GCM 12 SD - Tooled
Contents
1. K OBJ BUCH 1130 001 book Page 43 Monday January 18 2010 10 33 AM x Securing the Machine Transport Position Loosen the locking screw 31 if tightened Pull the tool arm completely to the front and tighten the locking screw again Screw the depth stop 58 completely to the top see Adjusting the Depth Stop page 46 To lock the saw table 18 tighten the locking knob 14 Pull the transport safety lock 28 all the way outward and turn it by 90 Allow the trans port safety lock to engage in this position Push the locking lever 43 and at the same time lower the tool arm via handle 7 until the transport safety lock engages in the end po sition The tool arm is now securely locked for trans port Preparing for Operation Extending the Saw Table see figure F Long workpieces must be underlaid or support ed at their free end Push tensioning lever 39 upward Pull out saw table extension 38 to the de sired length max 225 mm Lock in place by pushing tensioning lever 39 down again Extending the Fence see figure G For bevel angles the fence extensions 21 must be moved Loosen locking screw 22 and completely pull out the fence extension 21 Retighten the screw again Clamping the Workpiece see figure H To ensure optimum working safety the work piece must always be firmly clamped Do not saw workpieces that are too small to clamp2. Loosen the locking knob 14 in case it is tight ened Pull lever 15 and at the same time push the locking bracket 13 until it engages in the groove intended for this The saw table can be moved freely now Turn the saw table 18 left or right by the lock ing knob until the angle indicator 66 indi cates the requested mitre angle Tighten the locking knob 14 again 1 609 929 W13 18 1 10 NY _te an No gt e 44 English Adjusting Vertical Bevel Angles To ensure precise cuts the basic adjustment of the machine must be checked and adjusted as necessary after intensive use see Checking and Adjusting the Basic Adjustment page 49 The vertical bevel angle can be adjusted ina range from 47 leftward to 47 rightward For quick and precise adjustment of commonly used bevel angles stops are provided for 0 45 and 33 9 angles Bevel angle range 45 0 Pull the left fence extension 21 completely outward see Extending the Fence page 43 Loosen the clamping lever 16 Tilt the tool arm leftward via handle 7 until the angle indicator 33 indicates the desired bevel angle Hold the tool arm in this position and retight en the clamping lever 16 The clamping force of the clamping lever must securely hold the position of the tool arm at any bevel angle Bevel
3. SP om go OBJ DOKU 19912 001 fm Page 1 Monday January 18 2010 11 24 AM e Robert Bosch GmbH Power Tools Division 70745 Leinfelden Echterdingen Germany GCM 12 SD Professional e www bosch pt com 1 609 929 W13 2010 01 PS 283 WEU 1 609 929 W13 BOSCH de Originalbetriebsanleitung da Original brugsanvisning en Original instructions sv Bruksanvisning i original fr Notice originale no Original driftsinstruks es Manual original fi Alkuper iset ohjeet pt Manual original el IpoTOTurro OOnytwv XENONG it Istruzioni originali tr Orijinal i letme talimat nl Oorspronkelijke gebruiksaanwijzing SA e OBJ BUCH 1130 001 book Page 3 Monday January 18 2010 10 33 AM o 17 16 15 14 GCM 12 SD Professional Bosch Power Tools 1 609 929 W13 18 1 10 dii a OBJ BUCH 1130 001 book Page 4 Monday January 18 2010 10 33 AM 4 N f i LA eg X gt i lih NS Ka IA KI uf 9 NN abi W W oy Q A Sei bal 39 38 37 36 Bosch Power Tools 1 609 929 W13 18 1 10 TO m oi Ee OBJ BUCH 1130 001 book Page 5 Monday January 18 2010 10 33 AM Bosch Power Tools TO 1 609 929 W13 18 1 10 m oe Zs QZ Ge OB
4. 32 mm The vacuum cleaner must be suitable for the ma terial being worked Mounting the Saw Blade If required clean all parts to be mounted prior to assembly When vacuuming dry dust that is especially der Bi se K K s AW BIS don to ei rimental to health or carcinogenic use a special vacuum cleaner Changing the Tool see figures D1 D3 gt Before any work on the machine itself pull the mains plug gt When mounting the saw blade wear protec tive gloves Danger of injury when touching the saw blade Use only saw blades whose maximum permitted speed is higher than the no load speed of the power tool Use only saw blades that correspond with the characteristic data given in these operation in structions and that are tested and marked in ac cordance with EN 847 1 Use only saw blades recommended by the tool manufacturer and suitable for sawing the mate rials to be cut Removing the Saw Blade Bring the power tool into the working posi tion Pull the transport safety lock 28 all the way outward and turn it by 90 Allow the trans port safety lock to engage in this position The tool arm is now locked in the working po sition Loosen the screws 47 and 46 with the pro vided Phillips screwdriver 35 Do not completely unscrew the screws Push the locking lever 43 and swing the re tracting blade guard 10 to the rear to the stop Turn hexagon bolt
5. gt While clamping the workpiece do not reach under the clamping lever of the quick ac tion clamp with your fingers Press the workpiece firmly against the fence 20 Bosch Power Tools English 43 Insert the quick action clamp 23 into one of the holes 52 intended for this purpose Adapt the quick action clamp to the work piece by turning the threaded rod 54 Push on the clamping lever 53 in order to clamp the workpiece Adjusting Horizontal Mitre Angles To ensure precise cuts the basic adjustment of the machine must be checked and adjusted as necessary after intensive use see Checking and Adjusting the Basic Adjustment page 49 gt Always tighten the locking knob 14 firmly before sawing Otherwise the saw blade can become wedged in the workpiece Adjusting Horizontal Standard Mitre Angles see figure l For quick and precise adjustment of commonly used mitre angles detents 17 have been provid ed for on the saw table Left Right 0 e 15 22 5 157222 5 31 6 45 52 31 6 45 60 Loosen the locking knob 14 in case it is tight ened Pull lever 15 and rotate the saw table 18 left or right to the requested detent Release the lever again The lever must be felt to engage in the detent Adjusting Any Horizontal Mitre Angle see figure J The horizontal mitre angle can be set in the range from 52 left side to 60 right side
6. cated Outer corner Horizontal mitre 45 left 45 right 31 6 left 31 6 right e angle Positioning of Bottom edge Bottom edge Bottom edge Upper edge workpiece against the against the against the against the fence fence fence fence The finished to the right totheleftof totheright to the right workpiece is lo of the cut the cut of the cut of the cut cated 1 609 929 W13 18 1 10 Bosch Power Tools is m K Checking and Adjusting the Basic Adjustment To ensure precise cuts the basic adjustment of the machine must be checked and adjusted as necessary after intensive use A certain level of experience and appropriate specialty tools are required for this A Bosch after sales service station will handle this maintenance task quickly and reliably Setting the Standard Bevel Angle 0 Vertical Bring the machine into the transport posi tion Turn the saw table 18 to the 0 detent 17 The lever 15 must be felt to engage in the de tent Checking see figure S1 Setan angle gauge to 90 and place it on the saw table 18 The leg of the angle gauge must be flush with the saw blade 9 over the complete length Adjusting see figure S2 Loosen the clamping lever 16 Loosen set screws 60 and 61 with the sup plied open end spanner 3 10 mm Loosen set screw 62 approx 3 turns with the suppl
7. in the warnings refers to your mains operated corded power tool or battery operated cordless power tool 1 2 Work area safety a Keep work area clean and well lit Clut tered or dark areas invite accidents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distrac tions can cause you to lose control Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radia tors ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges and moving parts Damaged or entangled cords increase the risk of electric shock Bosch Power Tools e OBJ BUCH 1130 001 book Page 33 Monday January 18 2010 10 33 AM 3 English 33 e When operating a pow
8. 0109 Fax 44 0844 736 0146 E Mail boschservicecentre bosch com Ireland Origo Ltd Unit 23 Magna Drive Magna Business Park City West Dublin 24 Tel Service 353 01 4 66 67 00 Fax 353 01 4 66 68 88 Australia New Zealand and Pacific Islands Robert Bosch Australia Pty Ltd Power Tools Locked Bag 66 Clayton South VIC 3169 Customer Contact Center Inside Australia Phone 61 01300 307 044 Fax 61 01300 307 045 Inside New Zealand Phone 64 0800 543 353 Fax 64 0800 428 570 Outside AU and NZ Phone 61 03 9541 5555 www bosch com au 1 609 929 W13 18 1 10 an No e gt 52 English Republic of South Africa Customer service Hotline 27 011 6 51 96 00 Gauteng BSC Service Centre 35 Roper Street New Centre Johannesburg Tel 27 011 4 93 93 75 Fax 27 011 4 93 01 26 E Mail bsctools icon co za KZN BSC Service Centre Unit E Almar Centre 143 Crompton Street Pinetown Tel 27 031 7 01 21 20 Fax 27 031 7 O1 24 46 E Mail bsc dur za bosch com Western Cape BSC Service Centre Democracy Way Prosperity Park Milnerton Tel 27 021 5 51 25 77 Fax 27 021 5 51 32 23 E Mail bsc zsd co za Bosch Headquarters Midrand Gauteng Tel 27 011 6 51 96 00 Fax 27 011 6 51 98 80 E Mail rbsa hq ptsQza bosch com 1 609 929 W13 18 1 10 e OBJ BUCH 1130 001 bo
9. 48 with the supplied sock et spanner 35 and at the same time press the spindle lock 42 until it engages Keep the spindle lock 42 pressed and un screw hexagon bolt 48 in clockwise direction left hand thread 1 609 929 W13 18 1 10 clamping flange 51 Take care during the mounting that the cut ting direction of the teeth direction of the arrow on the saw blade agrees with the di rection of the arrow on the retracting blade guard Mount the clamping flange 50 the washer 49 and the hexagon bolt 48 Press spindle lock 42 until it engages and tighten hexagon bolt 48 with the supplied socket spanner 35 in anticlockwise direction with a tightening torque of approx 15 23 Nm Push the locking lever 43 and guide the re tracting blade guard 10 down again A Retighten the screws 47 and 46 Operation gt Before any work on the machine itself pull the mains plug Transport Safety see figure E The transport safety lock 28 enables easier han dling of the machine when transporting to vari ous working locations Releasing the Machine Working Position Push the tool arm by the handle 7 down a lit tle in order to relieve the transport safety lock 28 Pull the transport safety lock 28 all the way outward and turn it by 90 Allow the trans port safety lock to engage in this position Guide the tool arm slowly upward Bosch Power Tools E gt an No
10. Electronic Equipment and its implementa tion into national right power tools that are no longer us able must be collected separately and disposed of in an environmentally correct manner Bosch Power Tools 1 609 929 W13 18 1 10 AZ iis P gt e 38 English Functional Description Read all safety warnings and all in structions Failure to follow the warnings and instructions may re sult in electric shock fire and or se rious injury Intended Use The power tool is intended as a stationary ma chine for making straight lengthways and cross ways cuts in wood In this horizontal mitre an gles from 52 to 60 as well as vertical bevel angles from 47 leftward to 47 rightward are possible The capacity of the power tool is designed for sawing hardwood and softwood The power tool is not suitable for cutting alumin ium or other non ferrous metals or alloys Product Features The numbering of the components shown refers to the representation of the power tool on the graphic pages 1 Dust bag 2 Allen key size 1 5 mm 3 Open end spanner 17 mm 10 mm 4 Transport handle front 5 Clamp for handle 6 Tongue for grade adjustment of handle 7 Handle 8 Button for releasing locking lever 43 9 Saw blade 10 Retracting blade guard 11 Roller 12 Insert plate 13 Locking bracket 14 Locking knob for various mitre angles horizonta
11. angle range 0 45 see figure K Pull the right fence extension 21 completely outward see Extending the Fence page 43 Loosen the clamping lever 16 Lightly tilt the tool arm leftward out of the 0 position via handle 7 and turn knob 41 until the desired bevel angle range is indicated Tilt the tool arm via handle 7 to the right until angle indicator 24 indicates the desired bev el angle Hold the tool arm in this position and retight en the clamping lever 16 The clamping force of the clamping lever must securely hold the position of the tool arm at any bevel angle 1609 929 W13 18 1 10 e OBJ BUCH 1130 001 book Page 44 Monday January 18 2010 10 33 AM Standard 0 Bevel Angle To enable simple and swift resetting of the standard 0 bevel angle knob 41 will engage in the 45 0 bevel angle range Tilt the tool arm from right to left over the 0 position Bevel angle range 45 Pull both fence extensions 21 completely outward see Extending the Fence page 43 Loosen the clamping lever 16 Lightly tilt the tool arm leftward out of the 0 position via handle 7 and turn knob 41 until the desired bevel angle range is indicated Tilt the tool arm via handle 7 to the left or right until angle indicator 33 or 24 indicate the desired bevel angle Hold the tool arm in this position and retight en the clamping lever 16 The clamping force of
12. machine Always stand aside of the ou pil the saw blade This protects your body Position the insert plate approx 2 mm away against possible kickback from the saw blade Make sure that the saw blade does not come in contact with the in sert plates throughout the complete possible ripping length Refasten the insert plate with the screws Keep hands fingers and arms away from the rotating saw blade Do not cross your arms when operating the OO a Repeat the work steps for the other insert plate in the same manner Bosch Power Tools 1 609 929 W13 18 1 10 N 46 English Sawing Sawing without Slide Movement Cutting Off see figure P For cuts without slide movement small workpieces loosen the locking screw 31 in case it is tightened Slide the tool arm to the stop in the direction of the fence 20 and retighten the locking screw 31 Firmly clamp the workpiece as appropriate for its dimensions Set the desired mitre angle Switch on the machine Press button 8 and guide the tool arm slowly downward with handle 7 Saw through the workpiece applying uniform feed Switch off the machine and wait until the saw blade has come to a complete stop Guide the tool arm slowly upward Sawing with Slide Movement For cuts using the slide device 25 wide workpieces loosen the locking screw 31 i
13. Do not use dull cracked bent or damaged saw blades Unsharpened or improperly set saw blades produce narrow kerf causing ex cessive friction blade binding and kickback gt Always use saw blades with correct size and shape diamond versus round of arbor holes Saw blades that do not match the mounting hardware of the saw will run ec centrically causing loss of control gt Do not use high speed steel HSS saw blades Such saw blades can easily break gt Do not touch the saw blade after working before it has cooled The saw blade be comes very hot while working gt Never operate the machine without the in sert plate Replace a defective insert plate Without flawless insert plates injuries are possible from the saw blade gt Check the cable regularly and have a dam aged cable repaired only through an author ised customer service agent for Bosch pow er tools Replace damaged extension cables This will ensure that the safety of the power tool is maintained gt Store the machine in a safe manner when not being used The storage location must be dry and lockable This prevents the ma chine from storage damage and from being operated by untrained persons Bosch Power Tools e OBJ BUCH 1130 001 book Page 35 Monday January 18 2010 10 33 AM English 35 gt Secure the workpiece A workpiece clamped with clamping devices or in a vice is held more secure than by hand gt Keep your workplace clean Bl
14. J BUCH 1130 001 book Page 6 Monday January 18 2010 10 33 AM 1 609 929 W13 18 1 10 Bosch Power Tools an e S ZN OBJ BUCH 1130 001 book Page 7 Monday January 18 2010 10 33 AM Bosch Power Tools 1 609 929 W13 18 1 10 AZ iis e A E O L O A E O 0 O a lt a on Oo Oo Oo a oo S z ka gt g S CO oO En a S z a 4 CO ei EC EN SR eem a e T 5 3 a a O S E cl E QZ Ge OBJ BUCH 1130 001 book Page 9 Monday January 18 2010 10 33 AM Bosch Power Tools 1 609 929 W13 18 1 10 e an e QZ Ge OBJ BUCH 1130 001 book Page 10 Monday January 18 2010 10 33 AM 10 1 609 929 W13 18 1 10 Bosch Power Tools an lt Na e gt e Safety Notes General Power Tool Safety Warnings Read all safety warnings and all instructions Failure to follow the warnings and instructions may result in elec tric shock fire and or serious injury Save all warnings and instructions for future reference The term power too li
15. Screws for insert plate Clamping screw of the length stop Bosch Power Tools an e p E OBJ BUCH 1130 001 book Page 39 Monday January 18 2010 10 33 AM x gt b English 39 57 Button for rapid setting of the adjusting 65 Set screw for clamping force of clamp 5 screw 29 66 Angle indicator horizontal 58 Depth stop 67 Adjustment screw of the fence extension 59 62 68 Allen screws 14 mm of the fence Set screws for 0 basic setting bevel angle 63 Set screw for 45 basic setting leftward bevel angle 69 Recessed grips Accessories shown or described are not part of the standard delivery scope of the product A complete 64 Set screw for clamping force of clamping le overview of accessories can be found in our acces ver 16 sories program Technical Data Sliding Mitre Saw GCM 12 SD Professional Article number 0 601 B23 ss 503 SEO ss DAL 508 532 542 Rated power input W 1800 1800 1450 Rated voltage V 230 240 110 Frequency Hz 50 60 50 60 50 60 e No load speed min 3800 3800 3700 Je Weight according to EPTA Procedure 01 2003 kg 29 1 291 29 1 Protection class m m m Dimension of suitable saw blades Saw blade diameter mm 305 305 305 Blade thickness mm 2 5 2 5 2 5 Mounting hole diameter mm 30 25 4 30 Permissible workpiece
16. ations f Dress properly Do not wear loose cloth ing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts 1 609 929 W13 18 1 10 an Sad ou e 34 English g If devices are provided for the connec tion of dust extraction and collection fa cilities ensure these are connected and properly used Use of dust collection can reduce dust related hazards 4 Power tool use and care a Do not force the power tool Use the cor rect power tool for your application The correct power tool will do the job better and safer at the rate for which it was de signed b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be re paired c Disconnect the plug from the power source and or the battery pack from the power tool before making any adjust ments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfa miliar with the power tool or these in structions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for mis alignment or binding o
17. dimensions maximal minimal see page 45 The values given are valid for nominal voltages U of 230 240 V For lower voltage and models for specific countries these values can vary Starting cycles generate brief voltage drops Interference with other equipment machines may occur in case of un favourable mains system conditions Malfunctions are not to be expected for system impedances below 0 15 ohm Please observe the article number on the type plate of your machine The trade names of the individual machines may vary Bosch Power Tools 1 609 929 W13 18 1 10 N e an Ge e OBJ BUCH 1130 001 book Page 40 Monday January 18 2010 10 33 AM gt e 40 English Noise Vibration Information Measured sound values determined according to EN 61029 Typically the A weighted noise levels of the product are Sound pressure level 92 dB A Sound power level 105 dB A Uncertainty K 3 dB Wear hearing protection Vibration total values triax vector sum deter mined according to EN 61029 Vibration emission value a 3 0 m s Uncer tainty K 1 5 m s2 The vibration emission level given in this infor mation sheet has been measured in accordance with a standardised test given in EN 61029 and may be used to compare one tool with another It may be used for a preliminary assessment of exposure The declared vibration emission leve
18. e sawing area while the machine is running Always guide the tool arm back to the neutral position first and then switch the machine off gt Guide the saw blade against the workpiece only when the machine is switched on Oth erwise there is damage of kickback when the saw blade becomes wedged in the work piece gt Keep handles dry clean and free from oil and grease Greasy oily handles are slippery causing loss of control gt Operate the power tool only when the work area to the workpiece is clear of any adjust ing tools wood chips etc Small pieces of wood or other objects that come in contact with the rotating saw blade can strike the op erator with high speed gt Always firmly clamp the piece to be worked Do not saw workpieces that are too small to clamp Otherwise the clearance of your hand to the rotating saw blade is too small gt Use the machine only for cutting the mate rials listed under Intended Use Otherwise the machine can be subject to overload Bosch Power Tools an No e gt If the saw blade should become jammed switch the machine off and hold the work piece until the saw blade comes to a com plete stop To prevent kickback the work piece may not be moved until after the machine has come to a complete stop Cor rect the cause for the jamming of the saw blade before restarting the machine gt
19. ends of mate rials are particularly dangerous Dust from light alloys can burn or explode gt Never leave the machine before it has come to a complete stop Cutting tools that are still running can cause injuries gt Never use the machine with a damaged ca ble Do not touch the damaged cable and pull the mains plug when the cable is dam aged while working Damaged cables in crease the risk of an electric shock Products sold in GB only Your product is fitted with an BS 1363 A approved electric plug with internal fuse ASTA approved to BS 1362 If the plug is not suitable for your socket outlets it should be cut off and an appropriate plug fit ted in its place by an authorised customer serv ice agent The replacement plug should have the same fuse rating as the original plug The severed plug must be disposed of to avoida possible shock hazard and should never be in serted into a mains socket elsewhere Products sold in AUS and NZ only Use a resid ual current device RCD with a rated residual current of 30 mA or less 1 609 929 W13 18 1 10 an No 4 e OBJ BUCH 1130 001 book Page 36 Monday January 18 2010 10 33 AM e 36 English Symbols The following symbols can be important for the operation of your power tool Please memorise the symbols and their meanings The correct interpretation of the symbols helps you operate the po
20. er tool outdoors use an extension cord suitable for out door use Use of a cord suitable for out door use reduces the risk of electric shock f If operating a power tool in a damp loca tion is unavoidable use a residual cur rent device RCD protected supply Use of an RCD reduces the risk of electric shock Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influ ence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious person al injury b Use personal protective equipment Al ways wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protec tion used for appropriate conditions will reduce personal injuries c Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or bat tery pack picking up or carrying the tool Carrying power tools with your fin ger on the switch or energising power tools that have the switch on invites acci dents d Remove any adjusting key or wrench be fore turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal inju ry e Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unex pected situ
21. f moving parts breakage of parts and any other condi tion that may affect the power tool s op eration If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Prop erly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these in structions taking into account the work ing conditions and the work to be per formed Use of the power tool for operations different from those intended could result in a hazardous situation 1 609 929 W13 18 1 10 e OBJ BUCH 1130 001 book Page 34 Monday January 18 2010 10 33 AM 5 Service a Have your power tool serviced by a qual ified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Safety Warnings for Sliding Mitre Saws gt Never stand on the power tool Serious inju ries can occur when the power tool tips over or when inadvertently coming into contact with the saw blade gt Make sure that the guard operates properly and that it can move freely Never lock the guard in place when opened gt Keep hands away from the cutting area while the machine is running Danger of in jury when coming in contact with the saw blade gt Never remove cutting remainders wood chips etc from th
22. he On Off switch 45 45 63 x 217 leftward Switching Off 45 45 38 x 217 To switch off the machine release the rightward ON OTE Sen 27 Minimal workpiece sizes all workpieces that can be clamped left or Working Advice right from the saw blade with the provided quick action clamp 23 General Sawing Instructions 185 x 40 mm length x width gt Forallcuts it must first be ensured that the k PO e saw blade at no time can come in contact Cuttingicapacityy max romen with the fence screw clamps or other ma Replacing Insert Plates see figure O chine parts Remove possibly mounted aux a S N The red insert plates 12 can become worn after iliary stops or adjust them accordingly H long use of the machine Protect the saw blade against impact and shock Replace defective insert plates Do not subject the saw blade to lateral pressure H H Bring the power tool into the working posi tion Unscrew the screws 55 using the provided Phillips screwdriver and remove the old in Do not saw warped bent workpieces The work piece must always have a straight edge to face against the fence Long workpieces must be underlaid or support sert plates ed at their free end Insert the new insert plates Position of the Operator see figure N Set the bevel angle to 47 leftward gt Do not stand in a line with the saw blade in Push locking lever 43 and completely lower front of the
23. ht Shut clamp 5 and check if the desired clamp ing force has been reached Aligning the Angle Indicator Horizontally see figure V Bring the power tool into the working posi tion Turn the saw table 18 to the 0 detent 17 The lever 15 must be felt to engage in the de tent Checking The angle indicator 66 must be in alignment with the 0 mark of the scale 40 Adjusting Loosen the fastening screw of the angle indi cator with the supplied Phillips screwdriver 35 and align the angle indicator alongside the O mark Retighten the screw again Aligning the Fence Bring the machine into the transport posi tion Turn the saw table 18 to the 0 detent 17 The lever 15 must be felt to engage in the de tent 1 609 929 W13 18 1 10 an No e OBJ BUCH 1130 001 book Page 50 Monday January 18 2010 10 33 AM Checking see figure W1 Setan angle gauge to 90 and place it on the saw table 18 between the fence 20 and the saw blade 9 The leg of the angle gauge must be flush with the fence over the complete length Adjusting see figure W2 Loosen the locking screws 22 on bothe sides of the fence extensions 21 Loosen the setting screws 67 with the sup plied Allen key 35 4 mm Remove the fence extensions Loosen all Allen screws 68 with the supplied socket spanner 35 14 mm Turn the fence 20 until the angle gauge is flush over the c
24. ied Allen key 35 4 mm Screw set screw 59 10 mm in or out until the leg of the angle gauge is flush with the saw blade over the complete length Retighten the clamping lever 16 again Afterwards tighten set screw 62 first and then set screws 60 and 61 When the angle indicators 33 and 24 are not in line with the 0 marks of scale 32 after adjust ing loosen the fastening screws of the angle in dicators with the supplied Phillips screwdriver 35 and align the angle indicators alongside the O marks Bosch Power Tools gt OBJ BUCH 1130 001 book Page 49 Monday January 18 2010 10 33 AM English 49 Setting the Standard 45 Bevel Angle Leftward Bring the power tool into the working posi tion Turn the saw table 18 to the 0 detent 17 The lever 15 must be felt to engage in the de tent Pull the left fence extension 21 completely outward Loosen the clamping lever 16 and tilt the tool arm leftward to the stop 45 by the handle 7 Checking see figure T1 Setan angle gauge to 45 and place it on the saw table 18 The leg of the angle gauge must be flush with the saw blade 9 over the complete length Adjusting see figure T2 Screw set screw 63 10 mm in or out until the leg of the angle gauge is flush with the saw blade over the complete length Retighten the clamping lever 16 again When the angle indicators 33 and 24 are not in line with the 45 marks of
25. l 15 Lever for mitre angle adjustment horizontal 16 Clamping lever for various bevel angles vertical 17 18 Detents for standard mitre angles Saw table 1 609 929 W13 18 1 10 e OBJ BUCH 1130 001 book Page 38 Monday January 18 2010 10 33 AM 19 20 21 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Mounting holes Fence Fence extension Locking screw for fence extension Quick action clamp Angle indicator vertical for rightward bevel angle range Q 45 Slide device Cable holder On Off switch Transport safety lock Adjusting screw of depth stop Transport handle rear Locking screw for slide device Scale for bevel angle vertical Angle indicator vertical for leftward bevel angle range 45 0 Adjustment knob for 33 9 bevel angle Socket spanner 14 mm Allen key 4 mm Phillips screwdriver Lock screw of the length stop Length stop Saw Table extension Tensioning lever for saw table extension Scale for mitre angle horizontal Knob for adjustment of the bevel angle range Spindle lock Locking lever Extraction adapter Sawdust ejector 46 47 48 49 50 51 52 53 54 55 56 Phillips screw attachment of retracting blade guard Hexagon bolt for saw blade attachment Washer Clamping flange Interior clamping flange Holes for quick action clamp Clamping lever of the quick action clamp Threaded rod
26. l repre sents the main applications of the tool However if the tool is used for different applications with different accessories or poorly maintained the vibration emission may differ This may signifi cantly increase the exposure level over the total working period An estimation of the level of exposure to vibra tion should also take into account the times when the tool is switched off or when it is run ning but not actually doing the job This may sig nificantly reduce the exposure level over the to tal working period Identify additional safety measures to protect the operator from the effects of vibration such as maintain the tool and the accessories keep the hands warm organisation of work patterns 1609 929 W13 18 1 10 an Declaration of Conformity C We declare under our sole responsibility that the product described under Technical Data is in conformity with the following standards or standardization documents EN 61029 accord ing to the provisions of the directives 2004 108 EC 2006 42 EC Technical file at Robert Bosch GmbH Dept PT ESC D 70745 Leinfelden Echterdingen Dr Egbert Schneider Senior Vice President Engineering WZ 1 ki Robert Bosch GmbH Power Tools Division D 70745 Leinfelden Echterdingen Leinfelden 14 01 2010 Dr Eckerhard Strotgen Head of Product Certification Assembly Je gt Avoid unintentional starting of the ma chine Du
27. lowly upward Special Workpieces When sawing curved or round workpieces these must be especially secured against slip ping At the cutting line no gap may exist be tween workpiece fence and saw table Provide for special fixtures if required Bosch Power Tools an No e IB GF OBJ BUCH 1130 001 book Page 47 Monday January 18 2010 10 33 AM Sawing Profile Strips Mouldings Floor and Ceiling Strips Profile strips mouldings can be sawn in two dif ferent ways Placed against the fence Lying flat on the saw table Floor Strips Mouldings a English 47 In addition the cut can be perfomed with or without slide movement depending on the width of the profile strip moulding Always make trial cuts with the mitre angle set ting first on scrap wood The following table contains instructions for sawing floor strips mouldings Settings Vertical bevel angle Placed against the fence Lying flat on the saw table Mine Floor strip moulding Left side Right side Left side Right side Inner corner Horizontal mitre 45 left 45 right 0 0 angle AS Positioning of Bottom edge Bottom edge Upper edge Bottom edge workpiece on saw table on saw table against the against the fence fence The finished tothe leftof to the right to the left of to the left of workpiece is lo the cut of the c
28. n case it is tightened Firmly clamp the workpiece as appropriate for its dimensions Set the desired mitre angle Pull the tool arm away from the fence 20 far enough so that the saw blade is in front of the workpiece Switch on the machine Press button 8 and guide the tool arm slowly downward with handle 7 Press the tool arm in the direction of the fence 20 and saw through the workpiece ap plying uniform feed Switch off the machine and wait until the saw blade has come to a complete stop Guide the tool arm slowly upward 1 609 929 W13 18 1 10 e OBJ BUCH 1130 001 book Page 46 Monday January 18 2010 10 33 AM Sawing Workpieces of the Same Length see figure Q The length stop 37 can be used for easily sawing workpieces to the same length The length stop can be mounted on either side of the saw table extension 38 Loosen lock screw 36 and swing the length stop 37 over clamping screw 56 Retighten lock screw 36 Adjust the saw table extension 38 to the de sired length see Extending the Saw Table page 43 Adjusting the Depth Stop Sawing Grooves see figure R The depth stop must be adjusted when a butt gap is to be sawed Push the locking lever 43 and lower the tool arm to the desired position Press button 57 Push in adjusting screw 29 until the screw end touches depth stop 58 Release button 57 again Guide the tool arm s
29. o ensure safe handling the machine must be mounted on a level and stable surface e g workbench prior to using Mounting to a Working Surface see figures B1 B2 Fasten the power tool with suitable screw fasteners to the working surface The holes 19 serve for this purpose or Clamp the power tool with commercially available screw clamps by the feet to the working surface Mounting to a Bosch Saw Stand With the height adjustable legs Bosch GTA saw stands provide firm support for the power tool on any surface The workpiece supports of the saw stand are used for underlaying long work pieces Readall safety warnings and instructions included with the worktable Failure of ob serving safety warnings and instructions can lead to electrical shock fire and or cause se rious injuries Bosch Power Tools gt OBJ BUCH 1130 001 book Page 41 Monday January 18 2010 10 33 AM English 41 gt Assemble the worktable properly before mounting the power tool Perfect assembly is important in order to prevent the risk of collapsing Mount the power tool on the saw stand in the transport position Dust Chip Extraction Dusts from materials such as lead containing coatings some wood types minerals and metal can be harmful to one s health Touching or breathing in the dusts can cause allergic reac tions and or lead to respiratory infections of the user or bystanders Certain dusts such as oak o
30. ok Page 52 Monday January 18 2010 10 33 AM Disposal The machine accessories and packaging should be sorted for environmental friendly recycling The plastic components are labelled for catego rized recycling Only for EC countries Do not dispose of power tools in to household waste According the European Guideline 2002 96 EC for Waste Electrical and Electronic Equipment and its implementation into national right power tools that are no longer usable must be collected separately and disposed of in an environmentally correct manner Subject to change without notice Bosch Power Tools an No e
31. omplete length Retighten the Allen screws 68 Retighten the fence extensions Tighten the setting screws 67 only to the extent that the fence extensions can be moved easily Transport see figure X Before transporting the power tool the follow ing steps must be carried out Loosen the locking screw 31 if tightened Pull the tool arm completely to the front and tighten the locking screw again Bring the machine into the transport posi tion Remove all accessories that cannot be mounted firmly to the power tool If possible place unused saw blades in an enclosed container for transport Carry the power tool by the transport han des 30 and 4 or via the recessed grips 69 on the side of the saw table gt When transporting the power tool use only the transport devices and never use the protective devices gt The power tool should always be carried by two persons in order to avoid back injuries Bosch Power Tools e IB GF Maintenance and Service Maintenance and Cleaning gt Before any work on the machine itself pull the mains plug If the machine should fail despite the care taken in manufacturing and testing procedures repair should be carried out by an after sales service centre for Bosch power tools In all correspondence and spare parts order please always include the 10 digit article number given on the type
32. plate of the machine Cleaning For safe and proper working always keep the power tool and its ventilation slots clean The retracting blade guard must always be able to move freely and retract automatically There fore always keep the area around the retracting blade guard clean Remove dust and chips after each working pro cedure by blowing out with compressed air or with a brush Clean the roller 11 regularly Accessories Quick action clamp WETTICAl WEEN Horizontal 2 608 040 205 2 608 040 236 2 607 960 020 2 605 411 211 Insert plates d Dust bag set Extension bars 435 mm 2 607 001 956 Saw blades for wood and plate materials pan els and strips mouldings Saw blade 305 x 30 mm 60 teeth 2 608 640 441 Bosch Power Tools gt e OBJ BUCH 1130 001 book Page 51 Monday January 18 2010 10 33 AM ou English 51 After sales Service and Customer Assistance Our after sales service responds to your ques tions concerning maintenance and repair of your product as well as spare parts Exploded views and information on spare parts can also be found under www bosch pt com Our customer service representatives can an swer your questions concerning possible appli cations and adjustment of products and acces sories Great Britain Robert Bosch Ltd B S C P O Box 98 Broadwater Park North Orbital Road Denham Uxbridge UB 9 5HJ Tel Service 44 O844 736
33. r beech dust are considered as carcinogenic especially in con nection with wood treatment additives chro mate wood preservative Materials containing asbestos may only be worked by specialists Use dust extraction whenever possible Provide for good ventilation of the working place Itis recommended to wear a P2 filter class respirator Observe the relevant regulations in your country for the materials to be worked The dust chip extraction can be blocked by dust chips or workpiece fragments Switch the machine off and pull the mains plug from the socket outlet Wait until the saw blade has come to a com plete stop Determine the cause of the blockage and cor rect it Integrated Dust Extraction see figure C Mount extraction adapter 44 firmly onto saw dust ejector 45 Mount dust bag 1 firmly onto extraction adapter 44 During sawing the dust bag and the extraction adapter may never come in contact with moving tool components Always empty the dust bag in good time 1 609 929 W13 18 1 10 an No ou e Z H op a RC OBJ BUCH 1130 001 book Page 42 Monday January 18 2010 10 33 AM 42 English External Dust Extraction Remove the washer 49 and the clamping flange 50 Remove the saw blade 9 For dust extraction you can also connect the ex traction adapter 44 to a vacuum hose
34. ring assembly and for all work on the machine the power plug must not be connected to the mains supply Delivery Scope Carefully remove all parts included in the deliv ery from their packaging Remove all packaging material from the machine and the accessories provided Before starting the operation of the machine for the first time check if all parts listed below have been supplied Sliding mitre saw with premounted saw blade Locking knob 14 Dust bag 1 Extraction adapter 44 Allen key 2 Open end spanner 3 Socket spanner Allen key Phillips screwdriver 35 Quick action clamp 23 Bosch Power Tools e K gt Note Check the power tool for possible dam age Before further use of the machine check that all protective devices are fully functional Any light ly damaged parts must be carefully checked to ensure flawless operation of the tool All parts must be properly mounted and all conditions fulfilled that ensure faultless operation Damaged protective devices and parts must be immediately replaced by an authorised service centre Mounting the Locking Knob see figure A Screw the locking knob 14 into the corre sponding drill hole above the lever 15 gt Always tighten the locking knob 14 firmly before sawing Otherwise the saw blade can become wedged in the workpiece Stationary or Flexible Mounting gt T
35. scale 32 after adjust ing firstly once more check the O setting for the bevel angle and the angle indicators Then repeat the adjustment of the 45 bevel angle Adjusting the Clamping Force of Clamping Le ver 16 see figure T2 The clamping force of clamping lever 16 can be readjusted Checking The clamping force of the clamping lever must securely hold the position of the tool arm at any bevel angle Adjusting Loosen the clamping lever 16 Turn set screw 64 in anticlockwise direction with the supplied open end spanner 3 17 mm to reduce the clamping force or in crease the clamping force by turning in clock wise direction 1 609 929 W13 18 1 10 an No 4 e IB GF gt 50 English Adjust a vertical bevel angle retighten clamping lever 16 and check if the desired clamping force has been reached Adjusting the Clamping Force of Clamp 5 see figure U The clamping force of the handle clamp 5 can be readjusted Checking The clamping force of the clamp must se curely hold the handle in any of the 4 possible positions Adjusting Open clamp 5 Turn both set screws 65 in anticlockwise di rection with the supplied Allen key 2 1 5 mm to reduce the clamping force or in crease the clamping force by turning in clock wise direction Always adjust both set screws to the same heig
36. the clamping lever must securely hold the position of the tool arm at any bevel angle Standard 33 9 Bevel Angle Pull adjustment knob 34 completely outward and turn it by 90 Now tilt the tool arm via the handle 7 until the tool arm can be heard to engage Adjusting the Handle see figure L For amore convenient hand position the handle 7 can be turned to 4 different positions Loosen clamp 5 Grasp and pull tongue 6 outward then turn handle 7 until it engages in the desired posi tion Let go of tongue 6 again and lock clamp 5 Bosch Power Tools an e A So 4 OBJ BUCH 1130 001 book Page 45 Monday January 18 2010 10 33 AM 4 English 45 Permissible Workpiece Dimensions Starting Operation a Maximal workpiece sizes Switching On see figure M To start the machine press the On Off Mitre Bevel Angle pa E eg switch 27 and keep it pressed Horizontal Vertical d Note For safety reasons the On Off switch 27 0 0 110 x 305 cannot be locked it must remain pressed during 45 0 110 x 217 th ti tion e entire operation ge 5 63 x 305 The locking lever 43 will only disengage the re leftward tracting blade guard 10 after pressing button 8 0 45 38 x 305 so that the tool arm can be lowered f l l rightward For sawing you must press button 8 in addi g 3 tion to actuating t
37. ut the cut the cut cated Outer Horizontal mitre 45 right 45 left 0 0 corner angle Positioning of Bottom edge Bottom edge Bottom edge Upper edge workpiece on saw table on saw table against the against the ZA fence fence The finished to the right totheleftof tothe right to the right workpiece is lo of the cut the cut of the cut of the cut cated Bosch Power Tools 1 609 929 W13 18 1 10 m e e OBJ BUCH 1130 001 book Page 48 Monday January 18 2010 10 33 AM e 48 English Ceiling Strips Mouldings According to US Standard When the ceiling strips mouldings are to be sawn lying flat on the saw table the standard mitre angles of 31 6 horizontal and 33 9 vertical must be set The following table contains instructions for sawing ceiling strips mouldings 52 38 Settings Vertical bevel angle Placed against the fence Ae EE Lying flat on the saw table Ceiling strip moulding Left side Right side Left side Right side Inner corner Horizontal mitre 45 right 45 left 31 6 right 31 6 left angle Positioning of Bottom edge Bottom edge Upper edge Bottom edge workpiece against the against the against the against the fence fence fence fence The finished to the right totheleftof totheleftof to the left of workpiece is lo of the cut the cut the cut the cut
38. wer tool better and more secure Symbol Meaning gt Wear ear protectors Exposure to noise can cause hearing loss gt Wear safety goggles gt Wear a dust respirator gt Danger area Keep hands fingers or arms away from this area Ld Observe the dimensions of the saw blade The hole diam eter must match the tool spindle without play Do not use reducers or adapters When transporting the machine hold it only at the loca tions indicated Danger of crushes or contusions When transporting en sure that your fingers are positioned around the trans port handle 1 609 929 W13 18 1 10 Bosch Power Tools NIZ Zs a S ZN OBJ BUCH 1130 001 book Page 37 Monday January 18 2010 10 33 AM e English 37 Meaning Indicates the individual steps for adjusting the handle Indicates the individual steps for adjusting the bevel an gle Left column Bevel angle range 45 0 Saw blade is inclined to the left Right column Bevel angle range Q 45 Saw blade is inclined to the right Bevel angle range 45 Complete tilting range of the tool arm ON Indicates the position of the locking lever for locking the tool arm and for adjusting the bevel angle Only for EC countries Do not dispose of power tools into household waste According the European Guideline 2002 96 EC for Waste Electrical and
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