User`s Manual
Contents
1. PORTABLE AIR POLLUTION CONTROL EQUIPMENT ao RI Av aay a e a User s Manual Model PP 150 Smith Eastern Corporation 10630 S Riggs Hill Road Jessup Maryland 20794 9425 USA 301 497 7600 e 800 937 HVLP 4857 e Fax 301 497 7613 papce airverter com e www airverter com Compliance e Quality e Performance e Reliability 2001 Smith Eastern Corporation 2002 03 14 AirVerter Portable Air Pollution Control Equipment Please Read User s Manual BEFORE Using This Equipment WHEN IN THE PROXIMITY OF HAZARDOUS FUGITIVE EMISSIONS USE PROPER PERSONAL SAFETY EQUIPMENT INCLUDING RESPIRATOR GOGGLES AND SAFETY CLOTHING WARNING THIS EQUIPMENT IS OPERATED WITH HIGH VOLTAGE ELECTRICITY ALWAYS TURN THE MACHINE OFF AND DISCONNECT POWER PRIOR TO MAINTENANCE OR REPAIR WARRANTY Smith Eastern Corporation warrants to the Purchaser that Portable Air Pollution Control Equipment PAPCE is free from defects in material or workmanship under normal use and service for a period of twelve 12 months from the date of shipment Should any failure appear during this period Smith Eastern shall if given prompt written notice by the Purchaser correct such nonconformity by repair or replacement of the nonconforming part F O B Smith Eastern s repair facility Repair parts are warranted for ninety 90 days from the date of shipment but repairs or replacements to original equipment shall not renew or extend the warranty period of such2. 1 Paint Overspray 2 Sanding Dust 3 Oil Mist 4 Adhesive Overspray Construction and Performance Data Media Size Media Resistance 400 FPM Paint Holding Capacity 24 x 24 x 1 100 Polyester 20 W G 2 7 Ibs Per Sq Ft HEPA FILTER HEPA filters used in these units are designed for use where higher airflow velocities occur offering the user a wide range of advantages including e Higher air flow with no increase in resistance e Higher velocities deliver up to 500 FPM while maintaining the highest efficiencies The filter has only 72 W G resistance at 1100 CFM compared to 1 0 W G of standard HEPA filters The filter has more media area in the same amount of space as do standard HEPA filters This was accomplished through the use of a specially designed separator which allows up to 65 more media to be installed in a 24 x 24 x 11 1 2 area The result for the user is a filter that lasts longer and will operate at a higher capacity than typical HEPA filters Performance Data 99 97 3 Micron CAPACITY CFM Initial Pressure Drop DIMENSIONS HxWxD 1 0 24 x 24 x 11 1 2 1500 1 35 2000 USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS 9 AirVerter Portable Air Pollution Control Equipment ACTIVATED CARBON FILTER Carbon Filters are designed for odor removal only They are not for particulate collection Odor removal is a direct function o
3. equipment Equipment and parts furnished by Smith Eastern but manufactured by others shall be limited to the warranty offered by the manufacturer thereof Smith Eastern reserves the right to limit this warranty in cases of misuse or abuse Any modifications to equipment or recommended procedures will void the warranty The foregoing warranty is exclusive and in lieu of other warranties of quality or performance expressed implied or statutory including any warranties of merchantability or of fitness for a particular purpose ABOUT PAPCE PAPCE is a California South Coast Air Quality Management District GCAQMD approved portable suction type control device to capture fugitive vapor mist gases fumes odors and other liquid and solid particulate matter from spraying sanding grinding and welding operations Contaminated air is drawn in through the exhaust hood and passes through the exhaust arm to the filter unit Large particles are removed from the air stream by the pre filter The HEPA filter removes particles as small as 3 microns with 99 efficiency An optional activated charcoal filter absorbs hazardous gases and fumes Filtered air is then returned to the workplace The articulating self supporting duct arm provides maximum flexibility in a portable particulate capture device 2 USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS AirVerter Portable Air Pollution Control Equipment WARNING Do n
4. FETY EQUIPMENT AROUND HAZARDOUS EMISSIONS AirVerter Portable Air Pollution Control Equipment ATTACHING SWIVEL MOUNT AND SUPPORT ARM continued 5 The Base Plate has multiple holes for many mounting configurations You will use holes 1 amp 8 for mounting the arm to the PAPCE Bolt the Base Plate arm to the Swivel Base using the hardware and holes 1 amp 8 Tighten the hardware snugly Figure 3 6 Extend the arm out by pulling on the lower support structure If the arm does not stay in place slightly tighten the friction pivots located on the Base Plate and the Center Plate These pivots use brown friction washers There are 2 pivots located on the Base Plate and the Center Plate Simply adjust the pivot points until the arm holds itself Final pivot adjustment is to be done at the end of assembly Slide the Flexible Duct over the arm and attach the duct to the Swivel Base by using 10 11 the clamp provided DO NOT ALLOW THE FLEXIBLE DUCT TO GO OVER THE GROOVE OR THE RUBBER BOOT THAT COVERS THE GROOVE ON THE SWIVEL BASE Mount the Hood using the hardware supplied with the Hood Please note how the hardware is positioned so the Hood will move easily and stay at that point Your Hood has a built in damper Sometimes the damper blade can be loose and may tend to close during use Tighten the small screw on the damper lever so the damper will stay in its desired position yet will move so the damper c
5. Loud Clanking Noises 1 Object Obstructing Rotation 1 Remove Object To Allow Of Blower Blower To Rotate Freely 2 Blower Misaligned 2 Adjust Blower To Proper Position On Motor Shaft Carbon Filter usage is optional Check local requirements 10 USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS AirVerter Portable Air Pollution Control Equipment NOTES USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS 11
6. The filter must be changed whenever gases or fumes reappear in the cleaned air The Carbon Filter should be changed at the same time as the main HEPA filter 6 USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS AirVerter Portable Air Pollution Control Equipment ILLUSTRATED PARTS BREAKDOWN SUPPORT ARM AND FLEXIBLE DUCT USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS AirVerter Portable Air Pollution Control Equipment Pre Filter Carbon Filter Swivel Caster Motor Blower Swivel Caster w Brake Part NSN Description PP 006 4460 01 463 3165 Swivel Base and Gasket PP 007 106 6 in x 10 ft Flexible Duct PP 007 CL Hose Clamp PP 008 10 4460 01 463 3241 Flexible Duct Support Arm PP 017 4330 01 467 6901 Large Particulate Filter pre filter PP 018 4460 01 463 3194 Carbon Filter PP 019 4460 01 463 3190 HEPA Filter PP 022 4460 01 463 3168 Intake Hood USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS AirVerter Portable Air Pollution Control Equipment LARGE PARTICULATE FILTER PRE FILTER The Large Particulate Filter media is 100 polyester The dual stage layered media has a less dense layer on the air entering side and a denser layer on the air leaving side This density pattern prevents face loading as larger particles are trapped in the front layer and smaller particles in the back layer Applications include
7. an be controlled The Hood has 2 pivot joints so the Hood can be moved up down left and right independent of the arm The hardware that mounted the Hood to the Hood arm bar should be adjusted so the Hood can move side to side and hold its position Final arm adjustment is based upon the arm holding itself in any position and not drifting This will require the tightening or loosening of each of the pivot points located on the Base Plate Center Plate Hood arm bar and Hood The goal is to have the arm move as easily as possible and hold its position at the release point The arm may need readjustment from time to time dependent upon usage DO NOT OVER TIGHTEN THE FRICTION PIVOT JOINTS AS DAMAGE CAN OCCUR TO THE FRICTION WASHERS IT IS ALWAYS BETTER TO TIGHTEN THE JOINTS A LITTLE AT A TIME TO GAIN THE DESIRED MOVEMENT USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS 5 AirVerter Portable Air Pollution Control Equipment OPERATION INTAKE HOOD Position Intake Hood in close proximity to work area ideally within 12 18 inches for source capturing and extraction of welding smoke dust paint overspray and hazardous airborne fumes why fe Welding Fumes Extraction Sanding Dust Capture FILTER EFFICIENCY A The Red Filter Monitor Light will illuminate when the filters are saturated Change filters as required for optimum performance B The life of the Carbon Filter depends upon the application
8. ard box for shipping with the mounting bolts enclosed in a plastic bag Securely mount the Swivel Base and Gasket using the hardware provided The Swivel Base consists of two parts that allow the upper section of the swivel to move separately from the lower section The Swivel Base has a rubber band style boot The boot is used to slip over the groove between the upper and lower sections so air will not be drawn from the groove The swivel should rotate freely after the arm and duct are installed 3 The metal support structure for the arm is folded for shipment CAUTION Do Not allow arm to Spring Open when removing the tape and cords securing the arm for shipment Equipment damage and or personal injury may result from allowing the arm to spring open uncontrolled Carefully unfold the structure and ensure it moves freely Put the arm back in its folded position as it will be easier to mount to the Swivel Base CAUTION Do not get fingers caught between arm support tubes 4 There are 2 bolts nuts amp 6 washers on the arm s Base Plate Remove these components These bolts are not tightened on the Base Plate for easy removal SUPPORT ARM Upper Support Structure Base Plate Clamp _ m Swivel Bolt Base Plate Here i _ a R B Base ubber Boot Center Plate x t 2 Lower Support an Structure N Flexible Duct __ Gasket Hood Figure 2 4 USE PERSONAL SA
9. f the amount of carbon exposed to the air stream The Activated Carbon Filter has 1 1 3 pounds of carbon per square foot in a 2 thick pad 600 grams per sq ft of filter face area Each filter is sealed to prevent adsorption from occurring prior to installation Carbon filters are designed for light to moderate odor conditions in multi stage filtration systems where other filters are installed upstream from the carbon filters Other filters are necessary to remove particulate contaminants from the air to prevent coating the microscopic carbon pore structure Performance Data 2 Filter Based on ASHRAE Standard 52 1 1992 Tolerances conform to ARI Standard 850 84 Activity Rating UL Classification Recommended Final Resistance Recommended Temperature Limit 1 2 W G Minimum 60 on carbon tetrachloride at 251C UL Class 2 According to UL Standard 900 120 F 491 C TROUBLESHOOTING Problem Probable Cause Remedy Unit Fails To Start 1 Breaker Tripped 1 2 Improper Faulty Electrical 2 Connection Reset Breaker Repair Replace Electrical Connections Unit Stops Running Incorrect Power Supply Ensure Unit Connected To Correct Power Supply 2 Breaker Tripped 2 Reset Breaker No Low Air Flow 1 Filter Clogged 1 Replace Clogged Filter 2 Ducts Blocked 2 Remove Blockage Odor Detected 1 Carbon Filter Saturated 1 Change Carbon Filter
10. ot use this unit to extract easily flammable or explosive gases Protect the Electrical Cable from heat oil and sharp edges Make sure the unit stands firmly and casters are locked when in operation Do not operate unit without filters installed Protect unit from dampness Disconnect from electrical power before servicing unit UNCRATING ARM INSTALLATION AND POWER SUPPLY VERIFICATION Uncrate unit being careful not to damage the 2 Large Particulate Filter Filter Casters Duct Support Arm and Collection Hood Compartment A Verify all parts have been shipped and are 3 HEPA Filter Filter Compartment not damaged B Attach Support Arm and Duct to the Swivel 1 Duct Support Arm and Collection Hood Mount see instructions on Attaching Swivel Mounts and Support Arms FILTER INSTALLATION Filters should be installed as follows dense side of the filter to the top and the A Install filters in the filter compartment bottom more dense side of the filter to the to top as follows bottom 1 HEPA Filter B If used the Carbon Filter is installed below 2 Large Particulate Filter Pre Filter The the HEPA Filter pre filter should be installed with the less Particulate Filter HEPA Optional i Carbon Filter Figure 1 USE PERSONAL SAFETY EQUIPMENT AROUND HAZARDOUS EMISSIONS 3 AirVerter Portable Air Pollution Control Equipment ATTACHING SWIVEL MOUNT AND SUPPORT ARM The Swivel Base is in its own cardbo
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