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1. B W is used to choose optic detector s operation mode the LED inside button indicates if the color mark is detected by optic detector if yes it is light or it is dark RUN is used to start running The LED inside indicates if it is on running mode STOP is used to stop running The LED inside indicates if it is normal stop GREEN LIGHT or error stop RED LIGHT 2 How to understand LED indicator VVVV WV v v F S red fast detect light slow detect dark P B red printed bag light blank bag dark B W red when the color mark is detected it is light or it is dark RUN green run light stop dark STOP red and green normal stop green light over speed or error stop red light Before run all dark PORTA red drag port when light step motor begin work PORTC red two position one machine stop position another drag motor stop position 3 Status page Two display mode setup mode or status mode when it is in status mode lcd displays gt gt gt gt PASSEL bag no of current passel or group TOTALS total groups total bags TOTALS PPASSEL PASSEL RSPEED real speed bag making speed unit number per minute LENGTH set bag length when making printed bag should be 1 2 mm shorter than real bag speed Unit 0 1mm max 6000 0mm Press SET enter setup mode after the last parameter return the status page and mode Other when modify parameters press RUN return status page 4 Set
2. RS D O GND Connected to Common Port of Step Motor Driver COM CP Connected to Impulse Input of Step Motor Driver CP CW CCW_ Connected to Change Directional Input of Step Motor CW CCW COM 12V DC Ground DAI Connected to the AD input of the main Transducer with COM DA2 Connected to the AD input of the feed Transducer with COM BRKN Connected to Optic Detector FEED BROKEN with 12V and COM GLBR Connected to Optic Detector GLUE BAR BROKEN with 12V and COM B W Connected to Optic Detector Black White Output with 12V and COM Connected to Port A of Board of Blade Position OPAA with 12V and COM Connected to Port C of Board of Blade Position OPCC with 12V and COM 12V Connected to Speaker Input with 12V Connected to Board of Stiletto Input with 12V Connected to Controller of TABLE Relay with 12V Connected to Controller of Outl Relay with 12V reserved Connected to Outside Start Controller Input I of Transducer Connected to Outside Start Controller Input II of Transducer 5V GND 12V COM _ 5V GND 12V COM POWER SUPPLY 12V 4 12V EP SSR relay PUSH HOLE 12V COM OPAA _ OPCC __ 12V COM A C POSITION DETECT BK1 BK2 DAI COM FWD or REV DCM SPEED ACM MAIN MOTOR TRANSDUCER RUN STOP CW BUT CW CCW Outside Parallel Button 12V 12V m A
3. Co Series ZDJ SRIIT Microcontroller User s Manual Sunrise Electric Co Ltd Phone 86 571 88994699 88994633 http www sunrise electric com Copyright Notice This document is copyrighted 2005 by Sunrise Electric Co Ltd All rights are reserved Sunrise Electric Co Ltd reserves the right to make improvements to the products described in this manual at any time without notice No part of this manual may be reproduced copied translated or transmitted in any form or by any means without the prior written permission of Sunrise Electric Information provided in this manual is intended to be accurate and reliable However Sunrise Electric assumes no responsibility for its use nor for any infringements upon the rights of third parties which may result from its use Printed in P R China July 2005 Introduction This document contains Sunrise Electric Co Ltd s ZDJ series microcontroller s using guide and notice Operator should use the machine only after thoroughly reading of this manual If you have any problem during operation please refer to Notice and FAQ section first How to use PASSEL 100 CLA b CLR TOTALS 12345 E E RSPEED 400 CW CCW LENGTH 6000 0 F S PZB B W O SEPT RUN PERTC O MICROCONTROLLER ZDJ SRI www sunrise motor com figure 1 Controller Panel Figure 1 shows Controller panel
4. ar it GLUE BROKEN the switch for detecting GLUE BAR broken 1 enable 0 disable If enabled when glue bar broken it alerts and stops immediately with displaying GLUE BROKEN Press STOP to clear it I DO NOT LEAVE THIS CONTROLLER IN AN UNCONTROLLED ENVIRONMENT WHERE THE STORAGE TEMPERATURE IS BELOW 20 CELSES OR ABOVE 60 CELSUS IT MAY DAMAGE THE CONTROLLER ALSO DO NOT USE CONTROLLER AT FERROMANEGTIC CIRCUMSTANCE II FAQ DO NOT OPEN THE CONTROLLER BOX 1 Why some buttons have no answer when pressed i e the buzzer don t sound These buttons is automatically disabled because its function has conflict with current task 2 Why the machine stops abnormally sometimes To minimize the waster the controller will automatically stop the machine and generate an alarm when the number of wasters exceeds 5 which may caused by over speed or optic detect error please check the motor speed or adjust the optic detector 3 Why the display is black after start Please check the power switch and the DC input power connection 4 When it alert how to clear it Please press STOP to clear it and check the reason Appendix Electric Connection Description No Name Detail 5V 5V DC Input GND 5V DC Ground 12V 12V DC Input COM 12V DC Ground BUT Common Pin of Outside Parallel Buttons RUN Outside Parallel Button Run STOP Outside Parallel Button Stop CW Outside Parallel Button CW D I Qi
5. relay T TAB SSR m R SCROLL MOTOR SPEAKER 2W 8 9 12V 12V COM COM B W SIGNAL PRINT MARK DETECT DA2 FLOATING ROLLER lt SPEED COM ACM FEED MOTOR TRANSDUCER GND CP CP ir CW CP LCW SM DRIVER
6. up Parameter Accurate parameters make better bag making For the first time of using parameters as follows must be set bag length motor speed bag group number of pause diameter of rollers Setup page 1 gt gt LENGTH the set length of bags appreciably 1 0 2 0mm less than real length when making printed bag When stopping and bag making can be modified if the button SET is pressed one time Sparkling digit can be modified ft and are used to change the value lt and gt are used to circularly choose digit for modification Max 6000 0 mm Min 0 1 mm CURVE the speed of step motor 9 the fastest 0 the slowest When stopping and bag making can be modified Sparkling digit can be modified lt f and 4 are used to change the value lt and are used to circularly choose digit for modification PSPEED the speed of main motor 0 750 min refers to 0 10V voltage When stopping and bag making speed can be modified Sparkling digit can be modified ft and J are used to change the value lt and gt are used to circularly choose digit for modification Max 750 min PSWORD password to next setup page which normally needn t be modified Setup page 2 gt MEASURE measure the printed bag from one printed mark to another When at one mark Please press CLR first then press CW when reaching another mark it stops The displa
7. which contains three function blocks keyboard display and trademark All parameters can be easily modified through keyboard 1 How to use keyboard The keyboard has 14 buttons in all Following describes each button s function gt SET Press SET to enter setup mode each function is identified by its unique function name For example press SET once to enter setup page 1 function 1 length modify bag making length press SET twice function 2 curve drag motor speed Each time press SET button funtion code is increased by 1 then can modify other parameters The color of the current set line displays reversely gt lt when enter setup mode lt is used to left shift shining bit gt when enter setup mode is used to right shift shining bit Vv VVVV WV Vv gt t when enter setup mode f is used to increase shining bit by 1 with carry 4 when enter setup mode is used to decrease shining bit by 1 with carry CLA clrall is used to clear totally bag group to zero CLR is used to clear current bag passel or group to zero CW is used to jog step motor forward CCW is used to jog step motor backward F S is used to alter between two operate mode fast detect and slow detect disabled when making blank bag Fast detect mode is mainly used for normal bag making slow detect is for test purpose mainly P B is used to choose making blank bag or printed bag
8. y is the measure length PPASSEL preset passel one group The horn works ahead 5 bags when one group has been made Max 999 min 6 DIAMETER the diameter of roller Unit 0 1mm Only when stopping can be modified lt and are used to circularly choose digit for modification ft and 4 are used to change the value Max 130 0 mm Min 30 0 mm DETECT L Detect length when making printed bags the length for detecting printed mark Only when stopping can be modified and gt are used to circularly choose digit for modification t and J are used to change the value Max 20 0 mm Min 0 1 mm Setup page 3 gt gt ERROR STOP permitted errors for over speed or finding no printed mark Max 5 min 1 when adding up to the number it alerts and stops immediately with alert Press STOP to clear it PUSH HOLE the time for push hole max 400 ms 0 for no hole gt gt TABLE TIME the time for table motor works when one group or passel has been done Max 9 9s 0 for no table PAUSE DRAG the pausing number after bag group reaches When one group has been done some times it need the step motor pause dragging for one or more cycles Max 9 0 for no pausing Setup page 4 gt Notice FEED BROKEN the switch for detecting feed broken 1 enable 0 disable If enabled when feed broken it alerts and stops immediately with displaying FEED BROKEN Press STOP to Cle

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