IONIZATION SOLUTIONS
Contents
1. gt REMOVED RII 903 SUFFIX 5 3 Parts 8 Accessories Replacement and Optional Parts Air Filter package of three 91 6115FLT Emitter point assembly 91 6115T EMT Gooseneck mounting stand 33 6115 Footswitch 91 6115SWT 100 VAC Desktop Transformer 14 1306 120 VAC Wall Transformer 14 1310 230 VAC Desktop Transformer 14 21570 Optional Instrumentation Model 280A Charged Plate Monitor CPM 91 0280A C Model 280A CPM Instruction Manual 19 0280A M 775 Periodic Verification System 91 0775PVS 775 PVS Instruction Manual 32 19 0775PVS M Warranty amp Service Simco lon provides a limited warranty for the AirForce lonizing Blow off Gun Model 6115 New products manufactured or sold by Simco lon are guaranteed to be free from defects in material or workmanship for a period of two 2 years from date of initial shipment Simco lon liability under its new product warranty is limited to servicing evaluating repairing or replacing any unit returned to Simco lon that has not been subjected to misuse neglect lack of routine maintenance repair alteration or accident In no event shall Simco lon be liable for collateral or consequential damages Consumable items such as but not exclusive to emitter points emitter wires batteries filters fuses or light bulbs are only covered under this warranty if found defective as received with the new product To obtain service under this warranty plea2. Air hose Filter connection aoe N AirForce lonizing Blow Off Gun Model 6115 Figure 3 AirForce Console Power indication LED Power switch Power receptacle for optional footswitch Filter hose housing Filter quick release lock button Air supply connection OS 8 19 6115 M 01 Rev 4 4 1 2 Performance and Power Requirements Performance The AirForce Gun reduces a static charge of 1000 V down to 100 V in less than one second at a distance of six inches 30 psi 0 2MPa inlet pressure Reference the ESD Association ANSI ESD Standard STM3 1 2000 for test procedure Balance is within 30 V of zero at a distance of six inches Power Requirements The AirForce Gun console requires a 24 VAC power source which can be provided by wall transformers Simco lon offers three transformers for use with this product the 14 1306 100 VAC input 14 1310 117 VAC input and 14 21570 230 VAC input To ensure correct usage and continued performance of the wall transformer please note the following The transformer should not be operated beyond the specified electrical limit as described in the Specifications section of this manual Damage caused to the transformer from operation in an environment that exceeds the specified limits will void the warranty e Damage to the transformer or 6115 resulting from the use of the incorrect input voltage for the transformer will void the warranty 1 3 Compressed Gas Requi
3. SIMCO An TW Company AirForce lonizing Blow off Gun Model 6115 User s Manual SNOILNATOS NOILVZINOI About Simco lon Simco lon develops manufactures and markets system solutions to manage electrostatic charge As the world s largest provider of electrostatics management products and services Simco lon improves its customers business results by providing a total solution to their electrostatic discharge and electromagnetic interference challenges Simco lon is a wholly owned subsidiary of Illinois Tool Works ITW with its Technology Group located in Alameda California For more information about Simco lon visit www simco ion com or call 800 367 2452 Simco lon is ISO 9001 and ANSI ESD 20 20 certified 2012 Simco lon Contents do Des ription Asi se kani ia al al alla 1 1 1 AirForce lonizing Blow off Gun Model 6115 2 1 2 PerformanceandPowerReguirements 5 13CompressedGasReguiremenis 6 2 Installationen 7 21 Box Contents ea del e ld ik Ramal di tae 8 2 2 MOUNTING ER A eee 9 2 3 Assembling the C iffp T6T S eac co 66 Haaa Hile a 12 e sa ane A ii 19 3 1 Before Turning the Univ ON sni m aaa sl ENE ates 16 3 2 Power Up and SGv amme la ilede 17 a e M EE 18 A Maint nanGe innn si m lan ll ll ilanla 19 41MaintenanceReguiremenis nn 20 4 2 Clean
4. all transformer may result in damage to the unit See section 1 2 Performance and Power Requirements in Chapter 1 for additional information The wall transformer is inserted into a properly grounded AC receptacle If the console is not attached to a surface secure the power cord so that it cannot accidentally pull the console and gun off the work bench For safety and the most efficient ionization set the pressure regulator on your air or nitrogen supply between 20 and 65 psi 0 14 0 45 MPa Discharge times vary depending on air pressure Pressures of 30 40 psi 0 2 0 28 MPa are commonly used for decontaminating surfaces OSHA regulations recommend limiting hand held air blow off devices to maximum pressures of 30 psi 0 2 MPa The hose is rated at 65 psi 0 45 MPa at temperatures up to 75 F 24 C and the rating decreases at higher temperatures When using high pressures consider the ambient room temperature as well as heat from surrounding equipment Caution 3 2 Power Up and Use Turn the Power Switch on the console to on The green LED on the console should illuminate Do not switch the power switch on the console on at the same Caution time that the gun trigger is pressed Hold the gun approximately six inches from the surface you want to blow off and discharge Aim the gun and press the trigger to blow ionized air The green LED on the back of the gun lights up while you press the trigger Typical
5. ing the Components ae den a an bile an ale les 21 4 3 Replacing the Air Filler era ots aki ALM kl alk lal il 22 4 4 Replacing the Emitter POL SE ala aye leman tune eerie 23 e A EI OE RE RI NINO 25 o 6s 62001115630 g0 1200064 26selsacbsaeaixee 26 9 SDOCIICAUON v5 ame i imi a ema la rim 27 6 Warranty 8 SerViCe se 33 Description 1 1 AirForce lonizing Blow off Gun Model 6115 1 2 Performance and Power Requirements 1 3 Compressed Gas Requirements 1 1 AirForce lonizing Blow off Gun Model 6115 The AirForce lonizing Blow off Gun Model 6115 provides efficient ionization and effectively removes particle contamination even on the most static sensitive of products IsoStat Technology ensures that surface charges are controlled with constantly balanced ionization The AirForce Gun never needs calibration and requires very little maintenance AirForce nizing Blow Off Gun Model 6115 Figure 1 AirForce Gun and Console Compact and lightweight the AirForce console can be mounted anywhere on the workstation for easy access The console connects to any supply of clean dry air or nitrogen and an internal disposable filter collects any residual particles from the supply The console gun and air hose are static dissipative and ESD safe An extremely low EMI level ensures that the AirForce won t interfere with other electronic equipment or operations Figure 2 AirForce Gun Gun Hanging clip
6. ints 1 Disconnect the power and air supplies 2 Insert the tip of a small screwdriver into the slot on the under side of the gun barrel See figure below 3 Using the screwdriver as a lever loosen the old clip then grasp it between your thumb and forefinger and detach it from the gun The emitter point assembly slides straight out The emitter points are very sharp Handle carefully and only touch the plastic clip Figure 10 Replacing the Emitter Points 4 To insert the new clip hold the gun with the barrel pointing up 23 Grasp the new clip between your thumb and forefinger and align it so the curved edges of the clip match the curve of the inside of the gun barrel Align the blunt prongs of the emitters with the holes in the barrel and press the clip into place Press the clip all the way in using the tip of a screwdriver The clip should fit snugly between the raised rim of the barrel and the raised rim of the air nozzle If the clip overlaps the air nozzle it is installed upside down 24 4 5 Testing To make sure your AirForce Gun is working properly check the balance and discharge levels Simco lon recommends periodic testing with a charge plate monitor CPM such Simco lon s Model 280A Testing should be performed in accordance with the ionization standard ANSI ESD STM3 1 2000 of the ESD Association Ata line pressure of 30 psi 0 2 MPa discharge of 1000 V to 100 V should require less than one second a
7. ly static electricity is discharged within one second Release the trigger when the surface is clean If the optional foot switch is installed you can use either the foot switch or the trigger Do not use this equipment with pressure above 65 psi 0 45 Caution MPa 3 3 Storage If the gun won t be used for some time turn off the power switch on the console Use the included hook to hang the gun out of the way but within reach Maintenance 4 1 Maintenance Requirements 4 2 Cleaning the Components 4 3 Replacing the Air Filter 4 4 Replacing the Emitter Points 4 5 Testing 4 5 Testing 4 6 Troubleshooting 4 1 Maintenance Requirements The AirForce requires very little maintenance Occasional cleaning of the case and emitter points and periodic replacement of the air filter is all that is required Always be sure to protect all components from liquids and corrosive chemicals and avoid dropping the gun on hard surfaces Carefully follow these maintenance instructions Disconnect power and air supplies before cleaning or Caution replacing components Recommended Cleaning Materials Cleanroom compatible cleaning cloths polyester cloth is recommended Cleanroom compatible cloth swabs e Cleaning solution of 50 IPA electronic grade isopropyl alcohol 50 de ionized water or Simco lon s Emitter Point Cleaner 22 1000 20 4 2 Cleaning the Components 1 Turn off the console and disconnect it f
8. nd balance should be within 30 V of zero Refer to the instruction manual for the Model 280A for additional operating information 25 4 6 Troubleshooting If air is not flowing through the AirForce gun when the trigger is activated perform the following steps If these steps do not eliminate the problem contact Simco lon Technical Support techsupport simco ion com Do not attempt any repair other than that described below 1 Check that the air supply is on 2 Check that the air supply connection to the control console is secure 3 Check the filter connection to the gun and hose Check the hose and filter connection to the console Press the filter release button and push the filter fitting into the console until it is properly seated 5 Make sure the switch on the console is turned on and the power LED is on If the power LED fails to light make sure that the transformer is connected to a live receptacle and the the inter connect cable between the console and transformer is securely connected and undamaged If the transformer is equipped with an IEC power cord check to make sure it is connected at both ends and in good condition 26 Specifications 5 1 Specifications 5 2 Dimensional Drawings 5 3 Parts amp Accessories 27 5 1 Specifications Model 6115 Audible Noise Conducted EMI Ozone AirGun and Hose Gun Construction lon Emission Emitter Points Cleanroom Class Indicators Air Hose Gun Hange
9. on C 14 1310 Wall Transformer Short Circuit Protection Input Voltage 117 VAC 10 60 Hz 270 mA Output Voltage No load V max 29 0 VAC full load V nom 24 VAC 5 Output Current 0 1 0A Operating Temp 0 50 C The power supply is provided with protection against short circuit by means of the primary thermal fuse Certification cus 14 21570 Wall Transformer This desktop transformer requires an optional IEC power cord Short Circuit Protection Input Voltage 230 VAC 10 50 60 Hz 40 VA Output Voltage 24 VAC 5 Output Current 1670 mA max Operating Temp 0 50 C The power supply is provided with protection against short circuit by Short Circuit Protection k means of the primary thermal fuse Certification 29 5 2 Dimensional Drawings Wall Transformer P N 14 1310 RJ11 Modular jack 1 88 Side view 623K style LJ Bottom view 1 REMOVED 2 24VAC 3 GROUND gt WER 3 O 6 REMOVED q o ff 10FT 3 0IN The separate interconnect cable supplied with the Model 6115 is not needed with the 230 VAC transformer P N 14 21570 This transformer includes a hardwired interconnect cable Note 30 Transformer P N 14 1306 R11 MODULAR JACK 623K STYLE 903 SUFFIX PINI PIN 2 PIN 3 PIN 4 PIN 5 PIN 6 31 2 149 REMOVED V 24VAC GROUND GROUND UNAC 2 55
10. r Dimensions Weight Console Construction Power Requirement Power Indicator Gas Input Gas Connection Air filter Mounting Dimensions Weight Certifications 70 dBA 1m 30 psi 0 2 MPa 29 dbuV lt 0 005 ppm 24 hr accumulation conforms to OSHA requirements Static dissipative polycarbonate Steady state DC Tungsten alloy field replaceable Meets ISO 14644 1 Class 4 Fed Std 209E Class 10 Green power LED Static dissipative polyurethane 3 8 outside diameter 7 213 4 cm 65 psi 0 45 MPa 302 stainless steel optional mounting stand for hands free operation 8 0 L x 3 0 W x 1 0 D 20 3 x 7 6 x 2 5 cm 12 0 oz 341 g with 7 air hose Static dissipative polycarbonate 24 VAC 10W powered from transformer Green LED 20 65 psi 0 14 0 45 MPa Clean Dry Air or Nitrogen 1 4 male industrial interchange quick disconnect and 1 4 NPT female coupler 99 9 efficient 0 01 micron particles 0 008 micron coalescing Metal mounting plate attaches to back of the unit 8 5L x 3 0W x 1 6D in 21 6 x 7 6 x 4 1 cm 11 5 oz 326 g CE s 28 14 1306 Wall Transformer This desktop transformer requires an optional IEC power cord Input Voltage 100 VAC 10 50 Hz 300 mA Output Voltage V max 29 0 VAC full load V nom 24 VAC 5 Output Current 0 1 0A Operating Temp 0 50 C The power supply is provided with protection against short circuit by means of the primary thermal fuse Certificati
11. r console Gun and hose Bag containing see Figure below Interconnect cable 10 feet part 33 1700 10 GUN Mounting plate part 32 8380 Extra filter part 91 6115FLT Quick coupling part 28 5045 S hook and four screws for mounting oe ee Certificate of Compliance This manual Your product may also contain a power transformer if ordered or other optional accessories Figure 4 Included Accessories 2 2 Mounting Choose a location that will be convenient to the work area and the air supply The console takes up very little space and is adaptable to a variety of permanent or temporary installations To minimize bends in the gun hose orient the console so that the open end points toward the work area and the male connector points toward the air supply Prior to mounting plug one end of the supplied 10 foot interconnect cable into the jack on the back of the console Plug the other end of the cable into the unplugged wall transformer The separate interconnect cable supplied with the Model 6115 Note is not needed with the 230 VAC transformer P N 14 21570 This transformer includes a hardwired interconnect cable v Figure 5 The console may be mounted in a temporary or permanent state depending on your application and environmental needs The following instructions describe both mounting methods Permanent Mounting 1 Attach the supplied mounting plate to the threaded holes on the back of the console u
12. rements Failure to use clean dry air or nitrogen may result in damage to Caution the AirForce that is not covered under warranty The air supply must be clean dry air or nitrogen supplied by a delivery system that utilizes a refrigerated dryer or equivalent water removal to achieve a limit of about 550 ppm water vapor at 35 F 1 66 C Dew Point To prevent particles from entering the console a 2 micron coalescing filter or better is recommended upstream of the gun console Note that the filter in the 6115 s console collects small residual particles and aerosols and does not act as a primary filter The console filter is rated at 0 01 micron for particulates is effective down to 0 008 micron for aerosols An adequate filter that can be recommended for the inlet of the AirForce Gun would be a Finite Filter Grade 10 Media Specification This provides a 95 coalescing efficiency for aerosols with a 0 7 micron and greater particle retention This removes gross amounts of particles water and or oil and aerosols A Grade 6 Media provides 99 98 efficiency when almost total removal of liquid aerosols and particles are required in all pressure ranges down to 0 01 microns This would offer the highest protection at the gun without need of frequent change Fine filters need to be changed more often Installation 2 1 Box Contents 2 2 Mounting 2 3 Assembling the Components 2 1 Box Contents The AirForce Gun is supplied with Powe
13. rom its power and air supply sources Using a cloth moistened with the IPA solution wipe the exterior surfaces of the console and gun to remove any dirt or dust that may have collected Using a swab moistened with the IPA solution gently clean the emitter points on the gun Extremely dirty points increase the time needed to discharge static and can affect the ionization balance 21 4 3 Replacing the Air Filter Simco lon recommends changing the filter every 3 months or when it begins to look dirty 1 Turn power off at the console and disconnect the console from the air supply Hold down the filter release button on the side of the console Remove the hose and filter from the console by pulling the textured rubber plug where the hose emerges from the console Rocking the plug back and forth can help loosen the filter Do not pull the hose itself 4 Remove the filter from the hose fitting by depressing the metal release tab on the fitting and pulling off the filter 5 Follow the directions in section 2 3 Assembling the Compo nents in Chapter 2 to install the new air filter 22 4 4 Replacing the Emitter Points The emitter points usually last the life of the unit Simco lon recommends replacement if points are bent broken or otherwise damaged or if you cannot remove dirt by cleaning the points with isopropyl alcohol A replacement clip containing a pair of emitter points is available from Simco lon To replace the po
14. se contact Simco lon Technical Support at techsupport simco ion com or 510 217 0470 33 19 6115 M 01 Rev 4 Notes Notes M SIiMCOBI An ITW Company Technology Group 1750 North Loop Rd Ste 100 Alameda CA USA 94502 ISO 9001 Tel 510 217 0600 Fax 510 217 0484 CERTIFIED Toll free 800 367 2452 Sales services 510 217 0460 Tech support 510 217 0470 ioninfo simco ion com salesservices simco ion com techsupport simco ion com service simco ion com www simco ion com
15. sing the supplied screws See Figure 1 2 Attach the plate to a flat surface such as a wall or back of a work bench using suitable screws and fasteners When mounting to a hollow wall be sure to use 8 screws and 3 4 length anchors as a minimum 9 This end towards the air supply Figure 6 Permanent Mounting Temporary Mounting Units may be mounted with velcro or 3M Dual Lock strips available from Simco lon Attach the console to a flat surface Mounting to an Air Supply When an air supply is close to the work area and fitted with a standard industrial interchange quick coupling you may attach the console to the air supply fitting directly If necessary use a prefilter as defined in section 1 3 Compressed Gas Requirements in Chapter 1 Gooseneck Mounting Stand An optional gooseneck mounting stand Simco lon p n 33 6115 is available for the AirGun An instruction sheet accompanies the stand that describes how to install it The optional footswitch is recommended for use with the gooseneck mounting stand Figure 7 Optional Gooseneck Mounting Stand 19 6115 M 01 Rev 4 11 2 3 Assembling the Components Protect the hose from sharp objects abrasion and high Caution temperatures Do not pull or pinch the hose while assembling the components 1 Insert the larger diameter end of the filter into the end of the flex ible air hose connector Press the metal filter release tab at the end of the hose
16. until it locks into place See figure below Figure 8 Inserting the Air Filter 2 Connect the hose and filter to the console Press the filter release button on the front of the console to lock it down Push the fitting containing the filter all the way into the opening in the console until it latches with a click It fits only in the correct orien tation The small plastic fitting on the end of the filter must align with the metal guide coupling in the console You may have to wiggle the filter slightly while inserting it See Figure 9 Connecting the Hose and Filter Filter release button Figure 9 Connecting the Hose and Filter 3 Attach the included 1 4 NPT female quick connect fitting to your gas supply line Slide the outer ring on the fitting towards the supply line to insert the mating fitting on the console You can attach the console directly to the air supply pipe or attach it using a hose not supplied If necessary use a prefilter as defined in the Clean Dry Air Requirements section 4 Attach the foot switch to the console optional If you have purchased the optional foot switch plug its cable into the jack on top of the console next to the power switch 19 6115 M 01 Rev 4 14 Operation 3 1 Before Turning the Unit On 3 2 Power Up and Use 3 3 Storage 3 1 Before Turning the Unit On Before turning on power ensure the following The correct wall transformer is used The use of an improper w
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