SECTION 4 CCSD WINDOWS BASED SETUP - Sea
Contents
1. Blow offs This display is the Current Shift total blow off count SYSTEMS Electronics Group 55 SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERENCE Q C Blow off This display is only active while Online and it allows the operator to perform a QC Select A Can blow off HSM CCSD2 User s Manual The operator can perform a Single blow off by entering in the desired spindle number and clicking the Single Blow off command button The operator can perform a Blanket blow off by clicking the Blanket Blow off command button The blanket blow off will initiate a blow off sequence such that a can printed by each blanket is blown off at the QC blow off port starting with a can printed by blanket 1 The operator can perform a Mandrel Blow off by clicking the Mandrel Blow off command button The mandrel blow off will initiate a blow off sequence such that a can printed on each mandrel will be consecutively blown off at the QC blow off port starting with mandrel 1 Bad Can Blow off This display is only active while Online and it allows the operator to test the action of the control system by electronically inducing a mis loaded or Bad Can into the system By clicking on the Test Trip Blow off command button a Bad Can will be electronically induced into the system to test the response of the control system due to a Mis Loaded can SYSTEMS Electronics Gro2. Passcode setting and to change the value if necessary If the passcode is set to zero passcode entry is disabled The operator can press the Set up key on the Keypad Display and simply press the lt ENTER gt key to gain access to the set up parameters without having to enter a zero If the value of the passcode is set somewhere between 1 and 65 000 Passcode Entry is enabled This requires the operator to enter in the Correct passcode to gain access to the set up parameters Note Passcode entry is only in effect when the Set up Enable selector switch is in the Disable position If an invalid value is entered the passcode value will not be reset and a message box notifying the user of the error is displayed SYSTEMS Electronics Group 50 SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERENCE 4 4 THE VIEW MENU The View menu allows the user to perform the following functions e View the Target Board Interface e View Online Data e View Offline Data amp CCSD unnamed Main Display Target Board Interface k HSM CCSD2 User s Manual SYSTEMS Electronics Group 51 SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERENCE 4 4 1 TARGET BOARD INTERFACE This function allows the user to view fault codes S3000 network communication error codes and review the current Ident and Revision of the application program This is accessed by the Vie
3. Blow off Spindle Number x Blanket Blow off 1 a fl i E Mandrel Blowoff Bad Can Blow off Test Trip Blow off Download Data Print Report Ctrl P Exit System Message All Faults Normal ONLINE 10 1 2 2003 3 07PM 4 Note To Download a SYSdev program to the processor the program must be Online If Online mode cannot be achieved program download will not be executed If the program is currently Offline the user will be prompted to first go Online Once selected and the set up program Online with the processor a dialog box will be displayed allowing the user to select the SYSdev file to download Note Only the files with the sdv file extension will be displayed It is important to keep in mind that only a valid M4500 PLC SYSdev file can be downloaded through the set up program Care should be taken when selecting a program to download HSM CCSD2 User s Manual SYSTEMS Electronics Group 45 SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERENCE HSM CCSD2 User s Manual Once selected a message box is displayed informing the user of the current program revision and checksum of the program loaded in the processor as well as that of the selected program The user must confirm their selection by clicking the Yes command button After the user confirms their choice program download is initiated and the c
4. All functions are available to the user while Online however specific Online functions are disabled in the Offline edit mode Note Offline changes can only be made by enabling Offline Editing accessed under the Edit menu Getting Help The entire contents of the user s manual is contained within the help file Pressing Ctrl H will display the help file window Pressing the F1 key will display the contents file Hot spots allow jumps to other topics to display additional information as desired Selecting About CCSD from the Help menu will display a dialog box listing information about the current revision of the setup program and how to obtain technical support HSM CCSD2 User s Manual SYSTEMS Electronics Group 40 SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERENCE 4 2 THE FILE MENU The File menu allows the user to perform the following functions Create a New set up Data File Open an existing Data File Save any changes made to the current Data File to disk Upload save Data from the Processor Download a SYSdev sdv program to the processor Download restore Data from the current set up Data File to the processor Print a Report of the current set up parameters e Exit the set up program amp CCSD unnamed Main Display File Edit View Window Help Open Ctrl O Save Ctri S Save As Expor
5. can s blown off for each mis load infeed open blow offs restart blow offs manual blow offs select a can QC blow offs etc SYSTEMS Electronics Group 65 SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERENCE 3 Total Bad Cans or Mis loads This is the total number of mis loaded cans trips These would be the actual number of damaged cans that did not load properly on the machine This gives an indication of conveying can handling problems 4 Manual Blow offs This is the total number of cans blown off by the operator using the Manual Blow off PB or selector switch 5 QC Blow offs This is the total number of cans blown off by the operator with the Select A Can QC station or QC Blow off key on the M4500 keypad for quality verification 6 Restart Blow offs This is the total number of cans blown off when the infeed opened and from the print station and varnish station at machine restart 7 DrvSide Trips This is the total number of misloads on the drive side This is only incremented once for every misload on a drive side spindle 8 OffSide Trips This is the total number of misloads on the offside This is only incremented once for every misload on a offside spindle 9 Drive Side Misloads per Spindle 1 24 This is the total trips mis loads for each spindle on the drive side A disproportionately high count for a particular spindle indicates a loading problem for that spindle 10 Offside Misloads per Sp
6. to first air out port in milliseconds The M4500 will activate the solenoid ON this amount of time ahead of the Pin Chain blow off ON position usually set at 15 to 20 milliseconds 8 Bad Can Blow off Solenoid Off Response Time This is the time used as the off response time of the pin chain blow off port time from off solenoid actuation to air stopping at port in milliseconds The M4500 will activate the solenoid OFF this amount of time ahead of the Pin Chain blow off ON position usually set at 15 to 20 milliseconds for double acting solenoids and set at 25 to 30 milliseconds for single acting solenoids 9 Q C Can Blow off Solenoid ON Response Time This is the time used as the on response time of the QC blow off port time from on solenoid actuation to first air out port in milliseconds The M4500 will activate the solenoid ON this amount of time ahead of the QC blow off timing ON position usually set at 15 to 20 milliseconds HSM CCSD2 User s Manual SYSTEMS Electronics Group 60 SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERENCE 10 Q C Can Blow off Solenoid Off Response Time This is the time used as the off response time of the QC blow off port time from off solenoid actuation to air stopping at port in milliseconds The M4500 will activate the solenoid OFF this amount of time ahead of the QC blow off timing ON
7. 03 3 05 PM h HSM CCSD2 User s Manual SYSTEMS Electronics Group 39 SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERENCE 4 1 GENERAL DESCRIPTION Title Bar At the top of the window is the Title Bar The title bar is used to display the name of the working Set up Data file as well as the name of the active Window The title bar is dark if the window is active and grayed if another window is active The color depends on the settings of the Display Properties of the Control Panel Status Bar At the bottom of the window is the Status Bar The status bar is used to display system messages online or offline mode as well as the current time and date as set by the operating system The system messages panel displays general information about operation of the system The Online Offline mode panel displays the status of the current set up program mode of operation The mode of operation can be changed by simply double clicking the online offline mode panel Hot Keys Hot keys are activated by holding down the ALT key and simultaneously pressing the underlined letter of the desired function Almost every function can be activated by either pressing a series of hot keys or using the TAB key to move between fields Online Offline Modes The set up program allows the user to make changes while Online with the processor The Offline mode is used to preset parameters prior to download
8. NCE 4 3 2 SETUP COMM PORT This function allows the user to specify the serial communications port and rate to talk to the M4500 The programming port of the M4500 is set to 9600 baud sComm Port Settings xj r Comm Port m Port Speed Comi 9600 C Com2 C 19200 C Com3 C Com 4 Cancel Once selected a dialog box requesting the user to select a Comm Port and Baud Rate will be displayed The default setting is COM1 at 9600 baud The option to select the 19200 baud rate is to allow the user to communicate with the processor via the 4516 serial communications board In most cases the user will only need to specify the communications port and leave the baud rate at 9600 If communication problems occur make sure there is a secure connection from the PC to the PLC Then check the Comm port In most cases the user will only need to select a new Comm port If communication problems persist there may be another program causing a conflict with the port Check the port configuration from the Settings folder SYSTEMS Electronics Group 49 SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERENCE HSM CCSD2 User s Manual 4 3 3 EDIT SETUP PASSCODE The edit Set up Passcode is an Online function only This allows the user the ability to directly change the value of the Set up Passcode Once selected an input box is displayed allowing the user to view the current
9. S BASED SETUP PROGRAM REFERENCE HSM CCSD2 User s Manual In addition the following parameters are displayed at the bottom of this window RPM This is the current speed in Revolutions per Minute of the main crank resolver Position This is the current Position in degrees of the main crank resolver Offset This is the current resolver offset set in degrees Scale This is the scale factor of the resolver or the number of divisions in one revolution Note The General Timing Signal Locations section provides a complete description of each timing channel signal Zeroing the Machine setting the resolver offset To set machine zero perform the following 1 Connect an RS 232 SYSdev cable from the COM port on the computer to the PROG port on the M4500 2 From the Window menu select Machine Timing 3 From the View menu select Online Data The set up program will attempt to communicate with the processor and place the system into an Online mode of operation 4 Observe the Position field at the bottom of the window Verify that as the machine is rotated forward that the position increases linearly from 0 through 359 degrees If not swap the S1 and S3 leads at the resolver connector on the M4500 Then verify that the position does indeed increase with forward movement 5 Position the machine at machine zero see section 3 5 4 Zero Machine Set Resolver Offse
10. S Electronics Group 57 SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERENCE HSM CCSD2 User s Manual 2 3 4 5 Print Trip Extend in Response Time msec This is the time used as the extend response time of the print trip time from solenoid actuation to first contact with blanket in milliseconds The HSM CCSD will activate the extend solenoid this amount of time ahead of the Print trip timing CH00 usually set at 20 milliseconds Varnish Trip Retract out Response Time msec This is the time used as the retract response time of the varnish trip time from solenoid actuation to first break with varnish wheel in milliseconds The HSM CCSD will activate the extend solenoid this amount of time ahead of the Varnish unit trip timing CH01 usually set at 20 milliseconds Varnish Trip Extend in Response Time msec This is the time used as the extend response time of the varnish trip time from solenoid actuation to first contact with varnish wheel in milliseconds The HSM CCSD 2 will activate the extend solenoid this amount of time ahead of the Varnish unit trip timing CH01 usually set at 20 milliseconds Note All response times entered must be in the range of 5 to 65 milliseconds Number of Shifts to Varnish Unit This is the number of spindles from the Can Sensor to the varnish unit minus 2 In general this is set such that the varnish unit retracts out on the can ahead of the misloaded spindl
11. SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERENCE The Windows based set up program is menu driven allowing the user to easily view data alter set up variables or set machine timing machine offset timing signal locations etc using a PC running the Windows 95 98 ME 2000 XP NT operating system The set up variables are used to configure and tune the M4500 to match the configuration and performance of the specific decorator see Tuning the HSM CCSD2 section 2 11 Note The set up program is an on line communications program used to interface with the M4500 module The data displayed and set in the windows is communicated directly to the module while in the Online edit mode Therefore prior to going online with the processor make sure an RS 232 cable is connected from the COM port on the computer to the PROG port on the M4500 The variables displayed while in the Online edit mode are read directly from the processor Data is saved to a Set up Data file sdt whenever changes are made to a parameter or if the data is uploaded from the processor amp CCSD unnamed Main Display 5 x File Edit View Window Help Messages Machine CPM Good Cans Q C Blow off o aa Spindle Number Blanket Blow off r Blow offs 0 Mandel Blowoff Bad Can Blow off Test Trip Blow off System Message All Faults Normal ONLINE 10 12 20
12. ameter to adjust and enter in a new value or use the increment or decrement controls to change the value by 1 unit SYSTEMS Electronics Group 54 HSM CCSD2 User s Manual SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERENCE 4 5 1 THE MAIN DISPLAY WINDOW The Main Display window is used to display the general state of the control system This window is selected from the Window amp CCSD unnamed Main Display Iof x File Edit View Window Help Messages Machine CPM Good Cans Q C Blow off l 0 e Spindle Number _ m Blanket Blow off m 4 r Blow offs 0 Mandrel Blowoff Bad Can Blow off Test Trip Blow off System Message All Faults Normal i ONLINE l 10 12 2003 3 05 PM Us The following is a list of the functions of the Main Display window Messages The Messages display is continuously updated It displays alarm and status messages specific to the M4500 as well as the current Online or Offline status of the set up program By simply scrolling the display the user is able to view all active alarm and status messages If no alarm or status messages are active a default message is displayed Machine CPM This display is only active while Online and displays the current speed of the machine in Cans Per Minute Good Cans This display is the Current Shift good can count
13. den WS e Simon wien efron wis Sameon 22 f_o 1 a7 08 40 0 A co soot eo 0 0 0 0 System Message All Faults Normal al ONLINE 10 1 2 2003 3 13 PM 7 This window utilizes a TAB control to divide the set up parameters into three categories similar to that of the Keypad Display These sections are as follows Trips per Spindle The Number of trips per spindle display is provided to aid in the trouble shooting of a loading problem with a spindle or spindles The total number of trips for each spindle since the last reset or end of shift is displayed The operator can reset these counts at anytime to aid in the trouble shooting process The following data is displayed in the Trips per Spindle section 1 Spindle 1 Trip Offset The Spindle Trip Offset can be entered from this section This is used to compensate for the location of the can no can sensor and the spindle 1 I D sensor location Use the Tripped Spindle display to adjust the offset value Follow the procedure outlined in section 2 11 10 Set Spindle Trip Offset SYSTEMS Electronics Group 64 HSM CCSD2 User s Manual SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERENCE 2 Spindle xx Trips This is the total number of trips for each spindle This data is displayed and updated continuously in the respective field for each spindle A disproportionately high count for a particular spindle indicates a loading problem
14. e This is set to 5 SYSTEMS Electronics Group 58 SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERENCE Blow off Parameters This section is used to set the Pin Chain QC Blow off parameters in the M4500 This section contains the following selections amp CCSD unnamed Set Up Iof x Fie Edit View Window Help Print Trip Varnish Trip r Blow off Set up Number of Pins to Pin Chain Blow off Port 28 Number of Cans to Blow off for Each Mis load i Number of Cans to Blow off at Infeed Open is Number of Cans to Blow off from Print at Restart fo S Number of Cans to Blow off from Varnish at Restart a3 Q C Can Blow off Port Shift Offset 17 Solenoid Response Times Test Blow off ae ne Bad Can Blow off Bad Can Blow off Solenoid 15 l 20 O C Can Blow off zi Q C Blow off Solenoid 15 24 2 System Message All Faults Normal ONLINE 10 12 2003 312PM_ Note The Bad Can Blow off command button will electronically induce a mis loaded can into the system as well as the Q C Can Blow off will blow off a can printed on spindle 1 at the QC blow off port 1 Number of Pins to Pin Chain Blow off Port This is the number of pins from the spindle wheel to disk transfer location to the first can blown off at the Pin Chain blow off port minus two This can be a number from 0 to 999 2 Number of Cans to Blow off for Each Mis load T
15. figuration and scale factor to the M4500 PLS Shift Data This option downloads the Shift Data to the M4500 This includes the Trips per Spindle data the Current Shift and the Last Shift data All This option allows the user to completely download All of the set up parameters timing channel set points and shift data to the M4500 Note Only the values contained within the current data file are used If the validity of the current data file is questionable review the data in an Offline mode prior to download 4 2 5 PRINT REPORT The Set up program allows the user to generate a Report printout of all the set up parameters timing channel set points and shift data This function is accessed from the File menu At the top of each page the report displays the name of the set up file being printed At the bottom of each page is the date and time the document was printed as well as the page number To printout a report of the settings contained in the set up Data File perform the following 1 From the File menu select Print Report or press Ctrl P This displays the Print Setup dialog box allowing the user to select a printer as well as the paper size and orientation Once the user selects OK the report is generated and sent to the specified printer device This function makes use of the windows print manager which allows the user to co
16. for that spindle Current Shift Data This section is used to view the Current Shift data This data is the totals so far into the shift This data is transferred to the Last shift at the end of either an 8 or 12 hour shift or alternatively could be done at label changes such that the data collected would be for label runs rather than complete shifts This data can be reset by the user from this section A CCSD unnamed Shift Data File Edit View Window Help 15 x Trips Per Spindle Current Shit Last Shift r Current Shift Drive Side Trips Off Side Trips TotalGoodCans 0 HETH E 0 1 ne EN na Total Blow offs 2 0 14 0 2 ries 14 za Bad Can Blow off 0 3 0 15 0 H E jam Manual Blow offs 4 0 16 0 4 Pais 16 za Q C Blow off 0 Simoa e n sf e Restart Blow offs 6 0 18 0 6 Bing 18 ie Drive Side Trips 0 E De 5 ee aa a a OffSide Trips 0 eee if oc apo i a ee H ees Se e e T 3 ME i ales ea Transfer Data i g a m p 23 Ee i pam a n H as a al System Message All Faults Normal ONLINE 10 12 2003 3 13PM Note The Transfer Data command button is only active while Online 1 Total Good Cans This is the total number of good cans printed so far into the shift This is essentially a can counter 2 Total Blow offs This is the total number of cans blown off the machine This includes all types of blow offs the
17. his is the number of cans blown off at the pin chain port when one mis loaded can is detected typically set at 1 can 3 Number of Cans to Blow off at Infeed Open This is the number of cans which will be blown off when the infeed is first opened To blow off no cans at infeed open set equal to 0 to blow off one can set equal to 1 etc HSM CCSD2 User s Manual SYSTEMS Electronics Group 59 SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERENCE 4 Number of Cans to Blow off from Print at Restart This is the number of cans which will be blown off from the print station when the machine is restarted To blow off no cans at restart set equal to 0 to blow off one can set equal to 1 etc 5 Number of Cans to Blow off from Varnish at Restart This is the number of cans which will be blown off from the varnish station when the machine is restarted To blow off no cans at restart set equal to 0 to blow off one can set equal to 1 etc 6 Q C Can Blow off Port Shift Offset This is the number of spindles difference from detection of the spindle 1 flag to the QC blow off port This is a number between 1 and 24 and is empirically set by selecting spindle 1 for blow off and adjusting this value until the can from spindle 1 is the can that is blown off 7 Bad Can Blow off Solenoid ON Response Time This is the time used as the on response time of the pin chain blow off port time from on solenoid actuation
18. indle 1 24 This is the total trips mis loads for each spindle on the offside A disproportionately high count for a particular spindle indicates a loading problem for that spindle Note When a misload occurs it is only counted on the spindle of the spindle of the side that it on HSM CCSD2 User s Manual SYSTEMS Electronics Group 66 SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERENCE Last Shift Data The Last Shift data is identical to the current shift data except it is for the previous 8 or 12 hour shift or previous label run however the shift collection is set up This allows data collection and diagnostics to take place automatically over a two shift period amp CCSD unnamed Shift Data Oo x Bay ma Ew ZS Era A EN a E mE ER Ea E wa pear ma oon fence fate ras E m E p 444999444444 HSM CCSD2 User s Manual SYSTEMS Electronics Group 67 SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERENCE HSM CCSD2 User s Manual 4 5 5 THE I O STATES WINDOW The I O States window is provided to display states of the inputs and outputs The control boards the states of the timing channels as well as states of the M4500 are shown This includes the interrupt inputs INO and IN1 the analog I O and the resolver These values are displayed as read by the M4500 processor CCSD unnamed 170 Status SYSTEMS Electronics Group 68
19. ing Online Data or by simply pressing the F3 function key Note The program can be toggled between Offline and Online by simply double clicking on the Online or Offline panel displayed in the status bar at the bottom of the window Once invoked the set up program will attempt to open the Comm port and communicate with the M4500 If the set up program is unsuccessful a warning message will be displayed prompting the user to either Retry or Cancel the operation If the operation is canceled and communication with the processor cannot be established the system will be placed in an Offline edit mode Note Anytime while the set up program is Online with the processor and communication is interrupted a warning message will be displayed prompting the user to either Retry or Cancel the operation 4 4 3 VIEW OFFLINE DATA This function allows the user to place the set up program in an Offline mode This is accessed by the View menu by selecting Offline Data or by simply pressing the F4 function key This allows the user to perform Offline editing All values displayed in Offline edit mode reflect the actual values contained in the currently loaded set up data file Note The program can be toggled between Online and Offline by simply double clicking on the Online or Offline panel displayed in the status bar at
20. ings and parameters that exist within the M4500 Therefore to normalize the set up program with the processor the user should define or open an existing file then upload All variables from the processor This allows the user to either create a backup of the data or maintain an existing file The user can even open a data file for another decorator save the file to a new name make the necessary changes and simply download the new parameters to another processor The following functions can be accessed any time from any set up or display windows New To create a New data file select New from the File menu or press Ctrl N This creates a completely new file loaded with the default variables and the word unnamed is displayed in the title bar If any changes were made to the existing file the user is prompted to save changes to the existing file Open To Open and existing data file select Open from the File menu or press Ctrl O This displays a dialog box allowing the user to select an existing data file to open The name of the file will be displayed in the title bar If any changes were made to the existing file the user will be prompted to save any changes before terminating the program SYSTEMS Electronics Group 42 HSM CCSD2 User s Manual SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERENCE Save To Save data file to disk select Save from
21. ntinue with their work while the document is being printed HSM CCSD2 User s Manual SYSTEMS Electronics Group 47 SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERENCE HSM CCSD2 User s Manual 4 3 THE EDIT MENU The Edit menu allows the user to perform the following functions CCSD unnamed Main Display File Edit View Window Help oh Comm Port Ctrl M Set up Passcode Machine CPM Good Cans Q C Blow off em aa Spindle Number Blanket Blow off ri ae r Blow offs E i f Mandrel Blowoff Bad Can Blow off Test Trip Blow off System Message All Faults Normal ONLINE 10 12 2003 3 09PM 4 4 3 1 ENABLE OFFLINE EDITING This function allows the user to perform Offline editing on the currently loaded set up data file This allows the user the ability to make any necessary changes to the set up parameters while not online with the processor If offline editing is not enabled the user is only able to view the set up parameters and shift data When the program is first invoked the default setting is offline editing disabled The user will need to specifically select Enable Offline Editing from the edit menu or press function key F2 to enable disable this feature SYSTEMS Electronics Group 48 HSM CCSD2 User s Manual SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERE
22. ogram Download Data gt Set up Parameters Timing Channels Shift Data Q C Blow off Spindle Number e Blanket Blow off EN ai i 7 Mandrel Blowoff Bad Can Blow off Test Trip Blow off Print Report Ctrl P Exit ONLINE 10 12 2003 3 06PM System Message All Faults Normal Set up Parameters This option only uploads the Set up data from the M4500 This includes the print trip and varnish unit response times as well as blow off parameters and solenoid response times Timing Channels This option only uploads the Machine Timing channel set points as well as the PLS configuration and scale factor Shift Data This option only uploads the Shift Data from the M4500 This includes the Trips per Spindle data the Current Shift and the Last Shift data All This option allows the user to completely upload Al of the set up parameters timing channel set points and shift data from the M4500 SYSTEMS Electronics Group 44 SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERENCE 4 2 3 DOWNLOAD PROGRAM The Set up program allows the user to Download any SYSdev program file to the M4500 A CCSD unnamed Main Display File Edit View Window Help New Ctri N Open Ctrl O Save Ctrl S Save As Export Shift Data Ctrl lt Upload save Data gt Q C
23. position usually set at 15 to 20 milliseconds for double acting solenoids and set at 25 to 30 milliseconds for single acting solenoids 4 5 3 THE MACHINE TIMING WINDOW The Machine Timing window is used to invoke the PLS programming command menus From this window the user can view or adjust the following parameters e Adjust Timing Channel setpoints Set the Main Crank resolver offset Clear or Recall a PLS timing channel View the current PLS configuration Reset the PLS configuration to default settings amp CCSD unnamed Machine Timing File Edit View Window Help Timing Channels PLs Configuration Timing Channels r Resolver Offset ON OFF 0 Print Trip Timing CHoO 120 a 160 a Set Offset VYamish Trip Timing chon 275 315 a Can Clock Timing CHO2 180 a 0 a PLS Channel Damaged Can Blow off Low CHO3 120 230 a o so ies off im 30 220 Damaged Can Blow off High CH04 a Recall Channel Clear Channel Bad Can Blow off Timing chos 155 I 195 Im Q C Blow off Timing CHOS 160 200 4 Test Blow off Spare Timing CHO 0 Hf 40 4 Danie PLC Clock Timing CH10 0 lt 4 180 QC Can Blow off RPM 0 Position 139 Offset 0 Scale 360 System Message All Faults Normal ONLINE 10 12 2003 3 13PM Ui HSM CCSD2 User s Manual SYSTEMS Electronics Group 61 SECTION 4 CCSD WINDOW
24. r into the PLS Channel field Click the Recall Channel command button to recall the setpoints Click the Clear Channel command button the completely clear all setpoints for the selected channel Note Ifa channel has been cleared or the On and Off setpoints have the same setting the set point will be displayed as cekk kkk Resetting the PLS Configuration As an aid to the user the current PLS configuration is displayed in the PLS Configuration tab of this window The PLS configuration should only be reset if a new module has been installed To reset the PLS configuration click the Reset PLS Config command button This function only resets the PLS configuration to the default settings SYSTEMS Electronics Group 63 SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERENCE HSM CCSD2 User s Manual 4 5 4 THE SHIFT DATA WINDOW The Shift Data window is used to view the shift data collected by the M4500 This window is selected from the Window menu CCSD unnamed Shift Data E E lolx File Edit View Window Help Trips Per Spindle Current Shit Last Shift Spindle Trip Drive Side Trips Off Side Tips Spindle 1 Trip Offset 22 1 0 13 0 1 0 13 0 Tripped Spindle 10 2 38 T ep 8 if 0 ie ee 4 aa CR Reset Trips 4 0 16 sal 4 Soin ef e ee Git sete eters fom ele Gen Aap eal Fo
25. t 6 Auto zero the resolver by entering 0 in the Resolver Offset field and clicking the Set Offset command button A message box will appear prompting the user to confirm their choice Select Yes to set the resolver offset SYSTEMS Electronics Group 62 HSM CCSD2 User s Manual SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERENCE 7 The M4500 will calculate the actual offset value required to make this the 0 position The new offset value will be displayed in the Offset field and the position will then read zero Adjusting the Timing Channel Setpoints To set any of the timing signal setpoints perform the following Note Any changes made to the timing channel setpoints will be saved as part of the setup data file 1 Connect an RS 232 SYSdev cable from the COM port on the computer to the PROG port on the M4510 2 From the Window menu select Machine Timing 3 From the View menu select Online Data The set up program will attempt to communicate with the processor and place the system into an Online mode of operation 4 Set all channels per section 6 General Timing Signal Locations Setpoints for a particular channel are either entered in the field or adjusted by using the increment decrement controls Note Only one set point is used per channel 5 Ifa channel needs to be Recalled or Cleared enter the desired channel numbe
26. t Shift Data Ctrl gt lt Upload save Data gt r Q C Blow off Download Program Download Data gt Print Report Ctrl P Spindle Number x Blanket Blow off EE ies T Exit i Mandel Blowoff r Bad Can Blow off Test Trip Blow off System Message All Faults Normal HSM CCSD2 User s Manual SYSTEMS Electronics Group 4 ONLINE 10 12 2003 3 06PM SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERENCE HSM CCSD2 User s Manual 4 2 1 THE SET UP DATA FILE The set up Data File sdt is a binary access file designed for fast file I O operation When the set up program is first invoked the default set up parameters are loaded into memory If changes are made to any of the set up parameters either online or offline as well as shift data the user will be flagged to Save Changes upon exit of the program Note Any windows based Set up program can open a set up Data File however the data tables will not be properly aligned The user will be alerted to the problem if a set up data file has been created by either a different set up program or a different revision of the software The set up Data File is similar to that of a word processing file When the program first starts the default settings are loaded and the user is able to make any changes as desired The set up program is unaware of the sett
27. the File menu or press Ctrl S If this is a New file a dialog box allowing the user to select a folder and enter a name for the file will be displayed The user will be notified if the file already exists and the extension sdt will automatically be added to the file name Save As To save the data file to a new name select Save As from the File menu This displays a dialog box allowing the user to select a folder and enter in a new name for the file The user will be notified if the file exists and the extension sdt will automatically be added to the file name Export Shift Data This function allows the user to export the shift data to a Tab Delimited text file This allows the user to easily use the shift data to produce production reports SYSTEMS Electronics Group 43 SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERENCE HSM CCSD2 User s Manual 4 2 2 UPLOAD SAVE DATA The Set up program allows the user to upload blow off parameters timing channel set points and shift data from the M4500 into a set up Data File This function is accessed from the File menu and the user is given the choice of the following options amp CCSD unnamed Main Display Iof x Fie Edit View Window Help New Ctrl N Open Ctrl O Save Ctri S Save As Export Shift Data Ctrl gt lt Upload save Data Download Pr
28. the bottom of the window Once invoked the set up program will close the Comm port and cease communication with the M4500 SYSTEMS Electronics Group 53 SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERENCE HSM CCSD2 User s Manual 4 5 THE WINDOW MENU The Window menu allows the user to select one of five different Display Set up windows to modify set up parameters view shift data or receive feedback about the current status of the control system amp CCSD unnamed Main Display File Edit View Window Help Messages 2 Set up Parameters 3 Machine Timing 4 Shift Data 51 0 States Machine CPHM Good Cans r Q C Blow off 0 te Spindle Number _ m Blanket Blow off Pi 3 r Blow offs 0 Mandrel Blowoff Bad Can Blow off Test Trip Blow off System Message All Faults Normal ONLINE 10 1 2 2003 3 11PM 4 Once a window menu item is selected a check mark is placed next to the selected item and the selected window is displayed with the name changed in the title bar of the main window Note Read only variables are displayed in blue with a gray background Any variables that can be altered by the user are displayed in black with a white background In most cases a parameter that can be changed by the user will have associated with it increment and decrement controls The user can either click on the desired par
29. up 56 HSM CCSD2 User s Manual SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERENCE 4 5 2 THE SETUP PARAMETERS WINDOW The Set up Parameters window is used to view and adjust any of the set up parameters This window is selected from the Window menu amp CCSD unnamed Set Up O x File Edit View Window Help Blow off Parameters Print Trip Retract out Response Time msec 20 Extend in Response Time msec 20 m arnish Unit Retract out Response Time msec 2 Extend in Response Time msec i 2 Number of Shifts to Varnish Unit E Test Blow off Bad Can Blow off op pee System Message All Faults Normal i ONLINE 10 1 2 2003 3 12 PM Z This window utilizes a TAB control to divide the set up parameters into two categories similar to that of the Keypad Display Print Trip Varnish Trip This section is used to set the print trip Retract Extend response times and the varnish unit Retract Extend response times in the M4500 This section contains the following selections 1 Print Trip Retract out Response Time msec This is the time used as the retract response time of the print trip time from solenoid actuation to first break with blanket in milliseconds The HSM CCSD2 will activate the retract solenoid this amount of time ahead of the Print trip timing CH00 usually set at 20 milliseconds SYSTEM
30. urrent program download address is displayed When program download is complete the user is prompted to acknowledge Control is passed back to the main program and the set up program remains in an Online edit mode 4 2 4 DOWNLOAD RESTORE DATA The set up program allows the user to download Set up parameters timing channel set points and shift data to the M4500 from the set up Data File This function is accessed from the File menu and the user is given the choice of the following options amp CCSD unnamed Main Display File Edit View Window Help New Ctrl N Open Ctri O Save Ctrl S Save As Export Shift Data Ctrl lt Upload save Data Download Program Download Data ood Cans Q C Blow off pp Spindle Number Set up Parameters EE Blanket Blow off Timing Channels g i Mandrel Blowoff Bad Can Blow off Shift Data Test Trip Blow off Print Report Ctrl P Exit System Message All Faults Normal ONLINE 10 12 2003 3 08PM Set up Parameters This option downloads the Set up data to the M4500 This includes print trip and varnish unit response times and blow off parameters SYSTEMS Electronics Group 46 SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERENCE Timing Channels This option downloads the Machine Timing channel set points as well as the PLS con
31. w menu by selecting Target Board Interface Once invoked the set up program will prompt the user to select a program to compare with the one existing in the processor Whether a program is selected or the user cancels the setup program will attempt to communicate with the M4500 If unsuccessful a warning message will be displayed prompting the user to either Retry or Cancel the operation If the operation is canceled and communication with the processor cannot be established the system will be placed in an Offline mode however the Target Board Interface window will be displayed Target Board Interface l O x Eault Codes Status l Program Ident Revision Set Network Address Set Time amp Date r Internal Fault Code Current Fault Code 00H No Internal Fault has Ocurred Last Fault Code 00H No Internal Fault has Ocurred Reset Faults Corrective Action None p E r Communications Network Error Codes Current Comm Error Code 00H No Network Comm Error Last Comm Error Code 00H No Network Comm Error HSM CCSD2 User s Manual SYSTEMS Electronics Group 52 HSM CCSD2 User s Manual SECTION 4 CCSD WINDOWS BASED SETUP PROGRAM REFERENCE 4 4 2 VIEW ONLINE DATA This function allows the user to place the set up program in an Online mode with the processor This is accessed by the View menu by select
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