Technical Manual Advance Plus Ovens
Contents
1. loo ies EN _ 23v V 61 Water Pres 200 400KPa 2 4bar 202 20 Trays GN 2 1 53 AAA 77445 ADVANCE PLUS P RE 52 o 65 120 ojm G 130 oJmm 0150 gt YQn am A P E G 061 G 20 eere G 25 G 25 1 44 oe 65 1 2 3 4 G 30 5405 e Ih G 31 5329 Ko lh gt 65 P Fen S 1 ADVANCE SERIES 2 PLUS MODEL 3 ELECTRIC GAS 4 CAPACITY 061 6 Trays GN 1 1 101 10 Trays GN 1 1 102 10 Trays GN 2 1 201 20 Trays GN 1 1 202 20 Trays GN 2 1 M GIZATASUNA ANEAN 16 11 2012 3 MONDRAGON FAGOR 2 FAGOR INDUSTRIAL INSTALLATION INSTALLATION MANUAL MINIMUM DISTANCE Minimum distance from other sources of heat on the left side 400mm Fig 1 Warning An excessive room temperature on the left hand side of the appliance may trigger the appliance safety disconnection Fa We recommend a distance of 500 mm on the left hand side of the appliance to leave room for repair and maintenance work Fig 2 f f The IPX5 plate must be fastened on the rear of the ovens Fig 3 Check the ovens are stable INSTALLATION OF TABLE TOP MODELS Level the frame horizontally before placing the oven The appliance must be on the frame Fig SS AA A horizontally level Fig 6 Rest the oven on t N Optional in model 202 the frame and line RY2. Chamber temperature selector Time core temperature selector switch Chamber temperature display Setting True Time core temperature display Setting True Buzzer BMF Interface with membrane keyboard FAGOR gm 1533001000 F qe die TP25 TP23 TP21 900099 A 26 4 2 e 106 rh DEI m 4 ZI Tw 645 eT na s 16988 Bi i444 4 ICT 1 sem on 3225328 ome 295785378 e zll A027 a J DL2 OLI TPZ TP17 TPA ont omae PiS L TPR 1 4 19 14 09900 I 0940 017 4 Buttons ON OFF Mode Function Pow spe Humidifier CD Start Stop ak Leds Convection Mixed Steam Pow1 Pow2 Pow3 CD Spike Delta A label indicates the SAT reference 12046671 and the software version number 0 1 A DETAILA Indicated on label REFERENCE 12046671 VERSION NO 0 1 16 11 2012 39 FAGOR FAGOR INDUSTRIAL 12 V DISPLAY AE and AG 12046672 PAZ A A M 7 AE maa v rey K Sey ee See AY ee eee eS 01 01 62 646606 NO21v33 000 00 16 Shea le 3 EEXXBEEWVEREERRENENEUSIESEREERERARS AR a an Qm ee H TIERRA Seat Liquid crystal 4 displays 7 segments 15 characters 17 icons Back Light Function selector Buzzer BMF Interface with membrane keyboard Buttons ON OFF Sel lines Config Delay Progr
3. EVG2 b ENS 7x 508 16 11 2012 93 FAGOR FAGOR INDUSTRIAL APG 06 1 APG 101 20 1 10 2 20 2 AG 06 1 AG 101 AG 201 AG 102 AG 202 E H S ACG061 ACG101 ACG 201 si de ACG 102 ACG 202 lla zh 1N 230V 2 m 16 11 2012 94 FAGOR FAGOR INDUSTRIAL 06 1 APE101 102 APE201 202 06 1 101 102 201 202 06 1 101 102 201 ACE202 AE AS 8 s ei mila e 1 am 12041777 lt gt 16 11 2012 95 FAGOR INDUSTRIAL OVEN MAINTENANCE AND CHECK POINTS Electric oven 16 11 2012 96 Kyouper3 Jonuoo oDeurieip Buiue o Jeuunq J iOg 1461 iSqtueuO FAGOR INDUSTRIAL Gas oven Jeuunq Jequieu5 16 11 2012 97 FAGOR FAGOR INDUSTRIAL NOTES 16 11 2012 98 FAGOR FAGOR INDUSTRIAL FAGOR 3 FAGOR INDUSTRIAL Fagor Industrial S Coop B Sancholopetegi 22 Aptdo 17 20560 Onati Spain 16 11 2012 Tel 34 943 71 80 30 99 Fax 34 943 71 81 81 www fagorindustrial com
4. IMPORTANT Before installing the left side panel attach the electrical supply hose securely to the stuffing box When several appliances are installed in series they should be earthed to each other using the point assigned for this purpose equipotent outlet located at the base of the oven at the back 16 11 2012 T D GIZATASUNA LANEAN MONDRAGON FAGOR 2 FAGOR INDUSTRIAL SUPPLY CABLE VOLTAGE SECTION ELECTRICAL OUTPUT an x G30 G31 G20 G30 G31 G20 Kcal h Hi BTU h Hi Kw Hi G30 G31 G20 SUPPLY CABLE VOLTAGE SECTION 2X 1 mm T TE we ELECTRICAL OUTPUT EN G30 G31 G20 x Kcal h Hi _BTU h Fi o SUPPLY CABLE VOLTAGE SECTION _ 2x1l5mm T ELECTRICAL OUTPUT 217 x G30 G31 G20 Kw Hi G30 G31 G20 x Kcal h Hi _BTUh Hi SUPPLY CABLE VOLTAGE SECTION ET I B 2x15mm4T 10A _ ELECTRICAL OUTPUT 18000 x G30 G31 G20 u _Kealh SUPPLY VOLTAGE SECTION ELECTRICAL OUTPUT jm Kw Hi G30 G31 G20 Kcal h Hi _BTU h Hi M GIZATASUNA LANEAN G30 G31 G20 Kw Hi G30 G31 G20 x G30 G31 G20 Kw Hi l G30 G31 G20 DIFFERENTIAL DEVICE 300mA 12 DIFFERENTIAL DEVICE 300mA 18 DIFFERENTIAL DEVICE 230V50 60Hz X9 ag 300mA 36 DIFFERENTIAL DEVICE 300mA 35 DIFFEREN
5. T 16 GIZATASUNA LANEAN MONDRAGON FAGOR 2 FAGOR INDUSTRIAL ACG 201 AG 201 APG 201 A Soft water intake C Mains supply D Drainage E Gas inlet F Air inlet 16 11 2012 T 17 LANEAN MONDRAGON FAGOR 2 FAGOR INDUSTRIAL ACG 102 AG 102 APG 102 A Soft water intake C Mains supply D Drainage E Gas inlet F Air inlet 16 11 2012 18 M GIZATASUNA ANEAN MONDRAGON FAGOR FAGOR INDUSTRIAL ACG 202 AG 202 APG 202 7162 1845 s TI Le H ip im A Soft water intake C Mains supply D Drainage E Gas inlet F Air inlet 16 11 2012 T 19 GIZATASUNA LANEAN MONDRAGON FAGOR FAGOR INDUSTRIAL ACE 061 AE 061 APE 061 A Soft water intake C Mains supply D Drainage 16 11 2012 T 20 GIZATASUNA LANEAN MONDRAGON FAGOR FAGOR INDUSTRIAL ACE 101 AE 101 APE 101 A Soft water intake C Mains supply D Drainage 16 11 2012 T 21 GIZATASUNA ANEAN MONDRAGON FAGOR FAGOR INDUSTRIAL ACE 201 AE 201 APE 201 A Soft water intake C Mains supply D Drainage 16 11 2012 T 22 GIZATASUNA LANEAN MONDRAGON FAGOR 2 FAGOR INDUSTRIAL 102 AE 102 APE 102 A Soft water intake C Mains supply D Drainage 16 11 2012 T 23 GIZATASUNA ANEAN MONDRAGON FAGOR FAGOR INDUSTRIAL ACE
6. The mobile load trolley up the supports with Qee ll optional must be the holes on the s horizontal on the frame Fig 5 f 7 appliance Fig 7 16 11 2012 T 2 GIZATASUNA LANEAN MONDRAGON FAGOR 2 FAGOR INDUSTRIAL ELECTRICAL CONNECTION The electrical connection of the appliance must always be carried out by an OFFICIAL TECHNICAL SERVICE or an AUTHORISED TECHNICAL SERVICE The legal standards in force in each country on connections to the mains should be taken into account Check that the mains voltage corresponds to that indicated on the nameplate Use POLYCLOROPRENO cable sleeves or other similar materials HOSRN F A switch device should be installed next to the appliance for all the phases with a gap of a minimum of 3 mm between contacts This switch will be equipped with fuses The appliance must be earthed from the connection strip of the appliance to the earth connection of the main power supply The manufacturer will not be held liable for damage originated by failure to observe these requirements To access the connection strip release the left side panel pass the cable hose through the stuffing box on the exterior base and conenct as shown on the strip The electrical cord must correspond to standard EN 60335 1 2002 ordinary polychloroprene sheathed flexible cable The cord designation must be HOSRN F in accordance with CENELEC and 60245 IEC 57 in accordance with CEI
7. 20r3 depending on model 220 V gas valve activation inputs NOTE The card is supplied with software saved on it No of version to be saved 0 5 A label indicates the SAT reference 12046673 and the software version number 0 5 140 l DETAIL A Indicated on label REFERENCE 12046673 VERSION NO 0 5 16 11 2012 47 IZATATUNA ANEAN MONDRAGON FAGOR INDUSTRIAL TRANSFORMER Ref SAP 12024173 all models A JESAS 50 80 Hz 7840 7 com 61558 2V 7 5VA 0 12V 7 5VA 0 1 gt AC 0 220 0 12 0 24 Volt transformer FREQUENCY VARIATOR Ref SAP 12024329 all models e Freq Variator 230V AC 1N 50 60 Hz 0 37 KW for chamber turbine motor Depending on the model there are two units for the 201 202 and one unit for the 061 101 102 Single phase input and three phase output to the motors 16 11 2012 RR 48 IZATASUNA ANEAN MONDRAGON FAGOR FAGOR INDUSTRIAL ELECTRIC OVEN CIRCUIT DIAGRAMS ACE TSC ra SS GENE GENES A A F 1 DEEP ua eee GR lt E lt CE M Chamber turbine motor M1 Chimney Motor RC Chamber resistor Tc Chamber probe TSC Chamber safety thermostat TV Steam probe VCN Condensation solenoid valve VHM Humidifier solenoid valve 16 11 2012 49 FAGOR FAGOR INDUSTRIAL ELECTRIC OVEN CIRCUIT DIAGRAMS AE Boiler water leve
8. follows if the drying phase has not been reached if it has the wash cycle is considered to have ended e The message WASH INTERRUPTED is displayed on the screen eWhen the user confirms this message the cycle proceeds to the rinse stage displaying the message RINSING operates for 30 e The rinse cycle is run Similarly if the controller was switched off during the wash cycle without reaching the drying cycle the above sequence is followed when the oven is switched back on If the oven is switched off during the rinse cycle the complete rinse sequence must be run when the oven is switched on again There is a secret sequence to abort the rinse cycle Press the ON button and then press the START STOP button for 5 seconds 6 Lastly everything is switched off all the outputs are set to zero and the display shows the message OF WASH If the door is opened during a wash cycle the programme must be stopped and restarted when the door is closed NOTE Whenever it is not in a wash cycle the wash valve V L should be open so that the water from the condensation box flows to DRAINAGE micro Ma activated To the contrary whenever the wash process is selected and is in process the wash valve V L should be closed so that the water from the condensation box is used in this process micro Mc activated WASH SYSTEM COMPONENTS The wash system is made up of the following components 1 Was
9. Concept configuration Configuraci n hornos Advance Plus Advance Plus configuration M GIZATASUNA LANEAN MONDRAGON FAGOR 2 FAGOR INDUSTRIAL Lateral distances A cm B cm C cm D cm Electric connection E cm F cm Gas connection G cm H cm Water connection cm J cm Table top model drainage K cm L cm M cm Floor model drainage N cm cm 16 11 2012 T 31 GIZATASUNA LANEAN MONDRAGON FAGOR FAGOR INDUSTRIAL ADVANCE STACKING ASSEMBLY MANUAL 1 Assemble the base structure REFSAP Description Quantity 12046240 Advance Stacking Horizontal Support 2 12046237 Advance Stacking Vertical Support 2 12008460 SPRING LOCK FREI 700 12 12010065 RIVET AVINOX 3 2x6 mm 24 Centrally align the structure over the sides of the upper panel 19 mm on each side 16 11 2012 32 IZATASUNA ANEAN MONDRAGON FAGOR FAGOR INDUSTRIAL REF SAP Description Quantity 12046244 Advance Stacking Front 1 4 Mount the front panel with the seals 12002212 STACKING FASTENER WEDGE 1 12046276 Advance Stacking Fastening Wedge 1 12010090 RIVET AVINOX 04 10 8 12010163 HEXAGONAL RIVET M5 4 12008693 LOCK SPIKE 2 12024285 CONTROL HOLDER SEAL 20 11 2 5 Fit the front panel over the base structure 12046316 ADVANCE STACKING FLUEPIPE 1 16 11 2012 T 33 i IZATASUNA ANEA MONDRAGON FAGOR INDUSTRIAL 7 Prepare the top
10. G CONVECTION SAP CODE ml TEAN WHITE WITH 11 MM OPENING 039436 12039436 TODO CERRADO 12039435 CONVECTION TODO CERRADO 12039435 6 HIGH FREQUENCY SPARK GENERATOR Ref SAP 12039540 The high frequency spark generator is controlled by the ignition control which guarantees the correct spark for ignition e P 00 e Primary 220 V 50 60 Hz e Secondary 15 KV 200 Hz 250 mAp 16 11 2012 71 FAGOR 2 FAGOR INDUSTRIAL 7 IGNITION CONTROL SIT 579 DBC Ref SAP 12039440 Principal characteristics This component is used to start and control the burner e Compact design e Assembled directly onto the gas valve e gnition spark plug signal e Flame ionisation detector e Repetition of cycle when flame is lost during operation e Reset e Power supply 230 V AC e Protection IP 40 e Minimum flame current 0 9 microA e Recommended flame current gt 3 x minimum current ELECTRICAL DIAGRAM L FUSE TH 2AF fan N KUTI U U UNTELE F SE After an initial check process the ignition control activates the gas valve and the signal to the spark generator for this to activate the spark plug A safety time period starts from this moment The spark plug lights the flame in the burner and the flame is detected by the flame detector If there is no flame the system repeats the process until it lights or after three attempts the system blocks generating an ERROR 16 11 2012 7
11. QUEMADOR VAPOR Steam burner ignition Speed Speed LPG G30 G31 NG G20 ACG AG APG 101 Models QUEMADOR CONVECCION Hot air burner Ignition Speed Max Speed Min Speed LPG G30 G31 NG G20 QUEMADOR VAPOR Steam burner ignition Speed Max Speed LPG G30 G31 NG G20 ACG AG APG 102 Models QUEMADOR CONVECCION Hot air burner Ignition Speed Max Speed Min Speed LPG G30 G31 NG G20 QUEMADOR VAPOR Steam burner ignition Speed Max Speed LPG G30 G31 NG G20 16 11 2012 79 FAGOR FAGOR INDUSTRIAL ACG AG APG 201 Models QUEMADOR CONVECCION Hot air burner Q1 UPPER Ignition Speed Max Speed Min Speed LPG G30 G31 NG G20 QUEMADOR CONVECCION Hot air burner Q2 LOWER Ignition Speed Max Speed Min Speed LPG G30 G31 NG G20 QUEMADOR VAPOR Steam burner ignition Speed Max Speed LPG G30 G31 NG G20 ACG AG APG 202 Models QUEMADOR CONVECCION Hot air burner Q1 UPPER Ignition Speed Max Speed Min Speed LPG G30 G31 NG G20 QUEMADOR CONVECCION Hot air burner Q2 LOWER Ignition Speed Max Speed Min Speed LPG G30 G31 NG G20 QUEMADOR VAPOR Steam burner Ignition Speed Max Speed LPG G30 G31 NG G20 16 11 2012 80 FAGOR FAGOR INDUSTRIAL WATER SOLENOID VALVES APPLIANCE INSTALL CE em rere COLOUR OBSERVATIONS m 12024045 BOILER 061 101 201 TRIP
12. Water intake temperature 9C max 55 C h Water quality Total H 9f 5 10 F Carbonate H 9f Total HJ 2 Conduc IS 400 2000us pH 7 5 L 0 LJ L LI L LI L LI L YES NO 4 Gas installation b Is the gas supply to the oven independent C Is the cut off tap for the gas supply to the oven independent E c Can the cut off tap for the gas supply to the oven be accessed by the user EB d Has the oven been converted to gas Is the gas control to the oven independent HIE If Yes what type and make of equipment f Is the gas pipe rigid HIE If Yes what is the diameter of the gas pipe mm g Type of gas specified on registration plate LPG Buanec3 LPG NG c2 NG c2 Other G h Type of gas available in the installation LPG Butane a30 LPG Propanec31 NG c2 NG Other G i Altitude of installation metres above sea level j Pressure of gas connected Static p Mbr NG 20 mbr LPG 37 mbr Dynamic mbr NG 20 mbr LPG 37 mbr k Steam burner combustion CO2 O6 NG 8 42 9 83 Propane 9 85 11 25 Butane 1011 6 CO PPM m x 400 ppm A 1 2 1 4 l Convection burner combustion 2 NG 8 42 9 83 Propane 9 85 11 25 Butane 10 11 6 CO ppm m x 400 ppm 1 2 1 4 16 11 2012 T 29 GIZATASUNA LANEAN MONDRAGON FAGOR 2 FAGOR INDUSTRIAL 5 Operating test
13. black brown brown grey grey Group of black brown and grey cables After the electrical conversion the Neutral terminal strip is no longer used 240 Volt connection 3P E 16 11 2012 83 FAGOR 2 FAGOR INDUSTRIAL DOOR Another element that has been considerably improved is the door The upper and lower fastenings have been redesigned as can be seen in the attached photos There are two different types of FAMILY or RANGE 1 ACG AG APG ACE AE APE 061 101 102 Adjustment of door misalignment Adjustment of seal closure Position of bolt closure 16 11 2012 84 FAGOR INDUSTRIAL 2 ACG AG APG ACE AE APE 201 202 COMPLETE HANDLE 12044776 16 11 2012 85 INDUSTRIAL FAGOR 16 11 2012 86 FAGOR 2 FAGOR INDUSTRIAL FLUEPIPE Position of bolt closure Micro position upwards Chimney motor Ms Mb Micro position downwards RETRACTABLE SHOWER The retractable shower is fitted as standard in the following models AG APG AE APE and may be located in different positions depending on the function of the family of ovens The difference between the 061 101 102 amp 201 202 is shown in the attached diagrams 201 amp 202 SAP CODE 12024800 061 101 102 16 11 2012 87 FAGOR FAGOR INDUSTRIAL To replace components individually the part references should be attached 1 SHOWER BOD
14. gt Power supply 12 0 12 V 15 VAC 50 60 Hz ES 2 BMF ports For communication with chamber control For communication with interface gt 9 outputs with 220 V 240 V 50 60 Hz 1A relay 2 outputs for motor pump 60 W drainage pump VAC 90 W wash pump Mba 1 output for boiler fill solenoid valve VDV 1 switched output for 30 W drainage open and close motor 2 heater outputs CV1 CV2 3 dispenser outputs Detergent DET Rinse aid ABR i Descaler DSC 1 input for 3 level probes MAX MIN COM 16 11 2012 FAGOR FAGOR INDUSTRIAL ay y E ta T T DETAIL A E F Indicated on label REFERENCE 12046670 VERSION NO 0 1 NOTE The card is supplied with software saved on it No of version to be saved 0 1 A label indicates the SAT reference 12046670 and the software version number 0 1 16 11 2012 M 46 IZATASUNA ANEAN MONDRAGON FAGOR INDUSTRIAL GAS CARD CONTROL 12046673 ACG AG and APG gt TERA LU FAGOR A 155301 4000 je 5 TAR 2 Ais mti 27 im mms 2x i er Q d dci e m le es n ELO 28 Power supply 12 0 12 V 15 VAC 50 60 Hz gt 2BMF ports For communication with other gas control block For communication with interface gt PWM 24 V blower 3 encoder pulse signal inputs HALL gt
15. plenty of water The shower supplied with the appliance can be used Note The appliance has been designed to permit water to be sprayed all over the cooking chamber without any risk of damage to allow thorough cleaning and the perfect rinse 6 Dry the oven using the convection mode for 5 minutes at 160 C Then switch off the power close the water and gas only gas models cut off taps If the oven is cleaned everyday the operation can be completed quickly giving an appliance in perfect condition and ready for use the next day As the door reverse is made of glass it is very easy to clean using the same products used to clean vitroceramic hobs 1 Use the scraper to remove any grease incrusted on the glass 2 Spray the product on the glass 3 Wipe the glass clean with a cloth Note Do not use products or tools which may scratch the glass This appliance is only for professional usage and must be used by qualified personnel 16 11 2012 y 25 GIZATASUNA LANEAN MONDRAGON FAGOR FAGOR INDUSTRIAL ENVIRONMENTAL PROTECTION RECOMMENDATION On ending its useful life this product must not be thrown away in a standard rubbish bin but must be left in an electrical waste and electronic equipment collection point for recycling This is confirmed by the symbol on the product user manual or packaging Depending on the symbol the materials can be recycled By recycling and other ways of processing
16. 02 OVENS 12024358 X 1 Motor 12024306 D350 X 1 Turbine NOTE For this family of OVENS the motors are the same as for the 061 but the turbine is larger d 350 than that of the 061 d 280 This due to the internal volume of the chamber As this is larger it needs a larger turbine 16 11 2012 56 FAGOR INDUSTRIAL 201 202 OVENS 12024358 X 2 Motor 12024306 2 Turbine I gt 7 ay 55 Zap ry A k M lt Ss AT gt AS rr t t i A 6 16 11 2012 57 FAGOR 2 FAGOR INDUSTRIAL Details are attached of the TURBINE fastenings Chamber turbine fastening Chamber internal fastening Nut NOTE At present we have two references for motors with their turbines This is due to the fact that we work with two different suppliers They are totally interchangeable Example Motor Prov 1 Prov 2 Turbina Prov 1 Prov 2 16 11 2012 58 FAGOR 2 FAGOR INDUSTRIAL ASSEMBLY OF VARIOUS COMPONENTS CHAMBER STEAM GENERATOR CONDENSATION CHAMBER Details are attached for the assembly and components of various elements located in the INTERNAL BODY CHAMBER STEAM GENERATOR amp CONDENSATION CHAMBER CHAMBER LIGHT 6 CSUNK BOLT M4X15 4 12010262 PROBES Here we aim to portray the location as the appropriate assembly distance for the various thermostats mounted in the ovens Types of TEM
17. 1 2012 T 13 IZATASUNA ANEAN MONDRAGON FAGOR 2 FAGOR INDUSTRIAL WASTE WATER CONNECTION Incorrect installation of the oven may result in the incorrect operation of the il md appliance Therefore the drainage Kit supplied by the manufacturer should be installed Fig A ST i e 12 This drainage system should be connected to an open tank or grille Installation Fig 13 Fig 14 should be in such a way as to ensure that the installed drainage outlet is below the oven outlet with a suitable slope to ensure drainage gt 5 or 3 Make sure that the holes on the rising pipe face the side opposite the rear panel to prevent condensation fF 2 MT E Ensure the measurements for the drainage are correct i gt nt Steam generator pumping volume in a reduced space of time 0 7 ur id y y Average temperature of waste water 65 C Fig 12 71 e Fig 14 Models 201 and 202 M 16 11 2012 14 GIZATASUNA LANEAN MONDRAGON FAGOR FAGOR INDUSTRIAL GENERAL MEASUREMENTS AND CONNECTIONS ACG 061 AG 061 APG 061 M GIZATASUNA LANEAN MONDRAGON A Soft water intake C Mains supply D Drainage E Gas inlet F Air inlet 16 11 2012 15 FAGOR 2 FAGOR INDUSTRIAL ACG 101 AG 101 APG 101 A Soft water intake C Mains supply D Drainage E Gas inlet F Air inlet 16 11 2012
18. 2 FAGOR INDUSTRIAL 8 GAS VALVE SIT Ref SAP 12046364 50Hz 12046365 60 Hz In all models of GAS OVEN the same GAS valve is used for the CONVECTION burner as for the STEAM burner The characteristics of the valve are attached e Aluminium body e Inlet filter e 2disconnection solenoid valves EV1 EV2 e as inlet and outlet 3 4 B ISO 228 e Pressure test point diameter 9 ELECTRICAL CONNECTION 230 V 50 Hz AC e Current mA EV1 40 EV2 12 24 V 50 Hz AC e Current mA EV1 390 EV2 100 230 V 60 Hz AC e Current mA EV1 48 EV2 20 24 V 60 Hz AC e Current mA EV1 480 EV2 120 If for any reason it is necessary to change the GAS valve no adjustments are required The possible action to the valve is to measure the input and output pressures as shown in the attached photo the values vary depending on the type of GAS Air connection input Output pressure measurement point Solenoid valve connection EV1 amp EV2 Input pressure measurement point 16 11 2012 73 FAGOR FAGOR INDUSTRIAL HEATING SYSTEM IN STEAM MODE moist heat The STEAM heating mode uses resistors in the ELECTRIC MODEL and gas burners in the GAS MODEL First determine the capacities of the STEAM GENERATORS by model oF 3 25 litres 7 3 litres qh 5 5 litres 7 3 litres 20 zies 123itres d is 123les 11 7 litres 15 3 litres The following modification should also be consi
19. 2 is the table level E j For floor models 201 202 is the oven trolley level and adjusted B 2 Electrical Installation a What voltage is shown on the registration plate AC V HZ b What voltage is available at the installation AC V HZ c Measured voltage at the installation Phase 1 Phase 2 V Phase 1 Neutral V Phase 1 Phase 3 V Phase 2 Neutral V Phase 2 Phase 3 V Phase 3 Neutral V Neutral Earth V d Electrical consumption by phase Phase 1 A Phase 2 A Phase 3 A YES NO e Are there any electrical protections in the installation If Yes what types E Magneto thermal A Fuses A Differential 300 mA f Can the electrical panel be accessed by the user E O 16 11 2012 T 28 GIZATASUNA LANEAN MONDRAGON FAGOR 2 FAGOR INDUSTRIAL 3 Hydraulic Installation YES NO a Is there a water filter installed If Yes what type and make of filter b Is the water supply to the oven independent CAUTION Water intake C Is the cut off tap for the water supply to the oven independent d Can the cut off tap for the water supply to the oven be accessed by the user e Has the FAGOR 19011229 drainage kit been installed If NO is the drainage connection fixed Is the drain trap independent for the oven Is the drainage pipe material resistant to 110 9C What material are the drainage pipes made from f Water intake pressure bar 2 4 bar g
20. 202 AE 202 APE 202 A Soft water intake C Mains supply D Drainage 16 11 2012 T 24 GIZATASUNA ANEAN MONDRAGON FAGOR FAGOR INDUSTRIAL MAINTENANCE MANUAL CLEANING e The appliance should be cleaned every day e The appliance must always be switched off for manual cleaning e For the correct working and maintenance of the appliance it should be cleaned every day using cleaning products specifically designed for this VERY IMPORTANT e Sand based or abrasive products must not be used Nor should a hose be used to clean the outside of the appliance as this could affect the internal components e The Automatic Cleaning process should be used with the specific cleaning product supplied by Fagor Industrial e The appliance must always be switched off for Manual Cleaning e The procedure for Manual Cleaning is as follows 1 Cool the oven to 60 C use the oven cooling function Cool Down and then remove all solid waste 2 Spray a specific chemical product evenly on the inside of the chamber 3 Close the door and leave the chemical product to act during the time recommended by the manufacturer depending on the type of dirt 4 Continue with a steam cycle for 20 minutes WARNING Chemical products are extremely active Therefore they should be handled with extreme care to avoid the risk of skin or eye irritations The manufacturer s instructions must be strictly observed 5 Rinse with
21. AT EXCHANGER FOR ACG AG APG OVEN 201 201 12039473 UPPER 201 12040734 LOWER 202 12039395 UPPER 202 12039397 LOWER NOTE Note that the position of the burners is different in all the GAS models and this means that the position of the blowers mixer ignition control spark plug flame detector etc are also different 16 11 2012 66 FAGOR INDUSTRIAL CONVECTION GAS BURNER This section aims to describe the most important components involved in the process to heat the chamber in CONVECTION mode In all the ACG AG APG 061 101 102 201 amp 202 models of oven the components are the same The only difference is that the layouts are different depending on the layout of the model of heat exchanger See previous section These are the elements to be considered Gas burner Convection spark plug new system in comparison with the VISUAL RANGE Flame detector Blower Mixer High frequency spark generator Ignition control GAS valve SIT OI OO N 16 11 2012 67 FAGOR 2 FAGOR INDUSTRIAL 7 Ignition control Depending on the number of burners the number of ignition controls also varies For example 061 CONVECTION ignition control X 1 101 CONVECTION ignition control X1 102 CONVECTION ignition control X1 201 CONVECTION ignition control X2 202 CONVECTION ignition control X2 Similarly for the GAS valves 8 GAS valve SIT Specific
22. FAGOR FAGOR INDUSTRIAL 16 11 2012 1 FAGOR FAGOR INDUSTRIAL GENERAL SAFETY INSTRUCTIONS GENERAL INFORMATION Before switching on the newly installed appliance for the first time the inside should be cleaned with a cloth soaked soapy water Then switch on the empty oven in Steam mode for 72 hour to eliminate the odours associated with a new appliance Before starting the appliance check that the cut off tap for the water supply is open the cut off tap for the gas is open only in gas models and that the electricity supply is on When the oven is to remain unused for long periods of time we recommend you close the cut off tap to the water supply the cut off tap to the gas supply only gas models and disconnect the electricity supply The oven should always be installed below a extractor hood Fagor Industrial recommends you read the safety instructions and the installation and user manual carefully Fagor Industrial recommends that the manuals and documents provided with the oven are kept to hand at all times The oven should only be used for cooking food in the catering sector The use of the oven for any purpose other than the above is considered to be inappropriate and therefore dangerous The oven should only be operated with your hands Any damage due to the use of sharp objects will not be covered under guarantee The oven should be used by trained and qualified personnel Other hea
23. LE 12023921 0 251 12024509 GREEN INJECTOR ACE SIMPLE 12025161 12025263 YELLOW CONDENSATION 061 101 201 102 SINPLE 12025161 0 251 1 12024509 GREEN INJECTOR e 8i 1 12024045 BOILER 10 21 TRIPLE 12023921 1 1 12025263 YELLOW CONDENSATION 0 25 1 12024509 GREEN INJECTOR AE 202 TRIPLE 12023921 1 ED 12025263 YELLOW CONDENSATION ED I I 1 12024509 GREEN INJECTOR 1 12008692 ORANGE INJECTOR 1 12024509 GREEN INJECTOR 1 1202609 GREEN INJECTOR Flow Reducers ACE 202 DOUBLE 12023794 ACG 061 101 SINPLE 12025161 0 251 ACG 102 201 202 SINPLE 12025161 0 51 AG 101 201 TRIPLE 12023921 1 0 25 0 25 AG 202 TRIPLE 12023921 1l mb k N p Y i ae gt E y 16 11 2012 81 FAGOR 2 FAGOR INDUSTRIAL DESCALING WARGING The descaling function is performed by the SAT All the relevant safety measures for preventing N accidents should be observed Procedure involving chemical products The chemical product used must have a phosphoric acid base at a concentration of 35 40 96 It may contain an anti foaming agent A chemical concentration of approximately 10 15 of the capacity should be used in the boiler This concentration depends on the degree of lime scale saturation and the effectiveness of the chemical product Please refer to the supplier for advice on t
24. O LLEVA SAT 12046673 ACG NO LLEVA 12044109 ACE SAT 12046673 ACG NO LLEVA 12044109 ACE NO LLEVA NH ADVANCE 12044139 AG AE SAT 12046672 SAT 12046659 SAT 12046670 SAT 12046673 AG NO LLEVA 12044139 AG AE SAT 12046672 SAT 12046659 SAT 12046670 SAT 12046673 AG NO LLEVA 12044139 AG AE SAT 12046672 SAT 12046659 SAT 12046670 SAT 12046673 AG NO LLEVA ADVANCE PLUS NO LLEVA NO LLEVA SAT 12046659 SAT 12046670 SAT 12046673 APG SAT 12046579 NO LLEVA NO LLEVA SAT 12046659 SAT 12046670 SAT 12046673 APG SAT 12046579 NO LLEVA NO LLEVA SAT 12046659 SAT 12046670 SAT 12046673 APG SAT 12046579 16 11 2012 37 FAGOR 2 FAGOR INDUSTRIAL SERIGRAPHY ADVANCE CONCEPT 2 3 4 5 6 7 8 9 L7 L8 L4 L5 L6 L1 L2 x x 10 11 12 13 14 15 16 17 18 19 20 zt Va A x ze 47 ze x ESQUEMA EL CTRICO 1 2 3 4 5 6 7 8 9 10 11 START CONF PRO LIN6 LIN5 LIN4 LIN3 LIN2 LIN1 ON I STOP OFF 12 G z ESQUEMA EL CTRICO 16 11 2012 T 38 GIZATASUNA LANEAN MONDRAGON FAGOR FAGOR INDUSTRIAL 12 V DISPLAY ACE and ACG 12046671 00000082 NOTE The card is supplied with software saved on it No of version to be saved 0 1 3 9 99 9 9 9 9 9 9 e c G GO G G 15 000099300 999909989 LJ ee 9
25. P PROBE 1 CHAMBER temperature probe TC TYPE K VALUE 5 11 Ohm 2 STEAM GENERATOR temperature probe TG TYPE VALUE 5 11 Ohm 3 STEAM temperature probe from the drainage box TYPE VALUE 5 11 Ohm 4 CORE probe SPIKE MULTI TIP for all models in the series 1 CHAMBER Probe It is ESSENTIAL and important to check the distance between the end of the CHAMBER probe and the end of the probe closing adaptor 25 mm Ref Sap CHAMBER THERMOCOUPLE 12024642 e 6 PROBE CLOSING CONNECTION 1 12023581 16 11 2012 59 FAGOR FAGOR INDUSTRIAL 2 Temperature Probe STEAM GENERATOR See location on attached figure 3 STEAM temperature probe This probe is located in the DRAINAGE BOX The assembly distances vary considerably with the model Please see attached table oo SAPreference Distance to bushing CONCEPT ADVANCE 201 16 11 2012 60 FAGOR 2 FAGOR INDUSTRIAL Photos different locations for STEAM PROBES APG APE WITH WASH PUMP ACG AG WITHOUT WASH PUMP ACE AE WITHOUT WASH PUMP 4 MULTI TIP CORE PROBE This probe is used to measure the temperature of the interior of the food and therefore take more exact measurements in all the ADVANCE RANGE MULTI TIP PROBES 4 tips type K 50 ohm are used Ref SAP 12039548 1 2012 61 FAGOR INDUSTRIAL SAFETY THERMOSTATS In addition to these TEMPERATURE PROBES for s
26. TIAL DEVICE 300mA 65 MONDRAGON AR 10 325 40 975 E 15 488 61 460 30 975 122 920 30 115 119 505 24 99 928 221 938 ACG 061 AG 061 APG 061 ACG 101 AG 101 APG 101 ACG 201 AG 201 APG 201 ACG 102 AG 102 APG 102 ACG 202 AG 202 APG 202 16 11 2012 6 FAGOR 2 FAGOR INDUSTRIAL SUPPLY CABLE FUSE DIFFERENTIAL VOLTAGE RINGFUSE DEVICE x x ACE 061 AE 061 APE 061 O MENT TOTAL POWER kW SUPPLY CABLE FUSE DIFFERENTIAL VOLTAGE SECTION RINGFUSE DEVICE ACE 101 AE 101 APE 101 230 V 3N 50 60Hz SUPPLY CABLE FUSE DIFFERENTIAL VOLTAGE SECTION RINGFUSE DEVICE 400V 3N x ACE 201 AE 201 APE 201 50 60Hz _ u x 230V3N 2 2 50 60Hz SUPPLY CABLE FUSE DIFFERENTIAL VOLTAGE SECTION RINGFUSE DEVICE x ACE 102 AE 102 APE 102 50 60Hz u 230 V 3N x TOTAL POWER kW x 31 2 SUPPLY CABLE FUSE DIFFERENTIAL VOLTAGE SECTION RINGFUSE DEVICE 400V3N x ACE 202 AE 202 APE 202 8x25 mm2 125A 50 60Hz 3 230 V 3N 50 60Hz TOTAL POWER kW 16 11 2012 T 7 GIZATASUNA LANEAN MONDRAGON FAGOR 2 FAGOR INDUSTRIAL CONNECTION TO GAS Gas connection Fig 9 B A E Fig 10 R 3 4 ES Shut off valve 1125033 Warning e The gas installation may only be connected by an authorised local gas technician ltis
27. Y 12039158 2 SHOWER HANDLE 12010475 2 w APE APG WASH SYSTEM This section describes how the wash process works and the components involved When the required wash programme has been selected check that the IP is closed and that the TC temperature probe indicates less than 65 C with the following warning if this is not the case HIGH TEMP OVEN COOLING In this case cooling is automatic When the 2 conditions shown have been met the selected wash programme starts following the sequence below 1 LZ and Ms Mb operate The display must indicate the chamber temperature and the time left to complete the selected programme 2 The fluepipe behaves as follows e Electric oven Fluepipe open e Gas oven Fluepipe open 3 VAC operates for 3 seconds the level of the boiler should drop below the minimum level If the low level is not reached after 5 re operate the VAC for a further 3 and continue so If after 1 minute the minimum level is not reached the corresponding error is displayed See Errors section 4 Operate VDV until maximum level is reached If this is not reached within 7 minutes the corresponding error should be displayed See Errors section 16 11 2012 88 FAGOR FAGOR INDUSTRIAL 5 Next follow the instructions for each wash programme See operation for each wash type There is an option to abort the current wash programme by pressing the START STOP button It proceeds as
28. afety reasons there are another two SAFETY THERMOSTATS which come into operation at certain critical values and can be reset manually 1 CHAMBER SAFETY thermostat TSC 2 STEAM GENERATOR safety thermostat TSV 1 TSC SAP CODE 12024591 Disconnection temp 360 C 18 K 2 TSV SAP CODE 12024884 Item No 16 attached photo Disconnection temp 150 C 6 K 16 11 2012 62 FAGOR INDUSTRIAL HEATING SYSTEM IN CONVECTION MODE dry heat The heating for the CONVECTION mode uses electrical resistors in the electric model and gas burners in the GAS model HEATING SYSTEM FOR ELECTRIC OVENS This section indicates the electric resistors used by the RANGE of oven FAMILIES Attached as follows SIZES 061 101 amp 102 12039496 12039496 12039497 12024349 12024359 16 11 2012 63 FAGOR 2 FAGOR INDUSTRIAL SIZES 201 amp 202 201 2 x 12039496 2 X 12039497 202 2 x 12024349 2 X 12024359 HEATING SYSTEM FOR GAS OVENS This section indicates which of the heat exchangers are used by RANGE of oven FAMILIES and describes the gas burner Attached as follows HEAT EXCHANGER FOR ACG AG APG OVEN 061 SAP CODE 12039650 16 11 2012 64 FAGOR 2 FAGOR INDUSTRIAL HEAT EXCHANGER FOR ACG AG APG OVEN 101 SAP CODE 12039552 HEAT EXCHANGER FOR ACG AG APG OVEN 102 SAP CODE 12039441 16 11 2012 65 FAGOR INDUSTRIAL HE
29. ally for 50 Hz or for 60 Hz GAS PATHWAY This small diagram shows the GAS pathway with details of where the GAS and AIR mixture takes place AAA DL ttti Mixture to burner x q e 3 Mixture 2 P ET j 4 K As soon as the CHAMBER CARD detects via the CHAMBER TEMPERATURE PROBE that the temperature inside the CHAMBER pre established by the user has not been reached the chamber card sends a signal to the GAS CARD which in turn acts on the GAS VALVE This allows the GAS to pass to the MIXER BLOWER unit where the correct GAS AIR mixture takes place as required for perfect combustion in the burner thanks to the spark generated by the SPARK PLUG 16 11 2012 68 FAGOR 2 FAGOR INDUSTRIAL 1 2 amp 3 GAS BURNER SPARK PLUG FLAME DETECTOR In the new ADVANCE oven the spark is generated by a spark generator Ref SAP 12039544 for all the GAS RANGE between the spark plug and a rod which acts as an EARTH See attached figure To ensure correct operation and to avoid minor explosions due to incorrect ignitions and the locking of the system it is essential to check the following measures are taken e Distance between flame detector burner A 7 mm e Distance between spark plug earth 4 mm e Distance between spark plug burner C 7 mm BURNER POWERS AND SAP REFERENCES CONVECTION burner BUTANE PROPANE STEAM GENERATOR burn
30. alth The installation of an extraction hood is recommended for the extraction of smoke and steam in compliance with the UNE 100165 92 standard It is advisable that the hood sticks out 200 400 mm from the front part of the appliance We recommend the annual maintenance by an authorised technician of the components relating to the gas installation 16 11 2012 T 8 GIZATASUNA LANEAN MONDRAGON FAGOR 2 FAGOR INDUSTRIAL CATEGORIES GASES AND OPERATING PRESSURES COUNTRY CATEGORY PRESSURE AL BG DK EE FI HR LT LV MK NO 1 20 30 es SE 2H3B P lou ls 16 11 2012 T 9 GIZATASUNA LANEAN MONDRAGON FAGOR 2 FAGOR INDUSTRIAL EXHAUST GAS CONNECTION Warning An incorrect connection could result in fire Gas appliances may be installed in different manners depending on the requirements of the installation Gas oven under extractor hood We recommend you install the gas oven below the smoke extractor hood Install in accordance with local regulations The gas supply to the oven should only be switched on once the extraction system has been activated Gas oven below ventilation ceiling In this installation extraction is through a natural draught connection beneath an extractor hood or ventilation ceiling Install in accordance with local regulations The gas supply to the oven should only be switched on once the extraction system has been activated If the extraction ven
31. am Start Stop YUUYUY NOTE The card is supplied with software saved on it No of version to be saved 0 1 A label indicates the SAT reference 12046672 and the software version number 0 1 Indicated on label REFERENCE 12046672 VERSION NO 0 1 uv DETAIL A 16 11 2012 RR 40 LLATASUNA ANEAN MONDRAGON FAGOR 2 FAGOR INDUSTRIAL ADVANCE PLUS PLATFORM APG APE 061 101 102 201 202 wasi 1 ADVANCE tL Power supply 24 0 V 15 VAC 50 60 Hz 2 BMF ports ak For communication with other card 4 Forcommunication with other card 1 TFT screen 8 couch membrane 1 PC Embedded XScale module USB Port for the recipe book HACCP etc yy yyy Ref SAT 12046579 16 11 2012 T 41 GIZATASUNA ANEAN MONDRAGON FAGOR 2 FAGOR INDUSTRIAL BMF COMMUNICATION CABLE 12023696 all models The BMF communication cable is used for intercommunication between the different electronic cards 16 11 2012 42 GIZATASUNA LANEAN MONDRAGON FAGOR FAGOR INDUSTRIAL CHAMBER CARD CONTROL 12046659 all models e e L eoeceocsc Power supply 12 0 12 15 VAC 50 60 Hz 2 BMF ports 4 For recording software versions andlog extraction and HACCP values ak For communication with other card 1 RS485 port for communication with frequency variator 1 NTC for measuring electronic
32. dered NEW DESIGN of the STEAM GENERATOR with the base inclined as shown in the top photo This change has helped to improve the cleaning of the BOILER The element common to the steam generator for both the electric and gas models is the LEVEL BOTTLE This is the same in both models as described below HEATING SYSTEM STEAM GENERATOR ELECTRIC OVENS 16 11 2012 74 FAGOR INDUSTRIAL We attach a detailed list of the electric STEAM GENERATORS together with the resistors by model and heating power AE APE 202 AE APE 102 amp 201 AE APE 101 CM tr P 16 11 2012 75 FAGOR INDUSTRIAL HEATING SYSTEM STEAM GENERATOR GAS OVENS This could be said to be the system with the most innovations with respect to the previous VISUAL series We have moved from an atmospheric STEAM GENERATOR heating system to a far more powerful DIRECT GAS burner heating system thus improving the STEAM GENERATION FUNCTION FORMER VISUAL SYSTEM ATMOSPHERIC BURNER a VE a O 5 3 2 2 59 LI NEW ADVANCE SYSTEM DIRECT GAS BURNER Basically this is the same system as the one used in the CONVECTION HEATING SYSTEM of the oven chamber explained above AG APG 061 101 FLAME DETECTOR BURNER 16 11 2012 76 FAGOR INDUSTRIAL AG APG 201 AG APG 102 AG APG 202 CHAMBER STEAM PIPE Depending on t
33. electrical waste and electronic equipment you can significantly contribute to protecting the environment Contact your local authorities for more information of the nearest collection point To preserve the environment at the end of the useful life of your product leave it in the appropriate places in accordance with the current legislation 16 11 2012 T 26 GIZATASUNA LANEAN MONDRAGON FAGOR 2 FAGOR INDUSTRIAL CHECKLIST FOR THE INSTALLATION AND START UP OF FAGOR OVENS This checklist should be completed separately for each oven in clearly legible writing To validate your rights to guarantee please ask the Technical Service installing the oven to complete the present checklist and send it duly completed to the corresponding branch of Fagor Industrial within 15 days of the installation and start up of the oven Company or premises where oven is installed Contact Position in company Address Town Country Telephone Oven model Serial No Installing company Technician Date of installation D M Y Date of start up D M Y Installation fe complaints complaints Dear installer Please enter the relevant information in the different fields giving the values obtained or marking the corresponding box with an X If the values obtained differ from the data recommended by Fagor Industrial please notify the customer and the corresponding branch of Fagor Industrial We hereby c
34. er BUTANE PROPANE 16 11 2012 69 FAGOR 2 FAGOR INDUSTRIAL 4 BLOWER Two types of blower made by EBMPAPST are used 1 Blower NRG 118 55 kw CONVECTION burner all models STEAM GENERATOR burner except model 202 Ref SAP 12044607 Power supply Hall Sensor OUT Power supply AC GND Schutzleiter PWM Input protective earth Power supply Power supply AC Maniobra Potencia Power supply 24 V DC PWD setting 24 V DC 256 steps Speed reading 10000 rpm 2 Blower RG 148 Only for the STEAM GENERATOR 202 burner12039373 Power supply 24 V DC PWD setting 24 V DC 256 steps opeed reading 10000 rpm 9 MIXER This mixer is designed to maximise the use of ambient air thanks to its AXIAL and LATERAL inlets Between the blower and the mixer for each burner type a specific VENTURI washer is required ITEM No 5 Details of these are given on the next page 16 11 2012 70 FAGOR 2 FAGOR INDUSTRIAL Table of VENTURI washers VENTURI RING SAP CODE San BP WHITE 12039656 WHITE 12039656 PINK 12045105 CONVECTION BP _ 12045105 yy SAP CODE n BP WHITE 12039656 WHITE 12039656 convection 9500 12039541 12039541 STEAM BP GREEN 12044292 GREEN 12044292 ALL CLOSED 12039435 ALL CLOSED 12039435 LA SAP CODE GREEN 12044292 GREEN 12044292 RED RED 12039541 NG RED RED 12039541 CONVECTION N N STEAM N G
35. essential to ensure that the gas supply pipes and the connection pipes for the corresponding measurement systems are the correct diameter e Check that the gas supply is correctly sealed Maximum consumption with nominal thermal load Pressure required fluidity mbar ACG 061 ACG 101 ACG 201 ACG 102 ACG 202 AG 061 AG 101 APG 061 APG 101 APG 201 APG 102 APG 202 Type of gas Propane gas G 31 kg h 0 984 1 476 2 951 2 869 5 329 The quantity of air required for the combustion is 2m h per kW power Remarks e Observe the regulations issued by the local gas company e Observe the regulations for the installation e Check that the gas indicated in the section is identical to that supplied e A pipe of at least Y 12 x 10 mm should be used for the gas connection to the appliance together with a 94 nut to connect to the oven e Gas shut off valve in front of each appliance Warning If the pipe pressure is different to the fluid pressure please contact the gas company For natural gas the appliance must not be started at pressures above 30 mbar Close the gas inlet to the appliance Warning Service pressures exceeding 60 mbar are not allowed as some of the oven s components could become unusable Ventilation The appliances must be installed in such a way as to allow adequate ventilation to prevent the unauthorised concentration in the premises of products emitted during combustion which may be harmful to he
36. h valve 2 Wash valve motor 3 Sensors 4 Wash pump B L 5 Wash box 16 11 2012 89 FAGOR INDUSTRIAL All the components listed can be identified in the following photo Wash valve V L Wash valve motor Ma sensors Drainage opening Mc sensors Drainage closing Wash pump Detailed view WASH VALVE WASH VALVE MOTOR Ma Mc Sensors Ma Drainage opening Mc Drainage closing Wash valve motor DRAINAGE OUTLET WASH PUMP INLET 16 11 2012 90 FAGOR FAGOR INDUSTRIAL ELECTRIC CIRCUIT DIAGRAMS N NTC co nao 12 O BMF 5 52 2 3X2 5 A vi o ao 1 16 11 2012 91 FAGOR FAGOR INDUSTRIAL p xe See oe at ee ae ee 9 et u Cy ae k x x x x ge Se w deci g decis ee ee 3x508 Ma o f Z g VG go min gt 10x 5 08 Com 92 VV r C nao 12 O I rS O amp Vio 12 BMF CN5 3X2 5 y 92 FAGOR INDUSTRIAL FAGOR FAGOR INDUSTRIAL DESB2 n fs EVG2 BLQ2 b 29 BLQ2 10x 5 08 amp 42 a rsol p 4 c 1 9 12 1244V om 2 GND 5 PVM cam 4 HALL ca DESB2 n b
37. he method of application When the over automatically detects an excess level of lime scale in the pipes the text DESCALING flashes on the display The speed of the flash increases with the need for decaling and when descaling is obligatory the message is permanently lit and the boiler heating is blocked at this point the oven only operates in convection mode Lime scale detection In any operating mode if the TG probe reaches 125 C The message 3 DESCALE is displayed in the upper text of the screen and flashes every two seconds 140 The message 3 DESCALE is displayed in the upper text of the screen and flashes every one second 155 The message 3 DESCALE is displayed in the upper text of the screen and flashes every Y second 180 C The message 3 DESCALE is displayed continuously in the upper text of the screen and the oven only operates in Convection mode O O O O Once the message DESCALE has been displayed it will not disappear until descaling takes place even though the TG temperature falls or if the oven is switched off The message reappears when the oven is switched on Procedure for descaling Phase 1 VAC operates for 3 minutes The message SPRAY DESCALER is displayed and the process waits until the message is confirmed Undo the side panel of the oven and access the steam generator En los modelos ELECTRICOS undo the descaling nut and pour the descaler in the steam generator En los
38. he volume of the STEAM GENERATOR different sizes of burners are used as listed below AG APG 061 101 Ref SAP BURNER 12039583 AG APG 102 Ref SAP BURNER 12044278 AG APG 201 Ref SAP BURNER 12044424 AG APG 202 Ref SAP BURNER 12039427 16 11 2012 77 FAGOR D FAGOR INDUSTRIAL GAS CONVERSIONS IN THE NEW ADVANCE ovens the conversion of the oven for use with different types of gas is simple In the mixed models AG APG two burners are considered CONVECTION amp STEAM and in the ACG models it is only necessary to consider the CONVECTION burner The required modifications are as follows 1 Mount the CORRECT NOZZLE INJECTOR on the gas valve in accordance with the attached tables LPG or NG 2 Adjust THE BLOWER SPEEDS IN THE SAT MENU GAS VALVES amp IGNITION CONTROL 061 101 102 GAS VALVES amp IGNITION CONTROL 201 202 Bicone closure Bicone closure 16 11 2012 78 FAGOR FAGOR INDUSTRIAL The procedure for converting to a different gas for each model of gas oven is described below This conversion should only be carried out by an authorised technical service To ensure that the conditions of the appliance correspond to those defined at the factory check that the CO values are less than 1000 ppm and the Lambda value is between 1 2 1 4 VERY VERY IMPORTANT ACG AG APG 061 Models QUEMADOR CONVECCION Hot air burner Ignition Speed Max Speed Min Speed LPG G30 G31 NG G20
39. l sensors M Chamber turbine motor M1 Chimney Motor RC Chamber resistor RV Steam resistor Tc Chamber probe Tg Boiler probe Tn Spike probe TSC Chamber safety thermostat TSV Boiler safety thermostat Tv Steam probe VAC Drainage pump VCN Condensation solenoid valve VDV Boiler fill solenoid valve VHM Humidifier solenoid valve 16 11 2012 50 FAGOR FAGOR INDUSTRIAL ELECTRIC OVEN CIRCUIT DIAGRAMS COE DN Boiler water level sensors M Chamber turbine motor M1 Chimney Motor RC Chamber resistor RV Steam resistor Tc Chamber probe Tg Boiler probe Tn Spike probe TSC Chamber safety thermostat TSV Boiler safety thermostat Tv Steam probe VAC Drainage pump VCN Condensation solenoid valve VDV Boiler fill solenoid valve VHM Humidifier solenoid valve B L Wash pump V L Wash valve 16 11 2012 51 FAGOR FAGOR INDUSTRIAL GAS OVEN CIRCUIT DIAGRAMS ACG Tc TSC gt C E C Chamber combustion control GV1 GV2 Gas solenoid valve M Chamber turbine motor Tc Chamber probe TSC Chamber safety thermostat VHM Humidifier solenoid valve VC Blower fan x 16 11 2012 52 FAGOR FAGOR INDUSTRIAL GAS OVEN CIRCUIT DIAGRAMS AG ff EP Z ff fF gt _ _ 42 6 6 Chamber combustion control C E V Boiler combus
40. modelos a GAS soltar el conducto de vapor a camara e introducir el desincrustante Phase 2 VDV operates until reaching the maximum level the boiler fills with descaler and wafer Phase 3 CV operates until TG reaches 61 When TG falls below 58 C CV enters agdin until reaching 61 this continues for the period selected by the user The display shows a countdown for the time rerhaining Phase 4 VAC operates for 3 minutes Phase 5 VDV operates until reaching N max Phase 6 VAC operates for 3 minutes Phase 7 VDV operates until reaching N max Phase 8 Steam mode operates until TC reaches 95 If during the descaling cycle the operation is aborted or the oven is switched off proceedBs follows If it has not reached phase 2 The cycle is ended If it has reached or exceeded phase 2 The cycle goes to phase 4 If it has reached phase 4 cycle goes to the phase in which it stop APE APG 16 11 2012 82 FAGOR INDUSTRIAL ELECTRICAL CONVERSION from 400 c 3P N E to 230 V 3P E This conversion is only valid for electric ovens as GAS ovens are single phase To convert the oven electrically release the three groups of cables black brown and grey from the Neutral terminal strip Neutral terminal strip When the three groups of cables have been released from the Neutral terminal strip place them on the R S and T terminal strips matching the colours black brown and grey black
41. nection look at the label that shows which is the water inlet 16 11 2012 T 11 GIZATASUNA LANEAN MONDRAGON FAGOR 2 FAGOR INDUSTRIAL WASTE WATER CONNECTION lt d k 21 a 7 M A Y ay 3 Steam resistant pipe no hoses used The drainage system may be installed using a standard siphon pipe connected to an open tank or grille For optimum performance we recommend you use the manufacturer s drainage KIT reference 19012125 Fig 12 Ensure the measurements for the drainage are correct Steam generator pumping volume reduced space of time 0 7 l second Average temperature of waste water 65 C M GIZATASUNA ANEAN MONDRAGON 16 11 2012 12 FAGOR INDUSTRIAL ADVANCE DRAINAGE KIT The drainage system may be installed using a standard siphon pipe connected to an open tank or grille For optimum operation we recommend you use the manufacturer s drainage KIT reference 19012125 El kit contains the following units which can be assembled in various ways depending on where the oven is installed Configuraci n hornos Advance Concept Configuraci n hornos Advance Plus Advance Concept configuration Advance Plus configuration During assembly care should be taken to ensure that the holes are facing the opposite side to the oven panel 16 1
42. onfirm that the start up has been carried out in accordance with the attached checklist and conforms to current local national specifications and legislation The oven has been delivered free of defects The user has been instructed in the use cleaning and maintenance of the equipment Fagor Industrial strongly recommends you establish a suitable regular preventive maintenance programme for the appliance you have just installed This maintenance service should be carried out by an Official or Authorised SAT Signed Date Installer Signed Date Customer 16 11 2012 T 27 GIZATASUNA LANEAN MONDRAGON FAGOR 2 FAGOR INDUSTRIAL 1 Checking installation YES NO a Is the floor level If NO what is the difference in level max 2 L m b Is there any source of heat at less than 500 mm from the oven O mu If Yes the installation of heat protection is obligatory c Is there any other equipment at less than 500 mm from the oven If Yes what type of equipment d Has a hood extractor system been installed ola e For gas ovens without an extraction system has the draught diverter been installed If YES is the pipe equal to 280 mm HIC f Is there a FAGOR extractor hood installed If Yes what model is it What is the serial No g For floor models 201 202 is there enough space for the trolley E h Is the oven level E i For table top models 061 101 10
43. oven Change the leg for the 12047542 Stacking leg Unscrew the interior of the 3 remaining legs 9 Mount the side panel with the seals REF SAP Description Quantity 12046307 ADVANCE STACKING SIDE 2 12002212 STACKING FASTENER WEDGE 4 12010090 RIVET AVINOX 04 10 16 12010163 HEXAGONAL RIVET M5 8 12008693 LOCK SPIKE 4 12023522 SEAL PORT 10 11 VERT 4 16 11 2012 T 34 IZATASUNA ANEAN MONDRAGON FAGOR FAGOR INDUSTRIAL 10 Fit the side panels CAUTION Use the bolts mounted on the fluepipe and seal with Loctite 12046321 ADVANCE STACKING FLUEPIPE GUIDE REF SAP Description Quantity 12024122 HOSE 53X360 2 12009962 CLAMP 40 60 4 16 11 2012 35 NA MONDRAGON FAGOR FAGOR INDUSTRIAL ELECTRONIC CARDS VIEWER 12 V DISPLAY ADVANCE CONCEPT 12 V DISPLAY ADVANCE CONTROL STEAM WASH CONTROL GAS GAS CARD CONTROL 16 11 2012 36 FAGOR FAGOR INDUSTRIAL HORNO ER 101 102 CONPONENTE SERIGRAP HY 12 V DISPLAY CHAMBER COMBUSTION CONTROL BOILER CARD CONTROL GAS CARD CONTROL ADV PLUS PLATFORM SERIGRAP HY 12 V DISPLAY CHAMBER COMBUSTION CONTROL BOILER CARD CONTROL GAS CARD CONTROL ADV PLUS PLATFORM SERIGRAP HY 12 V DISPLAY CHAMBER COMBUSTION CONTROL BOILER CARD CONTROL GAS CARD CONTROL ADV PLUS PLATFORM ADVANCE CONCEPT 12044176 ACG 12044109 ACE SAT 12046671 SAT 12046659 N
44. plate temperature 1 0 10 V analogue output for frequency variator speed setting 10 outputs with 220 V 240 V 50 60 Hz 1 relay 2 outputs for chamber heating e CCl e 2 a 2 outputs for frequency variator that control chamber turbine e Left Right e Run Stop a 2 outputs for solenoid valves e Condensation VCN e Humidifier VHM a 1 switched output for fluepipe Ms Mb motor W 1 main supply relay output RG 1 fan output VE 1 chamber lighting output LZ 10 signal inputs 8 temperature thermocouple inputs K type e Camera probe TC e Steam outlet probe TV e Steam generator probe TG e Core probe 5 points TN1 2 TN4 TND 1 contact input open or closed with interlocking for door IP ak 1 analogue input 0 10 V to read frequency of frequency variator A E VU 16 11 2012 T 43 IZATASUNA ANEAN MONDRAGON FAGOR FAGOR INDUSTRIAL NOTE The card is supplied with software saved on it No of version to be saved 0 2 A label indicates the SAT reference 12046659 and the software version number 0 2 M XZATASUNA ANEAN MONDRAGON DETAIL A E Indicated on label REFERENCE 12046659 VERSION NO 0 2 16 11 2012 44 FAGOR FAGOR INDUSTRIAL BOILER CARD CONTROL 12046670 AE AG APE and APG _ m m 412 F MC G CN3 A e Le 227 pj
45. re of the incoming water should be between 200 and 400 kPa 2 4 kg mm We recommend 250 kPa Water intake hose The water used should have the following properties or characteristics PH 6 5 7 5 Chlorides lt 150mg litre Chlorine concentration 0 2 0 5 mg litre Conductivity 400 2000 uS Water impurities lt 0 08 mm Water hardness 5 10 F Recommended filters A B C D Fine filter If the water contains impurities such as sand iron particles or floating substances we recommend the use of a fine filter at the water input Activated carbon filter If the water has a high chlorine content over 0 2 mg l ppm this information can be obtained from the relevant water board an activated carbon filter should be installed Installation of osmosis recirculation When the chloride concentration is above 150 mg l ppm this information can be obtained from the relevant water board an osmosis recirculation installation should be mounted In this case please remember that the minimum conductivity value is 400 uS Water descaling For water with a high level of limescale without chloride load the water should be treated Systems H Interchange of ions or Kleensteam We strongly advise against the use of sodium exchangers normally used in dish washers due to the formation of sodium sediment and the delay in boiling with common salt For the selection of filler systems A B C D Warning Before con
46. s and instructions for customer lt m lt O a Are the electrical connections secure and in accordance with legislation b Are the hydraulic connections watertight c Are the gas connections water and airtight d Are the burner air inlets free e Has the oven configuration been adjusted f Have the temperature probes been calibrated g Are all the oven operating modes operating correctly Does the chamber turbine turbines turn correctly Do the fans turn correctly In steam mode does the temperature rise In steam mode does it disconnect at the selected temperature Does the fluepipe operate correctly Are there any steam leaks from the fluepipe Are there any steam leaks through the door In convection mode does the temperature rise In convection mode does it disconnect at the selected temperature In the rinse programme are there any water leaks h Have the temperature probes been calibrated i Has the customer received instructions on the use and handling of the oven j Has the customer received instructions on the daily cleaning of the oven k Has the customer received adequate information on the maintenance of the equipment de scaling cleaning air intakes cleaning door seal etc I Has the customer been given all the oven documentation manual recipe book etc ss L OOD DIO EEES O O OOO ERE EEE Wd FAGOR drainage Kit Code 19012125 19012125 Configuraci n hornos Advance Concept Advance
47. t sources such as fryers or fry tops should not be installed close to the oven WARNING The installation incorrect adjustment inappropriate maintenance or use of the appliance may cause material damages and injuries Before commissioning the appliance carefully read the instructions SAFETY Do not store or use gases or explosive liquids near the appliance or introduce liquids containing alcohol inside the oven When the oven is hot do not open the door suddenly danger of burns due to hot steam Do not put cold water in the chamber when it is hot Repairs or adjustments carried out by personnel not belonging to FAGOR INDUSTRIAL SAT Technical Assistance Service or an authorised SAT will imply the cancellation of the oven warranty 16 11 2012 2 M GIZATASUNA LANEAN MONDRAGON FAGOR 2 FAGOR INDUSTRIAL READING ADVANCE OVEN NOMENCLATURE ADVANCE CONCEPT A C EG 061 1 2 3 4 Specification plate 1 ADVANCE SERIES Electrical 2 CONCEPT MODEL 3 ELECTRIC GAS 4 CAPACITY 061 6 Trays GN 1 1 mop aPe 101 Ol FAGOR 101 10 Trays GN 1 emus js mii 102 10 Trays GN 2 1 V 18 Kw AA 201 20 Trays GN 1 1 202 20 Trays GN 2 1 4 I 2 IPX5 ADVANCE y e _ 8 2 Kw Water Pres 200 400KPa 2 4bar asa A E G 061 5 E i Water Inlet Max Temp 60 C 1 2 3 1 ADVANCE SERIES Gas 2 ELECTRIC GAS 3 CAPACITY 061 6 Trays GN 1 1 MOD Type Tipo dll pen a
48. tilation system does not operate correctly the gas supply to the oven will be disabled Gas oven connected directly to the fluepipe Convection combined ovens with a non return draught diverter system a special accessory may be connected directly to the fluepipe The draught diverter accessory can be ordered using the following references Oven model 061 101 19012272 Oven model 102 19012273 Oven model 201 19012290 Oven model 202 19012291 The gas supply to the oven should only be switched on once the extraction system has been activated The exhaust gases reach very high temperatures Warning The exhaust pipes must provide a hermetic seal The materials used should provide thermal stability up to temperatures of 400 C 16 11 2012 T 10 GIZATASUNA LANEAN MONDRAGON FAGOR 2 FAGOR INDUSTRIAL Instructions for the user he exhaust gases may reach high temperatures therefore exhaust gases and hot plate components may cause burns Do not place combustible material on top of the appliance Risk of fire he exhaust gases may reach high temperatures therefore exhaust gases and hot plate components may cause burns Do not place combustible material on top of the appliance Risk of fire WATER CONNECTION Only connect drinking water to the appliance Fig 11 Connect the appliance to the mains water OR supply at point 1 using the hose supplied como dotaci n Ref Sap 12025198 The pressu
49. tion control DN Boiler water level sensors GV1 GV2 Gas solenoid valve GV3 GV4 Boiler solenoid valve M Chamber turbine motor M1 Chimney Motor ES Tc Chamber probe Tg Boiler probe TSV Tn Spike probe TSC Chamber safety thermostat TSV Boiler safety thermostat VAC Drainage pump f Z 7 VC Blower fan VCN Condensation solenoid valve Ny VDV Boiler fill solenoid valve NE VHM Humidifier solenoid valve ER VDV n Y GV3 GV4 16 11 2012 53 FAGOR FAGOR INDUSTRIAL GAS OVEN CIRCUIT DIAGRAMS COG LTT Mi Ea gt E 7 GV1 GV2 CEG C E C Chamber combustion control C E V Boiler combustion control DN Boiler water level sensors GV1 GV2 Gas solenoid valve GV3 GV4 Boiler solenoid valve M Chamber turbine motor M1 Chimney Motor Tc Chamber probe Tg Boiler probe Tn Spike probe TSC Chamber safety thermostat TSV Boiler safety thermostat VAC Drainage pump VC Blower fan VCN Condensation solenoid valve VDV Boiler fill solenoid valve VHM Humidifier solenoid valve B L Wash pump V L Wash valve 16 11 2012 54 FAGOR FAGOR INDUSTRIAL MOTORS AND TURBINES 12024789 12024306 D350 X 2 12024789 12024306 D350 X2 061 OVENS 12024358 X 1 Motor 12024786 X 1 D280 Turbine 16 11 2012 55 FAGOR INDUSTRIAL 101 1
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