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Microprocessor Controlled I G B T Drive Inverter Motor Speed

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1. gt _ E DIGITAL KEYPAD Y C L fare FWD REV FUN Se a RUN So bes V psr fm DATA mM C S FUN ENT u E MM X IX e A bem ht X ER D Y A bade O Ar TI E 00 vr e O i E E S E Q S ILLI d B ra N Pa g gt va U lj L 151 TN 16 1 Sim JU VY A MNA Figure 3 9 Frame size 2 Dimensions MODEL E310 403 405 3 14 Chapter 4 Software Index 4 1 Keypad Description 4 1 1Keypad Display and Operation Instruction DIGITAL KEYPAD FRED SET Figure 4 1 Keypad Layout 1 Four actions of FUN mode Hz RPM and display of five 7 segment display Refer to operation description of the ke
2. 4 52 Figure 4 32 AUTO RUN cycle with interrupt e esee eee ee 4 53 Figure 5 1 E310 Fault Display and Troubleshooting Flow Chart 5 6 Figure 5 2 OC OL Fault Display Flow Chart eeeeseusesss 5 7 Figure 5 3 OV LV Fault Display Flow Chart evenvnnvnnnvnnvnnvnnvnnvnnvnnvnnvnnvnnvnnvnnvnnvnnvnnvnner 5 8 Figure 5 4 Motor RUN failure Flow chart s ernnrnnnnnnnvnnnnnvnnvnnnnnnnvnnvnnnnnnnnnnvnnnnvnnvnnvnvenvnn 5 9 Figure 5 5 Motor Overheat Troubleshooting Flow Charrt 5 10 Figure 5 6 Motor Instability Troubleshooting Flow Chart 5 10 Figure 6 1 Digital Operator Extension Cable eese 6 2 iii Chapter 0 Preface 0 1 Preface To extend the performance of the product and ensure personnel safety please read this manual thoroughly before using the inverter Should there be any problem in using the product that cannot be solved with the information provided in the manual contact your nearest Taian s technical or sales representative who will be willing to help you X Precautions The inverter is an electrical product For your safety there are symbols such as Danger Caution in this manual as a reminder to pay attention to safety ins
3. suse 4 26 Figure 4 14 Frequency at or below specified range example 4 27 Figure 4 15 Over torque detection example eee eere eene 4 27 Figure 4 16 Analog scaling examples annnvnvnnnnvnnnnnnnnnnnnvnnnnvnnvnvnnnnvnnvnnnnnnvnnnnvnnnnnnnnnnnnvnnenr 4 29 Figure 4 17 Multifunction analog output eesee reser rere eere 4 29 Figure 4 15 KEB function dragesat oou sena ba earn eelere eeh 4 34 Figure 4 19 DC Injection Braking Example eeeeseuseses 4 34 Ligure 4 20 Custom VP settings arica 4 35 Figure 4 21 Custom V F Patterns uansett edda 4 36 Figure 4 22 V F curve with torque boost nnnnnnnvnnnnnnnnnvnnnnvnnnnvnnnnvnnnnnnnnnnnnvnvnnnnnnnnnnnnvnnnnr 4 37 Figure 4 23 Output Torque Capacity i eeeceue cce eui e oues c 4 38 Eisure 4 24 Sip Rn EE Te BE 4 39 Figure 4 25 Low Frequency Voltage Compensation s axwaxnnnnnnnnnnnnnnunnnnnnnvnnnnvnnvnvnnnnvnnenr 4 39 il Figure 4 26 PID plock dla rra Red 4 43 Figure 4 27 PID sleep wake mode diagram s snravnnvnnnnvnnnnvnnvnvnnnnvnnnnnnnnnnnnvnnnnnnnnnnnnnnvnnenr 4 45 Figure 4 28 S Curve Characteristics nnnnnnvnnnnvnnvnnnnvnnnnvnnnnvnnnnvnnnnvnnnnnnnvnvnnnnvnnnnnnnnnnnnvnnnnr 4 47 FEivure 4 29 E E Cle auto run saksa 4 51 Figure 4 30 Periodic cycle auto This 4 52 Figure 4 31 Single cycle auto run final step hold
4. Replace the control board NO Replace the control board YES Is there Voltage at T1 T2 T3 output terminals NO Is the inverter working well after replacement YES Connect the motor to run YE Any abnormal value gt NO Is the current on all NO phases even YES The inverter is failed The inverter s output is OK Perform detailed check Figure 5 3 OV LV Fault Display Flow Chart The motor can not run Is MCCB applied Can MCCB be applied Short circuited wiring YES within 13 of the normal value Are voltages e The power is abnormal between power terminals correct e Incorrect wiring NO E310fault Is the operation switch NO The operation switch is set to in RUN RUN position YES Are there outputs between the NO U V W terminals of the motor E310fault Are outputs between U NO V W even E310fault YES voltage deviation between output pairs are even if within 3 of the normal value without the motor e Motor e Motor faults ncorrect wiring Figure 5 4 Motor RUN failure Flow chart 5 9 Motor Overheating Reduce the load Increase capacities of E310 s load or current exceeding the specified value NO YES and the motor YES Is motor running at Select the motor again low speed for a long Is motor voltage betweenT1 T2 T3 E310fa
5. 0 Positive FM Bias Selection I Negative 0 Positive 02 16 FM Slope I Negative 3 preset Frequency function group Function ee Factory 0 common Preset Speed Control mode Is uniform time Accl Declor Acc2 Dec2 Selection I special is single time AccQ Dec0 Acc7 Dec7 4 7 Function Factory KM ET Ln 03 03 Preset Speed Hz 0 00 400 00 10 00 KN EECH CAT nmn Lal 03 08 08 Preset Preset Stee Hz Hz 000 40000 00000 00 400 00 60 00 00 03 09 Reserved Reserved a 16 EUM 17 Preset Preset Speedo Acctime s Acctime s 0 1 3600 0 I 3600 0 nmn 0 d IA besse bo TI 8 04 start stop command group Function Factory 04 00 Starting Method Selecti O arting Method Selection e I Enable Speed Search l braki i Stopping Method Selection P COIORUB capacity I Coast to stop 0 Stop Button Enabled 04 02 Keypad Stop Button l I Stop Button Disabled 4 8 Function je Factory 0 Momentary Power Loss and Restart disable I Momentary power loss and restart Momentary Power Loss and enable au Restart 2 Momentary power loss and restart enable while CPU is operating According to the capacity of DC Momentary Power Loss 04 04 0 0 2 0 0 5 Ride Thru Time Seconds O Enable Speed Search 04 05 Auto Restart Method h E 3 Start 0406 06 Auto Restart Auto Restart Delay Time Seconds Time Seconds 0 0 800 0 0 800 0
6. Enable Reset Only when Run Command is Off Enable Reset when Run Command is On or Off 04 08 Reset Mode Setting Enable Direct running after power up Disable Direct running after power Kinetic Energy 0 0 Disable 04 11 Back up Deceleration Time 0 1 25 0 KEB Deceleration Time 04 12 Lower Limit of Power Voltage Detect 150 0 210 0 300 0 420 0 190 0 380 0 04 13 IDC Injection Brake Level start 0 0 150 0 500 DC Injection Brake Time 04 14 0 5 Seconds start DC Injection Brake Start 04 15 0 10 10 00 1 50 Frequency Hz stopped DC Injection Brake 04 16 0 0 150 0 50 0 Level Stopped DC Injection Brake Time 04 17 Seconds stopped 05 V F command group Function ier b Volts Hz Curve Modification 04 09 Direct Running After Power Up 05 00 Torque Boost 05 01 Motor No Load Current Amps AC Function wer Factory 05 02 Motor rated Slip Compensation 0 0 100 0 220V series 170 0 264 0 05 03 v f max voltage 440V series 323 0 528 0 05 04 Maximum Frequency Hz 0 20 400 00 50 00 60 00 06 Motor parameter group Function ae Factory 06 00 Motor Rated Voltage VAC ee ee 9 06 01 Motor Rated Curent AmpAQ Jf 4 06 02 Motor Rated Power kW To Motor Rated Speed RPM 06 06 Torque Boost Gain Vector 0 600 m Slip Compensation Gain 06 07 0 600 54 Vector name Dm bei frem eo bet fremel
7. N i y OH TID 1 8 0 2 14 FEN 15 BELE Lr e Ir X XE EN S n S OU E E H e y aX T x E D or 1 Y mm av m sk EN U jw Y 224915 Peer d duca 18502 L 72 4403 76503 2 Dimension for remote keypad a Keypad hatch Installation Dimension fixing board Mike thickness 4 5mm 34 02 O E e LA 6 3 b Keypad Installation Dimension for nut superaddition gasket and nut fixing board flap gasket M3 elastomeric gasket M3 t M3 E31DOP 01 IQ c Eg c9 4t 15 ED 64015 ee ges c none gasket and nut Keypad Installation Dimension fixing board E31DOP 01 Tg DS Fe 6 4 Appendix Appendix 1 E310 parameter setting list Parameter Setting Parameter Setting Parameter Setting Parameter Setting code content code content code content code content ww fom 00 ores oo i 9 fi oe 0002 RN LT cp Qq wu ego JE 04 Oe 0c om gt 509 pL Ade j pm p jq e n 0 6 00 Lil 090 E q ee RE a Ko LB ARA AAA 390 cq sees qe we EG RASE up weg x Nj CT JL ed wi xe AE ee pep EE E JL wr pee O 9 ee Ek ANE IL lom qq mp E T p m p CAT PRA oppor qoem qp row sq oe p Toe RE SSS E E eeu ge mm IL 062 on 00 gt IO Nee EE SES EA E 12 E p A ARI KE Jl Ot ee E A E MEN E up ose Et Ger FR EE EE Lor p NJ JE NN
8. x 05 02 06 01 05 01 05 01 motor no load current 05 02 approximate Motor synchronization speed Rated speed Motor synchronization speed value 7 7 Marked on the motor nameplate 120 Motor synchronization speed RPM x Motor rated frequency 50Hz or 60Hz Motor Poles 120 Example 4 Poles 60Hzinduction motor synchronization speed x 60 1800 RPM X Note Motor no load current 05 01 differs with the inverter capacities 12 00 Refer to 06 01 note It should be regulated according to actual conditions Group6 Motor parameter group Motor Rated Voltage VAC Motor Rated Current Amp AC Motor Rated Power kW Motor Rated Speed RPM Motor Rated Frequency Hz 06 06 Torque boost gain Vector Performance If the motor load 1s determined to be too large increase the output torque Ale Torque Speed curve pattern x load current comp RAIN gain Torque A before torque boost B after torque boost Figure 4 23 Output Torque Capacity e Operating frequency range 0 Motor rate frequency When the motor output torque 1s not enough and increase 06 06 setting value When the motor is erratic or vibrates decrease 06 06 setting value The max Output torque limit to the inverter 1s current rated e If increase 06 06 setting value then the output current is too large Please increase 06 07 setting value on the same time 4 38 06 07
9. 1 The A orY is available for modifying the parameter only when 00 05 00 06 0 2 Modify the parameter in STOP mode 1 Modify 10 11 10 13 or 10 14 2 Set 00 07 gt 00 08 3 Set 00 03 00 04 0 and 05 00 06 0 during Auto tuning l Issue enable command before communication 2 Set parameters 08 02 08 05 function before communication 1 Check hardware and wiring 2 Check Functions 08 02 08 05 If Reset is not possible please Return the inverter 5 2 General troubleshooting Is the power applied Is power applied to L1 L2 and L3 terminals is the charging indicator lit Turn the power OFF and then ON again Make sure the power voltage is correct Make sure screws are secured firmly Is there voltage across the output terminals T1 l T2 and T3 Turn the power OFF and then ON again Motor can Is overload causing the motor to stall Reduce the load so the motor will run not run Are there any abnormalities in the inverter See error descriptions to check wiring Is forward or reverse run command issued and correct 1f necessary Is analog frequency input signal wiring Has the analog frequency signal been input correct Is voltage of frequency input correct Is the operation mode setting correct Operate through the digital keypad Are wiring for output terminals T1 T2 and T3 Wiring must match U V and W Motor runs correct terminals of the motor in wrong direction Are
10. 13 23 13 32 13 39 Same setting as the example A Frequency 50 Hz 30 Hz o OZ 13 02 13 01 3 01 BE l eh f t t f I I 15Hz pr PU gt Le AA EG 258 14308 EIER 13 16 13 17 13 18 13 195 13 16 13 17 13 18 13 18 Figure 4 30 Periodic cycle auto run C Auto Run Mode for Single Cycle 13 00 3 6 The speed of final step will be held to run For example 13 00 3 or 6 Panel Frequency 3 01 15 Hz 13 01 30Hz 13 02 50Hz 13 07 20Hz 13 16 20s 13 17 25s 13 18 30s 13 23 40s 13 32 1 13 33 1 13 34 1 13 39 1 FWD 13 04 13 06 0Hz gt 13 20 13 22 0s gt 13 35 13 38 0 Frequency 50 Hz 13 16 13 17 13 18 13 23 Figure 4 31 Single cycle auto run final step hold Note 13 00 1 3 If the inverter stops and re starts it will continue running from the unfinished step according to the setting of 13 00 46 If the inverter stops and re starts it will begin a new cycle and continue running according to the setting of 13 00 Run Run Command fun stop fun Command run stop run Output A Output E Frequency a begin a new cycle Continue running from unfinished step e S e ES 7 3 ES c CH 5 O lt Figure 4 32 AUTO RUN cycle with interrupt eACC DEC time follow the setting of 00 09 00 10 or 10 05 10 06 in Auto Run Mode Chapter 5 Troubleshooting an
11. 310 1 Control by RS485 Communication Control 2 One to one or one to many control 3 BAUD RATE STOP BIT PARITY bit can be set About 20 the model below 20HP with built in braking Braking Torque transistor and the specified external braking resistors can provide 100 DE TE The relays to protect the motor the curve can be set and the P inverter 150 Imin Over Voltage 200V class DC Voltage gt 410V 400Vclass DC Voltage gt 820V Under Voltage 200V class DC Voltage lt 190V 400Vclass DC Voltage lt 380V Momentary Power Restart can be initiated with spin start after momentary power loss Loss Restart in Max 2 sec Stall Prevention Stall prevention for Acceleration Deceleration Operation Short circuit output Electronic Circuit Protection terminal Grounding Fault Electronic Circuit Protection Protection for overheating of heat sink over torque detection error contact control reverse prohibit prohibit for direct start N 5 z 5 fat gt gt gt 3 D m E Other Function after power up and error recovery parameter lock up 3 5 Wiring diagram E310 series inverter Braking e 220V 0 5 2HP Molded case circuit Magnetic 6 6 breaker contactor Thermal relay MCCB MC P R Induction C oO O LI TI o Q motor AC Power Power O f T2 source 5 O 13 T3 Oo O r ON OFF MC PEO O 10 0 0 Q10 0 a 220V ground lt 100Q ee GE ge 380V ground lt 10Q
12. xxxx1 Disable Trip Prevention During Acceleration xxx0x Enable Trip Prevention During Deceleration xxx1x Disable Trip Prevention During Deceleration xx0xx Enable Trip Prevention in Run Mode xx1xx Disable Trip Prevention in Run Mode x xxx Enable over voltage Prevention in Run Mode x1xxx Disable over voltage Prevention in Run Mode Trip Prevention Level During Acceleration 50 200 Trip Prevention Level During Deceleration 50 200 Trip Prevention Level In Run Mode 50 200 Over voltage Prevention Level in Run Mode 350 0 VDC 390 0 VDC 700 0 VDC 780 0 VDC Note 1 In acceleration the inverter will delay the acceleration time 1f the time is too short resulting in the over current in order to prevent the inverter trips 2 In deceleration the inverter will delay the acceleration time 1f the time is too short resulting in the over voltage of DC VUS in order to prevent the inverter trips with OV displayed 3 Some mechanical characteristics such as press or unusual breakdown seize due to insufficient lubrication uneven operation impurities of processed materials etc will cause the inverter to trip thus inconvenience users When the operating torque of the inverter exceeds the setting of 07 03 the inverter will lower the output frequency following the deceleration time and return to the normal operation frequency after the torque get steady 07 05 Electronic Motor Overload Pr
13. Error Display and Corrective Action 5 1 1 Faults which can not be recovered manually 5 1 2 Special conditions 5 1 3 Operation errors General Troubleshooting Quick Troubleshooting of E310 Routine and periodic inspection Maintenance and Inspection Peripheral Components Reactor Specification at Input Side Braking unit and braking Resistor Digital operator and extension cable E310 Parameters Setting List UD UU UU NN bech Ra ha mE I I Nr RB RB WD WN Ny 3 3 3 4 3 5 3 8 3 8 3 9 3 11 3 12 3 13 4 1 4 1 4 1 4 2 4 3 4 4 4 18 5 1 5 1 5 1 5 2 5 3 5 4 5 5 5 11 5 12 6 1 6 1 6 1 6 2 Appl Index of Figures Froure 2 1 Inverter ett Eege 2 1 Figure 3 1 Panel and enclosure arrangement for E310 inverters 3 1 Figure 3 2 Din rail mounting of the E310 inverter 3 1 Figure 3 3 Typical Installation Schematic esee eere 3 5 Figure 3 4a Installation Examples sss usina 3 6 b Installation Examples Using a Filter and Isolation transformer 3 6 c Installation Examples with Adjacent Signal Conductors 3 6 Figure 3 5 Control Cable requirements r annnnnnnnvnnnnnnnnnvnnnnnnnnnvnnnnvnnnnnnnvnnnnnnvnnnnnnnnnnnnvnnenr 3 7 Figure 3 6 Grounding Examples annenrangs 3 7 Ligure 5 7 Wime Diariamente 3 11 Figure 3 8 Frame size 1 Dimensions arnnvnv
14. H ee extern run command Sr INN out frequency PID out frequency Sleep levell set from09 14 unit is HZI Wake level setfrom09 16 unit is HZ J 09 14 sleep level 09 16 Wake level 09 15 sleep dela 09 17 Wake delay Figure 4 27 PID sleep wake mode diagram 4 45 Group10 Assistant function group 10 01 Prevention of Reverse operation 0 Reverse command is enabled 1 Reverse command is disabled 10 01 71 the reverse command is disabled 10 02 Keypad Operation with Up Down Keys in Run Mode 0 Enter must be pressed after frequency change with Up Down Keys on keypad 1 Frequency will be changed directly when Up Down Keys are Pressed 10 03 Carrier Frequency KHz 1 12 Frequency Frequency Frequency 1 IKHz 5 SKHz 9 9KHz L 2 TE 4 NN HM JOUER 4 take se m I2KHz fo oo Note 1 In applications where there is excessive audible noise from the motor or it is required to reduce electrical interference RFI from the inverter caused by use of long cable then the carrier frequency can be adjusted To reduce electromagnetic interference due to long cable etc decrease carrier frequency To reduce motor audible noise increase carrier frequency 2 The carrier frequency as minimum should be set higher than ten times the max running frequency Example If the Max running frequency 400Hz then set the carrier Frequency higher than 4 K
15. Maximum Frequency Voltage Ratio 9o 0 0 100 0 Medium Frequency2 Hz 0 10 400 0Hz Medium Frequency Voltage Ratio2 0 0 100 0 Medium Frequency Hz 0 10 400 0Hz Medium Frequency Voltage Ratiol 0 0 100 0 05 10 Minimum Frequency Hz 0 10 400 0Hz Minimum Frequency Voltage Ratio 0 0 100 0 V F start Frequency 0 00 10 00 1 00 01 18 set the V F pattern freely complying with 05 04 05 09 Refer to following diagram V 05 05 Vmax 7777777777777 05 07 05 00 05 11 Vmin l 05 10 05 08 05 06 05 04 400 00 Figure 4 20 Custom V F Settings 0 17 V F Pattern Refer to following list 2 00 01 Func Funct type 00 01 V F pattern type 00 01 V F pattern ion N av e S F 15 3 0 60 el N e am anb 10 gursta 29 onbuoj juvjsuo anb 10 gursva 29 onb uoj juvjsuo N 2 2 NN Figure 4 21 Custom V F Patterns 4 36 3 The inverter will output the value of B C voltage refer to 00 01 plus the 05 00 V F pattern setting The starting torque will be raised as shown Voltage Figure 4 22 V F curve with torque boost Hz L 25 30 50 60 X Note 05 00 0 Torque boost function is invalid 4 When the induction motor is in running there must be slip due to the load It is necessary to boost voltage to improve the precision of the speed Output Current 05 01 Note 06 01 motor rated current Slip frequency boost
16. O O MC EE Burst Digital absorber control pane RS485 Forward stop or run stop o o 9 SI Reverse stop or reverse forward D 82 RY 5 S3 o o Multifunctional RB output terminals Speed control oo P p di 84 E 250VAC I A 30VDC 1A RC O O O S5 Q Reset Error TRI recovery V 56 SYN Multifunctional output o COM terminals ri o 30VDC 200mA o 10V Frequency AVI Frequency indicator 2 0 10 VDC setting device o ACI 0 GND GNDO Figure 3 7 Wiring Diagram Note 1 Please refer to description of main circuit terminals P R and specification of braking resistor for value selection 2 please avoid connecting output of inverter to the earth 3 6 Description of connection terminals Descriptions of main circuit terminals Symbol L1 Main power input single phase L1 L2 Three phase L1 L2 L3 Braking resistor connection terminal Used in applications 220V 0 5 2HP when it 1s required to stop a high inertia load rapidly refer l Fe 380V 1 5HP to specifications of the braking resistor Inverter outputs Descriptions of E310 control circuit terminals Symbol 250VAC IA or30VDC 1A Normal close output who RB Contact using description contact terminals refer to parameters 01 09 01 10 tov rene ka V Frequency knob VR power source terminal pin 3 AVI Analog frequency signal input terminal AVI 0 10VDC 2 10VDC ME PID signal input terminal or Bias signal input terminal ACI 0 20mA 4 20
17. R Choose power cables according to the following criteria 1 Use copper wires only Correct wire diameters should be based on ratings at 105 C 2 For rating voltage of wires the minimum voltage of 200V class type 1s 300V and 400 V class type 1s 600V B Control Cables Control cables are connected toTM2 control terminal block Choose control cables according to the following criteria 1 Use copper wires only Correct wire diameters should be based on ratings at 105 C 2 For rating voltage of wires the minimum voltage of 200V class type 1s 300V and 400 V class type 1s 600V 3 To avoid noise interference do not route power and control cables in the same conduit or trucking 4 Where possible use screened shielded control cables to minimizes electromagnetic interference 5 To avoid ground loops always earth the shield of control cables at one end only C Nominal electrical specifications of the terminal Block TM1 Volts X Note Nominal values of input and output signals TM2 gt TM3 follow the specifications of 600 class 2 wiring D Fuse types Drive input fuses are provided to disconnect the drive from power in the event that a component fails in the drive s power circuitry The drive s electronic protection circuitry 1s designed to clear drive output short circuits and ground faults without blowing the drive input fuses Table below shows the E310 input fuse ratings To protect the inverter most e
18. Without input the operation signal and wlay doesn t work Operation Signal 00 03 setting Frequency 00 05 INV Cutput Frequency setting Frequency 00 05 Pete 1 01 12 Relay Output Signal Multifunction output termanel 01 059 1 10 22 3 Figure 4 1 1 Frequency reached example 4 25 01 09 10 3 Arbitrary frequency consistency Fout 01 11 01 12 peration Frequency Reached Arbiter Frequency 01 11 01 12 Operston conditions ha pi 2 Input Fequency Fiequency Commeand 00 05 Frequency Thueshold Level t 01 12 3 kjede dn B Input F queney Detecting Level o1 11 Frequency Theshold Level 01 12 and velar does not activate A ll Setting Frequency 00 05 PA EE AA INV Output Frequency 1 Brbatrany Frequency 01 11 A A cdm EM ROM AA I ME l I Relay Output Signal l I i Multifunction output terminal 01 0901 10 23 Figure 4 12 Frequency within specified range example 01 09 10 4 Frequency detection Fout gt 01 11 Operation Signal 00 02 Frequency Detection 01 12 INY Cutput Frequency l L iybatiery Frequency 01 11 em 1 m A A jo A A A A A E E pn 7 t l Relay Output Signal Multifunction output termina 01 0901 10 24 Figur
19. forward reverse N N ND WKY N DD BD Auto Run Mode Running Direction 7 0 forward reverse Note Auto Run sequencer various modes cab is selected by parameter 13 00 2 Auto Run sequencer mode set up parameters are parameters 13 01 13 39 3 Auto run mode sequencer operation as selected by parameter 13 00 can be set up as follows a Setting multi step frequency commands by using the available multi step frequency commands 0 7as required can be set by parameters 13 00 13 07 b Setting multi step run time by parameters 13 16 13 23 for each required step FWD REV direction can be selected by setting of parameters 13 32 13 39 d d Auto Run Mode Frequency Command 0 1853 01 running time is 13 16 Running Direction 13 32 Some examples in auto run mode as follows A Single Cycle Running 13 00 1 4 The inverter will run for a single full cycle based upon the specified setting mode Then it will stop For example 13 00 1 or 4 Panel Frequency 3 01 15 Hz 13 01 230Hz 13 02 50Hz 13 03 20Hz 13 16 20s 13 17 25s 13 18 30s 13 19 40s 13 32 1 13 33 1 13 34 1 F WD 13 35 2 REV y 13 04 13 07 0Hz 13 20 13 23 0s 13 36 13 39 0 Frequency 2U Hz e Leck 13 16 13 17 13 183 13 19 Figure 4 29 Single cycle auto run 4 51 B Periodic cycle Running 13 00 2 5 The inverter will repeat the same cycle periodically For example 13 00 2 or 5 13 01 13 03 13 16
20. 05 Mid output Frequency 05 06 Mid output voltage 05 07 Min output frequency 05 08 Min output voltage 05 09 Perform Auto tuning 06 05 1 Motor Rated Current 06 01 OL reference X Note Figure 4 3 Control Mode Selection Chart 1 Use V F Control Mode 1 Use one inverter to drive several motors simultaneously 2 Motor s nameplate is unknown or motor s specifications are too special it will cause Auto tuning fault 3 Specification of inverter and motor differs by more than 1 size 2 One inverter drives several motors Only in V F mode set the motor parameters according to the following rules 1 Sum the rated current of all motors for total inverter current 2 Input correct VF Pattern parameter 05 04 05 09 3 When the nameplate of the motor is unknown the inverter will be set by default to parameters according to the standard TECO motor 4 When parameter 00 00 0 the keypad will display Err2 when performing Auto tuning 5 In VECTOR MODE the max amp min value of 06 01 06 05 will be limited by one size higher or lower than TECO standard motor specification In VF MODE control there 1s no limitation 4 3 4 3E310 Programmable Functions List Parameter Tu Description Group No a meme Start Stop command group xm V F command group e Memes O o cometio tia O e fm OO 0 The basic parameters group F tionCod Factor mom Description Range Code TT Remarks No Setting 0 Volts
21. 08 gt 0 Hz and frequency command 00 08 the inverter will output the 00 08 preset value 00 09 Acceleration time 1 s 0 1 3600 0 00 10 Deceleration time 1 s 0 1 3600 0 1 Formula for calculating acceleration and deceleration time The denominator is base on the rated frequency of motor 00 09 or10 05 xpreset frequency acceleration tine 06 04 deceleration time 00 10 Cor 10 on fr equenc 2 When 01 00 01 05 is set 07 the second acceleration and deceleration time the first acceleration deceleration or the second acceleration deceleration will be set by OFF or ON the external input terminal 3 When 01 00 01 05 is set 05 06 Jog Jog run is controlled by external terminals The acceleration and deceleration action will be at Jog acceleration and deceleration time Acc Dec time 1 Acc Dec time 2 JOG Acc Dec time 00 09 0 10 10 05 10 06 00 13 00 14 preset value 00 05 00 06 00 05 00 06 Run at 00 12 determines the output determines the Jog frequency The list setting frequency output frequency 01 00 01 05 05 06 Off Off On Jog command 01 00 01 05 07 Off On Toggle Acc Dec time 2 10 01 1 the reverse command is unavailable 00 11 Operation modes for external terminals 0 Forward stop reverse stop 1 Run stop forward reverse 2 3 wire control mode run stop 1 When operation command 00 03 00 04 0 external terminal 00 111s valid 2 When operation c
22. 11 2 08 2 09 2 10 OI 60Hz gt JE 60Hz FK TT IM e Fun Upper Frequency Limit 30Hz Me 30Hz 00 07 60 Bias Bias 0 ou V 0 Oz V 50 2V 10V 50 z 20mA sen 4mA 20mA 20mA 100 Figure 4 16 Analog scaling examples 1 The inverter reads the average value of A D signals once per 02 01 02 07 x 4ms Set scan intervals according to possible noise interference in the environment Increase 02 01 02 07 in an environment with noise interference but the response time will increase accordingly Multifunction analog output control 02 12 Analog Output Voltage Mode 0 Output frequency 1 Frequency Setting 2 Output voltage 3 DC Bus Voltage 4 Output current 02 13 FM Gain 0 1000 02 14 FM Bias 0 0 100 0 02 15 FM Bias Selection 0 positive 1 Negative 02 16 FM Slope 0 positive 1 Negative 1 The multifunction analog output terminal of the terminal block is 0 10Vdc analog output The output type 1s determined by the02 12 The output voltage level can be scaled by parameter 02 13 to suit external meters and peripherals Note the max output voltage 1s 10V due to hardware of the circuit Use only devices that require a maximum of 10V signal 2 FM Function Description PUN Pusse Germ Senere L I p 0 Xmax Figure 4 17 Multifunction analog output 2 12 0 Output Frequency Xmax upper frequency limit 1 frequency setting upper frequency limit 2 Output Voltage Motor Rated
23. Ark Neg AE AE EK IA NEEN NEE KEEN er RRE GE JE rug Et E NN E er we RRG SE I 7 e JE j vm Lee AE A A A EE om oos We o 02 05 04 04 07 02 10 03 90 906 1 00 1 1004 er EK n AR oo OTP 0209 oo v nm mi vw ov 100 Appendix 1 Appendix code content code content code content code content 13 37 13 38 1336 ee Lo d E EC Appendix 2 i E C Q Distributor TECO Electric amp Machinery Co Ltd 10F No 3 1 Yuancyu St Nangang District Taipei City 115 Taiwan Tel 886 2 6615 9111 Ext 1721 Fax 886 2 6615 0933 Http www teco com tw 4KA72X254T01 VER 01 2010 6 This manual may be modified when necessary because of improvement of the product modification or changes in specification this manual is subject to change without notice
24. Inductance mH Suitable Inverter Motor Braking resistor Braking torque Duty Cycle Model 119 119 m 3 fos Piso fw du o fers of 2 mm 128 X Formula for brake resistor W Vpnb Vpnb ED R 1 W braking resistor power Watts 2 Vpnb braking voltage 220V 380VDC 440V 760VDC 3 ED braking effective period 4 R braking resistor rated ohms 6 1 6 3 Digital operator and extension cable A Content Inverter LED Keypad E31DOP 01 Remote Cable for Keypad XO using standard network cable connection i We ee be MT e 4U of Figure 6 1 Digital Operator Extension Cable B Operation procedure 1 Turn off the power Supply the following procedures should be performed after there is no display on the keypad 2 Remove the keypad 3 Connect the inverter and the keypad with REMOTE cable in accordance with the diagram below 4 Apply power to operate once the installation 1s complete Extension KEYPAD installation 1 KEYPAD installation Dimensions 2 M3 A JENS LE EE Peat EN Lo i b pO E 3 H ti x DEI TTE d 4 T SS E ENN OO En
25. Keypad setting Set directly with V keys or the VR on the keypad Five digital LED and status indicator display frequency line speed DC voltage Output voltage Current Rotation direction Inverter parameter Fault Log Program Version Heat sink temperature PID feed back External potentiometer0 10V 0 20mA Provides up down controls speed control or automatic procedure control with multifunctional contacts on the terminal block TM2 Frequency Limit Upper lower frequency limits and three programmable skip Function frequencies Carrier frequency I 12 kHz V F pattern 18 fixed patterns Iprogramable curve Two stage Acc Dec time 0 1 3 600 seconds and four stage S curves refer to descriptions on 10 07 Multifunction analog 5 functions refer to description on 2 12 gre Multifunction Multifunetion input 22 22 functions refer to description on 01 00 01 05 22 functions refer to description on 01 00 01 05 to description on 01 00 01 05 Multifunction output 14 functions refer to description on 01 09 01 10 Momentary Power Loss Restart Speed Search Overload Detection 8 preset speeds Acc Dec Switch 2 Stages S Curves Display Function Frequency Control External signal setting Acc Dec control Other Functions 3 wire Control PID control torque boost Slip Compensation Frequency Upper Lower Limit Auto energy saving Modbus slave and PC PDA Link Auto Restart Encoder input 3 9
26. Slip compensation gain vector Performance If the motor load appears too large increase slip compensation AF stip I x Gain load current compensation gain Torque Speed curve pattern Torque A before slip compensation B after slip compensation O Figure 4 24 Slip Compensation e Operating frequency range 0 motor rated frequency e When the motor output rotation speed is too low increase 06 07 setting value e When the motor is erratic or vibrates decrease 06 07 setting value e The max output rotation speed limit to the motor max setting frequency If increase 06 07 setting value then the output current is too large Increase 06 05 setting value at the same time 06 11 Low frequency voltage compensation Performance During low frequency Increase 06 11 setting value to increase output voltage and low frequency torque Decrease 06 11 setting value to decrease output voltage and low frequency torque Output voltage frequency curve pattern D KENT ENKEN SOE AAA AAA ge Figure 4 25 Low Frequency Voltage Compensation 06 07 1 i e Operating frequency range 0 12HZ 60HZ 0 10HZ SOHZ During low frequency use When the motor output torque 1s insufficient increase 06 07 setting value When the motor is vibrating excessively decrease 06 07 setting value 4 39 Group7 Protection function group 07 00 Trip Prevention Selection xxxx0 Enable Trip Prevention During Acceleration
27. Voltage VAC 3 DC Bus Voltage 220V 0 400V 440V 0 800V 4 Motor Current 2 times rated current of inverter Note 02 13 02 16 refer to Figure 4 19 Analog scaling examples 4 29 Group3 preset Frequency function group 03 00 Preset Speed Control mode Selection 0 common Is uniform time Acc1 Declor Acc2 Dec2 1 Special is single time Acc0 Dec0 Acc7 Dec7 Setting frequency 03 01 03 08 Preset Speed 0 Preset Speed 7 Hz 0 00 400 00 Setting time 03 17 03 32 Preset Speed 0 7 Acceleration time second 0 1 3600 0 Preset Speed 0 7 Deceleration time second 0 1 3600 0 1 When 03 00 is set to 0 Acc time Dec time is determined by the 00 09 00 10 10 05 10 06 2 When03 00 is set to 1 Acc time Dec time is determined by the03 01 03 08 Function Description 1 Formula for calculating acceleration and deceleration time The denominator is base on the rated frequency of motor 06 04 ime cctime parameter xpreset frequency Actual Acctime coume 7 reset trequenc ime Pectime parameterxpr eset f r equency Actual Dectime ectime m equenc Example 06 04 50hz motor Rated frequency 03 02 10hz preset speed 03 19 5s Acc time 03 20 20s Dec time 03 19x10 Rhz Preset speed 1 Actual Acc time 06 04 Wei e EM P Preset speed I Actual Dec time O e v r hz A s 2 When 03 00is set to 1 the time has two modes to be set Example 00 03 1 01 00 0 SI RUN STOP 01
28. as the UP DOWN command released When the Run Signal releases the inverter will ramp stop or stop which determined by the 04 01 It will store the frequency when the run signal 1s removed UP DOWN keys are idle 4 24 when the inverter is stopped The keypad is available to modify the preset frequency 03 01 If 1 08 2 the UP Down is available as the inverter stops 2 01 08 1 as the Run terminal is energized the inverter operates from 0 Hz the Function of UP DOWN is same as the above description When the Run signal is released the inverter will ramp stop or stop output determined by 04 01 to O Hz The next run command will always begin from 0 Hz Multifunction output terminals control 01 09 Output Relay RY1 Operation Mode RC RB RA terminal 01 10 Output Relay TR1 Operation Mode SYN SYN terminal Run Fault Frequency Reached Set Frequency 01 11 01 12 Frequency Threshold Level gt 01 11 Frequency Reached Frequency Threshold Level lt 01 11 Frequency Reached Auto restart Momentary AC Power Loss Emergency Stop Mode Base Block Stop Mode 10 Motor Overload Protection 11 Drive Overload Protection 12 Over torque Threshold Level 13 Top Count Value Attained 14 Preliminary Counter Value Attained 01 11 Frequency Reached Output Setting 0 00 400 00Hz 01 12 Frequency Detection Range 0 00 30 00Hz 0 1 21 3 4 ys 6 7 4 8 01 09 10 2 The preset frequency is reached 01 12
29. circuit I G B T intact Visually check controller and YES Drive boards Any visual abnormalities DS Replace the defective boards Apply the power Are i a d indicators of the operating unit working normally YES Replace the pre charge resistor NO NO Replace I G B T Any fault display YES Is the DC input voltage controlling the power Any fault display NO Check terminals and wiring Is 5V control PU Replace the driver board voltage correct What s the message 3 fault values in 12 2 Check 3 fault values of 12 2 with Wkey The inverter has faulted Perform detailed check to next page 5 5 From previous page Check Inverter parameters Perform parameter initializations Specify operation control mode FWD or REV LED Replace the control board light after flashes YES Set up frequency command s the frequency value Replace the control board displayed in operatio Are there voltage outputs at terminalsT1 T2 T3 Replace the control board YES Connect the motor to run Does the contro NO Board function after replacemen YES s there any fau YES display NO Are output currents of each phase aw even YES The inverter is OK The inverter is failed Perform detailed check Figure 5 1 E310 fault display and troubleshooting flow chart 5 6 Troubleshooting for OC OL error displa
30. which results in an error signal The PID control algorithm then performs calculations on this error signal based upon the PID parameter group9 The result of the PID algorithm is then used as the new frequency reference or is added to the existing speed reference The PID target value can be set by parameter 00 05 006 for example the frequency command target can be set from Operator keypad AII Analogue input or multi function analog input terminals Select the PID control feed back signal from external terminal AI2 for a current signal 0 20ma or a voltage 0 10vdc depending on setting of Jumper 3 on control board and setting of parameter 2 06 See PID block diagram below Note PID Function 1s available for controlling the output flow external fan flow and temperature The PID block diagram is as follows PID disable Corn and Positive 00 05 Negative 09 05 09 06 FID Feedback ACI 2 06 0 09 01 FID OUTPUT Upper Limit 00 07 09 00 Lower Limit 00 08 09 04 09 00 Figure 4 26 PID block diagram 1 To enable PID control set 02 06 0 ACI on TM2 is defined as the PID feedback signal 2 The set point in the above diagram is the 00 05 00 06 input frequency 4 43 2 PID Group 9 parameter descriptions PID operation selection disable enable Deviation is D controlled Feedback D controlled D Reverse characteristic controlled Feedback D characteristic contr
31. wiring for forward and reverse signals Check for correct wiring correct E for the analog frequency inputs E donoren Check the operation mode of the Is the setting of operation mode correct not be operator regulated Is the load too excessive Reduce the load Check the motor specifications poles Confirm the motor specifications Motor voltage correct running speed too Is the gear ratio correct Confirm the gear ratio high or too The motor speed can low Is the setting of the highest output frequency Confirm the highest output frequency correct Is the load too excessive Reduce the load Minimize the variation of the load Motor Does the load vary excessively ncrease capacities of the inverter and speed the motor varies Add an AC reactor at the power input unusually Is the input power erratic or is a phase loss side if using single phase power occurring Check wiring if using three phase power 5 4 5 3 Quick troubleshooting of E310 E310 INV Fault DM Diode Mdule NO G B T Insulat Gate Bipolar Transistor Any Symptoms of burn out and damage YES Check burnt and damaged parts Symptoms other than burn Qut damage or fuse meltdown iz Fault signal YES Check according to displayed fault messages YES Is the fuse intact Is the main circuit DM intact NO Replace DM NO Replace fuse YES Is the main
32. 01 71 S2 forward reserve 01 02 2 S3 preset speed1 01 03 3 S4 preset speed 2 01 03 4 S5 preset speed 4 model When the run command is uncontinuous calculate acceleration and deceleration time of each segment like this Se 03 17 x 03 01 b 03 18 x 03 01 ES 03 19 x 03 02 d 03 20 x 03 02 06 04 06 04 i 06 04 6 04 00 Frequency Forward ft gt EA b i 5 Time kJ AEE HN i EO A O A H Panel freq Preset speed l Preset speed 2 S S2 S3 S4 S5 mode2 When the run command is continuous calculate acceleration and deceleration time of each segment like this 03 17 x 03 01 bs 03 20 x 03 01 03 02 03 21 x 03 03 03 02 4 06 04 06 0 06 04 due 03 24 x 03 03 03 23 x 03 04 f 03 26 x 03 04 03 25 x 03 05 06 04 06 04 06 04 06 04 h 03 26 x 03 05 06 04 UUS frequency PENE Group4 Start Stop command group 04 00 Starting Method Selection 0 Normal start 1 Enable Speed Search 1 04 00 0 On starting the inverter accelerates from 0 to target frequency in the set time 2 04 00 1 On starting the inverter accelerates to target frequency from the detected speed of motor 04 01 Stopping Method Selection 0 braking capacity 1 Coast to stop 1 04 01 0 the inverter will decelerate to OHz in preset deceleration time after receiv
33. 06 Deceleration time 2 3 continue operating 08 08 Err fault tolerance times A paso 08 09 Drive Transmit Wait Time ms 1 16 x4ms Lor 4 4 12 09 PID function group Function Factory Description Range Code f Remarks Code No Setting Disabled Bias D Control Feedback D Control 09 00 PID Mode Selection 0 Bias D Reversed Characteristics Control Feedback D Reversed Characteristics Control 09 01 Feedback Gain coefficient 0 00 10 00 1 00 09 02 Proportional Gain 0 0 10 0 1 0 09 03 Integration Time S 0 0 100 0 10 0 09 04 Differentiation Time S 0 00 10 00 0 00 0 Positive 09 05 PID Offset l 0 I Negative 09 06 PID Offset Adjust 0 109 0 09 07 PID Output Lag Filter Time S 0 0 2 5 0 Disabled Enabled Drive Continues to Feedback Loss Detection Mode Operate After Feedback Loss 0 Enabled Drive STOPS After Feedback Loss 09 09 Feedback Loss Detection Level 0100 0 09 10 Feedback Loss Detection Delay 00 250 10 Time S 09 11 Integration Limit Value 0 109 100 0912 09 13 Reserved Reserved Allowable Integration Error Margin Units 0 100 0 1 Unit 1 8192 09 14 0 00 09 15 09 16 0 00 09 17 Wake up function Delay Time 0 0 NT fe x x o o 09 08 09 13 e 10 Assistant function group Function m Factory Description Range Code Remarks Code No Setting 0 Reverse c
34. 1 1 2 During Power Up O Do not insert or remove input connections to the inverter when powered up to avoid damage to the control board resulting from possible voltage surge due to contact bounce When momentary power loss is longer than 2 seconds the larger of horse power the longer of time the inverter does not have enough storage power to control the circuit Therefore when the power is re applied the operation of the inverter is based on the setup of 00 03 or00 04 04 09 and the condition of external switch this is considered to be restart in the following paragraphs When the momentary power loss is short the inverter still has enough storage power to control the circuit Therefore when power is re applied the inverter will automatically restart depending on the setup of 04 03 04 04 When restarting the inverter the operation of the inverter is based on the setup of 00 03 0r00 04 and 04 09 and the condition of external switch FWD REV button Attention the start operation will be regardless of 04 03 04 04 04 06 04 07 1 When 00 03 or00 04 0 the inverter will not automatically run after restart 2 When 00 03 or00 04 1 and the external switch is OFF the inverter will not run after restart 3 When 00 03 or00 04 1 the external switch is ON and 04 09 0 the inverter will run automatically after restart Attention To ensure safety please turn off the external switch FWD REV button after power loss to pr
35. CI 0 20mA 0 10V ACI 4 20mA 2 10V ACI 0 20mA 2 10V ACI 4 20mA AVI signal verification Scan Time AVI Gain 0 1000 AVI Bias 0 0 100 0 AVI Bias Selection 0 positive AVI Slope 0 positive ACI function Select 0 PID feedback signal 1 02 06 0 PID feedback input 1 100 x4ms 1 1 Ne Negative ative 1 ACI Bias signal input When 02 06 is set 0 means the PID feedback input terminal is controlled by the setting of 09 00 2 02 06 1 Bias Input ACI To regulate the Offset of the Keypad VR or AVI analog input only the signal of 0 20 mAor4 20mA Hz Freq upper limit 00 07 OV ACI signal verification Scan Time ACI Gain 0 1000 ACI Bias 0 0 100 0 ACI Bias Selection 0 positive AVI ACI 10 1 100 x 4ms 1 Negative ACI Slope 0 positive Example The setting of figure 4 18A 2 02 2 03 2 04 2 05 2 09 2 08 2 09 2 10 OI we om o vow Negative Note When 02 06 is set to 1 settings of 02 07 02 11 will not be effective Bias Hz 100 GOHZ Upper Frequency 00 07 60 50 30Hz 0Hz OV 10V OmA 20mA The setting of figure 4 18B 2 02 2 03 2 04 2 05 2 09 2 08 2 09 2 10 2 11 o vr om o 1 Hz 60Hz Bias 100 50 30Hz The setting of figure 4 18C The setting of figure 4 18D 2 02 2 03 2 04 2 05 2 02 2 03 2 04 2 05 2 09 2 09 2 08 2 09 2 10 2
36. Hz 00 00 Control Mode Vector 00 01 Volts Hz Patterns V F 0 18 O Forward 00 02 Motor rotation Reverse Keypad Main Run YP 00 03 External Run Stop Control Command Source Selection m Communication EP Keypad Subsidiary Run 00 04 External Run Stop Control Command Source Selection Baa Communication Keypad Potentiometer on Keypad Main Frequency 00 05 l External AVI Analog Signal Input Command Source Selection External Up Down Frequency Control Communication setting Frequency 4 4 Factory Description Range Code Remarks Setting Keypad n Potentiometer on Keypad Subsidiary Frequency 00 06 External AVI Analog Signal Input Command Source Selection External Up Down Frequency Control Communication setting Frequency 00 07 Frequency Upper Limit Hz 0 01 400 00 50 00 60 00 00 08 Frequency Lower Limit Hz 0 01 399 99 000 00 09 Acceleration Time 1 S 0 1 3600 0 00 10 Deceleration Time 1 S 0 1 3600 0 0 Forward Stop Reverse Stop Operation modes for external 00 11 I Run Stop Forward Reverse terminals 2 3 Wire Control Mode Run Stop 00 12 Jog Frequency Hz 0 00 25 00 200 si 00 13 Jog Acceleration Time MFIT S 0 1 25 5 ERES l External terminal digital signal input function group FunctionCode Factor etting 01 00 Multifunction Input Term S1 Forward Stop Command Multifunction Input Term S2 Multifunction Input Term S3 Multifuncti
37. Hz If the Max running frequency 300Hz then set the carrier frequency higher than 3 KHz 3 In the vector control mode set carrier frequency lower than 6K to reduce noise set random carrier frequency mode 10 04 2 10 04 Carrier mode selection 0 Carrier modell 3 phase PWM modulation Carrier model 2 phase PWM modulation 2 Carrier model 2 phase randomized PWM modulation 1 10 04 0 Carrier modeO is recommended in environments where low noise is required Correct ambient temperature and cooling 1s necessary 2 10 04 1 Carrier mode 1 is recommended in locations where fan or pumps 1s required 3 10 04 2 Carrier mode 2 Help to slow down the temperature raise prolong life span of IGBT and control electromagnetism noise Note When the inverter is running at high speed and high carrier frequency is selected then please set 10 04 1 this can reduce the IGBT switching losses heat loss Acceleration Time 2 MFIT s 0 1 3600 0 Deceleration Time 2 MFIT s 0 1 3600 0 S Curve Acc Dec 1 s 0 0 4 0 S Curve Acc Dec 2 s 0 0 4 0 S Curve Acc Dec 3 s 0 0 4 0 S Curve Acc Dec 4 s 0 0 4 0 4 46 Use S Curve parameters where a smooth acceleration or deceleration action is required this will prevent possible damage caused to machines by sudden acceleration deceleration Four parameters can be selected as shown on the diagram below Output frequency RUN STOP Fig
38. M3 terminal screw M3 Use three phase squirrel cage induction motor with capacity suitable for the inverter If one inverter is driving several motors the total current of all motors running simultaneously must be less than the rated current of the inverter and each motor has to be equipped with a proper thermal relay Do not add capacitive components such as a phase capacitors LC or RC between the inverter and the motor 3 4 3 3 3 Precautions for peripheral applications Power supply Power O Make sure the correct voltage 1s applied to avoid 1 damaging the inverter A molded case circuit breaker or fused disconnect Molded case St must be installed between the AC source and the circuit breaker El inverter Molded case circuit breaker 4 Use a molded case circuit breaker that conforms to the rated voltage and current of the inverter to control the power ON OFF and protect the inverter Do not use the circuit breaker as the run stop switch for the inverter Leakage breaker O Install a leakage breaker to prevent problems caused by electric leakage and to protect personnel Setting current should be 200mA or above and the operating time at 0 1 second or longer to prevent malfunctions Magnetic contactor O Normal operations do not need a magnetic contactor However a contactor has to be installed in primary side when performing functions such as external control and auto restart after power
39. MS mult TT JA Figure 3 8 Frame size I Dimensions E310 2P5 201 202 401 402 2 Frame2 Three phase E310 403 405
40. Microprocessor Controlled IG BT Drive Inverter Motor Speed Regulator TECQ Operating Manual E310 Series 200V class 0 4 1 5KW 1 2 2 9KVA 400V class 0 75 3 7KW 1 7 6 7KVA A CAUTION B es manual ber dal Defore S Cut off the power and wait for 5 minutes before INSpecting Components SOM 1 S2 53 CoM gy S5 S6 FM E310 Chapter 0 0 1 0 2 Chapter 1 1 1 Chapter 2 Chapter 3 3 1 2 2 3 3 3 4 3 5 3 6 3 7 Chapter 4 4 1 4 2 4 3 4 4 Chapter 5 5 1 52 5 3 5 4 9 3 Chapter 6 6 1 6 2 6 3 Appendix I Table of Contents Preface Preface Product Inspection Safety Precautions Operation Precautions 1 1 1 Before Power UP 1 1 2 During Power UP 1 1 3 Before Operation 1 1 4 During Operation 1 1 5 During Maintenance Definition of Model Ambient Environment and Installation Environment Environmental Precautions Electrical Installation 3 3 1 Wiring guidelines 3 3 2 Contactor and Circuit Breaker specification and wiring 3 3 3 Precautions for Peripheral Applications Specifications 3 4 1 Product Specifications 3 4 2 General Specifications Wiring Diagram E310 Series Inverter Description of connection terminals Outline Dimension Software Index Keypad Description 4 1 1 Keypad Display and Operation Instruction 4 1 2 Operation Instruction of the LED keypad Control Mode Selection E310 Programmable Functions List Parameter Function Description Troubleshooting and Maintenance
41. This parameter sets purpose value of E310 built in counter this counter can take extermal terminal S6 as a trigger in control circuit When count value reaches purpose value multi RELAY output terminal acts Groupll keypad display group 11 00 Display Mode xxxx0 Disable Motor Current Display xxxx1 Enable Motor Current Display xxx0x Disable Motor Voltage Display xxx1x Enable Motor Voltage Display xx0xx Disable Bus Voltage Display xx1xx Enable Bus Voltage Display x0xxx Disable temperature Display x1xxx Enable temperature Display xxxx Disable PID feedback Display 1xxxx Enable PID feedback Display 11 01 Custom Units Line Speed Value 0 65535 The max preset line value of 11 01 1s equal to the rated frequency 06 04 of the motor For instance given line speed 1800 is equal to display 900 when output is 30Hz while the operation frequency is 60Hz 11 02 Custom Units Line Speed Display Mode Drive Output Frequency is Displayed Line Speed is Displayed in Integer xxxxx Line Speed is Displayed with One Decimal Place xxxx x Line Speed is Displayed with Two Decimal Places xxx xx Line Speed is Displayed with Three Decimal Places xx xxx When 11 02 1 2 3 4 line speed 1s displayed while the inverter 1s running or stopped 11 07 Counter display 0 Disable data Display 1 Enable data Display 4 48 Group12 User parameter group 12 00 Drive Horsepower Code 12 00 Inverter M
42. ain to perform reset otherwise restarting will not be possible 04 09 Direct Running After Power Up 0 Enable Direct running after power up 1 Disable Direct running after power up H Danger 1 04 09 0 and the inverter is set external terminal controlled 00 03 00 04 1 if the run switch is ON as power is supplied the inverter will auto start It is recommend that the power is turned off and the run switch is also off to avoid possibility of injury to operators and machines as the power is reapplied Note IF this mode is required all safety measures must be considered including warning labels 2 04 09 1and the inverter is set external terminal controlled 00 03 00 04 1 if the run switch is ON as power is supplied the inverter will not auto start and the display will flash with STP1 It is necessary to turn OFF the run switch and then ON to start normally 04 10 Delay ON Timer Seconds 1 8 300 0 second As power on and 04 09 0 the inverter will perform auto restart in the setting time for delay 04 11 Kinetic Energy Back up Deceleration Time S 0 0 Disable 0 1 25 0 KEB Deceleration Time 04 11 0 KEB function disable 04 114 0 KEB function enables Example 220V system 4 33 Sisaluban 1 00 1 05 21 Thi 51 56 i A IE I9 TH DC he l Wher Di 11 Cad PH Ange below 100 EEE DC 190 Fara nr e PTE Deceleratian Time set Try CH 11 Note Figure 4 18 KEB
43. are invalid 5 01 074 0 the inverter accelerates to the setting of 03 01 and maintains speed When the UP Down terminal is on setting frequency is the value 03 01 01 07 and the inverter will accelerate decelerate to frequency 03 01 The upper frequency limit and lower frequency limit also restrict the operation If the signal of UP DOWN is maintained over 2 seconds the inverter will begin to accelerate decelerate If 01 07 0 the operation is the same until the UP DOWN signal is released Please refer to the time diagram of 01 07 4 29 11 1 00 05 14 Main sub Frequency Command Selection When External multifunction input terminals are off the inverter Frequency Command 1s operated by 00 05 When External multifunction input terminals are on the inverter Frequency Command is operated by 00 06 12 01 00 05 15 PID Function Disable When the PID Function Disable is ON PID is not controlled by 09 00 13 01 00 05 16 Integration Value Resets to Zero When the multifunction terminal 01 00 05 is set at 16 and the input terminal is on the Integration Value of PID Resets to Zero 14 01 00 05 17 Reset Command The Reset command is same as the Reset Key on the panel When the command is OFF the inverter does not respond 15 01 00 05 18 Power Source Detect for KEB Please refer to 4 11 description 16 01 00 05 19 Auto Run Mode The function of auto run is like a simple built in PLC function when the extermal terminal fun
44. arted 4 Single cycle starts a new cycle if restarted Periodic cycle starts a new cycle if restarted 6 Single cycle then hold the speed of final step to run starts a new cycle if restarted Auto Run Mod eon e 0 00 400 00 Hz Frequency Command 1 Auto Run Mode 13 02 T Frequency Command 2 Auto Run Mode 13 03 E Frequency Command 3 Auto Run Mode 13 04 d Frequency Command 4 Auto Run Mode 13 05 m Frequency Command 5 Auto Run Mode 13 06 Frequency Command 6 4 15 Function ur Factory Description Range Code Remarks Code No Setting Auto Run Mode 13 07 Frequency Command 7 Reserved Reserved 13 15 Time Setting 0 Time Setting 1 13 18 Auto Run Mode Running Time Setting 2 i Time Setting 3 0 0 3600 0 second 0 0 Auto Run Mode Running 1321 Auto Run Mode Running Time Setting 5 Auto Run Mode Running 13 22 l Time Setting 6 13 23 Auto Run Mode Running Time Setting 7 13 23 Reserved Reserved 13 31 Auto Run Mode Running 13 32 ies Direction 0 Auto Run Mode Running 13 33 Or Direction 1 Auto Run Mode Running 13 34 ce Direction 2 Auto Run Mode Running 13 35 Moo 0 stop Direction 3 1 forward Auto Run Mode Running 13 36 Mor 2 reverse Direction 4 Auto Run Mode Running 13 37 m Direction 5 Auto Run Mode Running 13 38 NOE Direction 6 13 39 Auto Run Mode Running Direction 7 Notes 1 Can be modified during run 2 cannot be modified while communicati
45. c time 2 Emergency Stop Base Block 10 Main sub Control Signal Select 11 Acc Dec Disabled o O Il Y UN Fk La NY Up Command Down Command Main sub Control Signal Select PID Function Disabled Integration Value Resets to Zero Reset KEB function Auto Run Mode Counter Trigger Signal Counter Reset A The terminals S1 S6 on terminal block TM2 are multifunction input terminals The 22 functions shown above can be set for these terminals B Function Description for 1 00 05 1 01 00 05 0 1 Forward Reverse Stop As forward command is ON the inverter runs and stops when the command is OFF The 1 00 factory setting 1s forward As reverse command is ON the inverter runs and stops when the command is OFF The 1 01 factory setting 1s reverse 2 01 00 05 2 3 4 Frequency Command 1 2 4 at 3 02 3 03 3 05 When External multifunction input terminals are ON the inverter is operates at the preset speed and the duration is determined by the time the input is ON The corresponding preset frequency will be according to preset value of parameters 3 01 to 3 07 and in relation to the operation of input terminals to 3 as shown in the table below preset value Preset value 4 Preset value 3 Preset value 2 TB E E en ln A eee nl HE GE EA 308 01 00 PP H 394 OA 208 LL ll 3 01 00 05 5 6 Forward Reverse JOG When Jog operation 1s selected the inverter operates at the Jog acceleration an
46. corrosive liquid and gas Avoid dust lint fibers and small metal Keep away from radioactive and filings flammable materials Avoid electromagnetic interference soldering machine power machine Avoid vibration stamping punching machine Add a vibration proof pad if the situation cannot be avoided If several inverters are placed in the same control panel provide heat removal means to maintain temperatures below 40 C E310 CONTROL PANEL PANEL CONTROL Enclosure E310 E310 I L Correct configuration Incorrect configuration Correct configuration Incorrect configuration Figure 3 1 Panel and enclosure arrangement for E310 inverters O Place the inverter facing forward and its top facing upward to assist with cooling E310 S Installing direction TEE l Lk VEE eed 5cm 5cm 5cm Air convection 10 C 40 C a Front view b Side view Figure 3 2 Din rail mounting of the E310 Inverter 3 3 2 Environmental precautions Do not use the inverter in an environment with the following conditions We Pn SE deed GE T me nn S CH PE m n SEH Si N Seel A NG Nas Electumeznetr we Wave and ultra high wave Padioactrre materials Inflammable mate nals 3 2 3 3 Electrical Installation 3 3 1 Wiring guidelines A Power Cables Power cables are connected to TM1 terminal block terminals L1 L2 L3 Tl T2 T3 P
47. ction is set to 19 and turns on Autorun function will be executed according to group 13 Please refer to group13 17 01 00 05 20 Counter Trigger Signal when the extermal terminal s6 1s set a function of 20 after turning it on then off once the counter value increase 1 Indication value c0000 c0001 0002 c0003 c0004 c0005 c0001 c0002 11071 Counter trigger signal Multi function input termin 11 Sims The trigger timing can t be less than 1 5ms Signal output with10 17 counter value is attained 10 17 5 In vector mode the extermal terminal S6 function of counter trigger signal input is disabled 18 01 00 05 21 Counter Reset When anyone of the extermal terminals S1 S6 is set a function of 21 and turned on the counter value will be cleared and display c0000 only after this signal turns off the inverter can receive trigger signal and count up Digital Analog input signal scan times 01 06 Multifunction terminal S1 S6 confirm the scan times x 4ms 1 200 times 1 TM2 terminal is used for scanning If there are the same signals continuously input for N times the inverter will treat the signal as normal During the signal evaluation 1f the scan times are less than N the signal will be treated as noise 2 Each scan period is 4ms 3 The user can specify the scan times interval duration according to the noise environment If the noise 1s serious increase the value of 01 06 however the re
48. d deceleration times The corresponding jog frequency parameter 1s shown below The priority order of frequency Jog Speed Preset Speed Keypad frequency or external frequency signal 4 01 00 05 7 Acc Dec time selection This input selects the acceleration 1 deceleration or acceleration 2 deceleration 2 5 01 00 05 8 External Emergency Stop The inverter will decelerate to stop by 10 06 setting and Flash E S as the emergency stop signal is received regardless of 04 01 setting After the emergency stop signal 1s removed turn the RUN switch OFF and then ON again or press the run key in keypad mode the inverter will restart again up and ramps up to the command frequency If the emergency signal is released before the inverter stops completely the inverter still carries out the emergency stop The 01 09 01 10 determines the action of the error terminal If 01 09 01 10 0 the fault 1s not enabled when the external emergency signal input If 01 09 01 10 8 the fault 1s actuated when the emergency signal input 6 01 00 05 9 Base Block The inverter immediately stops output and the motor does a Coast with flashing B B 8 01 00 05 10 Main sub Control Signal Selection When External multifunction input terminals are off the inverter 1s operated by 00 03 When External multifunction input terminals are on the inverter is operated by 00 04 9 1 00 05 11 Disable acceleration and deceleration The acceleration and deceleration acti
49. d maintenance 5 1 Error display and corrective action 5 1 1 Faults which can not be recovered manually 1 Faults which can not be recovered manually Voltage too high Detection circuit malfunction Return the inverter when stopped Power voltage too low Check if the power voltage 1s Noles oe low 2 Pre charge resistor or fuse correct Kr ind burnt out 2 Replace the pre charge resistor ppe 3 Detection circuit malfunction or the fuse 3 Return the inverter The inverter is Detection circuit malfunction Return the inverter overheated Ambient temperature too high Improve ventilation when stopped or bad ventilation conditions CTER Current Sensor Current sensor error or circuit ENG detection error malfunction e nA Faulty EEPROM Replace EEPROM problem 2 Faults which can be recovered manually and automatically 1 Short circuit between the Over current at motor coil and the case start 2 Short circuit between motor coil and ground 3 the IGBT module damaged Over current at The preset deceleration time is Set a longer deceleration time deceleration too short 1 Acceleration time too short 2 The capacity of the 1 Set a longer acceleration time motor exceeds the capacity of Replace inverter with one that the inverter has the same rating as that of the Over current at E NONE MAN Short circuit between motor the motor coil and the case Check the motor Short circuit between Check the wiring l Inspect the moto
50. e then all these inverters will be controlled in communication mode regardless of the setting of parameter 08 00 Note a Communication data parameters 08 02 08 03 08 04 8 05 for controller PC or PLC and inverters should all be set the same b The inverter will confirm the validity of new parameters set by PC c Please refer to the E310 Communication instruction manual for communication protocol d when 08 01 0 can not set 08 05 1 08 06 Communication time out operation selection S 0 0 25 5 08 07 Communication time out detection time 1 Time out detection time 00 0 25 5sec setting 00 0 sec disable time out function 2 Time out operation selection 0 Deceleration to stop 00 10 Deceleration time 1 1 Free run to stop 2 Deceleration to stop 10 06 Deceleration time 2 3 Continue operating Cannot be modified during communication 08 08 Err6 fault tolerance times 1 20 When communication error times gt 08 08 setting display ERR6 on the keypad 08 09 Drive Transmit Wait Time ms 1 16 lt 4ms Setting the time from the beginning of receiving to the end of transmitting Group9 PID function group 1 PID function description The Proportional Integral and Derivative control function provides closed loop control or regulation of a system process variable Flow Pressure temperature etc This regulation 1s obtained by comparing a feed back signal with a reference target signal
51. e 4 13 Frequency outside of range example 4 26 01 09 10 5 Frequency detection Fout lt 01 11 Without input the opexation signal but wlay still work Operston Signali 00 037 I I Axbitisay Frequency 101 11 a l 15 I I l INV Output Frequency i I I Whitey Frequency 01 11 a ee paa I Relay Output Signal Figure 4 14 Frequency at or below specified range example 1 09 10 12 over torque detection Output curent Over Torque Output 01 09 10 12 Figure 4 15 Over torque detection example 01 09 10 13 Terminal output 1s activated when counter reaches the Top Count Value 01 13 S1 S5 switch type select XXXX0 S1 NO xxxx1 XXX0x S2 NO xxxl1x XX0xx S3 NO xx1xx x0xxx S4 NO x1xxx Oxxxx S5 NO Ixxxx 01 14 S6 switch type select XXXX0 S6 NO xxxx1 S6 NC X Note NO Normal open NC Normal close The switches type 1s decided by 01 13 01 14 Because of different types of switches select switches type 1s necessary If set 01 13 0 0000 means S1 S5 types of switches is Normal open otherwise if each bit of 01 13 is set to 1 types of switches is Normal close Don t set 00 03 00 04 1 before you set 01 13 01 14 external terminal controlled 4 27 Group2 External terminal analog signal input function group 02 00 AVI ACI analog Input signal type select AVI 1 AVI AVI AVI 0 10V A
52. e 50Hz factory setting 1160 Reset to the 60Hz factory setting 12 07 Parameter lock 0 Enable all Functions 1 03 01 03 08 cannot be changed 2 All Functions cannot be changed Except 03 01 03 08 3 Disable All Function 4 49 12 08 Parameter password 00000 65535 This function 1s used to prevent parameter from being modified by disrelated personnels keep parameter safety When a password has been set parameters cannot be modified and 1t is forbidden to reset to factory set 1 Setting password 1 open 12 08 00000 is shown on keypad input password press enter display End 2 When open 12 08 again display 00001 input password again press enter display LOC display If setting is different from the first time display Err2 setting failed 2 cancel password CD open 12 08 display 00002 input the correct password press enter key display End Disable the password is successed If typing a wrong password display LOC password is still holded Note set 12 08 00000 password can t work Group13 Auto Run Auto Sequencer function group Auto Run sequencer mode selection 13 00 0 Disabled Single cycle Continues to run from the unfinished step if restarted Periodic cycle Continues to run from the unfinished step if restarted Single cycle then holds the speed of final step to run Continues to run from the unfinished step if re
53. en fortea omeo ig o 4 10 07 Protection function group Function Sen Factory Description Range Code Remarks Code No Setting 07 00 Trip Prevention Selection 07 01 Trip Prevention Level During Acceleration Trip Prevention Level During 07 02 Deceleration Trip Prevention Level In Run Mode 07 03 0 over voltage Prevention Level in Run 07 04 Mode Electronic Motor Overload Protection 07 05 l Operation Mode 07 06 Motor type Selection Motor Overload Protection 07 07 l Curve Selection Operation After Overload Protection is 07 08 Activated Over torque Detection Selection 07 09 OL3 Enable Trip Prevention During Acceleration Disable Trip Prevention During Acceleration Enable Trip Prevention During Deceleration Disable Trip Prevention During Deceleration Enable Trip Prevention in Run Mode Disable Trip Prevention in Run Mode Enable over voltage Prevention in Run Mode Disable over voltage Prevention in Run Mode Inverter Rated Current 200 Inverter Rated Current 200 Inverter Rated Current Enable Electronic Motor Overload Protection Disable Electronic Motor Overload Protection Electronic Motor Overload Protection Set for Non Inverter Duty Motor Electronic Motor Overload Protection Set for Inverter Duty Motor Constant Torque OL 103 150 for 1 Minute Variable Torque OL 113 123 96 for 1 Minute Coast t
54. epiage Measure with a Mp power between each broken circuit in i multi tester component or terminals three phase output Inverter Any unusual odor or Ka d Replace Capacitor E Visual check No abnormalities capacitor or Any deformity or inverter protrusion No abnormalities 5 5 Maintenance and Inspection Inverter doesn t need daily inspection and maintenance To ensure long term reliability follow the instructions below to perform regular inspection Turn the power off and wait for the charge indicator LED to go out before inspection to avoid potential shock hazard from the charge stored in high capacity capacitors 1 Clean up the accumulation of any dust inside the inverter 2 Check if there are any loose terminal screws and tighten them 3 Insulation tests a Disconnect all leads connecting the INVERTER with external circuits when performing insulation tests on external circuits b Internal insulation test should be performed against the main circuit of the INVERTER body only Use a high resistance DC 500V meter with insulating resistance higher than SMQ Caution Do not perform this test against the control circuit Power source DC 500V high resistance meter Insulation Test Diagram Chapter 6 Peripherals Components 6 1 reactor specification at Input side AC inductance at input side DC reactor specification at input side Model Current A Inductance mH Current A
55. evel for signal loss Error Set point Feedback value When the error is larger than the loss level setting the feedback signal 1s considered lost 09 10 Feedback Loss Detection Delay Time s 0 0 25 5 09 10 the minimum time to consider the feedback signal lost 09 11 Integration Limit Value Yo 0 109 09 11 the Limiter to prevent the PID from saturating 4 44 09 13 0 100 unit value Restart the tolerance after the integrator reset to 0 Sleep Frequency Level Hz 0 00 400 00 09 15 Sleep Function Delay Time S 0 0 25 5 09 16 Wake up frequency Level Hz 0 00 400 00 09 17 Wake up function Delay Time S 0 0 25 5 PID SLEEP MODE 09 00 1 PID Enable 02 06 0 PID FEEDBACK Enable 00 05 PID setting frequency source Target Value 09 14 set the sleep threshold frequency Unit HZ 09 15 set the time for sleep delay Unit sec 09 16 set the wake threshold frequency Unit HZ 09 17 set the time for wake delay Unit sec When PID output frequency is less than the sleep threshold frequency and exceeds the time of sleep delay the inverter will decelerate to 0 and enter PID sleep mode When PID output frequency 1s larger than the Wake threshold frequency for Wake start the inverter will reactivate and enter PID wake mode The time diagram is as follow 00 07 09 16 09 14 00 03 09 15 INV sleep condition rake up point sleep point internal run command
56. failure or when using a brake controller Do not use the magnetic contactor as the run stop switch of the inverter Magnetic contactor Ci AC reactor for power Improvement Input noise filter E310 AC reactor for power quality improvement INVERTER When inverters below 200V 400V class 15KW are supplied with high capacity above 600K VA power source or an AC reactor can be connected to improve Ground the power performance Install fast action fuse O To ensure the safety of peripheral devices please install fast action fuse Regarding the specification Threz phase please refer to P3 3 cage motor i Input noise filter 7 A filter must be installed when there are inductive pS loads affecting the inverter a Inverter O Input power terminals L1 L2 and L3 can be used in any sequence regardless of phase Ground Output terminals T1 T2 and T3 are connected to U V and W terminals of the motor If the motor is reversed while the inverter 1s set to run forward just swap any two terminals of T1 T2 and T3 Toavoid damaging the inverter do not connect the input terminals T1 T2 and T3 to AC input power Connect the ground terminal properly 200V class class 3 grounding lt 10002 400V class 100 Figure 3 3 Typical Installation Schematic 3 5 Make external connections according to the following instruction Check connections after wiring to make sure all connections are c
57. ffectively use fuses with current limit function power supply standard 200 240V 15A 600VAC 100KA LR SA 600VAC 100KA LR REN 10A 600VAC 100KA LR ISA 600VAC 100KA LR 20A 600VAC 100KA LR Notice O To avoid shock hazards do not touch any electrical component when the power is applied or with in five minutes after the power 1s disconnected Any inspection should be performed after the charge indicator goes off Do not perform wiring on the inverter with power on Disregard of this notice may result in serious injury 3 3 3 3 2 Contactor and Circuit Breaker specification and wiring Molded case circuit breaker magnetic contactor Teco bears no responsibility to service for failures caused by the following conditions 1 A molded case circuit breaker 1s not installed or an improper or overrated breaker is used between the power source and the inverter 2 A magnetic contactor a phase capacitor or a burst absorber 1s connected between the inverter and the motor 201 Molded case circuit 50E breaker made by Teco 20A Magnetic contactor CN 11 MC made by Teco 2 Main circuit terminals Wire gauge 2 0 mm TMI terminal screw M3 5 Wire gauge 0 80mm 4 18 AWG signal terminals TM2 TM3 terminal screw M3 401 402 403 405 Molded case circuit Magnetic contactor EES Main circuit terminals Wire gauge 2 0 mm TM1 terminal screw M3 5 Signal terminals Wire gauge 0 80mm 18 AWG TM2 T
58. function diagram 1 When 04 1140 the momentary power loss and Restart is disabled the inverter will do KEB Function 2 When input power is turned off CPU detects the DC bus Voltage and as soon as DC bus Voltage becomes lower than190V 220V system or 380V 440V system then the KEB function is activated 3 When KEB function is enabled the inverter decelerate to zero by 04 11 and the inverter stop 4 IF the power on signal enabled during the KEB function the inverter accelerate to original frequency 04 12 Lower Limit of Power Voltage Detect 150 0 210 0 300 0 420 0 04 13 DC Injection Brake Level start 0 0 150 0 04 14 DC Injection Brake Time Seconds start 0 0 25 5 DC Injection Brake Start Frequency Hz Stopped 0 10 10 00 DC Injection Brake Level Stopped 0 0 150 0 DC Injection Brake Time Seconds stopped 0 0 25 5 1 04 17 04 151s the action time and start frequency of DC braking as graph below Out Frequency HZ Figure 4 19 DC Injection Braking Example a 04 14 RUN STOP CN CFF 4 34 Group5 V F command group V F PATTERN Selection 05 00 05 01 05 02 05 03 05 05 05 06 05 07 05 08 05 09 05 11 05 12 Volts Hz Curve Modification Torque Boost 0 30 0 Motor no load current Amps AC Motor rated Slip Compensation 0 0 100 0 v f Maximum voltage Vac 05 04 Maximum Frequency Hz 0 20 400 0Hz
59. he terminals to their own ground eDo not make a loop when several inverters share a common ground point O O x E310 E310 i E310 E310 E310 E310 E310 E310 E310 a Good b Good c Bad Figure 3 6 Grounding Examples D To ensure maximum safety use correct wire size for the main power circuit and control circuit According to the required local regulations E Verify that all wiring 1s correct wires are intact and terminal screws are secured 3 7 3 4 Specifications 3 4 1 Product Specifications Single Three phase 200 240V model TT AA Max Applicable Motor Output a Apt Nor Ou Single Three Phase 200 240V 10 15 50 60Hz 5 Max Output Voltage Three Phase 200 Berger Na Wei KG Allowable momentary power loss time second Three phase 380 480V model EN A OE ER ETT Rated Output Rated Output Current A SE L dd SN Three phase 380 480V 10 15 50 60Hz 5 Max Output Voltage Three phase 380 480V VS EE Allowable momentary power loss time second 3 8 3 4 2 General Specifications Control Mode V F or Vector Control ren eng Speed control range 1 100 Vector Speed Control Precision 0 5 Vector Setting resolution Digital 0 01Hz Analog 0 06Hz 60Hz 1Obits
60. ing the stop command 2 04 01 1 the inverter will stop output as receiving the stop command The motor will inertia Coast to stop 04 02 Stop Key on keypad 0 Stop Button Enabled 1 Stop Button Disabled 04 02 0 The STOP key 1s available for controlling the inverter to stop 04 03 Momentary power loss and restart 0 Momentary Power Loss and Restart disable 1 Momentary power loss and restart enable 2 Momentary power loss and restart enable while CPU is operating According to the capacity of DC power 04 04 Momentary Power Loss Ride Thru Time Seconds 0 0 2 0 second 1 If the input power supply due to sudden increase in supply demand by other equipment results in voltage drops below the under voltage level the inverter will stop output at once If the power supply voltage level recovers in the 04 04 preset time 1t will spin start tracing from the trip frequency or otherwise the inverter will trip with LV C fault displayed 2 The allowable power loss time differs with the models The range is from Isecond to 2 second 3 04 030 as power lost the inverter will not start 4 04 03 1 1f the loss time is less than the value of 04 04 the inverter will Spin Start in 0 5 second as the power 1s resumed and restart times are infinite 5 04 03 2 the power lost for long time before the inverter lost the control power for the CPU the inverter will restart according to the 00 03 and 04 05 setting and status of e
61. input terminal activates refer to descriptions of 01 00 01 05 External Rapid stop 5 2 External base block PID feedback loss Communication error Parameter and frequency reverse already locked Keypad operation error Parameter setting error Modification of parameter 1s not available in communication Communication failed Parameter conflict The inverter stops immediately and then flashes b b when external base block is input by the multifunctional input terminals Refer to descriptions of 01 00 01 05 PID feedback loss detect Communication error detect refer group 8 l Attempt to modify frequency parameter while 12 07 gt 0 2 Attempt to reverse while 10 01 1 l Press A or V while 00 05 00 06 gt 0 or running at preset speed 2 Attempt to modify the Parameter Can not be modified during operation refer to the parameter list 1 00 08 is within the range of 10 11 10 14 or 10 12 10 14 or 10 13 10 14 2 00 07 lt 00 08 3 Setting error while Performing Auto tuning e g 00 03 00 0440 00 05 00 06 40 1 Control command sent during communication 2 Attempt to modify the function 08 02 08 05 during communication 1 Wiring error 2 Communication parameter setting error 3 Check Sum error 4 Incorrect communication protocol 1 Attempt to modify the function 12 00 12 06 2 Voltage and current detection circuit 1s abnormal 5 3 1 Set 12 07 0 2 Set 10 01 0
62. its Line Speed 11 01 0 65535 1800 el Value 0 Drive Output Frequency is Displayed I Line Speed is Displayed in Integer xxxxx 2 Line Speed is Displayed with One Decimal Place Custom Units Line Speed XXXX X ai Display Mode 3 Line Speed is Displayed with Two Decimal Places xxx xx 4 Line Speed is Displayed with Three Decimal Places xx xxx 11 03 06 Reserved Reserved 0 Disable data Display 11 07 Counter display Lenes 4 14 12 User parameter group Functi Factor panes Description Range Code T Remarks Code No Setting 12 00 Drive Horsepower Code A aes e 12 01 MEMBRE rFEH ES 12 03 Accumulated Operation Timel ea Hours 12 04 Accumulated Operation Time2 065535 Days e 0 Time Under Power 12 05 Accumulated Operation Time Mode 3 I Run Mode Time Only 1150 Reset to the 50Hz factory NE o 12 06 Reset Drive to Factory Settings 1160 Reset to the 60Hz factory NE o Enable all Functions 03 01 03 08 cannot be changed Parameter Lock All Functions cannot be changed LM 03 01 03 08 Disable All Function 12 08 Params pasword oon mm 13 Auto Run function group 0 Disabled I Single cycle Continues to run from the unfinished step if restarted Periodic cycle Continues to run from the unfinished step if restarted Auto Run sequencer mode 3 Single cycle then holds the speed Of final step to selection run Continues to run from the unfinished step if rest
63. lash OL Press the Reset or the external reset terminal to continue to run the inverter continues to run as the thermal relay acts and flash OL1 Until the current decline to 103 or 113 determined by 9 10 OL1 will disappear Minute Current Percent 07 09 Over torque Detection Selection OL3 0 Disable Over torque Operation Enable Over torque Operation Only if at Set Frequency 2 Enable Over torque Operation while the Drive is in Run Mode 07 10 Operation After Over torque Detection is Activated 0 Coast to Stop After Over torque is Activated 1 Drive will Continue to Operate After Over torque is Activated 07 11 Over torque Threshold Level 30 300 07 12 Over torque Activation Delay Time S 0 0 25 0 1 Over Torque is detected when the output torque level exceeds the level set in Parameter 07 11 Inverter rated torque 1s 100 and if it 1s detected for a duration of time which 1s set in parameter 07 12 2 07 10 0 If there is over torque the inverter coasts to stop and flashes OL3 It is necessary to press RESET or external terminal to continue to run If there is over torque the inverter can continue to run and flashes OL3 until the output torque 1s less than the 07 11 set value 3 Parameter 01 09 10 Multifunction output terminal 12 the output terminal signal will be set for over torque condition Note Over torque detection will be enabled only when parameter 07 09 1
64. leration time Add a reactor at the power input side Increase the motor capacity 1 Power voltage too low 2 Power voltage varies widely fluctuates Voltage too low during operation 5 1 2 Special conditions STPO Zero speed at stop Occurs when preset frequency lt 0 1Hz If the inverter is set for external terminal control mode 00 03 00 04 1 and direct start is disabled 04 09 1 The inverter cannot be started and will flash STP1 The run input is active at power up refer to descriptions of 04 09 Direct start is possible when 04 09 0 Fail to start directly On power up With the function of Stop key enabled by 04 02 0 And if the Stop key is pressed while the inverter is set to external control mode 00 03 00 04 1 then the inverter will stop according to the setting of 04 01 and the error message STP2 flashes after Stop Release and re activate the run contact to restart the inverter If the inverter is in communication mode and the Stop key is enabled 04 02 0 the inverter will stop in the way set by 04 01 when Stop key is pressed during operation and then flashes STP2 The Host controller has to send a Stop command then a Run command to the inverter for it to be restarted Stop key will be disabled when 04 02 1 Keypad Stop Operated when inverter in external Control mode The inverter will decelerate to stop and then flash E S when input external Rapid stop signal via the multifunctional
65. mA Positive terminal for multi function output 30VDC 200mA SYN Negative terminal for multi function output COM Common for digital input signal for S1 S6 input SI S2 multifunction input terminals refer to parameter 1 00 1 02 description ge Common for digital input signal for S1 S6 input multifunction input terminals refer to parameter 1 03 1 05 description The positive multifunction analog output signal for multifunction refer to parameter 2 12 description the signal for output terminal is 0 10VDC below 2mA 3 7 Outline Dimensions unit mm 1 Framel single Three phase E310 2P5 201 202 Three phase E310 401 402 Sp DIGITAL KEYPAD x RUN PGR FWD REV FUN WY KA M siis es STOP Dep DATA FUN ENT LA K 1 TT TTN Y Ir c Nd LA Nd LA N L2 EF EF p Nen GO OOOQODOO R RB RC mu GID SYN SYN Gp d D P R Gr vil 12 Ts LVS S UL UL Kal ed RS ALAN J Hcc A TS A C
66. nnvnvnnvnnnnnnnnnvnnnnvnnnnvnnnnvnnnnvenvnvnnvnvnnnnnnnnnnnnvnnenr 3 13 Figure 3 9 Frame size 2 Dimensions u arnnvnvnnvnvnnvnnnnvnnnnvnnnnvnnnnvnnvnvnnennnnnnvnnvnvnnennnnnnnnnvnnenr 3 14 Figure 4 1 Keypad Layouts a a he ei eee 4 1 Figure 4 2 LED Keypad Operations Sequence esee rere eee 4 2 Figure 4 3 Control Mode Selection Chart esee ENEE rere 4 3 Figure 4 4 Frequency reference limits nnnnnnnnnvnnnnnnnnnnnnnnnnnvnnnnvnnnnvnnnnnnnvnnnnvnvnnnnvnnnnnnnvnnnr 4 18 Figure 4 5 Terminal Board Drive Operation Modes 4 19 Figure 4 6 3 Wires Start Stop Wiring axraunnvnnvnnnnnnnvnnvnnnnnnnnnnvnnvnnnnnnnvnnnnnnnvnnvnnvnnnnvenvnn 4 19 Figure 4 7 Drive Start Stop Operation sequences eee eere rere eee 4 20 Figure 4 8 Acceleration and deceleration Prohibit 4 22 Figure 4 9 UP DOWN original mode example eee eere 4 24 Figure 4 10 UP DOWN with incremental steps ee reser rere en 4 24 Figure 4 11 Frequency reached example esee reser rere 4 25 Figure 4 12Frequency within specified range example 4 26 Figure 4 13 Frequency outside of range example
67. nt Signal Conductors When the connection between the inverter and the motor 1s too long gt consider the voltage drop of the cables Phase to phase voltage drop V dE xresistance of wire Q km xlength of line m xcurrentx 10 Carrier frequency must be adjusted based on the motor cable length Cable length between the inverter and Below 150ft Below 300ff Above 300ft the motor carrier frequency B The control circuit wiring must be separated and routed away from the main circuit control line or other high voltage or current power lines to avoid noise interference e To avoid erroneous operation caused by noise interference shield the control circuit wiring with twisted wires and connect the shielded wire to a ground terminal Refer to the figure below The wiring distance should not exceed 50 meters Pr 1 rin Seca c E EVO PONES To ground terminal Do not connect this end Wrapped with insulating tape Figure 3 5 Control Cable requirements C Inverter Ground terminal must be connected to installation ground correctly and according to the required local wiring regulations For 200V class ground resistance should be 100 or less For 400V class ground resistance should be 10 or less e Ground cable size must be according to the required local wiring regulations The shorter the better eDo not share the ground of the inverter with other high current loads Welding machine high power motor Connect t
68. o Stop After Overload Protection is Activated Drive Will Not Trip when Overload Protection is Activated OL1 Disable Over torque Operation I Enable Over torque Operation Only if at Set Frequency Enable Over torque Operation while the Drive is in Run Mode 4 11 Function m Factory Description Range Code Remarks Code No Setting 0 Coast to Stop After Over Operation After Over torque Detection torque is Activated 1 is Activated I Drive will Continue to Operate After Over torque is Activated OL3 07 11 Over torque Threshold Level 30 300 160 07 12 Over torque Activation Delay Time S 0 0 25 0 Lae SEN 0 Auto Depends on temp OH over heat Protection cooling fan 1 Operate while in RUN mode 1 control 2 Always Run 3 Disabled 08 Communication function group Function M Factory Description Range Code Remarks Code No Setting Assigned Communication 08 00 l 1 32 1 2 4 Station Number 0 RTU cod 08 01 RTU code ASCII code select dE 2299 I ASCII code Baud Rate Setting bps 0 1 Stop Bit 08 03 Stop Bit Selection E S 1 2 Stop Bits 0 Without Parity Parity Selection I With Even Parity 25 2 With Odd Parity 0 8 Bits Data 08 05 Data Format Selection 2 I 7 Bits Data Communication time out detection time 0 Deceleration to stop 00 10 Deceleration time I Communication time out I Coast to stop operation selection 2 Deceleration to stop 10
69. odel 12 00 Inverter Model 4001 4002 4003 4005 12 01 Software Version 12 02 Fault Log Latest 3 times 1 When the inverter trips on a fault the previous fault log stored in2 xxx will be transferred to 3 xxx the one in 1 xxx to 2 xxx The present fault will be stored in the empty register 1 xxx The fault stored in 3 xxx 1s the last one of the most recent three while the one 1 xxx 1s the latest 2 When pressing ENTER at 12 02 the fault 1 xxx will be displayed first Press A to read 2 xxx gt 3 xxx gt 1 xxx press V and the order is 3 xxx gt 2 xxx 1 XXX 3 XXX 3 When pressing Reset at 12 02 the three fault log will be cleared when the reset key is pressed The log content will change to 1 2 3 4 E g the fault log content is 1 0C C this indicates the latest fault is OC C etc 12 03 Accumulated Operation Time 1 Hours 0 23 12 04 Accumulated Operation Time 2 Days 3 0 65535 12 05 Accumulated Operation Time Mode 0 Power on time 1 Operation time 1 When the operation time 1s to23 as the elapsed time I 1s set The next hour will be carried to operation12 04 Meanwhile the recorded value will be cleared to 0000 and the record value of operation duration 2 will be 01 2 Description of operation time selection 0 Power on count the accumulated time 1 Inverter operation count the accumulated operation time 12 06 Reset Drive to Factory Settings 1150 Reset to th
70. olled 09 00 1 D is the deviation of target value detected value in the unit time 09 04 2 D is the deviation of the detected values in unit time 09 04 3 D is the deviation of target value detected value in the unit time 09 04 If the deviation 1s positive the output frequency decreases vice versa 4 D is the deviation of detected value in unit time 09 04 When the deviation 1s positive the frequency decreases vice versa 09 01 Feedback Gain coefficient Yo 0 00 10 00 09 01 is the calibration gain Deviation set point feedback signalx09 01 09 02 Proportional Gain 0 00 10 00 09 02 Proportion gain for P control 09 03 Integration Time s 0 0 100 0 09 03 Integrate time for I control 09 04 Differentiation Time s 130 00 10 00 09 04 Differential time for D control 09 05 PID Offset 0 Positive Direction Negative Direction 09 06 PID Offset Adjust 7o 0 109 09 05 09 06 Calculated PID output 1s offset by 09 06 the polarity of offset 1s according to 09 05 09 07 Update time for output frequency 09 08 Feedback Loss Detection Mode 0 Disable Enable Drive Continues to Operate After Feedback Loss 2 Enable Drive STOPS After Feedback Loss 09 08 0 Disable 09 08 1 detect continue running and display PDER 09 08 2 detect stop and display PDER 09 09 Feedback Loss Detection Level Vo 0 100 09 09 is the l
71. olled by Communication 4 When 01 00 01 05 is set 10 Main Alt Control Signal Select if the terminal is ON the inverter is controlled by parameter 00 03 if the terminal is Off the inverter 1s controlled by parameter 00 04 00 05 Main Frequency Command Source Select UP DOWN of Keypad Potentiometer on Keypad External AVI Analog Signal Input External Up Down Frequency Control Communication setting Frequency 00 06 Alternative Frequency Command Source Select 0 UP DOWN of Keypad 1 Potentiometer on Keypad 2 External AVI Analog Signal Input 3 External Up Down Frequency Control 4 Communication setting Frequency Please refer to description of parameter group 01 00 01 05 multifunction input terminals for the function Up Down terminal 2 The priority in reading frequency 1s Jog gt preset speed gt Y on keypad or Up Down or communication control 3 When 01 00 01 05 is set 14 Main Alt Frequency Command Select if the terminal is ON the inverter frequency command is set by parameter 00 05 1f the terminal 1s Off the inverter frequency command is set by parameter 00 06 00 07 Frequency Upper limit Hz 0 01 400 00 00 08 Frequency Lower limit Hz 0 01 399 99 00 07 upper frequency limit Internal frequency 00 08 lower frequency Figure 4 4 Frequency reference limits X Note When 00 08 0 Hz and frequency command is 0 Hz the inverter will stop at 0 speed When 00
72. ommand 00 03 00 04 1 external terminal control the stop button for emergency is available Refer to04 02 for detail description 3 That both forward and reverse commands are ON will be treated as STOP 1 00 11 0 Control mode is as below 2 00 11 1 Control mode is as below 81 FWD 82 REV t COM Ov 31 FWD 22 FWD REV OM V Figure 4 5 Terminal Board Drive Operation Modes 3 00 11 2 Control mode is as below S1 RUN S2 STOP S3 FWD REV COM 0V Figure 4 6 3 Wire start stop wiring 0011 0 Output frequency ie 1 1 Output frequency TN2 81 Ter TM2 53 Output frequency REV Figure 4 7 Drive start stop operation sequences Note 1 As 3 wire control mode is selected the terminal S1 S2 and S3 is not controlled by 01 00 01 01 and 01 02 00 12 Jog Frequency Hz 1 00 25 00 00 13 Jog Acceleration Time MFIT S 0 1 25 5 00 14 Jog Deceleration Time MFIT S 0 1 25 5 Example When 1 00 S1 5 1 01 S2 6 Jog Jog run is controlled by external terminals S1 on is Jog forward S2 on 1s Jog reverse Groupl External terminal digital signal input function group Multifunction input terminals TM2 S1 S6 controlling 01 00 05 0 Forward Stop Command Reverse Stop Command Preset Speed unit 0 3 02 Preset Speed unit 1 3 03 Preset Speed unit 2 3 05 JOG Forward Command JOG Reverse Command Acc De
73. ommand is enabled 10 01 Reverse operation control up I Reverse command is disabled 0 Enter must be pressed after Frequency change with Up Down Keys on Keypad Operation with keypad Up Down Keys in Run Mode Frequency will be changed directly when Up Down Keys are Pressed 10 03 Carrier Frequency kHz ss 4 13 Function Ne Factory Description Range Code Remarks Code No Setting 0 Carrier mode 3 phase PW M modulation Carrier mode Selection se l l 2 phase PW M modulation 2 Carrier mode2 2 phase randomized PW M modulation 10 07 S CurveAce Dec 1 s Jun pf 02 gt 10 08 S Curve Acc Dec 2 s 0 0 4 0 0 2 0 0 4 0 Lx p 100 S Curve Ace Dec4 s 00 40 pf 02 gt 10 1 Skip Frequency 1 Hz 000 4000 JL 000 gt NEN 0 AVR function disabled 10 16 Auto Voltage Regulation AVR 1 AVR functi bled unction enable 10 17 Count Down Completion 0 9999 10 15 Carrier Frequency 0 disabled Reduction by temperature raising 1 enabled 11 Keypad display group Function Factor Description Range Code A Remarks Code No Setting Disable Motor Current Display Enable Motor Current Display Disable Motor Voltage Display Enable Motor Voltage Display 00 BispisvMads Disable Bus Voltage Display 00000 ai Enable Bus Voltage Display Disable temperature Display Enable temperature Display Disable PID feedback Display Enable PID feedback Display Custom Un
74. on 1s unavailable until the disable signals are released The action 1s illustrated in the graph below Note Operation Switch is OFF the command of disable Operation Signal q Disable i ACC DEC P x 3 m x Y gg E o RA AE ee Dog a LA A va Output Frequency Figure 4 8 Acceleration and deceleration Prohibit 10 1 00 05 12 13 UP DOWN Function Actual ACC DEC time is based on the setting 1 00 05 00 06 3 to use the UP DOWN Function The other frequency signals are ignored 2 Set 01 07 0 and 01 08 0 The inverter accelerates to the preset value of 03 01 when in RUN and then it maintains a constant speed As the inverter receives either the UP DOWN command it will accelerate decelerate until the command is released The inverter runs at the speed setting at the time of release The inverter will ramp stop or Free Fun stop which is determined by the 04 01 as long as the inverter receives the STOP command The frequency at Stop time will be stored 1n03 01 The UP DOWN KEY is invalid when the inverter is stopped It is necessary to use the Keypad to modify the preset parameters 3 Set 01 08 1 the inverter will operate from 0Hz when the operation terminal is ON The action of UP DOWN is the same as above The inverter will ramp stop or free run stop as determined by 04 01 setting when it receives the Stop Command The next operation will start at O Hz 4 UP Down Signals simultaneously pressed
75. on Input Term S4 Multifunction Input Term S5 Reverse Stop Command Preset Speed unit 0 3 02 Preset Speed unit 1 3 03 Preset Speed unit 2 3 05 Jog Forward Command Jog Reverse Command Acc Dec 2 Emergency Stop Base Block Main Alt run Command select Acc Dec Disabled Up Command NOSE SN AO SNS E A O pe Bok Down Command 01 05 Multifunction Input Term S6 Main Alt Frequency Command select PID Function Disabled Integration Value Resets to Zero Reset KEB function Auto Run Mode Counter Trigger Signal Counter Reset Multifunction terminal S1 S6 confirm 01 06 1 200 X 4ms the scan times Up Down Hz 4 5 FunctionCode Factor Description Range Code g Remarks Setting 0 When Up Down is used the preset frequency is held as the inverter stops and the UP Down function is disabled When Up Down is used the preset 01 08 Up Down keep Frequency mode frequency is reset to 0 Hz as the inverter stops When Up Down is used the preset frequency is held as the inverter stops and the UP Down 1s available 01 09 Output Relay RY 1 Operation Mode Run Fault Frequency Reached Set Frequency Frequency Threshold Level gt 1 11 Frequency Reached 5 Frequency Threshold Level lt 1 11 Frequency Reached Auto Restart 01 10 Output Relay TR1 Operation Mode Morena AC Poner Los Emergency Stop Mode Base Block Stop Mode 10 M
76. on is active 3 do not change while making factory setting 4 the parameter will be changed by replacing model 5 only available in V F mode 4 16 4 4 Parameter Function Description Group0 The basic parameters group 00 00 Control Mode 0 V F mode 1 Vector mode General Purpose To select the appropriate vector control mode or V F mode according to the load characteristics 1 If V F mode is selected please set parameters group5 to comply with the load features Vector is best suited to control the general load or rapidly changed torque load 00 01 Volts Hz Patterns V F 0 18 1 00 01 0 17 V F Pattern Refer to group5 2 00 01 18 gt Flexiable V F pattern programmable according to parameters 05 04 05 09 00 02 Motor rotation 0 forward I reverse Note when10 0lis set to 1 00 02 is not set tol 00 03 Main Run Command Source Select 0 Keypad 1 External Run Stop Control 2 Communication 00 04 Alternative Run Command Source Select 0 Keypad 1 External Run Stop Control 2 Communication 1 00 03 00 04 0 the inverter is controlled by the keypad 2 00 03 00 04 1 the inverter is controlled by the external terminals and the Stop key for emergency stop 1s operational Refer to 04 02 description Note 00 03 00 04 1 please refer to parameter 04 03 gt 04 04 gt 04 06 gt 04 07 for detailed description in order to ensure safety of operators and machines 3 00 03 00 04 2 the inverter is contr
77. orrect Do not use the control circuit buzzer to check connections A Main circuit s wiring must be separated from other high voltage or high current power line to avoid noise interference Refer to the figures below Figure 3 4a Installation Examples O The inverter uses dedicated power line Power source MCCB p AE ME Add a noise filter or separation transformer when sharing the power line with other machines O The inverter shares the power line with other machines Power source MCCB Special noise O filter MCCB A Machine MCCB Power source CRE o E39 Separation transformer ca I Machine correct A general noise filter may not provide correct results MCCB Power source e r M E310 emm MCCB pan General noise Machine filter Incorrect Power source General O noise E310 MCCB FEA Machine Incorrect Figure 3 4b Installation Examples using a filter and Isolation transformer A noise filter in the output of the main circuit can suppress conducted noise O To prevent radiated noise the wires should be put in a metal pipe and distance from signal lines of other control equipment should be more than 30 cm paa I D Power Supply Metal Box TT Filter E Noise E310 Spa 4 Metal Pipe eanet Noise Filter UU II e 30 cm above Signal Wire Figure 3 4c Installation Examples with Adjace
78. otect machines from possible damage and potential injury to personnel on sudden resumption of power O If 4 09 is set to O direct start up please refer to the description and warnings for 04 09 to verify the safety of operator and machine 1 1 3 Before Operation Make sure the model and inverter capacity are the same as that set in parameter 12 00 On power up the supply voltage set in parameter 05 03 will flash on display for 2 seconds 1 2 1 1 4 During Operation Do not connect or disconnect the motor during operation Otherwise the over current will cause the inverter to trip or damage the unit To avoid electric shock do not take the front cover off when power IS on The motor will restart automatically after stop when auto restart function is on In this case use caution while working near the drive motor or driven equipment Note The stop push button and external stop command have no safety function For Emergency stop it is necessary to use a correct latch type push button and an appropriate circuit or devices to ensure safety Do not touch heat generating components such as heat sinks and braking resistors The inverter can drive the motor from low speed to high speed Verify the allowable speed range of the motor and the load before operation Note the settings related to the braking unit Do not check signals on circuit boards while the inverter is running Allow 5 minutes after disconnecting powe
79. otection Operation Mode 0 Enable Electronic Motor Overload Protection 1 Disable Electronic Motor Overload Protection 07 06 Motor type selection 0 Electronic Motor Overload Protection Set for Non Inverter Duty Motor 1 Electronic Motor Overload Protection Set for Inverter Duty Motor 07 07 Motor Overload Protection Curve Selection 0 Constant Torque OL 103 150 for 1 Minute Variable Torque OL 113 123 for 1 Minute 07 08 Operation After Overload Protection is Activated 0 Coast to Stop After Overload Protection is Activated 1 Drive Will Not Trip when Overload Protection is Activated OL 1 Description of the thermal relay function 1 07 07 0 To protect the general mechanical load as long as the load is less than 103 rated current the motor continue to run The load is larger than 150 rated current the motor will run for 1 minute Refer to following curve 1 1 To protect HVAC load FAN PUMP so on as long as the load is less than 113 rated current the motor continue to run The load is larger than 123 rated current the motor will run for 1 minute 4 40 2 The heat sinking function will not be as effective when the motor run at low speed So the thermal relay action level will decline at the same time The curve 1 will change to curve 2 3 07 06 0 Set 06 04 as the rated frequency of the serve motor 4 07 08 0 the inverter coast to stop as the thermal relay acts and f
80. otor Overload Protection OL 1 11 Drive Overload Protection OL2 12 PID Feedback Signal Loss 13 Top Count Value Attained 01 11 Frequency Output Setting Hz 0 00 400 00 000 l gt 01 12 Frequency Detection Range 0 00 30 00 S NC XXXX0 S NO xxxxl xxx0x S2 NO xxxlx S2 NC 01 13 S1 S5 switch type select xx0xx S3 NO xxlxx 00000 X xxx S4 NO xlxxx Oxxxx S5 NO Ixxxx S5 NC xxxx0 S6 NO 01 14 S6 switch t lect er SWILCN type Selec xxxxl S6 NC CON X NO Normal open NC Normal close 4 6 2 External terminal analog signal input function group Function Factory AVI ACI analog Input signal t pen a analog Input signal type 1 0 10V 4 20mA select o 2 10V 0 20mA 3 2 10V 4 20mA 02 01 AVI Signal Verification Scan I 100 x 4ms sor 02 02 AVI Gain 0 1000 o 0203 TAVI Bias 09 0 109 KE 0 Positive AVI Bias Selection l Negative Positive AVI Slope Negative PID feedback signal ACI function Select ACI Bias signal input 02 07 ACI Signal Verification Scan 1 100 x 4ms NES 0208 Act Gain CO 0 109 ENDE 02 09 ACT Bias 09 00 1000 Kaes 0 Positive ACI Bias Selection Negative Positive 02 11 ACI Slope Negative Output Frequency Frequency Setting Analog Output Mode FM Output Voltage DC Bus Voltage Motor Current 02 13 Analog Output FM Gain 0 1000 mm la 02 14 Analog Output FM Bias 0 100 o0
81. r 2 Inspect the wiring 3 Replace the transistor module motor wiring and ground Replace the IGBT module the IGBT module damaged l Increase the capacity of the inverter 2 Repeat parameter auto tuning Transient load change 06 05 1 2 Transient power change 3 Reduce stator resistance 06 06 1f the above actions are ineffective Over current at fixed speed 1 Set a longer deceleration time Excessive Deceleration time setting too 2 Add a brake resistor or brake Voltage during short or excessive load inertia module operation Power voltage varies widely 3 Add a reactor at the power input deceleration fluctuates side 4 Increase inverter capacity Unacceptable Return unit if this happens External noise interference CPU interrupt regularly 5 3 Faults which can be recovered manually but not automatically Corrective Action Detection circuit Over current during malfunction 1 Check the noise between Power stop Bad connection for CT line and motor line signal cable 2 Return the inverter for repair Excessive load 1 Increase the motor capacity Motor overload 2 Incorrect settings for 06 01 07 05 08 2 set 06 01 07 05 08 correctly Inverter overload Excessive Load Increase the inverter capacity 1 Excessive Load Increase the inverter capacity Over torque 2 Incorrect settings for 07 11 07 12 set 07 11 07 12 correctly 1 Improve power quality or increase the value of 4 04 Set a longer acce
82. r before disassembling or checking the components The power led should not be illuminated 1 1 5 During Maintenance The Inverter can be used in a non condensing environment in temperature range from 14 104 F 10 40 C and relative humidity of 95 Inverter Disposal Please dispose of this unit with care as an industrial waste and according to your required local regulations The capacitors of inverter main circuit and printed circuit board are considered as hazardous waste and must not be burnt The Plastic enclosure and parts of the inverter such as the top cover board will release harmful gases 1f burnt 1 3 Chapter 2 Definition of model Inverter model gt MODEL E310 201 H Input voltage gt I P AC I OR 3PH 200 240V 50 60Hz Output specifications O P AC 3PH 0 240V 1 7 KVA 4 5A TECO Electric amp Machinery co Ltd E310Series E31 Supply voltage 200V class 4 400V class 0 standard Type 0 5 HP Power supply Three phase Figure 2 1 Inverter Nameplate 2 1 Chapter 3 Ambient Environment and Installation 3 1 Environment The environment will directly affect the proper operation and the life span of the inverter so install the inverter in an environment complying with the following conditions O Ambient temperature 14 104 F 10 C 40 C Avoid exposure to rain or moisture Avoid direct sunlight Avoid oil mist and salinity Avoid
83. s set to options lor2 07 13 OH over heat Protection cooling fan control 0 Auto Depends on temp 1 Operate while in RUN mode 2 Always Run 3 Disabled 1 07 13 0 The fan runs as the inverter senses temperature rises Thusly extend the service period 2 07 13 1 The fan runs while the inverter is running 3 07 13 2 The fan is continuously running regardless of the action of the inverter 4 3 The fan is Disabled 4 41 Group8 Communication function group 08 00 Assigned Communication Station Number 1 32 08 00 to set the communication station codes which are suitable for driving more than one inverters situations 08 01 RTU code ASCII code Selection 0 RTU code 1 ASCII code 08 02 Baud Rate Setting bps 0 4800 1 9600 2 19200 3 38400 In vector control mode the communication baud rate setting 8 02 1s limited under 9600 includ 08 03 Stop Bit Selection 0 I stop bit 1 2 stop bits 08 04 Parity Selection 0 no parity 1 even parity 2 odd parity 08 05 Data Format Selection 0 8 bit data 1 7 bit data 1 RS 485 Communication a One to one communication controller PC or PLC controls one inverter set 08 00 1 32 b One to many communication controller PC or PLC controls multiple inverters Up to 32 inverters as max Set 08 00 1 32 c When any inverter receive the communication station number 0 from the PC or PLC Broadcast mod
84. s those specified in your purchase order Check for any damages caused by transportation Please do not apply power and contact a Taian sales representative 1f any of the above problems occurred 0 1 Chapter 1 Safety Precautions 1 1 Operation Precautions 1 1 1 Before Power Up The line voltage applied must comply with the inverter s specified input voltage See product nameplate Make sure the main circuit connections are correct L1 L2 and L3 are power input terminals and must not be mistaken for T1 T2 and T3 Otherwise inverter damage can result O To avoid the front cover from disengaging or other damage do not carry the inverter by its cover Support the drive by its heat sink when transporting Improper handling can damage the inverter or injure personnel and should be avoided O To avoid the risk of fire do not install the inverter on flammable objects Install on nonflammable objects such as metal surfaces O If several inverters are placed in the same control panel provide heat extraction means to keep the temperature below 40 C to avoid overheat or fire hazard When removing or installing the operator keypad turn OFF the power first and secure the keypad correctly to avoid keypad operation or display failure This product is sold subject to IEC 61800 3 In a domestic environment this product may cause radio interference in which case the user may be required to apply corrective measures 1 1
85. sponse will be slower 4 23 Step of Up Down Function Hz 01 07 Up Down Hz 0 00 5 00 There are two modes covered below 1 01 07 0 00 the operation is just as the original one When the UP terminal is ON the frequency increases while the DOWN terminal is ON the frequency decreases Refer to the following graph Increase decrease with ramp Output frequency ON I I I I I DOWN pp Figure 4 9 UP DOWN original mode example 2 01 07 0 01 to 5 00 and UP DOWN terminal ON 1s equivalent to a step increase decrease at the increment frequency in 01 07 If UP DOWN is pressed over 2 seconds the original UP DOWN mode 1s restored Please refer to the following diagram Ramp EA Output frequency ON DOWN Sep Figure 4 10 UP DOWN with incremental steps Stop Mode Using Up Down 01 08 Up Down keep Frequency mode 0 When Up Down is used the preset frequency is held as the inverter stops and the UP Down function is disabled 1 When Up Down is used the preset frequency is reset to 0 Hz as the inverter stops 2 When Up Down is used the preset frequency is held as the inverter stops and the UP Down is available 1 01 08 0 the inverter will accelerate to the speed set in parameter 03 01 as receiving the Run command and run at such certain speed The inverter begins to accelerate decelerate as the UP Down terminal is energized The inverter will hold the speed
86. started 4 Single cycle Starts a new cycle if restarted 5 Periodic cycle Starts a new cycle if restarted Single cycle then hold the speed of final step to run Starts a new cycle if restarted Auto Run Mode Frequency Command 1 0 00 400 00Hz Auto Run Mode Frequency Command 2 0 00 400 00Hz Auto Run Mode Frequency Command 3 0 00 400 00Hz Auto Run Mode Frequency Command 4 0 00 400 00Hz Auto Run Mode Frequency Command 5 0 00 400 00Hz Auto Run Mode Frequency Command 6 0 00 400 00Hz Auto Run Mode Frequency Command 7 0 00 400 00Hz Auto Run Mode Running Time Setting 0 0 0 3600 0s Auto Run Mode Running Time Setting I 0 0 3600 0s Auto Run Mode Running Time Setting 2 0 0 3600 0s Auto Run Mode Running Time Setting 3 0 0 3600 0s Auto Run Mode Running Time Setting 4 0 0 3600 0s Auto Run Mode Running Time Setting 5 0 0 3600 0s Auto Run Mode Running Time Setting 6 0 0 3600 0s Auto Run Mode Running Time Setting 7 0 0 3600 05 Auto_ Run Mode Running Direction 0 0 forward reverse Auto Run Mode Running Direction I 0 forward reverse Auto Run Mode Running Direction 2 0 forward reverse Auto Run Mode Running Direction 3 0 forward reverse Auto Run Mode Running Direction 4 0 forward reverse Auto_ Run Mode Running Direction 5 0 forward reverse Auto_ Run Mode Running Direction 6 0
87. the i Aa according to Humidity Below ambient or installation notices 95 RH relocate the Are there drive to a infl l E better area n E Visual check Keep area clear materials in the vicinity A I vibrati brati ny unusual vibration Visual hearing check No vibration Secure screws from the machine c dme M th 200Vclass below easure the l 1000 of the inverter Is the grounding resistance with a Improve the resistance correct 400V class below grounding multi tester 100 Voltage must Is the voltage of the Measure the voltage Mer iie Improve input main circuit correct with a multi tester voltage specifications ae EN loose Is the terminal base Visual check Secure terminals Secure or send Check with a damaged and no rust back for repair screwdriver Visual rust stains present 7 ud a bends or Lej Replace or Visual check No abnormalities send back for ofthe inverter Any damage of the i op repair wire insulation Excessive dust or Clean up Heat sink Visual check No abnormalities debris debris or dust Excessive conductive I shavi il ius avings or OI Cisne Visual check No abnormalities replace the Discolored ae circuit board overheated or burned parts Unusual vibration and o Visual or hearing Replace the Cien norse check cooling fan OS Visual check Clean fan debris Excessive dust or Visual check No abnormalities Clean debris component Check resistance No short circuit or R
88. tructions on handling installing operating and checking the inverter Be sure to follow the instructions for highest safety H panser Indicates a potential hazard that could cause death or serious personal injury if TUS misused Indicates that the inverter or the mechanical system might be damaged if u misused Do not touch any circuit boards or components after the power is turned off and while the charging indicator is still lit The light will fade Do not make any connections when the inverter 1s powered on Do not check parts and signals on circuit boards during the inverter operation Do not disassemble the inverter or modify any internal wires circuits or parts Ground the ground terminal of the inverter properly For 200V class ground resistance 100 2 or below For 400V class 10Q or below Make sure that grounding conductors are adequately sized and are according to your local safety regulations Do not perform a voltage test on parts inside the inverter High voltage can destroy the semiconductor components Do not connect T1 T2 and T3 terminals of the inverter to any AC input power supply CMOS ICs on the inverter s main board are susceptible to static electricity Do not touch the main circuit board 0 2 Product Inspection Taian inverters have all passed the function test before delivery Please check the following when you receive and unpack the inverter The model of the inverter are the same a
89. ults YES within 13 of the normal value Is there any deterrence preventing ooling of the moto YES Clear the deterrence NO Bad connection between YES Correct the bad connection E310 drive and the motor Figure 5 5 Motor Overheat Troubleshooting Flow Chart Motor runs unevenly Is the acceleration time correct YES NO Does it happen during deceleration Increase the Acc Dec time NO dde Reduce the load py Increase capacities of E310 and the motor Are the output voltages NG between T1 T2 T3 balanced E310 faults YES within 3 of rated output voltage YES Reduce the load fluctuation or add a flywheel Is the load fluctuating NO Any mechanical vibration or Inspect the mechanical system gear backlash Minimal E310 faults Figure 5 6 Motor Instability Troubleshooting Flow Chart 5 10 5 4 Routine and periodic inspection To ensure stable and safe operations check and maintain the inverter at regular intervals The table below lists the items to be checked to ensure stable and safe operations Check these items 5 minutes after the Charge indicator goes out to prevent injury to personnel by residual electric power Checking Items Details period Methods Criteria Remedies Measure with Temperature Confirm the thermometer and 10 40 C 14 temperature and E ee hygrometer 120 F Improve the humidity at
90. ure 4 28 S Curve Characteristics Note a Regardless of the stall prevention period actual acceleration and deceleration time preset acceleration deceleration time S curve time b Please set the S curve time separately in the parameter 10 07 10 10 c When S curve time 10 07 10 10 is set as 0 the S curve function is disabled d Note The calculating of S curve time 1s based on the rated frequency of motor 06 04 Please refer to the parameter 00 09 00 10 10 11 Skip frequency 1 Hz 0 00 400 00 10 12 Skip frequency 2 Hz 0 00 400 00 10 13 Skip frequency 3 Hz 0 00 400 00 10 14 Skip frequency range Hz 0 00 30 00 Skip frequency parameters can be used to avoid mechanical resonance in certain applications Example 10 1 10 00 Hz 10 12 20 00 Hz 10 13 30 00 Hz 10 14 2 00 Hz 10Hz 2Hz 8 12Hz 20Hz 2H7 18 22Hz Skip frequency 30Hz 2H7 28 32Hz d 10 14 10 13 10 12 10 11 10 15 Carrier Frequency reduced by temperature raising 0 disable 1 Enable When inverter is temperature overrun 80 C on keypad display 11 00 01000 Carrier Frequency reduced 4K when inverter is temperature reduced less than 70 C Carrier Frequency resume 4 47 temperature 80 C 70C Carrier Frequency 10 16 Auto Voltage Regulation AVR 0 AVR Function disable 1 AVR Function enable AVR function automatically regulates the AC motor drive output voltage to the Maximum Output Voltage
91. xternal switch as the resumed Note 00 03 1 04 05 0 04 03 10r 2 after a power loss for a long time please turn OFF the power and power switches to avoid any possible injury to operators and machines when the power Is resumed unexpectedly 04 05 Auto Restart Method Enable Speed Search 1 Normal Start 1 04 05 0 When auto restarting the inverter will detect the rotating speed of the motor The Motor will be controlled to accelerate from the present speed to the target speed 2 04 05 1 The inverter restart from 0 speed to set frequency in acceleration time when auto restart 4 32 1 04 07 0 The inverter will not auto restart gie trips due to fault 2 04 07 gt 0 04 06 0 The inverter will conduct SPIN START in 0 5 second after trips due to fault The motor will Coast to stop while the output is switched off once the rotating speed 1s determined then 1t will accelerate or decelerate from this speed to the running speed before the fault 3 04 07 gt 0 04 06 gt 0 The output will be stopped for a period which 1s determined by the 04 06 after a fault trip Then spin start to set target frequency 4 Auto restart after a fault will not function while DC injection braking or decelerating to stop 04 08 Reset Mode Setting 0 Enable Reset Only when Run Command is Off I Enable Reset when Run Command is On or Off 04 08 0 Once the inverter 1s detected a fault please turn Run switch Off and then On ag
92. ypad 2 FWD LED Forward Direction LED action Flash while stopped solid Lit during operation 3 REV LED Reverse Direction LED action Flash while stopped solid Lit during operation To avoid keypad damage do not operate it with a screwdriver or any sharp and hard tool 4 1 4 1 2 Operation Instruction of the LED keypad P O l O LED fally Lit LED flashing E Z Figure 4 2 LED Keypad Operations Sequence 4 2 4 2 Control Mode Selection The E310 Series inverter has two control modes 1 V F Control Mode 2 General Vector Control Mode The user can choose these modes with the digital keypad according to the application requirement The factory setting 1s V F Control Mode Before operation please set the control mode and the related motor parameters in accordance with the following flow chart The Vector control mode 1s suitable for the motors with the same power rating as the inverter or one size bigger or smaller if necessary Setting procedure for control mode Vector Control V F Control Control mode selection Control mode selection 00 00 0 00 00 1 Set the following parameters V F Pattern 00 01 Torque Boost 05 00 Motor no load current 05 01 lt 06 01 Motor Rated Slip 05 02 Max output frequency 05 04 Set the following parameters Motor rated voltage 06 00 Motor rated current 06 01 Motor power 06 02 Motor rated Speed 06 03 Motor rated Frequency 06 04 Max output voltage 05
93. ys The inverter displays OC OL D Is the main circu1 I G B T working NO YES YES Any visual abnormalities Apply power Any abnormal indications Input operation command Is FWD LED illuminated Replace control board NO YES Input frequency command Is the output frequency of the Replace control board operating unit displayed YES NO Replace control board Is there Voltage at T1 T2 T3 output terminals YES Connect the motor to run Any fault values display ue YES NO NO s the output current o each phase even YES The inverter s output is OK Figure 5 2 OC OL Fault Display Flow Chart 5 7 Is the current detector Replace control board Replace I G B T Replace faulty circuit board Replace the current controller NO Is the inverter operating well after parts replacement YES The inverter is faulted Perform detailed check Troubleshooting for OV LV error The inverter displays OV LV NO Replace the main circuit fuse Is the main circuit fuse YES Any visual abnormalities YES Replace the faulty circuit board NO Apply power Any abnormal indications NO Input operation command Is FWD LED still illuminated after YES Input frequency commands Is the output frequency of the operating unit displayed YES Replace the control board Replace the control board

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