OPERATION AND MAINTENANCE MANUAL Electronic
Contents
1. MAINTENANCE MANUAL Electronic cutting band saw for bench Art 0500 eno SMART EQUIPMENT TRANSLATION OF THE ORIGINAL INSTRUCTIONS b JF PRO ER EQUIPMENT ACCESSORIES PREFACE Please ensure you have read this manual before any operation TRANSLATION OF THE ORIGINAL INSTRUCTIONS Before undertaking any operation on the machine it is compulsory to have read this instruction manual The guarantee that the machine will function and perform properly is strictly dependent upon the application of all the instructions contained in this manual o Operator Qualifications The workers in charge of using this machine must possess all the necessary information and instruction and should be given adequate training in relation to safety regarding a Conditions of use for the equipment b Foreseeable abnormal situations pursuant to Article 73 of Italian Law Decree 81 08 which adopts the EN rules We guarantee the Machine complies with the specifications and technical instructions described in the Manual on the date of its issuance shown in this page On the other hand the machine may also be subject to important technical changes in the future without the manual being updated Therefore contact FERVI for information about modifications that may have been implemented REV 1 July 2013 ENNN Pajna20322 EEUU C es FER ACCESSORIES b JF PRO ER EQUIPMENT CONTENTS 22. 16 5 1 Start RN VIR RIEN AIR 16 5 2 Cutting speed adjustment knob 17 MACHINE SAFETY DEWI 18 6 1 Electrical safety deviCes eos een nan ap ao ROCCO REEF 18 6 2 Mechanical rislasaafet WM COS tis sekndwaasns ciao anions Ra a 18 6 2 1 Protectiy jeasilit 18 6 2 2 Safety start 18 6 3 Improper use and contraindications 19 AND LEIF 20 8 INSTALLATION AND 5 rrr nnn nnn nnn 21 8 1 Unpacking InSEFUClIODS NGGEGANA KANANG KEKENAN AANE NGNE ANG KENAA NG UD MS 21 8 2 Positioning and fixing on the bench 21 8 3 Connection of the electric power supply plug and start test
3. 22 D OPERATE apnd dOng dn nana nena RM UNA RC RED M RIEN NEC CORRI 23 1 ANSEFUCTIONS TOF USE ERN EVE OEC NS 23 9 2 Adjustment of the machine and cutting rrure nnnm 23 ZU RU aaa A Ga BEBEDAN AE BARE RIRIS BRA GB Ka NB BA a a A AA D REN MER MEE RS 26 10 1 26 MH E FEHUI p EF ee a 1 PRO SMART EQUIPMENT ACCESSORIES 10 1 1 At the end of each 26 10 1 2 PEO ee er eee 26 10 2 Changing the bandsaw blade 27 11 ELECTRICAL CIRCUIT arasan anaa anakan 29 ES PAN Eae Ka aa a A NE BN E 29 13 TROUBLESHOOTING RCM CCRCR CC CER RC AR CR ERR 32 14 WAREHOUSE STORAGE siia ion QdpomddcdReo ol OXON CRGO see Ran Rc ER 32 15 DISPOSAL OF PARTS AND nun 32 EN Pagina 4 di 32 ACCESSORIES b 4 PRO SMART EQUIPMENT 1 INTRODUCTION This manual is delivered with the machine and it must be regarded as an inseparable part of it The manufacturer holds all ownership to material and intellectual property of this manual any disclosure or copying even partial of this publication without prior written consent is forbidden T
4. 5 10 2 ITm GG d 6 2 GENERAL SAFETY WARNINGS 7 2 1 General safety rules for machine 001 eere 7 2 2 Safety regulations regarding the electric system of machine tools 9 2 3 Safety rules band SAWS wcccscccccccccccccccccccccccccccccccccccscscccscccccss bene 9 2 4 Technical Assistance Eua RRYRRSAY EE A RERR RR Ra Racer wa SN e Nc rn 9 2 9 Other DEOVISIODBS issus xs a EROR IIR Rc RR En N A RAV AERE RN BD aa aa aaa NR aaan 9 3 TECHNICAL SPECIFICATIONS n AME 10 4 DESCRIPTION OF THE MACHINE 11 4 1 Main parts of the machine 000 oos 12 4 2 Identification label eia tornano esee eun a ann aan 13 4 3 Pittograminmblb sasagaran akang ew kic s cc i eani RN 13 5 DESCRIPTION OF THE CONT RGB
5. Figure 17 Changing bandsaw blade 2 Using a screwdriver remove the fixing screws of the rear protection guard see Figure 16 and ref 28 in Figure 17 C and remove it 3 Turn the blade tensioner lever see ref 29 in Figure 16 and Figure 17 0 to the position to release the blade tension 4 Extract the saw blade ref 30 Figure 17 D 5 Insert the new blade into the saw paying attention to the cutting direction and first placing it between the blade guide rollers and then between the rubber pulleys ref 31 Figure 17 D 6 Turn the blade tensioner lever again see ref 29 in Figure 16 and Figure 17 D to the position to put the blade under tension Moving the lever all the way the blade will automatically go into cutting position when the motor begins to turn 7 Remount the guard see Figure 16 and ref 28 in Figure 17 C and the angular plate of the moveable blade guide see ref 27 in Figure 16 and Figure 17 B o First cut with new blades To preserve the effectiveness of the blade over time do not use maximum cutting pressure during the first 4 6 cuts EN Pagina 28 dis2 FERVI PRO SMART EQUIPMENT MACHINES AND ACCESSORIES 11 ELECTRICAL CIRCUIT Figure 18 Diagram of the electrical circuit 12 SPARE PARTS Always clearly indicate e the symbol and the serial number of the machine e the code number of the parts e number of parts e exact address of your company o Gen
6. handle in this position it should not descend by itself Otherwise tighten the screw which acts directly on the inner clutch of the rotation unit see Figure 10 Figure 10 Close up of rotation unit screw 3 Loosen the angle locking nut ref 16 in Figura 11 and manually select the desired cutting angle In this regard using the graded scale present on the machine itself Figura 11 Locking nut and graded scale ENNMNMMMEUEVV Pna25d432 En FERVE 7 SMART EQUIPMENT ACCESSORIES 4 After selecting the desired angle tighten the angle locking nut ref 16 Figura 11 5 Fit the reference rod into the hole ref 17 in Figure 12 and secure it with the headless screw ref 18 in Figure 12 6 Loosen the knob ref 19 in Figure 12 and slide the movable rod ref 20 in Figure 12 determining the desired cutting height 7 Tightly lock the knob ref 19 in Figure 12 Figure 12 Reference bar 1 Insert the piece section bar to be cut within the clamp ref 4 in Figure 1 resting it against the piece stop element and tightening it by screwing the clamp actuation lever ref 3 in Figure 1 Adjust the position of the guide blade unit see Figure 13 and ref 11 in Figure 1 that in addition to being a useful guide for the band saw also acts aS pote device to cover the part of the blade that does not serve the purpose of cutting In this regard loosen the lever ref 21
7. near the moving blade 4 At the end of the cutting operation release the starter button and wait for the blade to stop completely then loosen the clamp and remove the piece Pagina 25 132 b JF PRO En EQUIPMENT ACCESSORIES 10 MAINTENANCE Any maintenance except for that specifically listed in this manual should be performed by qualified staff authorized by the manufacturer 10 1 Routine maintenance 10 1 1 At the end of each machining A Electric shock Before maintenance or checks turn off the machine and ALWAYS unplug the plug from the power outlet This is so that there is no risk of electric shock Regularly clean and take care of the machine to guarantee proper efficiency and a long working life Use a compressor to blow off shavings chips filings from cutting and dust that has accumulated on the floor of the machine and on the workbench at the end of each machining operation o Working with compressed air ALWAYS wear the protective goggles when using compressed air Check the state of the Band saw and CE plate and warning plate at the same time If they are no longer legible ask for more Do not use the Band saw if there are any defects Use only a dry cloth to clean the outside of the machine o Cleaning the machine DO NOT use detergents or any solvents the plastic parts are easily damaged by chemical agents 10 1 2 Periodically Every 6 months of the machine s life perfor
8. power level dB Aa Vibration transmitted to the hand arm system m s Pagina 10 4 eee PERV ACCESSORIES b JF PRO EH EQUIPMENT 4 DESCRIPTION OF THE MACHINE The BENCH BAND SAW Art 0500 must only be used for cutting metal materials with the characteristics indicated below and within the limits recommended by the manufacturer and the safety and health norms The machine is designed and manufactured for cutting metal bars section bars with the following characteristics e Circular section solid or hollow with a maximum diameter of 105 mm polygonal section solid or hollow with a maximum size of 105 mm Other types of use or the extension of use beyond that envisaged does not correspond to the designation attributed by the manufacturer and therefore the latter cannot accept any responsibility for any damage resulting therefrom A Intended use and materials e The machine was designed and manufactured for a specific use different uses and non compliance with technical parameters established by the Manufacturer may be hazardous to the operator e In particular regarding the type of material DO NOT cut hardened or case hardened steel The Bench band saw consists of afixed base e the vice clamp to lock the piece e the electric motor the drive pulleys for the cutting blade and belt mounted on the swivel head for the execution of angled machining e the handle
9. OTHER PERSON MUST BE PRESENT WHO IS NOT ESSERE PRESENTE UN ALTRA PERSONA OLTRE A CHI PERFORMING THE WORK ESEGUE IL LAVORO ONLY BEGIN WORKING WHEN SAFETY MEASURES INIZIARE I LAVORI SOLO AD AVVENUTA HAVE BEEN IMPLEMENTED ATTAZIONE DELLE MISURE DI SICUREZZA In accordance with Legislative Decree 81 08 on accident n prevention In ottemperanza al Dgs 81 08 relativo alla prevenzioni infortuni NON DO NOT RIMUOVERE REMOVE SAFETY DEVICES I DISPOSITIVI DI SICUREZZA Pagina 14 di 32 ACCESSORIES b JF PRO EH EQUIPMENT PERICOLO DI TAGLIO Figure 4 Warning pictograms on the machine b JF PRO ER EQUIPMENT ACCESSORIES 5 DESCRIPTION OF THE CONTROLS 5 1 Start button Found on the control handle of the band saw see Figure 5 and ref 7 in Figure 1 is the start button of the blade consisting of a sustained action safety button This switch is equipped with a sliding safety catch red against accidental operation for example in the case of an impact against the start button see Figure 5 Figure 5 Start button To perform the cutting operations it is necessary to rotate the blade i e e move the safety catch down yellow e hold the start button down A Cutting hazard It is absolutely forbidden to by pass the safety feature constituted by holding down the start button by trying to lock the button in the ON position NOTE Given the operator s workstati
10. ating of the cut well wear blade C Material too hard C Lubricate as you work 14 WAREHOUSE STORAGE In the event that the machine should be stored and unused for some time it must be kept in a closed environment free of moisture to avoid damage and or deterioration 15 DISPOSAL OF PARTS AND MATERIALS If the machine is to be scrapped its parts must be disposed of separately The motor will not start 5 Respect the Environment Contact a specialist centre for the collection of metallic materials The structure of the Band saw and the blade is made from steel while some parts such as the handle the casing of the electric motor etc are made from polymeric material In this regard differentiate the materials according to their nature with the assistance of specialist companies authorized for waste disposal in compliance with the requirements of the law T Respect the environment Dispose of cuttings chips filings cutting etc In accordance with local regulations Pagina 32 di 32
11. button Pagina 12 di 32 ACCESSORIES b JF PRO El RUE 4 2 Identification label The identification plate shown below is attached to the machine a 2013 Fabbricante C Potenze 1800 W Via del Commercio 81 m m Made in PRC Tensione 230 v wy Tipo Articolo Lotto n Frequenza Hz Massa kg Lama 1140x13x0 65 mm Figure 2 Identification plate 4 3 Pittogrammi The machine has the following pictograms VIETATO ESEGUIRE LAVORI SU APPARECCHIATURE ELETTRICHE SOTT O TENSIONE EVENTUALI DEROGHE DEVONO ESSERE AUTORIZZATE DAL CAPO RESPONSABILE iN CONDIZIONI DI PARTICOLARE PERICOLO DEVE ESSERE PRESENTE PERSONA ESEGUE IL LAVORO INIZIARE LAVORI SOLO AD AVVEN ATTUAZIONE DELLE MISURE DI SICUREZZA in ottemperanza 210 Lgs 81 08 relati prevenzione NON RIMUOVERE DISPOSITIVI DI SICUREZZA Figure 3 Prohibition pictograms on the machine Pagina 13 di 32 EN MACHINES AND ACCESSORIES SMART EQUIPMENT PLATE IN ITALIAN PLATE IN ENGLISH ATTENZIONE ax m IT IS PROHIBITED TO WORK ON LIVE ELECTRICAL EQUIPMENT e ANY EXCEPTIONS MUST BE APPROVED BY THE HEAD MANAGER E VIETATO ESEGUIRE LAVORI SU APPARECCHIATURE ELETTRICHE SOTTO e UNDER PARTICULARLY DANGEROUS CONDITIONS TENSIONE e EVENTUALI DEROGHE DEVONO ESSERE AUTORIZZATE DAL CAPO RESPONSABILE e IN CONDIZIONI DI PARTICOLARE PERICOLO DEVE AN
12. d requires maintained action so the rotation of the blade continues until the operator releases the button itself E Pagina 18 dis2 ACCESSORIES b dtes SMART EQUIPMENT A Use of PPE In any case ALWAYS use appropriate personal protective equipment such as Gloves Goggles or face shields Overalls or aprons Safety shoes 0000 Figure 7 Personal Protective Equipment 6 3 Improper use and contraindications The following actions described which obviously can not cover the entire range of potential possibilities of misuse of the machine are to be considered strictly prohibited A IT IS STRICTLY FORBIDDEN To use the machine without the guide blade installed and regularly placed To hold with the hand the piece to be cut To use the machine without the rear guard To use the machine for purposes other than those for which it is designed in particular for cutting hardened or cemented steel To use the machine to cut wood or similar materials To exceed the cutting capacity stated by the manufacturer To leave the machine unattended with the plug inserted To allow untrained staff to use the machine To operate this machine if you are not psychophysically fit To use the machine without due attention To use the machine without the use of appropriate personal protective equipment such as safety shoes and gloves goggles or shields etc To use the machin
13. e in unforeseen environmental conditions weather high magnetic fields etc To use the machine in potentially explosive atmospheres To use the machine in inadequate light To let the machine come into contact with foodstuffs To tamper with equipment and or safety devices To lubricate the blade before during and after processing 7 Es b JF PRO ER EQUIPMENT ACCESSORIES 7 TRANSPORT AND LIFTING The BENCH BAND SAW weighs 20 kg so it can be lifted and moved by hand by a single operator To do so follow the instructions below e Disconnect the power plug from the outlet and pick up the cable making sure that will not be damaged during transport Fix the upper blade holder casing in the fully lowered position using the proper safety bracket for transport see Figure 8 and ref 2 in Figure 1 Figure 8 Close up of bracket e After making sure it is properly secured hold the centre of the upper machine casing and carefully lift see Figure 9 Figure 9 Transporting the band saw o Machine transport e All transport operations must ALWAYS be carried out when the machine is stopped and no metal pieces are on the machine table ALWAYS disconnect the power plug ENNNN Pagina2odis2 mans Vill ACCESSORIES b JF PRO EH EQUIPMENT 8 INSTALLATION AND COMMISSIONING 8 1 Unpacking instructions The BENCH BAND SAW is supplied ready for use supplied with a band blade measu
14. earthing lead that provides a path of minimal resistance to the electric current thus it reduces the danger of electrocution The plug must be plugged into an appropriate socket grounded in accordance with current regulation Extension cables must be of a section equal to or greater than the power cable of the machine A Electric shock Improper connection of the machine s grounding conductor can result in the risk of electric shock Check with a qualified electrician if you don t understand the grounding instructions or if you have any doubts about grounding the machine 6 2 Mechanical risk safety devices 6 2 1 Protective casing They have the task of preventing parts of the operator s body particularly hands and or fingers from coming into direct contact with the bandsaw blade This prevents the splinters dust or blade fragments that eventually get separated from being thrown into the operator s face o Checking the Safety devices Each time you use the Bandsaw check the proper functioning and integrity of the safety devices 6 2 2 Safety start switch The control device of the Band saw has a safety switch button which is held down with a safety catch This prevents the danger of unwanted and or accidental starts of the machine since the activation of the blade can only be started through a voluntary action suitable for the given purpose moving down the safety catch and pressing the button As said the comman
15. f the machine should first have read the instruction manual particularly the chapter dealing with safety It is recommended that the plant safety manager get written confirmation of the above o Risks associated with using the machine During all work phases with the machine you should proceed with great caution in order to avoid damage to persons to the property or to the machine itself Please use the machine only for its expected uses drilling or tapping Don t tamper with the safety devices equipping the machine Before starting any work on the machine the operator must wear the appropriate personal protective equipment PPE such as gloves and eye protection see section 6 6 of this manual 1 Always check the efficiency and integrity of the machine Before connecting the machine to the mains make sure that the rotating parts are not damaged or badly worn Make sure that the switch is in the neutral position 3 Do not start the machine in an enclosed or poorly ventilated area or in the presence of a flammable and or explosive atmosphere Do not use the machine in locations which are damp wet or even exposed to the rain 4 Avoid starting accidentally 5 Before starting the machine get used to ensuring that no remaining adjustment or maintenance wrenches have remained inserted NN 9W fanazrd32 MH E eee WS Ls eee e 6 Keep the workplace tidy and free fr
16. for manual operation and the rest of the commands Refer to paragraph 4 1 of this manual to view the different parts of the machine in detail The continuously adjustable speed motor allows the cutting speed to be set for each type of material The ergonomic handle ensures a solid and secure grip moreover the machine is equipped with a sustained action start button to guarantee the safety required during cutting The Band saw must be installed and used on flat supporting surfaces with adequate ergonomic and resistance features such as a workbench or a base The Band saw can operate in closed work environments production halls warehouses etc or outdoors construction sites open spaces in general etc i e protected from the weather and where there is no danger of fire or explosion The operating temperature is within the range of 20 50 environment must also be sufficiently illuminated so as to ensure operation in maximum safety at least 200 lux is recommended b JF PRO SMART EQUIPMENT 5 5 5 4 1 Main parts of the machine I m 5 A7 i 0 Figure 1 Overview of the Machine Base Belt speed adjustment knob Safety bracket for transport Blade guide locking lever Clamp activation lever Blade guide Clamp piece holder Blade belt Machine body Electric motor Saw tension lever iX Rotation unit 7 Handle Reference bars Start
17. g band saw for bench has been designed and built with mechanical guards and safety devices designed to protect the operator user from possible injury It is strictly forbidden to modify or remove guards safety devices and caution labels If you have to do so temporarily for example for cleaning or repair requirements please make sure that no one can use the machine Modifications to the machine carried out by the user must be considered their sole responsibility therefore the manufacturer waives any and all responsibility for any damage caused to persons and or property resulting from maintenance performed by unqualified personnel and in a manner unlike the operating procedures shown below Pagina 5 di 32 TERY p eee e GRAPHIC REPRESENTATION OF SAFETY OPERATIONAL AND RISK WARNINGS The following boxes are designed to attract the attention of the reader user for the proper and safe use of the machine o Pay attention This highlights behavioural rules to prevent damage to the machine and or the occurrence of dangerous situations A Residual Risks This highlights the presence of dangers that cause residual risks to which the operator must pay attention in order to avoid injury or damage to property 1 1 Preface For a safe and effective use of Electronic cutting band saw for bench Art 0500 you must read this manual carefully to acquire full knowledge of the machine and the general precautions to be
18. he purpose of this manual is to convey the necessary knowledge for the use and maintenance of Electronic cutting band saw for bench Art 0500 and to create a sense of responsibility and knowledge of the capabilities and limits of this machine entrusted to the operator Operators must be properly trained and prepared therefore please make sure this manual is read and consulted by the staff responsible for commissioning operating and maintaining the Electronic cutting band saw for bench This is to make all operations the safest and most effective possible for those who carry out these tasks Therefore it is imperative to strictly comply with the requirements in this manual a necessary condition for safe and satisfactory operation of the machine Prior to installation and use of the Electronic cutting band saw for bench the authorized personnel shall e carefully read this technical document know which protections and safety devices are available on the machines their location and how they work It is the responsibility of the buyer to ensure that users are properly trained that they are aware of all the information and instructions in this document and that they are aware of the potential risks that exist while working with the Electronic cutting band saw for bench The manufacturer waives any and all responsibility for damage to people and or things caused by non observance of the instructions in this manual The Electronic cuttin
19. in Figure 13 by turning it anti clockwise slide the blade guide unit to the desired position the one that leaves the blade uncovered as little as possible and relock the lever to secure the unit in position 2 Set the cutting speed of the cutting machine by adjusting the knob of the speed controller see Figure 14 Figure 14 Cutting speed knob DE Pagna24i32 ACCESSORIES b d PRO SMART EQUIPMENT To adjust the cutting speed of the blade turn the adjustment knob in the following way rotate clockwise to decrease the cutting speed e rotate anti clockwise to increase the cutting speed The cutting speed must be set according to the material to be cut in line with the following specifications STAINLESS STEEL 20 50 m min COPPER ALUMINIUM AND ITS ALLOYS 40 60 m min STEEL ETC 50 70 m min 3 Hold the handle move the safety catch downwards press the start button and slowly lower the saw to start the cutting phase Figure 15 Start button Cutting hazard It is absolutely forbidden to by pass the safety feature constituted by holding down the start button by trying to lock the button in the ON position A Emergency In the event of emergency immediately release the start button and the handle and move away from the machine A Cutting hazard e After releasing the start switch the blade continues to rotate by inertia e Do not put body parts like hands and or feet
20. m a thorough inspection of operation and wear Disconnect the power supply and check the length and efficiency of the electric motor brushes which should not be less than 6 mm Otherwise replace them with identical parts The gear transmission does not require any maintenance EN Pagina 26 032 MACHINES AND FERWI ACCESSORIES e lt PRO SMART EQUIPMENT 10 2Changing the bandsaw blade Electric shock Before replacing the blade turn off the machine and ALWAYS remove the plug from the power outlet This is so that there is no risk of electric shock or undesired activation of the machine o Wear PPE ALWAYS wear suitable protective gloves to reduce the risk of cut when replacing the blade When you notice excessive wear in the teeth of the blade with the resulting loss of the ability to cut replace it In this regard use a replacement blade with equivalent characteristics to those indicated by the manufacturer see Technical Specifications 1 Using the knob see ref 27 in Figure 16 and Figure 17 B unscrew the fixing screw for the angular plate of the moveable blade guide then remove it 70 la oan X 7 il e gt _ 1 bs E ta u ever B Rear auard Figure 16 A Guide blade and blade tensioning FERUT 7 PRO SMART EQUIPMENT 5 5 p 1 AN
21. observed during operation In other words machine durability and performance are strictly dependent on how it is used Even if already familiar with this sort of machines it is necessary to follow the instructions herein in addition to the general precautions to be observed while working e Acquire full knowledge of the machine Read this manual carefully to understand operation safety devices and all necessary precautions All this is to allow safe use of the machine e Wear appropriate clothing for the job The operator must wear appropriate clothing so as to prevent the occurrence of unpleasant accidents e Maintain the machine with care o Using the Machine machine must only be used by qualified personnel trained to use the machine by authorized personnel Pagina 6 41 32 NENNEN TER VI ACCESSORIES b JF PRO EH EQUIPMENT 2 GENERAL SAFETY WARNINGS 2 1 General safety rules for machine tools 5 Risks related to Using the Machine Do NOT underestimate the risks related to the use of the machine and stay focused on the work you are carrying out o Risks related to Using the Machine Despite the implementation of all safety devices for safe use of the machine it is necessary to take note of all the accident prevention requirements highlighted in various parts of this manual 5 Risks related to Using the Machine Every person who is responsible for the use and maintenance o
22. om hindrances disorder causes accidents 7 Make sure that the work environment is forbidden to children non employees and animals 8 Do not perform tasks on the machine other than those for which it was designed Only use the machine in the manner in which it was intended as described in this instruction manual 9 Work without disturbances 10 Work areas must be well lit 11 Always wear eye protection and protective gloves while working If dust is produced use the appropriate masks 12 Wear appropriate clothing Loose clothing dangling jewelry long hair etc can get caught in moving parts causing irreparable injury 13 Replace worn and or damaged parts Before operating make sure guards and protections work correctly If necessary have them checked by Service staff Use only Original spare parts 14 Cut the mains voltage supply to the machine when e the machine is not being operated e is left unattended e you are performing maintenance or adjustment because the machine does not work properly e you are replacing its tool e in case the machine is being moved to another location e you are cleaning the machine 15 Do not use the machine in areas with a risk of fire and or explosion 16 It is recommended that users of this publication for maintenance and repair have a basic knowledge of mechanical principles and of repair technique procedures 17 Management in charge of safety is to make sure that the
23. on and the reduced overall size of the machine the sustained action start button 15 also an emergency stop switch A Emergency In the event of emergency immediately release the start button and the handle and move away from the machine To stop the blade rotation release the start switch It automatically returns to the up position OFF A Cutting hazard e After releasing the start switch the blade continues to rotate by inertia e Do not put body parts like hands and or feet near the moving blade BE Pagina 16 di gee MACHINES AND FERVI ACCESSORIES d PRO SMART EQUIPMENT 5 2 Cutting speed adjustment knob Positioned at the base of the control handle of the Band saw see Figure 6 and ref 9 in Figure 1 is the cutting speed adjustment knob Ai Figure 6 Cutting speed knob To adjust the cutting speed of the blade turn the adjustment knob in the following way rotate clockwise to decrease the cutting speed rotate anti clockwise to increase the cutting speed The cutting speed must be set according to the material to be cut in line with the following specifications STAINLESS STEEL 20 50 m min 40 60 m min 50 70 m min COPPER ALUMINIUM AND ITS ALLOYS STEEL ETC Ens b JF PRO En EQUIPMENT ACCESSORIES 6 MACHINE SAFETY DEVICES 6 1 Electrical safety devices In the event of malfunction or breakdown the BENCH BAND SAW is equipped with a power cord and plug with a
24. ring 1140 mm x 13 mm x 0 65 mm and packed in a cardboard box Before disposing of packaging check that no parts of the machine including the user manual or other documentation are going to be thrown away Also make sure that at the time of unpacking the machine is in perfect condition The manufacturer is not liable for any defects or missing parts five days after delivery T Standard packaging Packaging materials plastic bags polystyrene foam etc must not be left within reach of children as these are potentially dangerous 8 2 Positioning and fixing on the bench Loss of Stability Mount the Bench band saw on a Surface that is solid and strong to avoid it falling over and so it does not cause vibrations o Cleaning the work bench Before fixing the machine in place clean the workbench of any dirt that may be present Place the machine on a workbench or other supporting surface that is level stable and sturdy and secure it with four bolts in the appropriate threaded fastening holes in the base of the machine body see In the case of using a steel bench it is advisable to place between the grinder and the supporting surface a layer of material which is suitable to reduce the vibrations ESS 5 8 3 Connection of the electric power supply plug and start test 1 Insert the power supply plug into a grounded double pole socket 10 16 A 230 V 2 Start
25. staff responsible for using the machine has read and understood this manual in its entirety 18 Management is responsible for safety and verification of the company s risk status pursuant to the law ENNN ACCESSORIES b JF PRO 2 2 Safety regulations regarding the electric system of machine tools 5 Risks associated with using the machine 1 Do not modify the electrical system in any way Any attempt in this regard may jeopardize the operation of electrical devices causing malfunction or accident 2 Work carried out in the electrical system of the machine must therefore be carried out only by qualified and authorized personnel 3 If you hear unusual noises or you feel something strange immediately stop the machine Then carry out an inspection and if necessary perform any repairs as required 1 The supply voltage must correspond to that stated on the identification plate and in the technical specifications Namely 230 Vac 50 Hz Never use any other type of power supply 2 The use of a circuit breaker on the electric power supply is recommended For more detailed information contact a trusted electrician 3 The power socket must be equipped with a grounding lead The size of any extension cables must be equal to or greater than the one of the machine s own power supply cable diameter gt 1 5 mm 4 The power supply cable and its possible ex
26. tension cable should never come in contact with hot objects sharp edges wet or oiled surfaces 5 The power supply cable and its possible extension cable should be checked periodically and before each use for making sure they have no signs of damage or wear If these are not in good condition do not use the machine and replace the damaged cable 6 Do not use the power cord to detach its plug from the socket 2 3 Safety rules for band saws 1 Check in advance the proper tightness between the material to be processed and clamp 2 Do not move away from the machine until the blade and other moving parts have completely stopped For this purpose only use the stop controls to stop the machine 2 4 Technical Assistance For any problems or concerns please contact without hesitation the Customer Service Department of your dealer who has competent and specialized staff specific equipment and Spare parts 2 5 Other provisions IT IS FORBIDDEN TO TAMPER WITH SAFETY DEVICES The first thing to do when starting work is to check for the presence and integrity of the protections and the operation of the safety devices If any defect is detected do not use the machine Even more so it is strictly forbidden to modify or remove guards safety devices labels and indication signs Pagina 9 0132 Jeu SS N JF PRO ER EQUIPMENT ACCESSORIES 3 TECHNICAL SPECIFICATIONS Emitted acoustic power level Emitted acoustic
27. the machine by pressing the start button on the handle see Figure 5 and make sure that the direction of rotation of the blade is as indicated by the arrow on the protective casing 3 Before starting the cutting operation check the saw as follows e let it spin freely for at least 5 minutes e with the protections in place e without the presence of staff A Collision of flying parts During the test run no operator and no other person should be within range of the machine WO Pagina 22 di 32 ACCESSORIES b JF PRO ER EQUIPMENT 9 OPERATION 9 1 Instructions for Use o Operating the machine The Bench band saw Art 0500 should only be used with certain metallic materials section bars stainless steel copper aluminium and its alloys Do not cut hardened or case hardened steel parts Do not cut pieces and or structural steel exceeding the maximum permissible size see the Technical Specifications A Risk of abrasion and accident e Before using the machine make sure that it is rigidly fixed to the workbench to prevent unwanted movement or loss of stability Wear appropriate personal protective equipment PPE such as gloves goggles overalls or aprons and safety shoes 9 2 Adjustment of the machine and cutting The machine is adjusted and used as follows 1 Unlock the transport safety bracket to enable the use of the saw 2 Lift the upper part of the machine by the
28. uine Parts The manufacturer disclaims any liability for damages of any kind caused by the use of non original spare parts b d PRO SMART EQUIPMENT ACCESSORIES N O NEN ACCESSORIES bd PRO SMART EQUIPMENT No Descr Code Description No Desc 05000 01 Plain bearing 0500 28 0500 55 05000 02 Nylon washer 0500 29 Plain bearing 0500 56 Rear handle 05000 03 0500 30 Sliding jaws 0500 57 Secondary gear Special 0500 15 he m 0500 42 Brush holder 0500 69 Drive pulley 0500 26 Ratchet 050 53 Grommet 0500 27 Special screw 0500 54 Fomthande I b JF PRO ER EQUIPMENT ACCESSORIES 13 TROUBLESHOOTING PROBLEM PROBABLE CAUSE SOLUTION A Damaged bearings A Contact Technical Support B Bearings not lubricated B Lubricate Noisy operation Blade friction C Remove replace the blade and check sliding D Blade loose D Turn the blade tension lever Check the mains power supply Check the wiring connections Contact Technical Support A Electrical power supply B Electrical connections C Burnt motor windings D Blown fuses M E Broken switch eplace the uses Contact technical support Poor cutting A Excessive pressure on Apply less pressure efficiency or the workpiece excessive B Blade worn or does not B Check the blade sharpness and overhe
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