MP3 400LT User Manual
Contents
1. 3 Maintenance WARNING THE WHEELS FITTED WITH TYRES SHOULD ALWAYS BE BALANCED RIDING THE VEHICLE WITH VERY LOW TYRE PRESSURE OR WITH INCORRECTLY BALANCED TYRES CAN LEAD TO DANGEROUS STEERING VIBRATIONS Periods of inactivity We recommend carrying out the following operations 1 Clean the scooter thoroughly and then cover it with a canvas 2 When placing the vehicle on its centre stand ensure that the front suspension lock ing system is disengaged 3 With engine off and piston at the bottom dead centre remove the spark plug add 1 2 cm of oil through its hole larger amounts are dangerous for the engine itself Operate the starter button 1 2 times for roughly 1 second to turn the engine over slowly then insert the spark plug again 4 Drain all fuel from the vehicle spread antirust grease on the unpainted metal parts keepthe wheels lifted above the ground by resting the chassis on two wooden wedges 5 Concerning the battery follow the instructions in the Battery section Recommended products AGIP CITY HI TEC 4T Oil to lubricate flexible transmissions throttle control Oil for 4 stroke engines 86 Cleaning the vehicle Use a low pressure jet of water to soften the caked dirt and mud deposited on the painted surfaces Once softened sponge off mud and dirt using a car body sponge soaked in a car body shampoo and water solution 2 4 of car shampoo in water Then rinse with abundant2. 9 6 Programmed maintenance Product Description Specifications AGIP CITY HI TEC 4T Oil to lubricate flexible transmissions throttle control Oil for 4 stroke engines AGIP FILTER OIL Oil for air filter sponge Mineral oil with specific additives for increased adhesiveness AGIP GP 330 Calcium complex soap based grease with NLGI 2 ISO L XBCIB2 Grease brake control levers throttle grip AGIP CITY HI TEC 4T Engine oil SAE 5W 40 API SL ACEA A3 JASO MA Synthetic oil AGIP BRAKE 4 Brake fluid FMVSS DOT 4 Synthetic fluid AGIP PERMANENT SPEZIAL coolant Monoethylene glycol based antifreeze fluid CUNA NC 956 16 104 A Air filter 64 B Battery 69 Brake 66 84 C Clock 12 D Disc brake 84 Display 13 E Engine oil 56 58 Engine stop 18 F Fuel 26 Fuses 70 H Headlight 79 Horn 16 Hub oil 59 Identification 30 Immobilizer 79 22 Instrument panel 70 K Key switch 74 Keys 79 105 TABLE OF CONTENTS L Top box 30 Light switch 17 Transmission 45 Turn indicators 82 Tyre pressure 37 M Tyres 61 Maintenance 13 55 101 102 Mirrors 84 s Saddle 24 26 27 29 Scheduled maintenance 102 Shock absorbers 38 Spark plug 62 Stand 45 Start up 18 Tank 26 Technical Data 91 PIAGGIO The descriptions and illustrations given in this publication are not binding While the basic specifi
3. USE eS a A ua ED ent ne 33 Front nett itte Headlight 79 Front direction indicators 79 Rear optical Una oa 80 Rear turn indicators cnet mettent 82 Number plate light 83 Helmet compartment lighting bulb 83 Rear view MIS ul uu e cere oce td ee cete ceda 84 Front and rear disc brake 84 P unCt re ia eie reete 85 Periods of InactiVity acu cei cep ee an 86 Cleaning the Vehicle eiii uter eene tei 87 TECHNICAL DATA etn rtr 91 rd na 96 SPARE PARTS AND ACCESSORIES 97 Warning sise PROGRAMMED MAINTENANCE Scheduled maintenance table MP3 LT 400 i e PIAGGIO Chap 01 Vehicle 1 Vehicle Dashboard 01_02 A Ignition key switch B Starter button C Throttle grip D Front brake lever E Turn indicator switch F Headlight switch G Rear brake lever H Horn button I Engine cut off switch L Mode switch M Emergency turn indicator switch N Analogue instrument panel O Indicator unit P Bag hook Q Digital instrument panel R Front su
4. 4 Gently squeeze the filtering element let it drip dry and then refit it CAUTION IF THE VEHICLE IS USED ON DUSTY ROADS IT IS NECESSARY TO SERVICE THE AIR FILTER MORE OFTEN TO AVOID DAMAGING THE ENGINE Recommended products AGIP FILTER OIL Oil for air filter sponge Mineral oil with specific additives for increased adhesiveness 64 Cooling fluid level 03 12 03 13 03 14 03 15 The engine cooling system operates by forcing circulation of fluid The cooling circuit contains about 2 litres of coolant consisting of a mixture of 50 de ionised water and glycol ethylene based antifreeze solution with corrosion inhibitors Recommended coolant supplied with the vehicle already mixed and ready for use For proper engine functioning the coolant temperature must be between the 4th and 7th lit segment as indicated by the instrument D on the digital instrument panel When the 9th segment lights up the icon and all the segments start flashing stop the engine let it cool down and check the fluid level if the result is normal take your vehicle to an Authorised Piaggio Service Centre The fluid inspection should be carried out every 6 000 km when the engine is cold following the methods indicated below a Rest the vehicle in vertical position on the stand and remove the screw of the ex pansion tank cap shown in the photo b Remove the expansion tank cover A turning in anticlockwise C Look inside the expansion tank
5. 4 Identification 01 31 01 32 The identification registration numbers consist of a prefix stamped on the chassis and engine B respectively followed by a number These numbers must always be indi cated on spare parts requests To read the chassis number remove the relevant port A in the helmet compartment We recommend checking that the chassis registration number stamped on the vehicle corresponds with that on the vehicle documentation CAUTION BE REMINDED THAT ALTERING IDENTIFICATION REGISTRATION NUMBERS CAN LEAD TO SERIOUS PENAL SANCTIONS IMPOUNDING OF THE VEHICLE ETC 30 1 Vehicle 31 32 MP3 LT 400 i e PIAGGIO Chap 02 Use 33 2 Use Checks Before using the vehicle check 1 That the fuel tank is full 2 The correct fluid level for front and rear brakes 3 That the tyres are properly inflated 4 The correct functioning of tail lights headlamp turn indicators stop light and license plate light 5 The correct functioning of front and rear brakes 6 The oil level in the in the gearcase 7 The engine oil level 8 The coolant level Refuelling 02 01 02 02 Fuel Open the access door to the fuel tank cap and remove the cap T Recommended fuel Unleaded petrol min octane rating of 95 The instrument H indicates the fuel level and the warning light M indicates the reserve WARNING SWITCH OFF THE ENGINE BEFORE REFUELLING WITH PET
6. the fluid level must always be between the min and the max level d If the coolant level is near the minimum mark top up when the engine is cold If the coolant needs to be topped up frequently or the expansion tank is completely dry check the cooling system to find the cause of the problem It is therefore indis pensable to have the cooling system checked at an Authorised Piaggio Service Centre The coolant should be replaced every 2 years Take your vehicle to an Au thorised Piaggio Service Centre for this operation N B SHOULD THE 9th SEGMENT OF THE COOLANT TEMPERATURE INDICATOR COME ON DURING A NON DEMANDING RIDE SHUT OFF THE ENGINE AND LET IT COOL DOWN THEN CHECK THE COOLANT LEVEL IF THE LEVEL IS OK CONTACT AN AUTHORISED SERVICE CENTRE 65 3 Maintenance WARNING TO AVOID THE RISK OF SCALDING DO NOT UNSCREW THE EXPANSION TANK COVER WHILE THE ENGINE IS STILL HOT WARNING TO PREVENT AVOID HARMFUL FLUID LEAKAGE WHILE RIDING ENSURE THAT THE LEVEL NEVER EXCEEDS THE MAXIMUM VALUE TO ENSURE CORRECT ENGINE OPERATION KEEP THE RADIATOR GRILLE CLEAN Recommended products AGIP PERMANENT SPEZIAL coolant Monoethylene glycol based antifreeze fluid CUNA NC 956 16 Checking the brake oil level 03 16 03 17 03 18 The front and rear brake fluid reservoirs are both positioned on the handlebar Proceed as follows 1 Rest the vehicle on its centre stand with the handlebars perfe
7. 3 OF THE BRAKE LEVER STROKE CAUTION HAVE THE BRAKE PADS CHECKED BY THE DEALER ACCORDING TO THE CHECKS SPECIFIED IN THE SCHEDULED MAINTENANCE TABLE HOWEVER IN THE EVENT OF NOISES COMING FROM THE FRONT AND OR REAR BRAK 84 ING SYSTEM DURING OPERATION IT IS ADVISABLE TO HAVE THE BRAKING SYSTEM CHECKED BY AN AUTHORISED SERVICE CENTRE OR DEALER AF TER REPLACING THE BRAKE PADS DO NOT USE THE SCOOTER UNTIL YOU HAVE OPERATED THE BRAKE LEVER SEVERAL TIMES IN ORDER TO ALLOW THE PLUNGERS TO SETTLE AND THE LEVER STROKE TO BE SET TO THE CORRECT POSITION CAUTION THE PRESENCE OF SAND MUD SNOW MIXED WITH SALT ETC ON THE ROAD CAN DRASTICALLY REDUCE THE LIFE OF THE BRAKE PADS IN OR DER TO AVOID THIS WE RECOMMEND WASHING THE VEHICLE FREQUENTLY WHEN RIDING IN THESE ROAD CONDITIONS Puncture The vehicle is equipped with Tubeless tyres without inner tube In the event of a puncture Tubeless tyres unlike tyres with inner tubes go flat very slowly resulting in a greater steering safety In the event of a puncture an emergency repair can be carried out using an inflate and repair spray can For a final repair take your vehicle to an Authorised Service Centre or Dealer The replacement of a tyre involves re moving the wheel in question Take your vehicle to an Authorised Service Centre or Dealer for these operations CAUTION TO USE THE INFLATE AND REPAIR SPRAY CAN PROPERLY FOLLOW THE INSTRUCTIONS ON THE PACKAGING 85
8. AN ENVIRONMENTALLY FRIENDLY AND LEGAL WAY Recommended products AGIP CITY HI TEC 4T Engine oil 58 ee CT OE SAE 5W 40 API SL A3 MA Synthetic oil Hub oil level 03_06 03_07 Check the oil in the rear hub oil content 250 cc To check the rear hub oil level proceed as follows 1 Rest the vehicle onto its centre stand on level ground 2 Unscrew the dipstick A dry it with a clean cloth and then reinsert it screwing it fully into place 3 Pull out the dipstick to control that the oil level reaches the second notch from the bottom as indicated by the arrow in figure this is the correct level and must remain constant at all times 4 Screw the dipstick back in checking that it is correctly locked in place CAUTION RIDING THE VEHICLE WITH INSUFFICIENT HUB LUBRICATION OR WITH CON TAMINATED OR IMPROPER LUBRICANTS ACCELERATES THE WEAR AND TEAR OF THE MOVING PARTS AND CAN CAUSE SERIOUS DAMAGE 59 2 3 Maintenance CAUTION USED OIL CAN HARM THE ENVIRONMENT COLLECTION AND DISPOSAL SHOULD BE CARRIED OUT IN CONPLIANCE WITH REGULATIONS IN FORCE CAUTION AN EXCESSIVE QUANTITY OF OIL CAN LEAD TO SPILL OVER WHICH MAY CAUSE THE ENGINE AND THE WHEEL TO GET DIRTY CAUTION WHEN REPLACING THE HUB OIL DO NOT LET THE OIL COME INTO CONTACT WITH THE REAR BRAKE DISC CAUTION FOR OIL REPLACEMENT CONTACT AN
9. CEN TRE STARTING FAILURE Emergency switch in OFF Set the switch back to ON Fuse blown Replace the blown fuse and have the vehicle checked by an Authorised Service Centre IGNITION PROBLEMS Faulty spark plug Contact an Authorised Service Centre 88 Faulty ignition injection control Contact an Authorised Service unit Centre Faulty coil Due to the presence of Contact an Authorised Service high voltage this check should Centre only be carried out by an expert LACK OF COMPRESSION Loose spark plug Screw in the spark plug tightly Cylinder head loose piston gas Contact an Authorised Service rings worn Centre Valve stuck Contact an Authorised Service Centre HIGH CONSUMPTION AND LOW PERFORMANCE Air filter blocked or dirty Clean with water and shampoo and impregnate with petrol and specific oil Air filter removal gt section INSUFFICIENT BRAKING Greasy disc Worn pads Faulty Contact an Authorised Service braking system Presence of air in Centre the front and rear brake circuit 89 oueu luleN 3 Maintenance INEFFICIENT SUSPENSIONS Shock absorber fault oil leak end Contact an Authorised Service buffers damaged shock absorber Centre preloading incorrectly set AUTOMATIC TRANSMISSION PROBLEMS Variator rollers and or driving belt Contact an Authorised Service damaged Centre STAND DOES NOT RETURN TO
10. COVER Opening the saddle to access the helmet compartment by remote control 01_27 When the key is in LOCK or OFF position you can open the saddle using the remote control The saddle cannot be opened only when the key is set to ON WARNING OBJECTS INAPPROPRIATELY ARRANGED INSIDE THE HELMET COMPART MENT MAY DEFORM THE SADDLE CAUSING THE COURTESY LIGHT TO RE 27 1 Vehicle MAIN ON AND THIS WILL DISCHARGE THE BATTERY IN ANY CASE THE WARNING LIGHT I ON THE INSTRUMENT PANEL SIGNALS IF THE LIGHT IS ON OR OFF WARNING THE REMOTE CONTROL OPERATES WITHIN A DISTANCE OF ABOUT 3 5 ME TRES WITH FULLY CHARGED BATTERIES WHEN YOU ARE NEAR THE SCOOTER HANDLE THE REMOTE CONTROL CAREFULLY SO AS TO AVOID UNINTENTIONAL OPENING OF THE SADDLE REFER TO THE OPENING THE SADDLE WITH REMOTE CONTROL SECTION TO REPLACE BATTERIES 28 Opening the saddle to access the helmet compartment in an emergency 01_28 01_29 Ifthe remote control battery or the vehicle battery is discharged follow these steps to open the saddle 1 Open the rear compartment with the key switch 2 Softly press with your hand on the point shown in the photo and in the sense indicated by the arrow inside the helmet compartment until the saddle closing device springs 29 9 9IU9A 1 Vehicle Opening of top box 01_30 With the switch set to OFF or ON press the key and turn it anticlockwise towards position
11. Emergency flashing light button 01 12 It enables the activation of the 4 turn indicators simultaneously The control M can be enabled only with the key set to ON but once enabled it keeps functioning even if the key is set to OFF or LOCK To disable this function simply turn the key switch to ON 17 1 Vehicle Start up button 01_13 Turn the key to ON Turn the RUN OFF switch to RUN Pull one of the two brake levers Press the G switch to start the engine Warning in vehicles fitted with a suspension locking system the vehicle will start but will remain at idling speed if the rider is not seated on the saddle in riding position Engine stop button 01 14 Functioning of the engine cut off switch I 0 OFF 1 RUN 18 Machanical Code Front suspension unlock lock switch 01 15 The F switch engages and disengages the front suspension locking system As the topic is so complex find the instructions for using this control in the Use chapter The immobilizer system In order to enhance theft protection the vehicle is equipped with a PIAGGIO IMMO BILIZER electronic engine locking device that is activated automatically when the starter key is removed Upon start up the PIAGGIO IMMOBILIZER system checks the starter key and only if this key is recognised will the immobilizer system allow the vehicle to be started Keys 01 16 01 17 01 1
12. Stop light bulb Type Incandescent BAU 15s Power 12V 10W 74 Quantity 2 License plate bulb Type Incandescent Power 12V 5W Quantity 2 Front turn indicator bulb Type Incandescent BAU 15s Power 12V 10W Quantity 1 RHS 1 LHS Front tail light bulb Type Incandescent W2 1x9 5d Power 12V 5W Quantity 1 Instrument panel bulb Type Incandescent Power 12V 2W Quantity 4 Front light group 03 28 03 29 03 30 03 31 03 32 03 33 03 34 03 35 03 36 03 37 To remove the front headlight assembly proceed as follows Remove the Piaggio clip on badge Remove the screw A and the headlight assembly central cover Remove the two headlamp upper fixing screws B Remove the two grille front fixing screws C Remove the two grille surround fastener screws D Remove the two screws E located under the position light Remove the two screws F located inside the front shield NO RON 75 eoueuelule N 3 Maintenance 8 Remove the grille surround 9 Remove the two lower headlight fastener screws lt G gt 10 Take out the front headlight assembly Refit the components following the above operations in reversed order WARNING HIGH AND LOW BEAM BULBS ARE HALOGEN TYPE DO NOT TOUCH THEM WITH YOUR FINGERS TO AVOID DAMAGING THEIR FUNCTION 76 3 Maintenance 3 Maintenance To remove the front position light move the retainer tabs which are acce
13. THE GROUND TO KEEP THE VEHICLE UPRIGHT 49 esn Z 2 Use WARNING AVOID USING THE LOCKING SYSTEM WHEN RIDING THE VEHICLE ALONG IR REGULAR ROADS OR ROADS WITH OBSTACLES E G ROAD HUMPS SIDE WALK ETC IN CASE OF ENGINE FAILURE DISCHARGED BATTERY AVOID PULLING THE VEHICLE WITH THE LOCKING SYSTEM ENGAGED WITH THE LOCKING SYSTEM ENGAGED AND THE ENGINE OFF AVOID MOV ING THE VEHICLE AT SPEEDS ABOVE 5 Km h WARNING IF THE RIDER IS NOT SEATED ON THE SADDLE WHILE THE VEHICLE IS IN MOTION AND THE LOCKING SYSTEM IS ENGAGED AVOID OPERATING THE THROTTLE CONTROL PURPOSELESSLY AS THIS MAY DAMAGE THE CATA LYTIC CONVERTER CAUTION DO NOT RIDE DOWNHILL WITH THE SUSPENSION LOCKING SYSTEM ENGAG ED AND THE KEY SWITCH SET TO OFF 50 2 Use 5 2 Use With the vehicle off and the suspension locking system engaged it is possible to get off the vehicle without using the stand For safety reasons engage the hand brake hand by pulling the lever shown in the figure from position lt 0 gt to position lt 1 gt The warning light lt R gt on the instrument panel turns on when the hand brake is en gaged When the hand brake is engaged and the key switch is turned to lt 1 gt a safety system is activated impeding release of the hand brake To release the hand brake turn the key switch to 2 or 3 If the switch is set to position lt 1 gt the hand brake can also be engaged If the WARNING light lt Q gt t
14. screw lt A gt and using a small screwdriver in the rear notch shown in the figure then proceed as follows 1 Disconnect spark plug HV wire cap lt B gt 2 Unscrew the spark plug using the wrench supplied 3 When refitting place the spark plug in the hole at the due inclination and tighten it by hand until it is finger tight 4 Only use the wrench to lock it in place 5 Place cap lt B gt fully over the spark plug 6 Refit the port making sure the rear hook is inserted 62 WARNING SPARK PLUG MUST BE REMOVED WHEN THE ENGINE IS COLD REPLACE THE SPARK PLUG AS INDICATED IN THE SCHEDULED MAINTENANCE TABLE THE USE OF ELECTRONIC CENTRAL UNITS AND OF NON COMPLIANT ELEC TRONIC IGNITIONS OR SPARK PLUGS OTHER THAN THOSE PRESCRIBED MAY SERIOUSLY DAMAGE THE ENGINE N B USING SPARK PLUGS OTHER THAN THE INDICATED TYPE OR SHIELDLESS SPARK PLUG CAPS CAN CAUSE ELECTRICAL SYSTEM FAILURES Characteristic Spark plug CHAMPION RG 6 YC Alternative spark plug NGK CR7EKB Electric characteristic Electrode gap 0 7 0 8 mm 63 3 Maintenance Removing the air filter 03_11 Proceed as follows Unscrew the nine fixing screws lt A gt and remove the air filter cover B Air filter cleaning 1 Wash the sponge with water and mild soap 2 Dry it with a clean cloth and short blasts of compressed air 3 Impregnate the sponge with a mixture of 50 petrol and 50 specified oil
15. the environment Vehicle intactness The incomplete or non observance of these regulations leads to the risk of serious damage to the vehicle and sometimes even the invalidity of the guarantee The signs that you see on this page are very important They are used to highlight those parts of the booklet that should be read with particular care As you can see each sign consists of a different graphic symbol making it quick and easy to locate the various topics VEHICLE iiiter 7 o aaa s a dear Dashboard 9 Refuelling Analogue instrument panel 10 Tyre Clock EE ae 12 Shock absorbers adjustment Digital lcd display 13 Running in Maintenance icons 13 Starting up the engine MODE DUO AA n 14 Precautions HQ 14 Difficult start up Locking the steering wheel 15 Stopping the engine Releasing the steering 15 Stand imet Switch direction indicators 16 Automatic transmission Horn button erret tienen treten i tiae 16 Safe Light switch l M 17 Front suspension locking system Emergency flashing light button 17 Integral pedal b
16. tread wear if this occurs go to an authorised workshop or at least to a workshop equipped to replace tyres 37 esn 2 Use CAUTION TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD INCOR RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID ING DANGEROUS TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR LIMITS SET FORTH BY LAW CAUTION MICHELIN GOLD STANDARD TYRES RECOMMENDED FOR THIS VEHICLE USING TYRES OTHER THAN THOSE INDICATED MAY CAUSE INSTABILITY Characteristic Front tyre pressure 1 6 bar Rear tyre pressure 2 5 bar Shock absorbers adjustment 02_04 The preloading of the springs can be adjusted to 4 positions acting on the ring nut located in the lower part of the shock absorbers with the specific spanner supplied Position 1 minimum preload driver only Position 2 medium preloading rider only Position 3 medium preloading rider and passenger Position 4 maximum preloading rider passenger and luggage 38 In order to carry out this operation you will need to use the specific spanner in the kit CAUTION RIDING THE VEHICLE WITH THE SPRING PRELOADING NOT CORRECTLY SET FOR THE RIDER AND POSSIBLE PASSENGER COULD REDUCE THE COM FORT OF THE RIDE AND THE PRECISION OF THE STEERING WARNING WE RECOMMEND WEARING GLOVES WHILE CARRYING OUT THIS OPERA TION IN ORDER TO AVOID INJURIES WARNING WE STRONGLY RECOMMEND NOT TO ADJUST BOTH SHOCK ABSORBERS WITH DIFFERENT PRELOADIN
17. vehicle tilting Engaging tilt locking is possible only if the following conditions occur at the same time Throttle completely untwisted Engine rpm below 2500 rpm Vehicle speed below 10 km h Locking system WARNING light Q off the system has not detected fail ures 48 If one of these conditions is not checked the warning light E gt remains off and locking cannot be engaged in normal riding conditions the warning light E is off With engine on system locked and warning light E on the suspension locking sys tem is disengaged automatically and the warning light E turns off when the throttle is twisted to start the ride For riders safety the vehicle has a rider detection sensor in the saddle which ena bles the system to prevent vehicle motion and suspension unlocking in case of locked suspension when the rider is not properly seated in riding position in such case the WARNING light Q turns on steadily CAUTION THE RIDER DETECTION SENSOR IS LOCATED IN THE FRONT PART OF THE SADDLE AVOID PLACING BAGS OR HEAVY OBJECTS ACCIDENTALLY ON THE SADDLE NOT OBSERVING THIS RULE MAY MOVE THE VEHICLE FORWARD AND RE LEASE THE SUSPENSION LOCKING SYSTEM EVEN IF THE RIDER IS NOT SEATED BY SIMPLY TWISTING THE THROTTLE THE VEHICLE COULD FALL ACCIDENTALLY AS A CONSEQUENCE WARNING EVERY TIME THE VEHICLE IS STOPPED MAKE SURE THE FRONT SUSPEN SION LOCKING SYSTEM IS ENGAGED OTHERWISE PLACE YOUR FEET ON
18. water and dry with a shammy cloth For the engine exterior use petrol a brush and clean cloths Petrol can damage paintwork Remember that any polishing with silicone wax must always be preceded by washing CAUTION DETERGENTS CAN POLLUTE WATER THE VEHICLE MUST BE WASHED AT A WASH STATION EQUIPPED WITH A SPECIAL WATER PURIFICATION SYSTEM CAUTION THE USE OF A HIGH PRESSURE WATER JET IS STRONGLY DISCOURAGED FOR ANY ENGINE CLEANING OPERATION HOWEVER IF NO OTHER MEANS ARE AVAILABLE IT IS THEN NECESSARY TO ONLY USE A FANLIKE SPRAY JET DO NOT HOLD THE NOZZLE NEARER THAN 2 FT 60 CM FROM THE VEHICLE DO NOT USE WATER AT TEMPERATURES OVER 100 F 40 C DO NOT USE HIGH PRESSURE WATER JETS DO NOT STEAM WASH DO NOT AIM THE JET AT THE ENGINE THE WIRING THE SLOT DIFFUSER ON THE TRANSMISSION OR SCROLL COVERS 87 3 Maintenance CAUTION NEVER WASH THE SCOOTER IN DIRECT SUNLIGHT ESPECIALLY IN SUMMER WHEN THE BODYWORK IS STILL HOT AS THE SHAMPOO COULD DAMAGE THE PAINTWORK IF IT DRIES BEFORE BEING RINSED OFF NEVER USE CLOTHS SOAKED IN ALCOHOL PETROL DIESEL OIL OR KEROSENE FOR CLEANING THE PAINTED OR PLASTIC SURFACES IN ORDER NOT TO DAM AGE THE LUSTRE FINISH OR ALTER THEIR MECHANICAL PROPERTIES US ING SILICONE BASED WAX CAN DAMAGE THE PAINTED SURFACES DE PENDING ON THE VEHICLE COLOUR SATIN COLOURS FOR FURTHER INFORMATION ON THIS MATTER CONTACT AN AUTHORISED SERVICE
19. zero set the trip odometer Key switch 01 07 01 08 1 LOCK Ignition disabled extractable key mechanical antitheft device ena bled The parking brake cannot be released when pressed and cannot be pressed when released 2 OFF gt Ignition disabled extractable key mechanical antitheft device dis abled and enabled disabled parking brake 3 ON Ready to start non extractable key mechanical antitheft device disa bled 4 HELMET COMPARTMENT OPENING Helmet compartment opening position Press the key when in OFF or ON and turn it anticlockwise 14 5 FUELTANK COVER OPENING Fuel tank cover opening position Press the key when in OFF or ON and turn it clockwise Locking the steering wheel Turn the handlebar to the left as far as it will go turn the key to LOCK and remove the key Releasing the steering wheel Reinsert the key and turn it to OFF CAUTION DO NOT TURN THE KEY TO LOCK OR KEY OFF WHILE RIDING 15 I 1 Vehicle Switch direction indicators 01_09 Lever towards S Left turn indicator is switched on Lever towards D Right turn indicator is switched on The lever B automatically returns to lt 0 gt and the turn indicators remain on press the lever to turn them off Horn button 01 10 Push the button to sound the horn 16 Light switch 01_11 0 Low beam light 1 High beam light 2 Passing flashing
20. 1 Rest the vehicle on its centre stand ensuring the rear wheel is not touching the ground 2 Hold the throttle twist grip C in closed throttle position 3 Insert the key into the ignition switch A and turn it to ON 4 Ensure that the switch I is ON 5 Pull either the front D or rear brake lever G then press the starter button B 40 WARNING THE AUTOMATIC TRANSMISSION MAKES THE REAR WHEEL TURN EVEN WHEN THE THROTTLE IS SLIGHTLY TWISTED RELEASE THE BRAKE CARE FULLY AFTER STARTING AND THEN ACCELERATE GRADUALLY CAUTION DO NOT START UP THE ENGINE IN CLOSED AREAS BECAUSE EXHAUST GASES ARE TOXIC CAUTION DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CAN REACH ALWAYS TAKE CARE WHEN PARKING THE VEHICLE THAT THE EX HAUST DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS TO AVOID SERIOUS BURNS CAUTION DO NOT SHUT OFF THE ENGINE WHILE THE VEHICLE IS MOVING UNBURNED FUEL COULD ENTER THE CATALYTIC CONVERTER AND BURN CAUSING THE CONVERTER TO OVERHEAT AND POSSIBLY DESTROYING IT 41 esn z 2 Use CAUTION NEITHER PUSH THE STARTER BUTTON NOR TURN THE KEY SWITCH TO ON WHEN THE TANK IS EMPTY SINCE THE START UP SYSTEM MAY GET DAM AGED WARNING NEVER TRY TO START UP THE ENGINE WITH THE THROTTLE GRIP TWISTED THIS MAY LEAD TO LOSING CONTROL OF THE VEHICLE AND TO ROLLOVER WITH CONSEQUENT SERIOUS OR IN SOME CASES LETHAL INJURIES 42 Precautions CAUTION NEVER
21. 2 07 Push with your foot on the centre stand s fork F while lifting the vehicle backward holding onto the handlebar Automatic transmission To ensure simple pleasurable riding the vehicle is equipped with automatic trans mission with regulator and centrifugal clutch The system is designed to provide the best performance acceleration and consumption while riding on both flat roads and uphill Ifyou have to stop on an uphill slope traffic lights traffic jam etc use only the brake to keep the vehicle still leaving the engine running at idle speed Using the engine to keep the vehicle still can cause the clutch to overheat due to the friction of the clutch masses against the capstan Besides avoid accelerating with the hand brake engaged It is therefore recommended to avoid conditions of prolonged clutch slippage besides those previously indicated like driving uphill fully 45 esnz 2 Use laden on steep slopes or starting off with driver and passenger at slopes greater than 25 Observe the following precautions if the clutch overheats 1 Do not continue riding in such conditions 2 Let the clutch cool down with the engine at idle speed for a few minutes Safe driving Some simple tips are provided below that will enable you to use your vehicle on a daily basis confidently and safely Your skill and your mechanical knowledge are the basis of safe riding We recommend trying out the vehicle in traffic free zon
22. 8 Two types of keys are supplied together with the vehicle The red handgrip key A is the MASTER key Only a single copy of this key is supplied which is necessary to program all your other keys and for your dealer to perform some maintenance operations For this reason it is advised that it be used only in exceptional circumstances The black key B single copy supplied is used for normal operations such as engine start up open the rear glove box and the saddle with remote control 19 9 9IUOA 1 Vehicle Together with the two keys you will be given a CODE CARD bearing the same code imprinted onto the two keys WARNING LOSING THE RED KEY PREVENTS ANY REPAIRS OF THE PIAGGIO IMMOBIL IZER SYSTEM AND THE ENGINE CONTROL UNIT WARNING KEEP THE CODE CARD AND THE RED HANDGRIP KEY INA SAFE PLACE NOT ON YOUR VEHICLE Immobilizerdevice enabled indicator led 01_19 Activation of the PIAGGIO IMMOBILIZER system is signalled by a flashing lt A gt indicator In order to reduce battery discharge the indicator LED turns off automatically after 48 hours of uninterrupted functioning Should the signal led system break down in its flashing function give information about the type of problem to an Authorised Piaggio Gilera Service Centre 20 Operation Every time the starter key is removed in the OFF or LOCK position the safety system activates the immobilizer system Turning the key to ON di
23. G Running in DURING THE FIRST 1000 KM DO NOT RIDE THE VEHICLE OVER 80 OF ITS MAX SPEED AVOID OPENING THE THROTTLE GRIP COMPLETELY OR KEEP ING A CONSTANT SPEED ALONG LONG SECTIONS OF ROAD AFTER THE FIRST 1000 KM INCREASE SPEED PROGRESSIVELY IF POSSIBLE UNTIL THE MAXIMUM PERFORMANCE IS OBTAINED 39 esn 2 2 Use CAUTION IN ORDER TO AVOID DAMAGING THE VEHICLE PLEASE COMPLY WITH THE RULES LISTED ABOVE Starting up the engine 02_05 The vehicle is supplied with an ignition cut off system activated by the emergency cut off switch The engine cannot be started if the ignition cut off switch is in the OFF position A running engine automatically shuts off when the ignition cut off switch is set to OFF The vehicle is equipped with automatic transmission with direct drive so that starting is effected by turning the throttle grip to idle speed to start off from a stationary posi tion progressively twist the throttle grip The vehicle is equipped with an electrical fuel pump that switches on automatically as soon as the engine is started To start the vehicle before pressing the starter button B pull and keep pulled the front brake lever D or the rear brake lever G that operates the corresponding ignition consent switches Besides if the vehicle has a front suspension locking system a sensor placed under the saddle will prevent vehicle motion but not ignition if the rider is not seated in riding position
24. OT PIAGGO ACCESSORIES FITTED OR AN ABNORMAL LOAD OR IF THE VEHICLE IS NOT IN A GENERALLY GOOD CONDITION OR WHEN EVER WEATHER CONDITIONS DEMAND IT SPEED SHOULD BE FURTHER REDUCED CAUTION DO NOT ADJUST THE MIRRORS WHILE RIDING THIS COULD CAUSE YOU TO LOOSE CONTROL OVER THE VEHICLE 47 esn Z 2 Use CAUTION ANY CHANGES TO THE VEHICLE PERFORMANCE AS WELL AS ALTERATIONS TO ORIGINAL STRUCTURAL PARTS IS STRICTLY FORBIDDEN BY LAW AND RENDERS THE VEHICLE NO LONGER CONFORMING TO THE APPROVED TYPE AND DANGEROUS FOR RIDING Front suspension locking system 02 08 02 09 02 10 02 11 02 12 The following section is applicable only to versions with front suspension lock ing system The front suspension locking system simply prevents vehicle tilting when the T gt switch is pressed The vehicle can be stopped without your feet touching the ground The warning light E starts flashing when the key switch is set to ON This means that the system is enabled for locking activation When the T switch is turned to 1 gt a continuous sound alarm signals that the locking system is engaged and at the same time the warning light E turns on steadily When the T switch is turned to 2 an intermittent sound alarm signals that the lock ing system is disengaged and at the same time the warning light E starts flashing again Warning light E turns off when riding starts This means that the system allows for
25. PIAGGIO WOULD LIKE TO THANK YOU for choosing one of its products We have prepared this booklet to help you to get the very best from your scooter Please read it carefully before riding the vehicle for the first time It contains information tips and precautions for using your vehicle It also describes features details and devices to assure you that you have made the right choice We believe that if you follow our suggestions you will soon get to know your new vehicle and use it for a long time at full satisfaction This booklet forms an integral part of the vehicle should the vehicle be sold it must be transferred to the new owner MP3 LT 400 i e PIAGGIO Ed 2 The instructions given in this booklet are intended to provide a clear simple guide to using your scooter this booklet also details routine maintenance procedures and regular checks that should be carried out on the vehicle at an authorised Dealer or Service Centres The booklet also contains instructions for simple repairs Any operations not specifically described in this booklet require the use of special tools and or particular technical knowledge to carry out these operations refer to any authorised Dealer or Service Centres SEE Personal safety Failure to completely observe these instructions will result in serious risk of personal injury Safeguarding the environment Sections marked with this symbol indicate the correct use of the vehicle to prevent dam aging
26. POSITION Presence of dirt Clean and grease 90 MP3 LT 400 i e PIAGGIO Chap 04 Technical data 91 2 y ENGINE TECHNICAL DATA Type Single cylinder 4 stroke Cubic capacity 399 cm Bore x stroke 85 8 X 69 mm Compression ratio 10 6 0 5 1 Engine idle speed Timing system 1 500 100 rpm Four valves single overhead camshaft chain driven Valve clearance Inlet 0 15 mm Outlet 0 15 mm MAX Power 24 kW at 7 250 rpm MAX torque 38 Nm at 5 250 rpm Transmission Automatic expandable pulley variator with torque server V belt automatic clutch FINAL REDUCTION GEAR Gear reduction unit in oil bath Lubrication Engine lubrication with trochoidal pump inside the crankcase oil filter and pressure adjustment by pass Cooling Forced coolant circulation system Start up Electric Ignition Electronic inductive high efficiency ignition integrated with 93 ejep jes uy9s y 4 Technical data the injection system with variable advance and separate HV coil Ignition advance Three dimensional map managed by control unit Spark plug CHAMPION RG 6 YG Alternative spark plug NGK CR7EKB Fuel supply Electronic injection with electric fuel pump Fuel Unleaded petrol 95 RON Muffler Absorption type exhaust muffler with catalytic converter and lambda probe Emission re
27. RALLY GOOD CONDITION OR WHEN EVER WEATHER CONDITIONS DEMAND IT SPEED SHOULD BE FURTHER REDUCED WARNING BE EXTREMELY CAREFUL WHEN INSTALLING AND REMOVING THE MECHAN ICAL ANTITHEFT DEVICE ON THE VEHICLE U SHAPED PADLOCK DISC BLOCK ETC MAINLY NEAR THE BRAKE PIPES TRANSMISSIONS AND OR ELECTRIC CA BLES AN INCORRECT INSTALLATION OR REMOVAL OF THE ANTITHEFT DEVICE AS WELL AS LEAVING IT ON BEFORE STARTING THE VEHICLE CAN SERIOUSLY DAMAGE ITS COMPONENTS COMPROMISE THE CORRECT FUNCTIONING OF THE VEHICLE AND USERS SAFETY 99 souossoooe pue sued souossoooe pue sed a1edS 100 MP3 LT 400 i e PIAGGIO Chap 06 Programmed maintenance 101 6 Programmed maintenance Scheduled maintenance table 06 01 Adequate maintenance is fundamental to ensure long lasting optimum operation and performance of your vehicle To this end a series of checks and maintenance operations at the owner s expense have been suggested which are included in the summary table on the following page Any minor faults should be reported without delay to an Authorised Service Centre or Dealer without waiting until the next scheduled service to solve it All scheduled maintenance services must be carried out at the specified intervals even if the stated mileage has not yet been reached Punctual scooter servicing is essential to ensure your warranty remains valid For any further information concern ing Warranty proc
28. ROL PETROL IS HIGHLY INFLAMMABLE DO NOT SMOKE AND KEEP NAKED FLAMES AT A DISTANCE FIRE HAZARD 34 DO NOT INHALE FUEL FUMES DO NOT ALLOW PETROL TO COME INTO CONTACT WITH HOT ENGINE OR ANY PLASTIC PARTS CAUTION PETROL DAMAGES THE PLASTIC PARTS OF THE BODYWORK WARNING DO NOT RIDE WITH THE FUEL TANK ALMOST EMPTY LACK OF FUEL CAN DAMAGE THE CATALYTIC CONVERTER CAUTION USING NON RECOMMENDED PETROL REDUCES THE EFFICIENCY OF THE EXHAUST AND FUEL SUPPLY SYSTEMS CAUTION DO NOT USE THE VEHICLE TO THE COMPLETE EXHAUSTION OF THE FUEL SHOULD THIS OCCUR DO NOT ATTEMPT TO START THE ENGINE TURN THE KEY SWITCH TO OFF AND TOP UP THE TANK AS SOON AS POSSIBLE FAILURE TO FOLLOW THESE GUIDELINES COULD DAMAGE THE FUEL PUMP AND OR THE CATALYTIC CONVERTER 35 esn Z 2 Use WARNING IT IS HIGHLY INADVISABLE TO REFUEL USING METHODS OTHER THAN NOR MAL FUEL PUMPS IF PETROL IS NOT CONPLETELY CLEAN IT CAN DAMAGE THE FUEL SUPPLY SYSTEM FILTERS CAUTION USING OILS OTHER THAN THOSE RECOMMENDED CAN SHORTEN THE LIFE OF THE ENGINE Characteristic Fuel tank capacity Tank capacity 12 I approximate value Fuel reserve 2 I approx 36 Tyre pressure 02_03 Check tyre pressure and wear periodically roughly every 500 km Tyres feature wear indicators replace tyres as soon as these indicators become visible on the tyre tread Also check that the tyres do not show signs of splitting at the sides or irregular
29. STRESS THE ENGINE AT LOW TEMPERATURES IN ORDER TO AVOID POSSIBLE DAMAGE BE CAREFUL NEVER TO EXCEED THE MAXIMUM SPEED WHILE RUNNING DOWNHILL IN ORDER TO AVOID DAMAGING THE ENGINE IN ANY CASE IN ORDER TO PRESERVE THE ENGINE FROM PROLONGED OVERREVVING THE REVOLUTION LIMITER WILL BE ACTIVATED IF THE EN GINE SPEED EXCEEDS THE ESTABLISHED THRESHOLD 43 SN 2 Use WARNING AFTER A LONG DISTANCE COVERED AT THE MAXIMUM SPEED DO NOT STOP THE ENGINE IMMEDIATELY BUT LET IT RUN AT IDLE FOR A FEW SECONDS Difficult start up In the rare case of engine flooding to facilitate start up it is possible to try to put the vehicle into action with the gas hand grip partially or completely open It is however necessary once the engine is started to take your vehicle to an Authorised Service Centre to determine the cause of this problem and to re establish the vehicle proper functioning Stopping the engine 02_06 Fully untwist the throttle grip then rotate the key in the switch A to KEY OFF extractable key CAUTION DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CAN REACH ALWAYS TAKE CARE WHEN PARKING THE VEHICLE THAT THE EX HAUST DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS TO AVOID SERIOUS BURNS 44 CAUTION DO NOT SHUT OFF THE ENGINE WHILE THE VEHICLE IS MOVING UNBURNED FUEL COULD ENTER THE CATALYTIC CONVERTER AND BURN CAUSING THE CONVERTER TO OVERHEAT AND POSSIBLY DESTROYING IT Stand 0
30. Y CORROSIVE MAKE SURE THAT IT DOES NOT COME INTO CONTACT WITH THE PAINTWORK CAUTION AVOID CONTACT OF BRAKE FLUID WITH EYES SKIN AND CLOTHING IN CASE OF CONTACT RINSE WITH WATER THE BRAKING CIRCUIT FLUID IS HYGROSCOPIC THAT IS IT ABSORBS HUMIDITY FROM THE SURROUNDING AIR IF THE HUMIDITY IN THE BRAKING FLUID EXCEEDS A CERTAIN VALUE IT WILL LEAD TO INEFFICIENT BRAKING NEVER USE BRAKING FLUID KEPT IN CONTAINERS THAT HAVE ALREADY BEEN OPENED OR PARTIALLY USED Recommended products AGIP BRAKE 4 Brake fluid FMVSS DOT 4 Synthetic fluid 68 Battery 03_22 To access the battery proceed as follows 1 Place the vehicle on its centre stand 2 Open the saddle following the previously described procedure 3 Remove the two fasteners A and the cover B WARNING IN ORDER TO AVOID DAMAGING THE ELECTRICAL SYSTEM NEVER DISCON NECT THE WIRING WHILE THE ENGINE IS RUNNING Use of a new battery Make sure that the terminals are connected correctly CAUTION DO NOT REVERSE THE POLARITY RISK OF SHORT CIRCUIT AND DAMAGE TO THE ELECTRICAL SYSTEM WARNING USED BATTERIES ARE HARMFUL FOR THE ENVIRONMENT COLLECTION AND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH REGULA TIONS IN FORCE 69 3 Maintenance Long periods of inactivity If the vehicle has not been used for long periods it is necessary to periodically re charge the battery bearing in mind that the battery t
31. Y AUTHORISED SERVICE CENTRE AS THEY ARE EQUIPPED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLY FRIENDLY AND LEGAL WAY Recommended products AGIP ROTRA 80W 90 Rear hub oil SAE 80W 90 Oil that exceeds the requirements of API GL3 specifications 60 Characteristic Transmission oil 250 cm Tyres 03_08 Check tyre pressure and wear periodically roughly every 500 km Tyres feature wear indicators replace tyres as soon as these indicators become visible on the tyre tread Also check that the tyres do not show signs of splitting at the sides or irregular tread wear if this occurs go to an authorised workshop or at least to a workshop equipped to replace tyres CAUTION TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD INCOR RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID ING DANGEROUS TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR LIMITS SET FORTH BY LAW WARNING THE WHEELS FITTED WITH TYRES SHOULD ALWAYS BE BALANCED RIDING THE VEHICLE WITH VERY LOW TYRE PRESSURE OR WITH INCORRECTLY BALANCED TYRES CAN LEAD TO DANGEROUS STEERING VIBRATIONS 61 eoueuelule N 3 Maintenance TYRES Front tyre Tubeless 120 70 12 51S or 51P Rear tyre Tubeless 120 70 14 68S or 68P TYRE INFLATION PRESSURE Front tyre pressure 1 6 bar Rear tyre pressure 2 5 bar Spark plug dismantlement 03_09 03_10 Remove the port on the left hand side panel of the vehicle by undoing the fixing
32. been successlul by opening the sad dle WARNING TO STORE THE OTHER REMOTE CONTROLS TO MEMORY 8 MAXIMUM YOU NEED TO REPEAT THE WHOLE PROCEDURE AGAIN FAILURE TO CARRY OUT THESE OPERATIONS WITHIN THE INDICATED TIMES WILL RESULT IN THE AUTOMATIC CANCELLATION OF THE PROCESS FOR PROGRAMMING THE REMOTE CONTROLLED KEYS WARNING AVOID PRESSING THE REMOTE CONTROL BUTTON MORE THAN ONCE WHEN FAR AWAY FROM THE SCOOTER THE SYNCHRONISM BETWEEN THE RE MOTE CONTROL AND THE RECEIVER CAN BE IMPAIRED SHOULD THIS BE THE CASE REPEAT THE PROGRAMMING PROCEDURE DO NOT KEEP THE REMOTE CONTROL IN PLACES WITH TEMPERATURES EXCEEDING 60 C THE BATTERY WILL RUN DOWN TOO QUICKLY WARNING TO AVOID BATTERY DISCHARGE THE SADDLE OPENING REMOTE CONTROL RADIO RECEIVER DEACTIVATES 7 DAYS AFTER THE LAST TIME THE VEHICLE WAS SHUT OFF JUST TURN THE KEY TO ON TO REACTIVATE THE RECEIVER 25 1 1 Vehicle Accessing the fuel tank 01_22 01_23 To open the fuel tank cover set the key to OFF or lt ON then press and turn it clockwise The saddle 01_24 01_25 01_26 The saddle is supplied with a protection cover which may be used in case of rain Lift the saddle and extract the cover from its housing then extend it over the whole length of the saddle starting from the front end do not over stretch the cover to avoid tearing the material close the saddle 26 CAUTION DO NOT USE THE VEHICLE WITHOUT THE PROTECTION
33. cations as described and illustrated in this manual remain unchanged PIAGGIO GILERA reserves the right at any time and without being required to update this publication beforehand to make any changes to components parts or accessories which it considers necessary to improve the product or which are required for manufacturing or con struction reasons Not all versions models shown in this publication are available in all countries The availability of each model should be checked at the official Piaggio sales network Copyright 2008 PIAGGIO amp C S p A Pontedera All rights reserved Reproduction of this publication in whole or in part is prohibited PIAGGIO amp C S p A After Sales V le Rinaldo Piaggio 23 56025 PONTEDERA Pi
34. ctly horizontal 2 Check the liquid through the sight glass C To check the integral braking system fluid level remove the cover on the right hand side of the footrest undoing the screw D Check the brake fluid level in the reservoir E 66 A drop in the brake fuel level may be caused by pad wear Should the level appear to be below the minimum mark please contact an Authorised Service Centre or Deal er in order to have the braking system thoroughly checked Braking system fluid top up 03 19 03 20 03 21 Proceed as follows Loosen the screw B and lift the plastic cover A in order to access the brake fluid reservoir Loosen the two fastener screws and remove the reservoir cap and top up with the recommended fluid only This procedure applies to the rear brake pump top up operation follow the same pro cedure for the front brake pump To top up the integral braking system brake fluid partially remove the fluid reservoir from its mounting taking care not to detach the pipe Loosen screw F lift out the reservoir as shown in the photo and remove the cap to top up the fluid level 67 3 Maintenance Under normal climatic conditions the brake fluid should be changed every 2 years This operation must be carried out by trained personnel take your vehicle to an au thorised Service centre or Dealer WARNING ONLY USE DOT 4 CLASSIFIED BRAKE FLUID BRAKE CIRCUIT FLUID IS VER
35. cut off approximately 20 cm of the mat Using the screws spacer and clamps provided fix the plate as shown in the diagram CAUTION AS THE SYSTEM IS LINKED TO THE CONVENTIONAL BRAKE PUMPS OPER ATING HANDLEBAR CONTROLS AND FOOT PEDAL MAY CAUSE A PERCEP TIBLE MOVEMENT OF THE BRAKE LEVERS AND VICE VERSA THIS IS NORMAL 53 esn sn z 54 MP3 LT 400 i e PIAGGIO Chap 03 Maintenance 55 3 Maintenance Engine oil level In 4T engines engine oil is used to lubricate the distribution elements main bearings and thermal group An insufficient quantity of oil can seriously damage the en gine In all four stroke engines a loss of efficiency in oil performance and certain consumption should be considered normal Consumption can particularly reflect the conditions of use i e when driving at full acceleration all the time oil consumption increases The replacement intervals provided for by the maintenance programme are defined depending on the total content of oil in the engine and the average con sumption measured following standardised methods In order to prevent any prob lems we recommend checking oil level more frequently than indicated in the Scheduled Maintenance table or before setting off on long journeys The vehicle is however equipped with an oil pressure warning light on the instrument pan el Engine oil level check 03_01 03 02 Every time the vehicle is used visually inspect th
36. e level of the engine oil when the engine is cold after completely unscrewing the oil cap dipstick The oil level should be somewhere between the MAX and MIN index marks on the level rod A while the oil is being checked the vehicle must be resting on its centre stand on an even horizontal surface If the check is carried out after the vehicle has been used and therefore with a hot engine the level line will be lower in order to carry out a correct check wait at least 10 minutes after the engine has been stopped so as to get the correct level 56 Engine oil top up Always check the oil level before carrying out top ups and add oil without exceeding the MAX level Getting an oil level between the MIN and MAX levels requires 400 cm of oil An oil check up andtop up should be carried out at any Authorised Service Centre as indicated in the scheduled maintenance table Warning light insufficient oil pressure The vehicle is equipped with a warning light that comes on when the key is turned to ON However this light should come off once the engine has been started If the light comes on while braking at idle speed or while turning a corner it is nec essary to check the oil level and top it up if required If after having topped up the oil the warning light still comes on while braking at idle speed or while turning a corner it will be necessary to take your vehicle to an Authorised Serv ice Centre 57 eoueue
37. edures and Scheduled Maintenance please refer to the Warranty Booklet SCHEDULED MAINTENANCE TABLE km x 1 000 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Safety locks Throttle control Engine oil filter Electrical system and battery Coolant level Brake oil level Engine oil Brake pads Tyre pressure and wear Vehicle and brake test test ride 102 km x 1 000 1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Hub oil R R R R R Steering Parking control unit software upgrading if available Centre stand L L L L L L L L L L L L L Driving belt R R R R R R R R Air filter G C C Sliding blocks variable speed rollers R R R R R R R R Suspensions Spark plugs R R R R R R Tilt locking caliper control cable A A A A A A A Valve clearance Electrical system and battery I CHECK AND CLEAN ADJUST LUBRICATE OR REPLACE IF NECESSARY C CLEAN R REPLACE A ADJUST L LUBRICATE Replace every 2 years RECOMMENDED PRODUCTS TABLE Product Description Specifications AGIP ROTRA 80W 90 Rear hub oil SAE 80W 90 Oil that exceeds the requirements of API GL3 specifications 103
38. ends to go completely flat within around three months The battery must be recharged with a current load equal to 1 10 of the battery rated capacity 1A for a period not longer than 8 hours For this operation contact an Authorised Service Centre When refitting a removed battery make sure that all terminals are properly connected Fuses 03 23 03 24 03 25 03 26 03 27 The electrical system has twelve fuses divided into two fuse boxes to protect the dif ferent installation circuits One of them is inside the battery compartment A and the other is at the internal side of the right footrest B To have access loosen the screw C and remove the plastic cover The chart shows the position and characteristics of the fuses in the vehicle CAUTION BEFORE REPLACING A BLOWN FUSE FIND AND SOLVE THE FAILURE THAT CAUSED IT TO BLOW NEVER TRY TO REPLACE THE FUSE WITH ANY OTHER MATERIAL E G PIECE OF ELECTRIC WIRE 70 3 Maintenance 71 3 Maintenance FUSE TABLE Fuse No 1 Capacity 7 5 A Protected circuits Injection ECU battery power Fuse No 2 Capacity 15 A Protected circuits Battery powered injection loads electrical fan Fuse No 3 Capacity 15 A Protected circuits Saddle opening receiver battery power supply glove box lighting headlight turn indicator command device pre installation for anti theft device Live fuse No 12 saddle opening and boot Fuse No 4 Capacity 20A Protec
39. es in order to acquire a good knowledge of the vehicle it self 1 Before riding off remember to put on your helmet and fasten it correctly 2 Reduce speed on rough roads and ride with care 3 After riding on a long stretch of wet road without using the brakes braking can be poor at the beginning In these conditions it is a good idea to apply the brakes from time to time 4 Avoid setting off by mounting the vehicle while it is resting on the support In any case the rear wheel should not be turning when in comes into contact with the ground in order to avoid abrupt departures 5 When riding the vehicle on roads with sand mud snow mixed with salt etc we recommend that you clean the brake disc frequently with a non aggressive detergent in order to avoid the formation of abrasive build ups in the holes which could result in early wear of brake pads 46 CAUTION ALWAYS RIDE WITHIN YOUR LIMITS RIDING UNDER THE INFLUENCE OF AL COHOL OR OTHER DRUGS AND CERTAIN MEDICINES IS EXTREMELY DAN GEROUS CAUTION IN ORDER TO PREVENT ANY ACCIDENTS RIDE VERY CAREFULLY AFTER ADDING ACCESSORIES AND WHILE CARRYING LUGGAGE ADDING ACCES SORIES AND LUGGAGE CAN REDUCE THE VEHICLE S STABILITY PERFORM ANCE AND SAFETY DURING USE WARNING NEVER RIDE THE VEHICLE WITH ADDED ACCESSORIES CASE AND OR WINDSHIELD FASTER THAN 120 KM H WITHOUT THESE ACCESSORIES THE VEHICLE MAY BE DRIVEN AT A HIGHER SPEED WITHIN THE LEGAL LIMITS IF THERE ARE N
40. gulations EURO 3 VEHICLE TECHNICAL DATA Chassis Tubular and sheet steel Front suspension The tilt mechanism is composed of an articulated parallelogram suspension with die cast aluminium control arms and two side headstocks plus shock absorbers with hydraulic locking system Rear suspension Two double acting shock absorbers adjustable to four positions at preloading 94 Front brake 240 mm double disc brake with hydraulic control activated by the handlebar right hand lever Rear brake 240 mm disc brake with hydraulic control activated by the handlebar left hand lever Integral braking system The system operates all three discs simultaneously and is controlled hydraulically via the pedal on the footrest Wheel rim type Light alloy rims Front rim 12 x 3 00 Rear rim 14 x 4 50 Front tyre Tubeless 120 70 12 51S or 51P Rear tyre Tubeless 120 70 14 68S or 68P Front tyre pressure 1 6 bar Rear tyre pressure 2 5 bar Kerb weight 253 8 kg Maximum weight allowed 445 kg Battery 12V 14 Ah sealed battery CAPACITY Engine oil 1 71 Transmission oil 250 cm 95 ejep jes uy9s y 4 Technical data Cooling system fluid 1 81 Fuel tank reserve approx 12 I approx 2 I Kit equipment 04_ 02 One box spanner one lever for box spanner one twin screwdriver one 13 mm flat wrench one special spanner fo
41. lule N 3 Maintenance Engine oil change 03 03 03_04 03_05 The oil and the filter must be changed as indicated in the scheduled maintenance table at an Authorised Service Centre The engine should be emptied by draining the oil via the drainage tap B of the mesh filter on the transmission side In order to facilitate oil drainage loosen the cap dipstick A Unscrew and remove the oil cartridge filter Install a new oil filter taking care to lubricate the sealing O rings with engine oil Since a certain quantity of oil still remains in the circuit add approximately 1500 cm of oil through cap A Then start up the vehicle leave it running for a few minutes and switch it off after 5 minutes check the level and if necessary top up without ex ceeding the MAX level The cartridge filter must be replaced at every oil change For top ups and oil changes use new oil of the recommended type CAUTION RUNNING THE ENGINE WITH INSUFFICIENT LUBRICATION OR WITH INADE QUATE LUBRICANTS ACCELERATES THE WEAR AND TEAR OF THE MOVING PARTS AND CAN CAUSE IRRETRIEVABLE DAMAGE TOPPING UP THE ENGINE WITH AN EXCESSIVE AMOUNT OF OIL MAY CAUSE MALFUNCTION AND OR A DROP IN PERFORMANCE OF THE VEHICLE USING OILS OTHER THAN THOSE RECOMMENDED CAN SHORTEN THE LIFE OF THE ENGINE CAUTION USED OILS CONTAIN SUBSTANCES HARMFUL TO THE ENVIRONMENT FOR OIL CHANGE CONTACT AN AUTHORISED SERVICE CENTRE WHICH IS EQUIPPED TO DISPOSE OF USED OILS IN
42. ng Set the year with the SET button Press the CLOCK gt button again for 4 seconds to exit the adjustment menu During the reset process not pressing any buttons for a period longer than 8 seconds ends the process automatically and the display shows the modified time Digital Icd display 01_05 A Total odometer gauge B BELT maintenance icon C lt SERVICE gt maintenance icon D Engine coolant temperature indicator E Trip odometer A B and ambient temperature gauge selected with the MODE button F TIME DATE indicator G Low fuel warning light H Trip odometer gauge B I Trip odometer gauge A L Kilometre mile indicator Maintenance icons The icons signal the user that scheduled maintenance operations should be carried out A flashing SERVICE icon signals the need to carry out the scheduled mainte 13 1 1 Vehicle nance service A flashing BELT icon signals the driving belt needs replacing In any case vehicle maintenance must be carried out at the kilometre service intervals rec ommended in this booklet WARNING REFER TO THE SCHEDULED MAINTENANCE TABLE FOR FURTHER MAIN TENANCE OPERATIONS MODE button 01 06 Pushing the MODE switch N for less than a second displays the following function sequence 1 Trip odometer A 2 Trip odometer B 3 Ambient temperature gt Push the MODE switch N for longer than 3 seconds to
43. r adjusting the rear shock absorbers one plastic gripper for removing the fuses The tools are stored under the saddle in the compartment provided To open it release the catch shown in the figure 96 MP3 LT 400 i e PIAGGIO Chap 05 Spare parts and accessories 97 5 Spare parts and accessories Warnings 05_01 WARNING TO PREVENT ACCIDENTS AND TO GUARANTEE PROPER STABILITY PER FORMANCE AND SAFETY RIDE THE VEHICLE VERY CAREFULLY WHEN IT IS FITTED WITH ACCESSORIES OR WITH UNUSUAL LOADS WARNING IT IS ALSO RECOMMENDED THAT ORIGINAL PIAGGIO SPARE PARTS BE USED AS THESE ARE THE ONLY ONES OFFERING YOU THE SAME QUALITY GUARANTEE AS THOSE INITIALLY FITTED ON THE SCOOTER THE USE OF NON ORIGINAL SPARE PARTS RENDERS THE WARRANTY VOID WARNING PIAGGIO MARKETS ITS OWN LINE OF ACCESSORIES THAT ARE RECOG NISED AND GUARANTEED FOR USE IT IS THEREFORE ESSENTIAL TO CON TACT AN AUTHORISED DEALER OR SERVICE CENTRE IN ORDER TO CHOOSE AND FIT ACCESSORIES CORRECTLY THE USE OF NON ORIGINAL ACCES SORIES MAY AFFECT THE STABILITY AND OPERATION OF YOUR VEHICLE AND REDUCE SAFETY LEVELS WITH POTENTIAL RISKS FOR THE RIDER WARNING NEVER RIDE THE VEHICLE WITH ADDED ACCESSORIES CASE AND OR WINDSHIELD FASTER THAN 120 KM H WITHOUT THESE ACCESSORIES THE VEHICLE MAY BE DRIVEN AT A HIGHER SPEED WITHIN THE LEGAL LIMITS IF 98 THERE ARE NOT PIAGGO ACCESSORIES FITTED OR AN ABNORMAL LOAD OR IF THE VEHICLE IS NOT IN A GENE
44. raking system Start up butlon aneresnee eek Hain 18 Engine stop button 18 Engine oil level Front suspension unlock lock switch 19 Engine oil level check The immobilizer system 19 Engine oil top up Keys HR 19 Warning light insufficient oil pressure Immobilizerdevice enabled indicator 20 Engine oil change Operation nern tt eere 21 Hub oil level Programming the immobilizer system 22 Tyres Saddle opening remote control 24 Spark plug dismantlement Remote control programming 24 Removing the air filter Accessing the fuel tank 26 Air filter cleaning The saddl 26 Cooling fluid level Opening the saddle to access the helmet compartment by Checking the brake oil level remote control 5 u u 27 Braking system fluid top up Opening the saddle to access the helmet compartment in an i dann Shu 29 Use of a new battery Opening of top box 30 Long periods of inactivity identification n aies ianiai iiie iieiaei 30 Fuses
45. red key Insert the red handgrip key in the switch key in OFF position and turn it to ON After 1 3 seconds turn the key to OFF gt again and pull it out 22 Intermediate step black key After pulling out the red key insert the black key within 10 seconds and promptly turn it to ON After 1 3 seconds turn the key to OFF again and pull it out In this way a maximum of 7 black keys can be programmed by repeating the above procedure keeping the indicated times Final step red key After pulling out the last black key insert the red key again and turn it to ON this operation should be performed within 10 seconds of pulling out the previous key Leave it in this position for 1 to 3 seconds and return it to OFF Proper programming check Insert the red key disabling the transponder i e tilt the key cap by 90 and turn the key to ON Perform the engine start up operation Ensure that the engine does not start Insert the black key and repeat the start up operation Check that engine starts WARNING SHOULD THE ENGINE START WITH THE RED KEY WITH TRANSPONDER OFF OR IN THE EVENT OF WRONG OPERATION DURING PROGRAMMING REPEAT THE PROCEDURE FROM THE BEGINNING 23 1 1 Vehicle 01_21 Saddle opening remote control 01 20 01 21 The scooter is fitted with a remote control to open the saddle This remote control is supplied together with the keys and it has been programmed to cont
46. rol the opening device control unit at the manufacturing stage If the remote control is lost a new one can be requested and programmed at any Authorised Service Centre The remote control is powered by internal batteries that get discharged after extended used If the green LED turns on when the button is pressed the remote control is working properly You may need to replace the batteries if the remote control fails or if its range of operation is reduced To separate the two halves of the remote control insert the blade of a plain slot screwdriver at one point on the edge and slide it all around Once the remote control is open remove the two batteries from the contact terminal Install the two new CR1616 3V batteries with the positive pole facing the contact terminal Reassemble the remote control by pressing the two clip on halves gently with your fingers To open the saddle without the remote control follow the procedure described in the Emergency Saddle Opening section Remote control programming Follow these steps to program the remote controls 1 Insert the remote control key to be programmed in the steering lock key block 2 Turn the key to ON press the button on the remote control release the button then turn the key back to OFF within four seconds of turning ON 3 Wait 1 to 8 seconds 4 Repeat steps 2 and 3 four more times without removing the key 24 The control unit confirms the programming has
47. sables the engine lock provided that the safety system recognises the code transmitted by the key If the code is not recognised turn the key first to OFF and then to ON if the lock cannot be disabled try with the other key supplied red coloured If the engine cannot be started contact an Authorised Piaggio Service Centre which is provided with the electronic equipment required to detect and repair the system When additional keys are required please note that data storage up to 7 keys max must be done on all keys both new and existing ones 21 1 Vehicle Take the red handgrip key and all the black keys supplied to an Authorised Piaggio Service Centre The codes of keys not submitted for the new programming procedure are deleted from the memory Any lost keys will therefore not be enabled to start the engine WARNING EACH KEY HAS ITS OWN AND UNIQUE CODE WHICH MUST BE STORED IN THE SYSTEM CONTROL UNIT MEMORY VIOLENT SHOCKS MAY AFFECT THE ELECTRONIC COMPONENTS OF THE KEY IF OWNERSHIP OF THE VEHICLE IS TRANSFERRED THE RED HANDGRIP KEY AS WELL AS THE OTHER KEYS AND THE CODE CARD MUST ALSO BE TRANSFERRED TO THE NEW OWNER Programming the immobilizer system Below is described the procedure to follow for programming the PIAGGIO IMMOBIL IZER system and or for storing other key codes The programming procedure should be carried out with the engine stop switch set to RUN Procedure start
48. spension locking unlocking switch 9IU8A 1 1 Vehicle Analogue instrument panel 01_03 A Led immobilizer anti theft device B Speedometer with twin scale km h and mph C CLOCK switch D Digital display E Front suspension locking system warning light F SET switch G Rpm indicator 10 H Fuel gauge I Warning light for helmet compartment courtesy light on L Engine control telltale light and injection system failure warning light M Low luel warning light N Engine stop warning light D Turn indicator warning light P Low oil pressure warning light Q Front suspension locking system failure warning light R Warning light for parking brake engaged C High beam warning light 11 9IU8A 1 1 Vehicle Clock 01_04 Pushing the lt CLOCK button for less than 1 second displays the following sequence TIME DATE To set the clock push and hold the CLOCK button for other 3 seconds The numbers showing the hours will begin flashing Set the hour using the SET button Push the CLOCK button again and the mi nutes numbers start flashing Set the minutes using the SET button Push the CLOCK button again and the day numbers start flashing 12 Set the day with the SET button Push the CLOCK button again and the month numbers start flashing Set the month with the SET button Push the CLOCK button again and the year numbers start flashi
49. ssible from the rear of the running light mounting Remove the assembly complete with light bulb 78 Headlight adjustment 03 38 03 39 Proceed as follows 1 Position the unloaded vehicle in running order and with the tyres inflated to the prescribed pressure on a flat surface 10 m away from a half lit white screen ensure that the longitudinal axis of the vehicle is perpendicular to the screen 2 Remove the headlight assembly central cover 3 Turn on the headlight and check that the limit of the projected light beam is not over 9 10 or below 7 10 of the distance from the ground to the centre of the vehicle head light 4 Otherwise adjust the headlight with the screws A indicated in the figure N B THE ABOVE PROCEDURE COMPLIES WITH THE EUROPEAN STANDARDS RE GARDING MAXIMUM AND MINIMUM HEIGHT OF LIGHT BEAMS REFER TO THE STATUTORY REGULATIONS IN FORCE IN EVERY COUNTRY WHERE THE VE HICLE IS USED Front direction indicators 03 40 To access the bulb undo the screw A and remove the glass B To replace the bulb hold it and then turn it clockwise 79 3 Maintenance Rear optical unit 03_41 03_42 03_43 03_44 03_45 03_46 03_47 To remove the rear light unit proceed as follows open the rear compartment cover and remove the two screws D remove the two license plate light bulb mounts by loosening screws C remove the two screws E and remove
50. ted circuits battery powered ECU for parking control Fuse No 5 Capacity 20A Protected circuits battery powered fuse No 7 live fuses No 8 9 10 11 Fuse No 6 Capacity 15 A 72 Protected circuits L V socket Fuse No 7 Capacity 7 5 A Protected circuits Battery powered instrument panel Fuse No 8 Capacity 10A Protected circuits Live stop start up and start up enabling lights Fuse No 9 Capacity 7 5 A Protected circuits live passing and horn Fuse No 10 Capacity 7 5A Protected circuits Live injection ECU immobilizer aerial electric fan remote control injection load remote control Fuse No 11 Capacity 7 5A Protected circuits Live parking control ECU pre installation for anti theft device instrument panel headlight remote control horn remote control Fuse No 12 Capacity 7 5A Protected circuits Live turn indicator control saddle opening switch tail lights panel lighting 73 oueu luleN 3 Maintenance LIGHT BULBS TABLE Low beam bulb Type HALOGEN H1 Power 12V 55W Quantity 1 High beam light bulb Type HALOGEN H1 Power 12V 55W Quantity 1 Helmet compartment light bulb Type FESTOON BULB Power 12V 5W Quantity 1 Rear turn indicator light bulb Type Incandescent BAU 15s Power 12V 10W Quantity 1 RHS 1 LHS Rear tail light bulb Type Incandescent W2 1 x 9 5 d Power 12V 5W Quantity 1 RHS 1 LHS
51. the license plate light mount F and rear cover G loosen screw H and remove the light unit from its mounting Follow this procedure to remove the bulbs Remove the snap on bulbs B Remove the bulbs A on the bayonet by turning them 30 clockwise 80 81 S0UBUSJUIEN 3 Maintenance Rear turn indicators 03_48 Remove the screw A then remove the turn indicator lens Remove the bulb 82 Number plate light 03_49 03_50 To replace the license plate light bulbs remove the two screws C then remove the bulb Helmet compartment lighting bulb 03 51 Open the rear compartment and insert a small plain slot screwdriver in the lateral notch to detach the snap on glass D then replace the bulb 83 SoUBUSJUIEN 3 Maintenance Rear view mirrors 03_52 The mirrors can be set to the desired position by adjusting the mirror frame Front and rear disc brake The brake disc and pad wear is automatically compensated therefore it has no effect on the functioning of the front and rear brakes For this reason it is not necessary to adjust the brakes An excessively elastic brake lever stroke may indicate the presence of air in the braking circuit or a failure in the braking system In this case mainly due to the importance of brakes to guarantee safe riding conditions the vehicle should be taken to an Authorised Service Centre or Dealer CAUTION BRAKING SHOULD BEGIN AFTER ABOUT 1
52. urns on flashes it means that there is a failure in the front suspension locking system Therefore it is necessary to contact an Authorised Service Centre If the front suspension is locked it can be unlocked by operating the lt T gt switch twice quickly on the unlocking position lt 2 gt Once the suspension is un locked the vehicle can be normally used except for the locking system which will be disengaged For some cases of failure the vehicle speed is auto limited to 30 Km h This automatic procedure is activated to enhance safety until the failure is eliminated Always contact an Authorised Service Centre If the continuous sound alarm is activated when the WARNING light lt Q gt turns on steadily try to unlock the system by operating the T switch twice quickly on the unlocking position 2 If it cannot be unlocked contact an Authorised Service tre 52 Integral pedal braking system 02 13 02 14 02 15 The vehicle is equipped with an integral braking system controlled by the brake pedal A located on the right hand footrest Operating this pedal brakes both the front brake discs and the rear brake disc simultaneously The brake pedal functions simultaneously with the conventional braking system As a result any of the three braking controls may be used indifferently An optional heelrest kit is also available for optimised rider comfort To install the heelrest remove the rubber footrest mat and
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