UCP Universal Control Panel User Manual
Contents
1. Figure 3 3 The image illustrates the flow gauges and pressure gauges that need to be monitored during operation of the control panel After Completion of Operation 1 Return knobs and levers to the minimum setting and return valves to the neutral postion 2 Bleed pressure valves 3 Disconnect hydraulic hoses accordingly Wachs Subsea LLC Part No H10 023 000 Stand H10 078 11 Universal Control Panel 12 Part No H10 023 000 Stand H10 078 Wachs Subsea LLC Chapter 4 About the Universal Control Panel Chapter 4 Maintenance This Chapter is not in use for The Universal Control Panel There is virtually no maintenance required for the control panel other than to wash and clean the control panel Hydraulic Connectors fittings and valves should be replaced as needed In This Chapter Wachs Subsea LLC Part No H10 023 000 Stand H10 078 Universal Control Panel 14 Part No H10 023 000 Stand H10 078 Wachs Subsea LLC Chapter 5 About the Universal Control Panel Chapter 5 Parts List and Ordering Information In This Chapter ORDERING INFORMATION To place an order request service or get more detailed information on any Wachs Subsea LLC products call us at one of the following numbers US 713 983 0784 You can also visit our Web site at www wachssubsea com Ordering Replacement Parts When ordering parts refer to the parts lists in this chapter Please provid2. Wachs Subsea LLC 11050 West Little York Building N Houston Tx 77041 www wachssubsea com Universal Control Panel User s Manual Wachs Subsea Part No H10 023 000 Stand H10 078 Revision History Original August 2012 Copyright 2012 Wachs Subsea LLC All rights reserved This manual may not be reproduced in whole or in part without the written consent of Wachs Subsea LLC Universal Control Panel Part No H10 023 000 Stand H10 078 Wachs Subsea LLC Table of Contents Table of Contents Chapter 1 About The Universal Control Panel 1 Purposeof This Mattel re un l Howto Use Ihe Manvel Sense ass corti naat Ha FG EAU ERA KRIS LANE HOG l Symbols and Warnings 4 654 8 so vwe EdT ATA Ye wee Pa Ge eee ees 2 Manual Updates and Revision Tracking 2 as er aa haga ters n a a ak e 3 Equipment Description san aa ioen dl en a l kn A eae eek ee 3 Equipment Diagram we kali ba ne de brett E fo v an FOS Mose 4 Chapter 2 Safety an a wo kaa FW aa CRE I kk A a 5 Operator Safety fek lasenn ais zB de Ps dom mba Dee steje BRA a Atk RA ACL Aas 5 Safety Synbok M atik ba ak a nie doin ae ile Rew Ri a lb Reh a E e A 6 Protective Equipment Requirements 0002 A ea rar 7 Salas a ned A ca OE O ONE RU 7 Machine Safety ni a one Yous Sn ee Pack Hee Seed alee as IOS RR Sa 7 Chapter 3 Set Up and Operation 0 u ne aie nennen wile pale ee 9 Setting up The Control Panel a wa 23 2 s re ira is
3. Make sure that all pneumatic or hydraulic connections are secure 8 Part No H10 023 000 Stand H10 078 Wachs Subsea LLC Chapter 3 About the Universal Control Panel Chapter 3 Operating Instructions SETTING UP THE CONTROL PANEL 1 Position the control panel on a flat surface Use a forklift in the frame openings or use a crane attached to the 2 lifting eyes with a 2 point vertical sling 30 5 77 47cm z Y Forklift Channels Figure 3 1 Use the lift eyes or fork lift openings shown in the illustration In This Chapter SETTING UP THE CONTROL PANEL START UP AND OPERATION OF CONTROL PANEL Wachs Subsea LLC Part No H10 023 000 Stand H10 078 Universal Control Panel 2 Connect hydraulic hoses to the back of the control panel according to the image shown in Figure 3 2 Figure 3 2 Connect hydraulic hoses as required to the Feed Cutter and Clamp connectors Fittings with wings are return and fittings without are pressure START UP AND OPERATION OF THE CONTROL PANEL 1 Setall flow controls to the minimum flow setting and valves to the neutral or off position 10 Part No H10 023 000 Stand H10 078 Wachs Subsea LLC Chapter 3 About the Universal Control Panel Start up and Operation of the Control Panel 2 Operate the flow control levers to adjust the flow as required for the tools you are operating Monitor the flow gauges for each circuit to manage flow
4. Protective Equipment Requirements WARNING Always wear impact resistant eye pro tection while operating or working near this equipment For additional information on eye and face protection refer to Federal OSHA regulations 29 Code of Federal Regula tions Section 1910 133 Eye and Face Protection and American National Standards Institute ANSI Z87 1 Occu pational and Educational Eye and Face Protection Z87 1 is available from the American National Standards Institute Inc 1430 Broadway New York NY 10018 CAUTION Personal hearing protection is recom mended when operating or working near this tool Hearing protectors are reguired in high noise areas 85 dBA or greater The operation of other tools and eguipment in the area reflective surfaces process noises and resonant struc tures can increase the noise level in the area For additional information on hearing protection refer to Federal OSHA regulations 29 Code of Federal Regulations Section 1910 95 Occupational Noise Exposure and ANSI S12 6 Hearing Protectors SAFETY LABELS SAFETY LABEL INFORMATION MACHINE SAFETY To avoid damaging the eguipment follow these usage guidelines Wachs Subsea LLC Part No H10 023 000 Stand H10 078 7 Universal Control Panel e Lubricate the machinery according to the recommenda tions in Chapter 4 e Before operating the control panel make sure the tool ing is inserted and fastened securely
5. and stickers are clearly legible and in good condition You can purchase replacement labels from Wachs Subsea LLC e KEEP CLEAR OF MOVING PARTS Keep hands arms and fingers clear of all rotating or moving parts In This Chapter OPERATOR SAFETY SAFETY LABELS MACHINE SAFETY Look for this sym N bol throughout the manual It indicates a personal injury hazard Wachs Subsea LLC Part No H10 023 000 Stand H10 078 Universal Control Panel Always turn machine off before doing any adjustments or service e SECURE LOOSE CLOTHING AND JEWELRY Secure or remove loose fitting clothing and jewelry and securely bind long hair to prevent them from getting caught in moving parts of the machine e KEEP WORK AREA CLEAR Keep all clutter and nonessential materials out of the work area Only people directly involved with the work being performed should have access to the area Safety Symbols A This icon is displayed with any safety alert that indicates a personal injury hazard Z WARNING This safety alert indicates a potentially hazardous situation that if not avoided could result in death or serious injury ZA CAUTION This safety alert with the personal injury hazard symbol indicates a potentially hazardous situation that if not avoided could result in minor or moderate injury Part No H10 023 000 Stand H10 078 Wachs Subsea LLC Chapter 2 About the Universal Control Panel Safety Labels
6. 3550 419 2012 Houston TX 77041 APR www wachssubsea com REV DESCRIPTION DATE f REVISION HISTORY TOLERANCES DRAWN BY APPROVED BY SCALE UNLESS OTHERWISE SPECIFIED FRACTIONS 1 32 A ALL DIMENSIONS ARE IN INCHES ONEPIAGE DECIMAL OTS SN 1 4 E H WACHS WORKMANSHIP STANDARDS WI 17 01 TWO PLACE DECIMAL 610 SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING DATE DATE SHEET THREE PLACE DECIMAL 005 DO NOTSCALE DRAWING ANGULAR 15 MIN 04 12 2012 OF 2 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SIZE DWG NO REV SOLE PROPERTY OF E H WACHS ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE U M t P WRITTEN PERMISSION OF E H WACHS IS PROHIBITED C niversa oniro ane B UNIVERSAL CONTROL PANEL MANIFOLD LEFT VIEW TOP VIEW FRONT VIEW BOTTOM VIEW RIGHT VIEW BACK VIEW WACHS SUBSEA 11050 West Little York Building N Houston TX 77041 www wachssubsea com DESCRIPTION DRAWN BY APPROVED BY SCALE DATE DATE SHEET TOLERANCES FRACTIONS 11 32 ONE PLACE DECIMAL 1 015 TWO PLACE DECIMAL 2 010 THREE PLACE DECIMAL 005 ANGULAR 15 MIN UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE IN INCHES E H WACHS WORKMANSHIP STANDARDS WI 17 01 SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING DO NOT SCALE DRAWING PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SIZE DWG NO REV SOLE PROPERTY OF E H WACHS
7. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE U C t P WRITTEN PERMISSION OF E H WACHS IS PROHIBITED C niversa oniro ane B NOTES ATERIAL H10 023 00 1 FINISH N A REF 10 0687 SCHEMATIC 8 1 CHECK VALVE DEFEATED PORTING STILL EXIST FLOW SCHEMATIC CUTTER CUTTER CLAMP CLAMP CLAMP CLAMP FEED FEED FEED IN VALVES PRESSURE PRESSURE OPEN OPEN CLOSE CLOSE IN OUT FIGSAE 1 4 NPT 1 4 NPT 8 SAE 8 SAE 1 4 NPT 1 4 NPT 8 SAE 8 SAE PARKER NV162 OR JO6A2 gt PARKER 16SLC3 A 100 PARKER FA101K P FEED PARKER CS041B OU PARKER BVMM121SS1N Ve Ne PARKER BVMMO81SSIN PARKER 8473E 6D2 P amp T ARE REVERSED PARKER CPO84P PARKER 16SLC2 A 150 O PARKER RDH103S50 k A PORTS P SEE FLOW SCHEMATIC RDH103S5 ze OD CSO4IB C04 3 BVMMIZISSIN TED 8473E 4D2 D03 WITH P AND T REVERSED D03 WITH P AND TREVERSED FLOW METER MOUNTING BLOCK REF DWG 10 0685 10 SAE BVMMOBISSI FLOW METER MOUNTING BLOCK CUTTER REF DWG 10 0686 y TANK 12 SAE 16 SAE T SRA i WACHS SUBSEA k CHANGE DL101K TO TE Ai s z A RDH103550 REMOVE 4 19 2012 E 11050 West Little York Building N SYSTEM PRESSURE TANK ey LE ee WWW WOCNSSUDBSEA COM PRESSURE 16 SAE 16 SAE m IA NPT Se SCHEMATIC WSS U
8. K562 H600A 010 302 SS 1 4 Pipe Size Hex Socket Plug 150 PSI 1 10GPM 3500PSI FLOW METER H700A 030 1 30GPM 3500PSI FLOW METER H10 023 002 BLOCK MOUNTING H10 023 003 BLOCK MOUNTING 92185A597 Type 316 Stainless STL Socket Head Cap Screw 5 16 18 Thread 3 Length 92185A589 Type 316 Stainless STL Socket Head Cap Screw 5 16 18 Thread 1 3 4 Length 92185A251 Type 316 Stainless STL Socket Head Cap Screw 10 24 Thread 1 1 2 Length 92185A636 Type 316 Stainless STL Socket Head Cap Screw 3 8 16 Thread 3 Length 10_f50x s STRAIGHT THREAD CONNECTOR 12 f5ox s STRAIGHT THREAD CONNECTOR P 10 GCU 10 SAE UNION P 12 GCU 12 SAE UNION W8F8 B GUICK DISCONNECT NIPPLE MALE 1 W6F4 B QUICK DISCONNECT NIPPLE MALE 6WF4 B QUICK DISCONNECT WING FEMALE 3 4 16 1 FSF STRAIGHT MALE PIPE ADATER 1 3 916 8 2 FSF STRAIGHT MALE PIPE ADAPTER 1 2 3 908 8WF8 B GUICK DISCONNECT WING FEMALE 1 N RJAEJ JB BI NM ND N H10 023 046 LABEL MANIFOLD BACK H10 023 045 92210A584 MANIFOLD MTG PLATE 18 8 Stainless Steel Flat Head Sckt Cap Screw 5 16 18 Thread 7 8 Length RDH103S50 10 D A RELIEF VALVE DEFEATED CHECK VALVE Forma sniexsr 419 2012 WACHS SUBSEA REPLACED DL101K WITH 11050 West Little York Building N A RDH10
9. NIV HYD MANIFOLD UNLESS OTHERWISE SPECIFIED AOR DRAWN BY AEBRON ED BY RSE ALL DIMENSIONS ARE IN INCHES ONE PLACE DECIMAL 015 TLJ 5 E H WACHS WORKMANSHIP STANDARDS WI 17 01 TWO PLACE DECIMAL 010 DATE DATE SHEET SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING DO NOT SCALE DRAWING ANGDLARSTEMIN gt 8 23 2010 PE 1 OF 1 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SIZE DWG NO REV MT PERSON Ort M 08 Oun H10 023 001 SCH
10. Soe es kai ei 9 Start up and Operation of The Control Panel 10 Operating the Machine ya a a re Br ae Rah ee ed 8 11 Complettomor OPERA szat ee ea Lan Beh oa Kadil dee Bella 11 Chapter A au 0 b wi Sats TRAER EIER IRA 13 Chapter 5 Parts Lists and Ordering Information 15 Parts Lists aaa AR re ea este ae 15 Ordering Information yes aad ke Bea Pak dent peat ded ped de Pees 15 Ordering Replacement Paris oto Midis a sye eh eid ile is NA a ee Mails a sta a 15 Repair later ma ON do a ata i ae bale ae ea SR aa ae ji ed 15 Return Goods Address 44461483 a Bas rl KOR PLIYE 16 Wachs Subsea LLC Part No H10 023 000 Stand H10 078 i Universal Control Panel il Part No H10 023 000 Stand H10 078 Wachs Subsea LLC Chapter 1 About the Universal Control Panel Chapter 1 About the Universal Control Panel PURPOSE OF THIS MANUAL This manual explains how to operate and maintain the Uni versal Control Panel It includes instructions for set up operation and maintenance It also contains parts lists dia grams and service information to help you order replace ment parts and perform user serviceable repairs Before operating the Universal Control Panel you should read through this manual and become familiar with all instructions How TO USE THE MANUAL This manual is organized to help you quickly find the infor mation you need Each chapter descr
11. e the part description and part number for all parts you are ordering Repair Information Please call us for an authorization number before returning any equipment for repair or factory service We will advise you of shipping and handling When you send the equip ment please include the following information e Your name company name e Your address e Your phone number Wachs Subsea LLC Part No H10 023 000 Stand H10 078 15 Universal Control Panel e A description of the problem or the work to be done Before we perform any repair we will estimate the work and inform you of the cost and the time to complete it Return Goods Address Return equipment for repair to the following address Wachs Subsea LLC 11050 West Little York Houston Tx 77041 USA 16 Part No H10 023 000 Stand H10 078 Wachs Subsea LLC PART NUMBER DESCRIPTION H10 023 001 Universal Manifold SAE6P SAE 06 PLUG SAE10P SAE2P SAE 10 PLUG SAE 02 PLUG SAE4P SAE 04 PLUG FATOIK ADJUSTABLE FLOW CONTROL CSO41B SHUTTLE CARTRIDGE 16SLC2 A 150 LOGIC VALVE PILOT TO CLOSE 590 54 OS pone reel KR L RO6H3 DIVERTER VALVE CPO84P SINGLE PO CHECK VALVE H10 023 005 BLOCK SEAL 8473E 6D2 MINI LO TORQUE VALVE NV162K NEEDLE VALVE BBV25120101 3 4 BALL VALVE H10 023 047 LABEL MANIFOLD FRONT JN GF 0 3000 PSI GUAGE 4464
12. ibes a specific topic on using or maintaining your equipment Each page is designed with two columns This large column on the inside of the page contains instructions and illustra tions Use these instructions to operate and maintain the equipment The narrower column on the outside contains additional information such as warnings special notes and defini tions Refer to it for safety notes and other information In This Chapter PURPOSE OF THIS MANUAL How TO USE THE MANUAL SYMBOLS AND WARNINGS MANUAL UPDATES AND REVISION TRACKING EQUIPMENT DESCRIPTION Throughout this manual refer to this column for warnings cautions and notices with supplementary information Wachs Subsea LLC Part No H10 023 000 Stand H10 078 Universal Control Panel WARNING gt A WARNING alert with the safety alert symbol indicates a potentially hazardous situa tion that could result in seri ous injury or death CAUTION gt A CAUTION alert with the safety alert symbol indicates a potentially hazardous situa tion that could result in minor or moderate injury CAUTION A CAUTION alert with the damage alert symbol indi cates a situation that will result in damage to the equipment IMPORTANT An IMPORTANT alert with the damage alert symbol indi cates a situation that may result in damage to the equipment SYMBOLS AND WARNINGS The following symbols are used throughout this manual to ind
13. icate special notes and warnings They appear in the out side column of the page next to the section they refer to Make sure you understand what each symbol means and follow all instructions for cautions and warnings This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This is the equipment damage alert symbol It is used to alert you to poten tial equipment damage situations Obey all messages that follow this sym bol to avoid damaging the eguipment or workpiece on which it is operating N Part No H10 023 000 Stand H10 078 Wachs Subsea LLC Chapter 1 About the Universal Control Panel Manual Updates and Revision Tracking NOTE This symbol indicates a user note Notes provide additional information to supple ment the instructions or tips for easier operation MANUAL UPDATES AND REVISION TRACKING Occasionally we will update manuals with improved opera tion or maintenance procedures or with corrections if nec essary When a manual is revised we will update the revision history on the title page You may have factory service or upgrades performed on the equipment If this service changes any technical data or operation and maintenance procedures we will include a revised manual when we return the equipment to you EQUIPMENT DESCRIPTION Wachs Subsea Hydraylic Control Panel i
14. s a heavy duty four circuit hydraulic panel complete with pressure flow gauges and controls for four hydraulic circuits three variable flow and pressure and one clamp circuit An NOTE A NOTE provides supple mentary information or oper ating tips Wachs Subsea LLC Part No H10 023 000 Stand H10 078 Universal Control Panel Lifting Eyes Control Panel Interface Ball Valve Selector Variable Volume or Fixed Displacement Pump Hydraylic Hose Connections 4 Part No H10 023 000 Stand H10 078 Wachs Subsea LLC Chapter 2 About the Universal Control Panel Chapter 2 Safety Wachs Subsea LLC takes great pride in designing and man ufacturing safe high quality products We make user safety a top priority in the design of all our products Read this chapter carefully before operating the Universal Control Panel It contains important safety instructions and recommendations OPERATOR SAFETY Follow these guidelines for safe operation of the equip ment e READ THE OPERATING MANUAL Make sure you understand all setup and operating instructions before you begin e INSPECT MACHINE AND ACCESSORIES Before starting the machine look for loose bolts or nuts leaking lubricant rusted components and any other physical conditions that may affect operation Properly maintaining the machine can greatly decrease the chances for injury e ALWAYS READ PLACARDS AND LABELS Make sure all placards labels
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