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1. cccccesceeceeeeeeeeeeeeeeeeeeeeeeeseeeesenseeeeeeaees Figure 10 3 Memory stick connected to the Product using the short USB cable 127 830 Users Manual List of tables Contents List of tables Table eN SyiDOls hice aa A Eae a a aE EAEE EE ERES Aea EATS 3 Table 2 1 Package Hems sedri aak Gae oaae Table 4 1 The Product keyboard and display at a glance Table 7 1 Measurement mode and relevant applications Table 7 2 FLUKE 830 alignment condition LEDS esssnssesenessneneeetnnrtrnsrerrnrrennnerernene 830 Users Manual vi Preface niroducton 1 Preface Introduction The Fluke 830 Laser Alignment Tool Product is a laser alignment device used in industrial environments for shaft alignment only This user friendly tool which is used to determine the alignment condition of rotating machinery features an alphanumeric keyboard with strategically placed navigation keys that handle all data entry functions The Product possesses a high resolution color backlit TFT screen file storage capacity of up to 200 measurement files and an alignment condition LED that gives the instant alignment status of machines The Product uses rechargeable batteries as well as wireless communication between the Product and its sensor How to Contact Fluke To contact Fluke call one of the following telephone numbers USA 1 800 760 4523 Canada 1 800 36 FLUKE 1 800 363 5853 Europe 31 402 675 200
2. Fluke s30 LaserAlgnmentToot SSCSC S SOT soss Moa Sensor including dust cap and wireless modue cabe 2503893 O Prsmradnodste ea O O Chain type bracket 2 no each comprises two support 4503916 posts and chain O wa esmae r eae s 830 Users Manual RES Figure 2 1 Items included with the Product Safety and operating notes Laser salety 3 Safety and operating notes The Product is to be used in industrial environments for shaft alignment only Care must be taken to ensure that the Product is not subjected to mechanical knocks It must be operated by properly trained personnel only No liability will be assumed when components or operating procedures as described in this manual are not followed or altered without permission of the manufacturer Operating tip A Note denotes general information and tips regarding operation of the Product IP classification The Product is dust tight and protected against water jets IP65 The sensor and prism comply with code IP67 dust tight and protected against immersion Laser safety This product uses a Class 2 laser The laser complies with the requirements of IEC EN 60825 1 and FDA 21 CFR 1040 10 and 1040 11 with Laser Notice 50 The laser operates at a wavelength of 670 nm with a pulse duration of 128 us a maximum radiated power of 0 8 mW and a maximum energy of 0 1 uJ No maintenance is necessary to keep the product complian
3. Adjust the laser beam such that the laser dot on the display screen is positioned in the green square in the center of the detector display e Horizontal adjustment with yellow prism knob e Vertical adjustment with the side metal thumbwheel The Product s right LED turns blue RED sensor LED blinks quickly while GREEN is OFF and Product s RIGHT LED turns RED Both sensor LEDs blink quickly and alternately and the Products RIGHT LED turns ORANGE 66 Horizontal shaft alignment Laser beam adjustinert GREEN sensor LED blinks slowly and the Product s RIGHT LED turns GREEN Note The red arrow on the llow k ob assists the user by india ting whib way the k ob should be turned The t oser the beam o mes to being e ntered the smaller this arrow beo mes When the laser beam is inside the e nter square the GREEN sensor LED lights o nstantly Measure COMPASS MODE Weer READY WID 54500050 lt d The RIGHT LED turns 0 points BLUE Note The beam does not hae to be ea t ly atthe e nter of the c osshair as this will not affet measurement aa rag Howee r mak mum range for measure ment is aa ilable when the beam is well e ntered Note Once centered the sensor and prism must not be touched as any movement during measurement will be interpreted as misalignment These o mponents may howee r be moe d when ek ending the measurement range 67 830 Users Manual
4. appears you may press ENESESSE to continue with soft foot measurement Alternatively you may wait for the process to resume automatically Note If the soft foot proe dure is followed o rret ly the aboe mentioned points will not arise Parallel soft foot correction In parallel soft foot the machine rocks on two diagonal feet which are lower than the other two If two diagonal values are roughly equal and significantly higher than the other two parallel soft foot can be assumed as a first solution In Figure 7 14 the correction would be to place a 0 89 mm shim under foot b the foot with the largest gap Angular soft foot correction In angular soft foot the base of one or more feet is at an angle to the foundation and is only partly in contact If one value is significantly higher than the others then angular soft foot can be suspected The problem foot or machine frame is probably bent or distorted in some way In this case loosen the bolt and examine the foot more closely Use a feeler gauge to establish the variation of the gap and use these measurements to sketch the shape and dimensions for a stair stepped shim wedge If the soft foot is purely angular then the stepped shim will vary in thickness from zero to twice the value displayed by the Product 98 Horizontal shaft alignment Correcting sort foot Parallel soft foot Angular soft foot Figure 7 14 Diagnosis of parallel and angular so
5. Replace guards before you switch the machine back on Vertical live Move Note As it is recommended to first shim and then move the machine laterally the g rtia llie Moe funt ion may be used to a rry out the shimming For vertical live Move repeat all steps starting from Start live horizontal Move on page 75 through to Loosen bolts and move machine as required on page 76 but with reference to the vertical foot corrections In this case shimming as required Move Vertical mm iy Vertical i E Gap 0 00 4F Offset 0 05 4F 0 05 0 05 Horizontal shaft alignment Points to observe during the Move Points to observe during the Move Closely observe all the following points Have shafts accidentally moved rotated The shafts sensor and prism MUST remain steady during the entire Move procedure Should the shaft move from the set 45 green sector while in Move the angle selection screen comes up indicating the angle to which the shaft has rotated The shafts must be rotated back into the narrow green sector Move Horizontal mm Di Note Lie Moe resumes automatia lly when the shafts are rotated bak into this set or END or OFF The Extend function If END or OFF appears on the screen during machine Move then the laser beam has shifted out of detection range due to gross misalignment or long beam travel In this case the measurement range can be extended as described on page 10
6. Take measurements It is important to note which measurement mode is best suited for a particular application The table below gives a guide as to which measurement mode is ideal for which measurement Table 7 1 Measurement mode and relevant applications Application Compass mode Horizontal machines standard uncoupled shafts nonrotatable shafts Clock mode Vertical machines four feet or flange mounted When the laser beam is centered such that the dot on the display screen is at the center of the crosshair the Product s right LED turns blue Measure COMPASS MODE Weer READY WID 54500050 0 points Note Compass mode is the default measurement mode for horia ntal mab ines In this mode measurement points are ta amp n at any three of the eight aa ilable set ors Note Clok measurement mode whib is the default for e rtia mab ines is de sc ibed in b apter 9 Vertia shaft alignment starting on page 107 Note Ifo upling torsion play bak ash is suspet ed turn the shaft or o upling end where the prism is mounted Ensure shaft is turned in the normal rotation diret ion of the mab ine 68 Horizontal shaft alignment Turning shats Turning shafts To measure rotate shaft to the first measurement position Measurement can only be taken when the sector in which the shaft has been positioned is highlighted green Press to take the first measurement point The sector is then highlighted oran
7. e Bolt correction means all shimming corrections are minimized optimized Therefore half of the corrections will be negative and half of them positive This option results in zero axial movement of the shaft Machine alignment Alignment is carried out by correcting angularity and offset at the flange Correcting angularity 1 Loosen the flange bolts and lift the upper machine A Caution The machine bolts must be undamaged and removable 2 Angularity corrections are made by shimming The Bolt corrections screen shows the shimming values at the respective bolt locations Insert or remove shims with the correct thickness under the selected bolt 3 Retighten the bolts and then re measure to verify flange shimming results and determine the exact alignment condition Correcting offset The correction of offset misalignment is carried out using the Live Move function 1 Access the Main menu screen by pressing meno D Use the navigation keys and highlight the Move icon Menu Main menu L Left Coupling Right Machine Tol Machine O Turn Config off Vertical flanged machines Correcting offset 2 Confirm selection by pressing EE 3 On confirmation the screen used to position the sensor and prism for optimal moves appears 9 30 1 30 7 30 4 30 Choose one of green areas 4 Rotate shaft to any of the four positions highlighted in green These are 1 30 4 30 7 30 and 10
8. 100 mm or 10 900 10 0 7 0 diameter 1200 8 0 5 0 1500 0 07 0 05 1800 5 0 3 0 3000 0 04 0 03 3600 3 0 2 0 6000 0 03 0 02 7200 2 0 1 0 136 Appendix Declaration of conformity Declaration of conformity Note Any amendments to the issued certificate will be posted on the FLUKE web site www fluke com Please v sit the website on a regular basis for information on new and a rrent produt s 137 830 Users Manual Page intentionally left blank 138 Index A L Index A Alignment condition LED 44 72 Averaging 104 B Bar scale green 40 Battery capacity 27 Bolt correction 118 Brackets mounting 48 C Cable connection test 122 Calibration 10 Care 10 Chain type bracket 21 Charging battery 15 Clock mode 41 Clock mode 68 101 Compass mode 41 Compass mode 68 101 Conformity certificate 137 Contact telephone numbers 1 website 1 Coupling backlash 47 Coupling tolerance table 59 D Data management 35 Data storage note 9 Default measurement mode 34 Default RPM 33 Default settings 33 Device settings 26 Diagnose 45 70 Dimensions machine 39 54 negative entries 57 Display brightness 26 Disposal 11 WEEE Directive 3 E Extend 79 measurement range 70 Extending measurement range 102 F File overwrite name 83 save 81 Firmware downloading 124 update procedure 125 Firmware update 124 Flange configuration editing 111 Flange patterns 111 Flashing p
9. 30 5 Use the navigation keys to position the sensor on the screen to correspond to the position of the sensor and prism on the shafts 6 Press to start Live Move The Move direction dialog window appears Move mm 0 Choose Move orientation Offset 0 04 F 0 11 7 Use either p or g to highlight the required direction of movement This could be either or a Confirm selection by pressing ER ESE 076 Note If the laser beam is e ntered Lie Moe starts automatia lly If beam is not e ntered a hint to e nter the laser beam appears on the display 119 830 Users Manual 8 Loosen the flange bolts Move the machine laterally in the direction of the yellow triangle as indicated in the Live Move display Move 0 6 mm a Offset 0 08 9 Corrections should be brought as close as possible to zero The marking on the color coded tolerance bar should change from red to orange to yellow and finally green At the same time the alignment condition LED also changes color dependent on the position of the marking on the tolerance bar Note Use appropriate tools sub as lee rs to position the mab ine Tak a re not to let the shims slip out of plae during lateral positioning When mab ine is o rret ly positioned tighten the bolts bak down Re measure to b ek if the new alignment o ndition is within tolerane 120 Appendix Using the sensor cable 10 Appendix Using the sensor cable If yo
10. Dust and water seals The Product is water and contamination resistant to specification IP65 the sensor and prism are resistant to specification IP67 This specification requires that each component be able to withstand a water jet spray from any direction the components are NOT guaranteed to withstand a full submersion Note as with most water resistant products the resistance must be periodically checked and re sealed if necessary This can be carried out during service and re calibra tion of the system which should be carried out every two years Interface connection The Product is fitted with two interfaces 1 data exchange with a PC printer and 2 mains supply for the rechargeable battery and the sensor Safety and operating notes Note regarding data storage Note regarding data storage Note With any data proe ssing software data may be lost or altered under e rtain cra mstane s It is strongly reo mmended that 9 u k ep a ba amp p or printed reo rds of all important data FLUKE assumes no responsibility for data lost or altered as a result of improper use repairs defet s battery replae ment failures or any other a use FLUKE assumes no responsibility directly or indirectly for financial losses or t aims resulting from the use of this Produt and any of its funt ions sub as loss or alteration of stored data Note Any waste elet rical and elet ronic parts of the Produt and its related o m ponents int uding memory stig
11. Fluke authorized sales outlet or Buyer has paid the applicable international price Fluke reserves the right to invoice Buyer for importation costs of repair replacement parts when product purchased in one country is submitted for repair in another country Fluke s warranty obligation is limited at Fluke s option to refund of the purchase price free of charge repair or replacement of a defective product which is returned to a Fluke authorized service center within the warranty period To obtain warranty service contact your nearest Fluke authorized service center to obtain return authorization information then send the product to that service center with a description of the difficulty postage and insurance prepaid FOB Destination Fluke assumes no risk for damage in transit Following warranty repair the product will be returned to Buyer transportation prepaid FOB Destination If Fluke determines that failure was caused by neglect misuse contamination alteration accident or abnormal condition of operation or handling including overvoltage failures caused by use outside the product s specified rating or normal wear and tear of mechanical components Fluke will provide an estimate of repair costs and obtain authorization before commencing the work Following repair the product will be returned to the Buyer transportation prepaid and the Buyer will be billed for the repair and return transportation charges FOB Shipping Point THIS W
12. Japan 81 3 6714 3114 Singapore 65 6799 5566 Anywhere in the world 1 425 446 5500 Or visit Fluke s website at www fluke com To register your Product visit http register fluke com To view print or download the latest manual supplement visit http us fluke com usen support manuals 830 Users Manual Safety information A Warning identifies conditions and procedures that are dangerous to the user A Caution identifies conditions and procedures that can cause damage to the Product or the equipment under test A AN wanna To prevent eye damage and personal injury e Do not look into the laser Do not point laser directly at persons or animals or indirectly off reflective surfaces e Do not look directly into the laser with optical tools for example binoculars telescopes microscopes Optical tools can focus the laser and be dangerous to the eye e Use the Product only as specified or hazardous laser radiation exposure can occur e Do not open the Product The laser beam is dangerous to eyes Have the Product repaired only through an approved technical site ZN A Warning To prevent possible electrical shock fire or personal injury e Read all safety information before you use the Product e Carefully read all instructions e Use the Product only as specified or the protection supplied by the Product can be compromised e Make sure machines are locked out tagged out and cannot be started accidentall
13. Match the direction arrows on the plug to the white arrow on the blue port to ensure proper plug orientation otherwise the pins inside the plug may be damaged Switch the Product on then use the Measurement options screen to set the required communication port 122 Appendix Testing cable cormection mm A Measurement Options Compass Averaging Mode Using the navigation keys highlight the Sensor selection icon then press to confirm selection Measure COMPASS MODE ft Wireless ID 55500010 Da WID 54500010 0 points In the selection window that appears use wha and highlight the item Port 1 RS232 Confirm selection by pressing EA The serial port is now initialized With the sensor dust cap fitted press M amp W to activate the laser The red indicator LED of the sensor should blink to indicate beam emission If not ensure that the sensor cable has been properly connected otherwise contact FLUKE Note Both sensor and wireless module a bles may be replae d in the same manner as desc ibed in this b apter 123 830 Users Manual Updating the 830 firmware to a newer version Note e The Product firmware updates are carried out with the use of the approe d FLUKE USB memory stik e Check the website www fluke com to ensure you have the latest version If in doubt o ntat FLUKE e f u are aq uiring the update va the website u will be required to transfer it to the approe d
14. final adjustments loosening the brackets slightly if necessary then rotating them and re tightening 50 Horizontal shaft alignment Mount wireless module Sensor ard prisin The wireless module slides Fasten the sensor onto the onto the support posts and support posts by tightening is held in place by friction the yellow knobs The 90 degree sensor cable connector is attached to the wireless module Figure 7 2 Mounting wireless module and sensor Figure 7 3 Mounting and fastening prism 51 830 Users Manual Match the height of the yellow knob approximately to the tip of the arrow Figure 7 4 Centering prism knob for maximum adjustment Proceed to Switch Product on and start application on page 47 If using the sensor cable for data transmission see Connect the sensor below Connect the sensor Note Measurement data may also be transmitted from the sensor to the Produt yaa ble If using a ble and not the wireless module to transmit measurement data then insert the straight ended plug of the sensor a ble into the Produt s blue sensor port see Figure 7 5 A Caution Match the direction arrows on the plug to the white arrow on the blue port to ensure proper plug orientation otherwise the pins inside the plug may be damaged Note Instrut ions on how to replae the wireless module a ble with the sensor a ble are in the Appendix 52 Horizontal shaft alignment
15. foot results show the foot correction values relative to the stationary machine In foot results positive values indicate that right machine is downwards therefore add shims for correction or towards viewer therefore move away from viewer for correction Negative values indicate that movable machine is upwards therefore remove shims for correction or away from the viewer therefore move towards viewer for correction The alignment tolerance status can be displayed using the tolerances feature Note Tolerane bar is 4 lee Isa le on sc een of Produt Alignment o ndition LED is below sc een B Tolerance bar is green alignment condition LED lights up green values within excellent tolerances a Tolerance bar is yellow alignment condition LED lights up yellow values in acceptable tolerances E E Tolerance bar is either orange or red alignment condition LED lights up orange or red values out of tolerance 46 Horizontal shaft alignment Job preparation 7 Horizontal machine alignment Preparing for the alignment procedure Before using the Product prepare the machine for alignment as described below A Warning Make sure machines are locked out and tagged out and cannot be started accidentally or deliberately while you are working on them Solid flat foundation A solid rigid foundation is required to obtain correct lasting shaft alignment that allows long term uninterrupted machine service Machine mo
16. from the configuration menu Use the navigation keys to highlight the Regional settings icon then confirm selection by pressing EES Configuration Menu Regional Settings Units Language ENGLISH Time zone GMT 00 Date 14 04 2014 Time 11 24 50 Date time format CUSTOM Highlighting Units using VEEN and confirming selection by pressing reveals the available units of measurement These are US imperial customary units inch mils imperial units inch thou and the SI units mm Select the required system of units using waka Press Gig to confirm selection Highlighting Language using wha and confirming selection by pressing displays a list of the available country languages Select the preferred country language using atv i Press Etim to confirm selection Note Before the o untry language is set a hint appears requesting whether the units date and time format should also be h anged to math the default language a lues Use aly to select action required and confirm by pressing ES 29 830 Users Manual Highlighting Time zone using wha and confirming selection by pressing displays the different time zones The required zone is selected using EEF and confirmed by pressing EA When a time zone is initially highlighted a hint appears displaying major world cities within the selected time zone Note that changing the time zone automati cally alters the time set RE E Settings European chim es
17. indication that the reflected beam position is OK and measurement can proe ed When the LED turns green the dot is e ntered in the target square After centering the laser dot rotate shaft to the first measurement position Measurement can only be taken when the sector in which the shaft has been positioned is highlighted green Press to take the measurement point The sector is then highlighted orange an indication that measurement has been taken in that particular sector 44 Getting started Diagnose WID 54500010 2 points Note Alwag_ turn shafts in the normal rotation diret ion of the mab ines Rotate shaft to next measurement position and take point Readings from any 3 of the 8 available positions taken in any order are required for results which are initiated automatically after the set measurement points have been taken Diagnose Alignment results with both coupling and feet results are displayed automatically l Gap 0 04 W Offset 0 05 0 02 0 15 Horizontal E oh6f Gap 0 22 A g Offset 0 08 4F 0 29 0 98 Coupling and feet results are displayed in both vertical and horizontal planes Coupling results are given in the form of gap and offset With stationary machine on the viewer s left gap is positive when open at the top or side away from viewer Offset is positive when the right coupling half is higher or further away from viewer 45 830 Users Manual The
18. memory stig before o mment ng the upgrading Note Old memory sticks must be disposed of in accordance to the directive on Waste Elet ria and Elet ronic Equipment WEEE Downloading the firmware from the website The file available for download is an exe file Download the file to a directory abe GO gt Computer gt USB DISK E 4 Search USB DISK E pl Organize v Open Burn New folder z Wir Fia Name ii Date modified Type Size 33 FLUKE 830 Firmware 1 10 4 25 20141 36 PM Application 41 422 KB 3 Libraries L Computer amp Local Disk C es USB DISK E FLUKE_830_Firmware_1 10 Date modified 4 25 2014 1 36 PM Date created 4 25 2014 1 40 PM Application Size 40 4 MB Double click the file to extract it to the approved memory stick The following screen with instructions on how to extract the firmware files into the memory stick appears 124 Appendix Carrying out the tirrware update r BB How to get the firmware onto the memory stick aL Please extract the files to your FLUKE memory sick To do 50 click the Browse tuton below anc select your memory stick drive AMternaltvely entes the drive lettor directly Destination folder FA Extracton progress L After selecting the location of the approved memory stick by clicking Browse start file extraction by clicking Extract Carrying out the firmware update The firmware update is ca
19. press REMY Measure COMPASS MODE Scan Port 1 R5232 0 points 0 points Wireless modules deleted are remembered if detected during scanning 64 Horizontal shaft alignment Laser beam adjustinert Adjust prism until ONLY the GREEN sensor LED lights constantly the Product s right LED turns blue The sensor has a red and a green LED to indicate the beam adjustment condition This condition is simultaneously monitored on the Product s alignment condition LED right LED Note Mak sure that the prism and sensor lens are t ean Use a soft lint free E oth A lens t eaning t oth is supplied When the reflected beam fails to strike the detector surface the Product s right LED turns red while the red sensor LED blinks quickly 0 3 s The message Laser OFF appears on the display screen Adjust the reflected beam using the prism metal thumbwheel and the yellow adjustment knob on the prism as shown on Figure 7 9 As the reflected beam strikes the edge of the detector the Product s right LED turns orange with the red sensor LED still blinking quickly The message Laser End appears on the display screen Vertical adjustment using Horizontal adjustment the metal thumbwheel using the yellow adjustment knob Figure 7 9 Horizontal and vertical adjustment of the laser beam 65 830 Users Manual Center beam such that the Product s right LED turns blue
20. table 50HZ Default mode COMPASS MODE e Default RPM used to set the required default rom Highlight Default RPM then use the data entry keys to enter the required default rom Confirm entry by pressing CBAra e Reference diameter used to set the required reference diameter Highlight Ref diameter then use the data entry keys to enter the required reference diameter Confirm entry by pressing Ee sace Every new alignment file started will then automatically be preconfigured with this RPM value already entered Every new alignment file started will then automatically be configured with this coupling diameter value already entered 33 830 Users Manual e Tolerance table the available options are 50 Hz and 60 Hz The mains supply frequency determines the standard RPM values that appear in the tolerance table Tolerance values based on these frequencies may be read off the suggested tolerance table e Default mode used to set the default measurement mode Two measurement modes are available Compass mode for horizontal machines and Clock mode for vertical machines In Compass mode measurement points are taken at any three of the eight measurement sectors available In the Clock mode measurements are taken at any three of the eight clock positions 12 00 1 30 3 00 4 30 6 00 7 30 9 00 and 10 30 Printer configuration This option is used to set up printers and the printi
21. the Move icon then press Jigga to confirm selection The screen used to position the sensor in any of the four appropriate 45 positions appears Turn shafts to any 45 position Rotate the shaft to any 45 position this could be either the 10 30 1 30 4 30 or 7 30 o clock position as viewed towards sensor Move If the laser beam has been centered rotating the shaft to an angular position corresponding to any of the four green sectors prompts the Move direction dialog window 75 830 Users Manual Move Plaser READY Choose Move orientation riset 0 12 0 25 0 55 Use either 4 or L to highlight Horizontal for horizontal machine movement Confirm selection by pressing RSS Live Move starts as soon as the direction of movement has been confirmed Move Horizontal mm pees Ga 0 ye oa 0 04 0 32 0 71 Loosen bolts and move machine as required After loosening the anchor bolts move the machine feet in the direction of the apex of the yellow triangles keeping an eye on the marking on the color coded tolerance bar Watch the display screen carefully to ensure that machine end and direction moved are correct The marking on the color coded tolerance bar and the Product s right LED also give an indication of the alignment status as the machine is moved Refer to the tolerances table on page 133 A Caution Do NOT attempt to move the machine using heavy sledg
22. the position detector as the shafts are rotated The locking lever flips into the horizontal position facing forward to hold the prism in place on the bracket posts The prism is adjusted by changing its vertical position and its horizontal angle using the thumbscrews so that the beam is reflected directly back into the sensor Measure mark center of posts Vertical position adjustment thumbwheel g tds 90 roof prism Quick release lever Horizontal angle adjustment knob Figure 4 5 Parts of the prism The prism must be kept clean Use the lens cleaning cloth or a fine dusting brush such as that normally used to clean other optical devices Aout Avoid vigorous polishing to preserve the anti reflective coating Keep the dust cap on the prism when it is not in use 20 Overview Mir compact chain type bracket Mini compact chain type bracket Compact and lightweight this bracket is designed to provide extremely rigid support for the measurement components with a minimum of mounting time and effort The chain type bracket fits onto shafts and couplings ranging from 15 to 200 mm 1 2 to 8 in diameter Note that the brackets themselves cover the full range of diameters it is only the chain lengths that limit Chains of varying lengths are also available Mounting instructions are given in the section Mount the brackets on page 48 Compact chain type bracket 2 no ot O CAQ Opt
23. 0 degree connector of the cable into the four pin socket on the side of the module with a groove see Figure 7 2 Note Matb the red dot on the plug to the grooe onthe so amp tto ensure proper plug orientation 22 Overview Wireless module Switch the wireless module on Wireless module ON OFF switch Figure 4 7 Wireless module ON OFF switch After connecting the sensor to the wireless module switch the wireless module on see Figure 4 7 The battery status LEDs blink for 3 seconds The module is now ready for operation When the module is switched on it supplies power to the sensor If no measurement action is activated in the Product the power supply to the sensor stops Operating time of battery status LED indicators State of LEDs Indicates 3 LEDs lit continuously Operating time is between 75 100 2 LEDs lit continuously Operating time is between 50 75 1 LED lit continuously Operating time is between 25 50 Only 1 LED blinking slowly Operating time is under 25 Only 1 LED blinking very fast Operating time in critical phase Measurement should not be taken Note The operating time may vary significantly depending on the type of batteries used 23 830 Users Manual Page intentionally left blank 24 Configuration and data management Contiguration 5 Configuration and data management Configuration The configuration menu is used to configure the
24. 1 00 BL Exit Ene The wizard guides the user through the sensor firmware update in self explana tory steps Use and highlight Next then press AES to confirm selection A hint appears indicating the expected duration of the firmware update 131 830 Users Manual Sensor firmware upgrade This process is lengthy 1 2 min and when interrupted has to be started once again BL Exit _Next Use Bd and highlight Next then press gj to confirm selection Note Ensure that at least two battery status LEDs on the wireless module light up continuously This guarantees enough operating time for the sensor firmware update A further hint to ensure proper connection of the wireless module to the sensor appears on the screen Sensor firmware upgrade Before moving to next step make sure that your sensor is connected to BT module now BL Exit ne Use and highlight Next then press to proceed with the sensor firmware update 132 Appendix Sensor tittnware update Sensor firmware upgrade Please be patient It may take up to 2 minutes Do not reset the device or disconnect sensor Your sensor firmware has been upgraded Please reboot the device Restart the Product Note The sensor firmware update may also be carried out using the sensor cable The sensor should be attah ed to the Produt using the sensor cable as shown in Figure 7 5 133 830 Users Manual 8
25. 2 Nearing zero watch the mark on the color code tolerance bar and the Product s alignment condition LED Proceed towards zero at both machine ends until the marking lands in the yellow section of the tolerance bar As the machine position moves towards zero the Product s right LED changes from red worse to orange bad to yellow acceptable to green excellent 79 830 Users Manual Soft foot If the machine suffers from excessive soft foot the Move function may be hampered by the fact that the machine changes its position on its own every time the bolts are loosened and tightened Correct this problem before aligning Refer to page 92 If poor repeatability is experienced Possible causes include e Incorrect or loose bracket mounting e Significant shaft bearing play or coupling backlash e Soft foot can cause positioning errors that make repeat measurement necessary Loose anchor bolts Yellow knobs on sensor loose or prism not locked Sensor is mounted incorrectly or upside down Mounted components moved during shaft rotation Temperature changing machines may have recently shut down Uneven shaft rotation Vibration 80 Horizontal shaft alignment Saving data and printing Saving data and printing Before switching off the instrument dimensions measurements diagnosis and all settings can be saved for analysis future use or record purposes in the instrument s non volatile memory Full file names wi
26. 30 Laser Alignment Tool technical data Product CPU Memory Display LED indicators Power supply External interface Environmental protection Temperature range Altitude Dimensions Weight Sensor Particulars Laser Detector Inclinometer 134 Intel XScale PXA270 running at 312 MHz 64 MB RAM 32 MB Flash Type TFT transmissive sunlight readable 65 535 colours backlit LED Integrated light sensor for automated adjustment of the brightness to the display according to the lighting conditions hence extending battery life Resolution 320 x 240 Pixel Dimensions 3 5 inch 8 9 cm diagonal Keyboard elements SETUP MEASURE DIAGNOSE MENU CLEAR ENTER BACK keys Navigation cursor cross alphanumeric keyboard and on off button Multicolour LED for laser status and alignment condition Multicolour LED for battery status Integrated Lithium ion polymer rechargeable battery 7 4 V 2 6 Ah with typical operating time of 17 hours based upon an operating cycle of 33 measurement 33 computation and 33 sleep mode USB host USB device slave RS232 serial for sensor AC adapter charger socket IP 65 dustproof and water spray resistant shockproof Relative humidity 10 to 90 Operation 10 C to 50 C 14 F to 122 F Storage 20 C to 60 C 4 F to 140 F 2000 m 6500 ft Approx 220 x 165 x 45 mm 8 7 x 6 5 x 1 8 742 g 1 64 Ib Measurement principle Coaxial reflected laser bea
27. ARRANTY IS BUYER S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE FLUKE SHALL NOT BE LIABLE FOR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES INCLUDING LOSS OF DATA ARISING FROM ANY CAUSE OR THEORY Since some countries or states do not allow limitation of the term of an implied warranty or exclusion or limitation of incidental or consequential damages the limitations and exclusions of this warranty may not apply to every buyer If any provision of this Warranty is held invalid or unenforceable by a court or other decision maker of competent jurisdiction such holding will not affect the validity or enforceability of any other provision Fluke Corporation Fluke Europe B V P O Box 9090 P O Box 1186 Everett WA 98206 9090 5602 BD Eindhoven U S A The Netherlands 11 99 To register your product online visit register fluke com Table of contents Contents Table of contents T Prefate isi an cere eae a E ERINE EA a E E E EE E IE AR 1 laigo UCU OM aranna E A EE E T A E E E E E 1 Howto Contact PIUkE eonna oa aaea a a ae oaa ra ae a 1 Safety iMornma tOir a a a e a a aa ea 2 2 PACKAGE ccas edie essere wi ainie nEs aE EE a EE UE EE wow E EOE EE EOE E UE EOE UEO EEA 5 3 Safety and operating notes 2 00 c cece ee 7 Operating IMMONMEAOM aasahan e aaa a aa a aa
28. PE to change the page orientation between Portrait for a vertical layout and Landscape for a horizontal layout Confirm selection by pressing ca 89 830 Users Manual Configuration Menu Printer Configuration Type PDF FILE Paper PORTRAIT Orientation Color mode With the setting Color mode highlighted press then use ED EZ to select the color in which the report will be printed Selecting Color results in full color reports while Gray scale results in black and white reports Configuration Menu Printer Configuration Type PDF FILE Paper A4 Orientation Color mode Cision GRAYSCALE Note Note that with the three printer settings Paper Orientation and Color mode it is possible to toggle between the two available options using ba For example if the setting Paper is highlighted pressing pg toggles between the options A4 and Letter 90 Horizontal shaft alignment Sort foot Soft foot Soft foot is the condition of machine frame distortion Any cause that results in machine frame distortion when the machine is anchored to its foundation is a soft foot Some of the principal causes are Non coplanar machine mounting surfaces Deformed machine frame or feet External forces e g from connecting pipe or bracketry Improper shimming or soiled machine feet Too many shims under a machine foot a maximum of 5 shims should not be e
29. Product s settings the regional settings default settings printer licence available applications and display specific system details The configuration menu may be accessed at any time and from any screen With the Product switched on access Configuration menu screen by pressing menu The Main menu screen appears Use the navigation keys and highlight the Config icon Menu Main menu Left Coupling Machine Tol With Config highlighted press to open the Configuration menu screen Any of the configuration menu items may be highlighted using the navigation keys Menu mm Configuration Menu amp o 8 Regional Default Settings Settings Printer Configuration 25 830 Users Manual Device settings To open the Device settings screen use the navigation keys to highlight the Device settings icon then confirm selection by pressing EMAS The available settings are displayed These include brightness keyboard beep power scheme battery level resume policy and Wireless Use PSE to select item to be set Configuration Menu Device Settings Brightness AUTO Keyboard beep OFF Power scheme LONG LIFE Battery level 70 o Resume policy ALWAYS RESUME Wireless ON The Product possesses two modes to regulate display brightness the auto mode and the manual mode Auto mode enables adaptive brightness and uses a light sensor to automatically adjust the
30. Start application Figure 7 5 Inserting sensor cable into the alignment tool Disconnecting the sensor cable To disconnect grasp the ribbed collar of the sensor plug and carefully pull it out of the computer sensor port Switch Product on and start application Press and hold down for a few seconds The Product s right LED lights up followed by a beep Shortly afterwards the Setup screen appears 53 830 Users Manual Enter machine dimensions Machine dimensions are entered using the grey data entry keys Setup mm S An editing box and a hint text for the dimension to be entered or edited appear on the dimensions screen The required missing dimensions are entered directly using the data entry keys Setup 10 mm Confirm the entered value by pressing 68 The dimension arrows advances automatically to the next required dimension Horizontal shaft alignment Enter dimensions Enter dimensions as shown in Figure 7 6 Figure 7 6 Machine dimensions to be entered Sensor to prism D This is the distance between the markings on top of the sensor and the prism refer to Figure 7 7 The dimension is determined by measuring the distance between the center of the prism and the sensor support posts Distance marking 55 Figure 7 7 Distance marking on the sensor and prism 830 Users Manual Sensor to coupling center This is the distance between the marking on top of the sensor and the
31. TRANSCAT Visit us at Transcat com Trust in every measure sales transcat com 1 800 828 1470 830 Laser Alignment Tool Users Manual July 2014 English 2014 Fluke Corporation All rights reserved Specifications are subject to change without notice All product names are trademarks of their respective companies LIMITED WARRANTY AND LIMITATION OF LIABILITY Each Fluke product is warranted to be free from defects in material and workmanship under normal use and service The warranty period is two years and begins on the date of shipment Parts product repairs and services are warranted for 90 days This warranty extends only to the original buyer or end user customer of a Fluke authorized reseller and does not apply to fuses disposable batteries or to any product which in Fluke s opinion has been misused altered neglected contaminated or damaged by accident or abnormal conditions of operation or handling Fluke warrants that software will operate substantially in accordance with its functional specifications for 90 days and that it has been properly recorded on non defective media Fluke does not warrant that software will be error free or operate without interruption Fluke authorized resellers shall extend this warranty on new and unused products to end user customers only but have no authority to extend a greater or different warranty on behalf of Fluke Warranty support is available only if product is purchased through a
32. a Eaa Ea Aara ERa 8 Handling PreCautiOns viiisccicisetvelises direesiter ants bailed e aar a aE 10 4 FLUKE 830 an overvieW 0 0c 13 DeSCHPIION etsineet tii aed MA ead Aika ais Sota 13 Power supply lt 15 S110110 ee E E E T EE A EE E EE E A OE S 18 EE a E E EEA T ETE A A AE A 20 Mini compact chain type bracket ccc secsee seus cases hetstsedesssenneveveisivevercenesysteesavclerterntenes 21 Using the wireless module esonera eae ENAR A O E EE ES EEE ETENE ES 22 5 Configuration and data management 00000 e eee eee eee 25 Configuratore e eie RAEE NE E E ear eae 25 6 Getting stafted 6 ceccices ce eee des Cees nEn ruS Anuk uN Ean eee cede 39 Set ptheprod Ci eeen EE EE EE E E E A ENEE Ea 39 EnterdimensionS yeo manere a r a e ede a A E eaa 39 Wireless meas rem nt csiis aaae a ae a ai aeaa a saata aa aa aaa a 41 Diagnose 7 Horizontal machine alignment 000 cee eee Preparing for the alignment procedure Check tor Soft footer a E aE NENEA E EE ENT EST Mo nt the DracketS ensrcni A cis dese cdencsbedestenncuse chu ttcucs reancedasenesineadsavcvend Mount wireless module sensor and prism cceeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeeeseeeeeeeteeeees 50 GonneCtithe SenSOb ekrir EA OT EEN veveea aeevscre Aederaeyavieaa ceeereelea 52 Switch Product on and start application c cece cece ceeeeeeeeeeeeeeeeeeeeeeeseeeeeeseeeeeeeaaes 53 Enter machine dimensions insite stl eh auld ae
33. and shimming corrections are necessary With the four foot values the soft foot condition can be analyzed and diagnosed then the shimming corrections can be determined Note that these values are saved in the file along with the dimensions measurement and diagnosis and appear in the printed report 95 830 Users Manual Points to be observed during soft foot measurement Laser beam not centered If initially the laser beam has not been centered the following screen appears Use the on screen instructions to adjust the laser beam You may refer to Laser beam adjustment on page 60 After centering the laser beam press either or and proceed with soft foot measurement 96 Horizontal shaft alignment Points to observe during sor root measurement Dimension missing Note If however either of the two significant machine dimensions front foot to bak foot and sensor to prism are missing the following hint appears Use PYE and highlight Yes confirming selection by pressing Egg The dimensions screen opens and missing values may be entered Shafts have rotated accidentally or not positioned at either 3 00 or 9 00 o clock position If the shafts rotate away from the 3 00 or 9 00 o clock position an angle correction hint appears as shown below Rotate the shafts back into the green sector to resume measurement 97 830 Users Manual When the message angle in range
34. ass Mode i i 11 11 Extend Sensor Selection Use the navigation keys to highlight the Averaging icon then press E amp E to confirm selection Measure COMPASS MODE Laser READY 90 5s 81 05 3 0s s5 0s WID 59100990 0 points The average setting can be changed from a minimum averaging of 0 5 seconds to a maximum averaging of 5 0 seconds Note The ae raging setting that is selet ed will also be at ie in soft foot and Moe Should high ae raging be selet ed patiene must be eg rt sed during Moe to allow the Produt enough time to a th up as the mab ine is moe d In this a se eab reading that must be a la lated to update the graphic display will tak alonger time Ae raging a nnot be b anged one a measurement has been started 105 830 Users Manual Page intentionally left blank 106 Vertical flanged machines Typlcal coniiguraton 9 Vertical flanged machines Typical configuration A Typical vertical machine arrangement comprised of one machine mounted on top of the other with a bolted flange Figure 9 1 Typical vertical machine configuration Figure 9 1 shows a typical vertical machine arrangement with one machine mounted on top of the other using a bolted flange In flange mounted machines alignment corrections are made directly at the flange Angularity is corrected by inserting or removing shims between the flanges The Product calculates the s
35. bility If the machine to be moved stands directly on the foundations it cannot be lowered for alignment correction It is therefore advisable to start with about 2 mm 50 mils of shims beneath the feet of both machines Hydraulic or screw type positioning aids are recommended for horizontal movement Rigid couplings Rigid couplings must be loosened before measurement so that they do not distort the alignment condition Shaft play and coupling backlash Axial shaft play of up to 3 mm 1 8 has no adverse effect on the machine diagnosis but not necessarily for machine operation Turning the shaft or coupling end where the prism is mounted engages the mating parts of the coupling hence reducing the effects of coupling backlash The sensor measurement principle is also less susceptible to coupling backlash Soft foot Soft foot causes the machine frame distortion every time the anchor bolts are tightened making proper alignment difficult or impossible Tolerances thermal growth alignment targets These values can be obtained from the individual machine specifications and used to specify a position on a shaft centerline and the alignment condition at that position If a machine set is aligned cold the growth factor at operation must be considered A misalignment value must be introduced when performing cold alignment 47 830 Users Manual Measurement separation Since the Product requires no mechanical connections suc
36. chine orientation Flange edit mm A 1200 1000 110 Vertical flanged machines Editing lange coniiguraton Editing flange configuration A typical vertical machine train arrangement consists of machines mounted together using a bolted flange To configure the flange proceed as follows 1 Once in the Edit flange screen use the navigation keys to cycle through the flange pattern parameters that may be edited These include e Shape and dimensions of flange e Bolt pattern and number of flange bolts 2 Use the navigation keys to cycle through the elements in the Edit flange screen Flange edit mm A Number of flange bolts 8 Flange edit Square flange Square bolts Square flange J Circle flange Circle bolts Square bolts The following flange patterns are available e Circular flange circular bolt pattern e Square Rectangle flange square rectangular bolt pattern e Square Rectangle flange circular bolt pattern e Circular flange square rectangular bolt pattern 111 830 Users Manual gt Use the navigation keys to highlight the desired flange configuration pressing EYE to confirm selection 5 To edit the dimensions of the selected flange pattern use the navigation keys to highlight dimension to be edited then enter value directly using the data entry keys Flange edit mm Number of flange bolts 8 Press EA or to confirm entry Bolt pattern dimensions are edi
37. coupling center This dimension is calculated automatically as half the entered sensor to prism distance The value may be edited directly in the editing box that appears and value confirmed by pressing Ea Coupling diameter The coupling diameter can be obtained by measuring the circumference of the coupling and dividing the value by 3 142 r The default value is 100 mm 10 if set to US imperial customary units Should there be need to edit the value use the data entry keys to enter value in the editing box that appears then confirm entry by pressing ENES The dimension arrows advance to the next required distance automatically RPM revolutions per minute The default value is 1500 1800 if set to US imperial customary units Should there be need to edit the value use the data entry keys to enter value in the editing box that appears then confirm entry by pressing EES The dimension arrows advance to the next required distance automatically Coupling center to front foot right machine Q This is the distance from the center of the coupling to the pair of feet on the right machine nearest to the coupling Front foot to back foot right machine 8 This is the distance between the front and back feet of the right machine 56 Horizontal shaft alignment Entering negative dimensions Entering negative dimensions In certain circumstances or unusual machine configurations negative dimensions may also be entered where neede
38. ct is EO off via the main menu item Turn off Ao The navigation keys are used to navigate through the program EJE steps eer The Enter key is used to confirm entered values and access any selected item B The Back key is used to return to previously selected screen The Clear key is used to delete information entered inadvert ently jeees file name 14 Overview Power sugoly Power supply The Product is powered using a non removable 7 4 V 2 6 Ah Lithium ion polymer rechargeable battery which is to be charged via the USB port only using the universal adapter charger The rechargeable battery allows operation of up to 17 hours 33 active measurement 33 computation 33 sleep mode The rechargeable battery may also be used to power the sensor when measurement is carried using the sensor cable and not the wireless module A Caution The rechargeable battery is housed in a compartment that is held closed using a special screw and must never be tampered with When the battery can no longer hold charge the Product must be sent back for service Charging the battery Note Charging the non remoa ble reb argeable battery is possible only via the Produt To charge the rechargeable battery connect the adapter charger to the Product USB port grey and to the mains supply see Figure 4 2 15 830 Users Manual Charger adapter is connected to the Product via
39. d such as coupling center to front foot right machine when this foot is behind the coupling center or sensor to coupling center if the sensor is mounted on the coupling such that the sensor distance marking is in front of the coupling as shown in Figure 7 8 In the configuration the dimension sensor to coupling center has a negative value Figure 7 8 Distance marking on the sensor 57 830 Users Manual Machine set up Machine properties may be set via the menu items Left machine or Right machine The menu screen is accessed by pressing E Menu mm a Main menu iL O off Use the navigation keys and highlight either Left machine or Right machine icon Pressing with the left or right machine icon highlighted reveals the machine properties that may be edited Machine properties With Left machine icon in the Menu screen highlighted pressing EAE reveals the machine parameters that can be edited Note In the following ea mple the left mab ine is initially designated stationary Setup mm Machines may be designated either stationary or movable or the flange position can be defined 58 Horizontal shaft alignment Coupling tolerance table Setup mm I Use gt i to highlight machine parameter to be changed and confirm selection by pressing Coupling tolerance table With Coupling Tol icon highlighted pressing reveals the cou
40. d i eed eed 54 Machine set up 005 Laser beam adjustment lake measurememtS iiien aa aA a a ea ate sivas aaa DiAGMOSG reoinp aiae dues EA Snp aeaa a n a Er E ara EEE A p E EEAS Anenii Align Machine sen E Eee E AT EN EA Saving data and printing SOMOD Ttor AA Bei olen Pa ae Main types of soft foot 830 Users Manual Checking and correcting soft foot CONCITIONS ee eee eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeenrereneene Points to be observed during soft foot measurement 8 Alignment options 00 c cee 101 Measurement IMOdeS vsscicie cesezcsctetacteasaccenategeeseayieed jacesctersdacteas iegiaponsnhaacteasdcpesenesiavesseeade 101 9 Vertical flanged machines 0 0 00 c cece eee 107 Typical configuration SGU Dis Ariseveieidiier maieie e a e eatin gaia TO Appendix 236i cccccecae ces ee sc adees eee es tee eeiees Cebet ee ss eeeeeue 121 Using the sensor Cable seernes eoo an Ee eevee versa E E E EE ES E E se nasuetasrsncnce sieges 121 Updating the 830 firmware to a newer VErSION ccceeeeeeeeeeeeeeeeeeeeeeeseeeeeeneeeeseaaes 124 Sensor firmware Update seisot oa a e e aa e Gadi 131 830 Laser Alignment Tool technical data 0 0 2 0 eeceeeseeeeeeeeeeeeeeeeeeeeeeeeseneeseeessaeernnees 134 Suggested shaft alignment tolerances cccccceceee cece eeeeeeeeeeeeeeeseeeeeeeeeeeeeeeeeeeeeses 136 Declaration of CONfOrMItY risipite He Beha a died led ig widen 137 Indek roere Sect
41. display brightness to match the ambient lighting conditions Use een TM to revert to the manual mode where display brightness is manually controlled Pressing p increases the brightness and g decreases display brightness Configuration Menu Device Settings Brightness Keyboard beep OFF Power scheme LONG LIFE Battery level 71 Resume policy ALWAYS RESUME Wireless ON Press to toggle between keyboard beep on off When the keyboard beep is enabled on a beeping sound accompanies the pressing of any key 26 Configuration and data management Device settings Configuration Menu Device Settings Brightness Keyboard beep Power scheme Battery level Resume policy Wireless The power scheme option is used to select setting that manages the power usage within the Product The three available options are Standard the display dims after 10 minutes and shuts down after 1 hour Full power no dimming and no shutdown and Long life the display dims after 3 minutes and shutdown takes place after 8 minutes The required setting is selected using wha and confirmed by pressing Ea Configuration Menu Device Settings Brightness AUTO Keyboard beep OFF Power scheme LONG LIFE Battery level Ziga Resume policy ALWAYS RESUME Wireless ON The capacity of the battery appears next to the battery level bar This value corresponds to the charge level indicated on the battery icon
42. e of 50 measurement 50 standby Storage temperature 20 C to 60 C 4 F to 140 F Operating temperature 10 C to 50 C 14 F to 122 F Environmental protection IP 65 dustproof and water spray resistant shockproof Dimensions Approx 81 x 41 x 34 mm 3 1 8 x 1 11 16 x 1 5 16 Weight Approx 133 g 4 7 0z including batteries and cable IEC 61010 1 IEC 62133 IEC 60825 1 21 CFR 1040 10 11 with Laser Notice 50 IEC 61326 1 Basic IEC CISPR 11 Group 1 Class A Group 1 have intentionally generated and or use conductively coupled radio frequency energy which is necessary for the internal functioning of the equipment itself Class A equipment is suitable for use in non domestic locations and or directly connected to a low voltage power supply network Case dimensions approx 560 x 330 x 130 mm 22 3 64 x 13 x 7 1 8 Weight including all standard parts approx 4 8 kg 10 6 Ib 135 830 Users Manual Suggested shaft alignment tolerances RPM metric mm inch mils Soft foot any 0 06 mm 2 0 mils Short flexible Acceptable Excellent Acceptable Excellent couplings m E E E Offset 600 9 0 5 0 750 0 19 0 09 900 6 0 3 0 cF 1200 4 0 2 5 1500 0 09 0 06 1800 3 0 2 0 3000 0 06 0 03 3600 1 5 1 0 6000 0 03 0 02 7200 1 0 0 5 Angularity 600 15 0 10 0 coupling gap 750 0 13 0 09 difference per
43. eam strikes the prism and is reflected back into the sensor 60 Horizontal shaft alignment Laser beam adjustinert Remove sensor cap A A Warning Do not stare into beam The laser beam is now on Leave the prism cap on When the beam strikes the cap it should be readily visible Should the beam be so far off target that it misses the prism completely hold a sheet of paper in front of the prism to try and locate the beam Adjust beam onto prism cap With the prism dust cap still in place adjust the beam onto the center of the target refer to Figure 6 2 e To adjust vertically slide the prism and or sensor up and down along the support posts Use the thumbwheel on the side of the prism housing To move the sensor loosen the yellow knobs e To adjust horizontally you will have to loosen one of the brackets on the shaft and rotate it slightly Retighten Remove prism cap and establish communication between the sensor and the Product The Product collects measurement data using either the wireless module or via the sensor interface Remove the prism dust cap to allow the beam to strike the prism and be reflected back to the sensor and then press Ea The Main menu window opens Use the navigation keys and highlight the icon Measure options Menu mm Main menu Left Coupling Right Machine Tol Machine File Press NES to confirm selection The Measurement options window opens Use the navigation k
44. ecommended to slide the wireless module all the way down onto the bracket frame see Figure 7 2 2 Mount the sensor on the same support posts as the wireless module Ensure that its yellow knobs are loosened enough to allow the sensor slide onto the support posts Lower the sensor as close to the wireless module as possible refer to Figure 7 2 3 Clamp the sensor onto the support posts by tightening the yellow knobs 4 Connect the sensor to the wireless module using the wireless module cable see Figure 7 2 5 Mount the prism on the support posts of the bracket fixed on the shaft of the right machine usually movable machine as viewed from normal working position Note The llow k ob on the front of the prism allows u to adjust the horia ntal angle of the reflected laser beam Before you mount the prism make sure that this k ob is e ntered to allow for mak mum adjustment range later on The bottom of the knob should be flush with the arrow on the prism housing refer to Figure 7 3 6 Flip up the yellow quick release lever on the side of the prism housing then slide the prism onto the right hand bracket posts Return the lever to its horizontal position to secure the prism on the posts see Figure 7 3 Both sensor and prism should be at the same height as low as possible yet just high enough for the beam to clear the coupling flange They should also visually appear to be rotationally aligned to each other Make the
45. ehammer blows This can cause bearing damage and also produce inaccurate Move re sults Jack bolts on the feet or other mechanical or hydraulic devices are recommended for moving machines 76 Horizontal shaft alignment Live Move Move Horizontal Laser READY Gap 0 03 7 rsa 0 08 0 11 0 25 When the marking on the color coded tolerance bar is on either the green or yellow section the alignment condition is within tolerance Proceed to tighten the anchor bolts Tighten the anchor bolts Tighten anchor bolts then press or to recheck the alignment condition after Move Move Horizontal mm 1 M SSeAREADy Move Options offset 0 01 0 20 0 44 If machine moves while tightening correct soft foot first and also check for a cocked anchor bolt and dished washer then realign Re measure after Move machine in tolerance Since the machine has been moved earlier results are no longer valid With Stop and Measure highlighted after Move is completed press Jia to confirm selection On confirmation the measurement mode is initialized If necessary center laser beam and take another set of measurements If the diagnosis is within required tolerance then the machines are aligned 77 830 Users Manual Saving data and printing Refer to page 81 Finally Switch the Product off and then remove the components from the shafts and store them in the case A Warning
46. ess to take measurement point Note A minimum of three measurement positions are required to obtain results but it is reo mmended that a mak mum number of measurement points oe ra wider rotational angle be ta nto enhane the diagnosis Measure CLOCK Laser READY WID 59500010 4 points 116 Vertical flanged machines Diagnose Diagnose When measurement is complete press BiAeNete to view the diagnosis 0 6 E om lia Gap 0 06 44 d Offset 0 07 4F 0 17 933 Gap _ 0 13 4 d Offset 0 49 4F 0 02 Note Sign convention for rtia mab ines POSITIVE GAP opens towards 0 00 or 3 00 POSITIVE OFFSET if the top coupling half is offset towards 0 00 or 3 00 Cycle through the coupling results and the flange corrections by pressing Skena repeatedly Bolt corrections mm Corrections The shim corrections are numbered to correspond with the bolt positions The bolt position corresponding to the currently highlighted calculated shim correction value appears numbered and highlighted with an orange dot Use the navigation keys to cycle through the shim values 117 830 Users Manual Pressing the navigation keys long enough or Q changes the bolt correction value mode The following options are available e Bolt correction means all shimming corrections are positive add shims e Bolt correction means all shimming corrections are negative remove shims
47. eta cree s cade EEEE E ER EEEE hl alee ceo peers Raves 139 List of figures Contents List of figures Figure 2 1 Items included with the Product cccccccceeseeeeeeeeeeecaeeeeseeeeeeeeeaeeeeeetaeeeeees 6 Figure 3 1 Laser safety Waming i i ssid eden i a a aet T Figure 4 1 The Product at a glance Figure 4 2 Charging the non removable rechargeable battery Figure 4 3 Dismounting the charger plug c ccccseeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeesenaeeees Fig re 4 4 PartS Of the SONSOM apinain aeda aa a aaaeeeaei a oes Fig re4 5 Parts Of the PISMissticcessdscvsaseccevessecivscoschevsanseceusaeyicaesacccivanses so NE ERENER ESETE Figure 4 6 Standard and optional brackets 0 ccccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeeeaeeees 21 Figure 4 7 Wireless module ON OFF SWitch 0 c cccccscceeseeeeeeeeeeeeeeeeeeeeeeneeeeseeaeeees 23 Figure 6 1 Mounting components across the coupling 39 Figure 6 2 Laser dot centered on prism dust Cap ccccceeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 41 Figure 6 3 Centering the reflected laser beam using the thumbwheel and the yellow beam adjustment KNOD c cccceeceeeeeeeeeeeeeeeeeeeeeeees 44 Figure 7 1 Mounting the bracket step by step ss sssssssssrrnesrtnssntnesttnnsnrnnstnnnerennent 49 Figure 7 2 Mounting wireless module and SENSOM cccceeeeeeeeeeeeeeeeeeeeeeneeeeeseaeeees 51 Figure 7 3 Mounting and fas
48. eys and highlight the icon Sensor selection 61 830 Users Manual Menu mm iy Measurement Options g Compass Averaging Mode if 1 Extend Measure COMPASS MODE Port 1 RS232 0 points Use either E or EF and highlight Scan then press EMM to scan wireless modules within the neighbourhood Once detected the module is automatically connected and communication established between the sensor and the Product If using the sensor interface use either P or EA and highlight Port 1 RS232 Press to confirm selection and proceed with laser beam adjustment 62 Horizontal shaft alignment Wireless communication ID 54500050 1 A SOSOOOSO ckawacaaal ponte amd odata Note The serial number of the wireless module in use is displag d on the sc een during measurement Now proceed with laser beam adjustment All detected wireless modules are remembered by the Product and are displayed when Sensor selection is selected Measure COMPASS MODE Scan W W Port 1 RS232 A yi In this case the desired wireless module is highlighted using either a or E then pressing E to confirm selection 0 points 63 830 Users Manual It may be necessary to delete some of these entries as they could no longer be in use To delete unwanted entries access the Sensor selection menu Use the navigation keys to highlight the wireless module to be deleted and
49. ff Confirm selection by pressing Eta The Measurement options screen appears Menu mm A Measurement Options R Compass Averaging Mode if 1 Extend Use the navigation keys and highlight the Sensor selection icon then confirm selection by pressing EE 42 Getting started Wireless measurement Measure COMPASS MODE HH amp port 1 R5232 0 points Use PE and highlight Scan then press to scan any wireless modules within the neighbourhood Note Mak sure the wireless module is swith ed on Once detected the wireless module is selected automatically Measure COMPASS MODE OL gt and Selected Adjust bracket if necessary to center beam horizontally onto the prism Tighten bracket Slide the prism on the support posts to center beam vertically onto the prism dust cap When centered remove the prism dust cap Use the yellow knob to make horizontal adjustments of the reflected laser beam and the thumbwheel to make vertical adjustments to position the dot at the center of the target square or as near the center as possible 43 830 Users Manual Figure 6 3 Centering the reflected laser beam using the thumbwheel and the yellow beam adjustment knob Measure COMPASS MODE WID 59500010 0 points Note When mak ng the aboe adjustments obsere the produt s alignment o ndi tion LED and the dot on the display sc een When the LED turns g llow this is an
50. ft foot 99 830 Users Manual Page intentionally left blank 100 Alignment options Measurement nodes 8 Alignment options Measurement modes The Product s default measurement modes are Compass mode for horizontal mounted machines and Clock mode for vertical mounted machines Both measurement modes may be accessed via the menu Note The respet ie default mode is automatia lly present when the Measure sc een isae ssed after entering all nee ssary mab ine dimensions Press i to access the Main menu screen While in the menu screen use the navigation keys and highlight the Measure options icon Menu 0 Main menu Left Coupling Right Machine Tol Machine File Press ENES to confirm selection and enter the Measurement options screen Menu mm Measurement Options Compass Averaging Mode i a 11 Extend Sensor Selection 101 830 Users Manual Note The Measurement options sc een is ae ssible only when all nee ssary machine dimensions in the currently opened measurement file have been entered Using the navigation keys highlight the required measurement mode and then press ug to confirm selection Measure CLOCK Ber READY WID 59500010 0 points In the above case the selected measurement mode is the Clock mode which is the default measurement mode for vertical mounted machines described in chapter 9 Vertical f
51. g the WEEE Directive please contact your local sales representative 11 830 Users Manual Page intentionally left blank 12 Overview Description 4 FLUKE 830 an overview Description USB POWER J L SENSOR 830 LASER ALIGNMENT TOOL JKL TUV Figure 4 1 The Product at a glance 13 830 Users Manual The Product at a glance Table 4 1 The Product keyboard and display at a glance KE The Setup key opens the machine dimensions screen Oo e o O The Measure key is used to start the measure process 8 The Diagnose key is used to display measured and corrective alignment results LED battery status Shows the battery and wireless communication statuses wireless communication indicator USB PC printer port grey The port is used to charge the Product print and save measure ment files carry out firmware updates as well as display screen ona PC Ambient light sensor Use to regulate the Product s display brightness Q Sensor port blue The port is used to connect to Product when the wireless module is not available 8 LED alignment condition Used for laser beam adjustment and as a tolerance check for and laser beam adjustment measured alignment condition The Menu key is used to access the main menu which pos sesses the Product s useful functions e 63F 6hlrg On key is used to switch the Product on The Produ
52. ge an indication that measurement has been taken in that particular sector WID 54500050 1 points After taking point rotate shaft to next measurement sector and repeat the step above Measure COMPASS MODE WID 54500010 2 points If the sensor rotational position is such that the sector is highlighted red measurement cannot be taken at this angular position Note In Compass mode the elet ronic int inometer in the sensor is at ie and auto matia lly determines the rotational angle of the shaft eliminating human error 69 830 Users Manual Note Remember not to toub mounted o mponents This int udes the brake ts and the support posts which are NOT to be used to rotate the shafts It is adi sable to turn shafts in the same diret ion as the mab ine normally rotates ina se the shafts shift from their normal seating in the bearings You may begin measurement by turning the shafts ee n if the beam is not e ntered ea t ly at the e nter of the c osshair END or OFF Extend If Laser END or Laser OFF appears on the screen during the turning of the shafts the laser has shifted away from the detector due to gross or large mis alignment or long beam travel If this happens then use the Extend function to expand the measurement range This function is described on page 102 Diagnose The diagnosis is prompted automatically after the set number of measurements points have been taken Mea
53. h as cantilevered dial indicator brackets to span over the coupling during measurement alignment may easily be performed over large sensor prism separations Note that over very large distances the shafts and coupling may sag and the machines may need to be deliberately misaligned to take the catenary curve into account if such sag does not disappear when machines are put into operation Refer to the machine manufacturer s specifications Check for soft foot Refer to section on soft foot on page 91 Mount the brackets Mount the brackets on either side of the machine coupling and both at the same angular position Please note the following in order to obtain the highest possible measurement accuracy and to avoid damage to equipment A Caution Ensure that the brackets fit solidly onto their mounting surfaces Do not use self constructed mounting brackets or modify the supplied original bracket configuration for example do not use support posts longer than those supplied Bracket mounting procedure To fit the compact bracket chains refer to the diagrams shown on the next page and follow the instructions carefully 1 Choose the shortest support posts which will still allow the laser beam to pass over the coupling flange Insert the support posts into the bracket Note In some a ses ifthe o upling is large enough a coupling bolt a n be remoe d and the laser beam shot through the bolt hole in order to aw id protrudi
54. he Product The laser beam is dangerous to eyes Have the Product repaired only through an approved technical site e Use only specified replacement parts e Have an approved technician repair the Product A Caution When returning the Product and its battery operated components for calibration service or repair ensure that the batteries are not defec tive If you suspect a defect in the battery DO NOT ship the unit with the defective battery You may contact your local representative for further information 10 Safety and operating notes Handing precautions Note Refer to the relea nt safety data sheets for the batteries used The pa amp ging and dispath regulations for any given battery are desc ibed under paragraph 14 in the safety data sheets Disposal Any waste electrical and electronics parts of the Product and its related components including memory sticks must be disposed of according to applicable safety and environmental regulations Customers in member states of the European Union must adhere to the EU directive 2002 96 EC on waste electrical and electronic equipment WEEE Items that fall under this directive are marked with the shown crossed out wheeled bin symbol and must be disposed of according to this directive e The marked components must be disposed of with FLUKE or their authorized disposal partners e Such parts must be taken to the nearest collection facility e If you have any questions regardin
55. he report directly from the Product the printer settings must be set accordingly This can be carried out from the menu Press menu and use the navigation keys and highlight the Config icon Menu on Main menu Left Coupling Right Machine Tol Machine Press Gig to confirm selection The Configuration menu screen appears Use the navigation keys and highlight the Printer configuration icon Menu mm Configuration Menu Device Regional Default Settings Settings Settings With the Printer configuration icon highlighted press to reveal the printing options that may be configured 86 Horizontal shaft alignment Avaliable printing options Available printing options The Printer configuration screen shows the options that can be selected Configuration Menu Printer Configuration Type BDPIRILE Paper A4 Orientation PORTRAIT Color mode GRAYSCALE Use either W E to highlight the printer setting to be changed In the preceding example the printer setting selected is printer type and the currently set printer type is the default PDF file The available printer types are displayed by pressing ERB Configuration Menu Printer Configuration nroconc i osi HPDESKJET 450 HPDESKJET 460 HPDESKJET 470 HPDESKJET840C HPDESKJET980C HPDESKJETOLDGENERIC Use PE to scroll through the available printers The topmost printer type in this case the default pri
56. himming thickness for each flange bolt Offset is corrected by positioning the flange laterally 107 830 Users Manual Set up Note Before o mmenct ng with this set ion please aq uaint urself with the b ap ter Horia ntal mab ine alignment starting on page 47 The sensor and prism are mounted on either side of the coupling as for horizontal machines with the sensor on the bottom half Stationary and the prism on the upper half Movable In this set up the electronic inclinometer cannot detect the rotation angle of vertical shafts Measurement of vertical machines is carried out using Clock measurement mode The eight 45 measurement positions used with this procedure must be marked accordingly on the machine Marking measurement positions The shaft is numbered counterclockwise looking down the shaft starting at 0 followed by the clock positions 1 30 3 00 4 30 6 00 7 30 9 00 and 10 30 Figure 9 2 Numbering the shaft 1 Mark a reference position on the coupling housing close to the shaft and in line with one of the pillars or bolts Likewise mark a starting point on the shaft This ensures that lateral corrections can be performed with the minimum of effort 2 Measure the circumference of the shaft and divide by eight 3 Use this distance to make seven more evenly spaced marks on the shaft beginning at your chosen start point Number the points counterclockwise as seen from pris
57. ile had been previously saved the editing box appears with the file name highlighted within the box Ener name o pemean Tower Fan 211D 03 03 GS 1 03 03 B 02 25 A 02 25 Waste Pump 2D 02 25 Horizontal shaft alignment Saving data and printing In this particular example the file ACME 123 had previously been saved and therefore the name appears highlighted in the editing box Press to save the measurement results under the displayed file name A hint requiring confirmation whether to overwrite the existing file appears Overwriting the existing file ensures that the measurement file is saved together with the latest alignment results Note It is good practice to always have the current measurement file Use SVE to select Yes then press to overwrite the existing file 83 830 Users Manual Printing reports Using the default printer type PDF file measurement reports may be saved directly to the connected USB memory stick as a PDF and then printed from any configured printer Reports can also be printed directly from the Product to a printer This is done using the USB cable and the printer USB cable supplied with the printer or readily available in most electronics stores Measurement reports may be printed in a variety of ways To print the current measurement report press then use the navigation keys and highlight the Print report icon Menu Main menu a a gt A v Left Co
58. ile is deleted by pressing to confirm deletion To rename an existing file use to highlight the file then use the data entry keys to edit file name and confirm changes by pressing Exe Save file This option is used to save the current file If the file is new and does not yet have a name use the data entry keys to enter the new file name in the editing box that appears Note When entering names that o ntain both upper and lowera se b arat ers as well as numerals use Cin tog e through the three options Press and hold down e while obseri ng the status india tor at the top right o rner of the edit ing box This displag the tp e off arat er to be entered Empty spae s are entered by pressing Q Save file cnn eS ee Soft foot 1 02 18 ACME 123 02 17 Waste Pump 2D sample 01 31 Press E to confirm file name When saving an already existing file the editing box appears with the existing name highlighted Confirm saving by pressing ca Note The Product stores up to 200 measurement files New file This option is used to create a new measurement file Resume This option toggles with New file and is used to call up the last file loaded before the instrument was switched off depending on the resume policy set 37 830 Users Manual Print report This option is used to print the measurement report or the soft foot measurement report Print report PDF file Text rep
59. ine be necessary 4 Good quality shims are recommended 73 830 Users Manual Loosen bolts Avoid moving the machine horizontally If any foot comes off the ground when loosened suspect soft foot Shim feet accordingly Shimming usually involves the jacking up of the machine and inserting or removing shims of known thicknesses Some shims have the thicknesses indelibly etched on them Use the vertical foot correction values to shim BOTH front and back feet as required Negative feet correction values indicate that the respective machine feet are high and therefore shims should be removed while positive foot correction values suggest addition of shims Note Vertia shimming a n also be a rried out using lie rtia Moe Retighten bolts The machine should now have good vertical alignment Re measure Re measure to verify vertical alignment results and determine the exact alignment condition Horia ntal live Move Horizontal Move is used for the lateral positioning of the machine This used to be done with a dial gauge at the machine feet but with the Move function live horizontal movement is viewed on the display screen 74 Horizontal shaft alignment Live Move Start live horizontal Move While in results screen press E68 or 5 The Main menu window opens Menu C C menu Left Right machine machine Soft Foot Measure options Config Turn off Use the navigation keys and highlight
60. ines If no in house standards or specifications from the coupling or machine manufacturer are available the alignment condition LED and the tolerance bar provide a tolerance check based on the built in tolerance tables If the measured alignment falls within acceptable tolerance the LED turns yellow The LED turns green when the measured alignment falls within excellent tolerance The LED turns orange when alignment is out of tolerance A worsening of the misalignment results in the LED turning red 71 830 Users Manual If the coupling diagnosis show that misalignment exceeds the tolerance then the machine must be realigned by shimming vertically and repositioning the machine horizontally Tolerances The color coded tolerance bars on the results screen indicate the degree to which the measured alignment condition meets specified tolerances The marking on the tolerance bar shows the measured alignment condition This ranges from excellent tolerance to worse tolerance MW Excellent tolerance M Acceptable tolerance I Out of tolerance Wi Grossly misaligned Figure 7 10 Tolerance bar The Product s alignment condition LED provides additional information on the tolerance status Table 7 2 FLUKE 830 alignment condition LEDs Tolerance Tolerance bar LED color Fo Green Yellow Excellent tolerance Acceptable tolerance Grossly misaligned 72 Horizontal shaft alignment Aligning machine Tolerance tab
61. ional compact magnetic bracket Figure 4 6 Standard and optional brackets Note Pa amp geo ntents are shown in the Pah ge set ion starting on page 5 21 830 Users Manual Using the wireless module The wireless module powers the sensor laser and passes alignment readings from the sensor to the Product The module covers direct line of sight distances of up to 10 m 33 depending on the prevailing environmental conditions Its electronic compartment complies with code IP65 dust tight and protected against water jets The module is powered by two AA size batteries The operating time for the alkaline batteries is 14 hours based on an operating cycle of 50 measurement 50 standby Lithium ion AA batteries such as for cameras may also be used in place of alkaline batteries For lithium ion batteries the operating time is significantly longer however the drop off rate when they become depleted is much faster than with alkaline batteries providing less advance warning Mounting the wireless module Mount the wireless module on the support posts of the bracket fixed on the shaft of the left machine usually stationary machine as shown in Figure 7 2 The module slides onto the support posts and is held in place by friction fit It is recommended to mount the wireless module on to the bracket frame Mount the sensor on the support posts and then connect its cable to the wireless module by inserting the longer 9
62. is case suspect foot is checked with a feeler gauge and corrected by building a custom shim wedge or machining the underside of the foot refer to Figure 7 13 Induced soft foot This type of soft foot is caused by forces that are external to the machine It can be the result of pipe strain machine vibrations or drastic misalignment This type of soft foot may be eliminated by isolating the external force from the machine Checking and correcting soft foot conditions There are instances where the soft foot is a combination of two or more types Checking for soft foot is part of machine and job preparation Note The mab ine s to beb e amp d is are assumed to hae four feet in an approx mately square formation If the mab ine has six feet it is adi sable to leae the middle feet loose and treat the mab ine as a four footed mab ine Soft foot is measured only on mab ine designated as moa ble Set up the product in the normal way as described in Getting started starting on page 39 Rotate shafts to position the sensor and prism at either the 3 00 or 9 00 o clock position Enter machine dimensions then press menu D Use the navigation keys and highlight the Soft foot icon 92 Horizontal shaft alignment Checking sort foot conditons Main menu a _ p Left Coupling Right Move Machine Tol Machine DD vi amp Site Config Off Press IES to confirm selection i Once sen
63. langed machines Extending the measurement range Gross misalignment of shafts or angular misalignment over large distances can cause the laser beam to miss the detector surface during measurement When this happens Laser End appears on the display screen and the Product s extend function can be used 1 When measuring and Laser End message appears rotate the shafts backwards until the laser beam re enters the measurement range The message Laser READY reappears on the display 102 Alignment options Extend Measure COMPASS MODE WID 54500050 1 points 2 Press to access the Main menu screen While in the menu screen use the navigation keys and highlight the Measure options icon and then confirm selection by pressing aml The Measurement options screen opens Menu mm i Measurement Options Compass Averaging Mode Sensor Selection 3 Use the navigation keys to highlight the Extend icon then press aga to confirm selection The program interrupts measurement and switches to the beam adjustment screen The current beam position is automatically recorded and taken as the starting point for range extension Measure COMPASS MODE ria Co WID 59500010 Laser is not centered Please move laser to center position 103 _ _J 830 Users Manual 4 Readjust the beam into the target square using the yellow prism knob and the me
64. le Note Suggested alignment tolerane s are based upon ep eriene and should not be ew eded They are to be used only if ek sting in house standards or the manufat urer of the mab ine oro upling presc ibe no other a lues The tolerance table is accessed as described under Coupling tolerance table on page 59 and is valid for standard equipment running between 600 7200 RPM Align machine Note If measured mab ine alignment is in tolerane the mark ng on the o lor o ded tolerane bar is on either the green or g llow set ion and the Produt s alignment condition LED lights green or yellow respectively there is NO need to align the mab ines If the alignment is out of tolerane mab ines may be aligned by proe eding as desc ibed below To align your machine you need to move it vertically by shimming the feet and horizontally by shifting it sideways Shim first Note It is recommended to perform vertical corrections first since the horizontal o ndition is easily affet ed by the proe ss of loosening anb or bolts and inserting remov ng shims whereas the rtia o ndition is less prone to being affet ed when performing horia ntal moe s You may need to reb e amp soft foot before proe eding Preparation To shim the machine successfully ensure the following 1 The foot bolts are clean intact and removable 2 Soft foot has been eliminated Refer to page 91 3 The feet have enough shims under them should lowering the mach
65. m Environmental protection IP 67 submersible dustproof Ambient light protection yes Storage temperature 20 C to 80 C 4 F to 176 F Operating temperature 0 C to 55 C 32 F to 131 F Dimensions approx 107 x 70 x 49 mm 4 1 4 x 2 3 4 x 2 Weight approx 177 g 6 1 2 oz Type AlGalnP semiconductor laser Beam divergence lt 0 35 mrad Wavelength typical 670 nm red visible Beam power lt 1 mW Measurement area unlimited dynamically extendible Resolution 1 um Accuracy avg gt 98 Measurement range 0 to 360 Resolution lt 1 Appendix echnical data Prism Particulars Wireless module Particulars Safety Electrical Battery Laser Electromagnetic Environment Particulars Radio Frequency Emissions Particulars Carrying case Particulars Type 90 roof prism Accuracy avg gt 99 Environmental protection IP 67 submersible dustproof Storage temperature 20 C to 80 C 4 F to 176 F Operating temperature 20 C to 60 C 4 F to 140 F Dimensions approx 100 x 41 x 35 mm 4 x 1 5 8 x 1 3 8 Weight approx 65 g 2 1 2 oz Class 1 connectivity transmitting power 100 mW Transmission distance 10 m 33 ft Complies with FCC rules part 15 247 LED indicators 1 LED for Bluetooth communication 3 green LEDs for battery status Power supply Batteries 2 x 1 5 V IEC LR6 AA Operating time 14 hours typical use based upon an operating cycl
66. m to sensor beginning with 0 first followed by 1 30 3 00 4 30 6 00 7 30 9 00 and 10 30 Refer to Figure 9 2 108 Vertical flanged machines Mounting components For circular housings measure the circumference of the coupling housing and divide by eight Use this distance to make eight evenly spaced marks on the housing beginning at your chosen start point Number the points clockwise looking down onto the shaft with 0 as the first followed by 1 30 3 00 4 30 6 00 7 30 9 00 and 10 30 Refer to figure 9 3 VM The circular housing is numbered clockwise looking down the shaft starting at 0 followed by the clock positions 1 30 3 00 4 30 6 00 7 30 9 00 and 10 30 Figure 9 3 Numbering the housing Mounting components and determining machine orientation 1 Mount the wireless module together with the sensor on one side of the coupling and prism on the opposite side of the coupling ensuring that they are aligned exactly with the 0 or reference mark 2 Switch the Product on 3 When the Setup screen appears press Ca to access the Main menu screen Use the navigation keys and highlight the Right machine icon 109 830 Users Manual Main menu 4 Press to confirm selection then use the navigation keys and highlight the Change to flange icon Setup mm 5 Press RIES to confirm selection The Edit flange screen appears This indicates a vertical ma
67. must be disposed off in ao rdane_ with the WEEE Waste Elet ria and Elet ronic Equipment Diret ie Sub parts must be tak nto the nearest o llet ion fat lity a 830 Users Manual Handling precautions The Product and its related components are precision instruments and should not be dropped or subjected to physical shock Storage Use the supplied case to transport the Product and its related components If the Product is not used for an extended period remove the related batteries from the components and store the components in a cool dry and well ventilated location A Caution Observe the storage temperatures and humidity specified in the techni cal data Care All optical surfaces prism sensor lens must be kept clean Use only the supplied lens cleaning cloth Avoid vigorous polishing to preserve the anti reflec tive coatings of the glass elements The housings of the Product sensor and prism may be wiped clean using a soft cloth dampened with a mild non abrasive detergent use soapy water with only 1 mild soap in water The display should be cleaned using a soft dry cloth Maintenance Although the Product and its related components are essentially maintenance free the following points should be observed e The calibration accuracy of the sensor should be checked every two years e Please return the system components to your authorized service center for calibration checking A A Warning e Do not open t
68. ng radially beyond the coupling s outer diameter OD 48 Horizontal shaft alignment Mount brackets 2 Fasten the support posts in place by tightening the hex screws on the sides of the bracket frame 3 Place the bracket on the shaft or coupling Wrap the chain around the shaft and feed it through the other side of the bracket If the shaft is smaller than the width of the bracket frame insert the chain from the inside of the bracket as shown in Figure 7 1 if the shaft is larger than the bracket width insert the chain into the frame from the outside 4 Catch the chain loosely on the anchor peg 5 Turn the bracket thumbnut to tighten the assembly onto the shaft 6 Clip the loose end of the chain back onto itself Anchor peg Figure 7 1 Mounting the bracket step by step The bracket should now be tight on the shaft Do not push or pull on the bracket to check since this could loosen its mounting To remove the brackets loosen the thumbnut then remove the chain from its anchor peg Note The o mpat hb ain tp e bra tso rmost situations but in c amped or spect ala ses the optionalo mpat magnetic bra tmay be useful 49 830 Users Manual Mount wireless module sensor and prism 1 Mount the wireless module on the support posts of the bracket fixed on the shaft of the left machine usually stationary machine as viewed from normal working position The module fastens on the support posts It is r
69. ng configuration within the Product Configuration Menu Printer Configuration Type PDF FILE Paper A4 Orientation PORTRAIT Color mode COLOR Four printing options can be set using Printer configuration Type Selecting Type and then pressing displays a list with all supported printers Paper Used to select the required paper size Orientation Used to set the paper orientation Select Portrait for a vertical layout and Landscape for a horizontal layout Color mode Used to set the color mode in which the measurement report is to be printed This can either be in full color or in grayscale 34 Configuration and data management About application About application The information contained under this section is accessed by highlighting the About icon while in the configuration menu screen Confirm selection by pressing Ea The displayed information depicts the current status of the device and application Tolerance table Fluke 830 LASER ALIGNMENT TOOL Fluke 830 1 00 4382 May 23 2014 12 56 39 16 200 8 0 used 65431060 Data management The Product possesses an effective file and data management facility To access the file and data management options press then use the navigation keys to highlight the File icon Menu D D menu Left Coupling Right machine tol machine Soft Foot Measure Print options repo
70. nter type PDF file may be selected by pressing Q Highlight a printer and then press EES to confirm selection The measurement report may now be printed directly to the desired printer in this case HP DeskjetGeneric Refer to Printing reports previously 87 830 Users Manual Note Ensure the Produt is o nnet ed to the printer v a the short USB a ble and the printer USB a ble supplied with the printer or readily aa ilable in most electronics stores and the printer configuration completed Short USB cable Printer USB cable o gt Figure 7 12 Printing measurement report from Product directly to desired printer 88 Horizontal shaft alignment Avaliable printing options Note When printing a report diret ly to a printer the Print report sc een prov des an option to change to the default printer PDF file Print report HPDeskJetGeneric mm Mil Complete report Text report Graphical report The printer setting Paper is used to select paper size With Paper highlighted press ERY then use PYE to scroll through the available paper sizes Highlight the required paper size and then press ES to confirm selection Configuration Menu Printer Configuration Type H Paper Oa LETTER Orientation POF Color mode COLOR The printer setting Orientation is used to change the page orientation With Orientation highlighted press ERM then use
71. ort Graphical report The following report options are available e Complete report this option prints a complete report that includes machine graphics and measurement results in both numerical and graphical format Text report this option generates reports in text format only e Graphical report reports printed using this option display only graphical representation 38 Getting started Set up 6 Getting started Set up the product 1 Prepare the machines by making certain that they are locked out tagged out and all necessary safety precautions have been taken 2 Mount brackets wireless module sensor and prism The sensor connected to the wireless module should be mounted to the left machine usually stationary 3 Switch the product on by pressing and holding down briefly The right LED lights up followed by a beep Shortly afterwards the Setup screen appears Enter dimensions Left machine stationary Right machine movable Product FLUKE 830 Figure 6 1 Mounting components across the coupling 39 830 Users Manual Use the data entry keys to directly enter all required dimensions Setup mm A SSS The editing box and a hint text for the dimension to be entered or edited appears Use the data entry keys to enter this dimension then press to confirm entry The dimension arrows advance automatically to the next required dimension and the corresponding hint text ap
72. pears Repeat the procedure until all required dimensions have been entered Note The green bar sa le at the top of the sc een india tes an inc emental progres sion of a rrent at iv ty in the aboe a se entering mab ine dimensions Dimensions to be entered include Sensor to prism Sensor to center of coupling Coupling diameter default is 100 mm 10 RPM Center of coupling to front foot right machine Front foot to back foot right machine afier the last required dimension has been entered the measurement screen appears The dimension screen can always be accessed by pressing sme DAYN 40 Getting started Wireless measurement Wireless measurement Note The measurement mode that will be desc ibed here is Compass mode In this mode measurement points are ta amp n at any 3 of the 8 aa ilable set ors Compass mode and Clok modes are the default measurement modes for horia ntal and rtia mab ines respet ie ly Switch the wireless module on using its little silver toggle switch This will power the sensor and initialize the laser beam Center the laser dot on the prism dust cap see Figure 6 2 Figure 6 2 Laser dot centered on prism dust cap A A aa Do not stare into beam 41 830 Users Manual Press then use the navigation keys and highlight the Measure options icon Menu mm A Main menu mer v Left Coupling Right Move Machine Tol Machine z i O
73. pling tolerance table Tolerance table mm Diameter 100 mm Enabled mm nt Gap 0 13 Gap 0 09 Offset 0 19 Offset 0 09 Gap 0 03 Offset 0 03 Dan Gap 0 02 Offset 0 03 Offset 0 02 The highlighted RPM is the value entered in the Set up screen A different RPM value may be set from the Tolerance table screen Use the navigation keys and highlight the desired machine RPM value then press ca A hint requesting confirmation of RPM change appears on the display 59 830 Users Manual Tolerance table mm Ma n n Enabled Witt ent 0 09 0 09 on a Gap 0 03 Gap 0 02 Offset 0 03 Offset 0 02 Use ZB and highlight Yes then confirm selection by pressing ener J The new RPM value overrides the value initially entered during set up Coupling tolerances will now be based on this accepted RPM value Laser beam adjustment After entering all required dimensions the measurement screen appears auto matically Switch the wireless module on using the little silver toggle switch found in the back on the right side The battery status LEDs blink for three seconds The module is now ready for operation It activates the laser if the wireless module is connected to the sensor If using the RS232 interface the laser is activated when the straight ended plug of the sensor cable is inserted into the Product s blue sensor port The sensor and prism need to be adjusted so that the laser b
74. ponent using the data entry keys On pressing the first key the editing box appears Enter value then confirm entry using either ASS or BA 31 830 Users Manual Configuration Menu Regional Settings Units MM Language ENGLISH Time zone GMT 00 Date 04 14 2014 Time 12 12 56 Date time format CUSTOM Pressing with Date time format highlighted reveals a menu box with the items Date format and Time format Use EJ to select either item confirming selection by pressing ca Configuration Menu Regional Settings Units MM Language AMERICAN Time zone GMT 00 Date time The time format is used to set either the 12h or 24h notation The selected notation is confirmed by pressing EE The date format is used to set dd mm yyyy or mm dd yyyy format 32 Configuration and data management Delaut settings Configuration Menu Regional Settings Units MM Language ENGLISH Time zone GMT 00 04 14 2014 t Date time Default settings To open the Default settings screen use the navigation keys and highlight the Default settings icon while in the configuration menu then confirm selection by pressing ca The screen is used to set specific default parameters Use a RA to cycle through the parameters The default changes are effective upon restart or if a new file is created Configuration Menu Default Settings Default RPM Asoo Ref diameter 100 MM Tolerance
75. rger housing To dismount a plug push the latching nipple in the forward direction Q as indicated by the arrow on it and hold then push the plug to the right 2 as on the arrow on the plug Latching nipple The direction arrow on the plug has the inscription OPEN marked above it Figure 4 3 Dismounting the charger plug 17 830 Users Manual To mount a plug push the latching nipple in the forward direction Oo as indicated by the arrow on it then slip the plug into the protruding prongs and slide it to the left until it latches Sensor The sensor is mounted using the chain type bracket on the shaft or solid coupling of the stationary machine The sensor contains a laser diode which emits a beam of red light wavelength 670 nm The beam is visible at the point it strikes a surface It is emitted with a diameter of approx 5 mm 3 16 Also located in the same housing is a beam detector which measures the exact position of the laser beam as the shafts are rotated This component is a biaxial analog photoelectric semiconductor position detector with a resolution of 1 um The sensor also contains an electronic inclinometer with resolution better than 1 for measurement of the shaft rotation angle The sensor has two indicator LEDs on its front side one green for indicating beam adjustment and the other red when the laser is on The sensor is powered by using the wireless module which also transfers measurement da
76. rightness 100 Keyboard beep OFF Power scheme FULL POWER Battery level 919 Resume policy RESUME MANUAL Wireless ON 2 Attach the short USB cable to the Product s grey USB port 3 Insert the approved memory stick into the short USB cable 126 Appendix Carrying out the tirmware uodate Figure 10 3 Memory stick connected to the Product using the short USB cable 4 Ahint indicating the availability of a new firmware and the need to reboot the Product appears 127 830 Users Manual 5 When the hint above appears press and hold down until the device reboots The display goes dark 6 The update process will start automatically wait up to 10 seconds The system beeps and the right LED flashes as the process begins Flashing firmware Do not turn the device off Note Do NOT turn off the device or remove the memory stick during the entire up date proe ss whib tak s up to 5 minutes 7 Just before the firmware update process comes to an end the screen below appears Flashing user files area Do not turn the device off 8 After the flashing process is completed a hint indicating that the flashing process for the new firmware has been carried out correctly appears 128 Appendix Carrying out the titmware uodate 9 When the hint above appears press and hold down until the device reboots and the Setup screen appears Note The shor
77. rocess 128 Foot correction 71 G Gap 71 IP classification 7 J Job preparation 47 K Keyboard beep 26 L Laser beam center 44 Laser beam adjustment 60 Laser END 70 Laser OFF 70 Laser safety 7 Live Move horizontal 75 vertical 78 139 830 Users Manual Machine properties 58 Machine set up 58 Measurement mode 41 Clock 34 Compass 34 Measurement options 42 61 101 O Offset 71 P Package items 5 PDF file 84 Power scheme 27 Printer configure 86 Printer configuration 34 Printing options 87 Printing reports 84 Prism 20 mounting 50 Prism knob 52 R Reference diameter 33 Regional settings 29 Repeatability poor 80 Report save as PDF 84 Resume policy 28 RPM 59 S Safety information 2 Scan 43 Sensor 18 clamping screw 121 connecting 52 locking knob 121 mounting 50 screw type locking 121 140 Sensor cable 121 disconnecting 53 Sensor firmware update 131 Sensor selection 42 61 123 Shimming 73 Sign convention 71 vertical machines 117 Soft foot 47 48 angular 91 92 checking 92 induced 92 parallel 91 92 principal causes 91 types 92 Storage 10 Switching on 53 Symbols 3 T Technical data 830 Laser Alignment Tool 134 Tolerance bar 46 colour coded 72 95 marker 95 marking 72 Tolerances 72 Tolerance table 34 73 136 Torsion play 68 U Universal adapter charger 17 V Vertical machine typical configuration 107 Vertical machines mounting componen
78. rried out using the memory stick and the short USB cable The actual update does not require a PC Before starting the update verify that your memory stick has the following files on it Kd amp gt Computer USE DISK E FLUKEB30 y If Search FLUKEB30 Organize v Sharewith Bum New folder A Lb BB tories Ji FLUKESIO UPGRADE v1 004272 firmware fik upgredetik version E Computer amp Local Disk C a USB DESK E d FLUKES30 L 4 items Note The displayed files and folder are viewed by expanding the folder FLUKE830 The downloaded version is indicated by the prefix v1_xx_yyyy where 1_xx represents the firmware version and yyyy the build number 125 830 Users Manual 1 Press to switch the Product on Wait for the Setup screen to appear Note Before proe eding with the update ensure that the india ted nominal a pat ty of the battery is greater than 50 If this is not the a se reb arge the battery to full capacity first To check battery capacity proceed as follows e Press W e When in the Main menu screen use the navigation keys and highlight the Config icon Confirm selection by pressing E e After accessing the Configuration menu screen use the navigation keys and highlight the Device settings icon then press EME to confirm selection The actual battery capacity is indicated in the screen that appears Configuration Menu Device Settings B
79. rt Config Turn off Press ua to confirm selection The File menu screen appears 35 830 Users Manual cn File Menu 2 8 8 6 Print Save file New file report Use to highlight any one of the four file and data management options These are Files list Save file Resume or New file and Print report Note Note that the file menu items Resume and New file appear depending on the selected file resume policy which is set under the configuration item Device settings If Resume manually is the set polig then Resume appears only when a file is opened and has not been saved If Always resume is the set policy Resume appears when a file has been saved Files list This option is used to load any stored file Highlight Files list using then press to confirm selection The Open file screen appears displaying all the files saved Files list cn E SS aeee ae File test 02 18 Soft foot 1 02 18 ACME 123 02 17 P II 02 12 sample 01 31 EE By default the files are listed in order of date and time of creation This listing order is not user editable Use PE to highlight file to be opened then press to open the file 36 Configuration and data management Data management Note An existing file may be deleted by highlighting it using wha then press ing ES When a hint sc een appears use PSY to highlight Yes The f
80. s um o uu GMT 4 00 GMT 3 30 ie le ao Eo 03 GMT 3 00 o Waser GMT 2 00 exam t GMT 1 00 pat Benin ROR cug GMT 00 Sadkon GMT 1 00 vienna Current date and time are set by highlighting the respective option using aj v and confirming selection by pressing Ea Configuration Menu Regional Settings Units MM Language ENGLISH Time zone GMT 00 Date 04 14 2014 Time 11 27 51 Date time format CUSTOM Note The date format displag d here is set v a the option Date Time format Use a9 to navigate through the date day month or year dependent on format Use EE to set the highlighted date component Use PS to advance date and E to reverse date 30 Configuration and data management Fegional servings Alternatively use the data entry keys to set the date With the required date component highlighted enter the new date component using the data entry keys On pressing the first key the editing box appears Configuration Menu Regional Settings Calendar Configuration Menu Regional Settings a Date tir 8 117 am Note The time format displag d here is set va the option Date Time format Use ag to toggle between hours and minutes Use wei to set the highlighted time component Use P3 to advance time and E to reverse time Alternatively use the data entry keys to set the time With the required time component highlighted enter the new time com
81. sor initialization is completed and provided the laser beam was correctly centered see Laser beam adjustment in chapter 7 the Laser READY hint appears on the Product s display eer READY E 1E 93 830 Users Manual Use the navigation keys to select the foot to be measured Press ENES to confirm foot selection pleasekwaits Imitializingiteet measurement Note the hint on the screen carefully After selection of the foot to be measured pressing activates the process of identifying foot to be measured After foot to be measured has been identified the value 0 00 appears in its value box plus a hint indicating that the foot anchor bolt may be loosened and press Enter reading Laser READY Loosen the corresponding anchor bolt then press ERM 94 Horizontal shaft alignment Checking sort foot conditons The calculated amount that the foot has moved is shown on the screen Retighten the bolt The next foot is highlighted automatically or any desired foot can be selected using the navigation keys Repeat this procedure for each foot Cycle through using the navigation keys So toot hes bean Garacrach 0 04 0 01 0 07 0 02 The marker on the color coded tolerance bar shows the tolerance value of the measured soft foot As the set soft foot tolerance is 0 06 mm 0 002 the marker on the color coded tolerance indicates that the measured soft foot is out of tolerance
82. sure COMPASS MODE WID SS 500010 s pales WIEN E00 darat 70 Horizontal shaft alignment Diagnose Alignment condition in both vertical and horizontal directions Vertical Ml im Gap 0 01 4 1 Offset 0 08 4F 0 02 0 02 Horizontal E A 1 Gap 0 06 W Offset 0 12 f 0 25 0 55 The coupling diagnosis is given in the form of gap and offset values in both vertical and horizontal directions The true gap being the difference in gap between the coupling faces top to bottom vertical or side to side horizontal at the diameter that was entered Offset is the distance between two centerlines at the transmission plane of the coupling The foot correction values are shimming or move values and are either positive or negative In vertical results positive foot values indicate raising machine foot by the displayed value In horizontal results positive foot values indicate moving the machine away from the viewer by the displayed value Note Sign convention Gap is positive when open at top or side away from viewer Offset is positive when mab ine to be moe d is higher or further from i ewer Positie footo rret ion a lues india te that moa ble mab ine has to be moe d upwards add shims or away from the i ewer Negatie footo rret ion a lues india te that moa ble mab ine has to be moe d downwards remove shims or towards v ewer If all four coupling values are within tolerance you do not need to align the mach
83. sure then proceed to adjust the laser beam and establish wireless communication as described in the respective sections in Chapter 7 Horizontal machine alignment 2 Once the laser beam has been centered and wireless communication established the Measure screen shows the laser centered and the Clock measurement mode activated 3 Rotate the shafts to the first measurement position The reference mark and the measurement position 0 must be aligned with each other Use the navigation keys to place the screen hour hand to correspond with the position of the prism and sensor on the shafts Note Pressing p EF positions the tok hour hand at the nek 45 position in a bko ise diret ion Pressing g IES positions the bok hour hand at the nek 45 position in an antit ow ise diret ion Measure CLOCK ES READY WID 54500010 0 points 115 830 Users Manual 4 Press to take the first measurement point Note After tak ng measurement point the t ok hour hand moe s automatia lly to the next clock position If the first measured position is 12 00 o clock then the hour hand moe s to the 1 30 o t o amp position 5 Rotate the shafts to the next measurement position this could be either 1 30 3 00 4 30 6 00 7 30 9 00 or 10 30 o clock position Note If shaft rotation restrit ions hinder the tak ng of measurement at partia lar shaft positions bp ass these using the nav gation amp g 6 Pr
84. t USB a ble may now be detab ed from the Produt Setup mm A 10 When the Setup screen appears press Ea Use the navigation keys and highlight the Config icon With the icon highlighted press taal to access the Configuration menu screen 129 830 Users Manual Menu mm A Configuration Menu 107 Device Regional Default Settings Settings Settings 6 Printer Configuration 11 Use the navigation keys and highlight the About icon With the icon highlighted confirm selection by pressing 68 The Application details window appears Tolerance table mm i Fluke 830 LASER ALIGNMENT TOOL Fluke 830 1 00 4382 May 23 2014 12 56 39 16 200 8 0 used 65431060 The Product is now ready for use with the uploaded version which may be identified from the Application details screen Also displayed is the current application build 130 Appendix Sensor tittnware update Sensor firmware update If a sensor with an older firmware version is connected to the Product a hint indicating that the sensor firmware requires updating appears on the display Measure COMPASS MODE mm 0 Use aly and select Yes to update the sensor Press Eggi to confirm selection The sensor firmware update wizard appears Sensor firmware upgrade welcome to Sensor Firmware Upgrade Wizard This wizard will help you with upgrading your sensor firmware from version 0 48 to
85. t as outlined above A A Warning e Do not stare into beam Do not point laser directly at persons or animals or indirectly off reflective surfaces e Do not look directly into the laser with optical tools for example binoculars telescopes microscopes Optical tools can focus the laser and be dangerous to the eye Figure 3 1 Laser safety warning 830 Users Manual Operating information Temperature range The Product and its related system components must be used at temperatures between 0 and 50 C 32 to 122 F Outside of this range the specified accuracy may not be maintained Store the Product and its related components at temperatures between 20 C and 60 C 4 F to 140 F Temperature effects and fluctuations Powerful heat sources or steam located near the laser beam could influence the accuracy of measurements as a result of beam deflection In practice however this effect seldom occurs at distances up to 1 m If in doubt the effect can be eliminated by shielding the system from the heat steam source during measurement and laser beam adjustment As with all precision optical measurement devices sudden fluctuations in tem peratures e g resulting from sunlight could result in erroneous measurements Note Allow adequate time for the Product and its related o mponents to reab the ambient temperature Incident light Avoid exposing the Product to strong hot light such as direct sunlight
86. ta from the sensor to the Product The sensor may also be powered by the Product via a cable through which measurement data also passes The sensor is IP67 protected to resist water spray and dust The internal optics and electronics are sealed to prevent any possible contamination The sensor lens however must be kept clean Use the lens cleaning cloth or a fine dusting brush such as that normally used to clean other optical devices Keep the dust cap on when not in use 18 Overview Sensor Green LED indicates Red LED indicates sensor is beam adjustment powered and laser is on laser is on Housing mark center of bracket posts IP 67 housing Locking knob Scratch resistant lens Figure 4 4 Parts of the sensor A Caution Avoid polishing the lens too vigorously to prevent irreparable damage to its anti reflective coating A Caution Under no circumstances may the six smaller housing screws be re moved as that would result in loss of calibration and would void all warranty coverage Note The a libration aa rag of the sensor should be b e amp dee ry two g ars as india ted by the o lored label loa ted onthe bak ofthe sensor housing Please return the sensor to g ur authorie d serve e nter fora libration b ek ng A N warning Do not stare into the beam 19 830 Users Manual Prism The prism is mounted on the shaft or solid coupling of the machine to be moved It reflects the laser beam back into
87. tal thumbwheel Measure COMPASS MODE mm i C 5 On centering the laser dot the Product s right LED turns blue The adjusted beam position is automatically recorded and taken as the end point of the readjustment 6 Continue measurement as before rotating the shafts and pressing ERES to take measurements at the available positions The program includes the displacement of beam readjustment in its alignment calculations Note Laser End is displayed when the reflected beam fails to strike the detector This situation oa rs when mab ines are see rely misaligned or when the beam trae is long Measurement is not tae n when this message appears Averaging In certain industrial conditions it may be necessary to increase the number of measurements to be averaged when taking readings to attain the desired accuracy Particular cases include applications with increased machinery vibration An increased averaging also improves the accuracy when measuring sleeve bearings white metal bearings and journal bearings The number of individual readings which are averaged together to form one measurement are set via the Measurement options screen Press a to access the menu While in the menu screen use the navigation keys to highlight the Measure options icon and confirm selection by pressing RIES The Measurement options screen opens 104 Alignment options Averaging Menu mm Measurement Options Comp
88. ted in the same manner as the flange pattern dimension Use the navigation keys to highlight the dimension to be edited then enter value directly using the data entry keys D Flange edit mm 0 Number of flange bolts 8 800 Press Ej or to confirm entry Vertical flanged machines Enter dimensions 7 To edit the number of flange bolts use the navigation keys to highlight Number of flange bolts Flange edit mm S 800 600 With the button Number of flange bolts highlighted edit value directly using the data entry keys then confirm value by pressing either or Ea Enter dimensions Press ERA or o to return to the dimensions screen 1 Enter the sensor to prism distance Setup vertical machines Note The sensor to o upling e nter distane isa la lated as half the sensor to prism distane automatia lly Should need be this a lue a n be edited diret ly using the data entry k 113 830 Users Manual 2 Enter the coupling diameter The default is 100 mm 10 if units option is set to imperial units Setup vertical machines C 3 Enter the RPM The default is 1500 1800 if units option is set to US customary units Setup vertical machines SSS 4 Enter the coupling center to flange distance 114 Vertical flanged machines Measure Measurements can now be made Measure 1 Switch the wireless module on to power the sensor Press mea
89. tening prism ccccccccceceeeeeeeeeeeeeeeeeeeeseeeeeeessaeeeeeseeees 51 Figure 7 4 Centering prism knob for maximum adjustment 52 Figure 7 5 Inserting sensor cable into the alignment tool 53 Figure 7 6 Machine dimensions to be entered cceececeeceeeeeeeeeeeeeeeeeeeeeeseeeeeesaeeees 55 Figure 7 7 Distance marking on the sensor and priSM ccccceeeeeeeeeeeeeeteeeeeeteeeees 55 Figure 7 8 Distance marking on the SENSOM cccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeeaeeees 57 Figure 7 9 Horizontal and vertical adjustment of the laser beaM cceeeeeeeeeeeees 65 Figure 7 10 Toleranc Dar reiii doetan t tinea nina diel 72 Figure 7 11 Saving measurement report as PDF on a memory stick 85 Figure 7 12 Printing measurement report from Product directly to desired printer 88 Figure 7 13 Parallel and angular Soft foot ccccceeccceeceeeeeeeeeeeeeeeeeeeeeeeeeesseeeeeenaeeess Figure 7 14 Diagnosis of parallel and angular soft fOOt cccceeeeeeeeeeeeeeteeeeeeteeees Figure 9 1 Typical vertical machine Configuration ccceeseeeeeeeeeeeeeeeeeeeeneeeeeeeeees Figure 9 2 Numbering the shaft cccccccecesseeseeeeeeeceeeeeeeeeaaeeeeeeeeeseeeeeesenaeeeeseaaes Figure 9 3 Numbering the housing srra adie aiiran nied ee aes Figure 10 1 Replacing the wireless module cable with the sensor cable Figure 10 2 Fastening the sensor Cable
90. th up to 32 alphanumeric characters are possible Note The length of the file name is limited depending on whether upper or lower a se letters hae been used To save a file The current measurement file can be saved at any time To save the file press then use the navigation keys to highlight the File icon Menu on Main menu Left Coupling Right Machine Tol Machine Press 96 to confirm selection The File menu screen appears Menu cn File Menu B G New File 81 830 Users Manual Use p and highlight the Save file icon then confirm selection by pressing ca An empty editing box appears within the Save file screen Save file GS 1 03703 B 02 25 A 02 25 Waste Pump 2D 02 25 Soft foot 1 02 18 When entering names that contain both upper and lower case characters as well as numerals use to cycle through the three options Press and hold down while observing the status indicator at the top right corner of the editing box This displays the type of character to be entered Empty spaces are entered by pressing Use the data entry keys to enter the file name and confirm entry by pressing ENTER Measurement files may also be saved from the Diagnose screen after measurement has been carried out With the diagnosis displayed press either or va From the Main menu screen that appears proceed to save the measurement file as previously described If however the f
91. that appears on the right top corner of the display and appears in every screen 27 830 Users Manual Configuration Menu Device Settings Brightness AUTO Keyboard beep OFF Power scheme LONG LIFE Battery level 69 Resume policy ALWAYS RESUME Wireless ON Resume policy allows the user to specify the measurement file that opens when the Product is turned on The system may be set to open the last used measurement file Always resume or open a new measurement file Resume manually Press to toggle between the two resume options As an alternative use can be made of to toggle between the two resume policies Configuration Menu Device Settings Brightness Keyboard beep Power scheme Battery level Resume policy Wireless The item Wireless is used to enable or disable the wireless capability of the Product To turn the wireless capability on off press uag with the item highlighted The on off box appears Use PYE to select either on to enable wireless capability or off to disenable wireless capability then press Em to confirm selection 28 Configuration and data management Fegional servings Regional settings This option is used to set the units of measurement the preferred country language current date and time Note The o untry language determines the format in whib the date a n be dis plag d The screen is opened
92. the USB port Figure 4 2 Charging the non removable rechargeable battery Note Before b arging the reb argeable battery should be disb arged as mub as possible To b arge the battery from 0 to 100 capat ty ta amp s approx mately 4 hours The battery LED indicates the charging status of the battery The LED flashes green at initialization and during the charging process A constantly lit green LED denotes that the battery is fully charged gt The charge level of the battery is displayed under the menu item Device settings With system switched on pressing wa then using the navigation keys to highlight Config Confirm selection by pressing and from the configuration menu use the navigation keys to highlight Device setting Confirm selection by pressing eer D The device settings are displayed 16 Overview Mounting Dismouning universal adaptercharger plug Configuration Menu Device Settings Brightness 100 Keyboard beep OFF Power scheme FULL POWER Battery level 91 Resume policy RESUME MANUAL Wireless ON Mounting and dismounting the universal adapter charger plug The universal adapter charger comes with three different regional plugs The available plugs are for the Euro zone the US and the UK When mounting or dismounting a plug pay attention to the direction of the arrow on the plug just above the pins and the arrow on the latching nipple on the cha
93. ts 109 W WEEE 124 Wireless communication establishing 61 Wireless measurement 41 Index M W Wireless module 22 delete 64 LED indicators 23 mounting 50 scan 62 Wireless module cable 121 141 830 Users Manual 142
94. u need to use the sensor cable due to flat batteries in the wireless module then it must be properly attached to the sensor To attach the sensor cable proceed as follows Open the front of the sensor housing Unscrew the left hand locking knob as shown in Figure 10 1 then lift off the front of the sensor housing Note how the wireless module cable is held in place by grooves in the sensor frame Screw type locking Front housing Clamping screw Q Locking knob Figure 10 1 Replacing the wireless module cable with the sensor cable Unscrew and remove wireless module cable Undo the screw type locking and carefully lift the wireless module cable out of its guide grooves Attach sensor cable Insert the angled plug into the sensor socket as shown in Figure 10 2 note the keyway indicating proper plug orientation Tighten the screw type locking to fasten the cable connection 121 830 Users Manual Figure 10 2 Fastening the sensor cable A Caution Never turn the plug itself as that can damage the cable pins Carefully thread the cable into its guide grooves as shown in Figure 10 2 Ensure the cable remains in place Close the sensor housing Return the front portion of the sensor housing to its position then retighten the yellow locking knob into place Test the cable connection Insert the straight ended plug of the sensor cable into the blue sensor port on the Product see Figure 7 5 A Caution
95. upling Right Move Machine Tol Machine D0 vis D File Config Press Etiam to confirm selection The Print report screen appears Print report PDF file Text report Graphical report As may be seen from the screen header the selected printer type is the default PDF file In this case the report will be saved as a PDF on the approved memory stick 84 Horizontal shaft alignment PYINUNG reports The Product provides the option of printing reports in the following three formats e Complete report this option prints a complete report that includes machine graphics and measurement results in both numerical and graphical format Text report this option generates reports in text format only e Graphical report reports printed using this option display only graphical representation Use PE to highlight the desired format The report format selected in the previous example is a complete report This includes both graphics and text Note Before confirming the save action ensure the short USB cable is connected to the Produt s grey port and the approe d memory stig a amp jumpdrie or pen drie attab ed to the short a ble Grey USB port Short USB cable a Figure 7 11 Saving measurement report as PDF on a memory stick Press to print a report of the selected measurement file 85 830 Users Manual Configuring printer If it is desired to print t
96. xceeded The consequences of forcibly tightening down the feet are deformed machine frames bent shafts and distorted bearings This leads to high vibration and premature machinery failure Soft foot should be checked before aligning the shafts This can be done quickly and conveniently with the aid of the Product s soft foot function With the sensor and prism mounted on the shaft in the usual way the system is able to sense any machine movement when individual machine bolts are loosened By entering the machine dimensions the Product is able to calculate from shaft movement by how much each foot has moved as it is loosened Once foot movements have been established the results are interpreted and translated into shim thicknesses to be placed under the feet How straightforward this is depends on the type of soft foot present N A A G Parallel soft foot Angular soft foot Figure 7 13 Parallel and angular soft foot 91 830 Users Manual Main types of soft foot The three main types of soft foot are parallel soft foot angular soft foot and induced soft foot Parallel soft foot One or more feet do not reach the foundation This usually results in the machine leaving a gap between the foundation and the feet This is corrected by shimming the feet not touching the foundation refer to Figure 7 13 Angular soft foot The base of the foot is at an angle to its foundation and they are only partly in contact In th
97. y or deliberately during maintenance e Do not use the Product around explosive gas or vapour e Use only the external mains power supply included with the Product e Do not use the Product if it operates incorrectly e Use only specified replacement parts e Have an approved technician repair the Product Safety notes Symbols Table 1 1 is a list of symbols used on the Product and in this manual Table 1 1 Symbols Important information See manual Conforms to relevant Australian standards Conforms to requirements of European Union and European Free Trade Association Conforms to relevant South Korean EMC standards Conforms to relevant North American Safety Standards This product complies with the WEEE Directive 2002 96 EC marking requirements The affixed label indicates that you must not discard this electrical electronic product in domestic household waste Product Category With refer ence to the equipment types in the WEEE Directive Annex this product is classed as category 9 Monitoring and Control Instrumentation product Do not dispose of this product as unsorted municipal waste Go to Fluke s website for recycling information 830 Users Manual Page intentionally left blank Package Package items 2 Package Table 2 1 is a list of all the items included in the purchase of the Product The items are shown in Figure 2 1 Table 2 1 Package items tem Description OO O pn O

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