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Roland ZCL-540 Users Manual

1. g O o o s e 60 P LO co O o 9 gt u i 297 Maximum workpiece range lo je i gt x 3 gt bl d fl T O o e Ax 55 203 X axis travel 137 258 With expanded X axis travel A axis center gt MOBELAROO NME ERO AAA Pia i o i a 9 Tai 3 E LO LO co NL 1 LO O la E I XXE gt el P o O LJ T T 7 4 Unit Specifications A axis center Unit mm Chapter 7 Appendix 73 74 7 4 Unit Specifications
2. 20 Organization of the Documentation ss 20 l 2 Names and FUNES 2 POR asa aana e ES ct eani etn A ard aaa aaa E 21 nn o UA 21 Chapter 2 Installation gem aida A ci 23 A A ee ee ee 24 Check ne Inc ya Ole aros 24 Overview Of the Installation Procedure u anna 25 2 2 Step 26 PPP 26 CERO Pe EEA 28 23 SEP ua 30 COMES 30 Chapter 3 Basic Operation sunshine a nun 3 3 1 Moving the A ANIS aaa 32 Mandal Feed DI ANG PR ka ian aan aa TU TTE 32 ADOL ING Aaxis Coordinate sirara binara ee ni 33 3 2 Using the Workpiece Chuck Aqua 34 are MIE VV ON OG Ce sarna 34 O STEN ANGET AN SEDI e apana La a 35 sn e rai anan bani een 35 installing ine Live Center or Center DNS een 35 AA RO CR 36 But ING Live Contorno aan da ee ee ee 39 Chapter 4 Setting the Origins csi 4l 4 A Different Way of Thinking for the Y and Z axis Origins iii 42 The Y and Z axis Origin Settings When Using the Rotary Axis Unit 42 Setting the Origins for the Y and Z Axes nase ei 42 4 2 Setting the Y axis OBS ee nee 43 OE DIE AE 43 Step 2 Set tne Y axis Origin Call Up the A ass Center au 47 4 3 Setting the Z axis Origin icaro 48 SAP TING A E Tn y oe 48 4 4 Setting the X and A axis Origins eere eee ane nenen eaaa nenen ea nana ne nenen eaaa nenen eaaa anan eaaa nenen nenen ena 50 setting ine X and A axis OI aaa 50 4 5 Fine tuning the Y and Z axis Origins nn 52 Fie Cee the Y
3. here vj at center or rotation sappy SetZ origin using tool sensor Start Detection Qui Ww Set at next machine coordinate G5 is offset from EXOFS Mx 0 000 Iv y 0 000 Appl 100 Steps d C EL Em Start Spindle Close O EX Rotate the workpiece to the angle you Coordinate System 654 UR want to set as the A axis origin peN G54 x A A gt Set A Origin Set y Origin a T Set Z origin using tool sensor USA Set at next machine coordinate Max 0 000 M Y 0 000 C 1Step C 10Steps 100Steps nz lx Low Speed High Speed E Spindle Rotating Speed 3000 Start Spindle 50 Chapter 4 Setting the Origins 4 4 Setting the X and A axis Origins Select A Origin Set Base Point eO 2 Click Apply Tara 1 Click Close f EAT S x Set Y Origin v at center of rotation Apply gt SetZ origin using tool sensor Start Detection Quit VOD A LA Set at next machine coordinate G5 is offset from EXOFS Mx 0 000 100 Steps NEL d M Zz 0 000 Start Spindle Important Note on the Y and Z axis Origins In the preceding steps and 9 G never select the Y axis origin or the Z axis origin Doing so shifts the Y and Z axis origins away from the A axis center Operation Using the Handy Panel You can also perform this operation using the handy panel c P 6l Chapter 6 Hand
4. Low Speed High Sr of a feed button moves the specified number of steps On the A axis one step is 0 01 degrees Note that when you re in the RML 1 mode x1 cannot be se lected Spindle Rotating Speed 3000 Start Spindle Selecting one of these performs continuous move ment Holding down a feed button performs move ment at the specified feed rate When you re finished with the operation use this button to close the window A axis Operating Range This operating range for this unit is 21 474 836 47 degrees approximately 59 000 turns Infinite turning is not possible Operation Using the Handy Panel You can also perform this operation using the handy panel c P 61 Chapter 6 Handy Panel 32 Chapter 3 Basic Operation About the A axis Coordinate A axis location A axis origin 0 A axis center MDX 540 RML 1 VPanel File Set Options Help We mL 1 1 E Move Tool Setup Preferences Cut Base Point 1 IT FT c r 4 5 aile sie M s enath Offset Dia E prioni a di E l User Coordinate System Es X 0 000 mm Y 0 000 mm He Distance to Destir 41 0 000 mm A 0 000 mm zZ 0 000 mm A C mm A 0 000 dee To Rotaty axis unit Handy panel mu de Status A 45 000 deg ce amp Oh O min 03 rpm Overrides a Overrides Y fo A gt 0 mm min Clear Error Cutting Speed Y Ro x A e et ant ir t
5. Main Specifications Supported workpiece ZCL 540 Resin metal not supported Maximum angle of rotation 21 474 836 47 59 652 3 turns Loadable workpiece size Items within the range of a 90 mm 3 5 in radius from the center of the rotary axis by long 371 mm 14 6 in The actual cuttable range is smaller than this Workpiece thickness holdable by workpiece chuck 15 to 100 mm 0 6 to 3 9 in Loadable workpiece weight Maximum 5 kg 11 Ib maximum moment of inertia 0 02 kgm Center drill used Maximum 1 5 kg 3 3 Ib Control method Simultaneous 4 axis control Feed rate Maximum 20 rpm Software resolution RML 1 mode 0 1 NC code mode 0 01 Mechanical resolution 0 002 Static precision Backlash 0 05 Eccentricity 0 3 mm 0 012 in or less Dimensions Width x depth x height 720 x 100 x 195 mm 28 3 x 3 9 x 7 7 in Weight 6 5 kg 14 5 Ib total weight including drive unit tailstock base plates etc Included items Drive unit tailstock base plates live center center drill Y origin sensor Z ori gin sensor spacer origin detection pin cap screws T slot nuts hexagonal wrenches retaining band User s Manual When the T slot table is installed length is 297 mm 11 7 in When this unit is installed the X axis travels of the MDX 540 are as follows Standard table no ATC unit 285 mm 11 2 in 325 mm 12 7 i
6. Y fo mm x P A C E REES Z lo mm Get Current Coordinates C 1 Step C e 100 Steps D deg O Rome Low Speed High Speed Spindle Rotating Speed 3000 Start Spindle Chapter Introduction 21 22 Chapter 2 Installation 23 24 2 1 Before Installing Checking the Included Items The following items are included with the unit Make sure they are all present and accounted for Drive unit Tailstock Base plates x2 Live center gt Center drill Y origin sensor Spacer os G Y PC PP e Origin detection pin Cap screws Cap screws Cap screws diameter 6 mm M8 x 20 mm x8 M4 x 30 mm x3 M4 x 15 mm x3 Hexagonal wrenches T slot nuts x2 6 mm 3 mm Retaining band User s Manual this manual 1 Not used on machines installed with a T slot table 2 On machines installed with a T slot table only two are used 3 Not used on machines installed with the standard table Chapter 2 Installation 2 1 Before Installing Overview of the Installation Procedure This is an overview of the installation procedure For the specific steps required to install this unit see the following section Set Up the Modeling machine Finish installing the modeling machine installing and setting up the program and other software and connecting the modeling machine to the computer Also finish installing the optionally available T slot
7. 4 2 Setting the Y axis Origin 2 Detection of the Origin Sensor 0 Close the spindle cover InVPanel go to the Options menu and click Detect Center of Rotation Move Tool Ir I me AddiRemose Tool More Preferences change o0l Drill workpiece Adjust ATO Height Detect Center of Rotation NWARNING This procedure makes the machine operate Before you perform this Detection of Center of Rotation The sensor cable must be attached to the Z origin sensor procedure check to make sure that op The Y origin detection pin is installed on the spindle eration of the machine will not create any he Y ongin sensor IS installed on the rotary axis unit hazard or danger Make sure of the following then click Continue Click Continue When operation stops and the displayed window changes replace the cable with the Y origin sensor Chapter 4 Setting the Origins 45 4 2 Setting the Y axis Origin machine operate Before you perform this Detach the sensor cable from the Z origin sensor procedure check to make sure that op then insert it into the Y origin sensor eration of the machine will not create any hazard or danger Click Continue O When operation stops and the displayed window changes rotate the spindle a
8. Continuer utiliser l appareil peut causer un incendie un choc lectrique ou des blessures Communiquer avec le repr sentant Roland DG Corp Autoris NPour utiliser en toute s curit Vignettes d avertissement Des vignettes d avertissement sont appos es pour qu il soit facile de rep rer les zones dangereuses La signification des vignettes est donn e ci dessous Respecter les avertissements Ne jamais retirer les vignettes et ne pas les laisser s encrasser Attention risque de pincement Un contact pendant le fonctionnement peut coincer la main ou les doigts ce qui risque de causer des blessures Attention Danger d emm lement Il y a danger d emm lement autour des l ments tournants Tenir les cheveux les cravates les doigts et les articles semblables loin de la zone o se trouvent les l ments tournants 15 16 Important Notes on Handling and Use This machine is a precision device To ensure the full performance of this machine be sure to observe the following important points Failure to observe these may not only result in loss of performance but may also cause malfunction or breakdown Rotary Axis Unit This machine is a precision device gt Handle carefully and never subject the machine to impact or excessive force gt Use within the range of specifications gt Diligently keep clean of cutting waste gt Never attempt to turn the
9. then check the amount of extension for the pin or tool c P 41 Chapter 4 Setting the Origins Chapter 7 Appendix 67 68 7 3 NC Code Specifications Items Related to the Mechanical Specifications This section describes the NC codes that are dependent on the machine s mechanical specifications t NC Code Reference Manual Dimension word A Dimension word A becomes available when this unit is installed Specifying all four X Y Z and A in a single block is possible simultaneous four axis feed A axis minimum unit of movement The minimum unit of movement for this unit is 0 01 de grees The unit of measurement for angles is 0 01 degrees when no decimal point is used or degrees when a deci mal point is present A axis coordinate range a The range for parameter a is as follows Parameter a is used for positioning GOO linear interpolation GO1 data set ting G10 and the coordinate system G92 The unit of measurement for angles is 0 01 degrees when no decimal point is used or degrees when a decimal point is present Parameter a Acceptable range 2 147 483 647 to 2 147 483 647 no decimal point 21 474 836 47 to 21 474 836 47 decimal point present Fffective range Maximum cutting area A axis feed rate F The valid parameter range for F is 30 to 7 500 mm min 1 2 to 295 2 in min regardless of whether the A axis is present Note that the feed rate for the A axis is also speci f
10. and Z aS TI ee eee et ren 52 Dei nn Sce o SRE AR e a ei ron 53 Chapter 5 Getting Ready for and Performing Cutting ecce eee eee ee eee ee eee eee ee eee nene 55 COCO een ee ee 56 Limitations on Workpiece 91 ZC mh raa 56 Contents Limitations on Tool IL CMC s cx ee an 57 Pema Zee ee aaa ent ee 57 9 2 SICH 58 Overview of the Procedure MMRT 58 Setting the Cutting start LOCATION cnn nn rn 59 Chapter Handy Panel 61 6 1 Features Added to the Handy Palco 62 Features Added tone Mandy acia 62 6 2 Moving the AGG 63 Heel 63 DINI Aas LOC Ol a 63 6 3 Setting the PISO ea 64 A a pO REN o 64 Chapter 7 AAA in A o PE 65 LP IS ee E MEI AIA 66 A a ak Da 66 one KEH LH aana anaa a ee ee 66 PAC DO ea eu 67 Tic IO RR nan 67 The culing III CA ne ue 67 In multiple surface cutting differences in levels occur at seams cooooooccccoccccnnnnononnnnnnnnnnnnnnnnnononinnnos 67 Responding To a EHOFNI Sa TR 67 7 3 NC Code Spectator 68 Items Related to the Mechanical Specifications anne una 68 A axis Movement Commands and Actual JCal ON era sa ro ro RR UU a lus 68 7 4 Unit Specifications ee ee Um 69 Diner oma DE US ee A iia 69 MIR 74 Contents Company names and product names are trademarks or registered trademarks of their respective holders Copyright 2006 Roland DG Corporation http www rolanddg com A N To En
11. axis by hand with undue force Install in a suitable location gt Install in a location that meets the specified conditions for temperature relative humidity and the like gt Install in a quiet stable location offering good operating conditions This machine becomes hot gt Never cover the ventilation holes with cloth tape or anything else 17 18 Chapter Introduction 19 l i Introduction Features gt This is an optional unit for adding an A axis to the MODELA Pro Il from Roland DG Corp The bolt on design allows easy installation gt Simultaneous four axis control X Y Z and A is possible A unique two tab chuck that can be used to secure in place not only square block workpieces but also immobile material is included as a standard feature A tailstock and center drill for securing the workpiece in place more reliably are included as standard features Installable Model Supported Model MODELA Pro II MDX 540 gt Installation on a machine equipped with either the standard table or the T slot table is possible gt Use in combination with an ATC unit is possible Organization of the Documentation Installation and operation this unit require prior knowledge of the handling and operation of the modeling machine Before you read this document be sure to familiarize yourself with the handling and operation of the modeling machine This document describes the following
12. cylindrical cutting where you perform cutting while rotating the workpiece This is because rotating the A axis changes the positional relationship between the workpiece and the origins making it impossible to know the reference position for cutting In such cases it is most common to set the Y and Z axis origins at the center of the A axis This chapter describes the origin settings for such cases Z User origin workpiece coordinate origin A axis center Machine coordinate origin Setting the Origins for the Y and Z Axes To align the Y and Z axis origins with the center of the A axis you first perform detection of the A axis center using an origin sensor This location the Y coordinate of the A axis center is stored in memory in the unit so you set the Y axis origin by calling up the saved value Next you set the Z axis origin Because this varies according to the length of the tool you make this setting after first installing the tool Setting the Z axis origin is also performed using a sensor For more information on the specific method refer to the following sections 42 Chapter 4 Setting the Origins 4 2 Setting the Y axis Origin Step Detect the A axis Center To set the Y axis origin at the center of the A axis you first perform detection of the A axis center You don t need to perform this operation each time you set the Y axis origin but you must be sure to perform it once after i
13. for the Y and Z axis origins using VPanel COORD zo t P 41 Chapter 4 Setting the Origins SYSTEM SENSE HE HCM ENTER PAUSE 64 Chapter 6 Handy Panel 65 66 7 1 Daily Care Cleaning NWARNING NWARNING NWARNING NWARNING NCAUTION Never use a pneumatic blower This machine is not compatible with a pneumatic blower Cutting waste may get inside the machine and cause fire or electrical shock Never use a solvent such as gasoline alcohol or thinner to perform cleaning Doing so may cause fire Disconnect the power cord before performing cleaning or maintenance Attempting such operations while the machine is connected to a power source may re sult in injury or electrical shock When using a vacuum cleaner to take up cutting waste exercise caution to pre vent fire or dust explosion Taking up fine cuttings using an ordinary vacuum cleaner may cause danger of fire or explosion Check with the manufacturer of the vacuum cleaner When the safety of use cannot be determined clean using a brush or the like without using the vacuum cleaner Caution high temperatures The cutting tool and spindle motor become hot Exercise caution to avoid fire or burns gt Carefully clean away cutting waste Operating the machine with a large amount of cutting waste present may cause malfunction gt Never attempt to lubricate Replacing the Center Drill S amp Tighten The
14. from the discrepancy between the expected and actual values for the thickness of the finished result of two surface cutting The estimated adjustment value is one half the discrepancy However be careful to note the sign of the value plus or minus When the actual value is larger than the expected value the adjustment value is negative As an example if data for a height of 50 millimeters yields cutting results that are 50 1 millimeters the estimated adjustment value is 0 05 millimeters Height specified by the data Height specified by the data Actual height Actual height Positive adjustment value Negative adjustment value Chapter 4 Setting the Origins 54 Chapter 3 Getting Ready for and Performing Cutting 55 56 5 1 Cutting Area Limitations on Workpiece Size Some limitations affect the size of the workpiece the material to cut that you can mount on the rotary axis unit Exceeding these may cause contact with moving parts which may cause damage to the workpiece tool breakage or malfunction Be sure to comply with all of the conditions described below NWARNING Failure to comply may lead to danger of injury by a broken tool thrown out with force Height and Depth of the Workpiece Maximum Size Never exceed the range shown in the figure under any circumstances Also be careful to note that this may be further restricted by the amo
15. gt How to install the unit How to adjust and perform maintenance for the unit gt Explanations of features added by the unit For matters not described by this document refer to the documentation included with the modeling machine 20 Chapter Introduction I 2 Names and Functions External View Drive unit Chuck tightening knob Workpiece chuck Z origin sensor Tailstock spindle Tailstock spindle adjusting dial Tailstock Tailstock spindle retaining knob Live center Base plates VPanel Installing the rotary axis unit enables you to perform operations for items that involve the rotary axis unit MDX 540 RML 1 VPanel E File Set Options Help ml UU A pr TM T Base Point Move Tool Setup Preferences l2 User Coordinate User Coordinate System y Y EN on EA E X UY LV Ww LV 111111 LV ISLQTILE W LOSLITIQLIUTI Display of A axis COO rdinate El X 0 000m Y 0 000 000 mm sse Y 0000 A axis feed buttons EZ Z 0 00 mm P A 0 001 dee E ut Status standby Gl o Overrides E Tool Movement Overrid y f 00 X A uid y gt Coordinate System User Coordinate System v Specify Movement Destination Cutting Speed vw fo EEE B y A A IF User Coordinate System v c Move to Y Origin HOME yo Bars yo Move to VIEW X fo mm yo Move Spindle Rotating Speed V 100 x Ready Coordinates gt v 4 y
16. half turn by hand machine operate Before you perform this Rotate the spindle by hand half a turn then click procedure check to make sure that op Continue eration of the machine will not create any hazard or danger Click Continue o batect Center of Rotation D Click OK to finish detection Detach the sensor Detection of the asis of the center of rotation i complete Pull out the sensor cable From the Y origin sensor SD Continue by proceeding with Step 2 Set the Y axis Origin Call Up the A axis Center To Make the Tool Descend Rapidly When it takes a long time for the tool to make contact with the Z origin sensor turn the hand wheel on the handy panel counterclockwise Be careful not to make the tool collide with the sensor A collision makes accurate detection impossible If a collision occurs redo the operation from the beginning 46 Chapter 4 Setting the Origins 4 2 Setting the Y axis Origin Step 2 Set the Y axis Origin Call Up the A axis Center Once detection of the A axis center is finished setting the Y axis origin is possible We recommend performing this operation every time before you start cutting in order to verify that the Y axis origin is at the A axis center Procedure 0 Close the spindle cover amp MDX 540 NC CODE VPanel File Set Options Help A Y ar IZN E 4 UT HE e Base Point Move Tool Setup Preferences Magazine en
17. make contact with the sensor turn the hand wheel on the handy panel counterclockwise Be careful not to make the tool collide with the sensor A collision makes accurate detection impossible If a collision occurs redo the operation from the beginning Chapter 4 Setting the Origins 49 4 4 Setting the X and A axis Origins Setting the X and A axis Origins The methods for setting the X and A axis origins are not particularly different from the methods you use for three axis cutting Make the settings to match the shape and size of the workpiece Procedure D MDX 540 NC CODE VPanel File Set Options Help eri C29 4 J IT gy er In VPanel click the Base Point icon E iie eie Move Tool Setup Preferences Dia Offset lk aF X 0 000 mm v A 000 mm ssa Set Base Point Move the tool to the location where you Coordinate System G54 Set Base Point want to set the X axis origin G54 X A A Pene Set x Origin AMAR Set Y Origin y ONO i i EE Set Z origin using tool sensor DN DE oy v no DA Set at next machine coordinate v x 0 000 M Y 0 000 C 1S C 10St C 100 St ES gu ad MZ 0 000 LowSpeed High Speed Spindle Rotating Speed 3000 Start Spindle D If you re in the NC code mode then select the workpiece coordinate sys tem you re using Select X Origin Click Apply Y ra oint rra xl o Set X Origin COATTA set JY Ungin
18. retaining screw 104 O f N Y Close the spindle cover Chapter 3 Basic Operation 36 Dutput Destination Port Roland MDX 540 UsBoo1 Output File List Open Preview Drill Workpiece Drill a hole for support at the right edge of the workpiece 1 Mount the workpiece on the rotary axis unit PT 2 Remove the live center and replace it with the center drill 3 Chck Rotate 4 Bring the center drill into contact with the workpiece and drill the hole 3 3 Using the Tailstock D InVPanel click the Cut icon 2 Click Drill Workpiece NWARNING This procedure makes the machine operate Before you perform this procedure check to make sure that op eration of the machine will not create any hazard or danger Click Rotate Slowly turn the adjusting dial and cut in about 3 mm 0 1 in Chapter 3 Basic Operation 37 3 3 Using the Tailstock O WU x D When you re finished click Stop 2 Click Close Drill a hole for support at the right edge of the workpiece 1 Mount the workpiece on the rotary axis unit Fe 2 Remove the live center and replace it with the center drill 3 Click Rotate 4 Bring the center drill into contact with the workpiece and drill the hole Important Note on Workpiece Weight You can drill workpieces weighing up to 1 5 kg 3 3 lb by using this method For work
19. table at this time Install the ATC Unit If you intend to use this unit in combination with an ATC unit then install the ATC unit first Install the Rotary Axis Unit Install the unit Important Notes on Installation Operations gt Before installing clean away any cutting waste and any soiling on the installation surface Any foreign matter that becomes caught between components may reduce accuracy gt For several parts the installation location is determined by butting the part flush against a surface Because accuracy can be reduced by improper contact when doing this carry out such procedures especially carefully About Use in Combination with an ATC Unit If you intend to use this unit in combination with an ATC unit then install the ATC unit first before you install this unit If this unit is already installed on the machine then it must first be removed Also the ATC unit includes a Z origin sensor as well but it is not used so remove it When you re using this unit in combination with an ATC unit attach only the Z origin sensor for this unit About VPanel Settings VPanel automatically detects this unit when it is installed You don t need to make any special settings Chapter 2 Installation 25 2 2 Step Install the Unit For a Standard Table The installation method differs depending on the type of table attached If you re using a modeling machine equipped with a standard table then use this method to in
20. E E E E d O O 10 q y Unit mm Chapter 7 Appendix 69 70 7 4 Unit Specifications View When Installed Standard Table NN s EE O O ume Es O o o o S GA 60 x Ly A o o o LO o co NT o o o O o E o o o 5 eo 2 o dC E i 371 Maxigum workpiece range a o e o 9 Tg A axis center 9 O Oo o O Y Y 100 401 e 285 X axis travel 325 With expanded X axis travel MOEIZILLAFRON p SAI Eee A E gt gt p 1 239 85 Maximum amount of extension A axis center 155 axis tr F Chapter 7 App
21. Roland MODELA PRO ROTARY AXIS UNIT ZCL 540 USER S MANUAL Thank you very much for purchasing this product gt gt gt gt To ensure correct and safe usage with a full understanding of this product s performance please be sure to read through this manual completely and store it in a safe location Unauthorized copying or transferral in whole or in part of this manual is prohibited The contents of this operation manual and the specifications of this product are subject to change without notice The operation manual and the product have been prepared and tested as much as possible If you find any misprint or error please inform us Roland DG Corp assumes no responsibility for any direct or indirect loss or damage which may occur through use of this product regardless of any failure to perform on the part of this product Roland DG Corp assumes no responsibility for any direct or indirect loss or damage which may occur with respect to any article made using this product Roland DG Corporation Contents A N To Ensure Safe USE M 4 N Pour utiliser en toute securite ueinesnssieee ee 10 Important Notes on Handling and Use ss000s0ssusssnsssnnnnsnnsssnnnnsnnsnsnnssnsnnssnnnnnsnnsnsnssnnnnsnssnsnscnse 17 Chapter 1 Introduction siria ita ios 19 LE AMO ae e een de rade dut 20 o ag aa aaa Bie oan pie rta 20 Installable Model
22. TENTION Ne jamais faire fonctionner l appareil si on Attention outil de coupe N porte une cravate un collier des L outil de coupe est ac r Faire preuve de pru v tements amples ou des gants Bien dence pour viter les blessures attacher les cheveux longs Ces v tements ou ces objets peuvent tre Attention temp ratures lev es coinc s dans l appareil ce qui causerait des L outil de coupe et le moteur chauffent Faire blessures preuve de prudence pour viter un incendie ou des br lures Fixer solidement l outil de coupe et la pi ce travailler Une fois qu ils sont fix s solidement s assurer qu aucun outil ni aucun autre objet n a t laiss en place Si tel tait le cas ces objets pourraient tre projet s avec force hors de l appareil et causer des blessures Faire preuve de prudence pour viter N l crasement ou le coincement La main ou les doigts peuvent tre cras s ou coinc s s ils entrent en contact avec certaines surfaces par inadvertance Faire preuve de pru dence pendant l utilisation de l appareil 13 14 A Pour utiliser en toute s curit AN Risque de d charge ou de choc lectrique d lectrocution ou d incendie NATTENTION S UN Ne jamais utiliser l ext rieur ni un endroit o l appareil risque d tre expos de l eau ou une humidit lev e Ne jamais toucher l appareil avec des mains mouill es Le non respect de cette consigne risque
23. Table i Qo O gt gt LE PA Em OQ o O Q O Emu 4 d E nm I 60 LO co O O e y S 5 297 Maximum workpiece range e 2 d e oO se i TI A axis center a O o x Y 9j SN Yu 40 218 X axis travel 137 258 With expanded X axis travel A axis center Chapter 7 Appendix METEO mer rs ONO 0 Y Tr Y b E 85 Maximum amount of extension Unit mm View When Installed T slot Table ATC Unit Installed NN
24. a e Stop Spindl Move to VIEW Spindle Rotating Speed Y fm x 50 100 n Ready 3 1 Moving the A Axis The location of the A axis is indicated as an angle of rotation In this way it differs from how the X Y and Z axes are indicated Despite this difference between angles and dis tances in other respects it is treated the same as X Y and Z axis coordinates As with any of the other axes you can freely set location of the origin de spite it being an angle and not strictly a point and select the coordinate system The unit of measurement used to indicate A axis coordinates is the degree and this cannot be changed A axis coordinate In actual cutting operations consideration must also be given to the location of the A axis center When you re using the rotary axis unit instead of simply setting the origin to match the location of the workpiece the origin location must be determined with consideration also given to the location of the center around which the workpiece rotates It is most common to align the Y and Z axis origins with the center of the A axis although this may vary according to the cutting method c P 42 4 A Different Way of Thinking for the Y and Z axis Origins Chapter 3 Basic Operation 33 3 2 Using the Workpiece Chuck Clamping the Workpiece You can use the unit s two tab chuck to secure either square or round material in place Secure the workpiece the mat
25. center drill is fitted with a bit at each end When the one in use becomes worn reverse the orienta tion and reinstall When both ends become worn then replace Loosen Chapter 7 Appendix 7 2 What to Do If The unit doesn t run Is the cable connected correctly Make sure the cable is connected securely Also make the cable connection while the power is switched off Other wise the unit may not be detected c P 23 Chapter 2 Installation The cutting location is not as intended Are the Y and Z axis origins set correctly It is most common to align the Y and Z axis origins with the center of the A axis although this may vary according to the cutting method Follow the procedures described to set the Y and Z axis origins c P 41 Chapter 4 Setting the Origins In multiple surface cutting differences in levels occur at seams Are the Y and Z axis origins misaligned In multiple surface cutting the Y and Z axis origins are set at the center of the A axis but mechanical misalign ment may occur due to changes in temperature or the like This misalignment can cause differences in levels To main tain accuracy we recommend periodically setting the ori gins c P 41 Chapter 4 Setting the Origins Responding to an Error Message If a message appears in the VPanel Status box or on the handy panel take action as described below This section describes the messages added by installing the
26. de provoquer un incendie ou un choc lectrique Ne jamais ins rer d objet tranger dans l appareil Ne jamais exposer l appareil aux d versements de liquides L insertion d objets comme des pi ces de monnaie ou des allumettes ou le d versement de liquides dans les orifices de ventilation peuvent causer un incendie ou un choc lectrique Si un objet ou du liquide s infiltre dans l appareil d brancher imm diatement le c ble d alimentation et communiquer avec le repr sentant Roland DG Corp autoris Ne jamais placer d objet inflammable proximit de l appareil Ne jamais utiliser de produit inflammable en a rosol a proximit de l appareil Ne jamais utiliser l appareil dans un endroit o des gaz peuvent s accumuler Une combustion ou une explosion pourraient se produire NATTENTION Ne jamais utiliser d huile de coupe Cet appareil n est pas concu pour traiter l huile de coupe L huile peut s infiltrer l int rieur et causer un incendie ou un choc lectrique Ne jamais utiliser d air sous pression Cet appareil n est pas concu pour tre nettoy l aide d un appareil soufflant Des rognures de coupe peuvent s infiltrer l int rieur et causer un incendie ou un choc lectrique S il se produit des tincelles de la fum e une odeur de br l un bruit inhabituel ou un fonctionnement anormal d brancher imm diatement le c ble d alimentation Ne jamais utiliser si un composant est endommag
27. e ment Entanglement in the rotating area is a danger Keep hair neckties fingers and the like away from the area A Pour utiliser en toute s curit La manipulation ou l utilisation inad quates de cet appareil peuvent causer des blessures ou des dommages mat riels Les pr cautions prendre pour pr venir les blessures ou les dommages sont d crites ci dessous A Lire sans faute les importants renseignements sur la s curit dans le guide de l utilisateur de la machine modeler Avis sur les avertissements Utilis pour avertir l utilisateur d un risque de d c s ou de blessure grave en NATTENTION cas de mauvaise utilisation de l appareil Utilis pour avertir l utilisateur d un risque de blessure ou de dommage mat riel en cas de mauvaise utilisation de l appareil NPRUDENCE Par dommage mat riel il est entendu dommage ou tout autre effet ind sirable sur la maison tous les meubles et m me les animaux domestiques A propos des symboles Le symbole N attire l attention de l utilisateur sur les instructions importantes ou les avertissements Le sens pr cis du symbole est d termin par le dessin l int rieur du triangle Le symbole gauche signifie danger d lectrocution Le symbole avertit l utilisateur de ce qu il ne doit pas faire ce qui est interdit La chose sp cifique ne pas faire est indiqu e par le dessin l int rieur du cercle Le symbole gauche signifie que l a
28. e further re stricted by the size of the workpiece 10 mm 4 3 in 85 mm 3 3 in m or less Standard spindle ATC unit installed Limitations Due to Workpiece Size Make sure that when the tool has been moved to ota the highest position the tip of the tool is higher than Workpiece rotation range the rotation range of the workpiece tool extension Actual Size That Can Be Cut Cutting the full size of the workpiece is not necessarily possible The workpiece chuck and the tailstock are located at the two ends of the workpiece The chucking of the workpiece makes it difficult to cut both ends Also the possible cutting in depth is generally determined by the length of the tool However using a lengthy tool to achieve deep cutting reduces allowable size of the workpiece by a corresponding amount It s also necessary to remember that the workpiece rotates during cutting Depending on the shape of the workpiece and the angle ensuring the clearance for the tool may not be possible The size of what you can cut varies according to the shape of the object you want to create and the tool you use Give careful thought to this ahead of time before you start work Chapter 5 Getting Ready for and Performing Cutting 57 5 2 Starting Cutting Overview of the Procedure This is an overview of the procedures to follow before you start cutting This section describes a common cutting method that involves aligni
29. endix Unit mm 7 4 Unit Specifications View When Installed Standard Table ATC Unit Installed O 9 E E e p Qe acu BE o elo gt Q O EZ ol NT 5 m 2 E o 9 o 371 Maximum workpiece range lo 2 T T d i l CL i E H A axis center o Of o O Y y 55 270 X axis travel 100 325 With expanded X axis travel MODCEBLA FZON MIELE BAG JI x DI Sl o 11 55 Lats trae A axis center Unit mm Chapter 7 Appendix 71 7 4 Unit Specifications 12 View When Installed T slot
30. er les r parations un technicien ayant la formation requise 11 12 A Pour utiliser en toute s curit AN Les d bris de coupe peuvent s enflammer ou pr senter un risque pour la sant NATTENTION e e Ne jamais tenter de couper du magn sium ni aucun autre mat riau inflammable Un incendie pourrait se produire pendant la coupe Ne pas approcher une flamme nue de l espace de travail Les rognures de coupe peuvent s enflammer Les mat riaux pulv ris s sont extr mement inflammables et m me le m tal peut s enflammer Si un aspirateur est utilis pour ramasser les rognures de coupe faire preuve de pru dence pour emp cher que la poussi re s enflamme ou explose Ramasser des rognures fines l aide d un aspirateur ordinaire peut cr er un risque d incendie ou d explosion V rifier aupr s du fabricant de l aspirateur Dans les cas ou il est impossible de d terminer si un aspirateur peut tre utilis sans danger se servir d une brosse ou d un article semblable plut t que d un aspirateur NPRUDENCE Porter des lunettes de protection et un masque Rincer toutes les rognures de coupe qui pourraient rester coll es aux mains Avaler ou respirer accidentellement des rognures de coupe peut tre dangereux pour la sant NPour utiliser en toute s curit Certains l ments peuvent pr senter un risque de pincement d emm lement de br lure ou d autres dangers NATTENTION NAT
31. erial to cut in place firmly so that it doesn t slip or wobble Using manual feed to orient the tightening knob to face upward beforehand can make this task easier to accomplish Square Material Loosen 7 Tighten Round Material 34 Chapter 3 Basic Operation 3 3 Using the Tailstock What s a Tailstock You use the tailstock to help secure the workpiece the material being cut in place You use it in com bination with the live center and the center drill Installing the Live Center or Center Drill Extend by about 3 mm fo Ta IM Installing Insert into the hole in the tailstock spindle Fir ex tend the tailstock spindle by about 5 mm 0 2 in then insert If the tailstock spindle is not extended enough insertion all the way is impossible Loosen when turning the knob Extend the tailstock spindle Retract Detaching Retracting the tailstock spindle all the way makes detaching easier Chapter 3 Basic Operation 35 3 3 Using the Tailstock Drilling a Center Hole A center hole in the workpiece is required in order to butt the live center flush Follow the procedure below to drill the center hole Procedure Attach the center drill 0 D Slide the tailstock to bring it flush against the drill 2 While maintaining contact securely in the direction of the arrow tighten the
32. g waste remaining on the hands Accidentally swallowing or inhaling cutting waste may be hazardous to the health A Danger of pinching entanglement and burns NWARNING 9 A Never attempt operation while wearing a necktie necklace loose clothing or gloves Bind long hair securely Such items may become caught in the machine resulting in injury Securely fasten the cutting tool and work piece in place After securing in place make sure no wrenches or other articles have inadvertently been left behind Otherwise such articles may be thrown from the machine with force posing a risk of injury Exercise caution to avoid being pinched or becoming caught Inadvertent contact with certain areas may cause the hand or fingers to be pinched or become caught Use care when performing operations NWARNING Caution cutting tool The cutting tool is sharp To avoid injury exer cise caution Caution high temperatures The cutting tool and spindle motor become hot Exercise caution to avoid fire or burns NWARNING O 9 Never use out of doors or in any location where exposure to water or high humid ity may occur Never touch with wet hands Doing so may result in fire or electrical shock Never allow any foreign object to get in side Never expose to liquid spills Inserting objects such as coins or matches or allowing beverages to be spilled into the venti lation ports may result in fire or electrical
33. gged from the outlet NTo Ensure Safe Use Incorrect operation may cause injury NWARNING NWARNING O oe eoe Be sure to follow the operation proce dures described in this documentation Never allow anyone unfamiliar with the usage or handling of the machine to touch it Incorrect usage or handling may lead to an acci dent Keep children away from the machine The machine includes areas and components that pose a hazard to children and may result in injury blindness choking or other serious acci dent Never operate the machine while tired or after ingesting alcohol or any medication Operation requires unimpaired judgment Im paired judgment may result in an accident Conduct operations in a clean brightly lit location Working in a location that is dark or cluttered may lead to an accident such as becoming caught in the machine as the result of an inadvertent stumble Before switching on the power check and ensure the safety of the surrounding area Make sure that movement of the machine poses no danger including making sure no person is inside the machine s area of operation Never use the machine for any purpose for which it is not intended or use the machine in an undue manner that exceeds its capacity Doing so may result in injury or fire Never use a cutting tool that has become dull Perform frequent maintenance to keep and use the machine in good work ing order Unreasonab
34. gth Offset Dia Offset egister Tool A X 0 000 mm y A 000 mm sas In VPanel click the Base Point icon e D If you re in the NC code mode then d ee select the workpiece coordinate sys E Y Al OJO tem you re using SR Set y Drigin at center of rotation Apply 2 Select Y Origin Click Apply v v Set Z origin using tool sensor Start Detection uit Set at next machine coordinate G5 is offset from EXOFS Mx 0 000 M Y i C 100 Steps i zm d MZ 0 000 Start Spindle Continue by proceeding with 4 3 Setting the Z axis Origin Chapter 4 Setting the Origins 47 4 3 Setting the Z axis Origin Setting the Z axis Origin Once you ve installed a tool then perform the operation to align the Z axis origin with the center of the A axis You make the setting using the Z origin sensor If the Machine Is Equipped with an ATC Unit Before you perform this procedure mount the tool to use in the magazine and register save its tool length offset value Registering the offset value later makes the Z axis origin misaligned For more information about the tool length offset refer to the documentation for the ATC unit Procedure Connect the sensor cable to the Z ori gin sensor The sensor cable is included with the model ing machine e Load the tool If the machine is equipped with an ATC unit then grasp a tool whose tool lengt
35. h offset value has been registered NWARNING If you re using the stan dard spindle be sure to make the amount of tool extension 85 mm 3 3 in or less Otherwise the tool may break which may cause injury t P 57 Limitations on Tool Length Close the spindle cover 48 Chapter 4 Setting the Origins 4 3 Setting the Z axis Origin 2 D In VPanel click the Base Point icon O If you re in the NC code mode then E select the workpiece coordinate sys TE E XY Origin HOME v here IO 4 I P y AS tem you re using a 3 Select Z Origin et Z origin using tool sensor start Detection J v Iv i1 Click Apply Set at next machine coordinate 35 is offset from EXOFS M x lv Y fo A C 100 Steps Ee d Vz fo Start Spindle Close NWARNING This procedure makes the Virtual Panel machine operate Before you perform this procedure check to make sure that op Attach the sensor cable to the Z origin sensor eration of the machine will not create any After attaching click OK hazard or danger Click OK O Virtual Panel D Click OK to finish making the set ting 2 Detach the sensor cable Measurement has finished Please detach the sensor cable from Z axis sensor QUE To Make the Tool Descend Rapidly When it takes a long time for the tool to
36. hed If you re using a modeling machine equipped with a T slot table then use this method to install Procedure Prepare the modeling machine 3 Remove any tools Use manual feed to move the table toward the front Shut down the modeling machine and disconnect the power cable I SH Sd NWARNING Be sure to disconnect the power cable Failure to do so may result in danger of injury Gently turn the workpiece chuck by hand until the installation hole can be seen 2 Slide the T slot nut into the groove Attach the drive unit Stopper Butt this flush against the edge of the table Butt this flush at the front ee D Slide the T slot nut into the groove Cap screw Attach the tailstock M8 x 20 mm 28 Chapter 2 Installation 2 2 Step I Install the Unit Install the Z origin sensor NENE Che NGENE Gapers If the machine is equipped with an ATC this direction i DETUR M4 x 15 mm unit then install this Z origin sensor and remove the Z origin sensor for theATC 7 ED am AW INC DIN ZN Y EIN C um lt L 9 Vu NA Go on to 2 3 Step 2 Connect the Cables Chapter 2 Installation 29 2 3 Step 2 Connect the Cables Connecting the Cables After making the connections to the connectors check to make sure the cables don t become caught when the mode
37. ied as millimeters or inches per minute The actual speed of rotation is determined by the specified F code and the tool position but cannot exceed the unit s operating speed 20 rpm A axis Movement Commands and Actual Operation The operating range of the A axis is approximately 259 000 turns 21 474 836 47 degrees Angles of 360 degrees or higher are recognized during execution of a single NC pro gram For instance executing an absolute specification of G01A720 0 performs two full rotations Also executing G01A0 0 performs rotation of two turns in reverse Note however that the coordinate view in VPanel and on the handy panel is from 0 to 359 99 degrees The display of any angle of 360 degrees or higher is truncated An angle of 360 degrees or higher is truncated when ex ecution of an NC program has ended or during standby that is when performing manual feed For example if an NC program ends with the For example at a location of 750 degrees and manual feed for movement to an A axis coordinate of O degrees is then performed the result is a Chapter 7 Appendix return not by 750 degrees but by 30 degrees 7 4 Unit Specifications Dimensional Drawings View of the Unit a Workpiece chuck depth MAN 10 Work peh pe E E
38. in stance when this is x100 moving the hand wheel one click produces 1 degree of movement Note that when you re in the RML 1 mode x1 cannot be selected pee Pressing this button enables movement of the A axis z venl Each press of this changes the scaling factor for the number of steps of movement ENTER PAUSE When an axis has been selected turning this moves the axis Displaying the A axis Location The screen displays the location of the A axis in the same way as for the X Y and Z axes Degrees are used as the unit of measurement and this cannot be changed Selecting the coordinate system is also the same as for the X Y and Z axes For related items p 33 About the A axis Coordinate USER RML1 READY X 0 000 Y 0 000 ZN S 0 gt A 0 000 1 Ah aiU 100 XYZ 5 100 S unit of measurement This displays the location of the A axis Degrees are used as the Chapter 6 Handy Panel 63 6 3 Setting the A axis Origin Setting the A axis Origin This makes the present location the A axis origin This operation is basically the same as for the X Y and Z axes To select the axis for setting the origin press the A key For related items 1 p 50 4 4 Setting the X and A axis Origins ATE X10 100 XY Important Note on the Y and Z axis Origins The origin settings for theY and Z axes made with the handy panel are not for aligning these with the A axis center Make the settings
39. ion v rifier et s assurer que les environs sont s curitaires S assurer que les mouvement de l appareil ne pr sentent aucun danger s assurer en particulier que personne ne se trouve dans la zone de fonctionnement de l appareil Ne jamais utiliser l appareil des fins autres que celles pour lesquelles il est concu Ne jamais l utiliser de mani re abu sive ou d une mani re qui d passe sa capacit Le non respect de cette consigne peut causer des blessures ou un incendie Ne jamais utiliser un outil de coupe mouss Proc der fr quemment aux travaux d entretien pour garder l appareil en bon tat de fonctionnement L usage abusif peut causer un incendie ou des blessures NATTENTION Utiliser uniquement des accessoires d origine accessoires en option articles consommables adaptateur CA c ble d alimentation et autres articles semblables compatibles avec l appareil Les articles incompatibles risquent de causer des accidents D brancher le c ble d alimentation avant de proc der au nettoyage ou l entretien de l appareil et avant d y fixer ou d en retirer des accessoires en option Tenter ces op rations pendant que l appareil est branch une source d alimentation peut causer des blessures ou un choc lectrique Ne jamais tenter de d monter de r parer ou de modifier l appareil Le non respect de cette consigne risque de provoquer un incendie un choc lectrique ou des blessures Confi
40. knob Typical Setting for the A axis Origin For multiple surface cutting orient the object so that the surface you want to cut first the No 1 surface faces upward It may be best to orient it to be parallel with the surface of the table For round material setting an A axis origin may not be necessary Chapter 3 Getting Ready for and Performing Cutting 59 60 Chapter 6 Handy Panel 61 6 1 Features Added to the Handy Panel Features Added to the Handy Panel Installing this unit adds the following features to the handy panel gt Moving the A axis and displaying its location gt Setting the A axis origin The handy panel automatically detects when this unit is installed You don t need to make any special settings 62 Chapter 6 Handy Panel 6 2 Moving the A Axis Hand wheel Feed You can rotate the A axis using the hand wheel This operation is basically the same as for the X Y and Z axes For related items p 32 3 1 Moving the A Axis NWARNING This procedure makes the machine operate Before you perform this procedure check to make sure that operation of the machine will not create any hazard or danger USER RML1 The axis indicated by the symbol moves This indicates the number of steps of movement for each click of the hand wheel Lower scaling factors produce correspond ingly slower movement enabling you to accomplish precise positioning On the A axis one step is 0 01 degrees For
41. le usage may result in fire or injury For accessories optional and consumable items AC adapter power cord and the like use only genuine articles compatible with this machine Incompatible items may lead to an accident Q e Before attempting cleaning maintenance or attachment or detachment of optional items disconnect the power cord Attempting such operations while the machine is connected to a power source may result in injury or electrical shock Never attempt to disassemble repair or modify the machine Doing so may result in fire electrical shock or injury Entrust repairs to a trained service tech nician A To Ensure Safe Use AN The cutting waste or workpiece may catch fire or pose a health hazard NWARNING e Never attempt to cut magnesium or any other such flammable material Fire may occur during cutting Keep open flame away from the work area Cutting waste may ignite Powdered material is extremely flammable and even metal material may catch fire When using a vacuum cleaner to take up cutting waste exercise caution to prevent fire or dust explosion Taking up fine cuttings using an ordinary vacuum cleaner may cause danger of fire or explosion Check with the manufacturer of the vacuum cleaner When the safety of use cannot be de termined clean using a brush or the like with out using the vacuum cleaner NCAUTION Wear dust goggles and a mask Wash away any cuttin
42. ling machine is operated Q Secure with the retaining band This completes the installation Before You Start Cutting When you ve finished installation first make the setting for the Y axis origin Note however that doing this requires basic knowledge of how to operate the unit First read Chapter 3 then carry out the operation t P 31 Chapter 3 Basic Operation c P 43 4 2 Setting the Y axis Origin 30 Chapter 2 Installation Chapter 3 Basic Operation 31 3 1 Moving the A Axis Manual Feed of the A axis In the same way as for the X Y and Z axes perform this using VPanel s Move Tool or Base Point MDX 540 RML 1 VPanel File Set Options Help 3 amp j IT EI er Setup Preferences Ie User Coordinate System v X 0 000 mm M N 000 mm aaa A axis feed button This performs manual feed for the A axis NWARNING This procedure makes the machine operate Before you perform this procedure check to make sure that opera tion of the machine will not create any haz Tool Movement Coordinate System User Coordinate System Y Y A 9 A D FAR CEU Specify Movement Destination Move peu Move to VI Ew y mm 270 ove Coordinates i SE ETES ard or dange r 2 y 4 v ES Dean Vi Z 10 mm Get Current Coordinates Case C 10S Cose au Selecting one of these enables step feed Each click
43. mount of the adjustment value 2 Click Close D In VPanel click the Base Point icon If you re in the NC code mode then select the workpiece coordinate sys tem you re using Select Y Origin Click Apply The method just described is for fine tuning the Y axis origin Use the same method for the Z axis origin as well For information on how to determine the adjustment value refer to the following section 52 Chapter 4 Setting the Origins 4 5 Fine tuning the Y and Z axis Origins Determining the Adjustment Value Adjustment Value for the Y axis Origin You determine the adjustment value from the difference in levels at the seam produces between the first and second surfaces in two surface cutting The estimated adjustment value is one half the difference in levels However be careful to note the sign of the value plus or minus As the figure shows the sign of the adjustment value positive or negative changes depending on the direction of the misalignment As an example when the difference in levels is 0 2 millimeters with the upper level misaligned in the positive direction and the lower level misaligned in the negative direction along the Y axis then the estimated adjustment value is 0 1 millimeters Difference in levels a Difference in levels Positive adjustment value Negative adjustment value Adjustment Value for the Z axis Origin You determine the adjustment value
44. n with expanded X axis travel gt Standard table ATC unit present 270 mm 10 6 in 325 mm 12 7 in with expanded X axis travel gt T slot table no ATC unit 218 mm 8 5 in 258 mm 10 1 in with expanded X axis travel gt T slot table ATC unit present 203 mm 7 9 in 258 mm 10 1 in with expanded X axis travel Chapter 7 Appendix 75 76 Roland 1000001890 R1 060602
45. ng the Y and Z axis origins with the center of the A axis Set the Y axis Origin Perform detection of the A axis center then set the Y axis origin c P 43 4 2 Setting the Y axis Origin Load the Workpiece and Install the Tool Before you do this familiarize yourself with such basic knowledge as how to use the workpiece chuck and the limitations on workpieces and tools t P 31 Chapter 3 Basic Operation ts P 56 5 Cutting Area Set the Z axis Origin Before you set the Z axis origin first install the tool t P 48 4 3 Setting the Z axis Origin Set the Cutting start Location Set the X and A axis origins to match the workpiece ts P 59 Setting the Cutting start Location 58 Chapter 5 Getting Ready for and Performing Cutting 5 2 Starting Cutting Setting the Cutting start Location When you ve finished loading the workpiece and setting the Z axis origin make the settings for the X axis and A axis origins The locations where you should set these origins differ according to the program you re using but setting them as described below is generally acceptable Typical Setting for the X axis Origin The cutting location along the X axis is determined by the X axis origin This is set in various ways depending on the program such as at the left edge or at the right edge of the range you want to cut When making the setting be careful to ensure that the tool does not strike the workpiece chuck or the tightening
46. nstalling the unit This operation includes various types of adjustments for compensation and correction Changes in temperature and the like can cause mechanical misalignment and we recommend performing periodic detection to maintain accu racy 1 Preparation of the Origin Sensor 0 Use manual feed to move the table to ward the front uu Mount the origin detection pin on the e Standard spindle ZS 540TY ATC unit installed spindle 5 P If the machine is equipped with an ATC unit then load the tool holder mounted with the detection pin in stocker No The diameter of the origin detection pin is 6 millimeters 25 to 35 mm I to 1 3 in Connect the sensor cable to the Z ori gin sensor The sensor cable is included with the model ing machine Chapter 4 Setting the Origins 43 4 2 Setting the Y axis Origin Install the Y origin sensor To perform accurate centering follow the procedure below to attach D Loosely tighten the chuck 2 Butt the live center flush and secure it in place on the tailstock Tighten the chuck securely Tighten the dial a half turn 5 Tighten the retaining knob a Orient so that the end with these holes is positioned close to the chuck Orient so that the two holes are level Continue by proceeding with 2 Detection of the Origin Sensor 44 Chapter 4 Setting the Origins
47. pieces exceeding this use a different means to drill 38 Chapter 3 Basic Operation 3 3 Using the Tailstock Butting the Live Center Flush Butt the workpiece flush securely against the center hole so that it doesn t slip or wobble Adjust the amount of force to match the workpiece Applying too much pressure may deform the workpiece or prevent it from rotating smoothly Procedure 0 WA 021177 mA Attach the live center D Slide the tailstock to bring it flush against the live center 2 While maintaining contact securely in the direction of the arrow tighten the retaining screw D Rotate the dial a half turn or so to tighten 2 Tighten the retaining knob Chapter 3 Basic Operation 39 40 Chapter 4 Setting the Origins 41 4 1 A Different Way of Thinking for the Y and Z axis Origins The Y and Z axis Origin Settings When Using the Rotary Axis Unit When you re using the rotary axis unit the way of thinking behind the settings for the origins is different from thinking behind three axis cutting When you simply use the A axis as an indexing head and only perform cutting from the top surface of the workpiece you can accomplish this as an extension of three axis cutting However a different approach is required for two surface cutting in which you also rotate the workpiece 180 degrees and cut the bottom surface as well and for
48. ppareil ne doit jamais tre d mont Le symbole pr vient l utilisateur sur ce qu il doit faire La chose sp cifique faire est indiqu e par le dessin l int rieur du cercle Le symbole gauche signifie que le fil lectrique doit tre d branch de la prise 10 AN Pour utiliser en toute s curit L utilisation incorrecte peut causer des blessures NATTENTION o o e e o e S assurer de suivre les proc dures d utilisation d crites dans la documenta tion Ne jamais permettre quiconque ne connait pas le fonctionnement ou la manutention de l appareil de le toucher L utilisation ou la manutention incorrectes peuvent causer un accident Garder les enfants loin de l appareil L appareil comporte des zones et des composants qui pr sentent un danger pour les enfants et qui pourraient causer des blessures la c cit la suffocation ou d autres accidents graves Ne jamais faire fonctionner l appareil apr s avoir consomm de l alcool ou des m dicaments ou dans un tat de fatigue L utilisation de l appareil exige un jugement sans faille L utilisation avec les facult s affaiblies pourrait entrainer un accident Utiliser l appareil dans un endroit propre et bien clair Travailler dans un endroit sombre ou encombr peut causer un accident l utilisateur risque par exemple de tr bucher malencontreusement et d tre coinc par une partie de l appareil Avant de mettre l appareil sous tens
49. shock If anything gets inside immediately disconnect the power cord and contact your authorized Roland DG Corp dealer Never place any flammable object nearby Never use a combustible aerosol spray nearby Never use in any location where gases can accumulate Combustion or explosion may be a danger NTo Ensure Safe Use N Danger of electrical short shock electrocution or fire NWARNING e o Never use cutting oil This machine is not designed for the flow of cutting oil Oil may get inside the machine and cause fire or electrical shock Never use a pneumatic blower This machine is not compatible with a pneumatic blower Cutting waste may get inside the ma chine and cause fire or electrical shock If sparking smoke burning odor unusual sound or abnormal operation occurs im mediately unplug the power cord Never use if any component is damaged Continuing to use the machine may result in fire electrical shock or injury Contact your autho rized Roland DG Corp dealer A To Ensure Safe Use AN Warning Labels Warning labels are affixed to make areas of danger immediately clear The meanings of these labels are as follows Be sure to heed their warnings Also never remove the labels or allow them to become obscured Caution Pinching Hazard Contact during operation may cause the hand or fingers to become pinched resulting in injury Caution Danger of Entangl
50. stall Procedure 0 Prepare the modeling machine gt D Remove any tools 2 Use manual feed to move the table Ss toward the front Shut down the modeling machine and disconnect the power cable pe E NWARNING Be sure to disconnect the power cable Failure to do so may result in danger of injury e ALT Install the base plate Cap screws M8 x 20 mm b e Gently turn the workpiece chuck by hand until the installation hole can be seen Slide the T slot nut into the groove Attach the drive unit Stopper Butt this flush against the edge of the plates a T slot nut p Da Butt this flush at the front 26 Chapter 2 Installation 2 2 Step I Install the Unit D Slide the T slot nut into the groove Cap screw M8 x 20 mm Attach the tailstock O Orient the hole in this direction N lo E O 6 6 C Q Y v Y Q II WA NN Ty 6 6 EM O Install the Z origin sensor Cap screws If the machine is equipped with an ATC M4 x 30mm Unit then install this Z origin sensor and remove the Z origin sensor for the ATC o Spacer Go on to 2 3 Step 2 Connect the Cables Chapter 2 Installation 27 2 2 Step I Install the Unit For a T slot Table The installation method differs depending on the type of table attac
51. sure Safe Use Improper handling or operation of this machine may result in injury or damage to property Points which must be observed to prevent such injury or damage are described as follows A Please also read the important safety information in the user s manual for the modeling machine About NWARNING and CAUTION Notices Used for instructions intended to alert the user to the risk of death or severe NWARNING injury should the unit be used improperly Used for instructions intended to alert the user to the risk of injury or material damage should the unit be used improperly NCAUTION Material damage refers to damage or other adverse effects caused with re spect to the home and all its furnishings as well to domestic animals or pets About the Symbols The symbol alerts the user to important instructions or warnings The specific meaning of the symbol is determined by the design contained within the triangle The symbol at left means danger of electrocution The symbol alerts the user to items that must never be carried out are forbidden The specific thing that must not be done is indicated by the design contained within the circle The symbol at left means the unit must never be disassembled The symbol alerts the user to things that must be carried out The specific thing that must be done is indicated by the design contained within the circle The symbol at left means the power cord plug must be unplu
52. unit For other messages see the documentation for the modeling machine MDX 540 RML 1 VPanel File Set Options Help tr ga 4 IT TI ev Cut Base Point Move Tool Setup Preferences l User Coordinate System X 80 000 mm Y 245 000 mm Z 11 720 mm Oh O min 03 rpm Overrides k Overrides Y Ro x A g gt 0 mm min las Cutting Speed fo A t EIE E30 3I ESIES LIES Spindle Rotating Speed Y 100 x A 0 50 100 Stop C u A motor overload Paused Operation was paused because of large load on the A axis motor Click Clear Error cancel the paused state then resume cutting Because the cutting may exceed the ca pacity of the machine revising the cutting parameters is recommended A overheat Cutting was stopped because the A axis motor overheated Resuming is not possible Shut down the machine A overload XXX Cutting was stopped because the load on the A axis motor exceeded its rated value Resuming is not possible Shut down the machine Depending on how the load was ap plied the value displayed for XXX may be either peak short or long No tool sensor connected The cable for the origin sensor has come loose Click Clear Error then check the cable c P 41 Chapter 4 Setting the Origins Tool sensor not found An attempt was made to set the Y or Z axis origin using an origin sensor but the pin or tool failed to reach the sensor Click Clear Error
53. unt of tool ex tension Maximum workpiece range Never allow the workpiece to extend beyond this range q w A axis center Important Note on Square Material 150 mm 5 9 in Be careful to ensure no contact with any corner of 5 gt the workpiece For example when you re using mm N square material whose height is 100 millimeters B the maximum depth is 150 millimeters 100 mm 3 9 in Length of the Workpiece The length of a workpiece that can be loaded is as indicated below If an item exceeds this contact with the live center is impossible Maximum workpiece length When a standard table is installed Maximum 371 mm 14 6 in When a T slot table is installed Maximum 297 mm 11 7 in Chapter 5 Getting Ready for and Performing Cutting 5 Cutting Area Limitations on Tool Length The length of the tool is also subject to restrictions Exceeding these may cause tool breakage damage to the work piece or malfunction Be sure to comply with all of the conditions described below WARNING Failure to comply may lead to danger of injury by a broken tool thrown out with force Maximum Amount of Tool Extension Be sure to keep within the maximum length shown in the figure Otherwise the tool may collide with the drive unit during initialization damaging the tool or the unit Also be careful to note that this may b
54. y Panel Chapter 4 Setting the Origins 51 4 5 Fine tuning the Y and Z axis Origins Fine tuning the Y and Z axis Origins When you want to make the position of the A axis center detected using the origin sensor even more precise refer to the method described below Procedure o 2 E gt Ja l Moveto Y Origin p A ya gt Tv Move LU MIE v v x lo mm pet Move gt e Coordinat oordinates D a C pcd relative Z fo mm Get Current Coordinates C oi A lo deg o Rotate d Start Spindle Close UT ole sie t Dia Offset a d p Preferences 4 AL ET Distance to Destination x 0 000 mm see Y 0 000 mm Z 0 000 mm A 0 000 deg anel A 0 000 deg Beet n JE ni rnm Par Ha QC oint 3 4 Set Y Origin a e e Ser Y Ungn _Y at center or rotation Apply Set Z origin using tool sensor Start Detection ORO Set at next machine coordinate G5 is offset from EXOFS Mx 0 000 M Y 10 000 Apply C 100 Steps EL 2 MZ 0 000 d Start Spindle Close NWARNING This procedure makes the machine operate Before you perform this procedure check to make sure that op eration of the machine will not create any hazard or danger D In VPanel click the Move Tool icon If you re in the NC code mode then select the workpiece coordinate sys tem you re using Select Y Origin Click Move D Move the axis by the a

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