User Manual
Contents
1. Option for APS ASS 3xx with flow meter max 2 pcs Material acylic glass pee O08 Range 5 30 NI min Option for APS ASS 3xx with liquid alarm unit in APS 30x Consisting of filter unit AUF 104 APS 006 instead of AUF 102 with drain Liquid alarm ALA 002 ALA 102 Electronic device Automatic switch off of sample pump at condensate inrush Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 13 of 20 Technical Details Subject to Change vi vt ti Ankersmid Sampling APS 007 Option for APS ASS 3xx with digital regulation unit ATC 600 max 10A for heated line integrated in APS 3xx Incl connector and wiring APS 008 Option for APS ASS 3xx with 3 way ball valve integrated in the gas inlet APS 009 Option for APS ASS 3xx with 5 way ball valve integrated in the gas inlet APS 010 Option for APS ASS 3xx with adjustable carrying strap APC 001 Option APS ASS with complete heat exchanger unit with humidifier and calibration gas inlet Only for APS ASS ADS series 30x Connections gas in G1 4 gas out G1 4 calibration gas in G1 4 condensate in 63 8 Material for APC 301 glass PVDF PTFE Material for APC 302 PVDF PTFE Incl Thermal conductivity paste 5gr MO niet anton T2. F 1 Serial number The serial number is mentioned on the type plate on the device F 2 Power supply Depending on the country area the device is available for a power supply of 230V 50Hz or 115V 60Hz Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 7 of 20 Technical Details Subject to Change vi vt ti Ankersmid Sampling G Description The portable conditioning systems are developed designed patented and assembled by Ankersmid Sampling in Belgium The temperature of this Peltier cooler unit is regulated by an electronic device with a standard setting of 4 C The temperature regulation unit offers the possibility to bring out alarm or fault contacts In option a 2 way Modbus RS485 communication is possible this combines all Ankersmid controllers so that digital communication with the control room is possible The content and use of a portable system is shown in below standard flow chart marked with a dashed frame Gas sample probe Analyser Universal filter Diaphragm gas pum Heated sample line eee Gas cooler Peristaltic pump for condensate removal lls Bd Ce Figure 1 Standard flow chart of a gas sampling line The standard exchanger made of Duran glass with a PTFE screwed head is cooled by a comple
3. the pump hose eventually wears out Condensate may leak from the pump hose In this case the pump hose must be replaced immediately as there is a risk of external air being sucked from porous points which may lead to false readings We recommend replacement of the pump hose after every 3 months as a precautionary measure Follow the simple guidelines for handling the condensate before and while changing the condensate tube The device must be switched off before changing the condensate tubes Hose connection bolted joints must be loosened and hoses must be disconnected A NOTE Condensate may leak The lock of the pump hose must then be rotated clockwise till the bearing surface can be dismantled After dismantling the bearing surface the pump hose can be disconnected from it along with the hose connection bolted joints The new pump hose must then be inserted into the bearing surface The bearing surface of the condensate pump must be mounted again and the lock must be rotated anti clockwise in order to fix the bearing surface Condensate lines must be connected again after locking the bearing surface N 2 Replacing the Teflon filter cartridge optional Cartridge of the filter must be replaced in case of contamination The sample gas pump must be switched off before changing it The clamping nut of the filter casing can then be removed A NOTE the filter glass may fall out of the clamping nut After unscrewing the filter element holder the f
4. 12 24VDC 15 15 24V AC 15 15 48 63Hz LED indication Keys y 1 or 2 LEDs for the switching 4 keys for instrument operation gt status of relays K1 K2 Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 10 of 20 Technical Details Subject to Change vir a li Ankersmid Sampling The display of the regulation unit will directly indicate the temperature in real time The setting temperature is set by our manufacturing department Settings alarm etc can be done according as follows 4 Commissioning the instrument Controller Value range 4 1 Displays and controls Parameters Meaning from factory set to Setpoint SPL 0 0 SPH gt LC display 3 digit 9 segment display 13 mm high and symbols for the o 5 P target value of control action temperature value current or voltage o temperature unit h min s defrosting and heating with red background lighting 3 H Y G Hysteresis 2 1 0 99 9 3 LED K1 K2 LED K1 K2 lights up when relay K1 K2 is energized 3 3 LED K1 K2 goes out when relay K1 K2 is de energized o g Keys for start stop 5 S in heating and cooling operation 5 5 programming
5. such as for SP will retain their values Setpoint i i i lt gt 5 d F 1 second 5 p I Filter time constant 0 1 0 8 99 95 5 Heating OFF 10 5 OF foradapting the digital input fitter a 3 At a signal step 63 of the changes are registered after the filter time con 2 e stant has elapsed Values between 0 1 and 0 7 are interpreted as 0 8 sampling time 3 Display software version 5 If the filter time constant is long high damping of interference signals PA slow reaction of the process value display to process value changes 19 4 3 Allocating user rights enabling level The setting at the enabling level defines user rights which determine whether a parameter is shown at the operating level can be edited or is not shown at all Press P for3 seconds and Code appears ISSIWILUOD p Set code 82 for accessing the enabling level using the A and keys ol Acknowledge with P Ep o Parameter and User right blink in alternation e g 5 Edile 5 3 a Use the and keys to set user right to Edi rdono g o User right Display Factory setting 5 Parameter is shown and editable at the operating level Edi G p Parameter is shown only at the operating level r d Parameter is not shown at the operating level no all other parameters 9 A lad Acknowledge settings with Set next parameter see Overview of operation on the front
6. 0 Wilrijk info ankersmidsampling com Belgium Page 3 of 20 Technical Details Subject to Change vi vt ti Ankersmid Sampling A List of illustrations Figure 1 Standard flow chart of a gas Sampling line n 8 Figure 2 Exchanger with humidifier 14 Figure 3 Outside COMMECUONS rilasciati 18 Figure 4 Inside connections surreali 18 Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 4 of 20 Technical Details Subject to Change vii vt ti Ankersmid Sampling B Used terms and signal indications QUALIFIED PERSONNEL Persons with necessary qualification who are familiar with installation use and maintenance of the product A NOTE The signal is used according to DIN 4844 and EU Recommendation 91 C53 06 x IMPORTANT Important information about the product or parts referring to operating in hazardous areas C Electrical standards CE Certification The product described in this operating manual complies with following EC directives EMV Instruction The requirements of the EC directive 89 336 EWG Electromagnetic compatibility are met Low Voltage Directive This product corresponds to the electrical standard of safety regulations concerning the low voltage of the EC recommendation 73 23 EEC and
7. 5 5 a A increase value gt gt select operational status in enabling level o oO decrease value N 3 7 select operational status in enabling level N v Low setpoint limit 999 50 999 a 5 P L SP can be set down to this low limit 3 Setup The instrument is linked to the PC via a PC interface with s UR j E r ITTL RS232 converter and adapter 3 pins ligh setpoint limit 999 st interface G PH SP canbe set up to this high limit Connect supply voltage all segments light up twice as a test segment test a P Rontroner ype A Hob Col When everything has been connected up correctly on the instrument the present process value will be shown EYP Cor Fosca controller gt Hot heating controller If an alarm message appears see Chapter 7 Alarm messages The rela operates according to the controller type that was set see Chapter 4 2 Setting the instrument functions Switch on delay after power on 0 60min parameter level 9 d L tj for staggered switch on of several equipment units in a plant 11 4 2 Setting the instrument functions parameter level n Value range Timesout Parameter Meaning from factory set to If no key is pressed for 60 seconds the instrument automatically switches back to the process value display Minimum Here you can set the minimum time for which the equip 0 999 s see Overview of operation on the front inside page gt tO i ON time ment unit for instance has to re
8. ACP 001 5 RPM Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 14 of 20 Technical Details Subject to Change vi vt ti Ankersmid Sampling ACC 150 Heat exchanger outer part for 150NI h with 1 x GL25 material Duran glass Incl thermal conductivity paste 5gr Heat exchanger complete for 150NI h Material body made of Duran glass head made ACC 151 of PTFE Connections G 1 4 i G 1 4 i and 1x G 3 8 i Incl thermal conductivity paste 5gr ACC 152 Heat exchanger complete for 150NI h Material body head SS316 Connections G 1 4 i G 1 4 i and 1x G 3 8 i Incl thermal conductivity paste 5gr Heat exchanger complete for 150NI h Material body made of PVDF ACC 153 head made of PTFE Connections G 1 4 i G 1 4 i and 1x G 3 8 i Incl thermal conductivity paste 5gr Heat exchanger complete for 350NI h Body Duran glass head PTFE volume displacer APC 101 PVDF Connections Gas in 1x G1 4 gas out 2xG1 4 condensate out 1x GL25 12mm Incl thermal conductivity paste 5gr APC 103 Heat exchanger for 350NI h Outer part with 1x GL25 material Duran glass Incl thermal conductivity paste 5gr Heat exchanger complete for 350N
9. Ankersmid Sampling VI vt way Ankersmid Sampling User Manual Portable Gas Conditioning System Series APS vir art li Ankersmid Sampling Portable Gas Conditioning System Series APS 30x 31x Ankersmid Sampling Neerlandweg 22 2610 Wilrijk Belgium User Manual APS Edition 11 2010 www ankersmidsampling com info ankersmidsampling com Page 2 of 20 Reproduction of this document or its content is not allowed without permission of Ankersmid Technical Details Subject to Change vi vt ti Ankersmid Sampling List of contents Ag TITISEATIONNS aria rata 4 B Used terms and signal indications ii 5 C Electrical SEAN ALCS siipii annan aaa ea aada iaa Taaa AEEA 5 D Sdle Winsor 6 PRE RA RAR RITA 7 Fi Introduction lla 7 Fid SONA aironi aloe 7 Fed Power SUDPIY asili 7 Gi SS SIMON orice liceale 8 H Technical data lecce 9 I Regulation GEVICR c iii a 10 J Versions options consumable and spare parts 13 K Receipt amp storage OF goodS ciente 17 L Preparation for installatiON iiiiiiii 17 L 1 Mechanical CONNecHolaaca 18 L 2 EIGCH CA CORRE 19 M PO UMMM acdsee aio rie 19 Ni MaliEehaNtes solaio aida 19 N 1 Changing the pump hose liacle 20 N 2 Replacing the filter cartridge Optional 20 O Shutting dOWN fase ccs tacit e e N E aces ar pee eE EPEE EEE 20 Neeriandweg 22 wpueanieremidsamplhgiceni 1 rot lowed witout perio of ice 261
10. I h Body PVDF head PTFE APC 102 Connections Gas in 1x G1 4 gas out 2xG1 4 condensate out 1x G3 8 Incl thermal conductivity paste 5gr APC 104 Heat exchanger for 350NI h Outer part material PVDF Incl thermal conductivity paste 5gr APC 106 _ Heat exchanger for 350NI h Inner part material PVDF Heat exchanger complete for 350NI h Material body head SS316 APC 110 Connections Gas in 1x G1 4 gas out 2xG1 4 condensate out 1x G3 8 Incl thermal conductivity paste 5gr APC 112 Heat exchanger for 350NI h Outer part material SS316 Incl thermal conductivity paste 5gr APC 114 Heat exchanger for 350NI h Inner part material SS316 APC 113 Tent wick for humidifier of heat exchanger APC 120 Thermal conductivity paste 40 to 150 C 5g APC 121 Thermal conductivity paste 40 to 150 C 50g APC 130 Power transistor for APC 3xx series APC 132 Temperature sensor PT100 for APC 3xx series APC 133 Peltier element for APC 3xx series Incl thermal conductivity paste 20 140 C 5gr APC 140 Power supply for APC 3xx series APC 142 Insulation set for APC 3xx series APC 143 Electronic controller 110 240VAC for APC 3xx series APC 144 Electronic controller 110 240VAC for APC 3xx series with RS485 interface APC 136 Fan for APC 3xx series APC 123 Fine fuse 1AT 5 pc for APC 3xx series AUF 301 Extra charge for liquid alarm sensor type ALA 001 mounted to universal filter with glass body GL25 Incl
11. In an heavy duty ABS portable housing consisting of Peltier cooler with exchanger made of Duran Glass body and PTFE head universal filter AUF 102 diaphragm pump AMP 26E peristaltic pump ACP 001 Pre filter type APS 900 25um to protect peristaltic pump Internal tubing PTFE Power 230V 50Hz APS 311 Portable gas conditioning system for 200NI h In an heavy duty ABS portable housing consisting of Peltier cooler with exchanger made of PVDF body and head universal filter AUF 102 diaphragm pump AMP 26E peristaltic pump ACP 001 Pre filter type APS 900 25um to protect peristaltic pump Internal tubing PTFE Power 230V 50Hz APS 312 Portable gas conditioning system for 200NI h In an heavy duty ABS portable housing consisting of Peltier cooler with exchanger made of Stainless Steel 316 body and head universal filter AUF 102 diaphragm pump AMP 26E peristaltic pump ACP 001 Pre filter type APS 900 25m to protect peristaltic pump Internal tubing PTFE Power 230V 50Hz APS 313 Option for APS ASS 3xx with flow meter max 2 pcs Material acylic glass SESSO Range 0 1 1 2 NI min Option for APS ASS 3xx with flow meter max 2 pcs Material acylic glass RSS Range 0 5 2 5 NI min Option for APS ASS 3xx with flow meter max 2 pcs Material acylic glass AFS U03 Range 0 5 6 NI min Option for APS ASS 3xx with flow meter max 2 pcs Material acylic glass O Range 2 14 NI min
12. Sampling I Regulation device The JUMO eTRON M is a compact digital electronic thermostat for simple temperature control heating or cooling The measurement input permits the connection of resistance thermometers or thermocouples or standard current or voltage signals The measured value is shown on a 3 digit backlit display The switching states of relays K1 and K2 are indicated by two LEDs The instrument incorporates a simple defrosting function as well as an operating hours counter which can for instance be used to record the operating time of a cooling compressor The instrument can be operated from 4 keys on the front panel The electrical connection is made via screw terminals on the back of the instrument A setup program and a PC interface are available as accessories for simple configuration and parameterization from a PC Block structure Measurement input group 1 Setup interface Pt100 Pt1000 or KTY2X 6 for configuration from PC configurable Measurement input group 2 or Thermocouples Fe Con J L or NiCr Ni K configurable Measurement input group 3 or Current 0 4 20 mA Outputs 1 floating changeover contact 10 A 250 V or 2 floating make contacts 5A 250 V LC display Measurement input group 4 or Voltage 0 10 V Supply 230 V AC 10 15 48 63Hz 115 VAC 10 15 48 63Hz 3 digit display with background lighting for representing input signals and parameters JUMO eTRON M
13. X 0 10V Lin EAb AAE ae deliri un lata ninni ti Start value for indication range with measurement input voltage or current 999 0 999 ti fette circeo can be met for K1 Gc L Example input signal e g 4 to 20mA is to be represented in the display part Sr sa aonana dna r Pe from 10 to 50 Set S cL 10 and S cH 50 5 H End value for indication range with measurement input voltage or current 999 100 999 c 3 Signal for measurement input current 0 0 to 20mA 07 3 3 gd 4 to 20mA Process value offset 99 9 0 0 99 9 DF L PV offset in C F or digit no unit 14 16 i Value range 5 Operation Parameter Meaning from factory set to Lead compensation resistance 0 0 0 0 9990 Cooling controller Alter sopot and pera parameters D Fr This value is used to compensate the resistance of the probe lead for resi a ocess Value dispiay tance sensors and is dependent on the lead length o For best temperature measurement results the resistance value of the gt probe lead has to be entered here 3 1 second E lf the total resistance at the measurement input sensor resistance 3 Cooling 5 d selected value for OF r exceeds 320 2 with Pt100 or 3200 Q with Pt1000 KTY2x 6 a measurement error will occur A Gi Q Oo Unit C F or 5 x e U Ti 1 for the process value displayed no no unit 5 S ie For settings in F the process value will be converted correspond Q ii Q d ingly All other settings
14. es above or be low the AL limits by the amount of the hysteresis info ankersmidsampling com Page 12 of 20 Reproduction of this document or its content is not allowed without permission of Ankersmid Technical Details Subject to Change vi vt ti Ankersmid Sampling J Versions options consumable and spare parts Portable gas conditioning system for 350NI h In an heavy duty ABS portable housing consisting of Peltier cooler with exchanger made of Duran Glass body and PTFE head universal filter AUF 102 diaphragm pump AMP 11E peristaltic pump ACP 001 Pre filter type APS 900 25um to protect peristaltic pump Internal tubing PTFE Power 230V 50Hz APS 301 Portable gas conditioning system for 350NI h In an heavy duty ABS portable housing APS 302 consisting of Peltier cooler with exchanger made of PVDF body and head universal filter AUF 102 diaphragm pump AMP 11E peristaltic pump ACP 001 Pre filter type APS 900 25um to protect peristaltic pump Internal tubing PTFE Power 230V 50Hz Portable gas conditioning system for 350NI h In an heavy duty ABS portable housing consisting of Peltier cooler with exchanger made of Stainless Steel 316 body and head universal filter AUF 102 diaphragm pump AMP 11E peristaltic pump ACP 001 Pre filter type APS 900 25m to protect peristaltic pump Internal tubing PTFE Power 230V 50Hz APS 303 Portable gas conditioning system for 200NI h
15. frosting duration t 0 again The table below lists all parameters for each instrument type percio Depending on the type designation on the nameplate parameters which are not required can be hidden Defrosting repeat cycle 1 24 999h Ankersmid Sampling Neerlandweg 22 2610 Wilrijk Belgium o ECY User Manual APS Edition 11 2010 www ankersmidsampling com info ankersmidsampling com Page 11 of 20 only with the cooling controller setting Col N Reproduction of this document or its content is not allowed without permission of Ankersmid Technical Details Subject to Change vir vt ti Ankersmid Sampling Return to the first parameter SP of the parameter level with P gt 3 seconds N simultaneously Example Display additional parameters according to the user rights set at the enabling level Value range Value range Parameter Meaning from factory set to Parameter Meaning from factory set to Currently remaining running time 999h 2h Alarms 1 eg torcoolingiheating operation etc AEON Sy A Low alarm limit 099 200 999 a Wi ati fe A L L If the process value falls below this limit during heating or cooling operation fe alza Bart naning ith setting the alarm me
16. his special heat exchanger is suitable for calibration under perfect se B g Conditions The principle is that zero and calibration gas is injected in the special head of this exchanger where they will be humidified with the return of liquid condensate See Figure 7 This way the calibration or zero gas will be at the same dew point as the sampling gas The heat exchanger with humidifier is one to one interchangeable with the standard heat exchanger Figure 2 Exchanger with humidifier ACP 001 _ Peristaltic pump ASR25 capacity 0 251 h connection DN4 6 Materials Novoprene PVDF Pressure 200mbar abs 2 2bar abs power 230 115VAC ACP 020 Set of Novoprene tube with PVDF connectors for ACP for tube DN4 6 ACP 022 Set of Viton tube with PVDF connectors for ACP for tube DN 4 7 ACP 023 Set of Acidflex tube DN3x1 with PVDF connectors for ACP for tube DN4 6 ACP 032 Set of pressure springs for driver ASR25 4 Pcs 2 left 2 right ACP 034 Driver complete for ASR25 green chassis white pulleys springs ACP 035 Contact pulley for ASR25 2 pcs ACP 037 Conveying belt for ASR25 ACP 039 S bolt for ASR25 ACP 045 Pump head black complete with S bolt without motor and gear for ASR25 without driver amp conveying belt ACP 050 Spring for Novoprene Viton Acidflex tubing fixing 2 pcs ACP 500 Complete motor and gear for ASR25 for
17. ils Subject to Change vi vt ti Ankersmid Sampling L 2 Electrical connection A NOTE At connecting the equipment please check that the supply voltage is identical with the information provided on the type plate Attention must be paid to the requirements of IEC 364 DIN VDE0100 when setting high power electrical units with nominal voltages of up to 1000V together with the associated standards and stipulations Power supply 230VAC standard 115VAC on request M Mounting The conditioning system could be used in portable and stationary conditions and with correct selection of the installation point and proper installation When used and properly installed in the prescript area ANKERSMID SAMPLING guarantee a long time of maintenance free and satisfaction use N Maintenance Before the maintenance it is necessary that the specific safety procedures regarding the system and operational process are observed A NOTE It is necessary to switch off the power supply before any assembly maintenance or repair work is carried out Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 19 of 20 Technical Details Subject to Change vi vt ti Ankersmid Sampling N 1 Changing the pump hose When the condensate pump is operated for a long time
18. ilter cartridge can be replaced by taking it out and inserting a new one in O Closing down A NOTE The area in which the device is placed when not in use must be kept free of frost at all times If the device unit is putting out of action for a short time no particular measures need to be taken We recommended sweeping the device with inert gas or ambient air while the unit is putting out of action for a longer time Condensate has to be removed completely from the cooler NOTE Aggressive condensate is possible Wear protective glasses and proper protective clothing Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 20 of 20 Technical Details Subject to Change
19. ilter element material PTFE length 75mm porosity 2um AUF 002 Filter element material PTFE length 75mm porosity 20um AUF 006 Filter element material SS316 length 75mm porosity 2 um AUF 007 _ Filter element material SS316 length 75mm porosity 3 um AUF 008 Filter element material SS316 length 75mm porosity 20um AUF 012 Filter element material ceramics length 75mm porosity 2um AUF 014 Filter element material ceramics length 75mm porosity 20um AUF 030 Filter element material glass fibre length 75mm porosity 2m pack of 25pcs AUF 801 Filter Glass for filter elements 75mm without drain outlet Glass only AUF 802 Filter Glass for filter elements 75mm with drain outlet Glass only AUF 900 __ Filter element holder for standard filter elements of 75mm material PVDF AUF 904 O Ring for filter head material Viton AUF 905 Filter head material PTFE Incl O ring mounting bracket AUF 906 O Ring for filter element AUF 091 AUF 092 Material Viton ASP 081 Gasket for filter element material Viton APS 900 Pre filter with filter element porosity 25um Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 16 of 20 Technical Details Subject to Change vi vt ti Ankersmid Sa
20. inside page 18 Ankersmid Sampling Neerlandweg 22 2610 Wilrijk Belgium User Manual APS Edition 11 2010 www ankersmidsampling com 7 Alarm messages The following alarm messages may appear in the temperature display With display over underrun the switch on delay becomes ineffective Error message Cause Elimination Display overrun Check sensor and connecting cable for E The measured value is too large and damage or short circuit outside the range Check whether the correct sensor has been Display un set or connected N E F The measured value is too small and Chapter 4 Commissioning the instrument gt BHO 2 the range GBP These messages are only output tothe process value display 3 Saree interval CIT Carry out service rocVal e time that was set for the E 5 _ i057 maintenance of a heating or cooling Athe parameter level reset E 5 unit has elapsed Chapter 4 Commissioning the instrument Time for switch on delay after power Cancel switch on delay 2 on has elapsed with ALLEA Value has fallen below the low alarm limit Depending on the controller type check whether the heating or cooling unit is still functioning faultlessly Value has gone above the high alarm limit Check whether any relay fuse that may have been installed is still in good working order The alarm disappears as soon as PV go
21. l FFPM Kalrez 2 pcs pump needed AMP 604 _ Sealing ring for AMP 26P material FFPM Kalrez 2 pcs pump needed AUF 102 AUF 1 P GO T02 MB Universal filter with filter head and filter element holder made of PTFE Filter body made of Duran glass Filter element made of PTFE with a porosity of 2um length 75mm Gas in out connection G1 4 Incl bracket for wall mounting AUF 1 P GL T02 MB Universal filter with filter head and filter element holder made of AUF 104 PTFE Filter body made of Duran glass with connection GL25 for condensate outlet or liquid alarm sensor Filter element made of PTFE with a porosity of 2um length 75mm Gas in out connection G1 4 Incl bracket for wall mounting Union nut GL 25 15 ACF 750 PTFE sealing ring GL 25 12 mm ACF 763 AUF 132 AUF 1 P GO G0 1 MB Universal filter with filter head and filter element holder made of PTFE Filter body made of Duran glass Filter element made of glass fibre with a porosity of 0 1um Gas in out connection G1 4 Incl bracket for wall mounting AUF 1 P GL G 1 MB Universal filter with filter head and filter element holder made of AUF 134 PTFE Filter body made of Duran glass with connection GL25 for condensate outlet or liquid alarm sensor Filter element made of glass fibre with a porosity of 0 1um length 75mm Gas in out connection G1 4 Incl bracket for wall mounting Union nut GL 25 15 ACF 750 PTFE sealing ring GL 25 12 mm ACF 763 AUF 001 F
22. main switched on or off A o Minimum These values depend on the heating or cooling unit used 0 9995 o i j observe manufacturer s specifications ni The instrument functions and values are set at the parameter level 3 0 F OFF time in tha avent ora pr ba error the ria la opersisd imme S Cada 5 diately as set in parameter S Er 3 Press the P key for 3 seconds and amp OG D will appear alternately A Timer a Defrosting heating duration 2 4 1 999 min a na o E iG Defrosting time for cooling contr Col heating time for heating contr Hot ro Set code 72 for accessing the parameter level by using the and Y keys J Cooli The 6 dots mean 3 The longer the key is pressed the faster the value will change SER Detrosting repeat orde If required no time limit 5 n e piis a ere ieee This is shown instead of Q Acknowledge with P P 5 cooling mie OMO pi miky a me wat hey G gt 1 900 eee gt parameter name and value appear alternately e g 5 00 waticboating E Sie malt a a 5 Fai t factory set 2 2 zi El One ot Stone tasto Use the amp and keys to set the value within the specified value range x baal veleni _u Acknowledge setting with P ote le ee 3 Set next parameter see Overview of operation on the front inside page E Sorci cane da Koap to this sequence I t to ci ARL mato 3 tes 2 Thon sot tCY to e Switching parameters out of display Mensa te deboring dirt Now set de
23. mpling K Receipt and storage of goods The device is a complete pre installed unit The arrived goods should be carefully unpacked as soon as possible in order to control the good and correct condition The goods and the delivery note should be compared If any difference is noted please contact your Ankersmid Sampling contact person The delivery should be checked for any transport damage If any anomaly is noted please contact the transport insurer immediately notifying of the damage The goods should be stored in a frost protected area L Preparation for installation The safety rules and regulations for the prevention of accidents must be observed when carrying out the installation A NOTE Especially the information in chapter D Safety instructions must be applied This device is to be used in only in VERTICAL position The device is operating with open and closed lid but we recommend to always keep the housing closed in order to protect the products inside The device should be placed in a ventilated area away from heat sources and magnetic fields If the equipment is placed outside beware that it is prevented against rain dust frost and direct sunlight x IMPORTANT A standard version of the device is not an explosion proofed apparatus Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permi
24. n its standard version not explosion proofed Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 6 of 20 Technical Details Subject to Change vi vt ti Ankersmid Sampling E Warranty If the equipment fails please contact your ANKERSMID SAMPLING dealer The warranty is covered for a period of 1 year countable from the first day of delivery as also specified in our normal terms and conditions of sale when the apparatus is handled and assembled correctly installed according good craftsmanship treatment and use or operation of the equipment The warranty covers repair at the factory at no cost or the replacement at no cost of the equipment free ex user location In case of resend or reshipment the probe must be properly packed or in his original protective packaging or in a sufficient adapted recipient A NOTE Consumables are only covered by this warranty in case of production defaults F Introduction ANKERSMID SAMPLING Portable gas conditioning systems are used in mobile gas analysis to prepare a sample gas by filtering the gas according to any dust particles and by lowering the dew point of humid gas to avoid condensate in the analyser A good and stable gas dew point avoids cross interference if the analyser is sensitive to H20
25. rail mounting electronics type ALA 101 230VAC Max 3 bar a AUF 303 Extra charge for liquid alarm sensor type ALA 002 mounted to universal filter with glass body GL25 Incl rail mounting electronics type ALA 102 230VAC Max 3 bar a Connector for optical liquid alarm sensor ALS 001 connected to digital controller with 1 APC 021 contact NO Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 15 of 20 Technical Details Subject to Change vi vt ti Ankersmid Sampling AMP 11E Analytical diaphragm pump AMP 11E material membrane PTFE coated head PPS valves FFPM capacity 11NI min atm pressure Connections G 1 8 i IP00 230V AMP 002 FPM Viton valve and sealing ring for AMP 11E 2 pcs pump needed AMP 003 Diaphragm for AMP 11E material PTFE coated AMP 004 Valve and sealing ring for AMP 11E material FFPM Kalrez 2 pcs pump needed Analytical diaphragm pump AMP 26P material membrane PTFE coated head Ryton o AMP 26P_ rings amp valves FFPM Kalrez Capacity 5 5NI min atm pressure Connections G1 8 i IPOO 230V AMP 603 Diaphragm for AMP 26P material PTFE coated AMP 605 Valve plate for AMP 26P materia
26. rm mo a 3 to over underrange Te oO Display of the total operating hours 0 99h 99th esponse f 0 relay 1 drops out at once relay 2 drops out at once E a Active time of relay for maintenance of heating or cooling units 3 GE Hi Aea Sea once Talay il 3 Temperature display during defrosting ba 0 1 2 relay 1 drops out at once relay 2 pulls in at once cf 15 Freeze temperature value during defrosting 0 3 relay 1 pulls in at once relay 2 pulls in at once Update temperature value continuously 1 13 15 Value range Value range Parameter Meaning from factory set to Parameter Meanie from factory set to Response after power on Coolin 0 1 Input ig contri Heating contrl PO n gt Sensor connected in 2 wire circuit Pt100 P Ih pa Heating OFF 5 E Pt1000 P Ie 1 cooling Halo 9 FI Measurement input group 1 on Type 701060 X1X XX ree ee g 0 123 ortAb ling th ke 1 2 b E n Enabling te arat atoi key 3 Measurement input group 2 on Type 701060 X2X XX Fe Con dit cul 3 0 inhibited 2 acknowledgement for relay 2 K2 g Fe Con L t e l g 1 enabled 3 start stop enabled and acknowledgement relay 2 NICENI Kit cH Function of relay K2 0 6 e or EAb FP notuncton o z Measurement input group 3 on Type 701060 X3X XX 0 4 20 mA 5 Signal alarm message 1 relay is to pull in 2 relay is to drop out L in EAb gops nen message ni de is Ma palig DE den is n a sett Measurement input group 4 on Type 701060 X4X X
27. ssage ALL is output to the display see Chapter 7 Alarm hoy gt 1 sec with kay Q gt 1 sec 3 fa 3 messages If r 2 1 or 2 relay K2 will also switch 3 Heating OFF t i cannot be edited 3 High alarm limit 999 500 999 3 i t A A L H If the process value goes above this limit during heating or cooling opera A Tic i eect dio 0 tion the alarm message AL H is output to the display see Chapter 7 a time limit a o Alarm messages If r 2 1 or 2 relay K2 will also switch o sau 3 Alarm hysteresis 02 1 0 999 3 t The starting action after power ON is set via the parameter POn a RH y The hysteresis that was set is below ALH or above ALL a Service interval 0 999h 9 9t h Alarm suppression time l 0 60 min E 5 i The time period after which the equipment unit has to be serviced is set Fi A id An alarm from ALL or ALH is not displayed for this time If the alarm is i here The active relay time is taken into account present for longer than AL d then it will be displayed smo Current service counter for equipment unit connected 0 999h 9 9th Also the switching action of relay K2 will depend on the supression time if E 5 This shows how much time has elapsed since the last service parameter r 2 is set to 1 or 2 alarm message On reaching the interval an alarm message is generated n ifthe poled te e reset Abs Ciara cis eri 3 1 During Di Mand also are T OFF symbol for heating has gone out ala
28. ssion of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 17 of 20 Technical Details Subject to Change vir vt ti Ankersmid Sampling L 1 Mechanical connection Sample gas inlet Connecting adapter flange with integrated bending protection for rigid mountage of heated sample lines including fitting and nut Material SS316 Sample gas outlet Bulkhead union DN4 6 Material PVDF Calibration gas zero gas inlet Optional Bulkhead union DN4 6 Material PVDF Condensate outlet Bulkhead union DN4 6 Material PVDF A NOTE The gas inlet and outlet is located inside the portable housing in the heated area It is important to not mix connections Ensure that the connections are sealed correctly To ensure free removal of condensate please ensure that the diameter of the tubing for condensate removal it minimum DN4 6mm To grant a functional and proper mounting we recommend the use of union pieces with taper pipe and thread type R according to DIN 2999 1 in connection with suitable sealing tape Sample gas inlet Power supply condensate outlet Sample gas outlet Figure 3 Outside connections Figure 4 Inside connections Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 18 of 20 Technical Deta
29. t element holder PTFE body glass Peristaltic pump Tube Novoprene Connectors PVDF Others Tubing PTFE Inlet connector SS316 Outlet connector PVDF Number of gas inlets 1 Number of gas outlets 1 standard max 2 Filter porosity 2um Alarm contact Free programmable contact 1NO 1NC rating 250V 16A AC Total cooling capacity Max 225kJ h Max 215kJ h Storage temperature 25 C up to 65 C Ready for operation lt 15 min Power supply 230V 50Hz or 115V 60Hz Power consumption 100VA Electrical connection Cold appliance plug with 1 5 m of cable Housing Portable plastic case Housing dimensions 52 4mm x 42 8mm x 20 6mm W x H x D Electrical protection Fuse 2A Electrical standard EN61010 Weight approx 12 kg Maximum values in technical data s must be rated in consideration of total cooling capacity at 25 C ambient temperature and 4 C outlet dew point PTFE Polytetrafluoroethylene Teflon PVDF Polyvinylidenfluoride PPS Polypropylenesulphide Ryton FFPM Perfluorelastomer Kalrez_ Ankersmid Sampling Neerlandweg 22 2610 Wilrijk Belgium User Manual APS Edition 11 2010 www ankersmidsampling com info ankersmidsampling com Page 9 of 20 Reproduction of this document or its content is not allowed without permission of Ankersmid Technical Details Subject to Change vi vt ti Ankersmid
30. te system of a Peltier element a cooling block a heat sink and a ventilator By lowering the temperature of the sample gasses condensate liquid will be formed on the sides of the exchanger Condense drops will form and descend to the bottom of the vessel This condensate liquid will be removed by a peristaltic pump which is mounted inside the portable case Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 8 of 20 Technical Details Subject to Change vii vt ti Ankersmid Sampling H Technical data APS Portable system APS 301 APS 302 APS 303 APS 311 APS 312 APS 313 Gas flow rate max 350NI h 350NI h 350NI h 150NI h 150NI h 150NI h Sample outlet dew point 1 C 15 C factory setting 4 C Dew point stability 0 1 C Sample inlet temperature Max 190 C Sample inlet connection Stainless steel connection DN4 6mm suitable for heated sample lines Sample inlet dew point Max 80 C Ambient temperature 5 C up to 45 C Maximum pressure 3 bar abs Material of gas wetted parts Heat exchanger head PTFE PVDF SS316 PTFE PVDF SS316 Heat exchanger body Glass PVDF SS316 Glass PVDF SS316 Diaphragm pump Head PPS Valves FFPM Membrane PTFE coated Filter head filter elemen
31. the recommendation of electromagnetic compatibility 89 336 EEC Declaration of conformity The EU Declaration of conformity is available at Ankersmid Sampling Ankersmid Sampling User Manual APS Edition 11 2010 Reproduction of this document or its content Neerlandweg 22 www ankersmidsampling com is not allowed without permission of Ankersmid 2610 Wilrijk info ankersmidsampling com Belgium Page 5 of 20 Technical Details Subject to Change vi vt ti Ankersmid Sampling D Safety instructions Please read these operating instructions very carefully before start up and use of the equipment Please check before installing the equipment if the device is suitable for the exposed pressure the exposed temperature the exposed ambient conditions e g rain moist dust Attention must be paid to the requirements of IEC 364 DIN VDE 0100 when setting high power electrical units with nominal voltages of up to 1000 V together with the associated standards and stipulations Work on electrical equipment should only be carried out by trained specialists Before connecting the equipment be sure that the main voltage is equal to the voltage mentioned on the type plate on the inside of he electrical box Beware that the apparatus and the control units are switched off before opening of the protection body Installation maintenance monitoring and repairs can be done by authorised personnel x IMPORTANT This equipment is i
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