Magelis HMI STO 511/512
Contents
1. Side HMI STO 511 512 Front Sd Magelis Rear Bottom Sj FA S 1 1 EIO0000000239 12 2009 Part Description A Display displays user created screens and remote equipment variables B Touch panel performs screen change operations and sends data to the host PLC C Power input Terminal block connects the power input and ground wires to the unit D Serial Interface host Interface 8 pin RJ45 connects a RS 232C or 5485 serial cable from the host PLC to the unit COM1 port E Mini B USB port connector connects the data transfer PC cable to the unit USB2 port F Standard A USB port connector connects the data transfer cable or memory Stick to the unit USB1 port 20 E100000000239 12 2009 Certifications and Standards Introduction Schneider Electric submitted these products for independent testing and qualification by third party listing agencies These agencies have certified these products as meeting the following standards Agency Certifications for HMI STO 511 512 Units HMI STO 511 512 units are certified by Underwriters Laboratory according to e UL 508 and CSA C222 n 142 for Industrial Control Equipment e UL1604 ANSI ISA 12 12 01 and CSA C22 2 n 213 for Electrical Equipment for Use in Class 1 Division 2 Hazardous Locations certifications are ongoing please ref2. 5 35 Interface lt 36 Specifications of Serial Interface 1 37 2 4 DIMENSIONS ieee EIER URS 39 HMI STO 511 512 40 Panel Cut out 42 Installation Fasteners 43 Chapter 3 Installation and 0 45 Installation Gea phe unin 46 Installation 46 3 22 Wiring Principles cu c IRR RR REDE 53 Connecting the Power Cord 54 Connecting the Power 57 Grounding ion e ied eines code dote 59 00000000239 12 2009 3 9 3 USB e e ES cei adque ih Ie M 61 Important Considerations When Using the USB Port 62 USB Data Transfer Cable BMX XCA USB H018 USB Driver Installation EIE Tem Ee ERE E RE AG 63 USB Standard A sce nb Pelee ae AERE 65 USB Mini B 25252 MEME RU a E 69 Part Il Setting and 73 Chapter 4 Setting and
3. 75 Types of 76 Offline Settings o cssc eec eg REA BIER 77 System Settings 21 2 2 a 81 Diagnostics Settings 86 Chapter 5 89 Troubleshooting 90 Self Testi List iii ucts bend eh a ek OE ai es 93 Chapter 6 95 Regular 96 Periodic Check 97 Index cuc tera aae AA REN 99 E100000000239 12 2009 Safety Information ZB Important Information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A D
4. return to the System menu 82 E100000000239 12 2009 Daylight Saving Time Setting by Rule Forcing a Restart If Rule is selected in the step 11 on the Changing the Date Time see page 81 follow this procedure to set the daylight saving time parameters Step Action 1 Follow the procedure of Changing the Date Time see page 81 till step 14 then press the right button In Month to add time press the up down arrows to select the desired month to add time Press the right arrow button to configure the next parameter In Day to add time press the up down arrows to select the desired the day to add time Press the right arrow button to configure the next parameter In Hour to add time press any of the fields to display the keypad and define the hour to add time Press the right arrow button to configure the next parameter In Month to subtract time press the up down arrows to select the desired month to subtract time Press the right arrow button to configure the next parameter In Day to subtract time press the up down arrows to select the desired day to subtract time 11 Press the right arrow button to configure the next parameter 12 In Hour to subtract time press any of the fields to display the keypad and define the hour to subtract time 13 Press the OK button to validate your configuration or the Cancel button to return to the Syste
5. 2 10 116 5 1 Top 2 Front 4 59 2 EIO0000000239 12 2009 41 Panel Cut out Dimensions Inserting a HMI STO 511 512 Create a panel cut out and insert the unit into the panel from the front The following illustration shows the panel cut out for a HMI STO 511 512 unit x 1 X c 1 Dimensions Unit B mm B in C in in Spring Spring Clips Clips HMI STO 511 512 T1 0 04 1 0 04 1 5106 0 0 059to 2 0 to 3 0 0 078 to 105 4 13 66 2 59 0 236 0 118 0 0 0 0 42 100000000239 12 2009 Installation Fasteners Spring Clip Dimensions mm In E100000000239 12 2009 43 44 E100000000239 12 2009 Installation and Wiring Overview This chapter describes the installation procedures and the wiring principles for HMI STO 511 512 What s in this Chapter This chapter contains the following sections Section Topic Page 3 1 Installation 46 3 2 Wiring Principles 53 3 3 USB Port 61 EIO0000000239 12 2009 45 3 1 Installation Installation Procedures Introduction Before installing the unit into a cabinet or panel read the instructions below The installation gasket and installation fasteners screw installation fasteners or spring clips are required when installing the unit Mount the terminal in an en
6. 5 Q 1 CLICK Step 6 EIO0000000239 12 2009 Action To remove the spring clips unlock the spring clips by pressing on the back of the clip until a click is heard 2 CLACK Step 7 00000000239 12 2009 3 2 Wiring Principles Overview This section presents HMI STO 511 512 wiring principles What s in this Section This section contains the following topics Topic Page Connecting the Power Cord 54 Connecting the Power Supply 57 Grounding 59 EIO0000000239 12 2009 53 Connecting the Power Cord Introduction Follow these instructions when supplying power to the unit When the frame ground FG terminal is connected verify the wire is grounded Not grounding the unit can result in excessive Electromagnetic Interference EMI Grounding is required to meet EMC level immunity The shield ground SG and FG terminals are connected internally in the unit Remove power before wiring to the power terminals of the unit The unit uses only 24 VDC power Using any other level of power can damage both the power supply and the unit Since the unit is not equipped with a power switch connect a power switch to the unit s power supply Ground the FG terminal Power Cord Preparation Before using your power cord Verify the ground wire is the same gauge or heavier than th
7. 8 x 8 pixels 25 characters per row x 10 rows 8 x 16 pixels 25 characters per row x 5 rows 16x16 pixels 12 characters per row x 5 rows 32 x 32 pixels 6 characters per row x 2 rows EIO0000000239 12 2009 33 Memory Clock and Touch Panel Memory The following table shows the memory specifications of HMI STO 511 512 Items Specification Application flash 16 MB Data backup in flash 128 KB Application run DRAM 32 MB Memory Back up Management in Flash Detected alarms data are saved e automatically every hour in the back up memory e upon user request through Vijeo Designer application design Clock Variations in operating conditions can cause a clock shift from 380 to 90 seconds per month Touch Panel The following table shows the touch panel specifications of HMI STO 511 512 Items Specification Type Analog resistance film type Metal Tab Golden Plated Positioning Accuracy 2 0 or lower Response Time Scan time 36 ms or lower Lifetime 1 million touches or more 34 100000000239 12 2009 2 3 Interface Specifications Overview This section presents the interface specifications of the HMI STO 511 512 units What s in this Section This section contains the following topics Topic Page Interface Specifications 36 Specifications of Serial Interface COM1 37 100000000239 12 2009 35 Interface
8. does it happen If the panel displays the values of a large number of equipment variables you may want to redesign the panel and Separate the variables into different panels and download again Step Check Operation 1 power cable 2 3 on a specific panel 4 If touch response is slow the target CPU may be very busy communicating with external equipment To resolve this detected problem try each of the following in the Vijeo Designer editor and download again e f you are using serial communication verify the communication speed between the target and equipment is optimized e Inthe equipment or scan group properties reduce the Scan Rate to Slow This will reduce the frequency of variable updates to 1000 ms e f you use many equipment variables in application scripts you may want to change the script to a panel script so that the variables are active only when the information is necessary If none of the above works then you may have to reduce the number of external variables in the project If none of the proposed options work contact your Schneider Electric Technical Support for optimizing your project Target beeps when powered ON A continuous beep from the target means that system files are corrupted To resolve this detected problem go to the Vijeo Designer Start menu and run Recovery on the target machine 92 E100000000239 12 2009 Self Test List Introduction S
9. 512 touch panel with only one finger e Do not activate two or more points of the touch panel simultaneously Failure to follow these instructions can result in death serious injury or equipment damage Use only one finger to select an object on the touch panel If the touch panel receives pressure at two or more points at the same time an unintended object could be selected E100000000239 12 2009 HMI STO 511 512 Package Contents Package Contents Verify all items listed here are present in your package 1 2 3 222 Instruction Sheet HMI Human Machine Interface unit Spring Clip x 2 USB Standard Type A Cable Holder Terminal Block Instruction sheet UN Revision M A 21 Ga Sef lt You can identify the product version PV revision level RL and the software version SV from the unit product label EIO0000000239 12 2009 15 Accessories Optional Accessories for Main Unit Product Number Product Name HMI ZS60 Set of 5 Screen Protective Sheets Optional Accessories for Maintenance Product Number Product Name HMI ZSCLP1 USB Holder for Type A Port XBT Z3002 Spring Clips HMI ZS50 Installation Gasket Optional Accessories for Peripherals Product Number Product Name BMX XCA USB H018 Mini B USB PC download cable HMI ZSUSBB USB Front Cable MiniB HMI ZURS
10. NOTE The languages available in the language settings are defined in the Vijeo Designer editor Changing the Date Time Step Action 1 In the Configuration menu press the System button Press the Date Time button Press any of the Year Month or Day fields and a data entry keypad will display Use this keypad to define the selected date setting Press the right arrow button to configure the next language parameter Press any of the Hour Minutes or Seconds fields and a data entry keypad will display Use this keypad to define the selected time setting Press the right arrow button to configure the next language parameter Check the Auto adjust clock for daylight saving time box to choose adjusting clock for daylight saving time changes automatically Press the right arrow button to configure the next language parameter EIO0000000239 12 2009 81 Step Action 9 In Time Zone press the up down arrows to select the desired time zone 10 Press the right arrow button to configure the next language parameter 11 In DST type press the up down arrows to select the desired daylight saving time type e Date the DST is added or subtracted on the exact date chosen e Rule the DST is added or subtracted on a specific weekday in the month 12 Press the right arrow button to configure the next language parameter 13 Press the DST amount field and a data entry
11. To Remove Hardware message box appears remove the USB download cable 3 Click OK to close the message box 64 100000000239 12 2009 USB Standard A Introduction When using a USB device you can attach a USB holder to the USB interface on the side of the unit to prevent the USB cable from being disconnected A DANGER RISK OF EXPLOSION IN HAZARDOUS LOCATIONS In hazardous locations as described in UL1604 and ANSI ISA 12 12 01 e confirm that the USB cable has been attached with the USB cable clamp before using the USB host interface e remove power before attaching or detaching any connector s to or from the unit Failure to follow these instructions will result in death or serious injury Attaching the USB Holder Step Action 1 Attach the USB holder to the USB Host Interface on the main unit Hook the upper pick of the USB holder to the attachment hole of the main unit and insert the lower pick as shown below to affix the USB holder 1 USB holder E100000000239 12 2009 65 Step Action 2 Insert the USB cable into the USB host interface 1 USB holder 2 USB cable 3 Attach the USB cover to fix the USB cable in place Insert the USB cover into the tab of the USB holder 1 USB holder 2 USB cover 3 USB cable 66 00000000239 12 2009 Remov
12. USB 232C Converter Cable HMI ZSPWO Set of 5 Power Connectors Serial Interface Items Product Number Description XBT Z9780 2 5 m 8 20 ft Connects COM1 to Premium Micro or Twido XBT Z9782 10 m 32 80 ft PLC XBT Z9980 2 5 m 8 20 ft Connects 1 to Modicon M340 XBT Z9982 10 m 32 80 ft VW3A8306 Connects COM1 to TSXSCA62 Y junction box VW3A8306R10 Connects COM1 to ATV Drives to Hub LU9GC3 or to Fieldbus Tap TWDXCATSRUJ TWDXCAISO XBT Z9715 Connects COM1 port to Advantys STB XBT ZG939 Cable adapter COM1 RJ45 XBT Z968 Connects COM1 port with XBTZ adapter to XBT Z9680 Premium Micro Twido PLC XBT Z9681 100000000239 12 2009 Product Number Description XBT Z9710 Connects COM1 port with XBTZ adapter to Quantum PLC XBT Z9711 Connects COM1 port with XBTZ adapter to Momentum PLC XBT Z908 Connects COM1 port with XBTZ adapter to derivation box TSXSCA62 XBT Z938 Connects COM1 port with XBTZ adapter to ATV drives or to Hub LU9GCS3 or to Fieldbus Tap TWDXCATSRJ TWDXCAISO XBT Z918 Connects COM1 port with XBTZ adapter to Premium SCY XBT Z988 Connects COM1 port with XBTZ adapter to Advantys STB XBT Z9733 Connects COM1 to Rockwell DF1 Logix PLC XBT Z9734 Connects 1 to Rockwell DH485 Logix PLC XBT Z980 Connects COM1 with XBT Z adapter to Mitsubishi PLC FX series CPU XBT Z9743 Connects COM1 to Omron PL
13. button 4 Press the IO Manager button 5 In the IO Manager control press the Equipment Config button 6 In the Equipment Config control Select Equipment press the up down arrow to select the desired equipment 7 Press the right arrow button to set the parameters of the selected equipment Press the OK button to validate your configuration or the Cancel button to return to the IO Manager menu 80 E100000000239 12 2009 System Settings Introduction You can change system settings while the user application is still running Selecting a Language The following table describes how to select the language used for the Settings menu the run time messages and user application Step Action 1 In the Configuration menu press the System button Press the Language Selection button Press the up down arrows to select the desired system language then validate by pressing the Enter button Press the right arrow button to configure the next language parameter Press the up down arrows to select the desired user application language then validate by pressing the Enter button Press the right arrow button to configure the next language parameter Press the up down arrows to select the desired keyboard language then validate by pressing the Enter button Press the OK button to validate your configuration or the Cancel button to return to the System menu
14. images or may appear different when seen from outside the specified viewing angle Extended shadows or crosstalk may also appear on the sides of screen images e LCD screen pixels may contain black and white colored spots and color display may seem to have changed over time e When the same image is displayed on the screen for a long period an after image may appear when the image is changed If this happens turn off the unit wait 10 seconds and then restart it NOTE Change the screen image periodically and do not display the same image for a long period of time EIO0000000239 12 2009 13 4 CAUTION SERIOUS EYE AND SKIN INJURY The liquid present in the LCD panel contains an irritant e Avoid direct skin contact with the liquid e Wear gloves when you handle a broken or leaking unit e Do not use sharp objects or tools in the vicinity of the LCD touch panel e Handle the LCD panel carefully to prevent puncture bursting or cracking of the panel material If the panel is damaged and any liquid comes in contact with your skin immediately rinse the area with running water for at least 15 minutes If the liquid gets in your eyes immediately rinse your eyes with running water for at least 15 minutes and consult a doctor Failure to follow these instructions can result in injury or equipment damage Using Touch Panel Correctly A WARNING UNINTENDED EQUIPMENT OPERATION e Operate the HMI STO 511
15. 2009 Use the following procedure to install a unit Step Action 1 Place the unit on a clean and level surface with the display panel facing downward 2 Check that the unit s installation gasket see page 46 is seated securely into the gasket s groove which runs around the perimeter of the panel s frame 3 Create the correct sized opening required to install the unit using the Panel Cut out Dimensions see page 42 4 Insert the unit into the panel cut out A R 1 C Lm 1 Panel A 105 4 13 in B 66mm 2 59 C from 1 5 to 6 0 mm 0 059 to 0 236 in R from 2 0 to 3 0 mm 0 078 to 0 118 in See Panel Cut out Dimensions see page 42 EIO0000000239 12 2009 49 Step Action Adjust the spring clips for the panel thickness by turning it over e 1 5mm 0 059 in lt panel thickness lt 4 mm 0 157 in position 1 e 4mm 0 157 in lt panel thickness x 6 mm 0 236 in position 2 1 504 0 06 to 0 16 1 Position 1 2 Position 2 50 0000000239 12 2009 Action Lock the spring clips by pressing simultaneously on the top and the bottom of the clip with two fingers P PEN EAS NN NW NSFW Cf Ya Y Wess N eX SOBs wav V AS A AX W VR e
16. ANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury This is the safety alert symbol It is used to alert you to potential EIO0000000239 12 2009 5 PLEASE NOTE A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided can result in equipment damage Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and the installation and has received safety training to recognize and avoid the hazards involved E100000000239 12 2009 About the Book A At a Glance Document Scope This manual describes how to use the Magelis HMI STO 511 512 units Validity Note This documentation is valid for Vijeo Designer version 5 1 or later Product Related Information A WARNING UNINTENDED EQUIPMENT OPERATION The application of this product requires experti
17. C Sysmac Link series XBT Z9730 Connects COM1 with XBT Z adapter to XBT 29731 Rockwell DF1 PLC XBT 29732 Connects COM1 with XBT Z adapter to Rockwell DH485 PLC XBT Z9740 Connects COM1 with XBT Z adapter to Omron PLC Sysmac Link series EIO0000000239 12 2009 17 USB Interface Items Software Product Number Description XBT ZG935 Connects the panel to a personal computer Transfers screen data and user program XBT ZGUSB Extends a USB host interface on a cabinet with waterproofing BMX XCAUSB018 Connects the panel to apersonal computer for transferring Screen data and user programs the USB terminal port of a PLC Modicon M340 HMI ZSUSBB Extends a USB device interface on a cabinet with waterproofing HMI ZURS Connects the panel to a serial printer Product name Description Vijeo Designer Version 5 1 or later Software installed on a PC for creating HMI unit project data 18 E100000000239 12 2009 Parts Identification and Functions HMI STO 511 512
18. EIO0000000239 00 Magelis HMI STO 511 512 User Manual 12 2009 Schneider Electric www schneider electric com The information provided in this documentation contains general descriptions and or technical characteristics of the performance of the products contained herein This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications It is the duty of any such user or integrator to perform the appropriate and complete risk analysis evaluation and testing of the products with respect to the relevant specific application or use thereof Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Schneider Electric All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to help ensure compliance with documented system data only the manufacturer should perform repairs to components When devices are used for applications with technical safety requirements the relevant instructions mu
19. Press the right arrow button twice Press the Memory button AJOJN Main Memory describes the amount of memory currently being used by the application Press the right arrow button to view the next information Main Flash indicates the amount of internal memory flash memory required to store the runtime system files and the user application 7 Press the Return button to return to the System menu or the left arrow button to view the previous information 84 E100000000239 12 2009 Brightness Contrast Control Step Action a In the Configuration menu press the System button Press the right arrow button three times Press the Brightness button Brightness level press the up down arrows to adjust the brightness Press the right arrow button to configure the next parameter wl nm Contrast level press the up down arrows to adjust the contrast Reducing the brightness and contrast could increase the life span of the backlight 7 Press the OK button to validate your configuration or the Cancel button to return to the System menu Option In some projects and in some environments inverting could make the application more visible and reduce eye strain for the operator working with the target machine Step Action In the Configuration menu press the System button Press the right arrow button three times Press the O
20. Specifications Serial Interface COM1 The following table describes the serial interface COM1 of HMI STO 511 512 units Interface Description Serial interface COM1 RJ45 Asynchronous Transmission RS232C RS485 Data Length 7 or 8 bits Stop Bit 10r2 bits Parity None odd or even Data Transmission Speed 2 400 to 115 200 bps Max Transmission Distance RS232C 15 m 49 21 ft RS 485 1200 m 3 937 ft at 100 kbps USB1 Interface and Memory Card USB peripherals The following table describes the USB1 Interface and Memory Card of HMI STO 511 512 units Interface Description HOST Interface Transmission Speed High speed 480 Mbps Full speed 12 Mbps Low speed 1 5 Mbps Max Transmission Distance 5 m 16 40 ft at 12 Mbps Connector USB Type A V2 0 USB2 Interface and Memory Card application download The following table describes the USB2 Interface and Memory Card of HMI STO 511 512 units Interface Description Device Interface Transmission Speed High speed 480 Mbps Full speed 12 Mbps Low speed 1 5 Mbps Max Transmission Distance 5 m 16 40 ft at 12 Mbps Connector USB Type MiniB V2 0 36 E100000000239 12 2009 Specifications of Serial Interface COM1 Introduction This interface is used to connect the HMI STO 511 512 to remote equipment via an RS232C or RS485 cable The connector used is a RJ45 8 pin typ
21. These products have an operating voltage of 24 Vdc The products offered in this series have various features and benefits listed below e Screen size Screen resolution Screen technology and color Communication ports HMI STO Part Numbers The following table describes the different HMI STO products Part number Screen Pixel Mono Color Screen Video Ethernet size resolution technology port port HMI STO 511 8 9 cm 200 x 80 Monochrome STN No No 3 4 in with Green Orange Red backlight HMI STO 512 8 9 cm 200 x 80 Monochrome STN No No 3 4 in with White Pink Red backlight STN scan twisted neumatic also known as passive matrix Critical Systems Detected Alarms and Handling Requirements Critical detected alarm indicators and system functions require independent and redundant protection hardware and or mechanical interlocks If the unit for any reason becomes inoperative for example an inoperative backlight it may be difficult or impossible to identify a function Functions that may present a hazard if not immediately executed such as emergency stop must be provided independently of the unit The design of the control system must take into account an inoperative unit backlight and that the operator is unable to control the machine or respond to detected errors using the unit When the power is cycled wait at least 10 seconds before restoring the power to the HMI unit Swit
22. an result in death serious injury or equipment damage EIO0000000239 12 2009 57 Power Supply Connections For ease of maintenance use the following optional connection diagram to set up your power supply connections E Main Unit Power Power VO Power Main Power Lee Operation unit Main Motor Circuit NOTE e Ground the surge absorber E1 separately from the unit E2 e Selecta surge absorber that has a maximum circuit voltage greater than the peak voltage of the power supply The following diagram displays a lightning surge absorber connection 58 EIO0000000239 12 2009 Grounding Introduction Take the following precautions for grounding the unit Exclusive Grounding Connect the frame ground FG terminal on the power plug to an exclusive ground Other Uni Equipment Grounding Procedure Step Action 1 Check that the grounding resistance is less than 100 Q 2 Create the connection point as close to the unit as possible and make the wire as short as possible When using a long grounding wire replace the thin wire with a thicker wire and place it in a duct EI00000000239 12 2009 59 Common Grounding Precautions Electromagnetic Interference EMI can be created if the devices are improperly grounded Electromagnetic Interference EMI can cause loss of communication Do not use common grounding except for the aut
23. ceived in response to the request 14 Press the right arrow button to view the next display 15 Chksum Fail received a request or response 1 with an incorrect checksum 16 Press the right arrow button to view the next display 17 Wrong Addr received a request or response 1 with an incorrect address 18 Press the right arrow button to view the next display 19 Error Resp received a detected error response from the equipment 20 Press the right arrow button to view the next display 21 Inv Resp received a response that contained a protocol detected error 22 Press the right arrow button to view the next display 23 Init Fail initializing communications with the equipment unsuccessful 24 Press the right arrow button to view the next display 25 Write Fail writing a new value to the equipment unsuccessful 26 Press the right arrow button to view the next display EIO0000000239 12 2009 87 Step Action 27 Intrn Error internal driver detected error indicates improper driver configuration or driver detected problem 28 Press the right arrow button to view the next display 29 Xmit Fail transmitting a request or response unsuccessful 30 Press the right arrow button to view the next display 31 Unsupp Req received a request for an unsupported service 32 Press the right arrow button to view the next display 33 Inv Request received a request that contained a protocol detected err
24. ching the power OFF and ON quickly can damage the unit 12 E100000000239 12 2009 A WARNING LOSS OF CONTROL e Consider the potential failure modes of control paths in the machine control System design such as e The possibility of backlight failure e Unanticipated link transmission delays or failures e The operator being unable to control the machine e The operator making errors in the control of the machine e Provide a means to achieve a safe state during and after a path failure for critical control functions such as emergency stop and overtravel stop e Provide separate or redundant control paths for critical control functions e Test individually and thorougly each implementation of the HMI STO 511 512 for correct operation before service Failure to follow these instructions can result in death serious injury or equipment damage A WARNING UNINTENDED EQUIPMENT OPERATION e Do not use the unit as the only means of control for critical system functions such as motor start stop or power control e Do not use the unit as the only notification device for critical alarms such as device overheating or overcurrent Failure to follow these instructions can result in death serious injury or equipment damage Handling the LCD Panel The following characteristics are specific to the LCD unit and are considered normal behavior e LCD screen may show unevenness in the brightness of certain
25. closure that provides a clean dry robust and controlled environment IP65 enclosure NOTE An old gasket can lose its dust and drip resistance Changing the gasket once a year or when scratches or dirt becomes visible is recommended Gasket Setup Requirements The gasket maintains the protection ratings IP65 IP20 of the unit and prevents vibrations Step Action 1 Before installing the unit into a cabinet or panel check that the gasket is securely attached to the unit 2 Insert the joint only in the straight sections of the groove at the bottom of the product Inserting the joint incorrectly can rip the installation gasket 3 For a sufficient level of moisture resistance verify the gasket is inserted into the panel bottom face as shown in the following illustration 1 Gasket 46 100000000239 12 2009 Panel Setup Procedure Step Action 1 Check that the surface of the panel or the cabinet is flat in good condition and has no jagged edges Metal reinforcing strips may be attached to the inside of the panel near the panel cut out to increase the rigidity of the panel The panel thickness should be between 1 6 mm 0 06 in and 6 mm 0 23 in Verify the ambient operation temperature and humidity are within their specified ranges When installing the unit in a cabinet or enclosure the ambient operation temperature is the cabinet or enclosure internal temperature V
26. d to do so in the instructions e Insert the connector at the correct angle when connecting the USB data transfer cable to the PC or to the unit e Hold the connector not the cable itself when disconnecting the cable e Usethe port designated during installation If the cable is unplugged from the port designated during installation and connected to a different port the OS Operating System will not recognize the new port e Restart the PC and quit all resident applications before re installing the software if the installation does not complete successfully NOTE Vijeo Designer must be installed before installing the USB driver Installation Procedure Step Action 1 Insert the Vijeo Designer Installation CD ROM into your CD ROM drive The Setup window for Vijeo Designer opens automatically If not at the Windows Start menu click Run and type x install exe where x is your CR ROM drive name In the install menu select USB Driver Select the driver you want to install from the window that appears For the BMX XCA USB H018 USB cable select Install USB driver for A popup window appears stating the installation of the driver was successful Connect the USB cable to the computer Windows automatically detects the cable and states that the device is ready to use Post Installation Check Perform the following check after installation Step Action 1 On the target machine veri
27. e Twist the power cords together up to the power plug for EMC cancellation See illustration as shown below EIO0000000239 12 2009 55 Power Connection The following illustration displays a connection of the power cord Terminal block wire set block A ry SQ L mS FG Power Plug 56 E100000000239 12 2009 Connecting the Power Supply Precautions e Connect the power cord to the power connector on the side of the unit using the power plug e Usearegulated power supply with a Class 2 power supply between the line and the ground e Do not bundle the power supply cord with or keep close to main circuit lines high voltage high current or input output signal lines e Connect a lightning surge absorber to handle power surges Excessive stress on the power connection or attempting to install a unit with the power cables connected may disconnect or cause damage to the power connections This can cause short circuits fire or unintended equipment operation A WARNING SHORT CIRCUITS FIRE OR UNINTENDED EQUIPMENT OPERATION e Securely attach power cables to the panel or cabinet e Use the designated torque to tighten the unit terminal block screws e Install and fasten unit on installation panel or cabinet prior to connecting Power Supply and Communication lines Failure to follow these instructions c
28. e connector When using a long PLC cable to connect the unit a difference of electric potential can be observed between the cable and the unit even if both are connected to ground The serial port is not isolated The SG signal ground and the FG frame ground terminals are connected inside the unit A DANGER ELECTRIC SHOCK When using the SG terminal to connect an external device to the unit e Verify that a short circuit loop is not created when you set up the system e Connect the 8 SG terminal to remote equipment when the host PLC unit is not isolated Connect the 48 SG terminal to a known reliable ground connection to reduce the risk of damaging the RS232C RS485 circuit Failure to follow these instructions will result in death or serious injury Serial Interface COM1 The following table describes the RJ45 8 pin connector Pin Connection Pin Signal Name Direction Meaning 1 RXD Input Receive Data Front RS232C 1 2 TXD Output Send Data RS232C Not connected D1 Output Input Transfer Data RS485 5 DO Output Input Transfer Data RS485 RTS Output Request To Send Not connected SG Signal Ground E100000000239 12 2009 37 Any excessive weight or stress on communication cables may cause a disconnection and unintended equipment operation CAUTION LOSS OF COMMUNICATION When using HMI STO 511 512 e All connections
29. e power wires Do not use aluminum wires for the power cord for power supply If the conductor end individual wires are not twisted correctly the end wires may either short loop to each other or against an electrode To avoid this use D25CE AZ5CE cable ends Use wires that are 0 2 to 1 5 mm 24 16 AWG for the power cord and twist the wire ends before attaching the terminals The conductor type is solid or stranded wire Power Plug Illustration N td Insertion OFF Direction BC gt Connection Wire 24V OV FG Grounded terminal connected to the unit chassis 54 E100000000239 12 2009 How to connect the Power Cord The following table explains how to connect the power plug Step Action 1 Remove the power cord from the power supply 2 Remove the power plug from unit 3 Remove 7 mm 0 28 in of the vinyl cover of each of the power cord s wires mm in 7 0 28 4 If using stranded wire twist the ends Tinning the ends with solder reduces risk of fraying and enhances electrical transfer 5 Connect the wires to the power plug by using flat blade screwdriver Size 0 4 x 2 5 mm 0 015 to 0 098 in Torque the mounting screws 0 22 to 0 25 Nm 1 95 to 2 2 Ib in Replace the power plug to the power connector NOTE e Do not solder the wire directly to the power receptable pin e The power supply cord must meet the specification shown abov
30. e the panel surface e Do not use paint thinner organic solvents or a strong acid compound to clean the unit Failure to follow these instructions can result in equipment damage Cleaning the Gasket TWith the gasket in place the unit meets IP65 rating Change the gasket at least once a year or as soon as scratches or dirt become visible During normal maintenance and reinstallation check the gasket for dirt and scratches Inserting the Gasket The gasket must be inserted correctly into the groove to comply with IP65 The upper surface of the gasket should protrude approximately 2 mm 0 08 in out from the groove Verify that the gasket is correctly inserted before installing the unit into a panel NOTE Verify the gasket seam is inserted into the straight bottom section of the groove Inserting it into a corner may lead to eventual tearing mm in N 0 08 96 100000000239 12 2009 Periodic Check Points Operation Environment Refer to the Environmental Specifications Electrical Specifications The input voltage must be within 20 4 to 28 8 Related Items e Are all power cords and cables connected properly Are there any loose cables e Are all mounting brackets holding the unit securely e Are there scratches or traces of dirt on the installation gasket E100000000239 12 2009 97 98 E100000000239 12 2009 Index Symbols Peripherals Edit Mode 23 A Access
31. ected to the target machine 8 Alternatively you can test all equipment at once by selecting Test in the Select Equipment drop down list 9 Press the Return button to return to the Diagnostics menu 86 100000000239 12 2009 Statistics Use the Statistics menu to check the connection between equipment The following table describes how to get to Statistics menu Step Action 1 In the Configuration menu press the Diagnostics button 2 Press the Statistics button NOTE When you write any value to this system control word press the Rollover button to Copy the values in the current statistic variables to the previous statistic variables e Resetcurrent statistic variables to zero 3 In Show Stats for press the up down arrow to select the equipment whose variables you want to show statistics for 4 Press the right arrow button to view the next display 5 Press the Start button to start the test 6 Press the right arrow button to view the next display 7 Total Good the total number of received variables without detected error 8 Press the right arrow button to view the next display 9 Total Bad the total number of detected errors of all types 10 Press the right arrow button to view the next display 11 Total Count Total Good Total Bad 12 Press the right arrow button to view the next display 13 No Reply no reply was re
32. elf Test Self Tests The HMI STO 511 512 units are equipped with a number of diagnostic features that can be used to check the systems and the interfaces for any detected problems From the Settings menu press the Offline button and then the Self Test icon Self Test menu appears See the Vijeo Designer online help for information on accessing the Offline button The following tests can be accessed from the Self Test menu Test Description Char Pattern Checks the characters in each font set available on the unit Use this test when characters usually 2 byte characters are not displayed properly OK appears if there is no detected error NG appears if there is a detected error Disp Pattern Use this test when your drawings are not displayed properly Touch Panel Tests the touch panel cells Each cell highlights when it is pressed during the test EIO0000000239 12 2009 93 94 E100000000239 12 2009 Maintenance Overview This chapter explains how to maintain your HMI STO 511 512 units What s in this Chapter This chapter contains the following topics Topic Page Regular Cleaning 96 Periodic Check Points 97 EIO0000000239 12 2009 Regular Cleaning Cleaning the display CAUTION EQUIPMENT DAMAGE e Power off the unit before cleaning it e Do not use hard or pointed objects to operate the touch panel since it can damag
33. enu Press the right arrow button Press the Self Test button Press the right arrow button Press the Touch Panel button to check the touch panel cells Each cell highlights when it is pressed during the test 7 Press the Return button to return to the Offline menu or the left arrow button to view the previous Self Test control screen E100000000239 12 2009 79 Driver Configuration Step Action 1 In the Configuration menu press the Offline button the following message appears Are you sure you want to restart the system 2 Press the OK button to restart the system or the Cancel button to return to the Configuration menu 3 Press the right arrow button 4 Press the IO Manager button 5 In the IO Manager control press the Driver Config button 6 In the Driver Config control Select Driver press the up down arrow to select the desired driver 7 Press the right arrow button to set the parameters of the selected driver Press the OK button to validate your configuration or the Cancel button to return to the IO Manager menu Equipment Configuration Step Action 1 In the Configuration menu press the Offline button the following message appears Are you sure you want to restart the system 2 Press the OK button to restart the system or the Cancel button to return to the Configuration menu 3 Press the right arrow
34. er to product label ATEX certification by INERIS is ongoing please refer to product label The HMI STO 511 512 units are designed to comply to merchant navy rules For detailed information contact your local distributor or see catalog amp marking on the product Hazardous Substances HMI STO 511 512 units are designed for compliance with e WEEE Directive 2002 96 EC e RoHS Directive 2002 95 EC e RoHS China Standard SJ T 11363 2006 UL Conditions of Acceptability and Handling Cautions for HMI STO 511 512 Units The HMI STO 511 512 units are suitable for use in hazardous locations in accordance with Class 1 Division 2 standards All relevant local state and regional codes must be followed E100000000239 12 2009 21 CE Label The HMI STO 511 512 units comply with IEC61131 2 to conform to the following Directives for applying the CE label e 2006 95 EC Low Voltage Directive e 2004 108 EC EMC Directive DANGER RISK OF EXPLOSION IN HAZARDOUS LOCATIONS e Verify that the power input and output I O wiring are in accordance with Class 1 Division 2 wiring methods e Do substitute components that may impair compliance to Class Division 2 e Turn off the power supply before disconnecting replacing or wiring modules e Do not connect or disconnect equipment and replace or wire modules in a location that has any risk of explosion e Securely lock externally connected units and each interface before turning
35. erify the heat from the surrounding equipment does not cause the unit to exceed its standard operating temperature When installing the unit in a slanted panel the panel face must not incline more than 30 the ambient temperature must not exceed 40 104 F B D 4 7 30 or less If necessary use forced air cooling fan A C to ensure the ambient operating temperature is 40 C 104 F or below When installing the unit vertically position the unit so that the power plug is also vertical EIO0000000239 12 2009 47 Step Action 7 When installing the unit in enclosure type 4 compliant environment use only the installation fasteners supplied with the unit 8 For easier maintenance operation and improved ventilation install the unit at least 100 mm 3 94 in away from adjacent structures and other equipment as shown in the following illustrational mm in Installation with Spring Clips CAUTION SPRING LOADED MECHANISM Do not release the spring clip mechanism near your face Failure to follow these instructions can result in injury or equipment damage CAUTION TERMINAL UNSTEADY WHEN UNSECURED Stabilize the terminal in the panel cut out while you are installing or removing the spring clips Failure to follow these instructions can result in injury or equipment damage 48 E100000000239 12
36. fy the USB cable is physically connected to the USB port 2 On the PC verify the USB cable is physically connected to the USB port 3 On the desktop right click My Computer and click Properties 4 In System Properties dialog box select Hardware tab and then click Device Manager 5 In Device Manager the USB link cable BMX XCA USB H018 is displayed below the USB controller EIO0000000239 12 2009 63 Troubleshooting Detected problem Symptom Solution The USB cable is not recognized Overcurrent occurred The Plug and Play is not functioning correctly Connect the cable correctly or restart your PC Also when connecting a USB hub connect it directly to your PC USB port You are unable to use the USB cable after connecting it to a USB hub The power supplied from the hub may be insufficient Verify the hub is self powered Connect the cable directly to the PC USB port After installation a is displayed when you try to confirm the cable s status via the Device Manager The driver has not been installed correctly Uninstall the driver and re install it Uninstalling the USB Driver Step Action 1 Click the USB device icon Stop USB link cable in the Windows task tray and then click Stop USB link cable BMX XCA USB 018 for Windows 2000 or Safely remove USB link cable BMX XCA USB 018 for Windows 2 When the Safe
37. gnostics and To Run Mode Click either tab to display its settings 76 E100000000239 12 2009 Offline Settings Introduction The offline settings cannot be changed while a user application is running Changing the Buzzer Settings Step Action 1 In the Configuration menu press the Offline button the following message appears Are you sure you want to restart the system Press the OK button to restart the system or the Cancel button to return to the Configuration menu Press the Touch Buzzer button Press the desired buzzer mode The factory setting is Pressing Touch Object None Selecting this will turn the buzzer off Pressing Touch Object The buzzer will only sound when a Touch Object is pressed Press the OK button to validate your configuration or the Cancel button to return to the Offline menu Changing Backlight Control Step Action 1 In the Configuration menu press the Offline button the following message appears Are you sure you want to restart the system Press the OK button to restart the system or the Cancel button to return to the Configuration menu Press the Backlight button In the Backlight control define the backlight operations Wait To extend the life of the backlight you can set up the unit so that it turns off the backlight when the panel is inactive idle for the defined period of time Idle means the u
38. h two corners of the panel successively while the application is running You can select which methods your application uses in the Vijeo Designer editor s Target properties Calling Up the Settings Menu Step Action 1 Set up any combination of the following methods for displaying the Configuration menu If you set To Configuration to None and do not create a switch to display the Settings menu then there is no way to configure the unit at runtime Action Create a switch and add the Configuration System Operation See the Vijeo Designer online help for more information on creating a switch Top Left Corner In Target properties set To Configuration to either Top Left Corner or Top Left 2 Corner Touch two corners successively In Target properties set To Configuration to either 2 Corner or Top Left 2 Corner Connect the power supply Depending on what you set up in Step 1 you can display the Configuration menu using one of the following methods Vijeo Designer Runtime restarts and displays the Settings menu Action Touch the switch set up with the Configuration system operation Top Left Corner Touch the top left corner of the screen within ten seconds after the unit begins starting up Touch two corners successively Touch successively the top left corner then the bottom right corner within half a second The touch area is 50 dots by 50 dots The Configuration menu contains Offline System Dia
39. horized configuration described below If exclusive grounding is not possible use a common connection point Correct grounding Other Equipment Other Equipment 60 0000000239 12 2009 3 3 USB Port Overview This section presents the USB port What s in this Section This section contains the following topics Topic Page Important Considerations When Using the USB Port 62 USB Data Transfer Cable BMX XCA USB 018 USB Driver Installation 63 USB Standard A 65 USB Mini B 69 EIO0000000239 12 2009 61 Important Considerations When Using the USB Port Introduction Data transfer cable BMX XCA USB H018 can be attached to the USB port to allow data transfer from the computer to the unit DANGER RISK OF EXPLOSION IN HAZARDOUS LOCATIONS In hazardous locations as described in UL1604 and ANSI ISA 12 12 01 e confirm that the USB cable has been attached with the USB cable clamp before using the USB host interface e remove power before attaching or detaching any connector s to or from the unit Failure to follow these instructions will result in death or serious injury 62 100000000239 12 2009 USB Data Transfer Cable BMX XCA USB 018 USB Driver Installation Important information Follow the procedure described below to avoid damage to the cable connector or the unit e Do not connect the USB data transfer cable until tol
40. ht green orange red LED backlight white pink red Life cycle hours before dimmed to 50 brightness Environment temperature 25 77 F White 50 000 hours e Green 50 000 hours e Red 10 000 hours Non exchangeable LED ON OFF control adjustable screensaver activation time When the backlight is OFF 12 8 of power consumption is saved Contrast 8 levels of adjustment available via touch panel in the configuration menu adjustment Brightness 16 levels of adjustment available via touch pane in the Configuration adjustment menu Brightness e White LED 360 cd m 33 cd ft max e Green LED 290 cd m 27 2 max e Red LED 70 cd m 7 cd ft max View angle e 40 degrees left right e 30 degrees up 20 degrees down test cond contrast ratio gt 2 System ASCII Code page 850 alphanumeric including european characters embedded Chinese GB2312 80 codes simplified chinese fonts language Japanese ANK 158 Kanji 6 962 JIS Standards 1 amp 2 including 607 non kanji characters Korean KSC5601 1992 codes hangul fonts Taiwanese Big 5 codes traditional chinese fonts Character sizes 8 x 8 8x 16 16 x 16 and 32 x 32 pixels fonts NOTE The display font differs depending on the language or the size selected 32 E100000000239 12 2009 Items HMI STO 511 HMI STO 512 Font sizes Width can be expanded 1 to 8 times Height can be expanded 1 2 and 1 to 8 times
41. iew This chapter presents the HMI STO 511 512 specifications What s in this Chapter This chapter contains the following sections Section Topic Page 2 1 General Specifications 28 2 2 Functional Specifications 31 2 3 Interface Specifications 35 2 4 Dimensions 39 EIO0000000239 12 2009 27 2 1 General Specifications General Specifications Electrical Specifications The following table shows the electrical specifications of HMI STO 511 512 Rated Input Acceptable Power In Rush Voltage Insulation Input Voltage Voltage Consumption Current endurance Resistance Voltage Limits Drop between between power power terminal and terminal frame and FG ground FG 24Vdc 19 2 Vdc lt 3 ms lt 5W lt 30A 1000 Vac 10 MQ or to 20 mA for 1 higher at 28 8 minute 500 Vdc Environmental Specifications The following table shows the environmental specifications of HMI STO 511 512 Specification Value Ambient operating and panel face temperature cabinet interior 0 to 50 C 32 F to 122 F Storage temperature 20 C to 60 C 4 F to 140 F Operating humidity 10 RH to 90 RH Non condensing wet bulb temperature 39 C 102 2 F or less Storage humidity 10 RH to 90 RH Non condensing wet bulb temperature 39 C 102 2 F or less Air purity dust lt 0 1 mg m 107
42. ing the USB Holder Step Action 1 Push down the tab of the USB holder and then remove the USB cover 1 USB holder 2 USB cover 3 USB cable Remove the USB cable from the USB host interface EIO0000000239 12 2009 67 Step Action Insert a screwdriver into the slot as shown in the following illustration pry up the holder 1 USB holder 2 screwdriver less than 6 mm 0 23 in Remove the holder 1 USB holder 68 E100000000239 12 2009 USB Mini B Introduction When using a USB device you can attach a USB holder to the USB interface on the side of the unit to prevent the USB cable from being disconnected DANGER RISK OF EXPLOSION IN HAZARDOUS LOCATIONS In hazardous locations as described in UL1604 and ANSI ISA 12 12 01 e confirm that the USB cable has been attached with the USB cable clamp before using the USB host interface e remove power before attaching or detaching any connector s to or from the unit Failure to follow these instructions will result in death or serious injury Attaching the USB Holder Step Action 1 Insert the USB cable into the USB host interface 1 USB cable E100000000239 12 2009 69 Attach the USB holder to fix the USB cable in place Insert the USB ho
43. keypad will display Use this keypad to define the desired daylight saving time amount 14 Press the OK button to validate your configuration the Cancel button to return to the System menu or the right arrow button to configure the parameters of daylight saving time by Date see page 82 or by Rule see page 83 Daylight Saving Time Setting by Date If Date is selected in the step 11 on the Changing the Date Time see page 81 follow this procedure to set the daylight saving time parameters Step Action 1 Follow the procedure of Changing the Date Time see page 81 till step 14 then press the right button 2 In Date to add time press the up down arrows to select the desired month and press the right field to display the keypad to define the desired day to add time Press the right arrow button to configure the next parameter 4 In Hour to add time press any of the fields to display the keypad and define the hour to add time Press the right arrow button to configure the next parameter In Date to subtract time press the up down arrows to select the desired month and press the right field to display the keypad to define the desired day to subtract time Press the right arrow button to configure the next parameter In Hour to subtract time press any of the fields to display the keypad and define the hour to subtract time 9 Press the OK button to validate your configuration or the Cancel button to
44. lder into 9 o e a c 5 nn 9 5 55 o AA 5 g o 00000000239 12 2009 70 Removing the USB Holder Squeeze the tab of the USB holder and then remove the USB holder 1 USB holder 2 USB cable 71 EIO0000000239 12 2009 72 E100000000239 12 2009 Setting and Debugging Overview This part describes the settings available on the target machine as well as how to debug the unit What s in this Part This part contains the following chapters Chapter Chapter Name Page 4 Setting and Debugging 75 5 Troubleshooting 89 6 Maintenance 95 EIO0000000239 12 2009 73 74 E100000000239 12 2009 Setting and Debugging Overview This chapter presents the settings on the HMI STO 511 512 units What s in this Chapter This chapter contains the following topics Topic Page Types of Configuration 76 Offline Settings 77 System Settings 81 Diagnostics Settings 86 EIO0000000239 12 2009 75 Types of Configuration Introduction You can use the Configuration menu to configure the unit Depending on how you use your HMI STO 511 512 you can display the Configuration menu using three different methods e Use action e Touch the top left corner of the panel when powering up e Touc
45. m menu Step Action In the Configuration menu press the System button Press the right arrow button Press the Restart button the following message appears Are you sure you want to restart the system Press the Restart button to restart the unit or the Cancel button to return to System menu EIO0000000239 12 2009 83 Touch Panel Step Action In the Configuration menu press the System button Press the right arrow button Press the Touch Panel button AJOJN Press the center of the cross several times to complete calibration of the screen Displaying Version Information Step Action 1 In the Configuration menu press the System button Press the right arrow button twice Press the Info Version Runtime Version the version number of the runtime Press the right arrow button to view the next information Version Vijeo Designer the version number of the Vijeo Designer Press the right arrow button to view the next information o oy A Build Number the version number of the build number of the editor that was used to design the user application 8 Press the Return button to return to the System menu or the left arrow button to view the previous information Displaying Memory Statistics Step Action In the Configuration menu press the System button
46. nit panel has not been pressed The factory setting for this item is off Press the right arrow button to view the next control EIO0000000239 12 2009 77 Step Action 6 Allow touch actions when backlight is off This setting defines whether the press panel is enabled or disabled when a backlight burnout is detected When this feature is cleared and the backlight burns out press inputs are ignored to prevent operation detected errors The factory setting for this item is off 7 Press the OK button to validate your configuration or the Cancel button to return to the Backlight control NOTE To turn the Backlight off automatically after a specified period of time uncheck the Wait checkbox Self Test There are three self tests e Characters pattern e Display pattern e Touch panel The characters pattern self test checks the characters in each font set available on the unit Use this test when characters usually 2 byte characters do not display properly Step Action 1 In the Configuration menu press the Offline button the following message appears Are you sure you want to restart the system 2 Press the OK button to restart the system or the Cancel button to return to the Configuration menu Press the right arrow button Press the Self Test button In the Self Test control press the Char Pattern button O Press the desired font b
47. on the power supply e Wipe the front panel with a damp cloth before turning on the power supply Failure to follow these instructions will result in death or serious injury Interfaces are COM1 USB1 and USB2 22 100000000239 12 2009 System Design Introduction The following diagrams represent the main selection of equipment connectable to the units HMI STO 511 512 Edit Mode Peripherals Vijeo Designer 1 HMI STO 511 512 2 Personal computer 3 Tool connector E100000000239 12 2009 23 HMI STO 511 512 Run Mode Peripherals 1 STO 511 512 2 PLC 3 connector 24 E100000000239 12 2009 Connecting Magelis HMI STO 511 512 units to an external device The following diagrams represent the main selection of equipment connectable to the HMI STO 511 512 units 4 5 7 8 er HMI STO 511 512 USB HOST interface TYPE A USB Front Cable A 1 m 3 28 ft XBT ZGUSB USB Memory USB HUB Self Power Only Barcode Reader USB Printer USB 232C Converter Cable 0 5 m 1 64 ft HMI ZURS Serial Printer USB DEVICE interface TYPE miniB Download Cable BMX XCA USB H018 PC Vijeo Designer USB Front Cable HMI ZSUSBB i oh 0000000239 12 2009 25 26 E100000000239 12 2009 Specifications Overv
48. or 34 Press the Return to return to the Diagnostics menu or the left arrow button to view the previous display 88 E100000000239 12 2009 Troubleshooting Overview This chapter describes how to find and resolve detected problems with the HMI STO 511 512 units What s in this Chapter This chapter contains the following topics Topic Page Troubleshooting Checklists 90 Self Test List 93 EIO0000000239 12 2009 Troubleshooting Checklists Introduction When there is a detected problem go through the checklist and follow the instructions given Here are the main detected problems that may occur when using HMI STO 511 512 units Panel display is blank Connected equipment cannot be used Panel does not respond or responds very slowly Panel beeps when powered on Cannot change the date or time NOTE Contact your local Schneider Electric vendor or your local distributor Panel Display is Blank If the unit display is blank perform the following check steps Step Check Operation Solution 1 Are all Vijeo Designer screens You may have to download the screens downloaded again 2 15 the Initial Panel ID set up correctly in Enter the Initial Panel ID in the Vijeo Vijeo Designer Designer editor and download again 3 Isthe unit using the correct rated Verify the power supply connections and voltage levels 4 Isthe power supply off or di
49. ories 16 Certifications and Standards 21 Connecting the Power Cord 54 Connecting the Power Supply 57 D Diagnostics Settings 86 E Edit Mode Peripherals 23 F Fasteners 43 G Grounding 59 H HMI STO 511 Parts Identification 19 HMI STO 512 Parts Identification 19 Installation Fasteners 43 Procedures 46 M Maintenance Check points 97 P Part number HMI STO 511 12 HMI STO 512 12 Parts Identification and Functions 19 Power plug 54 S Self Test 93 Settings menu 76 EIO0000000239 12 2009 99 Index Specifications COM 37 COM1 36 37 Display 32 General 28 Interfaces 36 Memory 36 36 USB 36 36 System Settings 81 T Troubleshooting 90 U USB Data Transfer Cable 63 Mini B 69 Port 62 Standard A 65 100 100000000239 12 2009
50. oz ft non conductive levels Pollution degree Pollution degree 2 Corrosive gases Free of corrosive gases Physical Environment Atmospheric endurance 800 hPa to 1 114 hPa 2000 m 6 561 ft or lower 28 E100000000239 12 2009 Specification Value Vibration immunity IEC 61131 2 E operating 1gn 5Hz to 150Hz max 3 5 mm 0 13 in 5 Protection front panel IP 65 IEC 60529 gt Enclosure type 4X indoor use with spring clips Protection structure Type 4X indoor installed on a panel Protection rear panel IP 20 IEC 60529 Shock immunity operating IEC 61131 2 gt 15gn 11 ms Noise immunity Noise voltage 1000 Vp p Pulse width 1 us Rising time 1 ns High Energy Surges 1 kV CM 0 5 kV DM on DC power supply 1 kV CM on shielded cables Electrical fast transient burst 2 kV CM 2 kV DM on DC power supply 5 1 kV shielded cables 5 Radiated radio frequency 10 V m 80 MHz to 2 7GHz electromagnetic field Sinus amplitude modulated 80 96 1 kHz Internal clock frequency 8 Electrostatic Discharge EN 61000 4 2 Level 3 Immunity 6 kV direct contact iu 8 kV air contact CM Common Mode DM Differential Mode EIO0000000239 12 2009 29 Structural Specifications The following table shows the structural specifications of HMI STO 511 512 ITEM Catalog Specifications Installa
51. ption button Select Invert to reverse the black and white colors on the screen Press the OK button to validate your configuration or the Cancel button to return to the System menu E100000000239 12 2009 85 Diagnostics Settings Introduction The HMI STO 511 512 units are equipped with a number of diagnostic features that can be used to check the systems and the interfaces for any detected problems Variables Use the Variable menu to check that the application is running correctly The following table describes how to get to Variable menu Step Action 1 In the Configuration menu press the Diagnostics button 2 Press the Variable button Select Equipment press the up down arrow to select the equipment whose variables you want to test 4 In the Variable menu press the Start button the following message appears Warning Entering the Variable Test screen pauses communication with all equipment Continue 5 Press the OK button to restart the system or the Cancel button to return to the Variable menu 6 If the Start is pressed the test reads the value for each variable associated with the selected equipment If there is a detected error in the equipment or a time out the event log displays a message with the name of the corresponding variable 7 After you complete testing variables from one equipment you can continue testing variables for other equipment conn
52. sconnected Follow the instructions in this manual for reconnecting the power supply 90 E100000000239 12 2009 Connected Equipment Cannot be Used If the unit does not communicate with connected equipment perform the following check steps Step Check Operation Solution 1 Is the power supply off or disconnected Verify the power supply connections and levels 2 Do the Driver and Equipment settings In the Vijeo Designer editor Navigator in Vijeo Designer match the actual window s Project tab expand the I O equipment you are trying to Manager node to enter the correct communicate with configuration settings for the Driver and Equipment nodes 3 the communication cable connected Refer to the associated protocol manual correctly for information about cable diagrams 4 15 the detected problem resolved If none of the previous steps fixed the communication detected problem then verify the hardware EIO0000000239 12 2009 91 Unit does not respond when pressed If the unit is either not responding when pressed or if its response time is very slow perform the following check steps Solution Disconnect all the cables except the In the Settings menu press the Offline tab and then press the Self Test icon Run the Touch Panel test If the test is unsuccessful there is a detected problem with the hardware If touch response is slow
53. se in the design and programming of control systems Only persons with such expertise should be allowed to program install alter and apply this product Follow all local and national safety codes and standards Failure to follow these instructions can result in death serious injury or equipment damage User Comments We welcome your comments about this document You can reach us by e mail at techcomm schneider electric com EI00000000239 12 2009 E100000000239 12 2009 HMI STO 511 512 Panels Overview This part describes how to use HMI STO 511 512 Panels What s in this Part This part contains the following chapters Chapter Chapter Name Page 1 HMI STO 511 512 Panels 11 2 Specifications 27 3 Installation and Wiring 45 EIO0000000239 12 2009 10 E100000000239 12 2009 HMI STO 511 512 Panels Overview This chapter describes the HMI STO 511 512 Panels and connectable devices What s in this Chapter This chapter contains the following topics Topic Page HMI STO 511 512 Series of Panels 12 HMI STO 511 512 Package Contents 15 Accessories 16 Parts Identification and Functions 19 Certifications and Standards 21 System Design 23 EIO0000000239 12 2009 11 HMI STO 511 512 Series of Panels Introduction The following presents the HMI STO 511 512 series of HMI Human Machine Interface products
54. st be followed Failure to use Schneider Electric software or approved software with our hardware products may result in injury harm or improper operating results Failure to observe this information can result in injury or equipment damage 2009 Schneider Electric All rights reserved E100000000239 12 2009 Table of Contents Safety Information 5 About the 7 Part HMI STO 511 512 Panels 9 Chapter 1 HMI STO 511 512 Panels 11 HMI STO 511 512 Series 12 HMI STO 511 512 Package 15 Accessories eV ee RC Se OSA RIDES 16 Parts Identification and 19 Certifications and 21 System Design m eGo esl UA up RENE E EAS 23 Chapter 2 27 2 1 General Specifications 28 General Specifications 28 2 2 Functional 31 Displays eee ats TNE bed 32 Memory Clock and Touch 34 2 3 Interface
55. tion requirement Grounding D type grounding SG FG connected Protection structure UL50 TYPE4X 13 1 for the front surface when installed in a panel Type all in one e Installation panel mounted Cooling method Natural air circulation Weight 0 2 kg or less main unit only External dimensions W117 x H78 x D28 mm W4 60 x H3 07 x D1 10 in Panel cut size W105 x H66 mm W4 13 x H2 59 in 2 Color Front bezel dark gray Rear bezel light gray Material PC PBT 1 Only when using spring clips 2 Dimension tolerance 1 0 mm 0 039 0 in R3 or less Installation panel thickness from 1 5 to 6 0 mm 0 059 to 0 236 in 30 100000000239 12 2009 2 2 Functional Specifications Overview This section presents the HMI STO 511 512 functional specifications of the display memory and interfaces What s in this Section This section contains the following topics Topic Page Display 32 Memory Clock and Touch Panel 34 100000000239 12 2009 31 Display Display Specifications The following table shows the display specifications of HMI STO 511 512 Items HMI STO 511 HMI STO 512 Type Monochrome LCD Resolution 200 x 80 pixels Active Display Area W79 985 x H31 985 mm W3 149 x H1 259 in character sets Colors 16 levels of gray Text blinking Backlight LED backlig
56. to the communication ports on the bottom and sides of the unit must not put excessive stress on the ports e Securely attach communication cables to the panel or cabinet e Use only RJ45 cables with a locking tab in good condition Failure to follow these instructions can result in injury or equipment damage 38 E100000000239 12 2009 2 4 Dimensions Overview This section presents the dimensions of HMI STO 511 512 units What s in this Section This section contains the following topics Topic Page HMI STO 511 512 Dimensions 40 Panel Cut out Dimensions 42 Installation Fasteners 438 EIO0000000239 12 2009 39 HMI STO 511 512 Dimensions Dimensions 104 5 411 SS mll I 1 67 1 28 42 116 5 m 1 10 0 17 4 59 018 13 3 7 005 1 Top 2 Front 3 Right Side 40 100000000239 12 2009 Dimensions with Spring Clips 104 5 411 1 Electric Magelis 53 25
57. utton Ok appears if there is no detected error NG appears if there is a detected error Only Japanese Korean Traditional Chinese fonts are available in the current Screen 7 Press the right arrow button to check Simplified Chinese and ASCII fonts or Return button to the Self Test control 8 Press the Return button to return to the Offline menu or the right arrow button to view the next Self Test control screen 78 100000000239 12 2009 The display pattern self test checks your LCD screen with some graphical patterns of test Step Action 1 In the Configuration menu press the Offline button the following message appears Are you sure you want to restart the system 2 Press the OK button to restart the system or the Cancel button to return to the Configuration menu 3 Press the right arrow button 4 Press the Self Test button 5 In the Self Test control press the Disp Pattern button 6 Press the Return button to return to the Offline menu or the right arrow button to view the next Self Test control screen The touch panel self test checks the touch panel cells Each cell highlights when it is pressed during the test Step Action 1 In the Configuration menu press the Offline button the following message appears Are you sure you want to restart the system 2 Press the OK button to restart the system or the Cancel button to return to the Configuration m
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