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Forma Series II 3110 Water-Jacketed CO2 Incubators User Manual

1. ATER FLOAT SWITCH JACKET FULL ONTROL TE ROBE 2252 DH OVERTE ROBE 2252 DH Thermo Scientific Water Jacketed CO Incubator 9 1 Section 9 Electrical Schematics ANALOG OUTPUT OPTIONAL EMOTE AL I i OPTIONAL OPTIONAL TO 1 OLENDI QH LA IR AUTO ERO ONTROL OLENDI ONNECTIDI m Stoi OUTPUT KIT SENSOR KIT TO 100 ANALOG OUTPUT KIT n 1 TANK EMPT 2 TANK EMPT 9 2 Water Jacketed CO Incubator Thermo Scienti C Section 9 Electrical Schem atics WIRE REFERENCE CHART a GA Dn D GA COLOR D Ga LD RD ELLO U LLE ELLOW URPLE EL EE EE RA 2 BLACK LACK LIRPLE LACI 1 LACK DRANGE HITE LACK U u E D Dh WHITE fE 1 REI LLE E DRANGE ELLOW LACK ELLO LACK LACK LACH l LUE EE ED ORANGE LUE EE ELLO DRANGE E D RE LACK LACK REE E E DRANGE E REE EE LLE DRANGE LLE 1A RON DRANGE D ABLE LUE ORANGE LAK LUE LACH OWN 1 E vu VHITE RE ELLO Vz Not U NSIR REFERENCE VALUE m IFFERENCE VOLTAGE OF 3 0MV zCD 9
2. DWER CONNECTID OVA Hz IPH FLA 4 FI LINE FILTES POWER INLET 1 MEET PDMER SWITCHCIRCUIT BREAKE i 3 A FUSE m gt ENS LINIEN E OUTLET E 4 460198 IEC 320 OUTLET 9 TRANSFORVER 43VA e go lt INTERIOR FAN MOTOR 115VA H l gt LOW VOLTAGE ODOR HEAT XFM ea E E E TNR FACE HEATER A A A j aTa ug e DOR SWITCH CODO OPE 1 M ni a F gt Ca DDR GLASS HEATER A UPPL m Bea I Bo Y yyy e LAA 02 SOLENDI 9 7 s al o s ki e j reo UE t gt H S ol E CEDE 3 mets HAWBER PAN HEATER NES M RUND S 7 ATER FLOAT SWITCH JACKET FULL i l As lan Ww ONTROL TEMP TEMP PROBE Du WC ANO FERRITE i l op 2 4 in DVERTEMP PROBE 2252 Dr E AI d C mi e oO WW e LOSE D e PE E e DY Thermo Sci entific Water Jacketed C02 Incubator 9 4 Section 9 Electrical Schematics ANALOG OUTPUT EMOTE ALARM CONNECTIONS I in alarm stat OPTIONAL OUTPUT KIT OPTIONAL RH SENSOR KIT TO 0 TO 100 RH Te AUTO ZERO ONTROL OPTIONAL ANALOG OUTPUT KIT L nA OPTIONAL GAS GUAR KIT SWITCH 21 TANK EMPT OLENDI JAY 1 9 5 Water Jackete
3. n Back View Stacked Units Bo esoe D Back View Section 7 Specifications Water Jacketed C02 Incubator 75 Thermo Scientific All Models Section 8 Spare Parts Part 360171 191534 113002 132046 132049 190730 190619 190618 700013 990026 290184 191634 190609 230153 460157 420096 230135 230159 230158 250087 1900071 100113 190846 103072 290090 103074 130097 180001 430108 110084 Description Liquid Level Switch Feather Gasket 5 16 18 Glide Foot 115 230V Dual Heater Face Heater 40W 24VAC Heated Inner Door Left Inner Door Hinge Right Inner Door Hinge 0 500 Flanged Nylon Bearing Door Gasket w Magnet Temp Probe 2252 Ohm Micro Board Display Board 6A Circuit Breaker Switch Line Filter Power Inlet 130VA Transformer Int l 14 28V S 1 AMP Fuse for 115V Outlet 3 5 Amp Fuse Microboard 2 5 Amp Fuse Microboard Solenoid Valve Kit w assorted fittings Motor 2 Pole 115VAC Blower Wheel 3 5x1 5 CCW Blower Scroll Assembly Blower Plate Gasket C02 Sensor Assembly CO Sensor Plate Gasket 6 Silicone Stopper w 3 8 Hole Polypropylene Funnel Line Cord Set Drain Plug Water Jacketed CO Incubator 8 1 Section 8 Spare Parts All Models continued Spare Parts 230V 3111 3121 3131 3141 Spare Parts IR or 0 3120 3121 3130 3131 3140 3141 Spare Parts Gas
4. 3 14 Water Jacketed C02 Incubator Thermo Scientific Section 4 Alarms The Model 3100 Series incubator alarm system is shown in the table below When an alarm is active the message appears in the LED message center Pressing Silence disables the audible alarm for the ringback period However the visual alarm continues until the incubator returns to a normal condition The alarms are momentary alarms only When an alarm condition occurs and then returns to normal the incubator automatically clears the alarm condition and the message center Table 4 1 Alarms Description No alarm condition exists C02 System Auto Calibrating Temp Otemp Setpoint Temp Control Sensor Fault See Sect 4 Over Temp Sensor Fault See Sect 4 CO2 Sensor Fault See Sect 4 02 Sensor Fault 02 option see Sect 4 02 Sensor Low 02 option see Sect 4 C02 Sensor cannot be calibrated IR option Sect 4 Replace HEPA filter reminder set time expired See Sect 3 Water low in jacket Inner Door is Open C02 gt C02 High Tracking Alarm C02 lt C02 Low Tracking Alarm TEMP gt TEMP High Tracking Alarm TEMP lt TEMP Low Tracking Alarm 02 gt 02 High Tracking Alarm 02 option 02 lt 02 Low Tracking Alarm 02 option RH lt RH Low Limit Alarm RH option C02 Auto Zero Fault IR option see Sect 4 Tank 1 is low switch to Tank 2 Gas Guard Tank 2 is low switch to Tank 1 Gas Guard Both tanks are low Gas Guard Message
5. NO INC pere ed re a COM not connected ll yellow wire black wire VULT it Alarm Contacts Junction Box IMPORTANT USER INFORMATION Caution Stored product should be phone cable to incubator alarm contacts RJ 11 connector protected by an activated alarm system capable of initiating a timely response All outputs shown 24 hours day These alarms provide in alarm condition interconnect for centralized monitoring Figure 6 1 Contacts The contacts will trip on a power outage or an over temperature condition The contacts may also be programmed to trip or not trip on temperature alarms CO alarms O2 alarms and RH alarms See Section 3 System Configuration Thermo Scientific Water Jacketed CO Incubator 6 1 Section 6 Factory Installed Options Connecting the RS485 All incubator models can be purchased with the RS485 communications option This option allows the incubator to be directly connected to a Interface 190523 Model 1535 alarm system without the use ofa communications module A junction box is provided with each RS485 option Refer to Figure 6 2 for wiring details AA y to additional 1535 to additional 1535 black f red modules modules Pe ES 1 green wire eur Ror 1 red wire LA 3 yellow wires C Bi 1 black wire 1535 Junction Box 3 m to incubator RJ 11 connector Figure 6 2 Wiring To allow the incubator and the 1535 to communicate an address
6. Press the Mode key until the CAL indicator lights Press the right arrow key until RH CAL XX appears in message center Press the up down arrow to match the display to the independent instrument Press Enter to store the calibration Press the Mode key to return to Run Mode If a reliable RH measuring device is not available the display may be calibrated to a typical level 1 As 2 6 Water Jacketed C02 Incubator Follow the RH stabilization periods outlined above With a full humidity pan and stable temperature the relative humidity in the chamber will be 95 Using Steps 3 5 of the relative humidity sensor adjustment above adjust the display to 95 This calibration method should be accurate to within 5 Thermo Scientific Section 2 Calibration Chart 2 1 Calibrate Mode Press MODE to light CAL N Run Set Cal Confit AN Heat Tem LID Soma l 36 9 Silence Mode CALIBRATE Enter geg Scroll for Parameters l 4 S 9 E 5D L To Calibrate Ay Numbers increase Press MODE to move 1 p Entert Operating to SYS CONFIG mode
7. Model 3100 Series Forma Series Il Water Jacket C02 Incubator Operating and Maintenance Manual 7043110 Rev 13 Table 1 Single Chamber Models Model C02 Sensor 3110 T C 3111 T C 3120 IR 3121 IR 3130 T C 3131 T C 3140 IR 3141 IR 02 No No No No Yes Yes Yes Yes Voltage T C is a thermal conductivity sensor IR is an infrared sensor All units are 50 60 Hz Preface MANUAL NUMBER 7043110 13 24612 IN 3792 8 12 10 Updated schematics w ith VWR models CCS 12 25584 8 5 09 Updated RH low alarm ringback time from 30 to 15 minutes CCS 11 25248 IN3945 6 09 09 Updated drawer specs sliding and stationary CCS 10 25020 IN 3881 4 27 09 Updated 3110 201 1 to rev 10 pg 8 5 amp 8 6 updated elec schematics CCS 25118 IN 3881 4 27 09 Gasket part number from 103065 to 191534 pg 8 1 CCS 9 25359 IN 3913 3 11 09 Updated part number of inner heated door to 190730 from 190630 CCS 8 25301 25303 2 16 09 Updated motor part number in Spare Parts list from 156126 to 1900071 UL decom ccs 7 24975 12 10 08 Updated water specs on pages 1 10 and 1 11 CCS Thermo Scientific Water Jacketed C02 Incubator Preface CAUTION Contains Parts and Assemblies Susceptible to Damage by Electrostatic Discharge ESD Important Read this instruction manual Failure to read understand and follow the instructions in this manual may result in damage to the unit injury to operating personnel
8. SYSTEM OK CLASS 100 C02 AUTO CAL SYS IN OTEMP TSNSR1 ERR TSNSR2 ERR C02 SNSR ERR 02 SNSR ERR REPL 02 SNSR REPL IR SNSR REPLACE HEPA ADD WATER DOOR OPEN C02 IS HIGH C02 IS LOW TEMP IS HIGH TEMP IS LOW 02 IS HIGH 02 IS LOW RH IS LOW IR AUTOZ ERR TANK1 LOW TANK2 LOW TANK 1 and 2 LOW Delay Ringback Relay 5 min Yes 5 min No 5 min No 5 min No 5 min No No 5 min No No 5 min No 5 min No 15 min Programmable 5 min 15 min Programmable 5 min 15 min Programmable 15 min 15 min Programmable 15 min No No No 15 min No All alarm delays and ringback times are 30 seconds Thermo Scientific Water Jacketed CO Incubator 4 1 Section 4 Alarms 42 Inner Door Open Alarm Sensor Fault Alarms REPL 02 SNSR 02 SNSR ERR REPL IR SNSR Water Jacketed CO Incubator When multiple alarm conditions occur active messages are displayed in the message center one at a time updating at 5 second intervals Pressing Silence during multiple alarms causes all active alarms to be silenced and to ring back in 15 minutes The temperature alarms are disabled when the Temp setpoint is 10 C The CO alarms are disabled when the CO setpoint is 0 0 The O alarms are disabled when the O setpoint is 21 0 When the inner door is opened on a Model 3100 Series incubator heat and CO injection are disabled The door must be securely latched for heat and CO injecti
9. woe be nee 2 ni Remove the inner door upper Figure 5 5 Connector hinge This hinge will be inverted and become the lower inner door hinge when the hardware is reassembled When removing the door set it aside on a flat surface taking care not to damage the electrical sockets on the top and bottom of the door frame At this time remove the 5 8 black plastic bushing from the hinge This bushing will be inserted in the top hinge when the door is installed on the right side of the cabinet Warning The frame along the hinge side of the inner glass door has electrical connectors mounted on the frame at both the top and bottom of the door Be careful not to damage the connectors by resting the weight of the door on them Place the inner glass door on a flat surface where it cannot be damaged before moving on to the next step A 92 10 Il 12 15 Remove the lower inner door hinge Note that this hinge will be inverted and become the upper inner door hinge when the hardware is reassembled Also remove the 1 long white plastic bushing from the center of the hinge and insert it into the hinge removed in step above The shoulder of the bushing must be on top as shown in Illustration B Install the black plastic bushing into the hinge just removed and which will be the top hinge when the door is reversed See Figure 5 5 Remove the two nylon screws opposite the door latch Remove the door strike plate and install the two nyl
10. 1900052 HARNESS O2 SENSOR amp BOARD 15 190609 CONTROL PANEL DISPLAY 40 770001 DISPOSABLE FILTER 99 97 62 190715 HARNESS I R SENSOR amp BOARD 15A 1900609 CONTROL PANEL DISPLAY 5060 62 41 840008 HOSE FITTING 10 32 X 5 32 63 1900606 COMPONENT DRAWER 16 190615 DISPLAY BOARD MOUNT 42 840020 BULHEAD FTG BRASS 1 4 64 190605 CONTROL HOUSING WRAP 17 190994 OUTLET MOUNT 3110 DOM 43 950013 VINYL TUBING 1 4 ID 65 190605 CONTROL HOUSING BACK 18 191634 MICRO BOARD 44 1900050 HARNESS 3110 II DRAWER 19 194021 RIBBON CABLE 34 POS 45 1900054 SOLENDIO MOUNT 20 210085 CORDSET W FEMALE RECEPTACLE 46 190571 ANALOG BRD 4 20MA OPTION or 21 230105 FUSEBLOCK 5 X 20MM 190572 ANALOG BRD O 5y OPTION or 22 230135 FUSE 1 A TD 5 X 20MM DIM 190573 ANALOG BRD O 1V OPTION 23 230153 GA DPDT CKT BKR SWITCH 47 34014 PE HOLE PLUG BLACK 24 246010 VINYL TUBING 3 16 ID 25 250085 CO2 SOLENOID VALVE 12 VOC D 02 SENSOR OPTIONAL I R ASSEMBLY 3120 3121 3140 3141 02 ASSEMBLY 3140 3141 AND OPTIONAL GAS GUARD ASSEMBLY DETAIL syed aJedg 8 uonvas Section 8 Spare Parts 5 10 200 1 D Rev Page 2 of 2 31 ELECTRONICS DRAWER 8 4 Water Jacketed C02 Incubator Thermo Scientific Section 8 Spare Parts WA NOTE BOTH SENSOR OPTIONS ARE INSTALLED FROM THE INTERIOR THROUGH THE TOP OF THE C
11. Laboratory amp IVF incubator Product Designations 3141 Year of Initial Marking CE 1996 Affected Serial Numbers Release 6 Release Level REL shown on serial tag This product conforms to the foliowing European Union Directive s EMC 89 336 EEC MDD 93 42 EEC This product conforms to the following Harmonized International and Nationai Standards EMC MDD EN 61326 1 1997 Class A EN 81010 1 1993 EN 50081 1 Amendments 1 and 2 EN 50082 1 CSA C22 2 No 1010 1 EN 50011 1 97 UL 61010A 1 Richard L Miller COE Regulatory Compliance Manager Thermo ELECTRON CORPORATION 18 December 2003 Thermo Scientific Thermo Fisher Scientific Controlled Environment Equipment 401 Millcreek Road Box 649 Marietta Ohio 45750 United States www thermo com
12. The tools required are a Phillips and a flatblade screwdriver Warning If the units have been in service disconnect the power cord connector before reversing the door swing A Referring to Illustration A following open the outer door and remove it by lifting it off the hinge pins Lay this door down on its face on a padded surface to prevent scratches 2 Remove the two outer door hinges identified in the illustration 3 Remove the four nylon screws from what will be the new locations for the inner door hinges 4 With the Phillips screwdriver remove and save the four nylon screws from the outer door hinge mounting holes on the right side of the door frame 5 Remove the electrical connector on the top of the inner door hinge by carefully prying up the black strain relief Thermo Scientific Reversing Hinges for Exterior Door continued Thermo Scientific 6 Section 5 Routine Maintenance Refer to Figure 5 5 The heater tn men wiring connector is of yellow e d A is N rubber which should be visible l Pull back strain relief when the strain relief is moved carefully Pull upon amp upward as shown See connector Do not twist V Damage to connector will result fo trical C t Electrical Connector connector manufacturers 1 instructions in Appendix A of this manual i Grasp the upper portion of the amp yellow connector and pull itup and out of the hinge socket
13. 1 and 2 4 Press Enter to save the setting 5 Press the Mode key to return to Run mode or right left to go to next previous parameter On units equipped with the Gas Guard option the Gas Guard system may be turned ON or OFF if it is not in use The factory setting is ON 1 Press the Mode key until the Config indicator lights 2 Press the right arrow until Gas Grd XX is displayed in message center 3 Press the up down arrow to toggle the setting ON OFE 4 Press Enter to save the setting 5 Press the Mode key to return to Run mode or right left to go to next previous parameter On units with the RS485 option direct communication with Model 1535 alarm system can be established Each piece of equipment connected to the 1535 must have a unique address An address of 0 24 can be entered for the incubator A setting of O is a non communication address that the 1535 ignores Factory setting for the RS485 address is 0 1 Press the Mode key until the Config indicator lights 2 Press the right arrow until RS485 XX is displayed in message center 3 Press the up down arrow to move the RS485 address 4 Press Enter to save the RS485 address 5 Press the Mode key to return to Run mode or right left to go to next previous parameter Thermo Scientific Thermo Scientific Section 3 Configuration Chart 3 1 Configure Mode Press MODE to light CONFIG Inject Bes CO 2 ep HI To Configure Press MODE to return Audibl
14. Jacketed C02 Incubator With the Gas Guard in operation the incubator will use the gas supplied through CO2 or N2 Inlet 1 Tank until the pressure drops below approximately 10 psig At this time the Gas Guard automatically switches to the gas supplied through CO2 or N2 Inlet 2 Tank In addition the incubator automatically changes the Tank Sel in Configure mode from 1 to 2 to indicate that the incubator is now using gas supplied through CO2 or N2 Inlet 2 Tank If the gas supply to CO2 or N2 Inlet 1 Tank is replenished the incubator will continue to operate using the gas supplied through CO2 or N2 Inlet 2 Tank unless the operator changes the Tank Select from 2 to 1 through the Configuration mode Refer to Section 3 Configuration An audible alarm and two visual alarms occur on the control panel when the gas guard switches from one supply to the other The audible alarm will sound until the operator presses the Silence key on the control panel A visual alarm in the Message Center will read Tank 1 Low while the audible alarm is sounding but will be removed after the operator presses the Silence key Caution Both the audible and visual alarms described above do not ring back once the Silence key is pressed A However there is a second visual alarm Tank Low that illuminates in red below the Silence key on the control panel when either of the two gas supplies fall below 10 psig 0 690 bars The Tank Low remains illuminated a
15. On models that are equipped with the O2 system the lower seven segment display on the control panel can be configured to display CO2 continuously O2 continuously or toggle between CO2 and O2 If the units does not have O the lower display will always display CO If CO is set to ON and the O2 is set OFF CO will be displayed continuously If CO is set to OFF and O is set to ON Oz will be displayed continuously If both are turned ON the display will toggle between the two The factory setting will default to toggle mode if the O2 system is present 1 Press the Mode key until the Config indicator lights 2 Press the right arrow until Disp CO2 XXX or Disp O2 XXX is displayed in the message center 3 Press the up down arrow to toggle the setpoint 4 Press Enter to save the setpoint 5 Press the Mode key to return to Run mode or right left to go to next previous parameter Water Jacketed C02 Incubator 3 9 Section 3 Configuration 3 10 Selecting a Primary Tank Gas Guard Disabling the Gas Guard System Setting a RS485 Address 1535 Only Water Jacketed C02 Incubator On units equipped with the Gas Guard option a primary tank can be selected The primary tank can be either Tank 1 or Tank 2 Factory setting is Tank 1 1 Press the Mode key until the Config indicator lights 2 Press the right arrow until Tnk Sel X is displayed in the message center 3 Press the up down arrow to toggle the setting between
16. The factory setting is 1 0 O2 below setpoint A minus in the display indicates that the alarm setting is below setpoint Water Jacketed C02 Incubator 3 7 Section 3 Configuration Setting a Low 0 Alarm Limit cont Setting a High 02 Alarm Limit Enabling 02 Alarms to 3 8 Trip Contacts Water Jacketed C02 Incubator me Press the Mode key until the Config indicator lights 2 Press the right arrow until O2 LO X X is displayed in message center 3 Press the up down arrow to change the low O alarm limit 4 Press Enter to save the low O alarm limit 5 Press the Mode key to return to Run Mode or right left to go to next previous parameter On models with a O2 control system O alarms may be configured The high O alarm limit tracking alarm is the deviation from O setpoint that causes a high O2 alarm The setpoint is variable from 0 5 O above setpoint to 5 0 O2 above setpoint The factory setting is 1 0 O2 above setpoint 1 Press the Mode key until the Config indicator lights 2 Press the right arrow until O2 Hi X X is displayed in message center 3 Press the up down arrow to change the high O alarm limit 4 Press Enter to save the high O alarm limit 5 Press the Mode key to return to Run Mode or right left to go to next previous parameter On models with an O control system O2 alarm contacts may be configured to trip the contacts A setting of ON causes this a setting of OFF does not
17. allow O alarms to trip contacts The factory setting is ON 1 Press the Mode key until the Config indicator lights 2 Press the right arrow until O2 Rly XXX is displayed in message center 3 Press the up down arrow to toggle the setting ON OFF 4 Press Enter to save the setting 5 Press the Mode key to return to Run mode or right left to go to next previous parameter Thermo Scientific Enabling Temp RH to be Displayed Enabling C0 02 to be Thermo Scientific Displayed Section 3 Configuration On units that are equipped with the RH option the upper seven segment display on the control panel can be configured to display Temp continuously RH continuously or toggle between Temp and RH If the units does not have RH the upper display will always display temperature If temperature is set to ON and the RH is set OFF temperature will be displayed continuously If temperature is set to OFF and RH is set to ON RH will be displayed continuously If both are turned ON the display will toggle between the two The factory setting will default to toggle mode if the RH option is present 1 Press the Mode key until the Config indicator lights 2 Press the right arrow until Disp Imp XXX or Disp RH XXX is displayed in the message center 3 Press the up down arrow to toggle the setting ON OFE 4 Press Enter to save the setting 5 Press the Mode key to return to Run mode or right left to go to next previous parameter
18. and poor equipment performance A Caution All internal adjustments and maintenance must be performed by qualified service personnel A Material in this manual is for information purposes only The contents and the product it describes are subject to change without notice Thermo Dgf QpScientific makes no representations or warranties with respect to this manual G no event shall Thermo be held liable for any damages direct or incidental arising out of or related to the use of this manual 2003 Thermo Daf Scientific All rights reserved Thermo Scientific Water Jacketed CO Incubator ii it Pb pb Important operating and or maintenance instructions Read the accompanying text carefully Potential electrical hazards Only qualified persons should perform procedures associated with this symbol Equipment being maintained or serviced must be turned off and locked off to prevent possible injury Hot surface s present which may cause burns to unprotected skin or to materials which may be damaged by elevated temperatures Marking of electrical and electronic equipment which applies to electrical and electronic equipment falling under the Directive 2002 96 EC WEEE and the equipment that has been put on the market after 13 August 2005 This product is required to comply with the European Union s Waste Electrical 82 Electronic Equipment WEEE Directive 2002 96 EC It is marked with the WEEE symbol Thermo Dgf Scientific Ga rginhas co
19. be greatly affected by the concentration of CO in the cabinet Refer to the Fyrite operating manual A Startup Allow the cabinet to stabilize at least 12 hours before proceeding Operating Unit Allow O to stabilize at least 2 hours at set point before proceeding Measure the O2 concentration in the chamber through the gas sample port with an independent instrument Take several readings to ensure accuracy 1 Press the Mode key until the CAL indicator lights 2 Press the right arrow until O2 OFFS XX X appears in the message center 3 Press the up down arrow to adjust display to independent instrument reading Press Enter to store calibration 5 Press the Mode key to return to Run Mode Water Jacketed C02 Incubator 2 5 Section 2 Calibration Calibrating Relative All Model 3100 Series incubators can be equipped with an optional direct Humid ity readout relative humidity sensor This is a readout only of the chamber relative humidity It does not provide any control of the relative humidity in the cabinet Relative Humidity Startup Allow 12 hours for the relative humidity and temperature in the Stabilization Times chamber to stabilize before proceeding Operating Unit Allow at least 2 hours after temperature display reaches setpoint for relative humidity to stabilize before proceeding Place an accurate independent instrument in the center of the chamber Allow at least 30 minutes for RH to stabilize
20. fill your needs for spare or replacement parts or provide you with on site service We can also provide you with a quotation on our Extended Warranty for your Thermo Scientific products Whatever Thermo Scientific products you need or use we will be happy to discuss your applications If you are experiencing technical problems working together we will help you locate the problem and chances are correct it yourself over the telephone without a service call When more extensive service is necessary we will assist you with direct factory trained technicians or a qualified service organization for on the spot repair If your service need is covered by the warranty we will arrange for the unit to be repaired at our expense and to your satisfaction Regardless of your needs our professional telephone technicians are available to assist you Monday through Friday from 8 00 a m to 6 00 p m Eastern Time Please contact us by telephone or fax If you wish to write our mailing address is Thermo Fisher Scientific 401 Millcreek Road Box 649 Marietta OH 45750 International customers please contact your local Thermo Scientific distributor Thermo Scientific Water Jacketed C02 Incubator V Preface Warranty Notes Information You Should Know Before Requesting Warranty Service Locate the model and serial numbers A serial tag is located on the unit itself For equipment service or maintenance or with technical or specia
21. output board a 22 gauge 3 conductor wire with a shield Part 73041 is recommended maximum length 50 ft 15 2m This is readily available from other vendors including Alpha Part 2403 and Deerborn Part 972203 Warning Accuracy of the output at the board terminal strip to the incubator display is 1 unit There is no calibration from the incubator Calibration to the incubator display must be at the instrument connected to the output board A 1 Turn off the incubator s power switch and unplug the power cord from the wall outlet 2 Open the exterior cabinet door and remove the two screws shown in Figure 6 3 Figure 6 3 Screw Locations Thermo Scientific Water Jacketed CO Incubator 6 3 Section 6 Factory Installed Options 6 4 Gas Guard for CO or N 190640 190642 Water Jacketed C02 Incubator 3 Carefully slide out electronics drawer and locate the Analog Output board Figure 6 4 4 Analog Wiring Inlet Figure 6 4 Analog Output Board Figure 6 5 Analog Wiring Inlet 4 Each system monitored Temp CO O RH requires two conductors Feed the wire through the analog wiring inlet on the back of the drawer See Figure 6 5 5 Strip the ends of each conductor and wire to the appropriate terminals of connectors J2 and J3 on the analog board 6 When wiring is completed slide the electronics drawer back in being very careful to
22. place the door heater cable back into the provided slot so that the drawer does not pinch the cable See Figure 6 3 7 Replace the two screws removed earlier and return the unit to service The Model 3100 Series incubators can be equipped with a built in gas guard system that will operate with either a CO or a N gas supply Only one gas guard can be installed on each unit The gas guard uses two pressure switches to continuously monitor the pressures of two independent CO or N2 supplies and automatically switches from one supply to the other when the supply pressure drops below 10 psig 0 690 bar The gas guard is not designed to be used with multiple incubators Both of the CO or the N2 gas supplies must be equipped with two stage pressure regulators The high pressure gauge at the tank should have a 0 2000 psig range and the low pressure gauge should have a 0 30 psig range The gas supply to the incubator must be maintained at 15 psig 1 034 bar 5 psig Gas pressures below 15 psig 1 034 bar will cause nuisance alarms to occur on incubators equipped with the built in Gas Guard Thermo Scientific Section 6 Factory Installed Options Optional Exit for Optional CO inlet Power ton AS 485 Analog Wiring Minet 1 tank Connector Pus Air Make up CO inlet Convenience SH Inlet 2 tank Electrical Outlet RJ 11 telephone style connectors Used with optional O or IR sensors Used with optional Gas Guard sys
23. ress Enter to Mode TEMPCAL XX X Enter Temperature Scroll for Parameters save the setting ko Press lt to return E gt L Numbers decrease to previous parameter N Numbers increase Zero C02 Press Enter to ode CO2CAL XX X Enter when Thermal Conductivity E save the setting sensor is in use N Presse to return E dU Numbers decrease to previous parameter f Numbers increase Span Coz pen ma Press Enter to al i IR CAL XXX save the setting when IR sensor is in use Kan Sera for Parameters J Press lt to return E gt Y Numbers decrease to previous parameter f Numbers increase Percent 02 Se mma Press Enter to ie OZGAL AAA save the setting when 0 option is in use Scroll for Parameters J No Press to return E gt XL Numbers decrease to previous parameter f Numbers increase Percent RH ed RHCAL X mar Press Enter to when RH option is in use oa Scroll for Parameters SAVE the setting Press to return E gt L Numbers decrease to previous parameter Thermo Scientific Water Jacketed C02 Incubator 2 7 Turning the Audible Alarm ON OFF New HEPA Filter Thermo Scientific Section3 Configuration There are many features available in Configuration Mode that allow custom setup of the incubator These features are listed and described below All features may not be necessary in all applications but are available if needed To enter Configuration Mode press the Mode key
24. tank levels Y Inspect door latch hinges and door gasket seal v Check water level in the humidity pan 12 from top See Filling the v Humidity Pan Verify and document CO O2 humidity and temperature calibration as v applicable See Calibration section Perform a complete decontamination procedure Wipe down interior shelves Between experiments and side ducts with disinfectant Change or clean blower wheel and scroll E SR a j ji More frequent decontamination may be required Clean top duct Clean humidity pan Rinse everything well with sterile ad US uod HE distilled water See Cleaning the Interior Cleaning the Humidity Pan 2 Change HEPA and gas filters if applicable or as needed See Installing Air v Sample Filter Installing HEPA Filter Replenish rust inhibitor in water jacket See Adding Replenishing Rust v Inhibitor Replace AquaTec water cleaning cell if applicable Y Cleaning the Interior Thermo Scientific Section 5 Routine Maintenance Caution Before using any cleaning or decontamination method except those recommended by the manufacturer users must check with the manufacturer that the proposed method will not damage the equipment A Warning If the units have been in service disconnect the power cord connector before disinfecting A Use an appropriate disinfectant All articles and surfaces must be th
25. the incubator have a CO setpoint range of 0 0 to 20 0 The incubator is shipped from the factory with a CO setpoint of 0 0 At this setting all CO2 control and alarms are turned off To change the CO setpoint 1 Press the Mode key until the Set indicator lights 2 Press the right arrow until CO2 XX X is displayed in message center 3 Press the up down arrow until the desired CO setpoint is displayed 4 Press Enter to save the setpoint 5 Press the Mode key until the Run Indicator lights to go to Run mode or right left to go to next previous parameter Water Jacketed C02 Incubator 1 15 Section 1 Installation and Start Up 1 16 Setting 0 Setpoint Water Jacketed C02 Incubator Models 3130 3131 3140 and 3141 of the incubator have a built in O2 control system The O setpoint range is 1 0 to 21 0 The incubator is shipped from the factory with a O2 setpoint of 21 0 At this setting all O control and alarms are turned off The gas sample port must be capped when running controlled O levels To change the O setpoint da 2 Press the Mode key until the Set indicator lights Press the right arrow until O2 XX X is displayed in the message center Press the up down arrow until the desired O2 setpoint is displayed Press Enter to save the setpoint Press the Mode key until the Run Indicator lights to go to Run mode or right left to go to next previous parameter Thermo Scientific Thermo Scient
26. 131 3140 and 3141 have an O control sensor The sensor is a fuel cell that puts out a linear millivolt signal based on O content of the chamber The fuel cell depletes over time depending on required O2 levels therefore the system should be calibrated before each test experiment or at least every 6 months There are two methods available to calibrate the O system e The preferred method calibrates the system to the known ambient O2 value of 20 7 and checks the life of the sensor This method should be used whenever a new sensor is installed e The second method available allows the system to be calibrated to an independent reference instrument by entering an offset Thermo Scientific 0 Calibration at 20 7 0 Offset Calibration Thermo Scientific Section 2 Calibration 1 Press the Mode key until the CAL indicator lights 2 Press the right arrow until the display reads O2 CAL 20 7 3 Press Enter 4 OPEN DOOR appears on the display Open the outer and inner doors 5 The display reads CALIBRATING 6 When calibration is complete approximately 2 minutes an audible tone sounds and the display returns to O2 CAL 220 796 7 The O display will change to 20 7 8 Press the Mode key to return to Run A new O span value is stored in memory for use as the 20 7 O2 reference point The keypad control panel is locked up during calibration Caution If using an O Fyrite the accuracy of the instrument will
27. 250VAC 50 60 Hz PH 2 0 FLA Circuit Breaker Power Switch 6 Amp 2 Pole Convenience Receptacle 75 Watts max one per chamber Alarm Contacts Power interruption deviation of temp CO Oz and RH customer connections through jack on back of unit 30V 1A max Optional Data Outputs RS 485 0 1V 0 5V 4 20mA Installation Category Overvoltage Category Il Pollution Degree 2 Maximum Leakage Current With ground disconnected 0 65mA Maximum permissible leakage 3 5mA Dimensions Interior 21 3 W x 26 8 Hx 20 0 F B 54 1cm x 68 1cm x 50 8cm Exterior 26 3 W x 38 5 H x 25 0 F B 66 8cm x 100 3cm x 63 5cm Thermo Scientific Thermo Scientific Section 7 Specifications Weight per unit Net 265 Ib 120 2 kg Net Operational 365 Ib 165 6 kg Shipping 324 Ib 147 0 kg Safety Specifications Altitude 2000 meters Temperature 5 C to 40 C Humidity 80 RH at or below 31 C decreasing linearly to 50 RH at 40 C Mains Supply Fluctuations Operating Voltage Range Installation Category 2 Pollution Degree 2 Class of Equipment Installation category overvoltage category defines the level of transient overvoltage which the instrument is designed to withstand safely It depends on the nature of the electricity supply and its overvoltage protection means For example in CAT II which is the category used for instruments in installations supplied from a supply comparable to public mains such as hospital and research la
28. 3 Amendments 1 and 2 CSA C22 2 No 1010 1 UL 61010A 1 LEVEL Richard L Miller CQE Regulatory Compliance Manager Thermo ELECTRON CORPORATION 18 December 2003 Water Jacketed C02 Incubator 12 1 Perlat of Conformity Manufacturer s Name Manufacturer s Address Product Description Product Designations Year of Initial Marking CE Affected Serial Numbers Thermo Fisher Scientific Asheville LLC 401 Millcreek Road Marietta Ohio 45750 USA Forma Laboratory amp IVF Incubator 3130 1996 Release 6 Release Level REL shown on serial tag This product conforms to the following European Union Directive s EMC MDD 89 336 EEC 93 42 EEC This product conforms to the following Harmonized International and National Standards EMC EN 61326 1 1997 Class A EN 50081 1 EN 50082 1 EN 50011 1 97 MDD EN 61010 1 1993 Amendments 1 and 2 CSA C22 2 No 1010 1 UL 61010A 1 Richard L Miller COE Regulatory Compliance Manager ThermoFisher SCIENTIFIC 05 February 2007 Rev 5 Declaration uf Contormito Manufacturer s Name Manufacturer s Address Product Description Product Designations Year of Initial Marking CE Affected Serial Numbers Thermo Fisher Scientific Asheville LLC 401 Milicreek Road Marietta Ohio 45750 USA Forma Laboratory amp VF Incubator 3140 1996 Release 6 Release Level REL shown on serial tag This product conforms to
29. 3 Press the up down arrow to match the display to a calibrated instrument 4 Press Enter to store the calibration into memory 5 Press the Mode key to return to Run or the right left arrow to go to the next previous parameter Models 3110 3111 3130 and 3131 have a thermal conductivity T C CO sensor Thermal conductivity of the incubator atmosphere is not only effected by the quantity of CO present but also by the air temperature and the water vapor present in the incubator atmosphere In monitoring the effects of CO air temperature and absolute humidity must be held constant so any change in thermal conductivity is caused only by a change in CO concentration Changing temperature or changing from elevated humidity levels to room ambient humidity levels would necessitate a recalibration of the CO control Some T C CO sensors go through an aging period especially on new installations Calibration should be checked on a weekly basis and adjusted as necessary When stabilization occurs checks can become less frequent Thermo Scientific T C CO Sensor Stabilization Periods Calibrating Infra Red Thermo Scientific C0 System Section 2 Calibration Start up The CO sensor has been calibrated at the factory for 37 Allow temperature humidity and CO levels in the chamber to stabilize at least 12 hours before checking the CO concentration with an independ ent instrument Presently operating Mak
30. 4 1900053 STANDARD BLOWER PLATE crues o 55 22134 8 32 X 1 2 FILISTER HEAD SCREW Es xn 56 190893 BLOWER SCROLL ASSEMBLY te 22130 4 40 X 1 4 SS SCREW 3 57 200184 TEMPERATURE PROBE ta 22051 8 32 X 1 4 SS SCREW 58 760175 HEPA FILTER 20 111007 13 32 RH PROBE CLIP EA 1 Pe 59 180174 PVC FACE FRAME 21 190294 FILL PORT ACCESS z 60 237016 HUMIDITY PA 22 840043 PLASTIC HOSE BARB e 61 1900058 BRASS 02 BLOCK 23 22052 8 32 X 3 8 SS SCREW GE EA B2 100064 BRASS BLOCK SEAL 24 290128 1 2 LOCK WASHER E a 63 103032 FLOAT SWITCH GASKET 25 840043 NUT PART DF 22 T 2 B4 123024 3 8 FLAT WASHER 26 610055 8 32 CLIP NUT 2D esol een aes BS 1g0675 RIGHT MOUNT 27 730050 SEAL WASHER cM Erro 86 730088 TEFLON WASHER B75 LEFT MOUNT Be oes ARE B7 g40008 5 32 TUBING ADAPTER El 4003 La ADAPT B8 103074 SENSOR PLATE SEAL 30 940085 1 4 HOSE BARS Be eee a B9 1900249 MOTOR SHIELD amp GUARD 31 600065 SNAPPER CLAM 3 pog 70 123007 410 32 SS HEX NUT 32 246011 3 8 VINYL TUBING l ge AL 71 840020 250 BULKHEAD FITTING 33 600055 Ss HOSE CLAMP di d 72 1730017 3 8 BLACK FIBER WASHER 34 190308 FLOAT SWITCH MOUNT Testes IURE NOTE 35 360171 FLOAT SWITCH 20031 36 190634 INNER DOOR LACTH 37 190549 TC SENSOR PLATE ET 38 290090 TC SENSOR Q Q S amp S Q e z a Q NS a a e D D a Q Q a o D D a l a Q A Q Q N v Q Q Q Q N
31. 7 FERRITE SPLIT 1 2 OD CABLE 48 730044 SHOULDER WASHER 385 2 22052 8 32 X 3 8 PHP SCREW 27 270108 FERRITE 40 POS RIBBON CABLE 49 190523 RS 485 OPTION 3 2115 6 32 X 1 4 PHP SCREW 28 270139 BERYLLIUM COPPER FINGERS 6 50 230120 FUSE 0 5A 5 X 20MM EXP 4 590032 4 40 X 1 4 PHP SEM SCREW 29 340030 LIQUID TIGHT CONNECTOR 51 190522 HARNESS GAS GUARD D 23002 8 32 LK WASHER HEX NUT 30 370472 CAP 2 POS MINI MATE N LOK 52 190641 GAS GUARD MANIFOLD ASSEMBLY 6 23006 4 40 LK WASHER HEX NUT 31 400119 SWITCHER PWR SUPPLY 40W 53 90885 IR CO2 SYSTEM SENSOR amp BOARD 7 515084 1 4 x 3 8 LG SPACER 32 420096 130V XFMR INT L 12 24y 54 191646 WIRED 02 INTERFACE BOARD 8 23030 6 SS INT TOOTH LK YASHER 33 420097 43VA XFMR INT L 1157230 55 246008 1716 ID TYGON TUBING 9 23059 8 SS EXT TOOTH LK W SHER 34 440022 PUSH MOUNT TIE amp ANCHOR 56 250118 02 SOLENOID VALVE 12yDC 10 30014 1 2 IN SNAP BUSHING 35 460024 SNAP IN RECEPT 120V DOM 57 350006 1 8 HOSE X 10 32 MUN F ADAPTER 11 30087 1 1 4 SNAP BUSHING 36 460138 SNAP IN RECEPT 230V EXP 58 380220 1 8 MPT X 1 4 HOSE ADAPTER 12 59007 4 40 X 3 8 PHP SCREW 37 460157 PWR ENTRY RFI LINE FILTER 59 840027 1 16 TUBE X 10 32 NYLUN 13 127051 SPACER M F 4 40THD 375 38 800034 SNAPPER HOSE CLAMP 375 60 840035 1 8 MPT X 3 16 HOSE ADAPTER 14 180172 CONTROL PANEL BEZEL 39 600063 SNAPPER HOSE CLAMP 312 61
32. ACE HEPA appears in the display and the visual alarm flashes To set the reminder use the following procedure 1 Press the Mode key until the Config indicator lights 2 Press the right arrow until REPL HEPA XX is displayed 3 Press the up down arrow to choose the number of months desired 4 Press Enter to save the number 5 Press the Mode key to return to Run Mode or right left to go to next previous parameter Note After the reminder has been set check the allotted time remaining by going to Config Mode then pressing the right arrow until NEW HEPA XXX displays This number is the remaining days before the filter replacement time specified runs out For example if 12 months was chosen in the REPL HEPA XX message screen the NEW HEPA number would be 365 days A A three digit Access Code can be entered to avoid unauthorized personnel from changing the setpoints calibration or configuration A setting of 000 will bypass the access code The factory setting is 000 1 Press the Mode key until the Config indicator lights 2 Press the right arrow until Acc Code XXX is displayed in the message center 3 Press the up down arrow to change the access code 4 Press Enter to save the access code 5 Press the Mode key to return to Run Mode or right left to go to next previous parameter Thermo Scientific Section 3 Configuration Setting Low Temp The low temp alarm limit tracking alarm is the deviation from the Alarm Limit
33. Alarms If the cables or connectors between the main microprocessor board and the CO sensor or between the CO board and the sensor head on I R CO2 units become loose or disconnected the CO2 SNSR ERR alarm will occur On I R incubators the red light on the I R module see Figure 5 4 for the module circuit board location is lit continuously if communication is lost between the CO board and the sensor head The CO display is locked at 00 0 without injection Turning the incubator off and on will not clear the alarm Only proper connections of all the components corrects the alarm On incubators equipped with I R CO control calibration is performed automatically using an Auto Zero system Auto Zero occurs once every 24 hours If during the Auto Zero cycle a CO correction of more than 0 45 is detected the IRAUTOZ ERR alarm will occur Possible problems which will cause this alarm are e Auto Zero pump orifice filter or tubing will not allow air to the sensor Possibilities are Defective or electrically disconnected air pump Kinked auto zero vinyl tubing Disconnected tubing between air pump and sensor Plugged filter or orifice on auto zero assembly Defective auto zero circuit e Cabinet temperature has been increased significantly from a previous setpoint For example the unit was calibrated and operating at 30 C and the setpoint is increased to 50 C In this instance calibrating the CO will correct
34. ES ET Loss Wire Nur SE 017 F UPOATE PER LEVEL LE 131 Te o i De EE LEET EE v E DISCLOSED TO OTHERS FOR ANY PURPOSE NOF Gy CA A F ALE F UE FOS MANUFACTLRT URPOSES WITHOUT u ITTEN PERMISSION FROM THERMO FISHER SCIENTIFIC LIS TIME 1 0 TITLE DT ECIET ThermoFisher TITLEE 0 D REV LI SCIENTIFIC LU ATID RAWI LEE o mm OHIO INCUBATR 3111 70 0 D entific Water Jacketed CO2 Incubator 9 6 0343151938 60 v 9 A0 L006 OSI uoreuuJojul AueJeM Joj JO nquasip 200 1no 1363002 YSN ayi apising suonealdde jeloads pue a3ies eoueuajureui uonelado Aueuem jueuudinbe uo suonsenb noA Jemsue 0 Apeal 94 9M E9LH ELZE OhL L 10 epeue pue WSN LGgr 8er 008 1e 1ueunjedo saag 6310429 Jno eo asea d painbai si adiAJas juewdinba y goueuatulew AUS pue uonejedo uonejjejsur juewdinba 1e3ep A njaJeo sje nuew uonanijsui pajuug sente juewdinba po 810Jeq uoneuwojui uonejedaJd aus anisuayalduos uM djay 0 Apeal si 391440 sejes ouwayj eooj no sjonpoJd Jo ssoj Jo s 1404d 1s0 01 Bunejas sefewep uonejiuui jnoujim Burpnjour sebewep jenuenbasuos 10 19811pu ue 104 ajqeij aq jou eys ouwayj Aldd TIVHS 3sodund YVINILLUVA v 403 SSINLIJ YO ALFTISVLNVHOH3IN d0 S3ILNVUUVM ON GINJWI YO 1VHO N3LLIHM HOH DHA SILLNVYYVM 43H10 TIY JO NJN NI ANY JAISMTIXI SI ALNVYYVM SIHL uoneunsep g04 peddius eje syed 1ueujese dai pue pied efejsod ouuau 0 pawinjas eq ysnwW syed Buruuojuoo uou pe uondo s ouuau ly quewdinbe Jo syuauod
35. Guard 190640 190642 Spare Parts Humidity Readout 190643 Spare Parts Data Output 8 2 Options Water Jacketed CO Incubator Part 770001 760175 760199 1900067 1900094 130096 130101 190566 420097 460138 230120 190885 191646 250119 770001 250118 290083 190661 250121 360213 290154 190512 190543 190544 73041 190523 Description Bacterial Air Filter CO line air sample and access port HEPA Filter HEPA2 VOC Filter Accessory Kit 760200 HEPA 117036 silicone plug 101018 O ring Filter Replacement Kit 2 770001 filter and 760175 HEPA HEPA2 VOC Filter Replacement Kit 760200 HEPA2 190985 access port filter 770001 filter Clean Stick for water reservoirs pans and bottles Clean Stick quantity of 6 Inner Door Heater Cable 43VA Transformer INT SRS Power Outlet Snap In Receptacle 1 2 AMP Fuse for 230 V outlet IR Sensor 02 Circuit Board AC Solenoid Filter Valve Sol 02 12VDC 4W 02 Sensor Fuel Cell IR Sensor Filter Solenoid Valve 3 way 12VDC Pressure Switch RH Sensor Assembly 1 ft Analog Output Board 4 20 mA Analog Output Board 0 5V Analog Output Board 0 1V 24 Ga 3 Conductor Analog Output Wire RS485 Output Kit Thermo Scientific 2ijnueiog oway loyeqnou 20 pareyoer Jele CH SYM STK DESCRIPTION SYM STK DESCRIPTION SYM STK DESCRIPTION 1 22049 6 32 X 3 8 PHP SCREW 26 27010
36. H ON OFF Press to return to previous parameter Display CO ON OFF Press to return to previous parameter Display O ON OFF ns Press to return to previous parameter H Y ans refer to next page Thermo Scientific Water Jacketed CO2 Incubator Section 3 Configuration Numbers increase Press Enter to save the setting Numbers decrease Numbers increase Press Enter to save the setting Numbers decrease Enable relay contacts ON during 0 alarms Press Enter to save the setting Disable relay contacts OFF during 0 alarms Display temp continuously ON Press Enter to save the setting Display temp continuously OFF Display RH ON Press Enter to save the setting Display RH OFF Display CO ON Press Enter to save the setting Display CO OFF Display O ON Press Enter to save the setting Display O OFF 3 13 Section 3 Configuration Configure Mode Chart 3 1 Page 4 of 4 refer to previous page To Configure Tank 1 prime Tank Select Press Enter t See sav the setting Scroll for Parameters Press to return Tank 2 prime to previous parameter Numbers increase Press Enter to GASGRD XXX save the setting Scroll for Parameters Press lt to return E Numbers decrease to previous parameter Numbers increase Press Enter to save the setting Scroll tor Parameters Press amp to return Numbers decrease to previous parameter
37. HAMBER ka mS REGULAR ASSEMBLY NOTE WHEN MAKING CHANGES TO BLOWER PLATE ASSEMBLY REVISE DRAWINGS 02 3110121 05 1 AND 3110124 06 1 AS NEEDED ASSEMBLY D ED THE O RING IS SHOWN FOR REFERENCE ONLY IT IS INCLUDED WITH THE BLOWER SCROLL ASSEMBLY EXPLODED VIEW UNIT ASSEMBLY suut Thermo Scientific Water Jacketed C02 Incubator 8 5 Section 8 Spare Parts sw STK DESCRIPTION ai LAA e 1800800 WATER JACKET CHAMBER 3 IE S 40 190708 OCS IR SENSOR 2 190723 INTERIOR DUCT SHEETS Sr SE 41 103083 IR SENSOR GASKET Ni cee 42 rem IR MOUNTING PLATE 90711 E ie ape EE 43 22130 4 40 X 1 4 SS SCREW 1 et 44 190708 IR SENSOR FILTER PART DF ITEM 40 j A 5 E e JO SIL ERORE 45 190985 FILTERED STOPPER ASSEMBLY 7 190730 ER GLASS DOOR S 46 156126 BLOWER MOTOR 8 19153 ER DOOR GASKET W Ve 47 730069 MOTOR SHAFT SEAL o 190618 TOP INNER DOOR HINGE A ecc de ue 10 700013 TOP INNER DOOR HINGE BUSHING pae Mrs p ti 700046 BOTTOM INNER ODOR HINGE BUSHING S SS SCREWS 2 19061 Dn End Meis ctun kana 51 1900055 02 BLOWER PLATE ASSY 1 KNOB 3 2 BLIYE 14 23010 8 32 SS NUT 5e RE AE c 53 100113 BLOWER WHEEL D SHAFT as SEHE a 5
38. Os Sensor Stabilization Times sesi ya RERO 2 4 Calibrating the O2 System wen ate kok alan ii td 2 4 Oz Calibration at 20 7 4 bec dem ki ki ka b kk 2 5 Oz Offset Calibration par Yu DRE CCP a ake dn 2 5 Calibrating Relative Humidity wow dat Ri RE ti tise 2 6 Relative Humidity Stabilization mes 2 6 Water Jacketed CO Incubator vi Table of Contents Section3 Configuration ENEE EEN EE ENEE EE 3 1 Turning the Audible Alarm ON OFF NEEN dec nn 3 1 New HEPA Filter ie a dien desuper ero eire dde tea 3 1 Setting the REPLACE HEPA Filter Reminder 55st 3 2 Setting an Access Ode us it oda aorta dida 3 2 Setting Low Temp Alarm Limit ii eed ewes bean 3 3 Setting High Temp Alarm Limit ee and kk er Re d 3 3 Enabling Temp Alarms to Trip Contacts 1 252 442042244454 3 4 Setting Low GO Alarm ah ege he hd ta 3 4 Setting High CO2 Alarm Limit ea cec dr oC FEES ac 3 4 Enabling CO Alarms to Trip Contacts A vas eee tike kaa sans 3 5 Setting New Zero for T C CO2 Sensors was ase ek pa aaa i pee 3 5 Setting New Span fot T C CO2 Sensors cic ason e e ee va sanse 3 6 Setting a Low RH Alarm Limit need cies vo ae kaka A 3 7 Enabling RH Alarms to Trip Contacts ai va as a koka iaa 3 7 Setting a Low Os Alarm Limit econ a da pik 3 7 Setting a High O2 Alarm Limit cid dee Agen 3 8 Enabling O2 Alarms to Trip Contacts escis e EE 3 8 Enabling Temp RH to be Displayed easet er mem 3 9 Enabling CU Os to be Displayed ag dg 3 9 Selecting a Primary Tank Gas Guard o cio
39. Q Q a Q a Q D ss S S a a D n Q a A Q Ly a EXPLODED VIEW UNIT ASSEMBLY koud 8 6 Water Jacketed C02 Incubator Thermo Scientific 2ijnueiog oway loyeqnou 799 peiexper Jop L CABINET FRAME ASSEMBLY 190612 2 ALUMINUM HINGE BLOCK 2 REQUIRED 22053 8 32 x LO PHP SEN 4 REQUIRED gt 550046 8 32 x 3 9 NYLON PHP SCREW 4 REQUIRED TK d 190603 190611 190612 190604 550046 990026 190601 1 S 1 2 3 4 22054 5 6 7 8 H 3002 19 121009 11 247012 12 190602 13 247013 DESCRIPTION EXTERIOR WRAP HINGE FIN HINGE BLOCK 8 32 X 1 2 SS SCREW EXTERIOR DOOR ASSY 8 32 X 1 8 NYLON SCREW EXTERIOR DOOR GASKET EXTERIOR WRAP BASE LEVELING FOOT RETAINER CLIPS DRAIN VALVE BASE COVER DRAIN VALVE ADAPTER 3110 202 1 D REV 1 Page of 190804 15 1 EXTERIOR DOOR SLB ASSEMBLY Seg aJedg 8 uonvas Section 9 Electrical Schematics T A RFI LINE FILTER POWER INLET j POWER SWITCH CIRCUIT BREAKER CONVIENCE OUTLET La INTERIOR FAN MOTOR 115V H LOW VOLTAGE COOR HEAT XEM 24VAC SE FALE HEATER OOR SWITCH COOR OPE OU LA HEATER A 02 SOLENOID 1
40. T C cell must be entered to calibrate the O in the unit Note For the technician s convenience a label containing the two numbers on the T C cell is affixed inside the electronics drawer A Thermo Scientific Water Jacketed C02 Incubator 3 5 Section 3 Configuration Setting New Zero T C CO Sensors cont Setting New Span for T C CO2 Sensors 3 6 Water Jacketed C02 Incubator Press the Mode key until the Config indicator lights Press the right arrow until T CZ XXXX is displayed in the message center Press the up down arrow to change the zero number to match the sticker Press Enter to save the setting Press the Mode key to return to Run Mode or right left to go to next previous parameter If a new T C CO sensor is being installed the two numbers on the factory installed sticker on the T C cell must be entered to calibrate the CO in the unit Note For the technician s convenience a label containing the two numbers on the T C cell is affixed inside the electronics drawer A Press the Mode key until the Config indicator lights Press the right arrow until T CS XXXX is displayed in the message center Press the up down arrow to change the span number to match the sticker Press Enter to save the setting Press the Mode key to return to Run Mode or right left to go to next previous parameter Thermo Scientific Setting a Low RH Alarm Limit Enabling RH Alarms to Trip Contacts Se
41. VF Incubator 3110 1996 Release 6 Release Level REL shown on serial tag This product conforms to the following European Union Directive s EMC MDD 89 336 EEC 93 42 EEC This product conforms to the following Harmonized International and National Standards EMC EN 61326 1 1997 Class A EN 50081 1 EN 50082 1 EN 50011 1 97 9 MDD EN 61010 1 1993 Amendments 1 and 2 CSA C22 2 No 1010 1 UL 61010A 1 Richard L Miller CQE Regulatory Compliance Manager ThermoFisher SCIENTIFIC 05 February 2007 Rev 5 Declaration of Contormity Manufacturer s Name Manufacturer s Address Product Description Product Designations Year of Initial Marking CE Affected Serial Numbers Thermo Electron Corp 401 Millcreek Road Marietta Ohio 45750 U S A Forma Laboratory amp IVF incubator 3120 1996 Release 6 Release Level REL shown on serial tag This product conforms to the following European Union Directive s EMC MDD 89 336 EEC 93 42 EEC This product conforms to the following Harmonized International and National Standards EMC EN 61326 1 1997 Class A EN 50081 1 EN 50082 1 EN 50011 1 97 MDD EN 61010 1 1993 Amendments 1 and 2 CSA C222 No 1010 1 UL 61010A 1 YA A LN Rele Richard L Miller COE Regulatory Compliance Manager Thermo ELECTRON CORPORATION 18 December 2003 Thermo Scientific Meclaration of Contormity Manufacturer s N
42. age center Press the Silence key to silence the alarm Note that the fill port has a plug that must be removed before filling and replaced after filling is complete Caution Chlorine is detrimental to stainless steel Using chlorinated tap water or additives that contain chlorine will void water jacket warranty A Fill the water jacket with 11 7 gallons 43 5 liters of pure water Silicone tubing and a funnel are shipped in the accessory bag with the unit For ease of connecting disconnecting use the silicone tubing provided to connect directly to the fill port See Figure 1 1 and this detail Do not install vinyl tubing directly onto the fill port as it may be difficult to remove A 3 8 to 3 8 hose Detail 1 connector has been provided to attach lengths of vinyl tubing to the silicone fill port tubing to reach the pure water source FA e ES When the jacket is full the audible alarm will sound a continuous tone for 10 seconds and the alarm condition will be cleared Refer to Section 4 Table of Alarms Note Model 3100 Series Water Jacket Incubator is shipped from the factory with a rust inhibitor added to the water inside the unit The rust inhibitor must be replenished every 2 years See Section 5 to drain the water jacket and for the correct proportion of rust inhibitor to the water A For best operation of the incubator sterilized distilled demineralized or de ionized water should be used in the humidit
43. ame Manufacturer s Address Product Description Product Designations Year of Initial Marking CE Affected Serial Numbers Thermo Electron Corp 401 Millcreek Road Marietta Ohio 45750 USA Forma Laboratory amp IVF Incubator 3111 1996 Release 6 Release Leve REL shown on serial tag This product conforms to the following European Union Directive s EMC MDD 89 336 EEC 93 42 EEC This product conforms to the following Harmonized International and National Standards EMC EN 61326 1 1997 Class A EN 50081 1 EN 50082 1 EN 50011 1 97 MDD EN 61010 1 1993 Amendments 1 and 2 CSA C22 2 No 1010 1 UL 61010A 1 po pr Richard L Miller COE Regulatory Compliance Manager Thermo ELECTRON CORPORATION 18 December 2003 Rev 4 Declaration of Conformity Manufacturer s Name Manufacturer s Address Product Description Product Designations Year of Initial Marking CE Affected Serial Numbers Thermo Electron Corp 401 Milicreek Road Marietta Ohio 45750 USA Forma Laboratory amp IVF incubator 3121 1996 Release 6 Release Level REL is shown on the serial tag This product conforms to the following European Union Directive s EMC MDD 89 336 EEC 93 42 EEC This product conforms to the following Harmonized International and National Standards EMC EN 61326 1 1997 Class A EN 50081 1 EN 50082 1 EN 50011 1 97 MDD EN 61010 1 199
44. amp J4 10 TO J4 11 H 7 amp Ji 1 12V0 3 10MV XRH D D DDEL ESCUIPTIO ATER JACKET INCUBATOR TC D ATER JACKET INCUBATOR IR LO ATER JACKET INCUBATOR TC D ATER JACKET INCUBATOR IR D ATER JACKET INCUBATOR TL CO ATER JACKET INCUBATOR IR CO mE ATER JACKET INCUBATOR TE DI ATER JACKET INCURATOR IR D WATER JACKET INCUBATOR TC CD RH DISPLA l WATER JACKET INCUBATOR IR CO2 RH DISPLA VATER JACKET INCUBATOR TC D2 RH DISPLA WATER JACKET INCUBATIR 18 02 RH DISPLA WATER JACKET INCUBATOR TC CE DI S NATER JACKET INCUBATIR IS D DI WATER JACKET INCLEATOS TC D DI WATER JACKET INCLBATIR IR 02 DI l WATER JACKET INCUBATOR TC CD DI 1 WATER JACKET INCUBATIR IR P 115 VILT I IN GJG GJG CCS A00E NEW MODEL up NOTE I ADDED NEW MEL NICE HIE ES tes Termino St ts List Ref ur IN Wi Ev MEL UES ec El henat Lost Relay Nur Assenbl IN LIK H TEMP PRISE TD E Last Ternincl Nur IN 01 024 REVISED MOTOR PART NUMBES Last Wire Nur rigerat I AE CHANGES FROM UL TESTIN A THI DOCUMENT CONTAINS PROPRIETA gt gt tes Pi m iri INFORMATION 287 SUCH INFORMATION 15 NOT TO REV JE O DATE AD ESCRIPTION OF REVISID T E 1 m eS FO b URPOSE NOK e F D A DNF ALE X L MOT UE MI T fa MERNI CINES ME U ThermoFisher E 0 D REV SERKENTIEWE LOCATION RAWING NUMBER EE INCUBATR 3110 70 0 D Thermo Scientific Water Jacketed CO Incubator 9 3 Section 9 Electrical Schematics
45. boratories and most industrial laboratories the expected transient overvoltage is 2500V for a 230V supply and 1500V for a 120V supply Pollution Degree describes the amount of conductive pollution present in the operating environment Pollution Degree 2 assumes that normally only non conductive pollution such as dust occurs with the exception of occasional conductivity caused by condensation Water Jacketed CO Incubator 7 3 Section 7 Specifications Unit Attachment Single Units Location Attachment Area Right amp Left Sides Attachment Area Right amp Left Rear ANANA KON Caution Do not drill deeper than 1 2 inch Exterior wrap is 18 ga cold rolled steel A Stacked Units Attachment Area Right amp Left Rear Attachment Area Right amp Left Sides KON 7 4 Water Jacketed CO2 Incubator Thermo Scientific Unit Center of Gravity Thermo Scientific Locations 25 00 12 75 fe Top View 12 75 o NN Right Side View 39 50 20 50 d 26 30 Single Units D 25 00 z 12 75 Es Top View NW Right Side View KON
46. chamber interior dry Reversible to opposite swing Section 5 Chamber Gas Sample Port Used for sampling chamber CO content using a Fyrite or similar instrument Cap when controlling O Main Power Switch e Control Panel Keypad Displays and Indicators Figure 1 2 e Fill Port Used for filling the water jacket e Water Jacket Vent Do not cover Allows air to escape from the water jacket during filling and normal expansion and contraction when the incubator heats or cools Leveling Legs Used to level the unit e Water Jacket Drain Use hose barb insert included Note The incubators are stackable Instructions follow in this section A Water Jacketed CO Incubator 1 1 Section 1 Installation and Start Up 1 2 Control Panel Keys Displays 8 Indicators Water Jacketed CO Incubator Message Center ai Alarm Mode Model Upang TU Indicator Select Select Down Enter Temp Silence Switch Indicators Arrows Display Run Set Cal Config See s pousse 7 Scroll for Inject 9507 0 Parameters Keys Indicator Display Figure 1 2 Control Panel Silence Silences the audible alarm Alarm Indicator Pulses on off during an alarm condition in the cabinet MODE Select Switch Used to select Run Setpoints Calibration and System Configuration Modes Message Center Displays system status Mode Select Indicators Run Run Menu Set Set Points Menu Cal Calibrate Menu Config Config
47. d C02 Incubator Thermo Scientific Thermo Sci Section 9 Electrical Schematics WIRE REFERENCE CHART a come fwa ca cum a ca un SO ELLIN u LUE ELLO UPPLE EL EE E SEE 2 24 Lari LACK ur 5 LACI l LACK 1 ORANGE HITE LACI u NU E 1 ko 22 3 WHITE RE LUE E ORANGE ELLO 2 BLACK u ELLO SLACK LACI LACK Lari LUE REE E ORANGE LUE REE ELLD ORANGE RE S E LACI LACH EE E RE ORANGE E CREE EE LUE Ta ORANGE LUE ABLE zu ORANGE i LUE ORANGE LACK LUE Lack ak l E T IMITE E l ELLO Us Nos LI OR REFERENCE VALUE IFFERENCE VOLTAGE OF J 6MV CO 10 TO M 11 E E ZRH E Es 120 DEL ESCRIPTIO NATE ACKET INCUBATOR Ti Iu ATER JACKET INCUBATOR 12 D ATER JACKET INCUBATOR TC 02 WATER JACKET INCUBATER IR 0 1 VATER JACKET INCUBATOR TC CD THEE VATER JACKET INCUBATOR IR CO THER VATE ACKET INCUBATOR TC 02 THERYO ATER JACKET INCUBATOR IR 02 THEE NATER JACKET INCUBATIR TC IP 2201 IN ATER JACKET INCIBATIR IR IP 220 Rap 1 N 07 kee pu REFERENCE OTE IN q2 3 ADDED SERIES 6000 INCLBATIR REFERENCE dB eer Terninal Sh is List un IN 01 03 NL H TE RE TO hemat Lost Relay Nur Asser IN O1 REVISED YOUR PART NUMBER E Lost Terminal Non E 05 PATE PER CHANC
48. d be placed against the left side wall of the incubator The ductwork has been modified for this purpose Also on CO control models the CO2 sample port may be capped to assist in achieving greater RH In some ambients this may cause condensation to form in the chamber On CO and O control models the gas sample port must be capped for proper O control It is recommended that the humidity pan be placed against the left side wall of the chamber to aid humidity recovery after door openings Check the level and change the water frequently to avoid contamination Do not allow the water level to fluctuate significantly Dry outs will have an adverse effect on the humidity level as well as CO calibration Water Jacketed C02 Incubator 1 11 Section 1 Installation and Start Up Connecting CO or N2 0 1 12 System Gas Supply Water Jacketed C02 Incubator Warning High concentrations of CO gas can cause asphyxiation OSHA Standards specify that employee exposure to carbon dioxide in any eight hour shift of a 40 hour work week shall not exceed the eight hour time weighted average of 5000 PPM 0 5 CO The short term exposure limit for 15 minutes or less is 30 000 PPM 3 CO Carbon dioxide monitors are recommended for confined areas where concentrations of carbon dioxide gas can accumulate A Warning High concentrations of N2 gas can cause aphyxiation N2 and CO can displace oxygen levels in a confined atmosph
49. e ON OFF to previous parameter REPLACE HEPA Press to return to previous parameter to previous parameter SEO Scroll for Parameters Press to return E pp to previous parameter aang Alarm Limit SE Press to return to previous parameter High Temp aoe Alarm Limit Cale Press to return to previous parameter continue on next page Turn ON audible alarm Press Enter to save the setting Scroll for Parameters Press to return in Turn OFF audible alarm Numbers increase Press Enter to save the setting Numbers decrease Press Enter to save the setting Numbers increase Press Enter to save the setting Numbers decrease Numbers increase Press Enter to save the setting Numbers decrease Numbers increase Press Enter to save the setting Numbers decrease Water Jacketed C02 Incubator 3 11 Section 3 Configuration Configure Mode Chart 3 1 Page 2 of 4 refer to previous page To Configure Enable relay contacts ON during temp alarms Press Enter to Temp Relay ON OFF TMP RLY XXX save the setting Scroll for Parameters H Disable relay contacts OFF Press to return E gt relay to previous parameter during temp alarms Numbers increase save the setting Scroll for Parameters I Press lt tereturn E Numbers decrease to previous parameter T Numbers increase Press Enter to CO High Limit CO HI X X Ee
50. e sure the chamber doors are closed Allow at least 2 hours after the temperature and CO displays reach their set points for chamber atmosphere stabilization 1 Make sure stabilization periods outlined above are followed 2 Sample the chamber atmosphere through the sample port with an independent instrument Sample the atmosphere at least 3 times to ensure the accuracy of the instrument 3 Press the Mode key until the CAL indicator lights 4 Press the right arrow until CO2 CAL XXX is displayed in the message center 5 Press the up down arrow to change the display to match the independent instrument 6 Press Enter to store calibration 7 Press the Mode key to return to Run Mode or the right or left arrow keys to go to the next previous parameter Models 3120 3121 3140 and 3141 have an infra red CO sensor Infra red CO sensors are not effected by chamber atmosphere temperature or humidity However the light detector in the sensor is effected by wide temperature changes Therefore changing temperature setpoints could necessitate a recalibration of the CO Chamber temperature should be allowed to stabilize before checking CO concentrations with an independent instrument especially on start up All models equipped with an IR CO sensor have an automatic calibration that occurs every 24 hours and lasts for 5 to 6 minutes During automatic calibration the CO display is blanked out and HEPA filtered room air is pum
51. ection 6 Thermo Scientific Section 1 Installation and Start Up Warning This incubator is designed to be operated with CO gas or N2 in those units with an O control system Connecting a flammable or toxic gas can result in a hazardous condition Gases other than CO or N2 should not be connected to this equipment CO gas cylinders have UN1013 labeled on the cylinder and are equipped with a CGA 320 outlet valve N2 compressed gas cylinders have UN1066 labeled on the cylinder and are equipped with a CGA 580 outlet valve Check the gas cylinder for the proper identification labels The CO gas supply being connected to the incubator should be industrial grade 99 5 pure Do not use CO gas cylinders equipped with siphon tubes A siphon tube is used to extract liquid CO from the cylinder which can damage the pressure regulator Consult with your gas supplier to ensure that the CO cylinder does not contain a siphon tube The N2 gas supply being connected to the incubator should be 99 99 pure Do not use liquid nitrogen Gas cylinders should be secured to a wall or other stationary object to prevent tipping A two stage pressure regulator is required to be installed on the outlet valve of the gas cylinder Input pressure to the incubator must be maintained at 15 psig 103 4kPa for proper performance of the CO or O control system A single stage pressure regulator will not maintain 15 psig 103 4kPa If higher purity CO is de
52. ector Instructions UNLOCK a 42 With TURCK s patented Locking Sleeve pulled back any picofast sensor slides on without any difficulty LOCK After sensor is connected push Locking Sleeve for ward to create a watertight connection It s a snap Installation Instructions 1 Do not twist 9 1 Be sure black locking sleeve is pulled back g 2 Line up pins and push Q AS connector onto plug 2 Pull locking sleeve back You will feel a snap to unlocked position N Do not twist 3 Push locking sleeve forward on connector until it is flush with the front of the connector 3 Pull connector straight off 4 If sleeve is difficult to slide on a new connector exercise it a few times Do not use tools 4 Leave locking sleeve in unlocked position H7 TURCK Inc 3000 Campus Drive Minneapolis MN 55441 Application Support 1 800 544 PROX Fax 763 553 0708 www turck com Thermo Scientific Water Jacketed CO Incubator 11 1 Declaration of Conformity Manufacturer s Name Manufacturer s Address Product Description Product Designations Year of Initial Marking CE Affected Serial Numbers Thermo Fisher Scientific Asheville LLC 401 Millcreek Road Marietta Ohio 45750 USA Forma Laboratory 8 I
53. emoved in Step 7 and should have the white plastic bushing installed Do not completely tighten the screws Insert the inner door into the lower hinge with the latch to the left Align the door to chamber opening and place upper hinge in position Insert the screws into the hinge but do not completely tighten them Match the pins on the yellow connector with the socket on the door Press the connector completely into the socket and slide the strain relief down until no yellow is visible on the plug Figure 5 6 Black bushing Figure 5 6 Connector Push the power cable completely into the slot in the electronics tray eo a Press the tray into position and secure it with the screws Align the silver power buss visible through the glass along the hinge side of the door with the gasket along right side of chamber opening When both hinges are in place with the hinge screws still loosened push up on the bottom hinge This will shift both hinges and the door upward Tighten the hinge screws Attach the strike plate aligning it so the knob secures the door against the gasket Attach the outer door hinges Install the nylon screws in the previously upper and lower outer hinge locations Install the nylon screws in the previously upper and lower inner hinge locations Assemble the outer door to the incubator and return the unit to service Water Jacketed C02 Incubator 5 7 Section 5 Routine Maintenance 5 8 Replac
54. er s operating instructions Verify that the supply line pressure does not exceed 20 psig 138KPa When the cooling coil is in use several factors affect the uniformity inside the incubator chamber the temperature difference between the operating temperature set point and the bath water temperature the flow rate of the chilled water and the on time percentage of the door heaters As determined in carefully controlled laboratory tests the smaller the difference between the temperature of the bath and the setpoint temperature of the incubator the better the uniformity However decreasing this temperature difference does cause less control of the system because if the bath does not cool the water jacket adequately the heaters do not cycle and the chamber temperature simply drifts with the ambient temperature of the room Tests have shown that as a starting point operating the bath at 2 C to 3 C below the incubator s operating setpoint temperature with a cooling water flow rate of 1 2 to 1 GPM gallons per minute should result in good control and uniformity Because of the efficiency of the cooling coil design it is possible for condensation to occur on the outside of the incubator s water jacket when operating in certain ambient temperature and relative humidity conditions The condensation will then saturate the fiberglass insulation between the water jacket and the incubator cabinet Thermo Scientific Installing Cooling Co
55. ere The first signs of hypoxia occur when oxygen levels fall below 17 They include decreased night vision increased breathing volume and accelerated heartbeat Oxygen levels below 6 cause death Oxygen monitors are recommended for confined areas where concentrations of N2 or CO may displace oxygen A The CO gas supply being connected should be industrial grade 99 5 pure and should not contain siphon tubes The N2 gas supply being connected should be 99 99 pure Do not use liquid nitrogen Install a two stage pressure regulator at the cylinder outlet The high pressure gauge at the tank should have 0 2000 psig range and the low pressure gauge at the incubator inlet should have a 0 30 psig range Input pressure to incubator must be maintained at 15 psig 103 4 kPa 5 psig The incubator has serrated fittings on the back of the cabinet to connect the gas supply Refer to Figure 1 13 The fitting is labeled CO2 Inlet 1 Tank The N2 Inlet is also labeled Make sure that the connections are secured with clamps Check all fittings for leaks Optional Exit for Optional l CO inlet Powertord RS485 Analog Wiring MNeinlet 1 tank Connector eler Air Make up C0 inlet Convenience LI Inlet 2 tank Electrical RJ 11 telephone style connectors Outlet Used with optional O or IR sensors Used with optional Gas Guard system Figure 1 13 Back Panel and All Connections For units having the CO or N2 Gas Guard option see S
56. ety Sensor Controller Setability C02 02 C07 02 Control LU Range 02 Range Inlet Pressure CO2 Sensor 02 Sensor Readability Setability Tracking Alarm Humidity RH Humidity Pan Optional Fittings Fill Port Drain Port Access Port CO Inlet Precision thermistor Independent analog electronic 0 1 C Better than 0 1 0 20 1 20 15 PSIG 1 034 bars 5 PSIG T C or IR Fuel Cell 0 1 0 1 User programmable Ambient to 95 37 C 98 6 F 0 8 gal 3 liters standard Display in 1 increments 3 8 barbed 1 4 barbed 1 1 4 3 18cm removable neoprene plug 1 4 hose barbed Water Jacketed CO Incubator 7 1 Section 7 Specifications 1 2 Water Jacketed CO Incubator Unit Heat Load 115V 230V 344 BTUH 100 Watt Shelves Dimensions 18 5 x 18 5 47 0cm x 47 0cm Construction Stainless steel perforated electropolished Surface area 2 4 sq ft 0 22 sq m per shelf Max per Chamber 38 4 sq ft 3 6 sq m Loading 35 lbs 16kg slide in and out 50 Ibs 23kg stationary Standard 4 Maximum 16 Construction Water Jacket Volume 11 7 gal 43 5 liters Interior Volume 6 5 cu ft 184 1 liters Interior Type 304 mirror finish stainless steel Exterior 18 gauge cold rolled steel powder coated Outer Door Gasket Four sided molded magnetic vinyl Inner Door Gasket Removable cleanable feather edged silicone Electrical 115V Models 90 125VAC 50 60 Hz 1 PH 3 6 FLA 230V Models 180
57. f the blower scroll is the air sample filter and its connecting tubing Disengage the tubing from the back of the scroll then remove the filter from the tubing and discard Install the new filter Connect it securely to the air sample filter tubing then insert the tubing into the back of the blower scroll Replacing Access The access port filter should be replaced whenever the HEPA filter is Port Filter changed The filter is connected to the stopper in the upper left corner of the chamber back wall Remove the filter from the connecting tube and discard Install the new filter Draining Water 1 Turn the unit off Remove the plug from the power source Jacket 2 Remove the front cover plate below the door There are small flatblade screwdriver pry slots on each end of the plate to help remove it See Figure 5 9 Screwdriver pry slots Figure 5 9 Front Cover Plate Below the Door 3 If present remove the drain plug 4 Connect the hose barb insert to the drain on lower front of the water jacket and to the drain hose 5 10 Water Jacketed C02 Incubator Thermo Scientific Draining Water Jacket continued 02 Sensor Fuel Cell Models 3130 3131 3140 3141 Replacing 02 Sensor Models 3130 3131 3140 3141 Thermo Scientific Section 5 Routine Maintenance Water Jacket Drain front kick plate removed Insert Figure 5 10 Water Jacket Drain and Hose Barb Insert Press to release 5 After water jacket has finished d
58. from the air sample filter tubing Carefully pull down and remove the HEPA filter Remove the wingnuts securing the top duct to the interior Carefully slide the top duct down and off the temperature sensor air sample filter tubing and RH sensor if applicable Wash the shelves ducts wingnuts and stopper with disinfectant and rinse with sterile water Option Autoclave shelves ducts and wingnuts Remove the blower scroll by first pushing the black lever clip closest to you toward the scroll Then turn the scroll to the right to disengage it from the blower scroll plate Some manipulation may be required as the alignment holes are keyhole shaped Remove the remaining wingnut then pull down on the blower wheel If a new wheel and scroll are to be used discard the old ones If the old ones are to be reused wash all parts with disinfectant and rinse with sterile water Remove the blower scroll plate by first pushing the black lever clip toward the chamber ceiling Then turn the plate to the left to disengage it from the alignment keyholes Clean as above or autoclave Wash the cabinet interior with disinfectant starting at the top and working down Wash the inner door both inside and out The cabinet and door must be rinsed with sterile water until the disinfectant has been removed After the cabinet has been rinsed spray with 70 alcohol Reinstall the blower scroll plate by aligning it with the larger end of the keyholes and tu
59. hamber temperature close to the overtemp setpoint it is not intended to protect or limit the maximum temperature of the cell cultures or the equipment inside the chamber when the overtemp condition occurs Thermo Scientific Setting C02 Setpoint Thermo Scientific Section 1 Installation and Start Up The factory setting for the Overtemp is 40 C It can be set over a range of temp setpoint 0 5 C to 60 C If the temperature setpoint is moved above the Overtemp setpoint the Overtemp will automatically update to 1 0 C the temp setpoint It is recommended that the Overtemp setpoint be 1 C over the temp setpoint To set the Overtemp setpoint 1 Press the Mode key until the Set indicator lights 2 Press the right arrow until Otemp XX X is displayed in message center 3 Press the up down arrow until the desired Overtemp setpoint is displayed 4 Press Enter to save the setpoint 5 Press the Mode key until the Run Indicator lights to go to Run mode or right left to go to next previous parameter All T C CO cells are precalibrated at the factory at 37 C high humidity and 10 CO Therefore if a temperature setpoint of 37 C has been entered the humidity pan filled and the CO control is to run between 0 10 with a T C CO sensor the CO setpoint may be entered immediately Otherwise it is important to allow the unit 12 hours to stabilize at the temperature setpoint before entering the CO setpoint All models of
60. he channel s front slot into the side duct s appropriate forward tab Refer to Figure 1 11 Shelf channel Side duct Shelf channel ipd rear slot tab front slot Side duct tab E a Figure 1 11 Slot and Tab a 4 Figure 1 12 shows one of the L channels installed on the right side Figure 1 12 Channel Installed duct Leveling the Unit Check the unit for being level by placing a bubble style level on one of the shelves Turn the hex nut on the leveler counterclockwise to lengthen the leg or clockwise to shorten it Level the unit front to back and left to right Connecting Unitto See the serial tag on the side of the unit for electrical specifications or refer Electrical Power to the electrical schematics in Section 9 of this manual Warning Connect the incubator to a grounded dedicated circuit only The power cord connector is the mains disconnect device for the incubator Position the unit so that it can be easily disconnected A Plug the provided power cord into the power inlet connector Figure 1 13 and into the grounded dedicated circuit Electrical Specifications Models 3110 3120 3130 3140 115V 50 60Hz 3 6A 1 PH 2W Models 3111 3121 3131 3141 230V 50 60Hz 2 0A 1 PH 2W Thermo Scientific Water Jacketed C02 Incubator 1 9 Section 1 Installation and Start Up Filling Water Jacket Filling Humidity Pan 1 10 Water Jacketed C02 Incubator Turn the power switch on ADD WATER will appear in the mess
61. ific Section 1 Installation and Start Up Chart 1 1 Set Mode Press MODE to light SET Run Set Cal Config Heat Lil ca ga ann E sere l Caen 9 Ee J e Serallfor 15 y En To Set Numbers increase 0 Press MODE to move Biss E perating to CALIBRATE e Fe ress Enter TEMP XX X i Temperature mode 16 ais setting Press lt to return E gt g Numbers decrease to previous parameter Numbers increase Press Enter Temperature vee preme xxxv OTEMP TEMP xxxc C ew to save setting Press toretum E gt Y Numbers decrease to previous parameter Numbers increase Press Enter Percent C02 CO2 XX X to save setting Scroll for Parameters Press to return to previous parameter Numbers decrease Water Jacketed CO2 Incubator 1 17 Section 2 Calibration After the unit has stabilized several different systems can be calibrated In the Calibration Mode the air temperature CO reading O reading and RH reading can all be calibrated to reference instruments To enter Calibration Mode press the Mode key until the CAL indicator lights Press the right and or left arrow until the proper parameter appears in the message center See Chart 2 1 for more detail Calibration frequency is dependent on use ambient conditions and accuracy required Good laboratory practice would require at least an annual calibration check On new installations all parameters should be checked after the stabilizat
62. il Thermo Scientific Incubator Section 6 Factory Installed Options Using psychometric data from the Carrier Psychometric Chart curves of maximum allowable RH versus ambient temperature can be plotted for different incubator bath conditions refer to Figure 6 7 95 L i Bath 75 ek le Temperature EW OT oss Maximum Allowable RH 90 354 25 i i i i H i H i i i i i i i H 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Figure 6 7 RH Limits to Avoid Water Jacket Condensation For example if the bath is to be operated at 15 C and the ambient temperature is about 28 C the RH in the room must be less than 45 to avoid condensation forming between the chamber water jacket and the outside of the cabinet Hose barbs are factory installed into the fittings on the back of the cabinet as shown below They can be used as the water inlet or outlet to the bath Locate the vinyl tubing and hose clamps shipped inside the incubator Cut the tubing in half The bath can be located up to six feet from the incubator Water Inlet Outlet Figure 6 8 Back of Unit Water Jacketed C02 Incubator 6 9 Thermo Scientific Section 7 Specifications Specifications are based on nominal voltages of 115V or 230V in ambients of 22 C to 25 C Temperature Control Range Uniformity Tracking Alarm 0 1 C 5 C above ambient to 55 C 131 F 0 2 C 37 C User programmable high low Temperature Saf
63. ing Fuses Water Jacketed C02 Incubator Warning The electronics drawer contains hazardous voltages Replacing the fuses should be performed by qualified personnel only A There are three fuses in the incubator that can be replaced To replace a fuse 1 Turn off the incubators power switch 2 Unplug the power cord from the wall outlet 3 Open the exterior cabinet door 4 Remove two screws as shown See Figure 5 7 5 Carefully slide out electronics drawer Remove these screws to slide out the electronics drawer Figure 5 7 Screw Locations There are two fuses on the main microboard labeled F1 24VAC Door Heater and F4 24VAC Collar Heater Refer to Figure 5 8 for the location of the main microboard Remove the fuse and replace it with a new one of the same specification Refer to Table 5 1 Table 5 1 Fuses and Specifications Fuse Manufacturer Part Amperage Rating Rupture Speed IEC Letter Code FI BUSS GMC 3 5A 3 5 Amp Time Lag T F4 BUSS GMC 2 5A 2 5 Amp Time Lag T 115 VAC ACC BUSS GMC 1 0A 1 0 Amp Time Lag T 230 VAC ACC BUSS BK GMC 500mA 0 5 Amp Time Lag T Thermo Scientific Section 5 Routine Maintenance Replacing Fuses The other replaceable fuse is the accessory outlet fuse mounted to the floor co ntinue d of the electronics drawer To locate the fuse refer to Figure 5 8 Remove the fuse and replace with a new one of the same specification 1 When the fuse has been replaced slide the electronics dra
64. ion period When using O2 controls all parameters should be checked before each test experiment or at least every 6 months Prior to calibration the user should be aware of the following system functions While the unit is in Calibration Mode all system control functions will be stopped so that the unit remains stable Readout of the system being calibrated will appear as on the readout displays If no keys are pressed for approximately five minutes while in Calibration Mode the system will reset to Run Mode so that control functions can be reactivated Before making an calibration or adjustments to the unit it is imperative that all reference instruments be properly calibrated Calibrating the Place the calibrated instrument in the center of the chamber The Tempe rature instrument should be in the airflow not against the shelf Before calibration allow the cabinet temperature to stabilize Thermo Scientific Water Jacketed CO Incubator 2 1 Section 2 Calibration Temperature Stabilization Periods Calibrating T C CO System 2 2 Water Jacketed CO Incubator Start Up Allow 12 hours for the temperature in the cabinet to stabilize before proceeding Operating Unit Allow at least two hours after the display reaches setpoint for the temperature to stabilize before proceeding 1 Press the Mode key until the CAL indicator lights 2 Press the right arrow until TEMPCAL XX X appears in the message center
65. it 5 Press the Mode key to return to Run Mode or right left to go to next previous parameter Thermo Scientific Water Jacketed CO Incubator 3 3 Section 3 Configuration Enabling Temp Alarms 3 4 to Trip Contacts Setting Low C0 Alarm Limit Setting High CO Alarm Limit Water Jacketed C02 Incubator High and Low temperature alarms can be programmed to trip the remote alarm contacts A setting of ON will cause this a setting of OFF will not allow temp alarms to trip the contacts The factory setting is ON 1 Press the Mode key until the Config indicator lights 2 Press the right arrow until Imp Rly XXX is displayed in the message center 3 Press the up down arrow to toggle the setting ON OFE 4 Press Enter to save the setting 5 Press the Mode key to return to Run Mode or right left to go to next previous parameter The low CO alarm limit tracking alarm is the deviation from the CO setpoint that will cause a low CO alarm The setpoint is variable from 0 5 CO below setpoint to 5 0 CO below setpoint The factory setting is 1 0 CO below setpoint A minus in the display indicates that the alarm setting is below the setpoint 1 Press the Mode Key until the Config indicator lights 2 Press the right arrow until CO2 LO X X is displayed in the message center 3 Press the up down arrow to change the low CO alarm limit 4 Press Enter to save the low CO alarm limit 5 Press the Mode key
66. king brackets shown at right stacking bolts washers and bolts for stacking are included with each unit A L L Figure 1 3 Stacking brackets 1 Designate one incubator to be the top unit and the other as the bottom unit Remove the base cover plate from the top unit using the finger holes in the base or using a slotted screwdriver Figure 1 4 Screwdriver slots Finger slots Front of top Incubator Figure 1 4 Remove Base Cover Plate 2 Note the two slots in the base of the incubator which accommodate the stacking bolts Refer to Figure 1 5 Slots for stacking bolts Front of top incubator base cover plate removed Figure 1 5 Stacking Bolt Slots 3 Remove the two plastic plugs from the bolt holes in the exterior top of the bottom unit Install the 1 2 long 5 16 18 stacking bolts and washers into the bolt holes do not tighten the bolts at this time Refer to Figure 1 6 am ebie e D 5 16 stacking bolt and washer Figure 1 6 Bolt Holes Water Jacketed C02 Incubator 1 5 Section 1 Installation and Start Up 4 Unscrew and remove the leveling feet from the top unit and lift it onto the bottom unit off setting the base of the top unit approximately 2 3 inches behind the stacking bolts and washers Warning This incubator weighs 265 lbs 120kg before filling Have sufficient personnel to lift it A 5 Align the sides of the top unit and bottom unit and slide the top unit forward until
67. l application inquiries contact Technical Services at 1 800 438 4851 or 1 740 373 4763 USA and Canada Outside the USA contact your local distributor Repairs NOT Covered Under Warranty Calibration of control parameters Nominal calibrations are performed at the factory typically 1 C for temperature 1 for gases and 5 for humidity Our service personnel can provide precise calibrations as a billable service at your location Calibration after a warranty repair is covered under the warranty Damage resulting from use of improper quality water chemicals or cleaning agents detrimental to equipment materials Service calls for improper installation or operating instructions Corrections to any of the following are billable services 1 electrical service connection 2 tubing connections 3 gas regulators 4 gas tanks 5 unit leveling 6 room ventilation 7 adverse ambient temperature fluctuations 8 any repair external to the unit Damage resulting from accident alteration misuse abuse fire flood acts of God or improper installation Repairs to parts or systems resulting from unauthorized unit modifications Any labor costs other than that specified during the parts and labor warranty period which may include additional warranty on C0 sensors blower motors water jackets etc V Water Jacketed C02 Incubator Thermo Scientific Thermo Scientific Section 1 Section 2 Table of Contents In
68. m the factory with a temperature setpoint of 10 C At this setting all heaters are turned off To change the operating temperature setpoint 1 Press the Mode key until the Set indicator lights 2 Press the right arrow until Temp XX X is displayed in the message center 3 Press the up down arrow until the desired temperature setpoint is displayed 4 Press Enter to save the setpoint 5 Press the Mode key until the Run Indicator lights to go to Run mode or right left to go to next previous parameter Caution The independent overtemp circuit is designed as a safety to protect the incubator only It is not intended to protect or limit the maximum temperature of the cell cultures or customers equipment inside the incubator if an overtemp condition occurs A The incubator is equipped with an independent circuit that monitors the air temperature in the cabinet The independent overtemp circuit is designed as a safety for the incubator only Should the system s temperature control fail this circuit would cut out all heaters when the cabinet s temperature reaches the Overtemp setpoint When an incubator is operating in an overtemp condition the temperature control in the incubator will be 1 C around the overtemp setpoint The overtemp function is to prevent abnormally high temperatures that will occur if the heaters are locked on as a result of a failure in the main temperature control Although the overtemp circuit will control the c
69. must be allocated on the 1535 Refer to Section 5 8 of the 1535 operating manual The same address number must be assigned to the incubator Refer to Section 3 of this manual System Configuration Connecting Ana log Warning The electronics drawer contains hazardous voltages Opening the Output Boards drawer and or wiring in an analog board should be performed by qualified personnel only A The analog output board option allows the incubator to output analog signals representing the air temperature of the cabinet the CO2 content the O2 content and the relative humidity depending upon which systems are in the incubator There are three different analog output board options available 0 1V 0 5V or 4 20mA signals Negative display readings will output OV The outputs do not have isolated grounds See Table 6 1 for output specifications of the three boards 6 2 Water Jacketed CO Incubator Thermo Scientific Section 6 Factory Installed Options Table 6 1 Analog Output Board Specifications 190512 4 20mA 190544 0 1V 190543 0 5V Output Scaling Output Scaling Output Scaling 4 20mA Equals 0 1V Equals 0 5V Equals Temp 00 100 C 0 0 100 C 0 0 100 C RH 0 100 RH 0 100 RH 0 100 RH C02 0 0 100 0 CO 0 100 096C02 0 100 0 CO 02 0 0 100 0 02 0 100 0 02 0 100 0 02 For the 0 1V and 0 5V boards the recording device must supply a load gt 1000 ohm For the 4 20mA board the recorder must supply a load of lt 100 ohm To wire in the analog
70. ng the RS485 Interface 190523 swen sasa Ee RR e 6 2 Connecting Analog Output Boards 1n eode tee savon sd 6 2 Gas Guard for CO or N2 190640 190642 oooooom o 6 4 Connecting CO2 Gas Supplies gt kode ia bay ies saaa w 6 5 Connecting N2 Gas Supplies 2 cane ph rr 6 5 De activating Built in Gas Guard tordos e E BLAN 6 5 Operation of CO2 ar Na Gas Guard 2542 owa sihi aa av oan RS 6 6 Humidity Readout 190643 cid d aa 6 7 E 6 8 Installing Cooling Coil Incubator ag Ke ger e ere SERIO 6 9 Section Specifications seu KEREN KEREN NEES nr nr ras 7 1 nit Attachment Location e ecc We Coen ees HA fE 7 4 Unit Center of Gravity Locations ac koko w ae ian cines sio 7 5 Section8 A 8 1 AE no MEM RU PT 8 1 Spare Pars EE EE 8 2 Spare Dans IR Or Oz ranita dates 8 2 Spare Parts Gas Guard 132 bones nd S CREE EE eo 8 2 Spare Parts Humidity Readout asasen a tenes ds as dae Se 8 2 Spare Parts Data Output Options Salt Nee ENER RR 8 2 Electrical Schematics Warranty Information Thermo Scientific Water Jacketed CO Incubator viii Name and Description of Parts Thermo Scientific Section 1 Installation and Start Up Water Jacket Fill Por Control Panel Power Switch Chamber Gas Sample Port Jacket Vent Heated Glass Inner Door Leveling vap Legs 4 Jacket Barb Drain Figure 1 1 Water Jacket Incubator Outer Door Reversible to opposite swing Section 5 e Heated Inner Door Keeps
71. ntracted with one or more recycling disposal companies in each EU Member State European Country and this product should be disposed of or recycled through them Further information on Thermo s compliance with this directive the recyclers in your country and information on Thermo products will be available at www thermo com Y Always use the proper protective equipment clothing gloves goggles etc v Always dissipate extreme cold or heat and wear protective clothing Y Always follow good hygiene practices Y Each individual is responsible for his or her own safety iii Water Jacketed CO Incubator Thermo Scientific Preface Do You Need Information or Assistance on Thermo Scientific Products If you do please contact us 8 00 a m to 6 00 p m Eastern Time at 1 740 373 4763 Direct 1 800 438 4851 Toll Free U S and Canada 1 877 213 8051 FAX http www thermoscientific com Internet Worldwide Web Home Page service led marietta thermofisher com Service E Mail Address Our Sales Support staff can provide information on pricing and give you quotations We can take your order and provide delivery information on major equipment items or make arrangements to have your local sales representative contact you Our products are listed on the Internet and we can be contacted through our Internet home page Our Service Support staff can supply technical information about proper setup operation or troubleshooting of your equipment We can
72. o cross thread Enlarged to show detail Figure 5 13 Detail 8 Orient the terminals as previously and connect 9 Install the top duct and tighten the 2 wingnuts 10 Plug the unit in Calibrate the O2 system using the Oz CAL 20 7 method as described in Section 2 11 Allow the unit to run until the temperature stabilizes Check the O2 and CO operation and return the unit to service Adding Replenishing The Model 3100 Series incubators are shipped from the factory with a rust ihi inhibitor added to the water in the jacket This inhibitor must be Rust Inhibitor replenished every 2 years Mix 1 bag bottle of the rust inhibitor with a gallon of distilled de mineralized or de ionized water Drain a gallon of water from the jacket and replace it with the rust inhibitor mixture Rust Inhibitor 0 5 lb bag 1900100 Rust Inhibitor 800ml bottle 1900101 use in units with a cooling coil 5 12 Water Jacketed C02 Incubator Thermo Scientific Section 6 Factory Installed Options Remote Alarm Contacts CAUTION Contains Parts and Assemblies Susceptible to Damage by Electrostatic Discharge ESD A set of relay contacts are provided to monitor alarms through an RJ 11 telephone style connector on the back of the cabinet Refer to Figure 1 13 for the location of the alarm connector The remote alarm provides a NO normally open output a NC normally closed output and COM common Refer to Figure 6 1
73. omcicrrcicaciiass 3 10 Disabling the Gas Guard System cicer rr nd 3 10 Setting a RS485 Address 1535 Only e tek rad 3 10 Section 4 Alarms iv a avi kn ta atik boi diced mra d cra RR ed 4 1 Inner Door Open Alarmi eses tassare on e itor esa eo e d 4 2 Sensor Fault Alarms oie Lares a l a tddi 4 2 A A kl pant pik a dot e ai a 4 2 7 SNSRERR ua ou bee ba Rad acea Bes Brik fe kita en ae 4 2 REPLIES SE a2 aco basaba Pa Ded Ue Ak pa ae Ak ik 4 2 COZSNSRERR iii a a aa 4 3 INAUTOZERR y vtr do oka ay adda mate isidro it pi ie 4 3 Section5 Routine Maintenance 5 1 Cleaning the Interior xo dote kore eb EEN 5 1 Cleaning Cabinet Exterior ViVe 01440 kitan ik 5 4 Cleaning Humidity Pan swe dd A A AAA 5 4 Reversing the Door Swing oi red 5 4 Reversing Hinges for Exterior Door a sacs aaa aka a cera 5 4 Replacing Fuses santa cidad Da s 5 8 HEPA Filter Maintenance ee kaki veo eee ed 5 10 Replacing Air Sample Filter 2 0 5 10 Replacing Access Port Filter w epe n br e bad E pas kab 5 10 Draining Water Jacket 256a ke E ae 5 10 vii Water Jacketed CO Incubator Thermo Scientific Table of Contents Section 5 continued O Sensor Fuel Cell Models 3130 3131 3140 3141 5 11 Replacing O2 Sensor Models 3130 3131 3140 3141 5 11 Adding Replenishing Rust Inhibitor e Ae A eg deg E es 5 12 Section6 Factory Installed Options 00 cece eee eee eens 6 1 Remote Alarm Contacts a ao oak torpes 6 1 Connecti
74. on screws just removed Step 11 into the vacant holes Remove the two outer Phillips screws on the frame just beneath the control panel Remove only the two outer screws and pull the electronics tray out about one inch Water Jacketed C02 Incubator 5 5 Section 5 Routine Maintenance Outer Phillips screws Outer Phillips screw Upper inner door hinge Nylon screws neater witing Connector new upper position inner door hinge Black bushing Outer door hinge Nylon screws new position strike plate Electric powe buss silver strip Outer Phillips serew Door heater cable Nylon screws Electric power buss silver strip Nylon screws Lower inner door hinge White bushing Nylon screws amp Outer door hinge Illustration B Reassembly 5 6 Water Jacketed C02 Incubator Thermo Scientific Reversing Hinges for Exterior Door continued Thermo Scientific Section 5 Routine Maintenance Refer to Illustration B on the previous page 14 15 16 17 18 19 20 al 24 23 24 25 26 VE Verify that the nylon screws have been installed in the vacant door strike holes Move the door heater cable to the slot on the right side of the tray Push any excess cable into the tray area making sure the wire will not be damaged when the tray is pushed back in and secured Install the lower inner door hinge in the drawing This was the top inner door hinge r
75. on to resume after a door opening If the door is latched yet the display still shows Door Open the door switch could be faulty Call Technical Services The microprocessor in the incubator continually scans all available sensors except the O see Section 4 to ensure proper operation Should an error be detected the incubator sounds an alarm and displays the appropriate message If such an alarm occurs contact your local distributor or the Technical Services department at 740 373 4763 or 1 888 213 1790 USA and Canada or fax 740 373 4189 On units equipped with the O2 system the microprocessor checks the remaining life of the O2 sensor whenever O calibration 20 7 is performed If the O2 sensor declines to a certain level REPL O2 SNSR appears in the display and the visual alarm flashes This alarm alerts the user to replace the O2 sensor at the earliest convenience Section 5 The unit will continue to function for some length of time If the O2 sensor declines to the point that control cannot be accurately performed an Oz SNSR ERR alarm will sound and control is disabled On units equipped with an IR CO control system calibration is performed automatically using an Auto Zero system If this system cannot properly calibrate the sensor the REPL IR SNSR alarm sounds The unit will continue to function for some length of time Thermo Scientific Thermo Scientific C02 SNSR ERR UR Units IR AUTOZ ERR Section 4
76. oroughly cleaned rinsed and rough dried Warning Alcohol even a 70 solution is volatile and flammable Use it only in a well ventilated area that is free from open flame If any component is cleaned with alcohol do not expose the component to open flame or other possible hazard Allow the alcohol to fully dry before turning power on A Warning Do not spray the T C sensor with flammable solutions The internal temperature of the CO sensor is approximately 150 C when the unit is in operation Allow sufficient time for the sensor to cool before cleaning A Warning Do not use strong alkaline or caustic agents Stainless steel is corrosion resistant not corrosion proof Do not use solutions of sodium hypochlorite bleach as they may also cause pitting and rusting A 1 Turn the incubator off and disconnect the plug from the power source 2 Remove the shelves access port filter and side duct sheets Remove the temperature sensors and the air sample filter tubing from the back of the blower scroll If unit is equipped with the optional RH sensor unfasten it from the clip on the top duct See Figure 5 1 HEPA filter Optional RH sensor sensors Ar sample Access filter port filter Figure 5 1 Sensor and Filter Locations Water Jacketed CO Incubator 5 1 Section 5 Routine Maintenance 5 2 Cleaning the Interior continued Water Jacketed CO Incubator 10 Ad 12 Remove the filter
77. ou saa OM SHEJS polJag Ajueuem oui VSN ALNVIYJVM dOLVENON AFLFINIVA H31VM 9IHLEN3IOS 83HSIJ OINYSHL 10 1 Water Jacketed CO Incubator Thermo Scientific a3wausionn 60 t 9 Aay L006 OSI Uoneuojui Aueuem 101 J03nqujsIp e20 Jno jaeyuoo YSN 34 apising uoneairjdde jeloads pue sonas goueuajurew uonejado Aueuem juoudinbe uo suonsanb noA Jamsue 0 Apeal 91 9M E9LH ELE OhL L 10 epeue pue WSN 158y 8 v 008 1 18 1ueunieda seJives eoruyoa 1no eo aseajd palinbal si asias juewdinba y goueuajuiew aAnUBAJJd pue vonesado uone jezsul juewdinba pap Ajinjaleo sjenuew vononAsu peyuug SAAWWe juawdinba JnoA eJojaq uoneuuojur voneJedald ajis ansueyaldulos ui djay 0 Apeai si 92110 sajes ouwayj e20 no sjonpoud jo ssoj Jo s 1404d 180 o1 Bunejas sabewep uonejiui jnoujim Buipnjout sabe wep enuanbasuoo Jo 13eJrpur Aue 10 ajqelj aq jou jeys ouueu AlddW TIVHS 3sodund YVINILLUVd v 803 SSINLIJ YO ALMIEVINVHIYIW 40 SILLNVYYVM ON GINJWI YO 1V80 NILLIYM YIHLJIHM SILLNVYYVM H3H LO TIY JO NAN NI ANY JAISNTIXI SI ALNVHSVM SIHL uoneunsap go4 paddiys aie sued jvewasejdel pue pred abejsod ouveyj 0 pouwmel eq jsnw syed Buruuojuoo uou e uodo s oway 1y Fueuwdinba Jo sjueuodwoJ Aue yo wnjel JO enordde Joud af gnu juewntedaq sediwes ealuyoaj ayi poned Auenem jeuiBuo ayi puoAeq yed jueuodwoo y 0 10 juewdinbe y Jeyja 01 Auelem ay puejxa jou Jeus Auelem siy Jepun juewdinba 10
78. ped through the CO sensor A new CO calibration value is stored in memory for use as the 0 096 CO reference point The keypad control panel is locked during calibration with the message center reading CO2 AUTO CAL Water Jacketed CO Incubator 2 3 Section 2 Calibration 2 4 IR C0 Sensor Stabilization Times Calibrating the 02 System Water Jacketed C02 Incubator Startup Allow the temperature and the CO of the cabinet to stabilize at least 12 hours before proceeding Operating Unit Allow CO to stabilize at least 2 hours at setpoint before proceeding To ensure accurate calibration the unit will not allow CO2 to be spanned below 3 If the cabinet does not contain at least 3 CO increase the setpoint and allow the unit to stabilize before completing this procedure 1 Measure the CO concentration in the chamber through the gas sample port with a Fyrite or other independent instrument Several readings should be taken to ensure accuracy 2 Press the Mode key until the CAL indicator lights 3 Press the right arrow until IR CAL XX X appears in the message center 4 Press the up down arrow to adjust the display to match the independent instrument reading 5 Press Enter to store calibration 6 After Enter is pressed the unit will go into a calibration cycle that lasts 5 to 6 minutes Control panel is locked during this calibration cycle 7 Press the Mode key to return to Run Mode Models 3130 3
79. ptional RH sensor into the corresponding clip on the top duct front of unit Optional RH sensor gt C02 inject port gt O Air sample filter tubing gt O Temp pin 30 ID Cj Air sample filter tubing connection Figure 5 4 Underside View of Chamber Ceiling See Figure 5 4 connections 17 Install the HEPA Filter 18 Install the left and right ducts and the access port stopper with filter spraying each with 70 alcohol do not saturate 19 Install the shelves and spray with 70 alcohol 20 Plug the incubator in and turn the power switch on Allow the unit to run empty for 24 hours before returning to service Water Jacketed CO Incubator 5 3 Section 5 Routine Maintenance Cleaning Cabinet Exterior Cleaning Humidity Pan Reversing the Door Swing Reversing Hinges for Exterior Door 5 4 Water Jacketed C02 Incubator Clean the incubator exterior with a damp sponge or soft well wrung cloth and mild detergent dissolved in water Dry with a soft cloth Clean the humidity pan with soap and water and a general use laboratory disinfectant Rinse with sterile water and spray with 70 alcohol The humidity pan may be autoclaved For side by side operation or changing lab layouts the inner and outer doors are field reversible The procedure is written from the prospective of changing the door swing from a left hand to a right hand swing All screw holes are pre drilled for reversing the door
80. raining remove the hose barb insert and secure on Es he fi f the unit See Fi 5 10 ne SSC IUIS AES Figure 5 11 Hose Barb Insert 6 Install cover plate 7 To fill the water jacket see Section 1 Be sure to add the rust inhibitor to the water when filling For the proportions of rust inhibitor to water and the part number see Section 5 The O sensor output declines over time even if the unit is not in use Replace the sensor every 30 months to ensure consistent output and to prevent the possibility of failure in the middle of a test experiment The O sensor is located on the blower scroll plate in the chamber of the unit To replace it refer to Figure 5 12 and 5 13 and follow the steps below front of unit Oxygen sensor connections Figure 5 12 Underside View of Top of Chamber 1 Turn the unit off and disconnect the plug from the power source 2 Remove the top duct by removing 2 wingnuts 3 Locate the sensor on the scroll plate Water Jacketed CO2 Incubator 5 11 Section 5 Routine Maintenance BP Lift up slightly on the tab securing the sensor Replacing 02 Sensor wire terminal connection Be careful not to continued break the tab off See enlarged detail of Figure 5 13 i 5 Disconnect the terminals from each other Note the orientation of the terminals 6 The O2 sensor is screwed into the brass fitting Unscrew the old sensor and discard 7 Screw the new sensor in firmly Be careful not t
81. rameters to the customer s satisfaction e Config is the system configuration mode that allows for custom setup of various options Scroll for Parameters Arrow Keys Steps the operator through the parame ters of SET CAL and CONFIG Modes The right arrow goes to the next parameter the left arrow returns to the previous parameter Up Arrow Increases or toggles the parameter value that has been selected in the SET CAL and CONFIG Modes Enter Must press Enter key to save to memory all changed values Down Arrow Decreases or toggles the parameter values that have been selected in the SET CAL and CONFIG Modes Silence Key Press to silence the audible alarm See Section 4 for alarm ringback times Message Center Displays the system status Mode at all times Displays CLASS 100 or SYSTEM OK during normal operation or alarm mes sages if the system detects an alarm condition See Section 4 Alarms The display message CLASS 100 is a timing mechanism indicating that under normal operating conditions with the HEPA filter installed the air inside the chamber meets the Class 100 air cleanliness standard for particulates of 0 5 micron size or larger per cubic foot of air For fur ther information on the Class 100 classification of air quality see Appendix A Upper and Lower Displays These 7 segment displays vary depending upon the options present and the configuration chosen T he upper dis play can display temp or RH or
82. rning it to the left to lock it on Pull the black lever clip downward from the ceiling Blower Install the blower wheel onto the motor shaft Motor aligning the d shaped flat sides of each See Figure Alon Shaft 5 2 Secure the blower wheel with the wingnut flat sides 2 Make sure the wheel turns freely Blower Wheel Collar Locate the blower scroll over the blower wheel into the larger end of the keyholes on the scroll plate Figure 5 2 Align Turn the scroll to the right to lock it into the keyholes Pull the black lever clip closest to you toward the front of the unit Thermo Scientific Cleaning the Interior continued Thermo Scientific Section 5 Routine Maintenance 13 Install the top duct by feeding the temperature sensors air sample tubing and RH sensor if applicable through the appropriate holes in the Grommets duct as it is raised to the top of the chamber Be careful not to pull the d ir Sample grommets through the duct See Filter Tubing Figure 5 3 Figure 5 3 Feed Through Holes 14 Locate the mounting studs and blower scroll into the appropriate holes in the top duct and install the wingnuts to secure the duct 15 Install the air sample filter onto the top duct tubing 16 Carefully pull the temperature sensors and air sample filter tubing down until they can be inserted approximately 1 inch into the appropriate holes in the back of the blower scroll If applicable place the o
83. s long as the gas guard detects a low pressure on either of the gas supply lines This message is a reminder for the operator to replace or check for insufficient gas supply to the incubator If the gas guard does not detect an adequate gas supply at the CO2 or N2 Inlet 41 Tank or CO2 or N2 Inlet 2 Tank a visual and audible alarm will again occur on the control panel The visual alarm in the Message Center will read Tank 1822 Low The audible alarm will continue to ring until the Silence key is pressed The audible alarm will ring back every 15 minutes after the alarm is silenced if the Gas Guard continues to detect that both gas supply pressures are below 10 psig 0 690 bars Thermo Scientific Humidity Readout Thermo Scientific 190643 Section 6 Factory Installed Options The 3100 Series incubators can be equipped with a humidity sensor to monitor the relative humidity RH inside the chamber The sensor is mounted to the top air duct and provides a signal that is displayed in 1 increments on the control panel The humidity readout can be displayed continuously or toggles with the temperature readout In addition a low alarm limit can be set on the humidity readout which will detect when the humidity pan runs dry Refer to Section 3 Configuration Factors Affecting Humidity Level in Chamber e Water level in the humidity pan e Frequency of door openings e Humidity pan location floor shelf in duct e Air leakage thro
84. save the setting Scroll tor Parameters Press lt to return E gt Numbers decrease to previous parameter Enable relay contacts ON during CO2 alarms Press Enter to Enter CO2 RLY XXX save the setting Scroll for Parameters Press tereturn Disable relay contacts OFF to previous parameter during C02 alarms Numbers increase Press Enter to mozas xx TIGZRA ann a BO Ee save the setting Press lt tereturn U Numbers decrease to previous parameter Numbers increase Press Enter to TIC SP rk save the setting Scroll for Parameters Press lt ereturn E Numbers decrease to previous parameter Numbers increase Se y Press Enter to RH Low Alarm Limit dt T sin Scroll for Parameters Press lt to return e 3 U to previous parameter Numbers decrease Enable relay contacts ON during RH alarm me Ee Press Enter to Enter TEN save the setting Press lt tereturn Sis U A Disable relay contacts OFF to previous parameter during RH alarm refer to next page 3 12 Water Jacketed C02 Incubator Thermo Scientific Configure Mode Chart 3 1 Page 3 of 4 refer to previous page To Configure 0 Low Limit 0210 X X Scroll for Parameters Press to return to previous parameter Press to return to previous parameter OZRLY XXX Scroll for Parameters Press to return to previous parameter Display Temperature Press to return to previous parameter Display R
85. sires inside the incubator greater than 99 5 pure the pressure regulator should be constructed with a stainless steel diaphragm along with specifying the purity of the CO from the gas supplier Follow the manufacturer s instructions to ensure proper and safe installation of the pressure regulator on the gas cylinder Consult your facility safety officer to ensure that the equipment is installed in accordance with the codes and regulations that are applicable in your area A Incubator Sta rt Up Now that the incubator has been properly installed connected to power filled with water humidity pan filled and connected to gas supplies system setpoints can be entered The following setpoints can be entered in set mode temperature over temperature CO and O2 To enter Set Mode press the Mode key until the Set indicator lights Press the right and or left arrow keys until the proper parameter appears in the message center See Chart 1 1 for more detail Thermo Scientific Water Jacketed C02 Incubator 1 13 Section 1 Installation and Start Up 1 14 Setting the Operating Temperature Setting the Overtemp Setpoint Water Jacketed C02 Incubator Incubator Models 3110 3111 have an operating temperature range of 10 to 55 C Models 3120 3121 at 10 to 50 C and Models 3130 3131 3140 and 3141 at 10 to 45 C All units require the cooling coil option to run at any temperature lower that 5 C above ambient The incubator is shipped fro
86. stallation and Start Up ee ccc e cece cece e eee eens 1 1 Name and Description of Parts ie detenga Pirata 1 1 Control Panel Keys Displays amp Indicators a See S IER EES 1 2 Control Panel Operation acies vh ope ETUER E EN D E 1 3 Displays e Ayit e re e kib H 1 3 Installing the Unit se uiu Cub et aid td Rasen ed 1 4 KEE pa 1 4 Preliminary Cleaning w ao ee ite le ai ai Agen eti ian aie Dada ya 1 6 Installing the Access Port Filter o as eem rae he ra dea ed 1 7 Installing Air Sample Filter decirle 1 7 Installing EE EE 1 7 Installing Shelves era Lbs ridet see o Bri be ae ed 1 8 Leveling the Unit Lo ced es Suited tarea Bee e tia 1 8 Connecting Unit to Electrical Power 1 52042 rra ER 1 9 Filing Water Tee P 1 9 Filing Humidity Paw errar ke aie awa sees eed owed 1 10 Connecting CO2 or Na Gas Supply sec tine saint 1 12 Incubator StartUp ciedad a eta ee ees 1 13 Setting the Operating Temperature 2 dieses bea eicere 1 14 Setting the Overtemp Setpoint e sita dar ce Pi atas a ae 1 14 Setting COS SENNOLV ss no s 4 dc e ar A a C bees 1 15 Seting CE A ko an ddan ERO pol Ro aka ERAS 1 16 ni deg dn cs mal aaa dE GER ei aa 2 1 Calibrating the Temperature we pd debat ane de 2 1 Temperature Stabilization Periods w ina pies ban Res 2 2 Calibrating T C CO2 System 24 kdk ke aa di aa taye 2 2 T C CO Sensor Stabilization Periods 4 Ah dw pasa a ian e kan 2 3 Calibrating Infra Red CO2 System wo wan ey a va Iw a Eer dE 2 3 IR C
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88. t 4 Insert the free end of the air sample filter tubing into the larger hole in the back of the blower scroll See Figure 1 9 for completed configuration 1 Remove the filter from the shipping box 2 Remove the plastic coating from the filter using caution not to touch the filter media 3 Install the filter as shown in Figure 1 9 4 To set up an automatic REPLACE HEPA reminder see Section 3 Caution The media of the filter can be damaged if mishandled To avoid damage to the incubator do not operate the unit without the HEPA filter in place A 1 Install the side ducts with the tabs facing into the center of the chamber with their slots up There are no right side or left side ducts simply rotate one of them to fit the opposite side Tilt the side ducts as they are placed in the chamber so the tops fit into the top air duct then guide them into the vertical position Figure 1 10 shows the duct as it would be oriented for the right side of the chamber 2 Referring to Figure 1 10 note Side toward side duct that there is no difference Shelf Channels between left and right side shelf channels Side toward shelf c0000000000000 aaagaaaaaaaaada Side Duct Figure 1 10 Shelf Channels and Side Duct Thermo Scientific Section 1 Installation and Start Up 3 Install the shelf channels by placing the channel s rear slot over the appropriate rear tab on the side duct Pull the shelf channel forward and engage t
89. tant thoroughly clean all interior surfaces including shelves and shelf supports door gaskets blower wheel and CO sensor Refer to Section 5 Caution Before using any cleaning or decontamination method except those recommended by the manufacturer users should check with the manufacturer that the proposed method will not damage the equipment Accidental spills of hazardous materials on or inside this unit are the responsibility of the user A Installing Access Port Locate the opening in the top left corner of the interior chamber Remove Filter the tape from the opening on the outside of the unit Locate the stopper with filter in the hardware bag Install in the opening inside the chamber See Figure 1 9 Optional HEPA filter RH sensor a T __ Temperature nf A sensors E cy i Air sample filter Access port filter Figure 1 9 Filter and Sensor Locations Thermo Scientific Water Jacketed CO Incubator 1 7 Section 1 Installation and Start Up 1 8 Installing Air Sample Filter Installing HEPA Filter Installing Shelves Water Jacketed C02 Incubator 1 Remove the filter from the shipping bag 2 Separate one section of the tubing from the filter Install this section to the fitting on the blower plate 3 After installing the top duct connect the filter assembly to the tubing coming through the top duc
90. tem Figure 6 6 Unit Back with All Connections Connecting CO Gas The CO inlets for a built in gas guard are located on the rear of the Supplies electronics drawer see Figure 6 6 Using 1 4 ID tubing connect one of the CO supply tanks to the fitting labeled CO2 Inlet 1 Tank Connect the second CO supply tank to the fitting labeled CO2 Inlet 2 Tank Install 3 8 hose clamps to secure the 1 4 ID tubing to the fittings on the rear of the drawer Connecting N2 Gas The Na inlets for a built in gas guard are located on the rear of the Supplies electronics drawer see Figure 6 6 Using 1 4 ID tubing connect one of the N2 supply tanks to the fitting labeled N2 Inlet 1 Tank Connect the second N supply tank to the fitting labeled N2 Inlet 2 Tank Install 3 8 hose clamps to secure the 1 4 ID tubing to the fittings on the rear of the drawer De a ctivating Built in The built in Gas Guard is turned ON when shipped from the factory In Gas Guard addition the Tank Select for the gas guard is specified as Tank 1 when shipped Refer to Section 3 Configuration to de activate the Gas Guard or change the Tank Select from 1 to 2 If the operator does not want to use the Gas Guard the incubator functions normally by supplying CO or N through the CO2 Inlet 1 Tank or the N2 Inlet 1 Tank Thermo Scientific Water Jacketed C02 Incubator 6 5 Section 6 Factory Installed Options Operation of CO or N2 Gas Guard 6 6 Water
91. temperature setpoint which will cause a low temp alarm The low temp alarm is variable from 0 5 below setpoint to 5 0 below setpoint The factory setting is 1 0 below setpoint A minus sign in the display indicates that the alarm setting is below the setpoint 1 Press the Mode key until the Config indicator lights 2 Press the right arrow until Temp LO X X is displayed in the message center 3 Press the up down arrow to change the low temp alarm limit 4 Press Enter to save the low temp alarm limit 5 Press the Mode key to return to Run mode or right left to go to next previous parameter Setting High Temp The high temp alarm limit tracking alarm is the deviation from the Alarm Limit temperature setpoint that will cause a high temp alarm It should be noted that this varies from the Overtemp setpoint in that the Overtemp setpoint configures an independent system that monitors temperature and shuts down the system heaters if necessary The high temp alarm limit is simply set to enable an audible and visual alarm that notifies the user of a problem The high temp alarm is variable from 0 5 above setpoint to 5 0 above setpoint The factory setting is 1 0 above setpoint 1 Press the Mode key until the Config indicator lights 2 Press the right arrow until Temp Hi X X is displayed in the message center 3 Press the up down arrow to change the high temp alarm limit 4 Press Enter to save the high temp alarm lim
92. the alarm e There is high background CO in the laboratory This could be from leaks in the tank regulator or vinyl CO tubing e High CO sensor calibration drift occurred This requires replacement of the sensor Water Jacketed CO Incubator 4 3 PREVENTIVE MAINTENANCE Incubators Your equipment has been thoroughly tested and calibrated before shipment Regular preventive maintenance is important to keep your unit functioning properly The operator should perform routine cleaning and maintenance on a regular basis For maximum performance and efficiency it is recommended the unit be checked and calibrated periodically by a qualified service technician The following is a condensed list of preventive maintenance requirements See the specified section of the operating manual for further details We have qualified service technicians using NIST traceable instruments available in many areas For more information on Preventive Maintenance or Extended Warranties please contact us at the number listed below Cleaning and calibration adjustment intervals are dependent upon use environmental conditions and accuracy required Tips for all incubators e Do NOT use bleach or any disinfectant that has high chloros e Avoid spraying cleaner on the CO sensor e Use sterile distilled or demineralized water e Do not use powdered gloves for tissue cultures Action Daily Weekly Monthly 6 Yearly 2 Months years Check CO
93. the following European Union Directive s EMC MDD 89 336 EEC 93 42 EEC This product conforms to the following Harmonized International and National Standards Emc EN 61326 1 1997 Class A EN 50081 1 EN 50082 1 EN 50011 1 97 2 MDD EN 61010 1 1993 Amendments 1 and 2 CSA C22 2 No 1010 1 UL 61010A 1 Richard L Miller CQE Regulatory Compliance Manager ThermoFisher SCIENTIFIC 05 February 2007 Rev 5 12 2 Water Jacketed C02 Incubator leclarativa of Contorsnity Manufacturer s Name Thermo Electron Corp Manufacturers Address 401 Millcreek Road Marietta Ohio 45750 U S A Product Description Forma Laboratory amp IVF Incubator Product Designations 3131 Year of Initial Marking CE 1996 Affected Serial Numbers Release 6 Release Level REL shown on serial tag This product conforms to the following European Union Directive s EMC 89 336 EEC MDD 93 42 EEC This product conforms to the following Harmonized Intemational and National Standards EMC MDD EN 61326 1 1997 Class A EN 61010 1 1993 EN 50081 1 Amendments 1 and 2 EN 50082 1 CSA 022 2 No 1010 1 EN 50011 1 97 UL 61010A 1 EE Richard L Miller CQE Regulatory Compliance Manager Thermo ELECTRON CORPORATION 18 December 2003 Declaration nf Ountarmity Manufacturers Name Thermo Electron Corp Manufacturer s Address 401 Millcreek Road Marietta Ohio 45750 USA Product Description Forma
94. the slots in the base of the top unit align with the 5 16 18 stacking bolts in the exterior top of the bottom unit Figure 1 7 2 5 16 bolts and flat washer I 13mm socket wrench required Figure 1 7 Align Slots and Bolts 6 Remove and save the two screws from the back of the control panel on the bottom unit as identified in Figure 1 8 Back of top incubator Stacking brackets Back of bottom incubator Figure 1 8 Iwo Screws From Control Panel Back 1 6 Water Jacketed C02 Incubator Thermo Scientific Section 1 Installation and Start Up 7 Insert the stacking brackets into the slots on the rear of the control panel of the bottom unit as shown in Figure 1 5 Align the slots in the brackets with the mounting holes on the rear of the incubators Secure the brackets with the screws saved above and the 1 4 20 bolts provided in the stacking kit A 7 16 wrench or socket is required for the bolts 8 Secure the base of the top unit to the exterior top of the bottom unit by tightening the 5 16 18 stacking bolts using a 1 2 13mm wrench or suitable tool 9 Replace the base cover on the top unit 10 The stacked units are ready to be placed into service Note If desired refer to center of gravity and attachment information in Section 7 A Preliminary Cleaning Remove the protective plastic coating on the shelf supports duct sheets and air duct if present 2 Using a suitable laboratory disinfec
95. to return to Run Mode or right left to go to next previous parameter The high CO alarm limit tracking alarm is the deviation from the CO setpoint that will cause a high CO alarm The setpoint is variable from 0 5 CO above setpoint to 5 0 CO above setpoint The factory setting is 1 0 CO above setpoint Thermo Scientific Setting High CO 1 Alarm Limit cont 3 4 5 Section 3 Configuration Press the Mode key until the Config indicator lights Press the right arrow until CO2 Hi X X is displayed in the message center Press the up down arrow to change the high CO alarm limit Press Enter to save the high CO alarm limit Press the Mode key to return to Run Mode or right left to go to next previous parameter Enabling CO Alarms High and Low CO alarms can be programmed to trip the remote alarm contacts A setting of ON will cause this a setting of OFF will not allow to Trip Contacts CO alarms to trip the contacts The factory setting is ON l 2 Press the Mode key until the Config indicator lights Press the right arrow until CO2 Rly XXX is displayed in the message center Press the up down arrow to toggle the setting ON OFF Press Enter to save the setting Press the Mode key to return to Run Mode or right left to go to next previous parameter Setting New Zero ifa new T C CO sensor is being installed the two numbers on the for T C CO Senso rs factory installed sticker on the
96. toggle between them The bottom dis play can display CO or O or toggle between them See Section 3 Configuration Water Jacketed CO Incubator 1 3 Section 1 Installation and Start Up a bel gt bel gt bel es RUN SETPOINT CALIBRATION CONFIGURATION Default Mode Temperature Temp Offset Audible Overtemp C02 Cal New HEPA timer C02 IR C02 Span Replace HEPA reminder 02 02 Cal at 20 7 Access Code 02 Offset Temp Lo Alarm RH Offset Temp Hi Alarm Temp Relay C02 Lo Alarm C02 Hi Alarm C02 Relay C02Z amp S s RH Lo Alarm RH Relay 02 Lo Alarm 02 Hi Alarm 02 Relay Display 1 Setup Display 2 Setup Gas Guard Setup RS485 Address Base Unit Displays Option Displays Installing the Unit Locate the unit on a firm level surface capable of supporting the unit s operational weight of 365 lbs 166kg 2 Locate away from doors and windows and heating and air conditioning ducts 3 Maintain a three inch clearance behind the unit for electrical and gas hook up In addition a three inch ventilation clearance is needed on each side 4 If desired refer to attachment and center of gravity information in Section 7 1 4 Water Jacketed C02 Incubator Thermo Scientific Stacking the Incubators Thermo Scientific Section 1 Section title Warning If the units have been in service disconnect the power cord connector and drain the water jacket of the designated top unit before stacking A Note Stac
97. tting a Low 02 Thermo Scientific Alarm Limit Section 3 Configuration On units that have the RH option installed a low RH alarm limit may be entered The low RH alarm limit is the RH in the cabinet that will cause a low RH alarm The setpoint is variable from setpoint 0 to 90 RH The factory setting is 0 RH which disables the alarm 1 Press the Mode key until the Config indicator lights 2 Press the right arrow until RH Lo XX is displayed in the message center 3 Press the up down arrow to change the RH low alarm limit 4 Press Enter to save the RH low alarm limit 5 Press the Mode key to return to Run Mode or right left to go to next previous parameter The low RH alarm can be programmed to trip the remote alarm contacts A setting of ON will cause this a setting of OFF will not allow the RH alarm to trip the contacts The factory setting is ON 1 Press the Mode key until the Config indicator lights 2 Press the right arrow until RH Rly XXX is displayed in the message center 3 Press the up down arrow to toggle the setting ON OFE 4 Press Enter to save the setting 5 Press the Mode key to return to Run Mode or right left to go to next previous parameter On models with a O2 control system O2 alarms may be configured The low O alarm limit tracking alarm is the deviation from the O setpoint that will cause a low O alarm The setpoint is variable from 0 5 O2 below setpoint to 5 0 O2 below setpoint
98. ugh the gaskets e Gas sample port capped e NN purge on incubators with O control e Humidity levels in O2 units Models 3130 3131 3140 3141 will be reduced depending on the amount of N required to control the O level in the chamber The following table lists some typical RH levels at different Oz and CO2 percentages Table 6 2 Typical RH levels 02 C02 RH 5 1 2 5 55 2 5 60 5 10 75 10 10 80 21 5 95 Incubators equipped with a Thermal Conductivity CO sensor rely on a constant level of relative humidity in order to accurately measure and control the CO concentration in the incubator The sensor is capable of measuring relative humidity from 10 to 100 with an accuracy of 5 above 90 See Section 2 Calibration for details on calibrating the humidity readout Water Jacketed C02 Incubator 6 7 Section 6 Factory Installed Options Cooling Coil 6 8 Water Jacketed C02 Incubator Note For customer convenience 12 ft of 3 8 1 D vinyl tubing with 4 clamps is included in the shipping materials A The operating setpoint temperature range of the incubator with the cooling coil installed is from 5 C above ambient down to 15 C The cooling coil incubator incorporates a finned U shaped copper pipe installed within the water jacket This pipe routes chilled water supplied by a laboratory bath Be aware that your bath may not be set to restart after a power failure Read the manufactur
99. until the Config indicator lights Press the right or left arrow until the appropriate parameter appears in the message center See Chart 3 1 for more detail The audible alarm can be turned on or off The factory setting is ON 1 Press the Mode key until the Config indicator lights 2 Press the right arrow until Audible XXX is displayed in message center 3 Press the up down arrow to toggle Audible ON OFF 4 Press Enter to save the setting 5 Press the Mode key to return to Run Mode or right left to go to next previous parameter When the REPLACE HEPA reminder is displayed and the visual alarm flashes the specified time has elapsed and the HEPA filter should be replaced To clear the display and reset the timer after replacing the HEPA filter with a new one follow the steps below 1 Press the Mode key until the Config indicator lights 2 Press the right arrow until NEW HEPA is displayed in message center 3 Press Enter to restart the timer and clear the REPLACE HEPA alarm 4 Press the Mode key to return to Run Mode Water Jacketed CO Incubator 3 1 Section 3 Configuration Setting the REPLACE HEPA Filter Reminder 3 2 Setting an Access Code Water Jacketed CO Incubator A HEPA filter replacement timer can be set for a specific amount of time from 1 to 12 months of actual unit running time Time will not accrue when the unit is turned off The default time is 6 months When the allotted time has run out REPL
100. uration Menu Up and Down Arrows Increases or decreases number parameter values toggles choice parameter values Enter Accepts changes to calibration settings Heat Lights when power is applied to heaters Temp Can be programmed to display temperature continuously RH continuously with RH option or toggle between temperature and humidity with RH option See Configuration Section Scroll for Parameters Scrolls through parameters of selected mode Inject Lights when gas is injected into the chamber If the C0O2 02 display is continuously displaying CO the light indicates CO2 injection only If the CO2 O2 display is continuously displaying O the light indicates N2 injection If the CO2 O2 is toggling either a CO or Na injection causes the indicator to light CO2 O2 Can be programmed to display CO continuously or O2 continuously on units equipped with O2 or toggle between CO and O2 on units equipped with O2 See Configuration Section Thermo Scientific Thermo Scientific Control Panel Operation Section 1 Installation and Start Up The Model 3100 Series water jacket incubator has four basic modes which allow incubator setup The modes are as follows Run Setpoints Calibration and System Configuration e Run is the default mode that the incubator will normally be in during Operation e Set is used to enter system setpoints for incubator operation e Cal is used to calibrate various system pa
101. wer back in being very careful to place the door heater cable back into the provided slot so that the drawer does not pinch the cable 2 Replace the two screws removed earlier 3 Close the exterior door 4 Plug the power cord back into the dedicated grounded circuit 5 Turn on power switch If the unit operates properly it may now be returned to service There is one fuse in the incubator that is not replaceable This fuse is intended for catastrophic failure only and is located on the power supply circuit board in the electronics drawer See Figure 5 8 If this fuse is blown the power supply must be replaced Contact the factory for more information valve on bottom valve on top p for Accessory IR Module Analog Outlet Board 02 Module Power Transformer Export Only S 28 ower Transformer Microprocessor Board VJ Power Switch Circuit Breaker i Figure 5 8 Flectronics Drawer Thermo Scientific Water Jacketed C02 Incubator 5 9 Section 5 Routine Maintenance HEPA Filter Replace the HEPA filter when the REPLACE HEPA reminder is displayed d The REPLACE HEPA reminder can be set to alarm after a specified time Maintenance from 1 to 12 months The reminder default is the factory recommended setting of 6 months For details see Section 3 Replacing Air Sample The air sample filter should be replaced whenever the HEPA filter is Filter replaced On the inside of the chamber inserted into the back o
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103. y pan Water purity should be in the resistance range of 50K to 1M Ohm cm or a conductivity range of 20 0 to 1 0 uS cm Refer to ASTM Standard D5391 93 or D 195 88 for measuring water purity Thermo Scientific Thermo Scientific Section 1 Installation and Start Up Distillation systems as well as some types of reverse osmosis water purity systems can produce water in the quality range specified Tap water is not recommended as it may contain chlorine which can deteriorate the stainless steel Tap water may also have a high mineral content which would produce a build up of scale in the pan High purity or ultra pure water is not recommended as it is an extremely aggressive solvent and will deteriorate the stainless steel High purity water has a resistance of above 1M to 18M Ohm Even high purity water can contain bacteria and organic contaminants Water should always be sterilized or treated with a decontaminant safe for use with stainless steel as well as safe for the product prior to being introduced into the humidity pan Caution Use of chlorinated water or decontamination products containing chlorine will deteriorate the stainless steel and cause rust voiding the warranty A Fill the humidity pan to within 1 2 inch of the top with sterile distilled water Place the pan directly on the incubator floor to ensure optimum humidity and temperature response For applications requiring higher humidity conditions the pan shoul

Forma Series II 3110 Water-Jacketed CO2 Incubators User Manual

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