CEL Series Operation Manual (pdf 2 MB)
Contents
1. _s ma MANUAL DE INSTRUCCIONES ORIGINAL ORIGINAL USER GUIDE MANUEL ORIGINAL D UTILISATION MANUAL DE INSTRUC ES ORIGINAL URSPRUNGLICHES GEBRAUCHSANWEISUNG ORYGINALNA INSTRUKCJA OBSLUGI MANUALE D ISTRUZIONI ORIGINALI 990999908 CEL 30 CEL 35 CEL 42 CEL 45 C Albu ol par 250 Pol Ind Juncaril 18220 ALBOLOTE Granada ESPANA Telf 34 958 490 410 Fax 34 958 466 645 info simasa com www simasa com ENGLISH ENGLISH INDEX 1 1 GENERAL INFORMATION nirea a 4 2 GENERAL DESCRIPTION 4 2 1 TRANSPORT 2223532 2 A O 5 2 2 PICTOGRAMAS es 5 ASSEMBLING nun nun nn nnnnnnnnnn 5 MOUNTING THE BLADES sd 5 3 2 REPLACING AND TIGHTENING THE BELTS unse een 6 3 3 MAINTENANCE INSPECTION AND ea ee 6 4 STARTING UP AND USING THE 6 5 SOLUTIONS TO MOST FREQUENT ANOMALIES 7 6 TECHNICAL CHARACTER2. THE FIXED BLADE Make sure the machine is unplugged from electricity Lift the safety guard off the blades A Fig 3 taking it out from its housing Remove the protection B Fig 3 fixed to the left side of the machine to have access to the screws of the blades remove the screws C Fig 3 and rotate the blade D Fig 3 for a new set of cuttings or substitute it with a new blade if necessary 2 CHANGING THE MOVEABLE BLADE To do this it is necessary to remove the connecting rod from its housing E Fig 3 and then proceed as to the following when the machine is put on switch it off by pressing the stop button While de flywheel is making its last turns press the pedal to push the connecting rod from its housing to have access to screws fixing the blades F Fig 3 Immediately thereafter unplug the machine off the network to avoid accidents If the connecting rod is not out of its housing turn gently the flywheel from the inferior part of the safeguard that covers the engine until the connecting rod is out of its housing and then remove the screws off the blade for a new cutting face or replace it with a new one if necessary At the end proceed to the inverse to restore the operation of the machine screws are to be tightened with a torque wrench as the following CEL 30 25 07Nm CEL 35 42 84 24Nm CEL 45 135 13Nm ENGLISH 3 2 REPLACING AND TIGHTENING THE BELTS The machines leave the factory with the
3. belts perfectly tightened It is possible that due to the incorrect machine installation or long use of the machine the belts get loose To tighten back the belt or replace it please consider the following steps Fig 4 1 Make sure the machine is unplugged off the power supply 2 Remove the safeguard of the motor 3 Loosen the tensor of the motor by means of the nuts A B C and Fig 4 4 Replace or tighten the belt 5 Once finished proceed to the inverse 6 Place the safeguard of the motor back Important Never work with the motor safeguard while the transmission is removed as this can cause serious accidents 3 3 MAINTENANCE INSPECTION AND CONTROL To keep the shear in good conditions you need to check periodically the following points 1 Check periodically each 40 hours of use the efficiency of the blades and if necessary to replace them proceed as per the instructions manual 2 Check monthly the level of oil with the visor B Fig 5 y 5 1 and fill up if the level is below the stopper A Fig 5 y 5 1 It is recommended to change the oil every two years TABLE OF OIL EQUIVALENCES ACCORDING TO MANUFACTURERS CEPSA ENGRANAJE HP 320 SHELL OMALA 320 ESSO SPARTAN EP 320 REPSOL SUPERTAURO 320 3 Grease every 100 hours of use the connecting rod by the nipple F Fig 5 1 with consistent grease The CEL 45 model has another point of lubrication with oil on top of the greasing of the connecting rod D Fig 5 1 which needs to b
4. on a plane surface Connect the machine to the electricity only when you are sure of its stability e Start the machine only when you have mounted the safety guards that come with the machine e It is recommended to use safety glasses safety boots gloves etc Please always use approved materials e Always use Individual Protection Equipment IPE in accordance with the type of work you are effectuating e Prohibit strangers to access the place of work of the machine e Work clothes are not supposed to have loose articles that can cling into movable parts of the machine e When you have to move the machine unplug the electricity cables and block the moving parts of the machine e Always keep protection elements and the safety guards in their correct positions e damaged electrical cables should be urgently replaced e Make sure the rotation sense is correct e Unplug the machine from the electricity and never manipulate nor operate on the mechanical nor electrical elements of the machine while the engine is on e Visually control the joints bolts nuts wildings corrosion etc e Never leave the machine with the engine switched on e Never use the machine for purposes other than those it has been designed for VERY IMPORTANT Always use earth plug before starting up the machine e Use normalised cables e Make sure the feeding voltage is in accordance with the voltage indicated in the adhesive label on the machine e
5. 34 958 49 04 10 Fax 34 958 46 66 45 MANUFACTURER OF LIGHT MACHINERYY FOR CONSTRUCTION SPAIN
6. ISTICS 7 6 CULDTING CHARACTERISTICS TABLE a ne eek ee ae 8 7 ELECTRICAL SCHEME oi 8 7 1 ELECTRICAL CONNECTION ee 8 7 2 SAFETY RECOMMENDATIONS Hr a 9 Si WARRANTS an 10 9 SPARE PAR ES 10 10 DECALARATIONS ON 10 11 DECLARATIONS ON MECHANIAL 10 12 ENVIRONMENT rra 10 WARRANTY CERTIFICATE 13 ENGLISH 1 GENERAL INFORMATION WARNING Pease read and understand perfectly the present instruction before using the machine SIMA S A thanks you for your trust in our products and for purchasing the ELECTRICAL SHEAR model CEL This manual provides you with the necessary instructions to start use maintain and in your case repair of the present machine All aspects as far as the safety and health of the users is concerned have been stated Respecting all instructions and recommendations guarantees safety and low maintenance As such reading this manual carefully is compulsory for any person responsible for the use maintenance or repair of this machine It is reco
7. Make sure that the extension cords are not in contact with points of high temperature oil water sharp edges Also avoid trampling or crushing the cables by passing vehicles and do not put any objects on the machine e Do not use high pressure water to clean circuits or electrical elements ATTENTION You are to follow all safety recommendations mentioned in the present user manual and comply with all labour risks prevention norms in every location SIMA S A is not responsible for the consequences possibly generated but the inadequate use of the bending or the electrical shear models CEL ENGLISH 8 WARRANTY SIMA S A the manufacturer of light machinery for construction possesses a net of technical services SERVI SIMA Repairs under warranty made by SERVI SIMA are subject to some strict condition to guaranty a high quality and service SIMA S A guarantees all its products against any manufacturing defect to take into account the conditions stated in the attached document WARRANTY CONDITIONS The latter would cease in case of failure to comply with the established payment terms SIMA S A reserves its right to bring modifications and changes to its products without prior notice 9 SPARE PARTS The spare parts for the bending and combined machines manufactured by SIMA S A are to be found in the spare parts plan attached to this manual To order any spare part please contact our alter sales service clearly indica
8. ainted in oven with a highly resistance anti corrosion epoxy polyester paint electrical equipment of the machine complies with the EC safety norms ENGLISH 2 1 TRANSPORT For a safe transport of the machine please follow the following instructions The Electrical Shear is fitted with holes on the working table to be lifted with cranes through chains or cables The used means of transport must be safe taking into account the form of use the nature of the load WARNING Keep away from the lifted load and be careful of its sudden displacement to avoid any possible danger during transportation moorage charging or discharging Therefore the choice of the correct of the cable chain and sling is fundamental The electrical shears are equipped with a ring B Fig 2 for its lifting or transport The CEL models have also a transport handlebar A Fig 2 to move it for short distances IMPORTANT During the transport of the machine the latter should never be reversed nor be put on either side The machine is only to rest on its four feet Fig 2 2 2 PICTOGRAMAS Pictograms included in the machine entail the following USE HELMET AND EYE ANDEAR READ INSTRUCTIONS DEFENDERS MANUAL USE SAFETY GLOVES USE SAFETY FOOTWEAR 3 ASSEMBLING INSTRUCCIONS The machine is delivered mounted and prepared to operation 3 1 MOUNTING THE BLADES If one of the blades gets blunt due to frequent use replace it as follows 1 CHANGING
9. be effectuated by SIMA S A or by its authorised dealers or repair centres 6 This Guarantee will be invalid in the following cases a Any Warranty certificate manipulation or modification b Repairs modifications or substitution of any part of the machine by unauthorized parties by SIMA S A technical department c The non approved installation of devices by SIMA S A technical department 7 SIMA is not responsible for any damages caused by the failure of the product This includes but not limited to annoyances transport expenses telephone calls and loss of personal goods or commercial benefits as well as the loss of pay or salary 8 Faulty thermal or electrical motors under warranty have to be sent to SIMA S A or its authorized technical service in the country 9 To be benefit from the warranty the warranty certificate must be at SIMA S A premises within 30 days from the purchasing date To claim the warranty the purchase invoice has to be attached stamped by the dealer including the serial number of the machine SOCIEDAD INDUSTRIAL DE MAQUINARIA ANDALUZA S A POL IND JUNCARIL C ALBU OL PARC 250 18220 ALBOLOTE GR ANADA S TEL 34 958 49 04 10 Fax 34 958 46 66 45 MANUFFACTRURER OF LIGHT MACHINERY FOR CONSTRUCTION SPAIN 14 15 ENGLISH 16 ENGLISH sim i SOCIEDAD INDUSTRIAL DE MAQUINARIA ANDALUZA S A POL IND JUNCARIL C ALBUNOL PARC 250 18220 ALBOLOTE GRANADA TEL
10. ded or amended without written authorization from the manufacturer is considered inappropriate and dangerous If any damage or injury is caused as a result thereof or by misuse of the machine SIMA S A exempts all responsibility as manufacturer The machine must be installed on a plane firm and horizontal surface and the ground should not be soft This machine DOES NOT HAVE TO BE USED UNDER THE RAIN ALWAYS WORK IN WELL ILLUMIINATED AREAS ENGLISH STEPS TO FOLLOW TO REALISE A CUTTING 1 Lift slightly the blades safeguard to save height of the flange and then drag it completely leftwards Fig 6 before you can lift it totally 2 Resting the bars upon the roller so that you can easily move the bar forward as per the predetermined measurement Place the bar in the throat between the two blades Lower back the blades safeguard and pus hit rightward to free the pedal the mechanism that operates the cutting Note CEL models are equipped with a safety system that when the blades safeguard is lifted the blades would not be able to cut the material 3 Once the safeguard has been released we can effectuate a cutting either by pressing the pedal or pulling the grip Never try to make a cut while the safeguard is lifted as the material to cut can leave the cutting throat and cause da mage 5 SOLUTIONS TO MOST FREQUENT ANOMALIES ANOMALY POSSIBLE CAUSE SOLUTION Check the power supply in the switch board Check the position of the circuit brea
11. e lubricated with the same oil that arrives to the reducer box at this point of greasing we lubricate the bronze bearing 4 Check the state and the tension of the transmission belts The latter is supposed to be always tight to avoid any sliding which can cause a mal functioning of the machine 5 All electrical or interior components installations are recommended to be effectuated by authorized people 6 At the end of each day unplug the machine 7 If the machine is not covered wrap it with impermeable cloth 8 Clean periodically the visible parts of the machine and grease as necessary WARNING Before performing any maintenance or cleaning the power supply cable needs to be unplugged 4 STARTING UP AND USING THE MACHINE WARNING All safety recommendations must be followed either the ones mentioned in the present user manual or those complying with all labour risks prevention norms in every location WHEELWORK SIMA CEL models do not need any wheelwork operations as they are specially designed to obtain the maximum performance from start NORMAL USE OF THE MACHINE The electrical shears have been designed to cut flat and reinforced steel bars for use in the structure and other construction components is in conformity with all applicable provisions of the Directive of Machines 98 37 CE and the national applicable regulations Each other use that has not been expressively indicated is considered abnormal Any tool or accessory ad
12. ker and the residual current device Fault of the electrical power supply in the switch board Make sure the extension cable is in good state and its fitting in the two extremes is correct activation of the thermal protection of Wait until the motor has cooled down the single phase switch and re activate the thermal protection Switch damaged Replace it Motor starts very slowly and takes too Condenser damaged Replace it long to reach its revolutions Single phase motors Belt loose or blunt Tighten the belt or replace it Change the cutting face of the blade Blades blunt Cutting power is too low or replace it Let the technical service check the motor Premature wearing of the belts The belts slide over the pulleys Tighten the belts 6 TECHNICAL CHARACTERISTICS Motor does not start Power drop down of the motor ENGLISH 6 1 CUTTING CHARACTERISTICS TABLE 7 ELECTRICAL SCHEME CEL 30 35 45 MARRON 462 5 mm 7 1 ELECTRICAL CONNECTION The extension cable used to feed the machine needs to have a minimum section of 4x2 5 mm up to 25 meters long For a superior distance 4x4 can be used In one of its ends it is needed to connect a base normalised aerial of 3P T or 3P N T compatible with the machine switch and in the other end one normalised aerial pin of 3P T 3P N T compatible with switchboard exit Machines with electrical mo
13. m the original date of purchase The date of purchase must appear the warranty voucher enclosed 2 The warranty covers exclusively labour repair and substitution of the faulty parts the model and serial number of which must show on the warranty certificate 3 Transport stay and food expenses before arriving to SIMA S A will be covered by the client 4 The warranty does not cover any damage caused by the normal wear undue usage overloading inadequate installation or bad conservation of the machine 5 All repairs under WARRANTY will solely be effectuated by SIMA S A or by its authorised dealers or repair centres 6 This Guarantee will be invalid in the following cases a Any Warranty certificate manipulation or modification b Repairs modifications or substitution of any part of the machine by unauthorized parties by SIMA S A technical department The non approved installation of devices by SIMA S A technical department 7 SIMA is not responsible for any damages caused by the failure of the product This includes but not limited to annoyances transport expenses telephone calls and loss of personal goods or commercial benefits as well as the loss of pay or salary 8 Faulty thermal or electrical motors under warranty have to be sent to SIMA S A or its authorized technical service in the country 9 be benefit from the warranty the warranty certificate must at SIMA S A premises within 30 days from
14. mmended to have always this manual in an easily accessible place where the machine is being used 2 GENERAL DESCRIPTION SIMA S A ELECTRICAL SHEAR model CEL have been designed and manufactured to be used in work sites to cut steel reinforced and flat bars for construction using interchangeable blades mounted onto the cutting jaws Any other use of the machine is considered inadequate and can cause danger Therefore it is expressively prohibited e The manual shear model CEL has been designed and manufactured to cut flat and reinforced steel bars used for construction and passive steel armatures for structural concrete by means of two interchangeable blades mounted onto the cutting jaw e The cutting operation is done manually by pushing the bar on the roller dropping the bar into the cutting throat lowering the protection guard and pressing the pedal e The CEL models are furnished with a ring to elevate the machine e The machine is equipped with wheels and handlebars to facilitate their movement and transport for short distances e The internal mechanical components that are subject to wearing have been treated thermally to guaranty their long durability and high performance e The main body of the machine is mono block made of cast iron e Cutting is performed by means pedal or a handlebar e The blades are rectangular with four cutting faces Internal mechanisms are bathed in oil e The frame of the machine is p
15. the purchasing date To claim the warranty the purchase invoice has to be attached stamped by the dealer including the serial number of the machine SOCIEDAD INDUSTRIAL DE MAQUINARIA ANDALUZA S A S on a POL IND JUNCARIL C ALBUNOL PARC 250 18220 ALBOLOTE GRANADA TEL 34 958 49 04 10 Fax 34 958 46 66 45 MANUFFACTRURER OF LIGHT MACHINERY FOR CONSTRUCTION SPAIN 13 ENGLISH WARRANTY CERTIFICATE AFTER SALES SERVICE FORM TO RETURN TO MANUFACTRURER DATOS M QUINA DATOS COMPRADOR pame ADDRESS POSTAL CODE AND CITY PROVINCE COUNTRY TEL Fax E mail DATE OF PURCHASE Signature and stamp of the selling party Client signature WARRANTY CONDITIONS 1 SIMA S A fully guarantees all its products against defects in design taking responsibility in the repairs or the faulty equipment for a period of ONE year from the original date of purchase The date of purchase must appear the warranty voucher enclosed 2 The warranty covers exclusively labour repair and substitution of the faulty parts the model and serial number of which must show on the warranty certificate 3 Transport stay and food expenses before arriving to SIMA S A will be covered by the client 4 The warranty does not cover any damage caused by the normal wear undue usage overloading inadequate installation or bad conservation of the machine 5 All repairs under WARRANTY will solely
16. ting the serial number of the machine model manufacturing number and year of manufacturing that show on the characteristics plate 10 DECALARATIONS ON NOISE The acoustic levels emitted by the MACHINE are inferiorto 70 dB A 11 DECLARATIONS ON MECHANIAL VIBRATIONS The machine does not present any source of mechanical vibrations that cause risks to the health or safety of the operator 12 ENVIRONMENT PROTECTION Raw materials have to be collected instead of throwing away residuals Instruments accessories fluids and packages have to be sent into specific places for ecological reutilisation Plastic components are marked for selective recycling Residuals arising of electrical and electronic instruments have to be stored into e amp specific places for selective collection 10 ENGLISH AN 4 11 ENGLISH 12 ENGLISH WARRANTY CERTIFICATE AFTER SALES SERVICE END USER FORM MACHINE DETAILS FF RARA AR A RO NUMBER PLATE CLIENT DETAILS ADDRESS POSTAL CODE AND CITY PROVINCE COUNTRY TEL Fax E mail DATE OF PURCHASE Signature and stamp of the selling party Client signature WARRANTY CONDITIONS 1 SIMA S A fully guarantees all its products against defects in design taking responsibility in the repairs or the faulty equipment for a period of ONE year fro
17. tor should always be connected to a normalised switchboard that disposes of a magneto thermal switch and a differential in accordance with the characteristics of the motor 3Kw 4 CV three phase at 400V 15 magneto thermal and 15A 30mA differential 4Kw 5 5 CV three phase at 400V 10A magneto thermal and 10A 30mA differential The machine electrical tension is visible on the voltage indication next to the top of engine terminals and on the machine characteristics plate WARNING Do not plug the machine to the electricity if you are not sure of the available electrical tension If the tension is not correct the engine will undergo irreparable harm or out of service WARNING Never manipulate the power cables or any electrical equip ment of the machine if you have not totally unplugged the machine from the electricity Once you have brought the rotation direction of the engine back the machine is ready to operate IMPORTANT It is appropriate to change the position of the bridge plates in the engine terminals It is also important to change the adhesive labels indicating the voltage to reflect the change made ENGLISH 7 2 SAFETY RECOMMENDATIONS The electrical shears models CEL are to be used by trained people or people familiarized with their operation e Before starting up the machine please read the instructions and make sure safety norms are respected Learn how to stop the machine in a fast and safe way e Place the machine
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