F631 FROZEN MERCHANDISER
Contents
1. 3 15 Picker Tip Rubber tip that grips the product 3 16 Picker Tube Plastic tube that guides the picker head down into bin 3 17 Up Down Reel The spool that the up down cable is wound around responsible for pulling the picker up and down 3 18 Slack Switch Switch responsible for signaling to the computer board that the picker has touched product 3 19 Up Down Home Switch Switch that sends the signal to the computer board that the picker has reached the home position 3 20 Up Down Motor Motor that pulls the picker head up and down 3 21 Up Down Opto Encoder Circuit board that measures the distance traveled by the picker head by counting flashes as the disk spins through it 3 24 Vacuum Switch Pressure activated switch that senses if the product has fallen off the picker tip 3 25 Left Right Magnet Bracket Bracket that holds the left right magnet onto the carriage 3 26 Ribbon Cable Flat harness that houses all wires going to the robot 14 4 2 Bulkhead Plate 4 4 Freezer 4 5 Freezer Door 4 6 Freezer Door Cable 4 7 Frzr Door Home Switch 4 8 Freezer Door Motor 4 9 Freezer Door Reel down Wire junction for all harnesses between the main door and cabinet Seven cubic foot capacitv chest freezer The freezer lid which is opened the freezer door motor Steel cable responsible for lifting and lowering the freezer door Magnetic reed switch mounted on the left side of the cabinet that senses the magnet attach2. Accept No Yes e Press the Yes key to enter the price Next change product height Product Height Sub Menu Enter the height of the product 1 4 inches The robot will leave one product at the bottom of each bin so the service person only has to match the products Product Height Next Hs a Press the Yes key to alter Product Height Height linch 1 4 Next b Press the Next for heights 1 4 inches Press Yes to enter new product height Al Height 3inches Accept No Yes c Press Yes to enter the product s height Edit bins Sub menu Next Yes a Press Yes to enter Al Program bin 1 Abort Enter b The robot will move to location of Al bin one Press Enter to verify location of bin 1 the robot will move to programmed location or adjust the robot s location using the service keypad if necessary Al Move the Robot Cancel c Press Accept to store location of the robot Al Bin Height Short Tall EN d Press Next to select tall or short bin then press Accept to store bin height AI Bin Height Short Accept No Yes e Press Yes 32 More Bins f Press f Ves to program additional bins 2 3 or 4 for selection Al or press No to store just one bin Program Stored 4 SELECTION CREATE SELECTION Allows vou to create up to eighteen brand new selections with l 4 bins per product displav 4 CREATE SELECTION Next
3. D and down so that the tab fits in Slot b The top of the bin is now complete Fold the top of the bin over the bottom of the bin along the live hinge to complete the bin Adjust the bin for squareness Note The directions are same for square and rectangular bins 26 FREEZER MAINTENANCE FROST BUILD UP The standard chest freezer inside the F631 is not a self defrosting unit The interior of the freezer requires maintenance when ice becomes intrusive to the vend cycle loading of the product or the proper closing of the freezer door The refrigeration system does not require any maintenance Depending on the location s moisture level relative humidity and frequency of operation ice deposits will occur primarily around the top three to four inches of the freezer It is not necessary to defrost the freezer every time there is ice build up Ice can be chipped away as long as it is not allowed to make its way down along the walls or underneath the bins Excessive ice build up may require the removal of the bins but the freezer need not be unplugged to do so CLEANING FROST BUILD UP Fastcorp recommends keeping a plastic ice scraper or rubber mallet and a 9 by 11 piece of cardboard or plastic inside the machine Place the plastic under the area to be scraped to catch the ice from falling in the bins Lightly tap with the mallet or scrape the ice away This entire process should only take only a few minutes SPRING CLEANIN
4. Service Phone Pg 34 Sales Pin Code Pg 35 Vend Block VB Pin Code Pg 35 36 Health Timer Pg 36 Program Version Pg 37 Display Language Pg 37 Line Mode Pg 37 Machine Serial Number Pg 37 Card Reader Option Pg 38 Group Sales Option Pg 38 16 Sequence OF OperatioH diii enm donne U ka EE 39 o HBrmt Bde How the Freezer Door Is Opened Pg 39 How the Robot Moves Back Pg 39 How the Robot Moves to the Right Pg 39 How the Picker Head Is Lowered Pg 39 How the Vacuum is Turned On Pg 40 How the Picker Head is Lifted Pg 40 How the Carriage Moves Left Pg 40 How the Robot Comes to the Front Pg 40 How the Robot Drops the Product Pg 40 op 17 Self Diagnostics Feature Troubleshooting 41 Bin Errors Pg 41 Fuses Pg 41 Adjusting Vacuum Pressure Pg 41 Encoder Errors Pg 41 Motor Stuck Errors Pg 42 Freezer Motor Errors Pg 42 Vacuum System Error Pg 42 Health Sensor Error Pg 43 18 Repair Procedures A A NI GR SR CS 43 ss Changing the Up Down Cable 43 Changing the Freezer Cable Pg 46 Removing the Freezer Pg 48 Replacing the Freezer Pg 48 Removing the Robot Pg 49 Replacing the Robot Pg 49 Replacing the Up Down Encoder Pg 49 Replacing the Left Right Encoder Pg 50 Replacing the Front Back Encoder Pg 50 THE F631 FROZEN MERCHANDISER LIMITED WARRANTY WARRANTX Subject to the lim
5. could lead to freezer door malfunctions HOW THE ROBOT MOVES TO THE RIGHT The carriage is moved by a gear attached to the left right motor along a horizontally mounted rack located behind the left right beam The opto encoder disk located on the shaft of the left right motor signals the computer how far the beam has moved as it passes through an infrared diode The opto encoder is an infrared diode and sensing device that enables the computer board to judge distance traveled by the robot A black disk with slots passes between the LED creating distinct on off pulses which the computer equates to distance traveled Each pulse represents approximately 1 16 of an inch The left right motor shuts off when the computer counts the number of pulses assigned to that particular selection number when the product location was programmed HOW THE PICKER HEAD IS LOWERED The picker head is a weighted component attached to the end of a self retracting hose The picker head is raised and lowered by the up down motor located on the back of the carriage The opto encoder disk located on the shaft of the up down motor signals the computer how far the picker head has moved as it passes through an infrared diode The opto encoder is an infrared diode and sensing device that enables the computer board to judge distanced traveled by the robot This black disk with slots passes between the LED creating distinct on off 40 pulses which the computer equates to dista
6. faulty encoder and return to home position or the robot will not go to the exact location programmed An encoder error occurs when the computer is unable to count the pulses when the robot is traveling away from the home position An encoder error occurs from one of the following ENCODER TROUBLESHOOTING a Afaulty encoder switch dust build up on the diode of the switch b Theadhesive holding the encoder disk to the bushing is broken and the disk is spinning freely c The Molex connector or pin in the switch is loose d Damaged wire harnessing loose connection in any wire junction e Something is impeding the path of the robot or a bad motor MOTOR STUCK ERROR TYPES 1 Front Back Motor Stuck 2 Left Right Motor Stuck 3 Down Up Motor Stuck 4 Freezer Motor Stuck open or closed A motor stuck error occurs when the robot is unable to travel to the home position This can occur for the following reasons MOTOR STUCK TROUBLESHOOTING a A faulty reed or home switch b A loose connection to reed switch or motor Agearorrack problem d Ablown fuse e faulty motor f Afaulty Triac Power board If a motor gets stuck in any direction it will push for six seconds before shutting off with an Out of Order message on the screen FREEZER MOTOR STUCK TROUBLESHOOTING A freezer motor stuck error can occur from the following a Too much space between switch and magnet or misalignment of switch and magnet b Faulty free
7. is immediatelv activated and a list of menu options is at vour fingertips The menu items can be viewed by pressing Next key on the customer key pad If any sold out bins or bin errors have occurred a bin error occurs if the robot has made three unsuccessful attempts to retrieve a product out of a single bin will be listed on the digital display and should be viewed before loading is possible The bin error will list the selection and bin number Check this bin to verify that the robot was programmed over the center of the product and that the products have been loaded properly The operator must press the Load and Close buttons to clear any bins that were out of service before the robot will return to those bins THE F631 FM MENU ITEMS 1 CHANGE PRICE Allows the price to be changed 2 SALES METERS Allows sales data to be viewed The total sales meter is non resettable and offers a total sales and unit counter 3 EDIT SELECTION Allows existing selections to be edited Price Product Height Adjusting Bin Location and Additional Bins to the selection number 4 CREATE SELECTION Allows a selection to be created 5 DELETE SELECTION Allows a selection to be deleted 6 SELECTION NUMBERS Allows viewing of programmed selection numbers 7 SET DATE Allows date to be set or viewed 8 SET TIME Allows time to be set or viewed Uses military time 24 hour time system 9 SERVICE PHONE Allows service phone number
8. on the right side of the cabinet This motor reels the cable in until the door is open approximately 45 At this point the magnet on the left front corner of the freezer is sensed by the switch on the wall HOW THE ROBOT MOVES BACK The robot is guided by two parallel racks attached to the left and right sides of the cabinet about 25 inches above the freezer door The front back motor located on the left side of the left right beam moves the beam backwards by using a gear along the horizontally mounted rack The opto encoder disk located on the shaft of the front back motor signals the computer how far the beam has moved as it passes through an infrared diode located on the opto encoder The opto encoder enables the computer board to judge distance traveled by the robot This black disk with slots rotates between the LED creating distinct on off pulses which the computer equates to distance traveled Each pulse represents approximately 1 16 of an inch The front back motor is turned off when the computer counts the number of pulses assigned to a particular selection number when the product location was programmed At the same time a capture bar located on the right side of the left right beam pushes the freezer door open the rest of the way This motion activates the pulley and dead weight system located on the right side of the cabinet next to the freezer This system prevents the freezer door cable from building excess slack that
9. or cardboard spacers must be used to keep small products from shifting 6 No product should have more than 12 of an inch of space left right or front back in a box After completing the loading process press the close button The robot will come to the home position and the freezer will close In addition the computer resets the inventory level to full The freezer door can be lifted manually If you forget to close it and try to close the main door the computer will beep loudly and Freezer door open will appear on the digital display until you close it 25 BIN ASSEMBLX DIRECTIONS 3 4 5 6 7 8 ASSEMBLED BIN Top Live Hinge UNFOLDED BIN Bottom Place unfolded bin on a flat surface face up so that the creases on Flaps and E are visible Pre crease Perforated Bends 1 2 3 and 4 by folding them over completely in both directions so the four bends are not stiff Remove rectangular corrugated pieces from slots a and b Fold Flaps A and B up at a 90 angle and inwards so that they are above Slot a and the sides of the bottom of the bin are formed While holding Flaps A and B in place fold Flap C over Flaps A and B and down so that the tab fits in Slot a The bottom of the bin is now complete Fold Flap D up at a 90 angle and inwards so that it is above Slot b and the side of the top of the bin is formed While holding Flap D in place fold Flap E over Flap
10. recorded into account B Sales after 2 00 P M can go into a third account if desired or they may go back into account A All information recorded can be obtained by accessing Sales Meters Note if a sale occurs outside of a metered block it will be recorded into the main meter and not into one of the four accounts 19 GROUP SALES OPTION i SCRL YES a Press to enter this menu b Press to scroll to and press to enter Day SUN A ABT C CPY D DEL SCRL ENTR a Press to scroll through the days of the week For Sunday as pictured above press to enter SUN BLK 1 ON XX XX Abort Yes b Enter the start of the desired meter time Note All times must be listed in military time If the time is before noon you must enter a zero first Press 4 after the four digits have been entered SUN BLK 1 OFF XX XX Abort Yes c Enter the end of the desired meter time and press 39 GROUP A D A Abort Enter d Press the letter of the account you wish the sales be recorded into A B C D and press e Enter additional blocks of time if desired if not press to exit the screen Press A to exit the next screen and once more to return to the main menu SEQUENCE OF OPERATION HOW THE FREEZER DOOR IS OPENED The door is raised by the freezer door motor located just above the floor
11. to be set and displays when machine is out of order 10 SALES PIN CODE Allows pin code to be set or viewed for auditing machine without opening the door 11 VEND BLOCK Allows the machine to be disabled for predetermined periods of time 12 VEND BLOCK PIN CODE Allows access to the vend block times form the outside of the machine 13 HEALTH TIMER Allows one to three hour by pass of the health switch 14 PROGRAM VERSION Displays current version of e prom 15 DISPLAY LANGUAGE Allows the programmer to choose the language of the external text that is displayed on the screen 16 LINE MODE Shortens the vend cycle With the line mode turned on the freezer door opens upon the first coin credited and will also leave the freezer door open longer between vends if the computer determines that there is a line forming at the machine 29 PROGRAMMING MENUS Menu D CHANGE PRICE CHANGE PRICE Allows for quick price changes of programmed selections DCHANGE PRICE NEXT menu YES a Press the key Edit Selection Exit b Enter the selection number Al Price 1 00 Abort c Type over the price AI Price 1 50 Accept No d Press the sign to enter the price change Menu 2 SALES METERS SALES METERS Allows you to choose from two types of sales meters The total sales meter is a non resetting cash and unit meter The resetable meter offers individual sales by product as well as a total which can
12. twist at either end Put new tie wraps on the hose and make sure they are very tight Before plugging the machine in make sure that the cable is properly on all pulleys If not the cable will break after the first few vends 45 Fiege Lei Keel CHANGING THE FREEZER CABLE Being careful not to lose e clip remove it from the freezer pin located on the right front corner of the freezer lid Remove the roller wheel and pullev from the freezer pin and pull out the cable that is attached to the pullev Lift the lid of the freezer to the fullv opened position and using a nut driver or socket wrench remove the four screws holding the freezer deadweight svstem to the wall middle right hand side of the wall at freezer lid level Lift slack svstem up about 10 inches and re install one screw into the weld nut in the wall Remove the two screws holding the freezer motor bracket to the wall located below the freezer on the right side Using a Philips head screwdriver remove the screw holding the reel to the motor shaft and the screw holding the cable to the reel Note the path of the cable before removing it from the reel Run evelet of new cable over and through the pullev in the upper right rear corner of the cabinet pullev A through the front and out the back Run cable behind the rear pullev of the deadweight svstem pullev B located just above freezer lid level Reach down along the deadweight svstem and lif
13. 0000A 4 8 FREEZER DOOR MOTOR PN 19900555A 4 19 FRONT BACK RACKS LEFT PN 19100051A RIGHT PN 19100052A il 7 4 6 FREEZER DOOR CABLE PN 19100081A 4 5 FREEZER DOOR 4 9 FREEZER DOOR REEL PN 19100603A FIG 4A 4 18 THERMOSTAT PN 19600513A 4 10 FREEZER DOOR SLACK REMOVAL SVSTEM A 20 VACUUM BOX ASSEMBLY PN 19210000A CABINET CROSS SECTIONAL VIEW 12 GLOSSARX OF COMPONENTS AND KEX TERMS Figure Name Description 1 1 Alpha Numeric Display The 40 character fluorescent display shows product information and operation instructions to the customer The displav also lists menu items and self diagnostics l 2 Bill Validator Receives validates and stores paper currencv l 3 Coin Return Metal enclosure which holds anv returned coins l 4 Coin Return Button Button on the outside of the door that will clear the coin mechanism s rejecter of anv damaged coins and will cancel all credits l 5 Coin Slot Opening where coins are deposited l 6 Customer Kevpad External kevpad used bv customers to select products and by field personnel for program functions 1 7 Customer Door Door below tempered glass for product retrieval l 8 Duratrans Back lit sign made of film like ma
14. C motors 1 5Amps The fuse farthest to the back numbered F2 protects the vacuum motor 10 Amps REPLACING A FUSE a Unplug the main power in the rear of the machine b If possible locate wire crossing or short before replacing fuse see wire schematic c Remove Power Box cover d Locate the blown fuse e Replace fuse with proper rating only do not substitute fuse ratings f Reinstall Power Box Cover g Check corresponding circuit for short circuit ADJUSTING THE VACUUM PRESSURE The vacuum pressure is preset at the factory for optimum balance between vacuum pressure and product weight however voltage variances will alter vacuum pressure Too much vacuum will cause the picker head to jump up as a product is touched too little vacuum will cause the product to fall off If necessary adjust 42 the vacuum closing the holes on the front plate of the vacuum box to increase the pressure or open additional holes on the vacuum to lower the vacuum pressure ENCODER ERRORS TYPES 1 Front Back Encoder Error 2 Left Right Encoder Error 3 Down Up Encoder Error The F631 FM has a total of three encoder systems Each encoder system is responsible for the motion along one axis The encoder switch and disk are attached each of the three motor shafts on the robot This system is responsible for measuring the distance traveled by the robot If an encoder system has malfunctioned the robot will generally jerk in the direction of the
15. F631 FROZEN MERCHANDISER F631 FROZEN MERCHANDISER F631 FROZEN MERCHANDISER USERS MANUAL FOR F631 FROZEN MERCHANDISER FASTCORP FOOD AUTOMATION SVSTEMS AND TECHNOLOGIES One Corv Road Morris Township New Jersev 07960 USA 973 455 0400 Version 4 CONTENTS m gt The Warranty iuo i d Da ce veu vu kr Rue ID a a F 631 Warranty Pg 5 Zer Part Views eren ideeen daat CO Vosa Eo haan Du E de oU Front Door Pg 6 Inside Door Pg 7 Front of Robot Pg 8 Back of Robot Pg 9 Front of Cabinet Pg 10 Side of Cabinet Pg 11 3 Glossarv of Components and Kev Terms Front View Terms 12 b Backof Door Terms 12 Robot Components Pg 12 13 d Cabinet Components Pg 13 14 4 Unerating Instructions 5 15 5 F631 Measurements Specifications 16 Dimensions Pg 16 b Electrical Requirements Pg 16 6 Setting Up F631 Frozen Merchandiser 17 Internal Power Supplies Pg 17 Internal Gang Outlet Pg 17 Clearing the Memory 17 Computer Board Option Switches Pg 17 7 Operating Modes qe m 17 Service 17 Free Vend Test Vend Pg 17 Insert Monev Pg 17 Vend Block Pg 17 Reset Function Pg 18 8 Monev L era Ev eu 18 a Micro Mechanism and Appropriate Settings Pg 18 b Multi Drop Bus Interface Pg 18 c Executive Int
16. G Every so often depending on usage temperature and humidity a full cleaning may be necessary First press the load button and remove all the bins and the matrix place the ice cream in a holding container Scrape the ice and remove it from the basin If it is necessary to rinse the freezer remove the two drain plugs one located on the inside left of the freezer a standard screwdriver might be necessary and the other on the outside lower left Make sure you have a drain pan before removing the plugs Replace your bins or reuse them The freezer will take about 2 3 hours to get down to temperature Note After replacing the bins run each selection to make sure the bins did not shift or were put in the wrong place MELTDOWNS Typically the F631 can be unplugged for up to 12 hours without harming the product After such time when the temperature has reached unsafe levels the health switch located on the step in the right rear corner of the freezer will activate and the machine will be placed out of order Your product must be discarded and proper cleaning procedures must be taken The screen will read Health sensor active The machine will only operate again when the reset button is pressed and the freezer temperature returns to a safe level Therefore it is necessary to allow the freezer to reach operating temperature before the machine will accept money If you need to have the machine operate even though the freez
17. KET DOVE BAR OR HAMBURGER AS 28 Ave 25 eo 5 2 gt ed zd TE R 24 LOADING THE F631 FREEZER TEMPERATURE THE THERMOSTAT Two or three hours after powering the machine the freezer temperature should be around 15 F 26 C temperature adjustment can be made using the thermostat located in the back right side of the freezer The freezer is set for 15 F 26 C and may be adjusted using a standard screwdriver Turn the screwdriver clockwise for colder and counter clockwise for warmer The range of operation temperature is 25 F 31 C to 15 F 9 C at 70 F 21 C ambient LOADING PROCEDURES The design of the chest freezer creates a thermal barrier keeping cool air in and the warm air out By pressing the load button located on the inside key pad the freezer door will open and the robot will move to the back All the bins can now be filled except the left rear bin load this bin last because the robot is in the way Hold down the right button and the robot will move out of the bin s way HOW STACK PRODUCTS IMPORTANT 1 The robot should be centered over the bar away from the stick 2 When loading push the remaining product up to create first in and first out 3 The product should face the same direction sticks to the back bars to the front 4 The flap seam on any product should be face down when possible 5 Styrofoam
18. Menu Press Yes to enter create selection menu Enter Selection fl Exit Enter the selection number you wish to create Enter Selection A1 Create No Yes Press Yes to enter the selection number Al Price 0 00 Abort Type in the price and press the enter key Al Price 1 50 Accept No Yes Press Yes to enter the price Al Height 1 inch 1 4 inches Next Press Next until you have selected the height of the product then press Accept If you have selected proper product height the robot will leave one product at the bottom of the bin for the route driver to match the products when filling the machine Height 2 inches Accept No Press f Ves to enter the product s Height Al Program Bin 1 Abort Press Enter to create a bin for the selection number Al Move Robot Cancel 33 Go to the inside service keypad and move the robot over the center of product you have selected Press the back button first Hold the button in for the robot to jog to the location pulse your finger on the bottom and the robot will pulse in 1 16 increments Move the robot to the right and then drop the picker head to verify that is centered over the bin Press Accept on the customer key pad to store the location of bin 1 Al Bin Height Short Tall Next Press Next to see Bin Heights Press Accept to enter Bin Height Al More Bins No Yes Press No if only one bin is being
19. N 19900555A 3 6 LEFT RIGHT BEAM PN 19500401A 3 5 SETTA FRONT BACK MOTOR PN 19900555A 3 9 LEFT RIGHT OPTO PN 19500582A 3 20 UP DOWN MOTOR PN 19900555A 3 12 PICKER HEAD PN 19500410A 3 15 PICKER TIP PN 19500461A BACK 10 4 12 FRONT BACK HOME SWITCH PN 19900518A 47 FREEZER DOOR CLOSED SWITCH PN 19900518A 44 FREEZER ASSEMBLY PN 19610000A 4 14 POWER OUTLET BOX 4 2 BULKHEAD FITTING FIG 4 BINET FRONT VIEW FRONT BACK RACKS LEFT PN 19100051A RIGHT PN 19100052A 4 17 THERMOMETER PN 19600738A 4 10 FREEZER DOOR SLACK REMOVAL SYSTEM 4 20 VACUUM BOX ASSEMBLY PN 19210000A 4 8 FREEZER DOOR PN 19900555A 11 15 SAFETY STOPS FRONT BACK HOME SWITCH PN 19900518A 4 11 5 412 ya FREEZER DOOR OPEN SWITCH PN 19900518A PN 19900518A 4 17 THERMOMETER PN 19600738A 44 FREEZER ASSEMBLY PN 1961
20. PLAY BARS PN 133003354 112 PRODUCT DISPLAY HOLDER PN 193003414 CUSTOMER DOOR PN 133002534 Figure 1 p b ALPHA NUMERIC DISPLAY PN 193005004 1 al CUSTOMER KEYPAD PN 193105004 1 2 BILL VALIDATOR PN 1930551 04 1 9 LOCK PN 133033334 COIN SLOT PN 193003234 1 4 D COIN RETURN BUTTON COIN RETURN PN 2 5 COMPUTER BOARD 19300527 2 6 COMPUTER DOOR 19310300 2 14 SERVICE 19310350 2 1 BILL VALIDATOR 19305510 2 13 SERVICE SWITCH PN 193005434 Fa COIN MECHANISM 19305520 2 3 BOX 19310900 CAUTION 120VOLTS AC LIGHT FIXTURE PN 183102004 CASH ENCLOSURE DOOR HARNESSING CUSTOMER DELIVERY BOX POWER BOARD PN 183005304 2 12 POWER BOX DANGER HIGH VOLTAGE AC AND DC Figure 2 3 19 UP DOWN HOM m ACK SWITCH 3 24 1 VACUUM SWITCH 19500557 MEL 36 i LEET RIGHT REAM M y Sm le gt UF DOWN REEL 19510117 3 12 PICRERT HEAD PN 195004104 32 FPR Tes FIG 3 ROBOT FRONT VIEW IU 3 1 AXLE PN 19500483A 3 2 CAPTURE BAR PN 19500403A 3 16 PICKER TUBE PN 19510113A 3 13 PICKER HOSE PN 19500463A FIG 3A ROBOT 3 8 LEFT RIGHT MOTOR P
21. VING THE ROBOT Disconnect power to robot bv unplugging cord going to the main power box The plug is located below the freezer on the left wall of the cabinet labeled Power to Power Box Remove the plastic plate on the left side of the cabinet which secures the robot s ribbon cable to the wall bv using a socket wrench or nut driver 8 screws If the robot inhibits removal of screws it can be manually moved by lightly depressing the brake located on the back of the front back motor Disconnect the large 24 pin and smaller 2 pin connector located on the back of the plastic plate Remove the hose clamp from the upper right side of the cabinet by using the same socket or nut driver Do not remove clamp from hose its position is critical Cut the tie wrap holding the hose to the robot and pull the hose off Remove the safety screws that prevent the robot from running forward and off its supports These screws are located on the right and left angles near the front of the cabinet Lightly depress motor brake on the front back motor and slide robot forward until it comes off the supports Be sure to have a good grip on the robot REPLACING THE ROBOT Be sure that the machine is unplugged Cover the front back motor brake with a piece of tape in order to keep pressure on it Lift robot with hose facing towards vou and place rear rollers onto left and right tracks make sure that one set of rollers is below the tracks Begin easing th
22. a meltdown occurs If the bins are not reusable they can quickly be thrown out and new bins can be inserted with minimal downtime and expense LOADING HINTS The best selling items are recommended to be programmed to the left side of the freezer to reduce cycle time A short bin may be left unprogrammed and used for product overflow storage The F631 FM is designed to always leave one product at the bottom of each bin to ensure the proper products are loaded into the bins In addition we recommend that a product grid form be filled out and fastened to the inside of the machine This is to ensure proper loading in the event that the last product was retrieved from a bin Fastcorp also recommends that the freezer not be left open for the entire loading procedure This may cause excessive ice build up within the freezer 22 28 AVG 28 AVG 28 AVG 28 AVG 14 AVG 14 AVG 14 AVG 28 AVG Fig 6 Ice Cream Bin Set Up Example STORAGE OR USE U B U STICK an GEEN STICK U STICK NER 0 STICK CT MINI NN Re SANDWICH a FOR MINI SANDWICH STICK STICK STICK STICK 23 18 AVG 28 AVG 28 AVG 14 AVG 18 AVG 28 AVG 28 AVG 25 AVG 41 14 ANG 28 ANG 20 ANC 20 2 Fig 7 Frozen Food amp Ice Cream Combo Bin Set Up Example M M STORAGE OR USE POCKET FOOD SANDWICH SANDWICH POC
23. ansformer kit is required which would be plugged into the power board of the unit There is also a small interface harness needed between the coin acceptor and the vendor s logic board An additional software upgrade may be required Contact the Fastcorp Service Department for latest software revision Using the MDB conversion kit and interface will not permit the machine to be DEXed Executive Interface When using the Executive Interface system an additional harness is required to link the vendor s logic board with the coin acceptor An additional harness is required to supply transformed power 115V to 24V to the coin acceptor When the F 631 is powered up with an Executive Interface you have the option the it in Price Hold or Non Price Hold mode When in Price Hold mode all pricing information is held within the coin mechanism In the Non Price Hold mode the pricing for selections is held within the vendor s logic Scroll through the program menus to Price Hold to select which system will be used Note When using the Non Price Hold mode you may need to adjust the coin mechanism s settings so that the Display Price function is turned on If it is not selections chosen without sufficient credit will remain on the screen without clearing 19 Vendible products and bin specifications WHAT CAN I VEND LIST OF VENDIBLE PRODUCTS a b c d e 5 h Any Style Ice Cream or Fruit Bar Boxed Pa
24. as also attempted to make unpacking and installation a simple and quick process FASTCORP recommends the following steps be taken when uncrating the F631 Notel Do not plug in the machine before all steps are completed 1 AN Inspect the exterior of the machine for any damage which may have occurred during shipping The unit has been covered with a cardboard box so any external damage will be immediately visible Report any damage to the delivering carrier and follow their claims procedures Remove the carton from the machine by lifting it off the top Remove the bag covering the machine Open the door of the machine and inspect the inside of the machine for any damage Close the machine door and tighten the lock Use a 1 1 16 socket to loosen each leveler leg located under the machine in each of the four corners Tilt or lift the machine in order to remove the left and right skids Reopen the door of the F631 Remove light bulbs from packaging and insert them into the light fixtures Remove 2 freezer door retaining brackets on top of freezer lid with a 3 8 nut driver Store the brackets and hardware for any transport of the machine Remove 2 robot retaining brackets from either side of the carriage by unscrewing the 14 20 bolts Store the brackets and hardware Remove 2 red picker head clamps and or bracket from the freezer front plate Store the brackets and hardware Check the path of the cable in the front of the rob
25. ated on the inside service key pad Press the button again and it will toggle off Test vend requires money to be inserted but does not register in the sales meter It will also return the money when the vend is completed Close the door and Please Insert Money will appear on the display Pulling the service switch out simulates the door in a closed position allowing the vending cycle to be observed with the door open Vend Block allows you to block out vending up to four times per day seven days a week See Vend Block 18 THE RESET FUNCTION The reset button located on the inside of the door on the service keypad is used when an out of order occurs The computer will put the machine out of order if there is an error of the following type a robot motor encoder or reed switch b vacuum motor freezer motor reed switch or unsafe temperature Before resetting the machine press the button on the customer key pad for self diagnostics The computer will display the error To reset the machine press the reset button on the inside service keypad Money Systems United States Micro Mechanism Interface COMPATIBLE COIN MECHANISMS AND BILL VALIDATORS Use only 110 Volt coin and bill acceptors EEE Multi Drop Bus Interface The F 631 can be fitted with the Multi Drop Bus Interface This system operates on 24VAC When using an MDB coin mech or bill acceptor you will need to do a few modifications to the vendor A tr
26. be reset at your command 2 SALES METERS NEXT menu YES a Press the sign to view sales meters Choose Meter Type Total Resetable b The Total meter is a non resetable sales and unit counter Total 1575 30 Units 975 c Press the sign to Exit and return to SALES METERS Next we will enter the Resetable Sales Meter SALES METERS Next menu a Press the sign Choose Meter Type Total b Press the sign to enter resetable meter 1 50 00 25 Scroll c Press the Scroll key to view each selection s sales Press the fNext key to view total sales 10 250 5 000 CLR 1 01 95 HEX d Press the CLR to clear the meter or press the EXIT to save information Are You Sure e Press Yes key to erase meter MENU 3 EDIT SELECTION EDIT SELECTION Allows you to choose from four sub menus 1 Change price 2 Change product height from 1 4 inches 3 Edit Add bins a Moving robot location b Changing product height c Moving Adjusting bins or Adding bins to a selection number 4 Exits edit selection 3 EDIT SELECTION Next Menu a Press the f Ves sign EDIT SELECTION EXIT b Enter the selection number that will be edited Choose from three sub menus Change Price sub menus Product height Edit Add bins and Exit Next c Press the Edit key AI Price 1 00 Abort d Type over the price and press the Enter key Al Price 1 50
27. e robot to the rear of the cabinet until the front set of black rollers are going up onto the tracks These rollers must go onto the tracks at the same time to ensure that the robot is in evenly Slide the robot back a few inches and place the robot stop screws into the tracks Slide the robot forward until the rollers touch the stops If either one of the top two rollers is more than 1 8 from the stop screw remove the screws ease the robot about half wav out and trv to push the robot back into the cabinet evenly Once the robot is in evenlv reconnect the large 24 pin and smaller 2 pin connector on the left wall Mount the plastic plate back onto the wall Be sure to tighten the robot safetv stops Re install the hose clamp to the right side and tie wrap the hose to the robot making sure that it is not twisted Re plug machine edit programmed selections and re adjust locations if necessary REPLACING THE UP DOWN OPTO ENCODER 1 Remove the opto encoder shield from the front of the carriage Unplug the Opto Encoder by pulling on the small brown plug Using an 11 32 inch nut driver reach around the carriage and unscrew the 2 bolts that hold the opto encoder and bracket to the carriage Using a M inch nut driver unscrew the opto encoder from the metal bracket and replace it Install the encoder bracket to the carriage and plug the connector back on Be sure the opto disk is located in between the towers on the opto encoder Replac
28. e the opto encoder cover 51 REPLACING THE LEFT RIGHT ENCODER Dye 2 Using a inch nut driver reach around the robot to the rear of the left right motor and unscrew the 2 bolts closest to the left and right sides of the motor located under the motor Slide the opto encoder and bracket under the axle that runs parallel behind the beam of the robot Pull the brown plug of the opto encoder Using a M inch nut driver unscrew the opto encoder from the mounting bracket and replace it Place the plug onto the new opto encoder Carefully slide the opto encoder and the bracket under the axle of the robot and into position Make sure the opto disk is centered between the opto encoder towers before screwing the bracket on REPLACING THE FRONT BACK OPTO ENCODER P Manually slide the carriage over to the right by pressing the motor brake Using an inch nut driver remove the two screws holding the opto encoder bracket to the robot beam Lower the bracket and remove brown plug Using a small standard head screw driver or nut driver unscrew the opto encoder from the bracket and replace Plug in the new opto encoder and refasten the bracket to the beam Make sure the opto disk is in between the towers of opto encoder 52
29. ed spacer used for ue ice cream sandwiches snickers 19700739A Snickers King Insert U shaped spacer used king size ice cream bars 19700726A Cone Bin Corner Spacer 1 x 26 Styrofoam insert 19700727A King Cone Corner Spacer 1 x 2 x 26 Styrofoam insert 19610300B Matrix wall spacer Bin divider spacer l per machine A cone bin is a regular rectangle bin with four 91 square Styrofoam inserts glued into the corners of the bin This bin is for the vending tightly wrapped cones which would be alternated upon loading of the bin A King cone bin has four 91 x 455 spacers glued into the corners which would be used for vending larger tightly wrapped cones 21 Freezer Capacitv The F631 Frozen Merchandiser can vend up to 18 selections most machines average 8 12 selections The F631 allows up to four bins of the same product for one display _ An average of 25 30 ice cream novelties fit in a tall bin The total capacity range is 350 425 units THE BIN SYSTEM BIN LENGTHS In a standard configuration there are two lengths of bins tall and short Short bins are approximately the size of the long bins The short bins are located on the right side of the chest freezer above the step for the compressor There are a total of four short bins A cardboard matrix holds the bins in place TXPESMETHODS OF PRODUCT CONFIGURATION A standard ice cream bin system Fig 6 will accommodate most ice cream novelti
30. ed to the freezer door Provides up or down movement of the freezer door Reel responsible for reeling the freezer cable up and 4 10 Fzr Door Slack Removal Pullev and dead weight svstem designed to allow the freezer cable to remain taught 4 11Freezer Door Up Switch Magnetic reed switch that senses the freezer door magnet stopping the door at a 45 degree angle 4 12 Frt Back Home Switch Magnetic reed switch that senses the front back N S Health Switch 4 14 Power Outlet Box 4 15 Safety Stops 4 17 Thermometer 4 18 Thermostat 4 19 Tracks Racks 4 20 Vacuum Box beam stopping the carriage in the product drop off area Prevents operation of the machine if the temperature rises above 15 F requiring the F631 to be manually reset Main outlet box for all power plugs Screws at the end of the front back racks preventing the robot from coming out of the cabinet NSF approved vapor tension thermometer Temperature controller that can be adjusted with a standard screwdriver clockwise to lower the freezer temperature or counter clockwise to raise the temperature Tracks located on the left and right sides of the cabinet that the robot travels on when moving from front to back Provides vacuum for the robot 15 UNCRATING INSTRUCTIONS A COPV IS ATTACHED TO THE FRONT GLASS The F631 Frozen Merchandiser has been crated and packed in order to protect its internal components during transportation and distribution FASTCORP h
31. end cycle by a few seconds but it will help to keep frost build up to a minimum Line Mode Next Menu Yes a Press for Yes Line Mode On Scroll A Abort Enter b Press A to abort or exit menu Press to reconfirm or accept a change Press to scroll to Off to disable Line Mode and to accept 17 MACHINE SERIAL NUMBER 38 MACHINE SERIAL NUMBER Allows vou to program the serial number of the vendor into the computer so that an external data retrieval unit mav record this when downloading sales information Programming the serial number is not necessarv unless one of these units is being used 17JMACHINE SERIAL NUMBER Next Menu Yes a Press for Yes b Enter the serial number of the vendor found on the inside of the door being sure to add zero s if the number is less than six digits Press to accept 18 CARD READER OPTION CARD READER OPTION Enables you to use a debit card reader in addition to the coin acceptor United States only 18 CARD READER OPTION Scroll A Abort Enter 19 GROUP SALES OPTION GROUP SALES OPTION Will allow you to have up to four different metered accounts which may be recorded by time so that vends during a certain part of the day will be recorded into a particular account For example all sales between 7 00 A M and 1200 P M may be recorded into account Sales between 12 00 P M and 2 00 P M may be
32. er is not at an acceptable temperature you can bypass the heath sensor See the section Programming Health Timer The display system The F 631 has two different ways of displaying product One way is to use the menu card holder The menu system holds cards as well as price and item tags These cards can be back lit using a light fixture that mounts onto the front of the freezer Cards and card holding kits can be obtained through an authorized distributor Another way to merchandize the products would be to use the dummy display system Packages that have been emptied out and stuffed with Styrofoam would be mounted into the window along with the appropriate price and item label These dummy packages would be clipped onto bars that stretched across the glass All needed materials may be obtained from an authorized distributor In order to make these display items you will need the following 27 NECESSARY ITEMS a Clear tape b Scissors c Colored paper F631 FM DISPLAY PACK a Velcro to hold product to the product holder b Styrofoam to fill the package c Clear plastic display holders attach onto bars across glass BOXED PRODUCTS 1 Carefully remove product from box eat or discard 2 box closed 3 Affix the rug side of a piece of Velcro to the back of the box and affix the hook side of the Velcro to the clear plastic product display holder 4 Attach the product to the dis
33. erface Pg 18 9 Vendible Products and Bin Specifications 19 List of Vendible Products Pg 19 Bin Sizes Pg 20 Freezer Capacitv Pg 21 The Bin Svstem Pg 21 Bin Lengths Pg 21 Types Methods of Product Configurations 21 Example Ice Cream Set up Pg 22 Example Frozen Food Ice Cream Set up Pg 23 moar 10 Loading the L 63 l A PEU EE een v a Freezer Temperature Thermostat By Pass Health Sensor Pg 24 b Loading Procedures Open Close Freezer door Pg 24 C How To Stack Product Pg 24 11 Assembly Directions 12 Freezer Maintenance 26 a Frost Build up Pg 26 b Spring Cleaning Pg 26 c Meltdowns Pg 26 13 The Display System voo eee eere aa eror rho euren noter 26 Types of displays Pg 26 Necessary Items Pg 27 F631 Display Pack Pg 27 Boxed Products Pg 27 Paper Products Pg 27 Cellophane Products Pg 27 Choosing Selection Numbers Pg 27 Mounting Your Product Pg 27 mo mo 14 An Introduction to Programming 27 a Getting Started Creating Selections Pg 28 b Menu Items Pg 28 15 Program 29 Change Price 29 Sales Meters Pg 29 Edit Selection Pg 30 Create Selection Pg 32 Delete Selection Pg 33 Selection 5 33 Set Date Pg 34 Set Time Pg 34 Set
34. es This is an example of a typical set up Selections Al and A2 are the same size bin and house various square and round products Selection A3 is a standard bin with the provided Styrofoam insert for narrow products Selection A5 has two bins of product for that selection Tightly wrapped cones require four Styrofoam guides which can be ordered pre assembled as a cone bin Loosely packaged cones should be alternated and stacked in a standard bin Selection is mini sandwich which requires one U channel spacer and a side spacer to keep the product from shifting Selection B2 is a standard sandwich and only requires the U channel spacer The rear back bin can be used as storage or be programmed as a bin The general rule for proper product fit is to avoid having more than an inch of space around any product An example of a frozen food and ice cream combo product layout is depicted in figure 7 Selection Al contains a slightly wider bin than the standard rectangular bin which can hold a double mini hamburger or large ice cream box Selection A2 contains the entree bin Selections 5 are standard bins and contain smaller food items and standard ice cream products Selection B2 and B3 are large square bins for sandwiches and hamburgers If a product does not fit in your bin system and requires a special bin contact your distributor for alternative bin shapes FASTCORP recommends keeping an extra bin set and matrix on hand in the event
35. ess Yes to enter menu selection Vend Block Off On Scroll A Abort Enter b Press Scroll to turn vend block on and press Enter Day Sun A Abort C Copy D Delete Scroll Enter c Press Scroll to the day you wish to begin and press Enter Mon Blklon _ Abort Enter d Type in the first time you would like the machine to be off and press Enter Mon 1 On 09 00 military time 36 Accept No Yes e Press Yes to store the time Mon Blk off Abort Enter f Type time you want the machine to turn on and press Enter Mon Blk loff 11 00 Accept g Press yes to store the time repeat up to four blocks per day Mon Blk 2on Abort Enter h Press Abort at the end of the needed blocks or press enter to continue more blocks Day Mon A Abort C Copy Copies information from day to day D Delete Scroll Enter 1 one day to another press Scroll to the day you wish to copy Press Enter Copy Mon to Tues Accept No Yes 12 VB PIN CODE VEND BLOCK PIN CODE Allows you to set or alter the VEND BLOCK option from the outside of the machine without opening the door 12 VB PIN CODE Next Menu Yes a Press to enter VB Pin code menu VB PIN CODE 5678 Abort Yes b The vend block pin code is factory set at 5678 Use the factory setting or type over four new digits and press the Yes key Type this code when you are in In
36. et and the black wheel from the carriage Work the cable free from the wheel and unthread it from the pulleys 6 Insert the soft eyelet of the new cable up through the air box and over the first pulley 7 Loop the cable around the second pulley D so that it leads to the left 8 over pulley E and lead the cable down 9 Lead the cable through the deadweight pulley F from left to right than up and over pulley G 10 11 12 13 14 15 16 17 18 Slowly pull cable and guide the deadweight into its tracks until the retaining screw and nut can be replaced A Run the cable down and around pulley H and over to the encoder wheel See figure 1 1 for cable wheel attachment Reinstall screw holding the cable to the wheel and the wheel to the axle Reinstall the hose to the air box making sure that the cable hangs out through the bottom of the hose Reconnect the cable and the hose to the picker head with cable end pulley 1 Any excess cable should be wound around the bottom of the reel by depressing the brake on the back of the motor and turning the wheel counter clockwise by hand Make sure that the cable winds around the rear reel track and not the outer reel Reinstall encoder and bracket to the carriage making sure that the encoder wheel is aligned so it rotates through the encoder switch and replace the encoder cover Make sure that the hose is straight If not is not
37. he slack out of the cable if the machine goes out of order Figure A Figure B 48 Figure C Freezer Door Reel 49 REMOVING THE FREEZER 9 Unplug the freezer cord located underneath the freezer Cut the tie wraps that secure the long hose to the robot and to the freezer front panel Remove the screws from the left and right sides of the front panel and remove the panel from the cabinet Remove the face plate of the thermometer and the screw that holds the thermometer to the front panel and place it under the freezer Remove the clamps on the lower left and right corners of the freezer Remove the door lock from the right side of the cabinet Remove the hose clamp located on the right side of the cabinet approx 10 inches down from the top Unplug the health switch connector from the bulk head bracket located under the freezer top left connector in the bracket Remove the freezer door cable by pulling off the e clip roller and washer from the front right corner of the freezer 10 Slide freezer out until only the rear two corners are supported 11 Lower the front of the freezer until it is resting on the floor Then carefully slide the back of the freezer off the supports and onto the floor REPLACING THE FREEZER Make sure the vacuum hose is on the floor of the machine and not resting on top of the vacuum motor Check that the thermometer and white power cord are out of the way Put rear corners of the free
38. incandescent lamps neon lamps fluorescent lamps ballast starters glass or plastic windows or other expendable items or iv accessories used or installed in the unit which were manufactured by some person or entity other than Fastcorp THE WARRANTIES PROVIDED ABOVE ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OBLIGATIONS OR LIABILITIES FASTCORP EXPRESSLY DISCLAIMS ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE UNDER NO CIRCUMSTANCES SHALL FASTCORP BE LIABLE FOR ANY INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES LOSSES OR EXPENSES WHICH ARISE FROM OR IN CONNECTION WITH THE OPERATION USE AND OR INABILITY TO USE THE F631 IN ANY MANNER The warranty contained herein is the exclusive warranty applicable to F631 and no Fastcorp representative or any other person is authorized to offer or agree to any other warranty or liability in connection with the F631 The F631 Frozen Merchandiser adheres to FASTCORP s strict standards of engineering excellence quality and reliability FASTCORP recommends all operators read this manual and adhere to the instructions Contact the FASTCORP Warranty Department at 973 455 0400 with any questions or write to FASTCORP Warranty Department One Cory Road Morris Township 07960 USA DURATRANS 19300847 ICE CREAM 133008534 FOOD 133008424 COMBO 1 10 PRODUCT DISPLAYS 141 PRODUCT DIS
39. itations specified herein FASTCORP warrants the F631 Frozen Merchandiser the F631 to be free under normal use and service from defects in parts and workmanship for a period of two 2 vears from the date of purchase and the F631 s freezer svstem consisting solelv of the compressor to be free under normal use and service from defects in parts and workmanship for a period of five 5 vears from the date of purchase This warranty is limited to the replacement of any part or parts free of charge which Fastcorp determines to be defective after the defective part is returned with transportation charges prepaid to the destination designated by Seller s Warranty Department All labor charges shall be for the account of customer The warranties provided herein apply only to the original operator of the F631 and are null and void if the F631 is sold during the period of warranty The limited warranties provided for herein do not apply to i the F631 or any part thereof if Fastcorp determines that the defect was caused by misuse abuse vandalism improper application improper operation improper maintenance alteration repair or modification negligence or use casualty fire flood storage handling or any other cause beyond the control of Fastcorp 1 electrical components wiring or circuits and or for all mechanical parts assemblies damaged as a result of operating the F631 Frozen Merchandiser at other than 115 volts 60 Hertz current iii
40. nce traveled Each pulse represents approximately 1 16 of an inch The computer counts pulses and looks for the preprogrammed floor height or last product height It also looks for activation of the slack switch signifying that the picker head has contacted product HOW THE VACUUM IS TURNED ON A mechanical switch located on the upper left side of the carriage determines when the picker tip has contacted product When the picker tip touches product slack is created on the picker cable This slack is captured by a slack removal dead weight and a gap is formed between the dead weight and the slack switch sensing arm The computer is signaled to turn off the up down motor and turn on the vacuum motor After the picker has retrieved product the computer monitors the vacuum switch to determine if the product was retrieved properly If the product is dropped the vacuum pressure in the system will drop and the vacuum switch will respond with an open circuit to switch off the vacuum motor The computer instructs the robot to make two additional attempts to retrieve the product before putting the bin out of order HOW THE PICKER HEAD IS LIFTED The picker head is raised when the up down motor turns counter clockwise to reel in the cable This picker cable has two magnets attached to it that the up down home switch senses when the picker head reaches its origin position The vacuum switch continues to monitor air pressure in the air box to ensure that the p
41. ny preset selection numbers locations for the robot to travel All information is entered during programming The programming is completely menu driven Simply scroll through the menus until reaching the desired function Once inside a menu item fill in the information asked by the computer Open the door and you are automatically placed in service mode The menu items are listed on the top the digital display By pressing Next scroll to Create Selection allows new 28 selections to be programmed The section below lists the information vou will need in the create selection menu item Do not start programming THE INFORMATION NEEDED TO CREATE A SELECTION With product display made and product in the bin or bins 4 CREATE SELECTION You will be asked to Enter a selection number Al to D1 Enter the price 05 9 95 Enter the height of the product 1 4 inches Move the robot over center of the product controls on service keypad front back left right down up Enter the length of the bin short tall Add more than one bin for the selection Yes No Programming complete In the programming section below locate the flow chart for 4 CREATE SELECTION and program several selections Then return to this spot After several selection numbers have been created enter the other menus items using the flow chart below until you do not need to use the manual for programming PROGRAMMING When the F631 is opened the service mode
42. o further clarify any sequence of the operation cycle All unfamiliar component names or component locations can be verified by cross referencing the Parts and Components section of this manual After identification of faulty component refer to the Repair Procedures section of the manual BIN ERRORS With the F631 FM a customer will never lose money due to the robot not retrieving a product The robot s vacuum switch tells the computer whether a product has been retrieved by identifying the increase in vacuum when a product is attached to the picker head The robot will make three attempts to retrieve it after the third attempt the money is returned If that selection is chosen the customer will be told to select another product This error type will not shut down the machine rather the bin number with the selection number will appear on the screen as soon as the machine is serviced It is important to inspect the bin and programming to verify that the selection will properly dispense your product BIN ERROR TROUBLESHOOTING a Bin was loaded improperly see Loading section b Robot was programmed off center of the bin see Programming section 3 Edit Selection Low vacuum pressure d Faulty vacuum switch POWER BOX FUSES The power box located in the center base of the door has three fuses The fuse numbered F3 closest to reach protects the computer board 2 0 Amps The middle fuse numbered F1 the middle fuse protects the A
43. operations 13 3 1 Axle Rod which drives gears along the rack to produce front back robot motion 3 2 Capture Bar Metal bar on the right side of the front back beam responsible for pushing the freezer door from 45 to 90 degrees 3 3 Left Right Carriage The robot component that moves left to right holding the picker head and other robot components 3 4 Front Back Opto Encoder Infrared switch mounted on the left side of the left right beam which counts the Front Back distance traveled bv the Robot 3 5 Front Back Motor 110 Volt A C motor responsible for moving the robot forward or backward 3 6 Front Back Beam Horizontal beam holding the left right carriage 3 7 Left Right Home Switch Magnetic reed switch mounted on the left side of the Left Right beam The switch turns off the left right motor locating the robot to a full left position 3 8 Left Right Motor 110 Volt A C motor responsible for moving the robot left or right 3 9 Left Right Opto Encoder Infrared switch mounted on the front of the left right carriage which counts the left right distance traveled the picker head 3 11 Up Down Cable Steel cable responsible for the up down movement of the picker head 3 12 Picker Head The weighted component attached to the end of the self retracting hose 3 13 Picker Hose Self retracting hose which connects to the picker head 3 14 Picker Slack Removal Pullev and dead weight system designed to remove any slack in the up down cable
44. ot to ensure the cable rests in the slot of each of the pulleys in the system See Fig 1 16 F631 MEASUREMENTS SPECIFICATIONS GENERAL ELECTRICAL HEIGHT 72 0 INCHES 180 cm VOLTAGE 110 125 A C 200 240 with transformer WIDTH 35 5 INCHES 88 75 cm FREQUENCY 50 60 Hz DEPTH 34 5 INCHES 86 25 cm AMPERAGE 15 Amps WEIGHT 635 LBS 288 kg AMP DRAW 2 5 Amps Resting 10 Amps operating Special light ballast and freezer required for 50 Hz operation The F 631 requires a 115V 15 Amp dedicated circuit Lower voltage may result in vacuum related difficulties improper coin acceptance or freezer malfunction 17 SETTING UP THE F631 FROZEN MERCHANDISER INTERNAL POWER SUPPLIES With the door open look to the lower left corner of the cabinet below the freezer and locate the gang outlet Next locate the plugs identified with stickers The plugs include 1 Power supply to top lights 2 Power supply to graphics light if applicable 3 Power supply to freezer 4 Power supply to power box The Power box supplies power to a Money changers b The computer board The robot all motors and switches excluding those associated with the lights or freezer CLEARING THE MEMORY It is possible that some selection numbers exist in memory even after a computer board or chip has been changed In order to clear the entire memory you must first unplug the machine Turn all dip switches to on on the comp
45. per Cellophane Standard rectangular bins 7 3 8 ID Length x 2 5 8 ID Width Ice cream sandwiches and small stick items Standard rectangular bins with 1 Styrofoam spacer insert Snickers Milky Way ice cream bars Standard rectangular bins with two Styrofoam spacers Spacer inserts are 2 675 x 2 4375 with a 1 0625 x 1 0625 cutout Italian ice cups Chipwich Klondike Bar Square bins 3 9 16 ID Length x 3 9 16 ID Width Dove Bar Mini Hamburgers Large Pocket Food Large rectangular bins 7 3 8 ID Length x 3 3 4 ID Width Loosely wr apped cones Drumstick Klondike Cone Standard rectangular bins Tight wrapped cones require rectangular bins with four 1 Styrofoam inserts also known as cone bins in each corner Hamburgers Pizza Sandwiches Medium square bins 5 34 ID Length x 5 24 ID Width Frozen Food Entrees and Frozen Items Large square bins 7 4 ID Length x 8 ID Width Additional Bin Sizes See chart below All bins are approximately 26 inches deep 20 Bin Sizes 7 3 8 ID Length x 2 5 8 ID Width 7 3 8 ID Length x 3 3 4 ID Width TD 7 3 4 ID Length x 8 ID Width 7 3 8 ID Length x 5 1 2 ID Width 10 1 2 ID Length x 3 3 4 ID Width 8 1 2 ID Length x 2 5 8 ID Width 6 1 2 ID Length x 2 5 8 ID Width 7 3 8 ID Length x 2 5 8 ID Width 7 3 8 ID Length x 2 5 8 ID Width 7 3 8 ID Length x 2 5 8 ID Width 7 3 8 ID Length x 2 5 8 ID Width 19700737B U shap
46. play holder PAPER PRODUCTS 1 Cutthe seam on the back of the package with a razor or scissors 2 Remove product form the package eat or discard 3 Insert Styrofoam into empty package 4 Tape the incision closed 5 Affix the rug side of a piece of Velcro to the back of the box and affix the hook side of the Velcro to the clear plastic product display holder CELLOPHANE PRODUCTS 1 Do steps one and two from paper wrapped products 2 Cutpicture from advertisement or product package or use colored construction paper 3 Place Styrofoam behind picture 4 Follow steps four and five listed above CHOOSING SELECTION NUMBERS AND PRICES Now choose selection numbers and prices for your product Your selections numbers can be alpha numerical A1 or numeric 11 Pricing can range from 05 9 95 When inserting prices and selection numbers it is necessary to bend them slightly so they sit in the groove bent outward MOUNTING YOUR PRODUCT Depending on the size and shape of the product an average of three displays will fit across one display bar The display bars are the black metal strips that run across the glass Avoid placing any display in the lower left corner area where the product is dropped Place the display holders on the display bars securely Leave room for the customers to see the robot wherever possible AN INTRODUCTION TO PROGRAMMING The F631 s computer memory arrives to you completely blank without a
47. programmed The programming for that selection is complete Simply repeat this process with another selection number Press Yes if two or more bins are needed for that selection number A total of four bins per one selection number are available Al Program Bin 2 Abort Enter Press Enter to program a second bin for the selection number Al Move Robot Cancel Move the robot to the second bin Press Accept to enter second bin location Al Bin Height Tall Short Next Look inside freezer and verify if the bin is tall or short Press Accept to enter bin height Program Bin 3 No Yes 5 DELETE SELECTION DELETE SELECTION Allows you to delete a selection 5 DELETE SELECTION Next Menu Yes a Press Yes to enter menu item Delete Selection Al All selections Exit D Del b Press Next to list selection numbers Press D Delete to delete the selection Delete Selection f A5 Yes c Press Yes to delete selection 6 SELECTION f S SELECTION 5 Allows you to see the current programmed selection numbers 6 SELECTION 5 XNext Menu Yes 34 a Press Yes to view selection numbers Programmed 1 Exit b Press Next to list selection numbers 7 5 DATE SET DATE Allow you to set or view the current date 7 SET DATE Next Menu Yes a Press Yes to enter set date menu Enter Date 01 01 96 Abort b Type in new date and press Enter to sto
48. re Enter Date 01 05 96 Accept No c Press Yes to store new date 8 SET TIME SET TIME Allows you to view or enter current time Uses military or the 24 hour time system 8 SET TIME Next Menu a Press Yes to view menu selection Enter Time 15 30 00 military time Abort Enter b Type current time and press Enter Enter Time 15 45 00 Accept No Yes c Press Yes to store the current time 9 SET SERVICE PHONE SET SERVICE PHONE H Allows you to enter update or view the service phone number This number will appear on the display screen if the machine goes out of order 9 SET SERVICE PHONE Next Menu a Press Yes to enter menu selection Phone 201 939 4800 Abort b Type in service phone number Phone 201 939 4801 Accept No c Press to store 10 SALES PIN CODE SALES PIN CODE Allows you to see or change the Pin code that can access sales information without opening the door While in insert money mode Press and the four numbers you selected SALES PIN CODE Next Menu Yes a Press fi Ves to view or change sales pin code Enter Pin 1234 Abort b Type in new four digit number 10 SALES PIN CODE CONT Enter Pin 1996 Accept No Yes c Press Yes to store pin number 11 VEND BLOCK VEND BLOCK Allows you to block out vending up to four times per day seven days per week 11 VEND BLOCK Next Menu Yes a Pr
49. roduct has not been dropped HOW THE CARRIAGE MOVES LEFT After the up down home switch has been activated by the magnet on the cable the carriage then travels left until a magnetic reed switch is activated The reed switch is located on the left side of the left right beam and senses a magnet attached to the left side of the carriage when it reaches its origin position HOW THE ROBOT COMES TO THE FRONT Once the carriage reaches its origin at the left right home switch the front back motor starts to drive the robot assembly towards the front of the cabinet until it reaches its home position determined by the front back home switch The switch is located on the top left side of the cabinet just under the left track The switch senses a magnet located on the left side of the left right beam 6 1 2 inches from the top of the cabinet HOW THE ROBOT DROPS THE PRODUCT Once the robot reaches the front back home position with the vacuum running the vend is considered to be complete At this point the vacuum will turn off and the product will drop into the product retrieval bin for the customer 41 SELF DIAGNOSTICS 5 TROUBLESHOOTING When an error occurs out of order and the service phone number will appear if programmed The F631 s self diagnostics appear by pressing the button on the customer keypad The section below lists the errors and the troubleshooting of those errors Use the section called The Operating Cycle t
50. sert Money Mode and you will have direct access to the VEND BLOCK menu item 13HEALTH TIMER HEALTH TIMER Allows you to by pass the health sensor for up to three hours if the freezer temperature is higher than the minimum operating temperature For testing purposes only 12 HEALTH TIMER Next Menu a Press Yes to enter menu selection Health Timer Off 1hr 2hr 3hr Next b Press Next to select time Press Accept to set timer Health Timer 2hrs Accept c Press Yes to start timer 14 VERSION PROGRAM VERSION Allows vou to see date and version of vour E prom 14 PROGRAM VERSION Next Menu a Press Yes to view program version 15 DISPLAY LANGUAGE Allows you to change the language of all external text All programming will still be displayed in English 15 DISPLAY LANGUAGE Next Menu a Press the key to display the current language English Scroll A Abort Enter a Press A to abort or exit menu Press enter to reconfirm English Press to scroll to French Portuguese or Spanish and press to confirm the change 16 LINE MODE LINE MODE Allows you to decide whether or not the freezer door should open as money is inserted If Line Mode is turned off the machine will not recognize that a line of customers is forming to make purchases and therefor not keep the freezer open as long Turning this feature off may increase the v
51. t the small deadweight to the top and run the cable under the pullev pullev C through the back and out the front Run cable over the front pullev in the deadweight svstem pullev D just above freezer lid level through the back and out the front Lightly pull the evelet end of the cable until the pulley end is up at the top pulley and drop eyelet end down the side of the freezer and through the notch in the right freezer support Run the cable through the reel as shown in figures A and B and re install screw to reel to secure cable Put the reel onto the motor shaft and re install the screw to hold it on and re attach the motor bracket to the wall Re attach the pulley to the front right side of the freezer followed by the larger one inch roller and secure it with the E clip By depressing the small silver brake on the back of the motor wind the top of the reel towards the back so that the cable winds under the reel until it is tight Look under the freezer at the cable path from the motor to the first pulley and make sure that it is not dragging on anything if it hooked on the bottom of the freezer it will snap the first time that the machine is run Remove the screw holding the deadweight system to the wall drop it back to its original position and re install the four screws Place the machine into service mode and press load You may have to press reset and load again to get all of t
52. terial 1 9 Door Lock Twist stvle door locking mechanism l 10 Product Displavs Dummy product packages that advertise a selection 1 11 Product Display Bars Black metal strips that anchor product display holders 1 12 Product Display Holders Clear plastic pieces that hold product displays 2 1 Bill Validator Blank Painted metal bill validator cover 2 2 Cash Enclosure Door Fully hinged door that prevents access to money from vandalism or from unauthorized service personnel 2 3 Coin Box Storage enclosure for coins 2 4 Coin Mechanism Mount Three mounting screws for placement of coin mechanism 2 5 Computer Board Logic board responsible for all operations 2 6 Computer Door Hinged door protecting computer board 2 7 Customer Delivery Box Enclosure behind customer door where product is dispensed 2 8 Light Fixture A 20 Watt Fluorescent fixture that holds two 24 112 bulbs 2 9 Harnessing Power cord for light fixture 2 10 Serial Tag Machine serial number and other basic information 2 11 Power Box Metal box which protects the power board 2 12 Power Board Provides 115 VAC and unregulated DC to money acceptors Controls all A C motors and vacuum motor There are three fuses and four capacitors on the power board See Fuses 2 13 Service Switch Three position switch used to enter service mode The switch can be pulled out to simulate closing the door 2 14 Service Kevpad Internal kevpad mounted on the computer door used for service mode
53. uter board and plug the machine in again The screen will display Factory Test Press Any Key Press a key and the screen will change to Testing External RAM for about one second It will then change to Checking Real Time Clock Once this screen has been displayed disconnect the power and return the dip switch settings to normal COMPUTER BOARD OPTION SWITCHES SWITCH NAME OPTION ESCROW On to enable bill validator escrow off escrow disabled SELECTION DIGITS On to make selection 2 characters off FORCE VEND On to enable force vend customer must make selection UNUSED AUTO TEST Used only for factory testing UNUSED OPERATING MODES INSERT MONEY FREE AND TEST VEND SERVICE MODE AND VEND BLOCK Service mode is activated by opening the door and is recognizable by the list of menu items starting with 1 Change Price The service switch is located on the inside left middle of the door The service switch must be in the center or middle position If the machine has been operating after opening the door the computer will list all sold out bins and bin errors By pressing the Next key they can be listed Press the Exit key to return to the main menu and press the Load button on the service keypad All sold out bins and bin errors will be reset See trouble shooting error codes for Bin error definition Free vend or Test vend can be activated by pressing the appropriate button loc
54. zer onto rails Lift front of the freezer up so that the freezer is level then push the freezer back evenly until it up against the stops at the rear of the rails Replace the right and left freezer clamps on the front of the right and left freezer supports Re install the thermometer into the freezer front panel Be sure to put on the clear face plate and mounting screw Put the freezer front panel into the cabinet and re install screws Replace the machine door lock Move the robot to the front by pushing in the break on the front back motor and pulling the beam forward Affix the vacuum hose to the right nozzle of the robot by using an 11 inch tie wrap 10 Push robot to the left rear of the cabinet then affix the hose clamp to the right side of the cabinet This 11 is to ensure that there is enough length in the hose for the robot to travel to the far left corner of the freezer Be sure to leave a little slack in the hose Put the freezer cable back on the freezer pin located on the right side of the freezer bar Then place the washer wheel and e clip over the pin followed 12 Tie wrap the hose to front of panel using large tie wraps 13 Tie wrap freezer motor wire to bottom of the front panel using small tie wraps 14 Tie wrap main wire bundle to the lower left corner of the front panel using a large tie wrap 15 Plug the freezer into electric box and the health switch into the bulk head bracket 50 REMO
55. zer reed switch c Blown fuse d Broken stuck freezer cable e Missing freezer lid magnet f Looseconnection to or faulty freezer motor 43 VACUUM SYSTEM ERROR TROUB LESHOOTING A Vacuum Out of Order error occurs when the robot makes three unsuccessful attempts at three consecutive bins This can occur for the following reasons a Programming error or encoder error b Insufficient voltage or amperage c Large cut or tear inthe hose d Faulty vacuum switch in the robot set too high e Faulty vacuum switch near the vacuum motor set too low f Faulty vacuum motor g Objectis caught in vacuum system HEALTH SENSOR ACTIVE TROUBLESHOOTING A Health Sensor Active error occurs when the health switch determines the freezer temperature to be too high A health sensor active error can be caused by the following a Freezer above 15 F 9 C b Loose connection between the computer board and the health switch c Faulty health switch REPAIR PROCEDURES CHANGING THE UP DOWN CABLE NOTE All letters and labels refer to Figure 1 2 1 Unplug the machine 2 Cutthe tie wrap holding the left hose to the robot air box Hold the weighted picker head so it doesn t fall to the floor Cut the tie wrap holding the hose to the picker head 3 Remove the screw and nut labeled A in the lower left of the carriage and remove the deadweight 4 Remove the cover from over the Encoder wheel 5 Remove the metal encoder brack
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