Patriot Chop Check Fluid Section Manual
Contents
1. Foot Valve Seals PAT CCP 536 D Intake Valve 19 Install the Intake Bushing PAT CCP 0533 into the Valve Nut PAT CCP 0532 20 Thread the Valve Nut PAT CCP 0532 into the Intake Valve 21 Apply a light coat of the appropriate grease to the Priming Rod and in a threading motion slide the Intake Valve assembly onto the Priming Rod 22 Apply a light coat of the appropriate grease to a new O ring O E 032 then install onto the Lower Seat 23 Install the Lower Seat into the end of the Cylinder the small chamfer side seat should face in towards the Intake Valve D MagnumVenusProducts Rev 09 2014 Page 23 PAT CCP LS 0590 Chop Check Fluid Section Manual 24 Install the Priming Seal PAT CCP 0524 onto the Priming Piston PAT CCP 0523 25 Install the Priming Piston PAT CCP 0523 onto the end of the Priming Rod 26 Install onto Hex Bolt F HB 04F 08 a Backup Washer PAT CCP 0528 then the Relief Washer PAT CCP 0525 then the last Backup Washer PAT CCP 0528 27 Thread the Hex Bolt F HB 04F 08 into the end of the Priming Rod Backup Washer Hex Bolt F HB 04F 08 Se N Priming Rod Priming Piston PAT CCP 0523 28 Thread the four Tie Rods PAT CCP 0520 into the Outlet Body 29 Apply a light coat of the appropriate grease to a new O ring O E 032 then install onto the Bell Frame PAT CCP 0537 30 Install the Inlet Bell Frame PAT CCP 0537 onto the end of the Tie Rods2. 26 aD ay WA 9 4 d ac gt J G Ge E D i LO 8 8 e Ce ED ITEM 1 INSTALLS LIP UP TT T A mt MAGNUM VENUS PLASTECH MINI CHOPCHECK LOWER SECT PAT CCP LS 0590 SS REV 12 08 08 BT2 D MagnumVenusProducts Rev 09 2014 Page 31 PAT CCP LS 0590 Chop Check Fluid Section Manual Parts List ITEM PART NUMBER QTY DESCRIPTION x 1 PAT CCP 0514 1 JPISTON SEAL ASSY 2 JPAT CCP 0516 2 JROD SEAL ASSY 3 JPAT CCP 0505 1 _ ROD BUSHING 4 PAT CCP 0513 1 _ PISTON BUSHING 5 JPAT CCP 0515 1 JBACKUP RING x 6 O E 032 2 O RING 7 PAT CCP 0511 1 _ BALL STOP 8 JPAT LS 1010 1 JSPRING x 9 O E 022 1 O RING 10 JPAT CCP 0530 1 VALVE STOP 11 PAT CCP 0533 1 JINTAKE BUSHING 12 JPAT CCP 0532 1 JVALVENUT 13 JPAT CCP 0520 4 TIE ROD 14 PAT CCP 0523 1 _ PRIMING PISTON 15 PAT CCP 0528 2 BACKUP WASHER 16 JPAT CCP 0525 1 RELIEF WASHER 17 JPAT CCP 0524 1 JPRIMING SEAL 18 F HB 04F 08 1 HEN BOLT 19 F HN 06C 4 HEX NUT 20 O E 140 1 O RING 21 PAT CCP 0504 1 PACKING NUT 22 JPAT CCP 0536 2 JFOOT VALVE SEAL 23 PAT CCP 0501 SS 1 JOUTLET BODY 24 PAT CCP 0519 SS 1 CYLINDER 25 PAT CCP 0529 SS i JSPACER 26 PAT CCP 0518 SS 1 JLOWER SEAT 27 PAT CCP 0531 SS 1 INTAKE VALVE 28 PAT CCP 0527 SS 1 JPRIMIN
3. MAGNUM VENUS PLASTECH PUMP ASSEMBLY PAT CCP PA 1300 SS REV 05 20 08 BT2 D MagnumVenusProducts Rev 09 2014 Page 38 PAT CCP LS 0590 Chop Check Fluid Section Manual DI PAT CCP LS 0590 RK REPAIR KIT 2 PCS PAT CCP 0536 FOOT VALVE SEAL ASSY 2 PC PAT CCP 0516 ROD SEAL ASSY 1 PC PAT CCP 0514 PISTON SEAL ASSY a N 2 PCS f O O E 032 O RING Nu 1 PC PAT CCP 0525 RELIEF WASHER Y U FI 1 PC PAT CCP 0524 PRIMING SEAL 1 Do O E 140 O RING x MagnumVenusProducts Rev 09 2014 Page 39 PAT CCP LS 0590 Chop Check Fluid Section Manual This page was left blank intentionally D MagnumVenusProducts Rev 09 2014 Page 40 PAT CCP LS 0590 Chop Check Fluid Section Manua Revision Information Revision Rev 11 2008 Rev 12 2010 Rev 02 2012 Rev 09 2014 Description Added revision sheet updated details and note for ball guide page 12 We updated the parts drawings chapter Updated the drawings and the Manual format Updated the MVP logo Updated the Logo MVP Address and the manual format and added the Terms and Conditions section Revised this manual to include the Stainless Steel version of the fluid section PAT CCP LS 0590 SS Updated the Address name and the Terms amp Conditions of Sale Removed references to Plastech D MagnumVenusProducts Rev 09 2014 Page 41 PAT CCP LS 0590 Chop
4. Check Fluid Section Manual MagnumVenus Products CORPORATE HEADQUARTERS and MANUFACTURING 200A Perimeter Park Road Knoxville TN 37922 USA Tel 1 865 321 8809 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com Assemblies Covered in this Manual e PAT CCP LS 0590 Patriot Chop Check Fluid Section e PAT CCP LS 0590 SS Stainless Steel Chop Check Fluid Section e PAT CCP PA 1300 SS Stainless Steel Chop Check Pump Assembly e PAT CCP PA 2300 Patriot Chop Check Pump Assembly D MagnumVenusProducts Rev 09 2014 Page 42
5. available so that it mav be used bv those administering first aid or treating the injured person 3 Be sure the information from your chemical supplier includes instructions on how to treat any toxic effects the chemicals have WARNING Contact vour doctor immediatelv in the event of anv injurv and give him the information N you have collected If your information includes first aid instructions administer first aid immediately while you are contacting your doctor Fast treatment of the outer skin and eyes that contact such chemicals generally includes immediate and thorough washing of the exposed skin and immediate and continuous flushing of the eyes with lots of clean water for at least 15 minutes or more These general instructions of first aid treatment however may be incorrect for some chemicals that is why you must know the chemicals and treatment before an accident occurs Treatment for swallowing a chemical frequently depends upon the nature of the chemical NOTE Refer to your System User Manual for complete and detailed operating instructions and service information 3 0 Equipment Safety WARNING Magnum Venus Products suggest that personal safety equipment such as EYE GOGGLES GLOVES EAR PROTECTION and RESPIRATORS be worn when servicing or operating this equipment Ear protection should be worn when operating a fiberglass chopper to protect against hearing loss since noise levels can be as high as 116 dB decibels This
6. be binding on either party If any provision hereof shall be unenforceable invalid or void for any reason such provision shall be automatically voided and shall not be part of these Terms amp Conditions and the enforceability or validity of the remaining provisions of these Terms amp Conditions shall not be affected thereby TO THE EXTENT NOT CONTRARY TO APPLICABLE LAW THE FOLLOWING SHALL APPLY 24 Buyer waives any available homestead exemption as well as any and all requirements or rights with regard to notice demand presentment IMPORTANT NOTICE THIS INSTRUMENT PERMITS SELLER TO OBTAIN AND USE YOUR INDIVIDUAL CREDIT HISTORY FOR CREDIT EVALUATION PURPOSES sg MagnumVenusProducts Rev 09 2014 Page 5 PAT CCP LS 0590 Chop Check Fluid Section Manual SAFETY amp WARNING INFORMATION OPERATING YOUR POLYESTER SYSTEM SAFELY 1 Introduction Any tool if used improperly can be dangerous Safety is ultimately the responsibility of those using the tool In like manner safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment This manual outlines procedures to be followed in conducting polyester operations safety This system has been specifically designed for use of Polyester Resin Gel Coat and Methyl Ethyl Ketone Peroxides MEKP applications Other formulations or blends considered for use in this equipment is strictly prohibited without the expressed conse
7. cracked scratched or too thin to prevent contact There is no known way to make oxide coatings or to employ aluminum alloys which will safely prevent the chemical reaction under all circumstances D Several solvent suppliers have recently begun promoting HHC solvents for use in coating systems The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implementation Plans as Volatile Organic Compounds VOC s their low flammability hazard and their not being classified as toxic or carcinogenic substances HHC solvents are very desirable in many respects WARNING Do not use Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galvanized wetted parts NOTE Magnum Venus Products is aware of NO stabilizers available to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in closed fluid system TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solvents are dangerous when used with aluminum components in a closed fluid system A Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents B Magnum Venus Products recommends that you contact your solvent supplier regarding the best non flammable clean up solvent with the heat toxicity for your application C If however you find it necessary to use flammable solvents they must be kept in approved electrically g
8. 4 Page 35 PAT CCP LS 0590 Chop Check Fluid Section Manual Parts List MI PART NUMBER QTV DESCRIPTION PAT CCP LS 0590 1 LOWER PUMP SECTION ASSY PAT PH 4250 1 POWER HEAD ASSY 4 25 IN PAT PA 9109 1 SHELL RETAINER APP 9096 2 JHALF SHELL F ER 1 00 HD 1 g1 E RING HEAVY DUTY PAT CCP 0521 1 JADAPTER SHAFT 4 1 IT jim WIN Ohn PAT CCP 0522 ADAPTER TIE ROD PAT CCP 0503 TRANSITION PLATE LA Gool F HB 06C 24 4 JHEXBOLT F SW 06 8 LOCK WASHER MPH 3261 ns RING EXTERNAL PAT CCP 0517 1 MID BUSHING F HN 06C 4 HEN NUT MAGNUM VENUS PLASTECH PUMP ASSEMBLY PAT CCP PA 2300 REV 01 30 08 D MagnumVenusProducts Rev 09 2014 Page 36 PAT CCP LS 0590 Chop Check Fluid Section Manual MAGNUM VENUS PLASTECH PUMP ASSEMBLY PAT CCP PA 1300 SS REV 05 20 08 BT2 D MagnumVenusProducts Rev 09 2014 Page 37 PAT CCP LS 0590 Chop Check Fluid Section Manual Parts List ITEM PART NUMBER QIV DESCRIPTION 1 PAT CCP LS 0590 SS 1 LOWER PUMP SECTION ASSY 2 JPAT PH 3250 1 POWER HEAD 3 1 4 DIA 3 PAT PA 9109 1 SHELL RETAINER 4 APP 9096 2 HALF SHELL 5 JF ER 1 00 HD 1 1 E RING HEAVY DUTY 6 PAT CCP 0521 1 JADAPTER SHAFT 7 PAT CCP 0522 4 ADAPTER TIE ROD 8 PAT CCP 0503 1 TRANSITION PLATE 9 F HB 06C 24 4 HEX BOLT 10 F SW 06 8 LOCK WASHER 11 MPH 3261 1 SNAP RING EXTERNAL 12 PAT CCP 0517 1 MID BUSHING 13 F HN 06C 4 HEX NUT
9. 6 PAT CCP LS 0590 Chop Check Fluid Section Manual Parts Drawings PAT CCP LS 0590 PATRIOT CHOP CHECK FLUID SECTION PAT CCP LS 0590 SS STAINLESS STEEL FLUID SECTION PAT CCP 2300 PATRIOT CHOP CHECK PUMP ASSEMBLV PAT CCP PA 2300 PATRIOT CHOP CHECK PUMP ASSEMBLV PAT CCP PA 1300 SS STAINLESS STEEL PUMP ASSEMBLV PAT CCP LS 0590 RK REPAIR KIT CHOP CHECK PUMP D MagnumVenusProducts Rev 09 2014 Page 27 PAT CCP LS 0590 Chop Check Fluid Section Manual This page was left blank intentionally D MagnumVenusProducts Rev 09 2014 Page 28 SE 4 ITEM 3 LIP DOWN Se wech A u a e ITEM 2 INSTALLS LIP UP ui Ai a P AT CCP LS 0590 Chop Check Fluid Section Manua r 4 P MAGNUM VENUS PLASTECH ITEM 33 INSTALLS LIP UP MINI CHOPCHECK LOWER SECTION REV 11 10 08 BT2 MagnumVenusProducts PAT CCP LS 0590 Rev 09 2014 Page 29 PAT CCP LS 0590 Chop Check Fluid Section Manual Parts List ITEM PART NUMBER QTY DESCRIPTION 1 JPAT CCP 0501 1 JOUTLET BODV 2 JPAT CCP 0514 1 JPISTON SEAL ASSY 3 PAT CCP 0516 2 IROD SEAL ASSY 4 PAT CCP 0505 1 JROD BUSHING 5 PAT CCP 0519 1 CYLINDER 6 JPAT CCP 0513 1 JPISTON BUSHING 7 PAT CCP 0515 1 BACKUP
10. 706 2 16 16 oz 6706 2 32 32 oz PAT LS OIL PAT LS OIL 1GL 1Gallon PAT LS OIL 5GL 5 Gallon Loctite M 243 removable or equivalent Removable Thread Locking Compound 5 16 inch Hex Wrench Hex Wrench Set 08469 8 inch Adjustable Wrench 08467 12 inch Adjustable Wrench 08468 1 2 inch Wrench or 1 2 x 9 16 Combination Wrench 08476 9 16 inch Wrench 08476 or 1 2 x 9 16 Combination Wrench 08476 Repair Kit PAT CCP LS 0590 RK IMPORTANT WARRANTY INFORMATION Please note that components used on this equipment are made of specially developed high strength material Q Only authentic Magnum Venus Products replacement parts are acceptable for use with this equipment Q Use of unacceptable replacement parts will void our liability and warranty of this equipment Please contact your Magnum Venus Products distributor for more information Lubrication Throughout this manual directions are given for lubricating various parts of the Fluid Section These are the typical lubricants used Q Ifthe part contacts resin use MVP Red Grease 6706 2 1 a Ifthe part is located where it will contact air use Lubriplate 08465 Q Throat Seal Oil TSL 3200 used in the oil reservoir of the pump Q Throat Seal Oil for use with ISO TSL ISO 800 8 oz Q Grease for use with ISO GR ISO 100 1 oz DANGER FIRE AND EXPLOSION HAZARD Never use any lubrication on the components of the catalyst system Contact your catalyst manufactur
11. EKP if allowed to reach their SADT will burst even an open topped container This suggests that it is not possible to design a relief valve to vent this order of magnitude of pressure rate of rise The user should be aware that any closed container be it a pressure vessel surge chamber or pressure accumulator could explode under certain conditions There is no engineering substitute for care by the user in handling organic peroxide catalysts If at any time the pressure relieve valve on top of the catalyst tank should vent the area should be evacuated at once and the fire department called The venting could be the first indication of a heat and therefore pressure build up that could eventually lead to an explosion Moreover if a catalyst tank is sufficiently full when the pressure relief valve vents some catalyst may spray out which could cause eye injury For this reason and many others anyone whose job puts them in an area where this vented spray might go should always wear full eye protection even when laminating operations are not taking place Safety in handling MEKP depends to a great extent on employee education proper safety instructions and safe use of the chemicals and equipment Workers should be thoroughly informed of the hazards that may result form improper handling of MEKP especially in regards to contamination heat friction and impact They should be thoroughly instructed regarding the proper action to be taken in the st
12. G ROD 29 JPAT CCP 0509 SS 1 JPISTON VALVE 30 JPAT CCP 0507 SS 1 JPISTON 1 323 DIA 31 PAT CCP 0508 SS 1 jFLUID ROD 32 VLS 2427 SS 1 3 4 SS BALL 33 PAT CCP 0512 SS 1 BALL GUIDE 34 PAT CCP 0537 1 JINLET BELL FLANGE 35 MPH 2539 1 MALE ELBOW 36 CV CCP 1 1 JCHECK VALVE 39 PF SE45 02 SS 1 45 DEG STREET ELBOW 43 MRD 1017 1 BALL VALVE 44 PF HN 02 SS 1 HES NIPPLE REPAIR KIT k PAT CCP LS 0590 RK ASTERISKS DENOTE PARTS IN KIT MAGNUM VENUS PLASTECH MINI CHOPCHECK LOWER SECT PAT CCP LS 0590 SS REV 12 08 08 BT2 zx MagnumVenusProducts Rev 09 2014 Page 32 PAT CCP LS 0590 Chop Check Fluid Section Manua V E LN f 728 Gg MAGNUM VENUS PLASTECH PUMPING SYSTEM REV 01 30 08 PAT CCP 2300 Page 33 Rev 09 2014 D gei o 3 u Be a 3 5 2 E 5 E o G Qi PAT CCP LS 0590 Chop Check Fluid Section Manual Parts List PART NUMBER OTY DESCRIPTION 1 JPAT CCP PA 2300 1 JPUMP ASSY 2 JPAT SD 3100 1 SLAVE DRIVE ASSY 3 _ PF SE 08 1 JSTREET ELBOW 1 1 1 4 PF HN 08 08J HEX NIPPLE 5 JPAT CP 0245 CAT PUMP ASSY PAT RS 0590 024 RATIO STICKER Oo MAGNUM VENUS PLASTECH PUMPING SYSTEM PAT CCP 2300 REV 01 30 08 D MagnumVenusProducts Rev 09 2014 Page 34 PAT CCP LS 0590 Chop Check Fluid Section Manual MAGNUM VENUS PLASTECH PUMP ASSEMBLV PAT CCP PA 2300 REV 01 30 08 D MagnumVenusProducts Rev 09 201
13. ING OF SUCH ADVICE OR ASSISTANCE WILL NOT SUBJECT SELLER TO ANY LIABILITY WHETHER BASED ON CONTRACT WARRANTY TORT INCLUDING NEGLIGENCE OR OTHER GROUNDS 17 BUYER S USE OF GOODS Many factors beyond Seller s control contribute to the success of the Buyer s finished products such as raw materials used to manufacture the products Seller is not liability for the quality or quantity of finished products produced by Buyer with the use of the Goods 18 EXPORTS If Goods are sold for export Seller s standard terms amp condition for export sales if any shall also apply Acceptance of export orders is not valid unless confirmed in writing by Seller Buyer and not Seller is responsible for compliance with all United States export control rules and regulations Buyer shall not name Seller as shipper or exporter of record in connection with the export of any Goods purchased from Seller 19 INSTALLATION Installation of the Goods is the responsibility of Buyer unless otherwise indicated in the quotation or invoice provided to Buyer Notwithstanding the foregoing however Seller will provide installation supervision personnel within thirty 30 days of Buyer s request If an installation for which the Seller is to participate is delayed by the Buyer more than six 6 months after the date of shipment of the Goods or if Buyer s facility materials or parts are not prepared for installation for such period of time Seller shall be entitled to invoice th
14. LL MAGNUM VENUS PRODUCTS BEFORE OPERATING OR PERFORMING MAINTENANCE ON THE EQUIPMENT IF YOU HAVE ANY QUESTIONS REGARDING THE ABOVE PRECAUTIONS OR ANY SERVICE OR OPERATION PRECEDURES CALL YOUR MAGNUM VENUS PRODUCTS DISTRIBUTOR OR MAGNUM VENUS PRODUCTS NOTICE All statements information and data given herein are believed to be accurate and reliable but are presented without guaranty warranty or responsibility of any kind express or implied The user should not assume that all safety measures are indicated or that other measures are not required DANGER Contaminated catalyst may cause Fire or Explosion Before working on the catalyst pump or catalyst accumulator wash hands and tools thoroughly Be sure work area is free of dirt grease or resin Clean catalyst system components with clean water only DANGER Eye skin and respiration hazard The Catalyst MEKP may cause blindness Skin irritation or breathing difficulty Keep hands away from face Keep food and drink away from work area WARNING Please refer to your catalyst manufacturer s safety information regarding the safe handling and storage of catalyst Wear appropriate safety equipment as recommended D MagnumVenusProducts Rev 09 2014 Page 14 PAT CCP LS 0590 Chop Check Fluid Section Manual Introduction This manual the Patriot Chop Check Manual provides information you need to perform simple maintenance and repair on your equipment e Step by step assembly a
15. PAT CCP 0520 over the Priming Piston It is preferable to install the Bell Frame so that the fitting ports are perpendicular to the pump outlet 31 Thread the four Hex Nuts F HN 06C onto the end of the Tie Rods to secure the Bell Frame and pump assembly D MagnumVenusProducts Rev 09 2014 Page 24 PAT CCP LS 0590 Chop Check Fluid Section Manual A GD FLUID SECTION INFORMATION Diameter in Putty Adhesive These ratios do not take in account of static or dynamic friction as well as the weight of the moving components It is assumed that there is no fluid bypass around the piston cups or ball and seat e PUMP ASSEMBLIES PAT PA CCP 1300 13 1 PUMP ASSEMBLY PAT PH 3250 amp PAT CCP LS 0590 PAT PA CCP 2300 23 1 PUMP ASSEMBLY PAT PH 4250 amp PAT CCP LS 0590 PAT PA CCP 1300 SS 13 1 PUMP ASSEMBLY PAT PH 3250 amp PAT CCP LS 0590 SS e Pump Displacement Information Displacement in3 Fluid Section Stroke Length I Cycle PAT CCP LS 0590 2 50 8 mm 0 589 9 6 cc 1 178 19 30 cc LLL Catalyst Pump Information PAT CCP LS 0590 PAT CP 0245 75 2 25 PAT CP 0550 1 396 5 270 e Slave Arm Stickers 2 257 207 kroz kol bese E uf Os PAT RS 0590 024 AAA MagnumVenusProducts Rev 09 2014 Page 25 PAT CCP LS 0590 Chop Check Fluid Section Manual This page was left blank intentionally D MagnumVenusProducts Rev 09 2014 Page 2
16. PATRIOT CHOP CHECK FLUID SECTION MANUAL PAT CCP LS 0590 amp PAT CCP LS 0590 SS p ili og God MagnumVenusProducts Rev 09 2014 PAT CCP LS 0590 Chop Check Fluid Section Manual MagnumVenusProducts CORPORATE HEADQUARTERS and MANUFACTURING 200A Perimeter Park Road Knoxville TN 37922 USA Tel 1 865 321 8809 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com D MagnumVenusProducts Rev 09 2014 Page 2 PAT CCP LS 0590 Chop Check Fluid Section Manual Table of Contents SECTION Page TERMS amp CONDITIONS OF SALE 4 SAFETY amp WARNING INFORMATION 6 INTRODUCTION 15 FLUID SECTION REMOVAL 17 FLUID SECTION DISASSEMBLY 19 FLUID SECTION ASSEMBLY 21 FLUID SECTION INFORMATION 25 PARTS DRAWINGS 27 REVISION INFORMATION 41 MagnumVenusProducts Rev 09 2014 Page 3 PAT CCP LS 0590 Chop Check Fluid Section Manual G Terms amp Conditions of Sale GSSC Inc s Terms amp Conditions of Sale Terms amp Conditions 588284v4 1 ACCEPTANCE Acceptance of any purchase order from a customer or potential customer Buyer is subject to credit approval by GSSC Inc Seller acceptance of the purchase order by Seller and when applicable any manufacturer vendor or other third party that provides goods to Seller for resale to Buyer Vendor If Seller in its sole discretion determines that Buy
17. RING x 8 O E 032 2 O RING 9 JPAT CCP 0508 1 JFLUIDROD 10 PAT CCP 0507 1 PISTON 1 323 DIA 11 PAT CCP 0509 1 JPISTON VALVE 12 PAT CCP 0511 1 JBALLSTOP 13 PAT CCP 0512 1 BALL GUIDE 14 PAT LS 1010 1 SPRING 15 VLS 2427 1 3 4 CHROME BALL 16 O E 022 1 O RING 17 PAT CCP 0527 1 JPRIMINGROD 18 PAT CCP 0530 1 VALVE STOP 19 PAT CCP 0529 1 SPACER 20 PAT CCP 0533 1 JINTAKE BUSHING 21 PAT CCP 0532 1 VALVE NUT 22 PAT CCP 0531 1 JINTAKE VALVE 23 PAT CCP 0518 1 LOWER SEAT 24 PAT CCP 0520 4 TIE ROD 25 PAT CCP 0523 1 PRIMING PISTON 26 PAT CCP 0528 2 BACKUP WASHER XI 27 PAT CCP 0525 1 JRELIEF WASHER 28 PAT CCP 0524 1 PRIMING SEAL 29 F HB 04F 08 1 HEN BOLT 30 F HN 06C 4 JHEXNUT 31 JO E 140 1 JO RING 32 JPAT CCP 0504 1 JPACKINGNUT XI 33 JPAT CCP 0536 2 JFOOT VALVE SEAL 34 PAT CCP 0537 1 JINLET BELL FLANGE 35 CV CCP 1 1 CHECK VALVE 36 MPH 2539 1 MALE ELBOW 37 7702 2 1 1 BALL VALVE 38 PF SE45 02 SS 1 2345 DEG STREET ELBOW k PAT CCP LS 0590 RK REPAIR KIT ASTERISKS DENOTE PARTS IN KIT MAGNUM VENUS PLASTECH MINI CHOPCHECK LOWER SECTION PAT CCP LS 0590 REV 11 10 08 BT2 MagnumVenusProducts Rev 09 2014 Page 30 PAT CCP LS 0590 Chop Check Fluid Section Manual ITEM 2 e INSTALLS LIP DOWN SE NI S cem c gt ITEM 22 INSTALLS LIP UP 0 H 43 Ke
18. TTEN OR ORAL EXPRESS IMPLIED OR BY STATUTE SELLER SPECIFICALLY DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE NO REPAIR OF GOODS OR OTHER COSTS ARE ASSUMED BY SELLER UNLESS AGREED TO IN ADVANCE IN WRITING 16 LIMITATIONS OF LIABILITY UNLESS APPLICABLE LAW OTHERWISE REQUIRES SELLER S AND ANY VENDOR S TOTAL LIABILITY TO BUYER BUYER S CUSTOMERS OR TO ANY OTHER PERSON RELATING TO ANY PURCHASES GOVERNED BY THESE TERMS amp CONDITIONS FROM THE USE OF THE GOODS FURNISHED OR FROM ANY ADVICE INFORMATION OR ASSISTANCE PROVIDED BY SELLER BY ANY METHOD INCLUDING A WEB SITE IS LIMITED TO THE PRICE OF THE GOODS GIVING RISE TO THE CLAIM NEITHER SELLER NOR ITS VENDORS SHALL BE LIABLE FOR ANY SPECIAL INCIDENTAL DIRECT CONSEQUENTIAL OR PENAL DAMAGES INCLUDING BUT NOT LIMITED TO BACKCHARGES LABOR COSTS COSTS OF REMOVAL REPLACEMENT TESTING OR INSTALLATION LOSS OF EFFICIENCY LOSS OF PROFITS OR REVENUES LOSS OF USE OF THE GOODS OR ANY ASSOCIATED GOODS DAMAGE TO ASSOCIATED GOODS LATENESS OR DELAYS IN DELIVERY UNAVAILABILITY OF GOODS COST OF CAPITAL COST OF SUBSTITUTE GOODS FACILITIES OR SERVICES DOWNTIME OR CLAIMS FROM BUYER S CUSTOMERS OR OTHER PARTIES IF SELLER FURNISHES BUYER WITH ADVICE OR OTHER ASSISTANCE WHICH CONCERNS ANY GOODS SUPPLIED HEREUNDER OR ANY SYSTEM OR EQUIPMENT IN WHICH ANY SUCH GOODS MAY BE INSTALLED AND WHICH IS NOT REQUIRED PURSUANT TO THESE TERMS amp CONDITIONS THE FURNISH
19. b against any of the hoses at any point If allowed to rub the hose will be cut through causing a hazardous leakage of material which could increase the danger of fire Also the material may spew onto personnel in the area 2 7 Toxicity of Chemicals A Magnum Venus Products recommends that you consult OSHA Sections 1910 94 1910 106 1910 107 and NFPA No 33 Chapter 14 and NFPA No 91 B Contact your chemical supplier s and determine the toxicity of the various chemicals used as well as the best methods to prevent injury irritation and danger to personnel C Also determine the best methods of first aid treatment for each chemical used in your plant D MagnumVenusProducts Rev 09 2014 Page 11 PAT CCP LS 0590 Chop Check Fluid Section Manual 2 8 Treatment of Chemical Injuries Great care should be used in handling the chemicals resins catalvst and solvents used in polvester svstems Such chemicals should be treated as if thev hurt vour skin and eves and as if thev are poison to vour bodv For this reason Magnum Venus Products recommends the use of protective clothing and eve wear in using polvester svstems However users should be prepared in the event of such an injurv Precautions include 1 Know preciselv what chemicals vou are using and obtain information from vour chemical supplier on what to do in the event the chemical gets onto vour skin or into the eves or is swallowed 2 Keep this information together and easilv
20. ble lay the parts out on a towel or rag in the order you take them apart This will help you remember how they go back together Inspect each part for wear or damage and note parts that require replacement NOTE The procedures for disassembly of the Stainless Steel version and standard steel version will be the same For part numbers see the correct drawing in the Parts Drawing section of this manual T 2 If not already done move the pump to the bottom of the down stroke Unscrew the four Hex Nuts F HN 06C from the end of the Tie Rods PAT CCP 0520 Pull the Inlet Bell Flange PAT CCP 0537 off the Tie Rods PAT CCP 0520 Remove Hex Bolt F HB 04F 08 from the bottom of the Priming Rod If the Priming Rod spins put a wrench on the wrench flats of the Priming Rod just above the Priming Piston PAT CCP 0523 Remove the Backup Washers PAT CCP 0528 Relief Washer PAT CCP 0525 and the Priming Piston PAT CCP 0523 from the Priming Rod Unscrew the Tie Rods PAT CCP 0520 out of the Outlet Body Pull the Cylinder out of the Outlet Body and off the Piston This will also force the Intake Valve off the end of the Priming Rod Remove Lower Seat from out of the end of the Cylinder Remove the loose Intake Valve Spacer and Valve Stop PAT CCP 0530 out of the end of the Cylinder Remove the Piston Bushing PAT CCP 0513 and Piston Seal Assembly PAT CCP 0514 out of the other end of the Cylinder Unscrew the Intake Valv
21. e Buyer for the anticipated installation costs up to 1 250 per day plus expenses for each of Seller s installations technicians which are on site 20 ANTI MONEY LAUNDERING RESTRICTIONS Seller rejects questionable purchase orders and payments Except for pre approved credit arrangements Seller rejects third party payments cashiers checks money orders and bank drafts Seller accepts only checks imprinted with Buyer s name wire transfers originated in Buyer s account letters of credit with Buyer as account party and credit or debit cards in Buyer s name All payments must be by single instrument in the amount of the invoice less credits from banks acceptable to Seller 21 GOVERNING LAW These Terms amp Conditions and all disputes related to it shall be governed by the laws of the State of Florida United States of America without giving effect to its conflict of law rules 22 JURISDICTION AND VENUE The parties hereby irrevocably submit to the jurisdiction of the state courts of the State of Florida and to the jurisdiction of the United States District Court for the Middle District of Florida for the purpose of any suit action or other proceeding related to arising out of or based upon these Terms amp Conditions or in any way related to arising out of or involving sale of Goods hereunder waive and agree not to assert by way of motion as a defense or otherwise in any such suit action or proceeding any claim that it is not subject per
22. e Packing Nut PAT CCP 0532 from the Intake Valve Remove both of the Foot Valve Seals PAT CCP 0536 from inside the Intake Valve If necessary remove the Intake Bushing PAT CCP 0533 from inside the Valve Nut PAT CCP 0532 Pull the Fluid Rod and Piston assembly out of the Outlet Body and Rod Seal assemblies PAT CCP 0516 set a side for now MagnumVenusProducts Rev 09 2014 Page 19 PAT CCP LS 0590 Chop Check Fluid Section Manual 15 Remove the Packing Nut PAT CCP 0504 from the top of the Outlet Body 16 Remove the Rod Bushing PAT CCP 0505 and Rod Seal assemblies PAT CCP 0516 from the top of the Outlet Body PISTON and PISTON VALVE DISASSEMBLY Note Clean and inspect all parts for wear and damage Replace damaged parts and all parts provided in the repair and seal kits 1 Unscrew the Piston Valve and Priming Rod from the Piston Use caution the piston ball may fall out and become damaged If the ball falls onto a hard surface it may become scratched or get a flat spot on it 2 Remove the Piston Ball Ball Guide Ball Spring PAT LS 1010 and Ball Stop PAT CCP 0511 from inside the Piston D MagnumVenusProducts Rev 09 2014 Page 20 PAT CCP LS 0590 Chop Check Fluid Section Manual B Fluid Section Assembly NOTE The procedures for assembly of the Stainless Steel version and standard steel version will be the same except for Seals in the Intake Valve For part numbers see the correct drawing in th
23. e Parts Drawing section of this manual PISTON and PISTON VALVE ASSEMBLY 1 Install the Ball Stop PAT CCP 0511 into the bottom of the Piston 2 Install the Spring PAT LS 1010 into the Piston narrow end forward 3 Insert the Ball Guide into the Piston over the Spring see below for proper orientation Note The relief round end of the ball guide goes against the spring into the piston 4 Install a new O ring O E 022 onto the Piston Valve 5 Apply a light coat of the appropriate grease to Piston Ball and place it into the Piston on top of the Spring PAT LS 1010 6 Thread the Piston Valve into the end of the Piston and tighten Set aside for now Ball Guide Spring PAT LS 1010 Beie Piston Valve Priming Rod ES Ball Stop PAT CCP 0511 O Ring O E 022 Piston Ball PUMP ASSEMBLY 7 Apply a light coat of the appropriate grease to the Rod Seal Assemblies PAT CCP 0516 Now install them into the top of the Outlet Body The open side side with o ring goes down inside 8 Install the Rod Bushing PAT CCP 0505 into the Packing Nut PAT CCP 0504 MagnumVenusProducts Rev 09 2014 Page 21 PAT CCP LS 0590 Chop Check Fluid Section Manual 9 Thread the Packing Nut PAT CCP 0504 into the top of the Outlet Body Packing Nut PAT CCP 0504 NA y Rod Seal Assembly PAT CCP 0516 10 Apply a light coat of the appropria
24. e of AWG No 18 stranded wire as a minimum and the larger wire be used where possible NFPA Bulletin No77 states that the electrical resistance of such a leakage path may be as low as 1 meg ohm 10 ohms but that resistance as high as 10 000 meg ohms will produce an adequate leakage path in some cases Whenever flammable or combustible liquids are transferred from one container to another or from one container to the equipment both containers or container and equipment shall be effectively bonded and grounded to dissipate static electricity For further information see National Fire Protection Association NFPA 77 titled Recommended Practice on Static Electrical Refer especially to section 7 7 titled Spray Application of Flammable and Combustible Materials Check with local codes and authorities for other specific standards that might apply to your application NEVER USE HARD MATERIALS SUCH AS WIRE PINS ETC TO CLEAR A PLUGGED GUN HARD MATERIALS CAN CAUSE PERMANENT DAMAGE DAB WITH A BRISTLE BRUSH BLOW BACKWARDS WITH AIR UNTIL CLEAR WHILE WEARING A PROTECTIVE EYE SHIELD REPEAT AS MANY TIMES AS NECESSARY DO NOT PERFORM ANY MAINTENANCE OR REPAIRS UNTIL YOU HAVE FOLLOWED THE PRECAUTIONS STATED ABOVE IF YOU AS AN EQUIPMENT OPERATOR OR SUPERVISOR DO NOT FEEL THAT YOU HAVE BEEN ADEQUATELY TRAINED OR INSTRUCTED AND THAT YOU LACK THE TECHNICAL KNOWLEDGE TO OPERATE OR PERFORM MAINTENANCE ON A PIECE OF MAGNUM VENUS PRODUCTS EQUIPMENT PLEASE CA
25. epair or replacement costs or termination of any security interests or liens and Seller shall have no responsibility for reimbursing repair costs incurred by Buyer in connection with Goods without first giving written authorization for such charges In any claims by the Buyer against the Seller in respect of the Goods the liability of the Seller shall be limited to the value of the Goods This warranty applies only to Goods properly used and maintained and does not apply to any Goods which are misused or neglected or which has been installed operated repaired altered or modified other than in accordance with instructions or written authorization by Seller This warranty does not apply to any Goods not manufactured by Seller and Buyer s sole warranty with respect to such Goods shall be that of the Seller s Vendor if any b VENDOR S WARRANTIES Seller shall assign to Buyer any Vendor warranties and or remedies provided to Seller by its Vendor c INTELLECTUAL PROPERTY INFRINGEMENT SELLER DISCLAIMS ANY AND ALL WARRANTIES AND OR INDEMNIFICATIONS AGAINST INFRINGEMENT OF ANY INTELLECTUAL PROPERTY RIGHTS OF ANY NATURE SELLER SHALL IF GIVEN PROMPT NOTICE BY BUYER OF ANY CLAIM OF INTELLECTUAL PROPERTY INFRINGEMENT WITH RESPECT TO ANY GOODS SOLD HEREUNDER REQUEST THE APPLICABLE VENDOR TO GRANT FOR THE BUYER SUCH WARRANTY OR INDEMNITY RIGHTS AS SUCH VENDOR MAY CUSTOMARILY GIVE WITH RESPECT TO SUCH GOODS d LIMITATIONS THERE ARE NO OTHER WARRANTIES WRI
26. equipment should only be operated or serviced by technically trained personnel WARNING Never place fingers hands or any body part near or directly in front of the spray gun fluid tip The force of the liquid as it exits the spray tip can cause serious injury by shooting liquid through the skin NEVER LOOK DIRECTLY INTO THE GUN SPRAY TIP OR POINT THE GUN AT OR NEAR ANOTHER PERSON TREAT THE GUN AS IF IT WERE A LOADED PISTOL D MagnumVenusProducts Rev 09 2014 Page 12 PAT CCP LS 0590 Chop Check Fluid Section Manual 3 1 Emergencv Stop Procedures The following steps should be followed in order to stop the machinerv in an emergencv situation 1 The ball valve located where the air enters the power head of the resin pump should be moved to the OFF or closed position To do this simplv rotate the lever on the ball valve 90 degrees Doing this will cause all the svstem air to bleed out of the svstem in a matter of a few seconds making the svstem incapable of operating NOTE Step 2is a precautionary step and should be followed whenever the above mentioned ball valve is activated to the stop mode Failure to do so can damage the regulators and components on reactivating to the ON position 2 Turn all system regulators to the OFF position counter clockwise position NOTE Verify that the Catalyst relief line located on the catalyst manifold and the resin return line located on the resin filter are secured relieving ca
27. er for additional material handing information MagnumVenusProducts Rev 09 2014 Page 16 PAT CCP LS 0590 Chop Check Fluid Section Manua Fluid Section Removal 5 Remove the Ram and Pump from the material Place a piece of plastic or paper under the Ram and Pump to catch anv dripping material Put the pump into the lowest position of the down stroke Shift the Ram Control valve into the down position allow pump and Ram to travel to the lowest position Disconnect the resin hose from the side of the Pump fluid section Warning Be sure to remove fluid pressure from the svstem before disconnecting resin hose tie rods or surge chamber Svstem mav be under pressure and can cause injurv 6 Remove the E Ring F ER 1 00 HD lift up the Sleeve PAT PA 9109 and remove the two Connectors APP 9096 Remove the four Hex Nuts F HN 06C and Lock Washers F SW 06 holding the fluid section to the Adapter Tie Rods PAT CCP 0522 Shift the Ram Control valve into the Ram up position move the ram up until the Adapter Shaft PAT CCP 0521 clears the Transition Plate PAT CCP 0503 this will allow the pump fluid section to be removed D MagnumVenusProducts Rev 09 2014 Page 17 PAT CCP LS 0590 Chop Check Fluid Section Manual This page was left blank intentionally D MagnumVenusProducts Rev 09 2014 Page 18 PAT CCP LS 0590 Chop Check Fluid Section Manual Fluid Section Disassembly NOTE As you disassem
28. er s credit becomes unsatisfactory or it has reasonable grounds for insecurity Seller reserves the right upon notice to Buyer to demand adequate assurance of due performance from Buyer and or terminate any purchase order with no liability to Seller BY REQUESTING A QUOTE FROM SELLER ACCEPTING AN INVOICE FROM SELLER OR PRESENTING A PURCHASE ORDER TO SELLER BUYER CONFIRMS THAT THESE TERMS amp CONDITIONS SHALL GOVERN ALL PURCHASES OF PRODUCTS OR MATERIALS PROVIDED TO BUYER BY SELLER GOODS GOODS SOLD BY SELLER ARE EXPRESSLY SUBJECT TO THE TERMS AND CONDITIONS SET FORTH HEREIN AND ANY DIFFERENT OR ADDITIONAL TERMS OR CONDITIONS SET FORTH IN A PURCHASE ORDER OR SIMILAR COMMUNICATION RECEIVED FROM BUYER ARE OBJECTED TO AND SHALL NOT BE BINDING UPON SELLER UNLESS SPECIFICALLY AGREED TO IN WRITING BY AN AUTHORIZED CORPORATE OFFICER OF SELLER NO SELLER EMPLOYEE OR AGENT HAS THE AUTHORITY TO MODIFY THESE TERMS amp CONDITIONS VERBALLY SELLER OBJECTS TO AND REJECTS ANY TERMS BETWEEN BUYER AND ANY OTHER PARTY AND NO SUCH TERMS INCLUDING BUT NOT LIMITED TO ANY GOVERNMENT REGULATIONS OR FLOWDOWN TERMS SHALL BE A PART OF OR INCORPORATED INTO ANY PURCHASE ORDER FROM BUYER TO SELLER UNLESS AGREED TO IN WRITING BY AN AUTHORIZED REPRESENTATIVE OF SELLER 2 PRICES AND TAXES Buyer agrees to pay the prices quoted by Seller or listed on any related invoice and is responsible for additional applicable shipping and handling charges taxes duties and charges
29. for import and export licenses and certificates All prices quoted by Seller are subject to change without notice Seller will generally collect applicable taxes along with the purchase price unless Buyer submits a valid tax exemption certificate and indicates which Goods are covered by it Prices on special order Goods may be subject to change before shipment In order to be corrected any discrepancies in pricing and or quantities on invoices must be reported by Buyer within thirty 30 days of the invoice date 3 PAYMENT Payment terms are 30 days net from the invoice date or upon such other terms approved by Seller in writing Retainage shall not apply and Buyer shall not hold back any retainage from Seller even if retainage is part of any contract between Buyer and any other party Payment is not contingent on Buyer s ability to collect or obtain funds from any other party Credit card sales are billed at the time of purchase Buyer expressly represents it is solvent at the time it places any purchase order with Seller Seller in its sole discretion may determine that Buyer s financial condition requires full or partial payment prior to manufacture or shipment If Buyer fails to make any payment when due Seller reserves the right to suspend performance Buyer agrees to pay a charge on all amounts past due at the rate of 1 2 per month 18 per year or the maximum lawful rate whichever is less In the event of non payment Buyer agrees to pay Seller s
30. hase price provided that such Goods must be unused and are subject to a 1590 restocking charge which may be increased or decreased in the Seller s sole discretion depending on the reason for such return Any Goods which were special ordered by Buyer are may not be returned and any such Goods which are returned are subject to a restocking cancellation fee of 100 of the cost of the Goods Goods shall be deemed accepted by Buyer and cannot thereafter be returned if Buyer fails to object to the Goods within thirty 30 days after the Goods are received by Buyer 8 CANCELLATION The Buyer may cancel any purchase order prior to shipment of the Goods by mutual agreement of the parties and upon payment to Seller of reasonable and proper cancellation charges 9 TERMINATION Seller may terminate the whole or any part of any purchase order if there is a material breach of these Terms amp Conditions In the event of any such breach the Seller will provide Buyer with written notice of the nature of the breach and the Seller s intention to terminate for default In the event Buyer does not cure such failure within ten 10 days of such notice Seller may by written notice terminate the purchase order provided that Buyer shall continue its performance to the extent not terminated 10 CHANGE IN BUYER S FINANCIAL CONDITION Seller reserves the right to cancel any order or to require full or partial payment in advance without liability to Seller in the event
31. hat the user consult the state and local regulations established for all Safety equipment listed 2 0 Material Safety 2 1 Hazards Associated with Laminating Operations The major hazards which should be guarded against in polyester laminating operations are those associated with 1 The flammability and explosion dangers of the catalyst normally used Methyl Ethyl Ketone Peroxide MEKP 2 The flammability dangers of clean up solvents sometimes used Magnum Venus Products recommends that clean up solvents be non flammable and of resin diluents used such as styrene 3 The flammability dangers of catalyst diluents if used Magnum Venus Products recommends that catalyst not be diluted 4 The flammability dangers of the uncured liquid resins used 5 The combustibility dangers of the cured laminate accumulations of over spray and laminate sandings 6 The toxicity dangers of all the chemicals used in laminating operations with respect to ingestion inhalation and skin and eye hazards D MagnumVenusProducts Rev 09 2014 Page 7 PAT CCP LS 0590 Chop Check Fluid Section Manual 2 2 Catalyst Methyl Ethyl Ketone Peroxide MEKP is among the more hazardous materials found in commercial channels The safe handling of the unstable reactive chemicals presents a definite challenge to the plastics industry The highly reactive property which makes MEKP valuable to the plastics industry in producing the curing reaction of
32. n while mixing WARNING If diluents are not used it should be remembered that catalyst spillage gun hose and packing leaks are potentially more hazardous since each drop contains a higher concentration of catalyst and therefore will react quicker with over spray and the leak 2 5 Cured Laminate Overspray and Laminate Sandings Accumulation A Remove all accumulations of overspray FRP sandings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire in addition the fire would burn hotter and longer B Floor coverings if used should be non combustible C Spilled or leaked catalyst may cause a fire if it comes in contact with an FRP product over sprayed chop or resin FRP sandings or any other material with MEKP To prevent this spillage and leakage you should 1 Maintain your Magnum Venus Products System Check the gun several times daily for catalyst and resin packing or valve leaks REPAIR ALL LEAKS IMMEDIATELY 2 Never leave the gun hanging over or lying inside the mold A catalyst leak in this situation would certainly damage the part possibly the mold and may cause a fire 3 Inspect resin and catalyst hoses daily for wear or stress at the entry and exits of the boom sections and at the hose and fittings Replace if wear or weakness is evident or suspected 4 Arrange the hoses and fiberglass roving guides so that the fiberglass strands DO NOT ru
33. nd disassembly procedures are included Please read the manual carefully Follow the steps in the order given otherwise you mav damage the equipment or injure vourself Be prepared bv having a clean work area tools and current parts drawing available DANGER Alwavs wear proper safetv equipment including eve protection and gloves when performing service and repair on this equipment When removing Pump Fluid Section Hoses and Resin Surge Chamber be sure to bleed off fluid pressure from the svstem before disconnecting Release Surge Chamber charge before removing Surge Chamber Svstem mav be under pressure and cause injurv This manual covers the following Fluid Section assembiv e PAT CCP LS 0590 Patriot Chop Check Fluid Section e PAT CCP LS 0590 SS Stainless Steel Chop Check Fluid Section This manual covers the following Pump assembiv e PAT CCP PA 1300 SS Stainless Steel Chop Check Pump Assembly e PAT CCP PA 2300 Patriot Chop Check Pump Assembly Note The Fluid Section can be rebuilt in place or easily removed and taken to a workbench Flushing the fluid section with suitable cleaning agent can make the rebuild process much easier During Disassembly As you disassemble the equipment lay out the components in the correct order and direction This will help vou to reassemble them D MagnumVenusProducts Rev 09 2014 Page 15 PAT CCP LS 0590 Chop Check Fluid Section Manual Tools required Red Grease 6706 2 1 1 oz 6
34. ndor or any other commercial impracticability In the event of any such delay the date of delivery or performance shall be extended for a period equal to the time lost by reason of delay If Goods are held or stored beyond the delivery date for the convenience of Buyer such Goods shall be so stored at the risk and expense of Buyer 14 CLAIMS Claims for any nonconforming Goods must be made by Buyer in writing within ten 10 days of Buyer s receipt of such Goods and must state with particularity all material facts concerning the claim then known to Buyer Failure by Buyer to give notice within such ten 10 day period shall constitute an unqualified acceptance of such Goods by Buyer and a waiver of any right to reject or revoke acceptance of such Goods sg MagnumVenusProducts Rev 09 2014 Page 4 PAT CCP LS 0590 Chop Check Fluid Section Manual 15 WARRANTIES a SELLER S WARRANTIES Seller warrants that all Goods sold shall mechanicallv operate as specified and shall be free from faults in respect to materials and workmanship for a period of i for parts twelve 12 months from the date of invoice and ii for systems twelve 12 months from start up or if earlier eighteen 18 months from the date of the bill of lading Seller also warrants that the Goods shall upon payment in full by Buyer for the Goods be free and clear of any securitv interests or liens Buyers exclusive remedv for breach of such warranties shall be limited to r
35. nt by Magnum Venus Products Inc Magnum Venus Products cannot eliminate every danger nor foresee every circumstance that might cause an injury during equipment operation Some risks such as the high pressure liquid stream that exits the spray tip are inherent to the nature of the machine operation and are necessary to the process in order to manufacture the end product For this reason ALL personnel involved in polyester operations should read and understand the Safety Manual It is very important for the safety of employees involved in the operation that equipment operators maintenance and supervisory personnel understand the requirements for safe operation Each user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures Magnum Venus Products hopes that this manual is helpful to the user and recommends that the precautions in this manual be included in any such program Magnum Venus Products recommends this Safety Manual remain on your equipment at all times for your personnel safety In addition to the manual Magnum Venus Products recommends that the user consult the regulations established under the Occupational Safety amp Health Act OSHA particularly the following sections 1910 94 Pertaining to Ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing operations particularly Paragraph m Organic Peroxides and Dual Componen
36. of i insolvency of the Buyer ii the filing of voluntary petition in bankruptcy by Buyer iii the appointment of a Receiver or Trustee for the Buyer iv the execution by Buyer of an assignment for benefit of creditors or v past due payment on previous shipments to Buyer by Seller Seller reserves the right to cancel Buyers credit at any time for any reason 11 INTERPRETATION RESPONSIBILITY PRODUCT USE AND SAFETY Seller does not guarantee that the Goods it sells conform to any plans and specifications or intended use When plans and specifications are involved Buyer is solely responsible for verifying Seller s interpretations of such plans and specifications and it is Buyer s sole responsibility to assure that Seller s Goods will be acceptable for any specific job When Seller offers substitute Goods on any proposal Buyer is solely responsible for confirming their acceptability 12 DELIVERY Shipping dates given in advance of actual shipment are approximate and not guaranteed All contract dates and timelines begin upon receipt by Seller of a purchase order Buyer s acceptance of these Terms amp Conditions and the payment of any required down payment 13 EXCUSABLE DELAYS Seller shall have no liability if its performance is delayed or prevented by causes beyond its reasonable control including without limitation acts of nature labor disputes government priorities transportation delays insolvency or other inability to perform by any Ve
37. orage use and disposal of MEKP and other hazardous materials used in the laminating operation In addition users should make every effort to A Store MEKP in a cool dry place in original containers away from direct sunlight and away from other chemicals B Keep MEKP away from heat sparks and open flames C Prevent contamination of MEKP with other materials including polyester over spray and sandings polymerization accelerators and promoters brass aluminum and non stainless steels MagnumVenusProducts Rev 09 2014 Page 8 PAT CCP LS 0590 Chop Check Fluid Section Manual D Never add MEKP to anvthing that is hot since explosive decomposition may result E Avoid contact with skin eyes and clothing Protective equipment should be worn at all times During clean up of spilled MEKP personal safety equipment gloves and eye protection must be worn Fire fighting equipment should be at hand and ready F Avoid spillage which can heat up to the point of self ignition G Repair any leaks discovered in the catalyst system immediately and clean up the leaked catalyst at once in accordance with the catalyst manufacturer s instructions H Use only original equipment or equivalent parts from Magnum Venus Products in the catalyst system i e hoses fitting etc because a dangerous chemical reaction may result between substituted parts and MEKP I Catalyst accumulated from the purging of hoses or the measurement of fluid outp
38. polyester resins also produces the hazards which require great care and caution in its storage transportation handling processing and disposal MEKP is a single chemical Various polymeric forms may exist which are more or less hazardous with respect to each other These differences may arise not only from different molecular structures all are nevertheless called MEKP and from possible trace impurities left from the manufacture of the chemicals but may also arise by contamination of MEKP with other materials in its storage or use Even a small amount of contamination with acetone for instance may produce an extremely shock sensitive and explosive compound sandings or with any readily oxidizing material such as brass or iron will cause exothermic redox reactions which can become explosive in nature Heat applied to MEKP or heat build up from contamination reactions can cause it to reach what is called its Self Accelerating Decomposition Temperature SADT Contamination with promoters or materials containing promoters such as laminate Researchers have reported measuring pressure rates of rise well in excess of 100 000 psi per second when certain MEKP s reach their SADT For comparison the highest pressure rate of rise listed in NFPA Bulletin NO 68 Explosion Venting is 12 000 psi per second for an explosion of 1296 acetylene and air The maximum value listed for a hydrogen explosion is 10 000 psi per second Some forms of M
39. reasonable attorney fees and court costs if any incurred by Seller to collect payment and all applicable interest charges Seller may apply payments to any outstanding invoices unless Buyer provides specific payment direction 4 TITLE AND RISK OF LOSS OR DAMAGE As to Goods delivered directly by Seller title passes upon delivery at the place Buyer receives possession and thereafter all risk of loss or damage shall be on Buyer All other sales are F O B point of shipment and Buyer takes title and assumes responsibility for risk of loss or damage at the point of shipment for such sales Claims for Goods damaged in transit are Buyer s sole responsibility when not delivered directly by Seller 5 QUOTATIONS All quotations expire thirty 30 days from the date of the quotation unless otherwise noted on the quotation This time limit applies even if Buyer uses the quotation to submit a job or project bid to any other party 6 ASSIGNMENT The Buyer s rights and responsibilities under any purchase order or these Terms amp Conditions shall not be assigned by Buyer without the express written consent of the Seller 7 RETURN OF GOODS Permission to return items must be requested and granted in advance No credit will be given if items are returned prior to requesting and receiving permission Subject to the foregoing Seller shall accept returns of Goods for any reason for a period of thirty 30 days following shipment for exchange or refund of the purc
40. rounded containers D Bulk solvent should be stored in a well ventilated separate building 50 feet away from your main plant E You should allow only enough solvent for one day s use in your laminating area F NO SMOKING signs must be posted and observed in all areas of storage or where solvents and other flammable materials are used G Adequate ventilation as covered in OSHA Section 1910 94 and NFPA No 91 is important wherever solvents are stored or used to minimize confine and exhaust the solvent vapors H Solvents should be handled in accordance with OSHA Section 1910 106 and 1910 107 MagnumVenusProducts Rev 09 2014 Page 10 PAT CCP LS 0590 Chop Check Fluid Section Manual 2 4 Catalyst Diluents Magnum Venus Products spray up and gel coat systems currently produced are designed so that catalyst diluents are not required Magnum Venus Products therefore recommends that diluents not be used This avoids the possible contamination which could lead to an explosion due to the handling and mixing of MEKP and diluents In addition it eliminates any problems from the diluent being contaminated through rust particles in drums poor quality control on the part of the diluents suppliers or any other reason If however diluents are absolutely required contact your catalyst supplier and follow his instructions explicitly Preferable the supplier should premix the catalyst to prevent possible on the job contaminatio
41. sonally to the jurisdiction of the above named courts that its property is exempt or immune from attachment or execution that the suit action or proceeding is brought in any inconvenient forum that the venue of the suit action or proceeding is improper or that these Terms amp Conditions or the subject matter hereof may not be enforced in or by such court and waive and agree not to seek any review by any court of any other jurisdiction which may be called upon to grant an enforcement of the judgment of any such Florida state or federal court The parties hereby consent to service of process by registered mail at the address to which notice is to be given The exclusive venue for any proceeding under these Terms amp Conditions shall be solely in any state court in Pinellas County Florida or the Federal District Court for the Middle District of Florida Tampa Division sitting in Tampa Florida Buyer acknowledges that the prices for Goods offered hereunder are in part dependent on Buyer s consent to jurisdiction in Florida and exclusive venue in Pinellas County Florida or the Federal District Court for the Middle District of Florida Tampa Division sitting in Tampa Florida and without Buyer s consent to this jurisdiction and venue provision the prices for the Goods may be higher 23 GENERAL Any representation affirmation of fact and course of dealing promise or condition in connection therewith or usage of trade not contained herein shall not
42. t Coatings Other standards and recognized authorities to consult are the National Fire Protection Association NFPA bulletins as follows NFPA No 33 Chapter 14 Organic Peroxides and Dual Component Materials NFPA No 63 Dust Explosion Prevention NFPA No 70 National Electrical Code NFPA No 77 Static Electricity NFPA No 91 Blower and Exhaust System NFPA No 654 Plastics Industry Dust Hazards Type of Fire Extinguishing equipment recommended Fire Extinguisher code ABC rating number 4a60bc D MagnumVenusProducts Rev 09 2014 Page 6 PAT CCP LS 0590 Chop Check Fluid Section Manual Extinguishing Media Foam Carbon Dioxide Dry Chemical Water Fog Copies of the above bulletins are available at a nominal charge from National Fire Protection Association 470 Atlantic Avenue Boston MA 02210 Research Report No 11 of the American Insurance Association deal with Fire Explosion and Health Hazards of Organic Peroxides It is published by American Insurance Association 85 John Street New York NY 10038 Local codes and authorities also have standards to be followed in the operation of your spraying equipment Your insurance carrier will be helpful in answering questions that arise in your development of safe procedures 1 2 Personal Safety Equipment Magnum Venus Products recommends the following Personal Safety Equipment for conducting safe operations of the Polyester Systems Magnum Venus Products recommends t
43. talyst and resin fluid pressure 3 Catalyst pressure in the catalyst pump can be eliminated by rotating the ball valve on the catalyst manifold 90 degrees to the open or on position Note The open or on position is when the ball valve handle is parallel in line with the ball valve body The closed or off position is when the ball valve handle is perpendicular across the ball valve body 4 Resin pressure in the resin pump can be eliminated by rotating the ball valve on the resin filter 90 degrees to the open or on position Place a container under the ball valve to catch any resin that is ejected out of the valve MagnumVenusProducts Rev 09 2014 Page 13 PAT CCP LS 0590 Chop Check Fluid Section Manual 3 2 Grounding Grounding an object means providing an adequate path for the flow of the electrical charge from the object to the ground An adequate path is one that permits a charge to flow from the object fast enough that it will not accumulate to the extent that a spark can be formed It is not possible to define exactly what will be an adequate path under all conditions since it depends on many variables In any event the grounding means should have the lowest possible electrical resistance Grounding straps should be installed on all loose conductive objects in the spraying area This includes material containers and equipment Magnum Venus Products recommends grounding straps be mad
44. te grease to the Backup Ring PAT CCP 0515 then install into the top end of the Cylinder 11 Apply a light coat of the appropriate grease to the Piston Seal Assembly PAT CCP 0514 then install it into the top end of the Cylinder on top of the Backup Ring o ring facing up 12 Install the Piston Bushing PAT CCP 0513 into the top of the Cylinder 13 Apply a light coat of the appropriate grease onto O ring O E 140 and install onto the end of the Cylinder Piston Bushing PAT CCP 0513 Backup Ring PAT CCP 0515 O Ring O E 140 EA Piston Seal Assembly PAT CCP 0514 Cylinder 14 Install the Cylinder into the Outlet Body 15 Apply a light coat of the appropriate grease onto the Fluid Rod assembly now carefully push the Fluid Rod Assembly into the Cylinder Piston Seal and Rod Seal Assemblies PAT CCP 0516 from the bottom and then up through the Packing Nut PAT CCP 0504 D MagnumVenusProducts Rev 09 2014 Page 22 PAT CCP LS 0590 Chop Check Fluid Section Manual 16 Install the Valve Stop PAT CCP 0530 over the Priming Rod into the end of the Cvlinder 17 Install the Spacer into the end of the Cvlinder on top of the Valve Stop Spacer Cvlinder SS S N Wi O Ring O E 032 Intake Valve Assy Spacer 18 Apply a light coat of the appropriate grease to the two Foot Valve Seals PAT CCP 0536 and install them into the Intake Valve o ring side facing up
45. these metals HHC solvents could generate a corrosive reaction of a catalytic nature b Equipment capable of withstanding pressure When HHC solvent contact aluminum or galvanized parts inside a closed container such as a pump spray gun or fluid handling system the chemical reaction can over time result in a build up of heat and pressure which can reach explosive proportions When all three elements are present the result can be an extremely violent explosion The reaction can be sustained with very little aluminum or galvanized metal any amount of aluminum is too much MagnumVenusProducts Rev 09 2014 Page 9 PAT CCP LS 0590 Chop Check Fluid Section Manual A The reaction is unpredictable Prior use of an HHC solvent without incident corrosion or explosion does NOT mean that such use is safe These solvents can be dangerous alone as a clean up or flushing agent or when used as a component or a coating material There is no known inhibitor that is effective under all circumstances Furthermore the mixing of HHC solvents with other materials or solvents such as MEKP alcohol and toluene may render the inhibitors ineffective B The use of reclaimed solvents is particularly hazardous Reclaimers may not add any inhibitors Also the possible presence of water in reclaimed solvents could feed the reaction C Anodized or other oxide coatings cannot be relied upon to prevent the explosive reaction Such coatings can be worn
46. ut deliveries should never be returned to the supply tank such catalyst should be diluted with copious quantities of clean water and disposed of in accordance with the catalyst manufacturer s instructions The extent to which the user is successful in accomplishing these ends and any additional recommendations by the catalyst manufacturer determines largely the safety that will be present in his operation 2 3 Clean Up Solvents and Resin Diluents WARNING A hazardous situation may be present in your pressurized fluid system Hydrocarbon Solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system pump heaters filters valves spray guns tanks etc The explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halogenated Hydrocarbon Solvents Some Magnum Venus Products spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon Solvents A There are three key elements to the Halogenated Hydrocarbon HHC solvent hazard a The presence of HHC solvents 1 1 1 Trichloroethane and Methylene Chloride are the most common of these solvents However other HHC solvents are suspect if used either as part of paint or adhesives formulation or for clean up flushing b Aluminum or Galvanized Parts Most handling equipment contains these elements In contact with
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