User Manual - Nautica Assistance
Contents
1. Mor EI SL 3 Engine Controls Owner s Manual This manual must be accessible to the owner user of this Morse marine product Includes installation operation and maintenance instructions for your Morse marine product Please read these Instructions through carefully and entirely before beginning Installation All specifications and features are subject to change without notice 2006 Teleflex Marine 212442 Rev 1 OPERATIONAL FEATURES PUSH BUTTON FOR NEUTRAL THROTTLE OPERATION ADJUSTABLE THROTTLE FRICTION PUSH BUTTON Used for starting or engine warm up When the hand lever is in the neutral detent position depress the button in the center of the handle to enable operation of the throttle without engaging forward or reverse gear When warm up is completed return the lever to the neutral position the button will pop back out making the control ready for normal operation THROTTLE FRICTION Adjustment of this screw enables the friction in the throttle operating mechanism to be increased and prevent unwanted handle movement To adjust place the hand lever in the forward or reverse throttle position just beyond the shift position Remove the cover and adjust the throttle friction screw turning the screw clockwise increases the friction Care should be taken not to over tighten INTRODUCTION The Morse Model 51 3 Control provides both shift and throttle operation for outboards inboard outboards2. POINTS BY THROTTLE ACTUATION TYPE OMC BRP applications would include Outboards Evinrude and Johnson 1 05 Stern Drives OMC some Volvo Mercury applications would include Outboards Mercury Mariner most Force 1 05 Stern Drives MerCruiser Inboards Mercury and MerCruiser Where a particular engine brand is noted in the illustrations above those cable mounting locations are for OEM type cables not the universal 3300 33C type Snap on cover to retain cables Cable options Clip for OMC BRP 33C cable Mariner OEM type 33C cable me dn Force cables oy OEM type cables d Flat head Ey EE screw Swivel bearing FIGURE 4 CABLE CONNECTIONS CONTROL END Push punon Switch smite nut Switch cover Q Hand lever cover Remove from hand lever and replace after front cover is snapped on Retainer plate White push rod extension in hardware bag FIGURE 5 SIDE MOUNT INSTALLATION 9 FIGURE 6 3300 33 CABLE TERMINAL CONNECTION FIGURE 7 OMC BRP amp MERCURY MARINER FORCE OEM TYPE CABLE TERMINAL CONNECTION 10 Throttle arm or shift arm ref Pivot 33C cable CABLE ROD END SHOULD EXTEND APPROX 0 125in 3 175mm THROUGH PIVOT Throttle arm or shift arm ref te Locknut Mercury Hexagon Mariner head screw Force OEM type cables OMC BRP Bushing OEM type cables OMC BRP Mercu
3. E G CONNECT CABLE MOUNT TO HOLE 4 ON CHASSIS AND CABLE END FITTING TO HOLE 4 ON LEVER il NOTE CABLES AND WIRING SHOULD BE PRE INSTALLED ON CONTROL BEFORE FINAL MOUNTING IS MADE PUSH TO GO FORWARD PULL TO GO FORWARD Right hand operation Right hand operation shown left hand SHIFT shown left hand opposite PULL Volvo I O amp inboards SIDE requiring push to go forward shift Mercury Mercury OMC BRP OMC BRP Yamaha Suzuki Honda Nissan Tohatsu U S Marine amp inboards Mercury requiring pull to go forward shift Mercury OMC BRP FIGURE 3a CONTROL CABLE CONNECTING POINTS BY SHIFT ACTUATION TYPE OMC BRP applications would include Outboards Evinrude and Johnson I Os Stern Drives OMC some Volvo Mercury applications would include Outboards Mercury Mariner most Force I Os Stern Drives MerCruiser Inboards Mercury and MerCruiser Where a particular engine brand is noted in the illustrations above those cable mounting locations are for OEM type cables not the universal 3300 33C type THROTTLE FORWARD THROTTLE ER VET 6 FORWARD Right hand operation THROTTLE Right hand operation THROTTLE shown left hand shown left hand opposite opposite Johnson Evinrude OMC Mercury 18 amp 25 Yamaha 90 amp up U S Marine Mercury amp 0 B Volvo I O Suzuki Honda Nissan Tohatsu Yamaha 70hp amp under FIGURE 3b CONTROL CABLE CONNECTING
4. HICH IS PRACTICES WHICH COULD PRACTICES WHICH COULD IMPORTANT TO PROPER RESULT IN SEVERE RESULT IN MINOR INJURY INSTALLATION OR PERSONAL INJURIES OR PRODUCT OR MAINTENANCE BUT IS OR DEATH PROPERTY DAMAGE NOT HAZARD RELATED TOOLS NEEDED FOR INSTALLATION ELECTRICAL PHILLIPS amp STANDARD BOWER BRIL SCREWDRIVERS SABRE SAW 3 8 7132 amp 17 64 BOX END WRENCH DRILL BITS OPTIONAL 3 4 1 amp 3 50 hole saws See cutout patterns OTHER EQUIPMENT NEEDED 1 Two 2 each Teleflex 3300 33C type cables or two 2 each OMC BRP OEM type cables or two 2 each Mercury Mariner Force OEM type cables One for throttle and one for shift 2 Throttle and Shift Connection Kits for engine See Teleflex Catalog contact your nearest Teleflex dealer SECTION 1 LOCATION OF CONTROL 1 1 Allow adequate clearance for Hand Lever swing forward and reverse positions See Figure 2 for Control dimensions 1 2 Allow adequate clearance under the console for the Cables Refer to Figure 2 1 3 After a suitable location for the Control is determined use the Mounting Template provided and cut amp drill the mounting holes required lil NOTE ON ALL MODELS THE COVER WILL HAVE TO BE REMOVED TO EXPOSE THE MOUNTING HOLES li NOTE SEE FIGURE 5 FOR ADDITIONAL SIDE MOUNT MODEL INSTALLATION INFORMATION SECTION 2 CABLE MEASUREMENT AND ROUTING 2 1 Measure from the Control position along an unobstructed path to the shift and thr
5. allation of replacement or repaired parts We will have no obligations under this warranty for any product which has been improperly installed has been used in an installation other than as recommended in our installation or operation instructions or specifications has failed or has been damaged due to an accident or abnormal operation including racing misuse or alterations outside our factory has been repaired or modified by entities other than Teleflex Marine has been used on an engine boat combination where the engine horsepower exceeds the rating established by the boat manufacturer has been used with other product s which in Teleflex Marine s opinion are incompatible with the Teleflex Marine product THE EXPRESS WARRANTY SET FORTH ABOVE IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TELEFLEX MARINE EMPLOYEES OR REPRESENTATIVES ORAL OR OTHER WRITTEN STATEMENTS DO NOT CONSTITUTE WARRANTIES SHALL NOT BE RELIED UPON BY CUSTOMER AND ARE NOT A PART OF THE WARRANTY STATED HEREIN THIS WARRANTY WILL BE THE CUSTOMER S EXCLUSIVE REMEDY IN NO EVENT WILL TELEFLEX MARINE BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY RELATING TO THE PRODUCTS Some states to not allow limitations on an implied warranty or the exclusion of incidental or consequential damages so the above excl
6. nd the starter solenoid see diagram CAUTION CHECK TO MAKE SURE THAT THERE IS ELECTRICAL CONTINUITY ONLY WHEN THE CONTROL IS IN NEUTRAL WHEN THE CONTROL IS IN GEAR THERE MUST NOT BE ANY ELECTRICAL CONTINUITY SIDE MOUNT SHOWN IN NEUTRAL Safety switch Start Normall one open Common Ignition e itch of Starter FT No normally open solenoid connection FIGURE 9 NEUTRAL SAFETY SWITCH CONNECTIONS 12 B TRIM AND TILT SWITCHES Refer to the wiring diagrams Figure 10 for the correct Trim and Tilt switch connections and wire accordingly NOTE ON 3 WIRE SYSTEMS REVERSE THE BLUE AND GREEN CONNECTIONS FOR OPPOSITE OPERATION ON 5 WIRE SYSTEMS REVERSE THE BLUE AND GREEN CONNECTIONS FOR OPPOSITE OPERATION DO NOT CHANGE THE RED CONNECTION SIDE amp TOP MOUNT ONE SWITCH TOP MOUNT TWO SWITCHES Evinrude Johnson Yamaha Suzuki Nissan Mercruiser only Tohatsu U S Marine O M C Cobra I O Red i Mercury amp Mariner outboards S Purple jumper SIDE MOUNT TWO SWITCHES COLOR KEY Mercruiser only ABBREVIATION B blue PUSH BUTTON Side mount only Dn down G green purple R red W white SIDE MOUNT TWO SWITCHES TOP MOUNT TWO SWITCHES Volvo only Volvo only PUSH BUTTON Purple jumper Side mount only TILT UP TOP MOUNT TWIN WITH TWO SWITCH GRIP PORT LEVER For Evinrude Johnson Yamaha Suzuki Nissan Toha
7. or inboards with hydraulic transmissions or small manual transmissions Hurth Yanmar with light shifting loads of 15 Ibs 6 8 kg max It can be used with Tefeflex 3300 33C type cables Mercury Mariner Force OEM type cables or OMC BRP Johnson Evinrude OEM type cables or cables by most other engine manufacturers ALLISON BORG WARNER CATERPILLAR PARAGON TWIN DISC ZF NEWAGE HURTH STANDARD CONTROL FEATURES SINGLE LEVER OPERATION NEUTRAL THROTTLE WARM UP NEUTRAL SAFETY SWITCH TO PREVENT STARTING IN GEAR THREE POSITION SHIFT ARM TO PROVIDE 3 TRAVEL OPTIONS FRICTION DAMPER TO PREVENT THROTTLE CREEP IMPORTANT SAFETY NOTICES TELEFLEX MARINE RECOMMENDS THE USE OF AN EMERGENCY SHUT OFF SWITCH AS AN ADDED SAFETY MEASURE THE SWITCH IS DESIGNED SOLELY TO STOP THE BOAT S ENGINE IN THE EVENT THE OPERATOR IS ACCIDENTLY REMOVED FROM THE CONTROLS THE SHUT OFF SWITCH IS NOT A STANDARD PART OF THIS CONTROL BUT CAN BE ORDERED FROM MOST MARINE DEALERS AND DISTRIBUTORS SEE SECTION 7 FOR SL 3 SWITCH THAT IS SUITABLE TO YOUR ENGINE TYPE OBSERVE CAREFULLY THE NOTES CAUTIONS AND WARNINGS IN THIS MANUAL THEY ARE TO ALERT INSTALLERS AND OPERATORS OF POSSIBLE DANGERS OR OF IMPORTANT INFORMATION WARNINGS ALONE DO NOT ELIMINATE DANGERS NOR ARE THEY A SUBSTITUTE FOR SAFE BOAT HANDLING AND PROPER ACCIDENT PREVENTION MEASURES WARNINGS CAUTIONS NOTES HAZARDS OR UNSAFE HAZARDS OR UNSAFE INFORMATION W
8. ottle connections 2 2 Cables lengths are measured from end to end When a measurement is in feet and inches specify the next whole foot i NOTE FOR OUTBOARD ENGINES ADD FOUR 4 FEET 1 25 M TO THE LENGTH OF THE CABLE FOR A LOOP TO ALLOW FOR ENGINE SWING 2 3 The Cable runs should minimize the number of bends and avoid any sharp bends Make no bends in Cables less than eight 8 inches radius 203 mm 2 4 The Cables should be supported by using Cable Hangers or by running them through straight sections of conduit for long runs CAUTION DO NOT USE CABLE HANGERS OR CLAMPS WHICH MAY CRUSH OR STRESS THE CABLES IN ANY WAY DOING SO MAY IMPAIR THE FUNCTION OF THE CABLE OUTBOARD INBOARD OUTBOARD FIGURE 1 TYPICAL CONTROL SYSTEMS 5 WD LW SIDE MOUNT Single Twin 7 87 Single 4 65 118 1 4 80 121 92mm 1 39 35 31mm 199 9mm Single 3 32 84 33mm Twin 5 11 129 79mm TOP MOUNT Single amp Twin FIGURE 2 CONTROL MEASUREMENTS mmm ee SECTION 3 SHIFT amp THROTTLE CABLE CONNECTION CONTROL END ri NOTE PUSH AND PULL REFER TO THE DIRECTION OF CABLE MOTION TO SHIFT INTO FORWARD OR TO OPEN THE THROTTLE i NOTE REFER TO THE APPROPRIATE MANUFACTURER S MANUAL FOR SHIFT AND THROTTLE DIRECTION AND ADJUSTMENTS ril NOTE HOLE NUMBERS ON MECHANISM CHASSIS CORRESPOND TO HOLES IN SHIFT AND THROTTLE LEVERS
9. ry OEM type or Mariner cables Force OEM type cables SECTION 4 THROTTLE CABLE CONNECTION ENGINE END THE THROTTLE CABLE MUST BE DISCONNECTED FROM THE MOTOR BEFORE MAKING MOTOR IDLE ADJUSTMENTS ADJUSTMENT OF THE MOTOR IDLE WHILE THE THROTTLE CABLE IS STILL CONNECTED TO THE MOTOR MAY CAUSE JAMMING ACTION AGAINST THE IDLE STOP AS RESULT THE CONTROL MAY NOT FUNCTION PROPERLY AND DAMAGE TO THE CONTROL THE CABLE AND OR MOTOR COULD RESULT Engine 4 1 sure the Control is in NEUTRAL DETENT fuel lever Throttle cable terminal 4 2 Fuel Lever should rest lightly against the Idle Stop on the carburetor 4 3 Connect the Throttle Cable to the fuel lever Throttle cable 33C shown Hy Note THROTTLE CABLE MUST BE FREE WHEN FUEL LEVER IS IN THE IDLE POSITION TO stop PREVENT HARD SHIFTING NOTE THIS FIGURE DOES NOT REPRESENT ANY PARTICULAR ENGINE FIGURE 8 THROTTLE CONNECTION 11 SECTION 5 ELECTRICAL CONNECTIONS A NEUTRAL SAFETY SWITCH The SL 3 Control is provided with a Neutral Safety Switch This Switch is used to prevent the engine from starting in gear li NOTE USE A BATTERY POWERED TEST LIGHT OR TEST METER TO CHECK CONTINUITY 6 1 With the Control in NEUTRAL connect one wire of the tester to the common terminal and one wire to the Normally Open Terminal The test light MUST light 6 2 Connect the Neutral Safety Switch between the ignition switch start lead a
10. sold separately Cable Nest Kit amp Connection einen enne Qa aa 212151 001 Mounts 3300 33C and BRP OMC Johnson Evinrude Merc Mariner Force OEM type cables to control 15 Limited 2 Warranty The Teleflex Marine division of Teleflex Incorporated Teleflex Marine warrants its products to be free from defects in materials and workmanship for a period of two years from the date of original retail purchase provided however the warranty period for Teleflex Marine products used commercially or in any rental or other income producing activity shall be as follows Ninety days from the date of original purchase for mechanical and electrical products and One year from the date of original purchase for hydraulic products We will provide replacement product without charge for any Teleflex Marine product covered by this warranty which is returned freight prepaid within the warranty period to the dealer from whom such products were purchased or to us at the appropriate address In any such case Teleflex Marine products found to be defective and covered by this warranty will be replaced or repaired at Teleflex Marine s option and returned to the customer Teleflex Marine s sole responsibility under this warranty is limited to the repair or replacement of product which is in Teleflex Marine s opinion defective Teleflex Marine is not responsible for charges connected with the removal of such product or reinst
11. th a high quality moisture displacing lubricant such as marine grease Periodically check the Cables and engine connections for signs of wear and corrosion Replace as necessary SECTION 7 LIST OF REPLACEABLE PARTS 315590 Side Mount Tilt Switch wire harness srernnnnnnnvrnsnvnenrnnvrnnvnnnvnrnrnenessnesnvnsnvnsnrnnvnsnvnsnenenensnensvnsnensnresvessner 309509 Top Mount Tilt Switch wire harriess oct Y Rer iiae 309514 Lanyard for Cut off Switch side mount eese 311376 Cut off Switch w Cover side mount Outboards only esee 311380 002 Cut off Switch Only side mount Outboards only esee 311379 002 Cut off Switch w Cover side mount Inboards and Stern Drives 1 09 311380 001 Cut off Switch Only side mount Inboards and Stern Drives 05 311379 001 Neutral Safety Switch ansiennitet 051801 033 REPLACEMENT PARTS KITS INCLUDE BEZEL COVER HAND GRIP AND NEUTRAL WARM UP BUTTON Top Mount Single replace parts 316941 Top Mount Twin replace parts Waqay aq qaa 316942 Side Mount replacement parts 317002 Side Mount replacement parts kit with cutoff 317003 PLEASE NOTE Control levers are NOT
12. tsu U S Marine Cobra Mercury and Mariner outboards follow sketch only For Mercury I O and Volvo I O follow both sketches A and B PUSH BUTTON mounted to control cover FIGURE 10 TRIM amp TILT SWITCH CONNECTIONS 13 WARNING FAILURE TO FOLLOW INSTALLATION PROCEDURES AS OUTLINED BELOW AND IN CONJUNCTION WITH THE ENGINE MANUFACTURERS RECOMMENDATIONS MAY RESULT IN LOSS OF SPEED CONTROL MORSE SL 3 CONTROL ALL MODELS TOP amp SIDE MOUNT ON ANY INSTALLATION USING A 3300 33C TYPE CABLE OR ANY S A E TYPE CABLE FOLLOW THE PROCEDURE AS SHOWN BELOW BRASS PIVOT SHIFT LEVER FORWARD CABLE ROD 1 8 3 17mm IMPORTANT TO ASSURE SMOOTH CONTROL OPERATION AND AVOID PRELOADING OF SYSTEM PUT HAND LEVER THIS ILLUSTRATION SHOWS THAT INTO FULL FORWARD THROTTLE BEFORE CONNECTING THE CABLE WILL PUSH INTO CABLE TO SHIFT LEVER AND TRANSMISSION LINKAGE FORWARD GEAR REFER TO ENGINE MANUFACTURERS RECOMMENDATIONS FOLLOW SAME PROGEDURE FOR FOR ATTACHING CABLE TO TRANSMISSION SHIFT LEVER PULL INTO FORWARD GEAR FIGURE 11 CONTROL DETAILS 14 SECTION 6 MAINTENANCE AND CORROSION PROTECTION For maximum protection especially salt water environment the Control Head and Hand Lever should be washed with fresh water on a regular basis Periodically check the Control Head Mechanism for loose fasteners and signs of wear on moving parts Keep these moving parts well lubricated wi
13. usions may not apply to you You may also have other rights which vary from state to state If any part of this Limited Warranty is determined to be void or illegal the remainder shall remain in full force and effect Teleflex Marine products returned under this warranty must be tagged with the customer s name street address and phone number to ensure proper handling and returned freight prepaid to the selling dealer or to the appropriate Teleflex Marine manufacturing facility Warranty Items Teleflex Mechanical Electrical Hydraulic Only Teleflex Marine field representatives are authorized to investigate any allegedly defective merchandise in the field They can request credit disposal and or return of these products during the course of their regular visits to the customer s facilities once they have the facilities approval Morse brand controls are products of Te I e FI ex Teleflex Marine 640 North Lewis Road Limerick 19468 USA Tel 610 495 7011 www teleflex com MARINE
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