English - Service
Contents
1. UK AUSTRALIA AND NEW ZEALAND ONLY Itis our aim that all Black amp Decker customers should be totally satisfied with their Black amp Decker product and after sales service but if help or advice is needed please contactthe local Black amp Decker service centre manager who will be happy to help Full details of our unique after sales service can be obtained from any of our Black amp Decker service centres ACCESSORIES The performance of any power tool is dependant upon the accessory used Black amp Decker accessories are engineered to high quality standards and are designed to enhance the performance of your tool Buying a Black amp Decker accessory will ensure that you get the very best from your Black amp Decker tool TECHNICAL DATA The level of sound pressure of the tool is in accordance with EEC legislation Itis recommended that you take appropriate measures for the protection of your hearing if the sound level seems uncomfortable This normally equates to a sound pressure in excess of 85dB A FEATURES Trigger switch Lock on button Dust shroud Blade support roller Shoe plate Dust extraction e en Repo NA Your jigsaw includes some or all of these features Note This user manual also covers catalogue numbers with a letter suffix Refer to your carton for details of your product 6 FITTING THE BLADE Manual blade change models only use this blade type 2 Disconnectyour jig2. doing use common sense and do notoperate the tool when tired Check damaged parts Before further use of the tool a guard or other part that is damaged should be carefully checked to determine whether it will operate properly and perform its intended function Check for alignment of moving parts free running of moving parts breakage of parts mounting and any other conditions that may affectits operation A guard or other partthatis damaged should be properly repaired or replaced by an authorised service centre unless otherwise indicated inthe productbooklet Have defective switches replaced by an authorised service centre Do notusethe tool ifthe switch does notturn it on and off e Warning The use of any accessory or attachment otherthan recommended inthe product booklet may presenta risk of personal injury Have the tool repaired by a qualified person The electrical toolis in accordance with the relevant safety requirements Repairs should only be carried out by qualified persons using original spare parts otherwise this may resultin considerable dangerto the user Save these instructions DOUBLE INSULATION The tool is double insulated This means that all the external metal parts are electrically insulated 21 09 2000 10 59 CD300 KS531 UK p01 12 5 from the mains power supply This is done by placing insulation barriers betweenthe electrical and mechanical components making itunnecessary for the tool to be earth
3. provided for the connection of dust extraction and collection ensure these are connected and properly used especially in confined areas Donotabuse the cord Never carry the tool by its cord or yank itto disconnect it from the socket Keep the cord away from heat oil and sharp edges e Secure the work Use clamps ora vice to hold the work Itis safer than using a hand and it frees both hands to operate the tool Donotoverreach Keep proper footing and balance at alltimes e Maintain the tool with care Keep a cutting tool sharp and clean for better and safer performance Followthe instructions for lubricating and changing accessories Inspectthe tools cord periodically and if damaged have repaired by an authorised service facility Inspectthe extension cord periodically and replace if damaged Keepthe handles dry clean and freefromoiland grease Disconnectthe tool when notin use before servicing and when changing accessories such as blades bits and cutters e Remove adjusting keys and wrenches Formthe habitof checkingto seethatkeys and adjusting wrenches are removed from the tool and replaced in the storage area before switching on e Avoidunintentional starting Do not carry a plugged in tool with a finger on the switch Ensure the switch is off when plugging in e Usean outdoor extension cord When a toolis used outdoors only use an extension cord intended for outdoor use and so marked Stayalert Watch whatyou are
4. 21 09 2000 10 59 d NNN RRS SX X Xo NENNEN SERIO ge e NNN NENNEN LRLS dee CD300 KS531 UK p01 12 CU TTT CO LIP Congratulations CD300 KS531 UK p01 12 2 To ensure the bestresults from your jigsaw pleaseread these safety and usage instructions carefully Ifyou have any questions or queries after reading this manual please donothesitate to callyourlocalservice and information centre the number is towards the back of this manual 21 09 2000 10 59 WEIT TTT CO LIP Contents Safety instructions Double insulation Electrical safety Mains plug replacement Extension cables Unwantedtools andthe environment TheBlack amp Decker guarantee After sales serviceforyour Black amp Decker product Ourafter sales service policy Accessories Technical data Features e Fittingthe blade Bladesupportroller Operating your jigsaw Saw shoe adjustmentfor angular cutting Dust extraction Handy hints Cutting laminates Pocket cutting Cutting metal Cleaning EC declaration of conformity Black amp Decker phone numbers and addresses Guarantee card CD300 KS531 UK p01 12 3 21 09 2000 10 59 WEIT TTT CO LIP CD300 KS531 UK p01 12 4 Jigsaws user manual SAFETY INSTRUCTIONS Warning When using electric tools the following basic safety precautions should always betaken to reducethe risk offire electric shock and personal injury Readallthese instructions before attemptingto o
5. IB e mesBil inoA seM 1991S pue aweu JO Jagwnu SNOH CD300 KS531 UK p01 12 S GUARANTEE CARD Australia Call 1900937766 the maximum call chargeis 2 00 excluding tax New Zealand Call 0900 97766 the maximum call charge is 2 00 excludingtax South Africa Black amp Decker South Africa Pty Ltd Suite no 107 PostNet X65 Halfway House 1685 United Kingdom amp Ireland PO Box821 Slough Berkshire SL13AR Please completethis section immediately afterthe purchase of your jigsaw andpostittothe Black amp Decker address in your country above Ifyou live in Australia or New Zealand please register your purchase by phone Part no 809614 15 10 00 9 c m 22 09 2000 13 54 12 CD300 KS531 UK p01 12
6. ble you to obtain a clean cut without vibration and the possibility of tearing the metal Both metal and wood backing are sawn together Do not force the cutting blade into the metal as this will reduce the life of the blade and possibly damage the motor Cutting thin metal will take longer than cutting even a relatively thick piece of wood so do not be tempted to speed up the operation by forcing the saw Spread a thin film of oil along the proposed cutting line before commencing to saw metal Always select the right blade for the job Cleaning Disconnect your jigsaw from the power supply Use only mild soap and a slightly damp cloth to clean your jigsaw Many household cleaners contain chemicals which could seriously damage the plastic Also do not use petrol turpentine lacquer or paintthinners or similar products Never let any liquid get inside the tool and never immerse any part of your jigsaw into liquid 21 09 2000 10 59 WEIT TTT CO LIP ENGLISH ECDECLARATION OF CONFORMITY We declare that unit CD300 KS531 conforms to 89 392 EEC 89 336 EEC EN55014 73 23 EEC EN55104 EN50144 EN61000 A weighted sound pressure 96dB A A weighted sound power 109dB A Hand arm weighted vibration 5m s d Brian Cooke Director of Engineering Black amp Decker Ltd Spennymoor County Durham DL166JG United Kingdom The Black amp Decker policy is one of continuous improvementto our product and as such we reserve therig
7. ck squeeze and release the trigger Always disengage the lock before disconnecting from the power supply SAW SHOE ADJUSTMENT FOR ANGULAR CUTTING The shoe plate 5 canbe angled up to 45 on either side To dothis disconnectyour jigsaw fromthe power supply Raise the dust shroud 3 and loosen both screws onthe shoe plate with a screwdriver Pullthe shoe plate backward alittle and setthe desired angular adjustment according tothe scale or push the shoe plate forward for fixed locks att 15 30 or 45 Tighten the screws to secure Although the scale and notches are accurate for most purposes itis advisable for very accurate angle cutting to use a protractor to set the shoe Make a test cuton some scrap material to check the accuracy of the angle To reset the shoe for a square cut slacken the clamp screws and move the shoe until itis approximately 90 tothe blade andthen whilst applying slight forward pressure onthe shoe retighten the clamp screws DUSTEXTRACTION Your jigsaw with a hose JI adapter accessory part T Lu eu can be fitted to most D portable vacuum cleaners 4 To utilise this facility push adapter into the aperture at the rear of jigsaw and fit vacuum hose in or over the adapter depending onthe hose size The dust shroud should be ina downwards position HANDY HINTS Cutting laminates The blades of your jigsaw cut on the upstroke so any tendency for edge splintering will occur on the fac
8. e of e CNE TE ENGLISH the material nearest the saw shoe When sawing thin wood or plastic laminates use a fine tooth metal cutting blade and cut from the back surface of the material To minimise the risk of chipping the edges of plastic laminate clamp a piece of scrap wood or hardboard to both sides of the laminate to form a sandwich and sawthrough the complete assembly Always selectthe right blade for the job Pocket cutting The saw blade can be inserted directly into a wood surface withoutfirst drilling a pilothole thus eliminating a drilling operation First measure and clearly mark the surface to be cut Then tip your jigsaw forward so that the rounded tips of the shoe rest on the work surface but with the blade well clear of it Switch your jigsaw on and move the saw down until the moving blade is exactly over the chosen point of entry Lower the rear of the shoe down towards the work slowly maintaining a firm pivoting pressure onthe shoe tips with the blade exactly onthe required line Do not move your jigsaw forward along the cutline until the saw blade has completely entered the material and the shoe comes to rest flat onits surface Cutting metal Your jigsaw can be used for cutting light gauge ferrous sheet and non ferrous metals such as copper brass aluminium etc Itis advisable when cutting thin sheet to clamp a backing sheet of soft wood or plywood to the work as this will ena
9. ed Note Double insulation does nottake the place of normal safety precautions when operating the tool The insulation system is for added protection againstinjury resulting from a possible electrical insulationfailure withinthe tool ELECTRICALSAFETY Be sure the supply is the same as the voltage given on the rating plate The tool is fitted with a two core cable and plug MAINS PLUG REPLACEMENT UK ONLY Should the mains plug need replacing and you are competentto dothis proceed asinstructed below If you are in doubt contacta Black amp Decker service centre ora qualified electrician Disconnectthe plug fromthe power supply Cutoffthe plug and dispose of safely A plug with bared copper conductorsis very dangerous if engaged in alive socket outlet e Only fitBS1363A approved plugs fitted with the correctly rated fuse Note Fuses do not give personal protection against electric shock e The cable wire colours or a letter will be marked at the connection pointof most good quality plugs Attachthe wiresto their respective points inthe plug see diagram Brownis L live and blue is N neutral Fit a plug Fit a 5 amp fuse approved to BS1363A Connect Connect blue to brown to N neutral L live Make sure that the outer sheath ofthe cable is held firmly by the clamp B 240 volts AC only Never use mmn a light socket Before replacing the top cover of the plug ensure thatthe cable restraintis
10. er productbecomes defective due tofaulty materials and workmanship within 24 months fromthe date of purchase we guarantee to either replace all defective parts or at our discretion replace the unit free of charge provided that e The productis returned to us or our authorised repairers with evidence of date of purchase e The producthas not been used for trade professional or hire purposes e The producthas not been subjected to misuse orneglect e The producthas notsustained any damage through foreign objects substances or accidents e Repairs have not been attempted by anyone other than our own service staff or authorised repair distributors This guarantee is offered as an extra benefit andis additionalto the customers statutory rights 21 09 2000 10 59 CD300 KS531 UK p01 12 6 ENGLISH AFTER SALES SERVICE FOR THE BLACK amp DECKER PRODUCT UK AUSTRALIA AND NEW ZEALAND ONLY Black amp Decker offers a nationwide after sales service through our company operated service centres and concessionaries onthe Channel Islands and Isle of Man Itis our aim to offer excellentservice fastrepairs extensive parts availability and full accessory support The use of other than genuine Black amp Decker accessories and parts may damage or reduce the performance of your Black amp Decker product and may also endanger the user The terms and conditions of the warranty may also be effected THE AFTER SALES SERVICE POLICY
11. holding the outer sheath of the cable firmly and that the two leads are correctly fixed atthe terminal screws If the fuse cover is missing or damaged do not use the plug For ENGLISH replacementor detachable fuse covers contacta Black amp Decker service centre Warning Never connectlive or neutral wirestothe earth pin marked E or MAINS PLUG REPLACEMENT AUSTRALIA AND NEW ZEALAND ONLY Should the mains plug or cordset of the product be damaged it must only be replaced by an authorised Black amp Decker service agent because special purpose tools are required EXTENSION CABLES Up to 30m 100ft of Black amp Decker 2 core extension cable or3 core extension cordset in Australia and New Zealand can be used without undue loss of power Note An extension cable should not be used unless absolutely necessary Use of animproper extension cable could resultin a risk offire and electric shock If an extension cable mustbe used make sure itis properly wired containsthe correctratedfuse as recommended in its literature and is in good electrical condition UNWANTED TOOLS AND THE ENVIRONMENT Oy Should you find one day that the tool needs replacement oris of no further use think of the protection of the environment Black amp Decker service centres will accept old tools and will dispose ofthemin an environmentally safe way THEBLACK amp DECKER GUARANTEE UK AUSTRALIA AND NEW ZEALAND ONLY Ifthe Black amp Deck
12. htto changethe productspecification without prior notice CD300 KS531 UK p01 12 8 21 09 2000 10 59 co e O Leg e LO OI x Z DECKER 25 01 00 CW E10926 574745 00 22 09 2000 10 38 CD300 KS531 UK p01 12 WEIT TTT CO LIP Australia Black amp Decker A asia Pty Ltd Tel 0392138200 286 288 Maroondah Highway Fax 0397267150 North Croydon Victoria 3136 New Zealand Black amp Decker Tel 095797600 483 GreatSouth Road Penrose Auckland Fax 09579 8200 South Africa Black amp Decker South Africa Pty Ltd Tel 0113144431 Suite no 107 PostNet X65 Halfway House 1685 Fax 0113144435 United Kingdom Black amp Decker Tel 01753574277 210 Bath Road Slough Tix 848317 BAND MH Berkshire SL13YD Fax 01753551155 Part no 809614 15 10 00 9 CD300 KS531 UK p01 12 10 22 09 2000 13 53 seiueduioo 13470 10 18498 99 Y2E 9 W014 uoneuniojul 8118981 0 jou Jajajd NOA ji xoq siu JILL 39V uonoajoid een LEGS 4equinu anbojejed 1onpoJd Anuno peseuaund sem mesfil jno ajaym Jajeap au jo sseJppy 8p09 S04 21 09 2000 11 00 amp MesBil noA jo adud ay sew 13euM 81e1s Jo ung iuauie2e daJ e se juBnoq mesbil noA seM UMBE amp esey9und 3511 InoA MesBi noA sey ON SAA ALIEN aseyoind noA jo e1eq peseu2nd sem meshifunoA 8J8uM Jajeap ou jo sseJppy M
13. peratethe productand savethis booklet Forsafeoperation Keeptheworkarea clean Cluttered areas and benchesinvite injuries e Consider the w ork area environment Do not expose the power tool to rain and do not use in damp or wet locations Keep the work area well lit Do not use the power tool where there is a risk to cause fire or explosion e Guardagainstelectric shock Avoid body contact where possible with earthed or grounded surfaces e g pipes radiators ranges and refrigerators e Keepchildrenaway Do notletvisitors touch the tool or extension cord All visitors should be kept away from the work area Storeidle tools When notin use tools should be stored in a dry high or locked place out of reach of children e Donotforce the tool It will do the job better and more safely at the rate for which it was intended e Use the righttool Do not force small tools or attachments to do the job of a heavy duty tool Do notuse the tool for purposes not intended for example do notuse a circular saw to cuttree limbs orlogs e Dress properly Donotwear loose clothing or jewellery as they can be caughtin moving parts Rubber gloves and non skid footwear are recommended when working outdoors Wear protective hair covering to contain long hair Use safety glasses Use a face or dust mask as well ifthe operation is dusty or if the tool is being used in enclosed spaces e Connecting dustextraction equipment If devices are
14. saw from the power supply Slacken the two screws and ensuring blade teeth are facing forward push blade shank as far as possible into the sawblade holder Slightly tighten screws alternately to position the blade then fully tighten screws To release turn both screws one turn anti clockwise Allmodels Note To achieve a greater accuracy of cut ensure back of blade is touching blade supportroller See Blade suportroller for instructions on howto change position of blade supportroller BLADE SUPPORT ROLLER To provide greater supportand accuracy when cutting your jigsawis fitted with a blade supportroller This support should be adjusted so thatthe roller touches the back of the blade when cutting To do this loosen the clamp screw7n the side of the tool Push the blade support forward untilthe roller touches the back edge of the blade Retightenthe screw Lubricating the guide roller 4 from time to time with a drop of oil will extend the life of the roller 22 09 2000 10 39 CD300 KS531 UK p01 12 7 OPERATING YOUR JIGSAW To switch your jigsaw on fully squeeze the on off trigger switch 1 To switch your jigsaw off release the trigger switch 1 When plugging your jigsawin ensure the trigger switch is in the OFF position When continuous operation is required squeeze the trigger and depress the lock on button 2 and release the trigger To disengage the lo
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