ALL-10 EC
Contents
1. R LLF ETT Centralized Lubrication Systems amp Equipment ALL 10 EC ELECTRICAL GREASE PUMP INTRODUCTION amp USER MANUAL Pleace read before using the product YEARS WARRANTY SJ eee THE PHYSICAL LIFE DETERMINED BY MINISTRY OF INDUSTRY AND TRADE OF TURKEY IS 10 YEARS ALLFETT PRODUCT DESCRIPTION ALL 10 EC pumps are piston type centralized lubrication system units Electronic control card is embedded in the motor cover to adjust waiting and working time periods There are pump elements to generate pressure for grease inside pump and these pump elements can be add up to 6 piece to pump body Grease reservoir is made by transparent polycarbonate to be seen easily grease inside In case of pump assembled such places that pump can not be seen lubrication level can be controlled by ALLFETT low level indicator to warn operator for low level of grease 2 different type of top covers can be apply to pump optionally for filling grease GENERAL SPECIFICATIONS Motor type a 12 24VDC __ Max pressure 400 bar Protection class _ IP54 Grease type NLGI 0 1 2 3 _ Displacement 2 5 3 cm minute __ jo Working temperature 25 C 80 C Reservoir 8 10 12 14 Liters Waitingtimes 310 120 minute Working times 2 30 minute Working voltage 10 30 V DC Alerts Blow of fuse Fault Alarm 610mm 12 Liters 680mm 14 Liters 540mm 10 Liters Figure 1 Dimensions2. WOM 470mm 8 Liters 390mm 6 Liters 390mm 6 Liters ALLFETT PRODUCT COMPONENTS AND OPTIONAL EQUIPMENTS Figure 2 Components Figure 3 Pump Body Setscrew position Agitator Pump alsoit mounting holes Figure 4 Pump Element Security valve adjusting screw Security valve grease outlet A Spring Ne FE Piston 1 Grease filling bellow Optional 10 One piece reservoir 6 liters 2 Lockable type plastic cover Optional 11 Assembly holes 3 Big type plastic cover Optional 12 Pump element mounting holes 4 Lockable type metal cover Optional 13 Grease filling filter Optional 5 Standard type plastic cover Optional 14 Grease nipple 6 Filling type top cover Optional 15 Electronic control panel 7 Standard top cover 16 Electrical cable socket 8 Rods 17 Agitator 9 Level indicator 2 ALLFETT ELECTRONIC CONTROL CARD PROGRAMMING INSTRUCTIONS Steel coupling Figure 6 with magnet where bottom side of the motor cover should be used for programing control card Magnetic side of the coupling should be touched on SERVICE and ADDITIONAL CYCLE Sections of the control card label shown in Figure4 If coupling lose a strong magnet s
3. www allfett net Fax 90 212 501 33 37 info allfett net 8 ALLFETT WARRANTY Utulisation of this warranty certificate has been permitted by The Republic of Turkey The Ministry of Industrial and Commerce The general Administration of Protection of Consumer Right and Competition in accordance with the law numbered 4077 PRODUCER COMPANY NAME CENTRAL ADRESS TELEPHONE FAX AUTHORISED PERSON SIGNATURE STAMP PRODUCT TYPE BRAND MODEL SERIAL NUMBER DELIVERY DATE PLACE WARRANTY REPAIR TIME SALER COMPANY NAME CENTRAL ADRESS TELEPHONE FAX BILL DATE NR 9 ALLFETT Mekanik ve Elektronik Sistemler San ve Tic Ltd Sti Yeni Ey p Bulvar Top ular Cad Set st No 1 Demirkap Rami Istanbul 90 212 501 32 01 PBX 90 212 501 33 37 Electrical grease pump gt ALLFETT ALL 10 EC 2 Years 30 days ALLFETT WARRANTY CONDITIONS as The warranty period is two years from the date of delivery The product including all its components is under the warranty of our company In case of defects within the warranty period the period spent in repairing is added to the warranty period The repairing period is maximum 30 days This period starts from the date of delivery of the product to the services centers or to the seller the agency the representative the importer or the manufacturer of the product respectively in case there are service centers Incase th
4. LED 2 Red LED Green LED High pressure connections Low level connections High pressure amp Low level con Optional D o Optional Optional 1 Blank tj 1 Low level 1 Low level Ds signal signal 2 High pressure 2 2 High pressure J Common The cable of level sensore must be connected externally from socket RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS 1 Damages occur while additional transports after delivering the goods from ALLFETT to the customer ARE NOT COVERED UNDER WARRANTY SCOPE 2 Pumps are produced to lubrication purpose and are not convenient to work more than 2 hours continual Working continuously under maximum pressure will harm the system Damages occur from this reason ARE NOT COVERED UNDER WARRANTY SCOPE 3 Washing of the pump under pressured water has objectionable features Damages occur from this reason ARE NOT COVERED UNDER WARRANTY SCOPE ALLFETT RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS 10 11 12 13 14 15 Pump reservoir is made of translucent material in order to see the grease level from outside For this reason painting of any part of the pump is not adviced Painted parts ARE NOT COVERED UNDER WARRANTY SCOPE Using ALLFETT low level indicator is a reliable system to control the grease level Pumps have an electric driven motor and must fed from an appropriate electric source and electri
5. TRONIK SISTEMLER SAN VE TIC LTD STI Yeni Ey p Bulvar Top ular Caddesi Set Ustu No 1 Demirkapi Rami Istanbul Telephone 90 212 501 32 01 PBX www allfett net Fax 90 212 501 33 37 info allfett net 10
6. cal connections must be done properly Agitator Figure 2 inside the pump must turn clock wise Shown on the grey pump label Keeping an uncovered cable during system assembly electric connections may cause fatal damages on systems in which high voltage is turned to low voltages Cables must be installed properly and electric attack risk must take into consideration Damages coming from low or high voltage wrong electric installation using a different voltage from products definition ARE NOT COVERED UNDER WARRANTY SCOPE Transformer from 220 V AC to 24 V DC is needed if there is no 24 V DC source and it should be minimum 5A Check the grease properties you will use in the pump to see appropriate NLGI classes Use NLGI 0 for cold weather increase the NLGI class up to 3 towards hot weathers Grease should be Lithium based and EP additive Grease will be used in the system must certainly be clean and any foreign material must not enter while filling Pump must be filled from the grease nipple on the pump body When you refill the pump if the level of grease is less than the modular glass as you can not see grease level grease nipple must be used to prevent air entrance inside the body If lockable filling cover is used pump must be filled in clean environment to avoid any dust or particules entering to reservoir Damages coming from the small particules inside the system ARE NOT COVERED UNDER WARRANTY SCOPE Grease filling filter is reco
7. e product has material workmanship or manufacturing defects the product will be repaired free of charge and expenses of any sort including labor the value of the parts replaced or any our charges The product will be replaced free of charge If the product permanently disfunctions due to repeating the same defect more than four times within the warranty period If the maximum period for repairing is exceeded If it is determined that the defect cannot be repaired by report written by the service or in the absence of service centers by the seller agency representative importer or manufacturer of the product respectively The present warranty does not cover damages resulting from importer handling by deviating from the instructions in the manual General administration of protection of consumer rights and competition in the ministry of industry and commorce may be applied for problems concerning the warranty certificate DANGEROUS OR HARMFUL CONDITIONS TO ENVIRONMENTAL AND HUMAN HEALTH DURING USE All ALLFETT systems are producing according to relevant provisions of security regulations There is no risk for environmental and human health during use PACKING amp TRANSPORTATION All ALLFETT systems are packed with support material to reduce any harm to your mechanic and electronic equipment But the packages must caried carefully by considering a posibility of a damage SERVICE STATION ALLFETT MEKANIK VE ELEK
8. hould be used insted 1 Please touch SERVICE section twice to start programming After pressing first section of program display will start to flash and green led will be light up This means working time period will be adjusted first 2 Touch the ADDITIONAL CYCLE section untill the number you want to adjust be appears on first digit on program display Stop touching until number you need is appeared Please touch only once to SERVICE section for control card memorize your choise and go to next digit Touch the ADDITIONAL CYCLE section again untill the number you want to adjust be appears on second digit on program display Stop touching ADDITIONAL CYCLE section until number you need is appeared touch only once to SERVICE section for control card memorize your choise After hour led will start to flash that means time unit will be selected Touch the ADDITIONAL CYCLE section again untill the unit you want flashes Please touch only once to SERVICE section for control card memorize your choise and go to next step Working time period is memorized by control card 3 First section of program display will start to flash and yellow led will be light up This means waiting time period will be adjusted 4 Please repaet the same steps as working time period programing After selecting time unit of the waiting time period and touching SERVICE section all the leds will be fade for a short time and light again Electronic control card will start the p
9. hows programming numbers SERVICE Using to start programming ADDITIONAL CYCLE Using to lubricate only one time except the programmed working time And also using to change numbers while programming ATTENTION SERVICE and ADDITIONAL sections of the jg card are not buttons Please check the programming instructions R fast of the card for how its used Figure 6 Electrical sockets and Steel magnet Steel magnet Figure 5 Alarm list Alarms listed below are shown on PROGRAM DISPLAY k sm nda g sterilirler Alarm devrede oldu u s rece PROGRAM DISPLAY yan p s ner durumda olacakt r Ayr ca alarm s resince WARN ledi k rm z led s rekli yan k durumda olacakt r E A1 Low level alarm lt This alarm is shown if pump out of grease A2 Pressure alarm This alarm is shown if adjusted pressure reached A3 Motor alarm This alarm is shown if motor cabels are broken or motor fault 7 A4 Fuse broken This alarm is shown if fuse broken 12 24 V DC Connections LED Connections Optional Low level and Pressure connections Optional ALLFETT ELECTRICAL CONTROL CARD CONNECTION Single electrical socket is standard with EC type pumps If needed 2 other electrical sockets can be apply on the pump if optional spesifications wanted to apply on pump 12 24 V DC connections 1 12 24 V DC 2 12 24 V DC 4 ADDITIONAL CYCLE 1 Yellow
10. ik Sistemler SAN TIC LTD STI or ALLFETT Pazarlama ve Dis Ticaret LTD STI are not responsible for damages on machines or vehicles coming from reasons above QUALITY SYSTEM pUVE This product is produced by ALLFETT Mekanik ve Elektronik Sistemler San Tic Ltd Sti company which is certificated by Bureau Veritas with 30093 number of certificate to compatible for ISO 9001 2000 standard and owner of the quality environment management system N 30093 es ISO 9001 BUREAU VERITAS O A gt Certification ea ALLFETT PUMP MAINTENANCE INSTRUCTIONS 1 Pump is not working a The system may be at the waiting period Wait for lubrication time Press the additional cycle area or touch by a steel magnet in EC type to obtain one period of lubrication b Electrical connections of the pump may be loosen or broken Check the electrical cables and connections of the system 2 Pump is working but not sending grease a The reservoir could be empty Fill the reservoir according to items 10 and 11 in RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS b There could be air inside the pump element To take air out remove pump element from its hole remove piston and spring on it put grease inside piston hole by hand push that grease inside the hole by the piston Repeat this operation untill you see grease coming without bubble from grease inlet see figure 6 PUMP ELEMENT MAINTENANCE INSTRUCTIONS a Bef
11. mended to use to fill the reservoir from the same hole as pump If the pump is working out of grease pump will try to send air to the points instead of grease and points will not get any grease Damages on pump and on the system coming from that reason ARE NOT COVERED UNDER WARRANTY SCOPE Because of there is an electrical control card inside motor cover using high frequency wireless cominication devices 1 meter distance from the pump may couse malfunction Damages occur from this reason ARE NOT COVERED UNDER WARRANTY SCOPE Electronic control card works between 10 to 30 Voltage Although there is a protection against high voltage control card may be broken from high voltage RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS 6 ALLFETT RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS 14 Disassembly or loosen any part of the pump while working is not allowed Do not take off the top cover to fill reservoir Damages on pump and on the system coming from those reason ARE NOT COVERED UNDER WARRANTY SCOPE 15 Another goal of Centralized Lubrication Systems is to prevent environment So it is adviced to fill grease to the systems by mobile or hand pumps 16 Damages occur while fixing the pump by unauthorized staff ARE NOT COVERED UNDER WARRANTY SCOPE Except the conditions mentioned in PUMP MAINTENANCE INSTRUCTIONS consult the technical service or leave the maintenance to technical service 17 Either ALLFETT Mekanik ve Elektron
12. ore the first use of the pump after filling the reservoir air must be taken out from the system To do this pump elements should loosen 2 3 tours and pump should Security valve work until there is no air coming out Then tighten adjusting screw pump elements again until you observe grease coming out without air bubble inside Then connect the pump elements to lines going through the distributors b If screw on pump element is broken remove the pump element and spring carefully Pay attentin spring does not fall into body Change the spring if necessary Security valve i grease outlet c If pump element is blocked remove the pump element and clean with diesel based liquid Assemble it to the pump body after drying with pressurized air d If Sealing ring inside the pump elements check valve is damaged Change the sealing ring e If leaking from the security valve it means there is a blockage in one or more lubrication points so distributor feding that point is blocked and other points taking lubricant from that distributor are not getting lubricant Blockage of a distributor may cause the system to reach very high pressures and explode the lubrication lines Figure 4 Pump Element WANS IITA A CY U M g C SERVICE STATION ALLFETT MEKAN K VE ELEKTRON K S STEMLER SAN VE T C LTD T Yeni Ey p Bulvar Top ular Caddesi Set Ust No 1 Demirkap Rami Ystanbul Telephone 90 212 501 32 01 PBX
13. ump from working time period you chosed If ADDITIONAL CYCLE section is touched for 2 seconds while control card operating waiting or working times which is on will be shown as counting down on program display WARNINGS 1 While programming the time periods on the card memory the time interval for touching the sections must be in 20 seconds If 20 second is passed without touching electronic control card exits from the program menu and operations before you did will not be allowed In this case card will start to operate with last succesfull programming values 2 In case of power breakdown while pump runs at waiting or working time periods control card will remain it s position before breakdown and resume after power comes Power breakdown does not make any change on the structure of the previous program 3 Incase of foult coming from motor or control card please contact with ALLFETT 3 servise Motor cover must not be opened ALLFETT ELECTRONIC CONTROL CARD SCHEMAS Figure 4 Control Card Label WAIT LUB WARN Hour 5 oO ewe 1 vam P S SE loan zam a a PROGRAM DISPLAY ADDITIONAL L L fF l CYCLE CENTRALIZED LUBRICATION SYSTEMS amp EQUIPMENT CONTROL CARD 30 00 EK 02 WAIT Yellow LED Waiting LUB Green LED Lubricating WARN Red LED Warning Fault HOUR Shows unit of time MINUTE Shows unit of time SECOND Shows unit of time PROGRAM DISPLAY This led s
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