division of B amp B Roadway and Security Solutions 6120 9001 Revision C7 Installation and Operations Manual 612x Series HPU OPERATION 15 3 8 1 Turn the power switch to the OFF position in case the power is suddenly restoted 3 3 2 Place a speed wrench on the screw head located on the top of the electric motor and turn it in the direction of the arrow This drives the hydraulic pump and raises the barrier 3 3 3 speed up raising the barrier you can drive the screw head on the motor with a cordless drill and socket NOTE Do not turn or spin the motor in the reverse direction as this will damage the hydraulic pump 3 4 4 lower the barrier use the electric valve with the red knob that is located on the front of the pump below the motor and above the reservoir To lower the barrier push in the red knob and turn it counterclockwise This action must be reversed to operate in normal condition Manual operation of the pump to raise and lower the barrier by pass all safety lockouts and switches Use extreme care when operating any barrier in the manual mode 4 MAINTENANCE Do not attempt repairs unless you are trained and qualified This vehicle barrier can cause equipment damage and severe injury if it is operated or maintained improperly

Hydraulic Pumping Unit (HPU) W/Logo

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