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user`s manual 1. table of contents

1. 795 692 STEAM HEATING GAS HEATING ELECTRICAL HEATING 9 8 22 285 job i 20 100 l PE 21 o N 7516 A AE al x 17 m 5133536 145 Fig 3 7 Dimensions and components of the machines 12 INSTALLATION AND MAINTENANCE MANUAL 508982 N PUB DATE 20 JAN 2011 DOC DRYER CAPACITY 11kg 2416 13kg 2716 16kg 35 mm inch 990 38 97 1080 42 51 1200 47 24 B mm inh 1070 4212 1160 45 66 1280 50 39 762 30 852 33 54 972 38 26 3 7 3 8 DIMENSIONS COMPONENTS AND CONNECTIONS OF THE MACHINES 24kg 53lb 35kg 771b
2. 4 2 3 IMPORTANT INFORMATION BEFORE INSTALLATION cette 4 3 TECHNICAL 6 a3 TUMBEERDRYERUUSE ek Pat bh a Costi 6 3 2 MACHINE DESIGN tar al ia KE eta UR 6 SO NAMEPLDATE estu nima UR oN uU D 7 3 4 TECHNICAL SPECIFICATIONS 9kg 20 11kg 2416 13kg 27 7 3 5 TECHNICAL SPECIFICATIONS 16kg 3510 24kg 5316 35kg 7716 s 9 3 6 DIMENSIONS COMPONENTS AND CONNECTIONS OF THE MACHINE 9kg 20lb 11 3 7 DIMENSIONS COMPONENTS AND CONNECTIONS OF THE MACHINES 11kg 240 13kg 276 AND 16kg 35lb 12 3 8 DIMENSIONS COMPONENTS AND CONNECTIONS OF THE MACHINES 24kg 536 35kg 7716 13 4 INSTAELPATION Gates Maga Cu 15 4 1 MANIPULATION AND 15 4 2 WORKSTATION BEQUIBEMENTS 2 too tb ettet be Tee teas 16 4 3 MACHINE POSITIONING ON THE 22 2 1 4040 17 4 4 ELECTRICAL CONNECTION opm tote ct g al 18 4 5 GAS CONNECTION FOR GAS 23 4 6 CONVERSION TO ANOTHER GAS ttt ttt ttt ttt ttt ttt ttt
3. B 26 5 2 Exo SR 422 l Y zd 1 L 965 STEAM HEATING GAS HEATING ELECTRICAL HEATING 190 20 _100 8 22 9 kal 10 10 1 21 14 157 3 5 o gt 516533C 17 _ 160 Fig 3 8 Dimensions and components of the machines 508982 N PUB DATE 20 JAN 2011 DOC INSTALLATION AND MAINTENANCE MANUAL 13 mm inh 868 3417 1088 4283 B mm inh 1270 50 1490 5866 Tab 3 8 DRYER CAPACITY 24kg 5316 Legend Programmer Lock of the control panel Emergency stop button not applicable for version with coin meter Lint screen cover Door lock microswitch Lint cover microswitch Lint screen CON DOOR WD Name plate Main switch Main power supply Heating chamber Gas valve G models only Pressure regulator G models only Gas supply G models only Airflow switch Suction 17 Exhaust piping 18 Coin meter version with coin meter 19 Coin box version with coin meter 20 Steam supply 21 Condense drain 22 Serial number of the machine er S ook O 14 INSTALLATION AND MAINTENANCE MANUAL 508982 N PUB DATE 20 JAN 2011 DOC 4 INSTALLATION N WARNING TO ACHIEVE A FAILURE FREE OPERATION THE DRYER MUST BE CORRECTLY BUILT IN ACCORDING TO THIS INSTALLATION MANUAL ANY CHANGES
4. ZH S rc B c 900 sema 81429 Apddns 6101 E0 7 uel 4010 aoc 2 Bac 102 5 uou ud gt co my 412 0165 Lm Busara ud L LLAES mao a LA 9122 qise qirej LA fyse 4122 TASE fyse Pyg lt a mo 2 Bx5e 311 aine 836 22 0187 SEALL B5 cao 09 oo gt quz 7 PASE AA HES m m gt 9122 91 9 Byge fypz iD ciu LEES 2 4 4144 q E 9 9 0 5 gt 05 Bxpz j LD Eg dedo tase G AL G AL on A oor mo JISE JISE AZ 91 361 mao
5. 516246 Fig 4 8 2 B Individual exhaust duct THE FIGURES AND DISTANCES ABOVE ARE FOR REFERENCE ONLY LOCAL BUILDING CODES CONCERNING AIR SUPPLY AND OUTLET OF FURNACES IN BUILDINGS SHOULD BE RESPECTED AND CONSULTED WITH AN ARCHITECT 4 8 3 MANIFOLD VENTING Even thought an individual exhausting for each dryer to the outdoors is preferred a common manifold venting can be used In this case the minimum diameter of ventilation piping must comply with tab 4 8 3 If a combination of dryers with different outlet diameter is used see to it that speed is constant over the complete exhaust You will gain such a condition by increasing the area of the common duct with the area of duct of each additional dryer 13kg 271b 16kg 3516 24kg 5316 35kg 7716 Dryer type Number of dryers Diameter 9kg 2015 11kg 2410 mm ___ 5 1 44 Tab 4 8 3 Manifold venting minimum diameter 30 INSTALLATION AND MAINTENANCE MANUAL 508982 N PUB DATE 20 JAN 2011 DOC D7 513358A Fig 4 8 3 Manifold venting for range of dryers Manifold venting system requires provisions for lint removal and duct cleaning Never connect the dryer duct at a 90 angle to the common manifold venting system otherwise the increase of back pressure is caused resulting in low performance Improperly sized or assembled exhaust ventilation system caus
6. 36 b 8 BELTS TIG TENING iion ci ERE n coin tely a a T 36 6 TROUBLE SHOOTING 5 222 2 lt ari aca tra nag tg uin dva aac U o CY anon Mk R Eun CE 37 508982 N PUB DATE 20 JAN 2011 DOC INSTALLATION AND MAINTENANCE MANUAL 6 1 DISPLAY DOES NOT LIGHT AFTER START OF 37 6 2 TEXT ON DISPLAY IS DIFFICULT TO READ 37 6 3 MACHINE DOES NOT 5 37 6 4 MACHINE BEHAVES DIFFERENTLY THAN 37 6 5 MACHINE DOES NOT HEAT UP TO THE HIGHEST 37 6 6 MODE OF WAITING OCCURS AND THE COUNTER COUNTS 37 6 7 ERROR MESSAGE UNLOAD AND DOOR IS 37 6 8 ERROR MESSAGE DOOR FILTER cee 37 6 9 WARNING TERM aiii rt e eem ae atte o Hei E e TP Lise ch 37 6 10 MACHINE DRUM DOES NOT 38 6 11 MACHINE DOES NOT REVERSE ONLY MACHINES WITH 38 6 12 UNDERPRESSURE CLUTCH DOES NOT REACT WHEN THE MACHINE IS STARTED ERROR E8 38 6 13 UNDERPRESSURE CLUTCH IS OPENING IN COURSE OF DRYING ERROR E9 38 7 RECOMMENDED SPARE PARI Sina i a EE E aa pad wa daas 39 8 REMOVING DRYER FROM SERVICE 40 8 1 DISCONNECTING T
7. ATTENTION HI IF THE DRYER IS EXECUTED WITH AIR HUMIDITY SENSOR THE DRYER CAN ONLY OPERATE CORRECTLY IF THE DUST CAP IS MOUNTED ON THE AIR HUMIDITY SENSOR FAILURE 27 NO HUMIDITY REDUCTION HUMIDITY CONTROL ONLY Failure 27 occurs when the humidity value doesn t decrease within 60 minutes when the drying sequence is in progress Maximum drying time by humidity control is set default on 60 minutes DIAGNOSE 1 Check if the humidity sensor is functional Check if there is no lint that obstructs the well functioning of the sensor 2 Check if the humidity sensor is functional If the wiring of the sensor is broken repair the wiring 3 Check if the humidity sensor is functional If the sensor is not functional at all replace the sensor If you blow with your mouth on the sensor the humidity value must change remove filter cap first 4 Check if the heating drying system is If there is not sufficient airflow or heating power the functional fabrics in the dryer will not get dry Repair the problem 5 Check if the analog input and power supply If the sensor control circuit is not functional replace of the sensor on the electronic card is the electronic card functional FAILURE 28 LINT FILTER Failure 28 occurs when the Lint Filter Door has not been opened for 40 succeeding cycles Check The value of the Lint Filter Door Cycle Counter can be inspected at the Running State Service menu Special
8. Conversion sticker EE EEIT cee BG BG RO RO BG RO 38 15 531413 Tab 4 5 B Instruction Dryers Gas Nozzles 508982 N PUB DATE 20 JAN 2011 DOC INSTALLATION AND MAINTENANCE MANUAL 25 4 6 CONVERSION TO ANOTHER GAS WARNING GAS INSTALLATIONS AND THEIR POSSIBLE REPAIRS MUST BE CARRIED OUT BY AUTHORISED COMPANY ALL USED INSTALLATION MATERIAL E G REDUCTION VALVE MANUAL VALVE AND THE EXECUTED GAS INSTALLATION MUST CORRESPOND TO THE VALID REGULATIONS IN THE COUNTRY WHERE THE MACHINE OPERATES BEFORE DOING ANY CONVERSION CLOSE THE SHUT OFF VALVE DO NOT SMOKE OR HAVING OTHER ELECTRICAL APPLIANCES WORKING PROVIDE AS MUCH AS POSSIBLE AERATION OF THE ROOM ANY OTHER GAS CLASSIFICATIONS TYPES GAS PRESSURE OR DIFFERENT GAS COMBINATIONS NOT MENTIONED IN APPENDIX 530762 ARE NOT ALLOWED AND THE MANUFACTURER REFUSES ALL THE RESPONSIBILITY IN SUCH CASES Check with the gas supplier which type of gas is supplied and under which pressure Check the gas pressure in front of the machine Check if the gas type and pressure match with the data mentioned on the name plate Gas appliances are approved CE approval see information on the name plate If the data are identical there is no need to execute any action If not proceed according to one of the following options 4 6 1 OPTIONS FOR CONVERSION TO ANOTHER GAS 4 6 1 1 YOUR REQUIRED CATEGORY OF APPLIANCE SEE APPENDIX 530762
9. is not functional replace the component 6 Check the wiring If the wiring is damaged repair the wiring 7 Check the output relays that controls the heating system If an output relay is not functional replace the electronic card 8 Check the electrical Input Ignition Error at the electronic card If the input of the electronic card is not functional anymore replace the electronic card FAILURE 24 IGNITION ERROR FAILURE GAS HEATING ONLY Failure 24 occurs after 3 attempts when the Gas Ignition system fails to be reset Cause Input Signal Ignition Error Failure stays high Input 4 nevertheless 3 attempts of dryer computer to reset gas ignition system contactor KA2 This is to be considered a major hardware failure A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again DIAGNOSE 1 Check the gas ignition system 2 Check the wiring 3 Check contactor KA3 Ignition Error 4 Check the electrical Input Ignition Error at the electronic card If the gas ignition system is broken replace the gas ignition system If the wiring is damaged repair the wiring If the contactor is not functional replace the component If the input of the electronic card is not functional anymore replace the electronic card FAILURE 25 NO HUMIDITY SENSOR HUMIDITY CONTROL ONLY Failure 25 occu
10. Articles that have been cleaned in soaked in washed in or spotted with gasoline dry cleaning solvents or other flammable explosive substances Plastics or articles containing foam rubber or similarly textured rubber like materials Articles that have traces of flammable substances like cooking oil machine oil flammable chemicals or thinner Articles containing wax or cleaning chemicals Fiberglas curtains or draperies unless the label says it can be done FOR GAS HEATED VERSION Turn off the main gas supply when discovering a gas leak from the machine Ventilate the premises do not turn on any electrical devices do not smoke do not use open flame and call the maintenance Do not eliminate nor change settings of the underpressure switch safety thermostat primary air suction and all factory preset devices FOR STEAM HEATED VERSION Turn off the main steam supply when discovering that steam is leaking from the machine and call the maintenance 2 USER S MANUAL 508982 N PUB DATE 20 JAN 2011 DOC N WARNING IF THE INSTALLED APPLIANCE OPERATE WITH COIN TOKEN OR SIMILAR OPERATION FOR USE IN SELF SERVICE SITUATIONS THEN THE OWNER INSTALLER MUST PROVIDE A REMOTE LOCATED EMERGENCY STOP DEVICE THIS DEVICE MUST BE PLACED IN SUCH A WAY THAT IT IS EASY AND SAFELY ACCESSIBLE FOR THE USERS THE EMERGENCY STOP DEVICE TAKES CARE THAT AT LEAST THE CONTROL CIRCUIT OF THE APPLIANCE IS INTERRUPTED N WARNIN
11. 26 4 6 1 OPTIONS FOR CONVERSION TO ANOTHER 26 4 6 1 1 CATEGORY OF APPLIANCE SEE APPENDIX 530762 FOR YOUR COUNTRY CORRESPONDS DOES NOT CORRESPOND WITH CATEGORY AND COUNTRY MENTIONED ON THE NAME PLATE etc ta etae n Raney et Dese d rtt i ets 26 4 6 1 2 COUNTRY WITH APPLIANCE CATEGORY IS NOT MENTIONED IN APPENDIX 530762 26 4 6 2 PROCEDURE FOR THE GAS 27 4 7 STEAM CONNECTION FOR STEAM 28 4 8 EVACUATION SYSTEM i iii i te Ee ERR RS CU I Wa 28 4841 FRESHA pU tune A deti 28 482 EXHAUST DUCT xi uiii pm enu eim pe i dito 29 4 8 3 MANIFOLD VENTING iei rire f Ree n red HERRERA ETE 30 4 8 4 OPTIMAL FLOW RATE 06 31 4 9 PUTTING THE MACHINE INTO SERVICE 32 5 MAINTENANCE AND 1 2 20 12121 10 34 5 1 SAFETY INSTRUCTIONS FOR 34 5 2 DANN c 34 5 3 MONTHLY OR AFTER 200 WORKING 5 34 5 4 EVERY 3 MONTHS OR AFTER 500 WORKING HOURS eene nennen 34 5 5 EVERY 6 MONTHS OR AFTER 3000 WORKING 35 5 6 UNDERPRESSURE CLUTOH tta eee a ed eee dede d d ee ae due 35 5 T DOOR SWITCH ete e beo etae a eai i
12. see the machine 0 25 Fan motor KW 11kg 2410 0 55 NON REVERSING MODEL 13kg 271b Drive motor kW 0 55 fan motor kW ELECTRICAL SYSTEM OF THE MACHINE Electrical heating 3x380 415V 50 60Hz 3x220 240V 50Hz applicable for el heating 3OKW 3x208 240V 60Hz applicable for el heating 30kW 3x440V 60Hz 3x440V 60Hz 3x380 415V N 50 60Hz 3x380 415V 50 60Hz 3x220 240V 50Hz 3x208 240V 60Hz 1x208 240V 60Hz 1x220 240V 50 60Hz 3x380 415V 50 60Hz 3x220 240V 50Hz 3x208 240V 60Hz 3x440V 60Hz 1x220 240V 50Hz 1x208 240V 60Hz CONSUMPTION imal air fl mis See chapter 4 8 Tab 3 5 see the machine 11kg 2410 13kg 271b Gas heating see the machine 11kg 2410 13kg 271b Steam heating 508982 N PUB DATE 20 JAN 2011 DOC INSTALLATION AND MAINTENANCE MANUAL 9 16kg 3516 24kg 5316 35kg 7716 Equivalent resistance of exhaust duct Pa See chapter 4 8 Exhaust piping diameter See chapter 4 8 mm HEATING Gas G Type of heating Steam S Electrical E ELECTRICAL MODELS E Heating element KW 24 kW 30 kW 36 kW 36 kW 48 kW Noise level 2 drying sequence 53 60 STEAM MODELS S Steam pressure bar 3 6 bar 7 10 bar Steam output kW Steam output is flexible 22 kW 32 kW 27 kW 36 2 kW 39 3 kW 52 7 kW depending on steam pressure Steam plumbing G3 4 in Condense drain in G3 4 Noise level 2 Laeg drying sequence 53 60 GAS MO
13. Do not use fabric softeners or products to eliminate static electricity unless recommended by their manufacturer Do not put articles soiled with vegetable or cooking oil in the dryer as these oils may not be removed during washing Due to the remaining oil the fabric may catch on fire by itself Do not dry fibreglass curtains and draperies unless the label says it is possible Always follow the fabric care instructions supplied with by the garment manufacturer Always follow the manufacturer s instructions on packages of laundry and cleaning aids Solvent vapours from dry cleaning machines create acids when drawn through the heater of the drying unit These acids are corrosive to the tumbler as well as to the laundry load being dried Be sure that make up inlet air is free of solvent vapours Be careful when using chemical cleaned laundry with chemical vapour and evaporated gas which should lead to toxical and rust danger It is necessary to take maximal care to prevent such situation Use the dryer only for its intended purpose drying water washed fabrics Do never stop the machine before the complete cool down cycle is completed 508982 N PUB DATE 20 JAN 2011 DOC INSTALLATION AND MAINTENANCE MANUAL Remove laundry immediately after the dryer stops Always disconnect the electrical power before servicing The dryer will not operate with the loading door open Do not bypass the door safety switch to per
14. FOR YOUR COUNTRY CORRESPONDS DOES NOT CORRESPOND WITH CATEGORY AND COUNTRY MENTIONED ON THE NAME PLATE FOR USE IN EU COUNTRIES GOVERNED BY THE GAS APPLIANCE DIRECTIVE To make this change you will need a right nozzle a covering plug and a label for the gas conversion 1 Find out a right nozzle See appendix 530762 According to capacity and power of dryer country of destination your requested category and gas find out which nozzle diameter and which nozzle pressure you need to use 2 Find out a necessity to use a covering plug See appendix 530762 According to capacity and power of dryer country of destination your requested category and gas find out if a pressure regulator is allowed If not you have to remove the pressure regulator in the gas valve and replace it by a covering plug 3 Find out a right label for conversion See appendix 530762 According to the language of the country in which the machine is installed find out a needed code label Language of the label has to correspond to a spoken language in the country of destination Using non corrosive liquid for testing the conduit check if the conduit is in order and leakproof after every adjustment Check the pressure with all other gas appliances running Stick a new label for the gas conversion in the relevant language next to the name plate and fill itin according to appendix 530762 the values mentioned in line for your requested country of destinatio
15. If the input of the controller board is not functional replace the controller board check first previous items FAILURE 26 NO HUMIDITY SENSOR CAP HUMIDITY CONTROL ONLY Failure 26 occurs when the dust cap at the humidity sensor is missing When the dust cap is missing due to the influence of the air flow in the dryer the sensor will measure a too big value which is out of range at normal operation At the t menu you can switch off on the Humidity Control function 508982 N PUB DATE 20 JAN 2011 DOC USER S MANUAL 17 Note the humidity sensor needs 1 minute after switching on the power supply dryer to stabilise it s analog output signal DIAGNOSE 1 Check if the dust cap is mounted on the If the dust cap is missing or broken put a new dust sensor cap on the humidity sensor 2 Check the wiring If the wiring is damaged repair the wiring 3 Check the supply voltage humidity sensor If there is no or wrong supply voltage replace the dryer computer 4 Check the humidity sensor and amplifier If the humidity sensor or amplifier is damaged replace the humidity sensor and amplifier 5 Check the analog input signal If for A3 the value at the Analog input menu gt Inputs can be checked one by one in the 800 then the analog input signal is out of range Service menu If the input of the controller board is not functional replace the controller board check first previous items
16. Only the person with relevant authorization can carry out the installation of the steam supply For the scheme of the steam supply and condensate return see fig 4 7 The value of inlet steam pressure must correspond to the range stated in chapter 3 TECHNICAL INFORMATION Any other pressure values may cause an improper or insufficient function of a dryer N WARNING BY EXCEEDING THE MAXIMUM PRESSURE ONE CAN BE SERIOUSLY WOUNDED OR EVEN KILLED WHEN CONNECTING STEAM PIPE LINE FOLLOW THE DIRECTIONS AND BE VERY CAREFUL TO AVOID DAMAGE OF THE MACHINE STEAM EXCHANGER N WARNING BEFORE EVERY STEAM VALVE IT IS NECESSARY TO INSERT THE FILTER WITH PERMEABILITY UP TO 300 MICROMETERS POSSIBLE DIRT BIGGER THAN 300 MICROMETERS MIGHT DAMAGE THE STEAM VALVE AND CAUSE ITS LEAKAGE Connect the steam installation according to the scheme to pertinent connection points on the rear side of the machine 1 mu 2 3 j 4 rer WILLIE Fig 4 7 Scheme of steam lines 513356A 1 Dryer 7 Check valve 2 Steam supply inlet 8 Trap with built in strainer 3 Steam outlet 9 Vacuum breaker 4 Flexible hose for connecting the dryer to supply 10 Condensate return line from steam supply line and return lines 11 Steam return line 5 Solenoid valve part of delivery 12 Steam supply line 6 Filter part of delivery 13 Manual steam shut off valve Sizes and types of steam fittings are sized by designer of t
17. PUTTING THE MACHINE INTO SERVICE YOU MUST DO 1 Remove the cabinet protective foil stainless steel cabinet only 2 Remove the front bottom cover and make sure the lint filter is fixed in proper position Put the front cover back 3 Remove the rear cover and check accessible bolts nuts screws and fittings for tightness 4 Remove protective transport tape which secure position of underpressure clutch on the rear part of device and damper 5 Check the protective connection earthing or 6 Connect the dryer to a vent collector system or exhaust it individually preferred connection 7 Wipe out the drum using a non inflammable cleaning detergent Load the drum with a full load of clean rags and run to remove oil or dirt from drum without heating 516245 Fig 4 9 Inner drum cleaning 8 Check the flow rate adjustment see chapter 4 8 9 Connect the dryer to a steam or gas supply gas or steam models only See chapters 4 5 GAS CONNECTION FOR GAS HEATING 4 7 STEAM CONNECTION FOR STEAM HEATING 10 By adjusting the pressure regulator set proper pressure value matching to a nozzle pressure gas models only 11 Carefully read the User s manual before machine start and fully follow the instructions stated in it N WARNING BEFORE STARTING THE MACHINE CHECK WHETHER MACHINE INSTALLATION SUPPLY OF MEDIA EVACUATION OF BURNT GAS MACHINE LAYOUT SUFFICIENTLY VENTILA
18. ST2 The Safety Thermostats should go open before failure 18 is generated 7 Check the output relay that controls the If the output relay is not functional replace the heating system electronic card 8 Check the input Signal by monitoring the If the input is not functional anymore replace the state at the Service menu electronic card FAILURE 19 DEFECTIVE TEMPERATURE SENSOR 1 Failure 19 occurs when the temperature sensor is broken The fault is only displayed when the machine is in standby mode and no program is active The fault can only be erased by switching off and on the power If the fault is still present after switching on the power fault message 19 will be generated again A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again DIAGNOSE 1 Check if the temperature sensor is The Female connector must be connected with the connected on the PCB Board Male connector T1 of the PCB board 2 Check the temperature sensor If the temperature sensor is broken replace the temperature sensor 3 Measure the resistance of the sensor If the resistance is not OK replace the temperature sensor 4 Check if the earth wire is at the middle If the earth wire is not at the middle position put the position of the connector earth wire in the middle position of connector T 5 If the fault is persistent Replace the electronic board Be sure that
19. stranded copper conductors the individual cores can be stripped in a similar way as in the case of a cable or moulded tubes 7 can be used In this case use tubes with an insulated neck to avoid any contact to a part under current after the conductor connection A 3 Fig 4 4 C Supply cable preparation 5 504468A N 4 6 1 Green yellow protection conductor 7 The neck of the moulded tube must be 2 Black phase conductor insulated to avoid any contact to a part 3 Brown phase conductor 3 phase execution under current conductor when the main 4 Blue neutral conductor single phase execution switch is disconnected 5 Black phase conductor 3 phase execution 8 The stripped length of the conductors must 6 Blue neutral conductor 3 phase gas heating not protrude from the main switch terminal execution supply switchboard SUPPLY CABLE ATTACHMENT The cable can be attached to the machine in two ways From a cable channel from below From a cable grate from above f the cable is attached from above it is recommended to ensure the cable sagging in front of the entry into the cable bushing see fig 4 4 D In this way any running condensed water into the bushing and or machine can be avoided Connection of the machine with aid of a plug for connection to power supply plug in distribution network is also possible MECHANICAL CABLE SECURING When the cable is threaded through the
20. 1 Check the air outlet system If the air flow is not sufficient adjust the air outlet system 2 Check the temperature sensor If the temperature sensor is not measuring correctly replace the temperature sensor 3 Check the heating system If the heating system is broken repair replace the heating system 4 Check the heating contactor valve If the heating contactor valve is not functional repair or replace the component 5 Check the wiring If the wiring is damaged repair the wiring 6 If the heating safety is not closing within 15 The heating safety will be probably broken and minutes must be replaced 7 Check the output relay that controls the If the output relay is not functional replace the heating system electronic card 8 Check the input Signal by monitoring the state at If the input is not functional anymore replace the Service menu the electronic card FAILURE 5 MOTOR THERMIC Failure 5 occurs when the motor temperature overcurrent security has tripped The contact will be closed again automatically after some time Failure 5 occurs for 1 motor machines NC thermal contact A skilled and experienced technician must examine the motor drive system before the machine is put in operation again 10 USER S MANUAL 508982 N PUB DATE 20 JAN 2011 DOC DIAGNOSE 1 Check if the thermal security of the motor is open If the thermal security is open within 15 minutes the security will close automatically I
21. 4 4 MOTOR POWERS REVERSING MODEL Drive motor KW 0 18 0 25 Fan motor KW 0 37 0 55 NON REVERSING MODEL Drive motor kW 0 55 0 55 fan motor kW ELECTRICAL SYSTEM OF THE MACHINE Electrical heating 250 kg 552 Ib 265 kg 585 Ib 3x380 415V 50 60Hz 3x220 240V 50Hz 3x208 240V 60Hz 3x440V 60Hz Gas heating 3x440V 60Hz 3x380 415V N 50 60Hz 3x380 415V 50 60Hz 3x220 240V 50Hz 3x208 240V 60Hz 1x208 240V 60Hz 1x220 240V 50 60Hz 3x380 415V 50 60Hz 3x220 240V 50Hz 3x208 240V 60Hz 3x440V 60Hz 1x220 240V 50Hz 1x208 240V 60Hz Steam heating not applicable for 9kg 2010 CONSUMPTION imal air fl i m See chapter 4 8 Tab 3 4 508982 N PUB DATE 20 JAN 2011 DOC INSTALLATION AND MAINTENANCE MANUAL 9kg 206 11kg 2416 13kg 2716 Equivalent resistance of exhaust duct Pa See chapter 4 8 Exhaust piping diameter See chapter 4 8 mm HEATING Gas G E Gas G T em die ELECTRICAL MODELS E Heating element kW 9kW 12kW 13 5 kW 18 kW Noise level 2 Laeg drying sequence 55 51 53 STEAM MODELS S Steam pressure bar 3 6 bar 7 10 bar Steam output kW Steam output is flexible 16 5 kW 22 kW 19 5 kW 27 kW depending on steam pressure Steam plumbing in EE G3 4 Condense drain in G3 4 Noise level 2 drying sequence 51 53 GAS MODELS Gas heating output 12 5 kW 16 5 kW 19 5 kW Noise level 2 Laeg drying sequence 58 51
22. 9 5 f BALL BALL xy Wee EFES val E 6 J 900 BC Goer WSL 6 ic BE aine B6 Uoljaas 55012 842 jeuan Ajddns amod eyo JOJDJA unijaas SEMI alge Ajddns amod 6181 S uauia a Buneap 7 UE Jamod alien 5 uou ud 5 ud 2 4 Tab 4 508982 N PUB DATE 20 JAN 2011 DOC INSTALLATION AND MAINTENANCE MANUAL 22 4 5 GAS CONNECTION FOR GAS HEATING N WARNING BEFORE INSTALLATION CHECK THAT THE LOCAL DISTRIBUTION CONDITIONS QUALITY OF GAS AND PRESSURE AND THE ADJUSTMENT ARE COMPARABLE IT IS OBLIGATORY THAT THE GAS INSTALLATION AND ITS LATER REPAIRS MUST BE DONE BY AN AUTHORIZED ORGANIZATION ALL USED INSTALLATION MATERIAL PRESSURE REDUCING VALVE HAND OPERATED VALVE ETC MUST COMPLY WITH THE STANDARDS VALID IN THE COUNTRY WHERE THE MACHINE IS BEING USED The dryers are designed to use th
23. IN THE INSTALLATION NOT DESCRIBED IN THIS INSTALLATION MANUAL MUST BE APPROVED BY THE SUPPLIER OR MANUFACTURER OF THE DRYER TYPE OF THE MACHINE Before you start the installation check the type of your dryer and electrical connection according to the name plate placed on the rear side of the machine see fig 3 6 3 7 3 8 pos 8 FOR MACHINES WITH GAS HEATING WARNING BEFORE INSTALLATION OF THE APPLIANCE MAKE SURE THAT LOCAL CONDITIONS OF GAS SUPPLY PROPERTIES OF GAS ITS OVERPRESSURE AND SETTING OF THE APPLIANCE ARE COMPATIBLE Check the following information on the name plate country of destination pressure and kind of gas See appendix 530762 FOR MACHINES WITH STEAM HEATING N WARNING BEFORE MACHINE INSTALLATION MAKE SURE THAT THE STEAM PRESSURE IS IN ACCORDANCE WITH THE VALUE MENTIONED ON THE NAME PLATE AND DOES NOT EXCEED MAXIMUM PERMITTED STEAM PRESSURE IN ANY CASE 4 1 MANIPULATION AND UNPACKING DURING TRANSPORT N WARNING FORKS OF HIGH LIFTING TRUCK MUST HAVE SUFFICIENT LENGTH SEE FIG 4 1 Use lift truck or a manual skid cart for handling with the machine in transporting package The ambient temperature of transportation and storage must be between 25 C and 55 C The machine is not designed to be placed in an environment where it can come into contact with splashing or spraying water Do not store the machine where it can be subject to environmental conditions rain wind or extreme hu
24. KEEP INSTRUCTIONS MENTIONED BELLOW IN CHAPTER 5 MAINTENANCE AND ADJUSTMENT WARNING ONLY WELL TRAINED PERSON CAN EXECUTE MACHINE MAINTENANCE BEFORE MAKING ANY MANIPULATION WITH THE MACHINE S MECHANISM MAKE SURE 1 that the main machine switch is switched off 2 that the section switch of electric distributor in laundry is off and mechanically blocked 3 that some of the components are not in motion due to delayed action 4 that the machine is completely cooled down 5 there is a sign hung on the machine or electrical box DEVICE UNDER REPAIR and all other operators or workers are informed about it 5 2 DAILY Z WARNING DUE TO THE DANGER OF SERIOUS INJURY DO NOT OPEN THE LINT SCREEN COVER DURING MACHINE OPERATION OPEN THE LOADING DOOR AND WAIT UNTIL THE DRYER COMPLETELY STOPS BEFORE LINT SCREEN CLEANING Open the lint screen cover Take away the dust lint screen 2 Remove all dust in the dust chamber Gently clean the lint screen with the brush from the sediment dust The dust left in this area would be sucked back on the lint screen which would worsen the air circulation 3 Should be the lint screen torn remove it immediately Torn lint screen will allow the dust to reach the pipe line which would worsen air circulation 4 The lint screen must cover the panel hole Possible gaps between the frame and the filter would allow the dust to get into the pipe line 5 Position the lint screen back and secure
25. MAINTENANCE ADJUSTMENT AND SAFETY OF PEOPLE The following information are not mentioned in this User s manual You can find missing information in Installation and maintenance manual which is delivered with the machine References to Installation and maintenance manual according to norm EN ISO 10472 1 4 Information about providing the user s manual Extent of the machine usage and limits Maintenance and adjustment Ventilation Covers Defects cleaning maintenance Thermal risks Exhaust system Handling installation USER S MANUAL 508982 N PUB DATE 20 JAN 2011 DOC 3 SYMBOLS ON CONTROL 3 1 FULL CONTROL VERSION OPERATION BUTTONS B E START Starting up a program Continue an interrupted program Advancing the program step by step STOP Interrupting a program Finishing a program PROGRAM SELECTION Selecting a program number 54 e SERVICE shows the states and the total number of cycles of the machine REVERSE Switch On Off Reverse function ARROW UP Increasing a value ARROW DOWN Decreasing a value al A V bs 3 2 EASY CONTROL VERSION OPERATION BUTTONS DRYING TIME Setting for drying time DRYING TEMPERATURE Setting for temperature START Starting up a program Advancing the program to the next sequence Continue an interrupted program PROGRAM TEMPERATURE HIGH Prog
26. RISK OF FIRE AT HIGH TEMPERATURE OF DRVINGI 4 8 INTERRUPTION OF GAS SUPPLV Version Full Control When gas is interrupted there is displaved the message HEATING FAILURE or NO HEAT when the temperature is not reached The drum goes on turning but with heating off As soon as it reaches the safety temperature it will stop Error message is possible to delete see chapter 4 6 When gas supply is recovered it is possible to start the machine again Version Easy Control without coin meter and with coin meter When gas supply is interrupted the display will show the gas error messages number 22 23 or 24 The drum goes on turning but with heating off As soon as the machine reaches safety temperature it will stop For details on error messages revert to Programming manual N WARNING l UNLOAD THE LINEN FROM DRVING DRUM RISK OF FIRE AT HIGH TEMPERATURE OF DRVINGI 4 9 RESET OF GAS HEATING After you start the machine an electronic system of the machine will try three times the gas ignition If the gas ignition does not occur during this time the control unit of ignition will come over to safety block and the valve will not open until it is reset There is a message on the display Version Full Control GAS IGNITION RESET STOP Check the gas supply Check whether the manual shut off valve of gas is open When you press the button START an electronic system of ignition will reset and the machine will repeat ig
27. bushing 2 tighten the sealing nut of the bushing In this way the rubber ring in the bushing is pressed thus securing the cable mechanically and against the water Provided that this mechanical sealing is insufficient use the securing clamp 3 20 INSTALLATION AND MAINTENANCE MANUAL 508982 N PUB DATE 20 JAN 2011 DOC CONNECTION POINT The supply cable is connected to the main switch of the machine 1 The phase terminals are identified by U V W or L L1 and A L2 say R Connect the protection conductor directly to the protection terminal located on the internal side of the left stand of the machine f The terminal is identified by PE 4 1 Main switch 2 Cable bushing A e 3 Securing clamp 4 External protective terminal 5 Internal protective terminal AJ rt TE Fig 4 4 D Main power supply connection SOMABDA LAUNDRY ROOM PROTECTIVE MACHINE CONNECTION For safety reasons it is necessary to connect the machine to the laundry protection system The external protective terminal of the machine M6 located on the rear part of the machine bottom fig 4 4 E pos 4 serves for this purpose and it is marked with an earthing mark The protection conductor enabling this connection is not part of the delivery with the machine The protection conductor cross section must at least correspond to the figures described in tab 4 4 A Howev
28. dealer service technician or the manufacturer 4 6 2 PROCEDURE FOR THE GAS CONVERSION ALWAYS USE ONLY THOSE ITEMS WHICH RESULT FROM OPTIONS MENTIONED IN CHAPTER 4 6 1 OPTIONS FOR CONVERSION TO ANOTHER GAS Bellow you will find procedure for version with replacement of regulator nozzle setting of pressure on the nozzle 1 Turn off the main switch close inlet shut off valve fig 4 5 pos 7 2 Remove rear upper cover from the machine 3 Replacement of nozzle Disconnect inlet pipeline from the machine Unscrew the bolts fixing the gas valve to the holder fig 4 6 2 pos 3 Remove the valve out of machine Replace the nozzle fig 4 6 2 pos 5 Size of nozzle according to appendix 530762 Install the valve back Connect gas inlet pipeline 4 Replacement of the gas regulator or possibly covering plug plug code 102019 in case of requirement of appendix 530762 Unscrew the regulator from the gas valve fig 4 6 2 pos 7 or covering plug fig 4 6 2 pos 10 and install the plug or regulator part of the machine supply When the plug is installed the inlet gas pressure and nozzle must correspond with the value mentioned in appendix 530762 for the given type of gas When the gas regulator is installed set required pressure on the nozzle with the machine running using manometer fig 4 6 2 pos 8 and 9 according to appendix 530762 N WARNING IF THERE ARE TWO GAS VALVES ON THE MACHINE THE REQUIR
29. e A TM a L 6 4 3 STARTING THE DRYING 5 6 4 3 4 DRYING PROGRAMS i in dad ee a edi ie dee dee ee ee dtt ia dades 6 4 3 2 FUEL CONTROL VERSION td ee rdi e ei dereud tee bee ded de ade ead den 6 4 3 3 EASY CONTROL VERSION 2 n o id t re A X HERE E HG ad Receta 7 4 4 FINISHING THE DRYING 8 4 5 EMERGENCY STOP OF THE 8 4 6 HOW TO PROCEED ON ERROR 55 7 8 4 7 POWER SUPPLY INTERRUPTION anona ani ar 8 4 8 INTERR PTION OF GAS SUPPBLEY antt te deett f 9 4 9 RESET OF GAS HEATING ir n dt E e la i o e ee tU eo ds e ira 9 5 EXPLANATION ERROR 10 5 1 HUMIDITY CONTROL TROUBLE 5 21 508982 N PUB DATE 20 JAN 2011 DOC USER S MANUAL 2 WARNINGS AND LABELS TO MINIMIZE THE RISK OF FIRE INJURY BY ELECTRIC SHOCK OR SERIOUS INJURIES TO PEOPLE OR PROPERTY DAMAGE PLEASE READ AND FOLLOW THE FOLLOWING INSTRUCTIONS This version is the original version Without this version the instructions are incomplete Before installation operation and maintenance of the machine read carefully the complete instructions i e this Installation maintenance and user s manual Programming manual and Spare par
30. has a problem to switch on the fire at start up If the problem is still persistent after 3 automatic resets error message 22 is generated The dryer computer will try up to 9 times to turn on the gas heating The gas ignition system closes contactor KA3 input 4 High to inform the dryer computer that the gas ignition system failed to switch on the fire Then the ignition system is reset by the dryer computer by switching on the reset signal gas ignition system contactor KA2 A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again DIAGNOSE 1 Check the gas supply Without gas supply the heater can t function Right Gas supply and pressure must be available 2 Check the heating system If the heating system is broken repair replace the heating system 3 Check the gas ignition system If the gas ignition system is not functional replace the gas ignition system 4 Check the heating contactor If a heating contactor is not functional replace the component 5 Check contactor KA3 Ignition Error If the contactor KA3 is not functional replace the component 6 Check the wiring If the wiring is damaged repair the wiring 7 Check the output relays that controls the If an output relay is not functional replace the heating system electronic card 8 Check the electrical Input Ignition Error at If the input of the electronic card is not funct
31. or optocoupler is not functioning 100 replace the coin drop 14 USER S MANUAL 508982 N PUB DATE 20 JAN 2011 DOC 2 Check the continuity of the wiring If the wiring is not continue repair the wiring FAILURE 18 TOO HOT SAFETY Failure 18 occurs when the actual heating temperature rises above safety temperature 85 while the machine is waiting to be started not running On the display will be shown Hot and the air temperature as indication that there is something wrong Check Safety Thermostats ST1 amp ST2 as they should switch off the heating system and prevent high temperatures A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again N ATTENTION IF FAILURE 18 OCCURS WE CAN EXPECT THERE IS RISK OF BURN AND NECESSARY ACTIONS MUST BE TAKEN TO REDUCE TEMPERATURE DIAGNOSE 1 Check the air outlet system If the air flow is not sufficient adjust the air outlet system 2 Check the temperature sensor If the temperature sensor is not measuring correctly replace the temperature sensor 3 Check the heating system If the heating system is broken repair or replace the heating system 4 Check the heating contactor valve If the heating contactor valve is not functional repair or replace the component 5 Check the wiring If the wiring is damaged repair the wiring 6 Check the Safety Thermostats ST1 amp
32. position It is necessary to remove the frontal panel If the microswitch is not functional replace it 6 9 WARNING LINT FILTER For the machine correct function it is necessary to clean the lint filter every day The machine is equipped with the cycle counter after 15 cycles an error message Lint filter is displayed If the lint filter is not cleaned even after the following 40 cycles the machine is disabled Operator must open the panel of lint filter and clean the filter Stop the machine Open the lint filter panel Clean the filter Close the panel of lint filter Press the button Service Pressing the right arrow skip the service message and check if the counter of cycles for cleaning the lint filter was reset In case of the counter failure proceed according to Programming manual Failure 28 508982 N PUB DATE 20 JAN 2011 DOC INSTALLATION AND MAINTENANCE MANUAL 37 6 10 MACHINE DRUM DOES NOT ROTATE Check if the belts are not damaged and if they are tight properly chapter 5 8 Check the motor voltage Check the motor function Possibly thermal protection of the motor was damaged 6 11 MACHINE DOES NOT REVERSE ONLY MACHINES WITH REVERSE Check if reverse is ON button Reverse cycle 6 12 UNDERPRESSURE CLUTCH DOES NOT REACT WHEN THE MACHINE IS STARTED ERROR E8 The machine controls a correct function of underpressure clutch After the machine is started the flap must brace Cause of m
33. skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again DIAGNOSE 1 Check the air outlet system If the air flow is not sufficient adjust the air outlet system 2 Check the temperature sensor If the temperature sensor is not measuring correctly replace the temperature sensor 3 Check the heating system If the heating system is broken repair replace the heating system 4 Check the heating contactor valve If the heating contactor valve is not functional repair or replace the component 5 Check the wiring If the wiring is damaged repair the wiring 6 If the heating safety is not closing within 15 The heating safety will be probably broken and minutes must be replaced 7 Check the output relay that controls the If the output relay is not functional replace the heating system electronic card 8 Check the input Signal by monitoring the state at If the input is not functional anymore replace the Service menu the electronic card FAILURE 2 HEATING SAFETY 2 Failure 2 occurs when the electronic timer detects that the heating safety located at the heater has opened it s NC contact NC thermal contact failure 2 can only occur when the drying cycle is running A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again DIAGNOSE
34. the machine Linen must be rinsed and spin dried properly Recommended residual moisture of linen before drying should be 5096 7096 to get an optimal result For the machine correct function it is necessary to clean the lint filter once a day at least Stop the machine before you clean the filter Remove cover of lower panel For double dryer 13 13kg open both filter covers Remove the lint filter and clean it At the same time clean area in front of the lint filter Pieces of lint on this area would pollute the lint filter and reduce effectiveness of drying process Put the filter back and close the cover Always finish the drying cycle by cooling down the linen Remove the linen immediately after finishing the drying cycle 2 3 WRONG USAGE OF THE MACHINE N WARNING THIS MACHINE IS DESIGNED FOR INDUSTRIAL DRYING OF LINEN IT IS NOT INTENDED FOR HOUSEHOLD USE ANY USAGE DIFFERENT THAN MENTIONED ABOVE WITHOUT WRITTEN AGREEMENT OF THE SUPPLIER WILL BE CONSIDERED AS IMPROPER USAGE Do not load the machine with bigger amount of linen than it is designed for Do not forget to clean the lint filter regularly Do not stop the machine until the drying cycle including cooling down is finished except of emergency events Do not dry synthetic fabrics at high temperature Do not leave the linen in the machine after the drying cycle is finished 508982 N PUB DATE 20 JAN 2011 DOC USER S MANUAL 3 2 4 INSTRUCTIONS FOR
35. the packaging Machine positioning see chapter 4 3 MACHINE POSITIONING ON THE FLOOR 4 2 WORKSTATION REQUIREMENTS WORKING CONDITIONS OF THE MACHINE See chapter 3 4 3 5 TECHNICAL SPECIFICATION The machine is not designed to be placed in an environment where it can come into contact with splashing or spraying water Do not install the machine where it can be subject to environmental conditions rain wind or extreme humidity When moisture condensates on the machine due to a sudden temperature change water must not run over the walls and covers of the machine nor to cover the floor under and around it The manufacturer is not responsible for machine corrosion caused by non fulfilment of determined air ventilation in the room i e vapours invasive chemical elements or dry cleaning process REQUIRED ROOM DIMENSIONS The machine dimensions are stated in chapter 3 4 3 5 TECHNICAL SPECIFICATION Leave at least 0 6m 1 9ft 0 9m 3 ft recommended of a space between the dryer rear and the wall for the maintenance access Between the lateral sides of each machine leave a minimum space of 0 02m 0 07ft A minimum 0 5m 1 6ft of free space must be above the machine for maintenance access Be aware that there may be local codes and safety precautions which the installation must be complied with To reduce the risk of serious injury in Laundromats install lockable door s to prevent public access to rear of dryers WARNING KEE
36. the problem is related to the electronic board and not to a defective temperature sensor FAILURE 20 DEFECTIVE TEMPERATURE SENSOR 2 Failure 20 occurs when the temperature sensor is broken The fault is only displayed when the machine is in standby mode and no program is active The fault can only be erased by switching off and on the power If the fault is still present after switching on the power fault message 20 will be generated again A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again 508982 N PUB DATE 20 JAN 2011 DOC USER S MANUAL 15 DIAGNOSE 1 Check if the temperature sensor is The Female connector must be connected with the connected on the PCB Board Male connector T2 of the PCB board 2 Check the temperature sensor If the temperature sensor is broken replace the temperature sensor 3 Measure the resistance of the sensor If the resistance is not OK replace the temperature sensor 4 Check if the earth wire is at the middle If the earth wire is not at the middle position put the position of the connector earth wire in the middle position of connector T 5 If the fault is persistent Replace the electronic board Be sure that the problem is related to the electronic board and not to a defective temperature sensor FAILURE 22 IGNITION ERROR AT STARTUP GAS HEATING ONLY Failure 22 occurs when the heating system
37. the room is sucked in the dryer This causes a wrong air humidity measurement Make sure that the dryer can only run when the door is in it s closed locked position When door is still 10 mm open it should not be possible to start a dryer program CHECK HEATING AND AIR FLOW The air humidity measurement can only function when there is sufficient water evaporation from the linen Evaporation can only happen when the air and indirectly the linen is sufficiently heated Suppose that the dryer has to run with reduced heating power the air flow must be sufficiently reduced so that there is still evaporation Example There is not sufficient Electrical Current available at the building The dryer works with only 50 of it s electrical heating power The air flow must be sufficiently reduced so that there is still enough evaporation inside the dryer to allow optimal humidity control CHECK FINAL DRYING TEMPERATURE At a normal drying process the outlet air temperature reaches it s programmed target value when the linen gets dry For a correct drying process when humidity control stops the dryer the dryer must have reached before the end of the drying cycle the programmed target temperature value 508982 N PUB DATE 20 JAN 2011 DOC USER S MANUAL 21 If this is not the case probably there will not have occured sufficient evaporation at the drying process because of reduced heating power And the air humidity measurement will not have been accu
38. under current DO NOT bypass any safety devices Do not remove warning signs placed on the appliance Observe signs and labels to avoid personal injuries Always follow the fabric care instructions supplied by the garment manufacturer DO NOT reach into tumbler if tumbler is revolving Dryer must be exhausted outdoors and area around dryer must be free of lint because dryer produces combustible lint The dryer produces equivalent continuous A weighted sound power level which doesn t exceed 70 dB A Use the dryer only for its intended purpose drying water washed fabrics Only qualified service personnel may open the appliance to carry out servicing Follow all valid basic safety rules and laws The instructions in this manual cannot account for every possible dangerous situation They must be generally understood Caution and care are factors which can not included in the design of the appliance and all persons who install operate or maintain the appliance must be qualified and familiar with the operating instructions It is up to the user to take proper care when operating the appliance The manufacturer reserves the right to change the manuals without previous notice If any problems or failures should arise immediately contact your dealer serviceman or manufacturer To avoid creating any flammable vapours that may explode ignite or cause corrosive damage DO NOT dry the following materials
39. when the heating system is not functional at start up No temperature raise of 5 C in 30 minutes after start drying cycle A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again DIAGNOSE 1 Check if there is no interruption of the The machine will not heat when there is no energy electrical power gas or steam heating supply for the heating system power supply Avoid interruptions of the energy supply 2 Check if the heating system is functional If the heating system fails to work repair or replace the heating system 3 Check the heating contactor valve If the heating contactor valve is not functional repair or replace the component 4 Check the continuity of the wiring If the wiring is not continuous repair the wiring 5 Check if the temperature sensor is If the temperature sensor is not measuring correctly functional replace the temperature sensor 6 Check the output relay that controls the If the output relay is not functional replace the heating system electronic card FAILURE 15 TOO HOT Failure 15 occurs when the actual heating temperature goes 15 above the target temperature at the drying process A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again DIAGNOSE 1 Check the air outlet system If the air flow is not su
40. 20 JAN 2011 DOC Try to reload the Programs Check for source of electrical noise FAILURE 170 199 SOFTWARE ERRORS Software errors must never occur If a software error message occurs inform the manufacturer ATTENTION AT THE END OF THE DRYING CYCLE WHEN THE TEMPERATURE IS gt 74 AND lt 7942 THE COOLDOWN SEQUENCE WILL TAKE 3 MINUTES EXTRA MEANWHILE THIS EXTRA COOLDOWN SEQUENCE IS HAPPENING 0 MINUTES IS DISPLAYED 5 1 HUMIDITY CONTROL TROUBLE SHOOTING The analogue value humidity sensor can be watched while drying the linen This can be helpful for diagnostic purposes While dryer is running key switch in Program mode press High Temperature Button and the analogue value humidity sensor is shown for 2 seconds ATTENTION THE HUMIDITY CONTROL SYSTEM IS NOT MADE TO RUN WITHOUT LOAD OR WITH A VERY SMALL LOAD THE SYSTEM CAN ONLY FUNCTION IN A NORMAL WAY WHEN THERE IS SUFFICIANT EVAPORATION TO BE MEASURED BY THE AIR HUMIDITY SENSOR CHECK CORRECT DRYER OPERATION WITH A NORMAL AMOUNT OF WET LINEN Trouble shooting problems with Humidity Control CHECK DUST FILTER CAP When humidty control doesn t work at all probably the dust filter cap is missing The dust filter cap is a white cover that must not be removed from the sensor device Nevertheless it doesn t look in this way the dust filter cap allows to pass the air CHECK DOOR LOCK SYSTEM When the dryer door is not completely closed air from
41. 53 WORKING CONDITIONS Ambient temperature 15 C to 40 C Average ambient temperature in 24 hrs up 35 C Relative humidity 30 90 without condensation Height above sea level up to 1000 m Execution of internal protection IP 43 Tab 3 4 continuation 1 maximum dimensions including protruding parts 2 ISO 3744 8 INSTALLATION AND MAINTENANCE MANUAL 508982_N_PUB_DATE_20_JAN_2011 DOC 3 5 TECHNICAL SPECIFICATIONS 16kg 3510 24kg 53 35kg 7716 16kg 351 24kg 5310 35kg 771b DIMENSIONS PACKING DIMENSIONS Width Depth Height MACHINE DIMENSIONS 1 Width Depth Height DRUM DIMENSIONS Diameter Depth Drum capacity Door opening 855 mm 33 7 1310 mm 51 6 1785 mm 70 27 795 mm 31 29 1280 mm 50 39 1680 mm 66 14 760 mm 29 9 750 mm 29 5 345 600 mm 23 6 1040 mm 40 94 1320 mm 51 96 2075 mm 81 69 965 mm 37 99 1270 mm 49 99 1975 mm 77 75 930 mm 36 61 780 mm 30 7 530 810 mm 31 88 1040 mm 40 94 1540 mm 60 62 2075 mm 81 69 965 mm 37 99 1490 mm 58 66 1975 mm 77 75 930 mm 36 61 1000 mm 39 36 680 810 mm 31 88 WEIGHT WEIGHT net 250 kg 552 Ib 275 kg 606 Ib 305 kg 673 Ib aus 270 kg 596 Ib 300 kg 661 Ib 330 kg 728 Ib ELECTRICAL DATA MORE DETAILED INFORMATION SEE 4 4 MOTOR POWERS REVERSING MODEL Drive motor
42. 8 1 DISCONNECTING THE MACHINE 1 Switch off the external electric power inlet to the machine 2 Turn off the main switch on the machine 3 Shut the external steam or gas inlet to the machine 4 Make sure that the external electric power steam or gas inlets are shut off Disconnect all electric power Steam or gas inlets 5 Insulate the external electric power inlet conductors 6 Equip the machine with a sign OUT OF SERVICE 7 During transportation follow the instructions stated in chapters 2 3 IMPORTANT INFORMATION BEFORE INSTALLATION paragraph transportation and storage 4 1 MANIPULATION AND UNPACKING In case the machine will never be used again secure it so that injury of persons damage to health property and nature is avoided Make sure enclosing of persons or animals inside the machine cannot occur injury of persons by moving or sharp parts of the machine possibly operating fills e g remove the door secure the drum against turning and similar BE CAREFUL FALLING DOOR AND GLASS CAN CAUSE INJURIES 8 2 MACHINE DISPOSAL N WARNING TAKE ALL NECESSARY ACTION AND PRECAUTIONS WHEN DOING DISASSEMBLY OF THE MACHINE TO AVOID INJURIES BY GLASS OR SHARP METAL EDGES 8 2 1 POSSIBILITY OF THE MACHINE DISPOSAL BY THE SPECIALIZED COMPANY Information concerning the WEEE directive Waste Electrical and Electronic Equipment for European Union member states only For the production
43. CE MANUAL 23 1 DRYERS NOZZLES SETTING UP COUNTRIES EU Cboniry of destination NOZZLE CODE NOZZLE CODE Nozzle pressure mbar Parameters Nozzle pressure mbar Nozzle pressure mbar Nozzle pressure mbar NOZZLE CODE _ m3hhour NOZZLE CODE me _ IX Countries of EU certification CO C CY LC D O O Q E C 2 G 5 C 531412 Tab 4 5 A Instruction Dryers Gas Nozzles 24 INSTALLATION AND MAINTENANCE MANUAL 508982 N PUB DATE 20 JAN 2011 DOC TAB 2 DRYERS NOZZLE SETTING UP COUNTRIES EXL EU Inlet pressure Nozzle pressure mbar Nozzle pressure mbar Nozzle pressure mbar Nozzle pressure mbar ma ou mihos Cboniry of destination stare CODE ma ou rarer NOZZLE CODE Parameters X Countries exch EU L Notes TAB 1 in case of ambiguity the bold category for certain country is preferential TAB 1 The nozzles and label for gas conversion are not the part of the machine supply package for gases within one category TAB 3 DRYERS NOZZLE CODES OVERVIEW d x 100 TAB 4 DRYERS CONVERSION STICKERS Country of destination Q e O O N 10 co YO o 4 4
44. CTIONS IN THIS MANUAL ARE NOT MET THE WARRANTEE MAY BE CANCELED N WARNING FAILURE TO INSTALL MAINTAIN OR OPERATE THIS MACHINE ACCORDING TO THE MANUFACTURER S INSTRUCTIONS MAY RESULT IN CONDITIONS WHICH CAN PRODUCE SERIOUS INJURY AND OR PROPERTY DAMAGE 2 2 MACHINE SYMBOLS See User s manual 2 3 IMPORTANT INFORMATION BEFORE INSTALLATION PRE INSTALLATION INSPECTION Upon delivery visually inspect crate and parts for any visible shipping damage If the crate cover is damaged or signs of possible damage are evident have the carrier note the condition on the shipping papers before the shipping receipt is signed or advise the carrier of the condition as soon as it is discovered FOR TRANSPORTATION AND STORAGE IN CASE OF TRANSPORTATION AND STORAGE WATCH COMPONENTS PROTRUDING FROM THE CONTOUR LINE OF MACHINE DOOR LOCKS CONTROLS ETC TO AVOID INJURIES Z WARNING NEVER PUSH PULL OR APPLY PRESSURE ON COMPONENTS WHICH PROTRUDE FROM THE MACHINE CONTOURS CONTROLLERS DOOR LOCKS CENTRAL STOP BUTTONS MAIN SWITCH ETC MAKE SURE THAT THESE COMPONENTS ARE PROPERLY SECURED TO ELIMINATE THEIR DAMAGE DURING THE INSTALLATION AND HANDLING THE DRYER In case of the machine transportation by the customer follow the manufacturer s instructions for transportation handling and storage of the product In case of transportation of machine by the customer the manufacturer is not responsible for possible damage of the
45. DELS G Gas heating output KW 25kW 33kW 39kW 46kW 50kW G110 22 5kW G110 33kW G110 46kW Noise level 2 Laeq drying sequence 53 60 WORKING CONDITIONS Ambient temperature 15 to 40 C Average ambient temperature in 24 hrs up 35 C Relative humidity 30 90 without condensation Height above sea level up to 1000 m Execution of internal protection IP 43 Tab 3 5 continuation 1 maximum dimensions including protruding parts 2 ISO 3744 10 INSTALLATION AND MAINTENANCE MANUAL 508982_N_PUB_DATE_20_JAN_2011 DOC 3 6 DIMENSIONS COMPONENTS AND CONNECTIONS OF THE MACHINE 9kg 2016 1 3 18 19 9 4 1435 NM 692 L 795 GAS HEATING min 1460 max 1485 1465 Fig 3 6 Dimensions and components of the machine 508982 N PUB DATE 20 JAN 2011 DOC INSTALLATION AND MAINTENANCE MANUAL 140 17 27 416 Or A ty 521393B 110 3 7 DIMENSIONS COMPONENTS AND CONNECTIONS OF THE MACHINES 11kg 2415 13kg 276 AND 16kg 3516 B 1 1 1650 min 1675 max 1700 1680
46. E TAKEN TO REDUCE TEMPERATURE DIAGNOSE 1 Check the air outlet system If the air flow is not sufficient adjust the air outlet system 2 Check the temperature sensor If the temperature sensor is not measuring correctly replace the temperature sensor 3 Check the heating system If the heating system is broken repair or replace the heating system 4 Check the heating contactor valve If the heating contactor valve is not functional repair or replace the component 5 Check the wiring If the wiring is damaged repair the wiring 6 Check the Safety Thermostats ST1 amp ST2 The Safety Thermostats should go open before failure 37 is generated 7 Check the output relay that controls the If the output relay is not functional replace the heating system electronic card 8 Check the input Signal by monitoring the If the input is not functional anymore replace the state at the Service menu electronic card FAILURE 38 LINT DOOR SWITCH Failure 38 occurs when the Lint Filter Door Switch is opened while the drying cycle is running At normal operation it is not expected that the Lint Filter Door is opened while the drying cycle is running DIAGNOSE 1 Check if the Lint Filter Door is well closed If the Lint Filter Door is not well closed close the door properly 2 Check if the Lint Filter Door Switch NO When the Lint Filter Door is closed the Door Switch contact is well c
47. E MACHINE IS NOT DESIGNED FOR DRYING OF LINEN WHICH HAVE BEEN PREVIOUSLY CLEANED IN WASHED IN SOAKED IN OR SPOTTED WITH GASOLINE DRY CLEANING SOLVENTS OR OTHER FLAMMABLE OR EXPLOSIVE SUBSTANCES AS THEY GIVE OFF VAPORS THAT COULD IGNITE OR EXPLODE IN ORDER TO REDUCE RISK OF FIRE DO NOT DRY LINEN WHICH CONTAIN PLASTICS OR ARTICLES CONTAINING FOAM RUBBER OR SIMILARLY TEXTURED RUBBER LIKE MATERIALS THE MACHINE IS NOT DESIGNED FOR DRYING OF LINEN WHICH CONTAINS ARTICLES SOILED WITH VEGETABLE OR COOKING OIL SINCE DUE TO THE REMAINING OIL THE FABRIC MAY CATCH ON FIRE BY ITSELF TO REDUCE THE RISK OF FIRE DO NOT PUT CLOTHES WHICH HAVE TRACES OF ANY FLAMMABLE SUBSTANCES SUCH AS MACHINE OIL FLAMMABLE CHEMICALS THINNER ETC OR ANYTHING CONTAINING WAX OR CHEMICALS SUCH AS IN MOPS AND CLEANING CLOTHS 3 2 MACHINE DESIGN This manual is common for standard tumbler dryers hereafter dryer with the drum volume 190 250 285 345 5301 680 I Differences are mentioned properly in the text The load volume at filling ration approximately 1 21 is 9kg 2016 16kg 3510 for the machine 11kg 246 13kg 271b 24kg 5310 the filling ratio is approximately 1 22 for the machine 35kg 771b the filling ratio is approximately 1 20 Higher filling ration such as 1 25 is recommended for better drying conditions Machines are operated manually by push buttons on keyboard hereafter just OPL for qualified operators in a laundry or with a coin meter fo
48. ED PRESSURE WILL BE SET ON BOTH VALVES REQUIRED PRESSURE MUST BE EQUAL N WARNING AFTER ANY INTERVENTION INTO THE GAS PIPELINE OF THE MACHINE NEVER FORGET TO EXECUTE LEAKPROOF TESTING NEVER USE OPEN FIRE FOR LEAKPROOF TESTING Install the rear upper cover back Turn on the main switch open inlet shut off valve Start the machine and let it run one whole cycle Stick the label for conversion fill itin adapt the name plate see chapter 4 6 1 OPTIONS FOR CONVERSION TO ANOTHER GAS Gas valve Gas supply pipe line Gas valve holder Sheet metal with opening Injector Screw joint of injector Pressure regulator Required pressure as specified in appendix 530762 Manometer Cover in case of non regulated execution Fig 4 6 2 Gas shut off valve 516238A INFLUENCE OF HEIGHT To ensure complete combustion at higher height the power is decreased by 596 per each 500m above sea level Injector nozzle has to be adapted according to this decreased power starting from above 1000m above sea level Consult the problem with manufacturer in such a case 508982 N PUB DATE 20 JAN 2011 DOC INSTALLATION AND MAINTENANCE MANUAL 27 4 7 STEAM CONNECTION FOR STEAM HEATING The dryer with a steam heating is equipped with two pipe connections for connecting the steam supply and steam return lines For the position of connections see fig 3 6 3 7 3 8
49. ESSURE CLUTCH IS OPENING IN COURSE OF DRYING ERROR E9 Cause of malfunction is probably insufficient airflow through the machine incorrect adjustment of underpressure clutch damage of microswitch of underpressure clutch or linen load bigger than the machine capacity Check the load of linen it may exceed the limit recommended for the machine Check whether there is false suction of air The drum door and the lint filter door must be closed properly Check whether there are any obstructions behind the machine which could impede suction of fresh air into the machine Check the filter whether there is any dust and whether there is dust on the rotating wheel of ventilator Clean if needed Check whether there is no obstruction in output pipeline and whether the maximal allowed static pressure in pipeline is kept Clean it in case of need or take preventive action to reduce pressure loss in the pipeline 38 INSTALLATION AND MAINTENANCE MANUAL 508982 N PUB DATE 20 JAN 2011 DOC 7 RECOMMENDED SPARE PARTS steam valve steam valve coil gas valve nozzle gas heater heating element thermostat microswitch V belts contactor fuses door gasket ventilator Find more detailed information and order codes in the spare parts catalogue for individual machines at your dealer 508982 N PUB DATE 20 JAN 2011 DOC INSTALLATION AND MAINTENANCE MANUAL 39 8 REMOVING DRYER FROM SERVICE
50. G ORIGINAL OR IDENTICAL PARTS MUST BE USED FOR REPLACEMENT IN THIS MACHINE AFTER SERVICING REPLACE AND SECURE ALL PANELS IN THE ORIGINAL WAY TAKE THESE MEASURES FOR CONTINUED PROTECTION AGAINST ELECTRICAL SHOCK INJURY FIRE AND OR PROPERTY DAMAGE 2 1 SYMBOLS ON THE MACHINE Warning dangerous electrical current electric device Disconnect the power supply to the machine before doing any interventions into the machine When the main switch is OFF the supply terminals are still under current N Warning high temperature Filter label LI LL mm mm 531406 NS Do not touch the area after the machine LILL has been heated up Main switch 505561 531407 Warning read and keep written instructions 2 2 INSTRUCTIONS FOR DRYING The machine is intended only for drying the flat linen bed linen table cloths dish towels towels handkerchiefs and other kinds of flat linen and garments made of flax wool cotton silk polyacryl and polyester fibre Before drying make sure whether manufacturer labelled the linen as possible to dry in the dryer The manufacturer is not responsible for any fabric damage caused by improper drying action The machine is not intended for drying the linen containing parts of plastics glass fibres and foam rubber Before starting the drying action remove any articles from garments as e g nails pins screws etc which could damage the garments as well as
51. HE 40 8 2 MACHINE DISPOSAL ute Re e RR OR CR AR Re d de ase odes 40 8 2 1 POSSIBILITY OF THE MACHINE DISPOSAL BY THE SPECIALIZED 40 8 2 2 POSSIBILITY OF THE MACHINE DISPOSAL BY OWN POTENTIAL 40 INSTALLATION AND MAINTENANCE MANUAL 508982 N PUB DATE 20 JAN 2011 DOC 2 WARNING AND LABELS TO MINIMIZE THE RISK OF FIRE INJURY BY ELECTRIC SHOCK OR SERIOUS INJURIES TO PEOPLE OR PROPERTY DAMAGE PLEASE READ AND FOLLOW THE FOLLOWING INSTRUCTIONS 2 1 PERSONAL SAFETY RULES This English version is the original version Without this version the instructions are incomplete Before installation operation and maintenance of the machine read carefully the complete instructions i e this Installation maintenance and user s manual Programming manual and Spare parts manual The Programming manual and Spare parts manual are not delivered with a machine by default You shall ask the supplier manufacturer to obtain Programming manual and Spare parts manual Follow the instruction written in manuals and keep the manuals in a proper place by the machine for later use If any problems or failures occur which you do not understand immediately contact your dealer serviceman or manufacturer Do not bypass the instructions stated in manuals and warnings on the labels Follow all basic and valid safety i
52. INDUSTRIAL TUMBLE DRYERS 11kg 13kg 16kg 24kg 35kg 2 cu 513250 ORIGINAL INSTALLATION MAINTENANCE AND USER S MANUAL 508982 N Publication date 20 Jan 2011 USER S MANUAL 1 TABLE OF CONTENTS 1 TABLE OF CONTENTS ikkagunata aka issu cca xara o YR mkv drin oo dU cd anzjan An Yir dni a 1 2 WARNINGS AND LABELS Lnd du eg cin ra cedrus vb rd 2 2 1 SYMBOLS ON eere eL Fe de lee eda 3 2 2 INSTRUGTIONS FOR DRYING int eta aeterna treten ee grt a p n c ge 3 2 3 WRONG USAGE OF THE 3 2 4 INSTRUCTIONS FOR MAINTENANCE ADJUSTMENT AND SAFETY OF 4 3 SYMBOLS ON CONTROL PANEL 5 Si FUEL CON TROL VERSION iiie A det e bh it ed ed a 5 3 2 EASY CONTROL VERSION iter nt Head a e oie bu at tar ire lean Le ei OL RAD 5 4 OPERATING INSTRUCTIONS 452 3 aided in auta Uo vkdua aac 6 4 1 START THE MACHINE iet th eet tee E Pe eR ee st etd a a th EC e 6 4 2 POWER SUPPLY tede e bet ee Dh Re Ree eA Re LED SERT
53. NSE OF IMPELLER MOTOR REVOLUTIONS The motor must revolve in indicated direction See the arrow above the motor Should the motor turn in opposite direction the machine will not work properly The impeller can not create the required airflow in such a case In case of wrong motor revolutions replace the phases L1 L2 508982 N PUB DATE 20 JAN 2011 DOC INSTALLATION AND MAINTENANCE MANUAL 19 IMPORTANT MACHINES WITH GAS HEATING CHECK IF PHASE L AND NEUTRAL CONDUCTOR N WERE NOT SWITCHED OVER IN CASE IT WAS SWITCHED OVER THE SPARK AUTOMATICS WILL NOT WORK SUPPLY CABLE AND PROTECTION Use a cable or cord with copper conductors to connect the machine to the electrical network Supply cable cross section depends on the dryer s type of heating and total power consumption Protection of the cable against a short circuit or over load must be done with fuses or breakers in the laundry room switchboard Recommended cross sections of supply cables and fuse values for their guarding for various types of machines are stated in tab 4 4 CABLE PREPARATION N WARNING THE PROTECTIVE CONDUCTOR MUST BE LONGER SO THAT WHEN THE CABLE IS PULLED OUT ACCIDENTALLY THIS CONDUCTOR IS DISCONNECTED AS THE LAST ONE When using the cable hard copper conductors strip the individual cores in such a way to avoid the protrusion of a stripped part from the terminal when the conductor is connected into the device fig 4 4 C pos 8 dimension X When using a cord
54. P DRYER AREA CLEAR AND FREE FROM GASOLINE COMBUSTIBLE MATERIALS AND OTHER FLAMMABLE VAPOURS AND LIQUIDS N WARNING DO NOT BLOCK THE AIRFLOW ON THE REAR OF THE DRYER DOING SO WOULD PREVENT ADEQUATE AIR SUPPLY TO THE COMBUSTION CHAMBER OF THE DRYER N WARNING DO NOT BLOCK THE EXHAUST AIRFLOW AT THE REAR OF THE DRYER 16 INSTALLATION AND MAINTENANCE MANUAL 508982 N PUB DATE 20 JAN 2011 DOC KKK SN lt lt xl LE gt Fig 4 2 Required room dimensions Minimumdimension A B 9kg 2016 11kg 2416 13kg 271b 16kg 3516 600 mm 20 mm 500 mm 24kg 53 35kg 771b Tab 4 2 Minimum opening area needed for make up air for 1 dryer If it is not feasible to provide the required opening forced air access must be arranged in appropriate amount see chapter 4 8 4 3 MACHINE POSITIONING ON THE FLOOR The dryer must be installed on a level floor capable of supporting 450 kg m Floor covering materials such as carpeting must be removed To assure compliance consult local building code requirements POSITION AND LEVEL THE MACHINE Unscrew the four shipping bolts machine 9kg 2016 two shipping bolts one at each corner Pull the dryer out of the skid on two canned lengthwise timbers such way that a pair of front and rear levelling le
55. Press the button START while the machine is working The program will be advanced to further step Version Easy Control with coin meter Advancing the program is not possible 7 Program end The time on the display will count down until 0 When 0 is reached The drying cycle is finished and the door can be opened Remove the load immediately after the drying process is finished to avoid risk of linen burning 508982 N PUB DATE 20 JAN 2011 DOC USER S MANUAL 7 REMARKS 1 Loading and unloading the machine during drying process Stop the dryer by opening the door Load or unload the linen in or from the dryer Be careful since the linen load can be significantly hot Close the door Press the START button 2 Interrupting of the drying process Version Easy Control without coin meter Advance the drying program into next step by pressing the START button Repeat the sequence until the end of the program is reached Version Easy Control with coin meter Interruption of drying program is not possible in operation mode IMPORTANT ALL MANUALLY OPERATED DRYERS ARE FACTORY EQUIPPED WITH AN EMERGENCY STOP BUTTON LOCATED ON THE FRONT PANEL NOT VALID FOR VERSION WITH COIN METER Emergency stop button 508930 4 4 FINISHING THE DRYING CYCLE After the drying cycle is finished the machine is prepared for another cycle If you want to switch the machine off press emergency stop button not valid for Easy Co
56. TED ROOMS ETC WAS CARRIED OUT ACCORDING TO THIS INSTALLATION MANUAL AND IN ACCORDANCE WITH THE RULES SPECIFIC FOR THE RESPECTIVE COUNTRY 32 INSTALLATION AND MAINTENANCE MANUAL 508982 N PUB DATE 20 JAN 2011 DOC 12 on electrical supply to dryer 13 Open the supply valve for gas or steam heated dryer N WARNING CHECK ALL PIPE CONNECTIONS INTERNAL AND EXTERNAL FOR GAS OR STEAM LEAKS DO NOT OPERATE THE MACHINE WHEN ANY LEAKAGE IS DETECTED CHECK THE GAS CONNECTION REGULARLY FOR LEAKAGE 14 After performing the previous steps TURN THE DRYER ON For detailed instructions see User s manual Perform following checks during dryer run Restart the dryer between each steps if necessary Open the drum door The drum should stop rotating within several seconds after the door is opened approximately 20 mm Check a proper function of main switch and emergency stop button Check a proper function of the airflow switch Open the front cover of the dust filter and secure the safety switch Turn the machine on by pushing the START button The timer should declare error of the under pressure switch After testing of under pressure switch function remove securing label from dust filter safety switch Return the front cover to its original place The airflow switch operation may be affected by shipping tape still in place lack of make up air or an obstruction in the exhaust duct These should be checked and the requir
57. UBLE SHOOTING AIDS 6 1 DISPLAY DOES NOT LIGHT AFTER START OF MACHINE Check external link of power supply Switch on the main switch Deactivate the button of emergency switch Central stop Check the machine electrical fuses Check if the voltage is in accordance with the machine type Voltage must not exceed 1096 of nominal value In case of discrepancy it is possible to switch the voltage input over to transformer primary 6 2 TEXT ON DISPLAY IS DIFFICULT TO READ Open the machine upper cover Switch over an option button Programming Operational mode to programming mode Set the display brightness on required value in the menu for configuration Programming manual chapter 4 2 6 3 MACHINE DOES NOT START Program menu is not displayed Open the machine upper cover Switch over an option button Programming Operational mode to operational position 6 4 MACHINE BEHAVES DIFFERENTLY THAN EXPECTED The reason could be that the machine type was selected incorrectly e g 16 kg gas heating instead 0113 kg electrical heating Open the machine upper cover Switch over an option button Programming Operational mode to programming mode Check the type of machine and type of heating or further settings in configuration menu Programming manual chapter 4 2 6 5 MACHINE DOES NOT HEAT UP TO THE HIGHEST TEMPERATURE The machine is equipped with powerful ventilator with high capacity If the exhaust duct is
58. alfunction is probably insufficient airflow through the machine incorrect adjustment of underpressure clutch damage of microswitch of underpressure clutch Remove the machine back cover Check if ventilator motor rotates If not check whether motor installation is correct or whether there is some failure You can check the state of motor in service menu Check whether the ventilator motor rotates in correct direction see label Direction of rotation above motor If not then individual phases of supply are connected incorrectly Repair the machine connection according to electrical schema enclosed Check whether there is false suction of air The drum door and the lint filter door must be closed properly Check the filter whether there is any dust and whether there is dust on the rotating wheel of ventilator Clean if needed Check whether there is any obstruction in output pipeline and whether the maximal allowed static pressure in pipeline is kept Clean it in case of need or take preventive action to reduce pressure loss in the pipeline Check the function of microswitch of under pressure flap Lift up the coil of under pressure flap Microswitch must disconnect in upper position If it does not work replace it If it is functional adjust tilting of microswitch in such a way so that the coil would brace in lower position and unbrace at moment when you press under pressure flap to rear face of the machine 6 13 UNDERPR
59. and gas fired hot water heaters or the other gravity vented appliances in the same room In the spot where exhaust duct goes through combustible wall or sealing it is necessary to make an opening 10cm bigger than the duct and place the exhaust duct in the middle of the opening Gap between combustible wall and duct must be sealed with non combustible material The exhaust duct must be smooth on the inside low air resistance Do not use sharply curved elbows of 90 for outlet piping Use galvanized sheet metal plates for ventilation system Before installation of a new dryer verify that the existing duct to be connected to the dryer is thoroughly cleaned If not do so 516244A Fig 4 8 2 A Pipe connections Maximum back static pressure resistance of exhaust system is shown in tab 4 8 2 p Maximum back static Dryer type pressure resistance of exhaust system Pa 200 125 220 240 260 260 300 4 8 2 Leave distance of 1m at least between the roof and the exhaust duct see fig 4 8 2 B dimension L min Exhausting air should not point to wall ceiling or other part of the building The exhaust must be protected against wind rain and foreign objects 508982 N PUB DATE 20 JAN 2011 DOC INSTALLATION AND MAINTENANCE MANUAL 29 ACCEPTABLE L OR 11 m 3 5ft L min 420 WIND 2 WIND
60. de 4 3 STARTING THE DRYING PROCESS 4 3 1 DRYING PROGRAMS 1 High EASY CONTROL version 70 C 1 Cold FULL CONTROL version 20 min 2 Medium EASY CONTROL version 55 C 2 Low FULL CONTROL version 30 C EASY CONTROL version 40 C 3 Low FULL CONTROL version 35 C 4 Medium FULL CONTROL version 40 C 5 Medium FULL CONTROL version 45 C 6 Medium FULL CONTROL version 50 C 7 Hot FULL CONTROL version 60 C 8 Hot FULL CONTROL version 65 C 9 Hot FULL CONTROL version 70 C 70 9kg 2016 11kg 2410 13kg 271b 13 13kg 27 2716 16kg 3510 10 Hot FULL CONTROL version 70 C 24kg 53 35kg 7716 steam heating only 75 C 24kg 536 35kg 7716 gas heating only 80 24kg 5310 35kg 7716 gelectrical heating only 70 9kg 206 11kg 2416 13kg 271b 13 13kg 27 2716 11 Hot FULL CONTROL version 70 24kg 5310 35kg 771b steam heating only 82 24kg 5315 35kg 7716 gas and electrical heating only 12 20 Drying FULL CONTROL version 45 C 4 3 2 FULL CONTROL VERSION 1 Open tumbler door load with laundry and securely close door BB 7 2 Select desired Program setting Do not select temperature that is E higher than the laundry maximum temperature For details B on pre set dry
61. e following gas which is indicated on the nameplate see fig 3 6 3 7 3 8 pos 8 It is not allowed to use other kinds of gas For each type of machine and corresponding gas corresponding nozzle and gas pressure must be used The scheme showing these parameters is a part of tab 4 5 A 4 5 B and appendix 530762 Generally it is not allowed to install gas machines in cellars basements as well as in rooms which cannot be ventilated properly see chapter 4 2 It is necessary to consult it with the gas supplier The machine has to be installed in compliance with the appropriate country s standards To increase gas appliance safety it is necessary to install a gas escape detector near the machine IT IS OBLIGATORY TO PLACE IN ROOM AN EASILY ACCESSIBLE AND EASILY VISIBLE POWDER FIRE EXTINGUISHER OF 12 KILOGRAMS AT LEAST The installing company must carry out the machine connection to the gas source Leading for the gas connection is located on the backside of the each dryer The dimensions of this connection can be seen on figures 3 6 3 7 3 8 N WARNING NEVER CHANGE THE USED PRESSURES TYPE OF NOZZLES NOZZLE S DIAMETERS OR THE TYPE OF GAS BY YOURSELF YOU COULD CAUSE SERIOUS DAMAGES THE MANUFACTURER DECLINES ALL RESPONSIBILITY IN SUCH CASES ONLY FOR MACHINE WITH GAS VALVE WITHOUT PRESSURE REGULATOR For ensuring these correct pressures install an outer pressure reduction valve near each machine which adapts the pressure in the p
62. ed corrective action taken before attempting to adjust the airflow switch For adjusting the airflow switch see chapter 5 6 UNDERPRESSURE CLUTCH N WARNING THE DRYER MUST NOT BE OPERATED IF THE AIRFLOW SWITCH DOES NOT OPERATE PROPERLY OTHERWISE AN EXPLOSIVE GAS MIXTURE CAN BE COLLECTED IN THE DRYER 15 Check the proper function of ignition system gas models only The electronic ignition system will attempt to light the gas by sparking three times If gas does not ignite within this period the ignition control will go into a safety lockout and the valve will no longer open until the control is reset It may be necessary to retry several times to bleed air from the gas lines For reset press the button START If lockout condition persists check that the manual gas shut off valve is in the position and that the gas service is properly connected If condition still persists put the dryer out of service Purge air in gas service line gas models only by operating the dryer in the drying mode 16 Mount the rear covers back on the machine N WARNING WHEN WORKING WITH FLAMMABLE PRODUCT DO NOT USE OPEN FLAME VENTILATE DO NOT SMOKE AND DO NOT EAT If the dryer does not meet any of the requirements mentioned above put the dryer out of service 508982 N PUB DATE 20 JAN 2011 DOC INSTALLATION AND MAINTENANCE MANUAL 33 5 MAINTENANCE AND ADJUSTMENTS 5 1 SAFETY INSTRUCTIONS FOR MAINTENANCE Z WARNING
63. er for protection purposes with a supply cable cross section below 2 5 we recommend to select a larger conductor cross section at least 4 mm The protective connection and earthing of machines prevents unfavourable effects of static electricity which may adversely affect the machine operation a 4 nim 513355A 1 4 5 2 3 iL Fig 4 4 E Protective machine connection 1 Machine rear view 4 Protective conductor machine connection 2 Room protective connection 5 Earthing mark 3 Machine external protective terminal IF THE MACHINE PROTECTIVE CONNECTION IS NOT ALLOWED BY YOUR NATIONAL LOCAL STANDARDS YOU MUST EARTH THE MACHINES ACCORDING TO YOUR VALID STANDARDS 508982_N_PUB_DATE_20_JAN_2011 DOC INSTALLATION AND MAINTENANCE MANUAL 21 28 2H BR rc B c ZH E rc B c 9122 0980 ZHOWAORC BOC ZHOSAORC BOC 4 49 zH S rc S c zH S rc B c 122 talse alpej 0980 zH Sr rc zH S Frc 14123 tarse arez Byge B AL EALL 2 ZH s rc S c talzzalrej LL 5207990 zH sr rc aoc ZHOSADPZ B0E qaare 55012 jeuan Addn amod E10 2
64. es 8 2 2 POSSIBILITY OF THE MACHINE DISPOSAL BY OWN POTENTIAL It is necessary to sort out the parts for metal non metal glass plastics etc and bring them to recycle places The sorted out materials has to be classified in waste groups These groups can be found on www euwas org Offer the sorted waste to the company which is competent for further treatment 40 INSTALLATION AND MAINTENANCE MANUAL 508982 N PUB DATE 20 JAN 2011 DOC 5 508982 N PUB DATE 20 JAN 2011 DOC INSTALLATION AND MAINTENANCE MANUAL 41 MACHINE CONTROLLERS ELECTRONIC TIMER FULL CONTROL ELECTRONIC TIMER EASY CONTROL INSTALLATION DATE INSTALLATION CARRIED OUT BY SERIAL NUMBER ELECTRICAL DETAILS ANY CONTACTS WITH YOUR DEALER REGARDING MACHINE SAFETY OR SPARE PARTS MUST INCLUDE THE ABOVE IDENTIFICATION MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE REFERENCE DEALER
65. es excess of back pressure which results in slower drying lint accumulation in the duct and increased risk of fire Place the dryers according their required flow rate so that the pipe diameter increases according to this flow rate 4 8 4 OPTIMAL FLOW RATE ADJUSTMENT A WARNING RISK OF INJURY BY ELECTRIC SHOCK TECHNICAL INTERVENTION ON THE DRYER IS ONLY FOR QUALIFIED TECHNICIANS WITH SUFFICIENT TECHNICAL KNOWLEDGE OF THE MACHINE 1 Remove the rear cover Flow rate adjustment is carried out by measuring the static pressure at the point of the underpressure clutch Opening for static pressure measurement is covered by a tape see fig 4 8 4 B 2 During measuring use a program without heating and without linen in the drum 3 Pressure is decreased or increased by opening or closing the restrictor see fig 4 8 4 A 4 The optimal air flow is reached when measured static pressure corresponds to the values in tab 4 8 4 5 Mount the rear cover back on the machine Fig 4 8 4 A Fig 4 8 4 B 508982 N PUB DATE 20 JAN 2011 DOC INSTALLATION AND MAINTENANCE MANUAL 31 Dryer type Optimal air flow Static pressure quantity m h Pa 9kg 2015 E 9kg 206 11kg 241 E G S 16 351b ES 1 600 0 16kg 359 6 60 0 Mkg 53l G 0 502 Tab 4 8 4 Air flow specification Do not confuse static pressure mentioned in tab 4 8 4 with back static pressure of the exhaust system in tab 4 8 2 4 9
66. executed incorrectly chapter 4 9 paragraph 8 then flow of air through the machine could be higher than it s determined for individual machine types In this case the heating elements are cooled down too intensively and temperature of air on the machine input does not reach required level Check if installation of exhaust duct is executed correctly Check the flow rate adjustment see chapter 4 8 6 6 MODE OF WAITING OCCURS AND THE COUNTER COUNTS OFF This is a situation when the power supply was interrupted or it is safety sequence of the machine Wait until the counter reaches the value 0 Do not switch power supply off and on again because the counter would reset 6 7 ERROR MESSAGE UNLOAD AND DOOR IS OPEN If the door is closed and there is a message on display Door is open or the door is open and there is a message on display Unload It is probably a defect on the door microswitch Check function of the door microswitch Push pointer of the door microswitch using a screwdriver If the message Door is open disappears it is necessary to adjust the microswitch position chapter 5 7 If the microswitch does not react it is necessary to replace it Procedure for the following adjustment is the same 6 8 ERROR MESSAGE DOOR FILTER Check if the door of lint filter is closed correctly Pushing the microswitch button check if the microswitch is functional If so adjust the microswitch box to the correct
67. f a motor is defective the security can go open again when you restart the dryer If it was only a temperature problem and the motor is not defective the overload security will not trip again 2 Check that the air flow drum and ventilator rotation is not obstructed 3 If the thermal motor security is not closing after 15 minutes Solve the mechanical problem The thermal motor security will be probably broken 4 Check the continuity of the wiring If the wiring is not continuous repair the wiring the Service menu 5 Check the input signal by monitoring the state at If the input is not functional anymore replace the electronic card FAILURE 6 FAN MOTOR THERMIC Failure 6 occurs when the fan motor temperature overcurrent security has tripped The contact will be closed again automatically after some time Failure 6 occurs only for 2 motor machines NC thermal contact A skilled and experienced technician must examine the motor drive system before the machine is put in operation again DIAGNOSE 1 Check if the thermal security of the motor is If the thermal security is open within 15 minutes open the security will close automatically If a motor is defective the security can go open again when you restart the dryer If it was only a temperature problem and the motor is not defective the overload security will not trip again 2 Check that the air flow drum and ventila
68. fficient adjust the air outlet system 2 Check the temperature sensor If the temperature sensor is not measuring correctly replace the temperature sensor 3 Check the heating system If the heating system is broken repair or replace the heating system 4 Check the heating contactor valve If the heating contactor valve is not functional repair or replace the component 5 Check the wiring If the wiring is damaged repair the wiring 6 Check the output relay that controls the If the output relay is not functional replace the heating system electronic card 7 Check the input Signal by monitoring the If the input is not functional anymore replace the state at the Service menu electronic card FAILURE 16 COIN BLOCKING 1 Failure 16 occurs when the input for coin drop 1 is blocked for more then 5 seconds Case EP ON Fault 16 will be displayed if the external start release signal is high for more then 10 seconds when the door has been opened at the end of the program DIAGNOSE 1 Check the well functioning of coin drop 1 If the coin drop micro contact or optocoupler is not functioning 100 replace the coin drop 2 Check the continuity of the wiring If the wiring is not continue repair the wiring FAILURE 17 COIN BLOCKING 2 Failure 17 occurs when the input for coin drop 2 is blocked for more then 5 seconds DIAGNOSE 1 Check the well functioning of coin drop 2 If the coin drop micro contact
69. function button DIAGNOSE 1 The Lint Filter must be cleaned every day If the Lint Filter has not been cleaned for 40 days open the Lint Door and clean the Filter Close the door again The Lint Filter Door Cycle will be reset 2 Check if the Lint Filter Door Cycle Counter If the Lint Filter Door Switch is broken replace the is reset by opening the Lint Door Lint Filter Door Switch Normal Closed Contact 3 Check if the Lint Filter Door Cycle Counter If the wiring is broken repair the wiring is reset by opening the Lint Door 4 Check if the Lint Filter Door Cycle Counter If the input of the electronic card is not correctly is reset by opening the Lint Door functioning replace the electronic card FAILURE 30 BROKEN RELAIS EXTERNAL PAYMENT SYSTEM 18 USER S MANUAL 508982 N PUB DATE 20 JAN 2011 DOC Failure 30 occurs when the External payment system relais stays closed for longer then the maximum allowed drying time 60 minutes Only applicable for set up selection EP RL3 The dryer will run as long as the external payment system relais is closed As the dryer should not run longer then maximum allowed drying time it will be stopped for safety purposes DIAGNOSE 1 Check it the right machine set up has been Select the right setup selected 2 Check the external payment system If the external payment system is broken repair the system 3 Check the wiring If the wiring i
70. g manual Easy Control The program number will light on the display Version Easy Control with coin meter Select the program by pressing the temperature button Do not select temperature that is higher than the laundry maximum temperature Insert a coin The pre paid time value will be displayed Insert further coins until the required drying time is reached 3 Start the drying program The START button LED is flashing Press the START button 4 Changing the drying programs It is possible to change the drying programs while the machine is working 3 Version Easy Control without coin meter Select another program by pressing the relevant temperature button The program will increase or decrease the drying temperature The drying time remains unchanged Version Easy Control with coin meter Select another program by pressing the relevant temperature button The program will increase or decrease the drying temperature The program will recalculate the remaining amount of money The drying time will be adapted accordingly 5 Increasing the drying temperature Version Easy Control without coin meter Press the active temperature 3 button The dot on the display will stop flashing Press the button again to increase the drying time Version Easy Control with coin meter Increasing of the drying temperature is not possible 6 Advancing the drying program Version Easy Control without coin meter
71. gs can be mounted on the dryer bottom Mount the levelling legs including safety nut Blind the holes of shipping bolts by the plug The dryer can be slightly tilted forward or backwards for easy mounting Use the lift truck for locating the dryer to its position Place the dryer on two canned lengthwise timbers again Remove timbers out of the dryer initially by lifting tilting one side of the machine and then by the other side of the machine Place the machine on the floor Adjust the levelling legs so as the dryer was in horizontal position Check the correct positioning with a water level placed on a machine top The dryer must not sway gt 513354 LOCK LEVELLING LEGS WITH SAFETY NUTS INSTALLED IN ADVANCE N WARNING KEEP DRYER AS CLOSE TO FLOOR AS POSSIBLE DRYER MUST REST FIRMLY ON FLOOR SO WEIGHT OF DRYER IS EVENLY DISTRIBUTED 508982 N PUB DATE 20 JAN 2011 DOC INSTALLATION AND MAINTENANCE MANUAL 17 4 4 ELECTRICAL CONNECTION WARNING THE MACHINE MUST BE CONNECTED TO THE POWER GROUND VENTILATION AND STEAM GAS SUPPLY ACCORDING TO THE INSTALLATION MANUAL IN COMPLIANCE WITH THE VALID LOCAL STANDARDS DONE BY QUALIFIED TECHNICIANS WITH PROPER AUTHORIZATION THE VALID STANDARDS FOR CONNECTING TO THE LOCAL POWER NETWORK TT TN IT MUST BE FOLLOWED THE DRYER IS INTENDED TO BE PERMANENTLY CONNECTED TO THE ELECTRICAL SUPPLY CONNECTION TO ELECTRICAL NETWORK The machines have been designed for connect
72. he room laundry 4 8 EVACUATION SYSTEM 4 8 1 FRESH AIR For maximum efficiency and the shortest possible drying time it is important to ensure that fresh air is able to enter the room from the outside in the same volume as that blown out of the room The area of the required opening is shown in tab 4 2 To avoid draught in the room it is recommended to place the air inlet behind the dryer Note that gratings slatted covers often block half of the total fresh area Remember to take this into account 28 INSTALLATION AND MAINTENANCE MANUAL 508982_N_PUB_DATE_20_JAN_2011 DOC N WARNING DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILATION AIR CONSULT AN ARCHITECT TO DETERMINE EXHAUST AND AIR SUPPLY POSITION ACCORDING THE LOCAL VALID STANDARD CODES 4 8 2 EXHAUST DUCT N WARNING THE DIAMETER OF EXHAUST DUCT MUST NOT BE SMALLER THAN AN OUTLET OF THE DRYER AT ANY CASE The dryer produces combustible lint and in case of gas heating toxic gas To reduce a risk of fire and health problems the dryer must be exhausted to the outdoors by means of exhaust duct Exhaust piping is on the rear part of dryer see fig 3 6 3 7 3 8 pos 17 The manufacturer recommends exhausting each dryer individually to the outdoors The design of the flue system shall be such that any condensate formed when operating the appliance from cold shall either be retained and subsequently re evaporated or discharged If possible do not install dryers
73. hed On immediately after pressing the START button The ventilator must stay on for the complete time of the drying cycle 2 Check if there is sufficient air flow When the Dryer is not a closed box air will escape Check if the Dryer is a closed box and the air flow will not be sufficient to switch the Air Lint filter Door mechanical panels must be Flow Switch present and closed properly Make sure that there is no loss of Air Flow Example close the Lint Filter Door properly 3 Check if the switch and metal plate and air If the air flow detection system or it s switch is out of flow detection system is still functional order it must be repaired or replaced 4 Check the continuity of the wiring If the wiring is not continuous repair the wiring 5 Check the input signal by monitoring the If the input is not functional anymore replace the state at the Service menu electronic card 12 USER S MANUAL 508982 N PUB DATE 20 JAN 2011 DOC FAILURE 10 AIR FLOW SWITCH CLOSED Failure 10 occurs at the start of the drying cycle Before the ventilator is switched On the Air flow switch must be open If the flow detection system is out of order and the switch is closed an error message will be displayed Failure 10 occurs only in standby mode NO contact The Air Flow Switch has a safety function and it s function must not be obstructed A skilled and experienced technician must examine the dryer system before
74. ing temperatures and times revert to Programming manual Full Control The program number will light on the display For manual set up of drying press repeatedly the button Program until you overstep program 20 Press the button Drying time Drying temperature Cool down time Moisture degree for setting up of individual parameters Set required value using the button arrow up or arrow down Press enter to confirm the value 3 Press Start b 4 Select Reversing or Non Reversing This selection is optional Not applicable for Non Reversing model KON USER S MANUAL 508982 N PUB DATE 20 JAN 2011 DOC 5 To load or unload tumbler during drying cycle follow these steps a Stop tumbler by opening tumbler door b Load or unload tumbler c Restarting dryer 1 Close tumbler door 2 Press Start 6 Cycle is finished as soon as the sign UNLOADY is displayed 7 Remove load immediately after cycle is finished NOTE TO INTERUPT PROGRAM PRESS STOP ONCE TO CANCEL PROGRAM PRESS STOP TWICE Stop button 4 3 3 EASY CONTROL VERSION 2 Select drying program Version Easy Control without coin meter Select the program by pressing the temperature button Do not select temperature that is higher than the laundry maximum temperature For details on pre set drying temperatures 1 Open the door and load the laundry into the drum When the drum is loaded close the door and times revert to Programmin
75. ing to the electrical network according to the specifications of your order Before connection check if the electrical values stated on the serial plate of the machine correspond to your electrical network If not do not connect the machine please contact your dealer If the machine is not equipped with a supply disconnecting device like a main switch then a supply disconnecting device need to be provided in the installation for all electrical supplies connected to the machine in accordance with EN 60204 1 standard point 5 3 This device shall disconnect the electrical equipment of the machine from the supply when required e g maintenance EMERGENCY STOP DEVICE The machines are equipped with an emergency stop device in accordance with 15013850 category 0 stop function Nevertheless the emergency stop device is omitted on machines design for coin token external payment system or similar operation for use in self service situation The owner installer user must provide remote located emergency stop device s This emergency stop device s needs to stop each machine in accordance with 15013850 category 0 There are made provisions in the wiring harness were immediate removal of power to the actuators can be accomplished See the electrical schematic of the machine for correct connection of the device 1 Phase conductors 2 Protection conductor 3 Power supply breaker 4 Machine 5 Laundry switchboard 6 Main switch supply te
76. ional the electronic card anymore replace the electronic card FAILURE 23 IGNITION ERROR AFTER STARTUP RUN GAS HEATING ONLY Failure 23 occurs when the heating system has a problem to switch on the fire when the dryer tries to restart the gas heating system while the dry cycle is running If the problem is still persistent after 3 automatic resets error message 23 is generated The dryer computer will try up to 9 times to turn on the gas heating The gas ignition system closes contactor KA3 input 4 High to inform the dryer computer that the gas ignition system failed to switch on the fire Then the ignition system is reset by the dryer computer by switching on the reset signal gas ignition system contactor KA2 A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again DIAGNOSE 1 Check the gas supply Without gas supply the heater can t function Right Gas supply and pressure must be available 2 Check the heating system If the heating system is broken repair replace the heating system 3 Check the gas ignition system If the gas ignition system is not functional replace 16 USER S MANUAL 508982 N PUB DATE 20 JAN 2011 DOC the gas ignition system 4 Check the heating contactor If a heating contactor is not functional replace the component 5 Check contactor KA3 Ignition Error If the contactor
77. ipe to an operating pressure The machine is not provided with this valve It is important to keep equal pressure at all dryer gas connections FOR ALL MACHINES Install upstream of each dryer a manually operated gas shut off valve on an easily accessible place so that the guiding length from the valve to the machine connecting is less than 2 m Install a dirt and water vapour pipe trap per each dryer gas supply 1 Gas line to dryer controls i 2 Plug a 3 Gas supplv piping svstem 4 Gas fitting Z 5 Gas pipe cap 152 mm 6 in 6 Dirt and water vapour trap MINIMUM GAS PIPE 7 Shut off valve 5 516237 Fig 4 5 Dirt and vapour pipe trap installation Install a pressure gauge between the pressure reduction valve and the manual valve to verify the used gas or a valve with a pressure gauge and a protecting push button for subtracting The conduit between the manual valve and the machine must be solid with sufficient gas flow needed for each machine and must always be provided with leak proof sealing material which is resistant against used gases N WARNING IT IS NECESSARY TO VERIFY AIR TIGHTNESS ON ALREADY EXECUTED JOINTS DO NOT START THE MACHINE IF THE SUPPLIED GAS OR USED PRESSURE DOES NOT COMPLY WITH THE TECHNICAL DATA ON THE MACHINE NAME PLATE TO ENSURE GAS EXHAUST AIR OUT VERIFY THE TURNING DIRECTION OF THE VENTILATOR 508982 N PUB DATE 20 JAN 2011 DOC INSTALLATION AND MAINTENAN
78. is not continuous repair the wiring 5 Check the input signal by monitoring the state at the Service menu If the input is not functional anymore replace the electronic card 508982 N PUB DATE 20 JAN 2011 DOC USER S MANUAL 11 FAILURE 8 AIR FLOW SWITCH OPEN AT STARTUP Failure 8 occurs when there is not sufficient air flow when the ventilator is switched On This security function prevents that the heating is switched On when the ventilator is not functional or if the airflow is obstructed Failure 8 occurs only at startup NO contact The Air Flow Switch has a safety function and it s function must not be obstructed A skilled and experienced technician must examine the dryer system before the machine is put in operation again N ATTENTION FOR NEW INSTALLATIONS THE AIR OUTLET TUBES MUST HAVE THE RIGHT SIZE FOR THE AIR FLOW OF THE CORRESPONDING MACHINE FOLLOW THE INSTRUCTIONS IN THE INSTALLATION MANUAL DIAGNOSE 1 Check if the ventilator is functional If the ventilator is not functional repair or replace the ventilator belt motor control system wiring or the power supply circuit of the ventilator In normal operation the Ventilator is switched On immediately after pressing the START button The ventilator must stay on for the complete time of the drying cycle 2 Check if there is sufficient air flow When the Dryer is not a closed box air will escape Check if the D
79. is set up in the factory The machine drum will stop during opening of the door at approximately 20 mm If there is a need to set up the position follow the below procedure 1 Disassemble the door hinges Remove the door 2 Remove the front panel 3 Hang the door on the side wall Close slowly the door and inspect the micro switch action To set up the microswitch position release slightly the fixing bolts Tilt the micro switch body until it switches on off properly 4 Disassemble the door 5 Assemble the front panel and fix the door to its original position 5 8 BELTS TIGHTENING WARNING IN ORDER TO REDUCE DANGER OF SERIOUS OR DEAD INJURIES DISCONNECT CURRENT SUPPLY IN THE MACHINE BEFORE EXECUTION OF THE FOLLOWING ACTIVITIES To tighten the belts follow the below procedure 1 Remove the back covers 2 Release securing bolts on the middle pulley holding plate Release the nuts on the tightening bolt 3 Shift the middle holding plate by the tightening bolt at the side of the drive Tighten the belts 4 Fix the position by fixation bolts Secure the tightening bolts by nuts 5 Tighten securing bolts on the middle pulley holding plate FORCE OF BELT TIGHT CORRECTLY 9kg 201b 11kg 2416 13kg 271b drum tensioning 200 220 N 16kg 3510 tensioning motor 180 200 N 24kg 53Ib 35kg 7716 Tab 5 8 Belts tightening 36 INSTALLATION AND MAINTENANCE MANUAL 508982 N PUB DATE 20 JAN 2011 DOC 6 TRO
80. it The machine must not be operated without lint screen 5 3 MONTHLY OR AFTER 200 WORKING HOURS LUBRICATION N WARNING IN ORDER TO REDUCE DANGER OF SERIOUS OR DEAD INJURIES DISCONNECT CURRENT SUPPLY IN THE MACHINE BEFORE EXECUTION OF THE FOLLOWING ACTIVITIES Motor and shaft bearings sealed and self lubricated They do not require additional lubrication Disassemble the exhaust pipe line from the machine exhaust and remove the dust Should there be bigger amount of dust dismantle further pipe line parts and clean them Remove dust from all openings in rear panels of the machine If the openings are clogged with bigger amount of dust remove the rear panels and clean the whole rear space of the machine from dust 5 4 EVERY 3 MONTHS OR AFTER 500 WORKING HOURS DUST REMOVAL N WARNING IN ORDER TO REDUCE DANGER OF SERIOUS OR DEAD INJURIES DISCONNECT CURRENT SUPPLY IN THE MACHINE BEFORE EXECUTION OF THE FOLLOWING ACTIVITIES 1 Remove dust and other articles from the air impeller as well as from the motor cooling fans The motors are cooled by air and accumulation of dust on the cooling fans would cause motor overheating The motor protection will switch of the machine in such a case 2 Gas and steam models Check the steam coils remove dust sediments and or replace the lint filter Check heating chamber nozzle heater and remove dust sediments 3 It is necessary to check the exhaust pipe lines regularly and to remo
81. losed contact must be closed If the Switch is damaged replace the Switch 3 Check the wiring If the wiring is damaged repair the wiring 4 Check the input Signal by monitoring the If the input is not functional anymore replace the state at the Service menu electronic card FAILURE 41 SERVICE DUE Service Due Err message is an indication that there must be executed a maintenance intervention Consult the Installation Maintenance manual about the kind of the intervention that is required Err message 41 is just informational purposes and the machine can still be operated but to get rid of the Err message a reset of the cycle counter is required Set the key switch in program mode Press the MIDDLE Temperature button On the display e the cycle counter is displayed only for a few seconds While the cycle counter is displayed Press the MIDDLE Temperature button 3 times e the cycle counter is now reset to value and Err 41 Service Due is also reset FAILURE 95 WATCH DOG If the watch dog has been activated message 95 is logged in the Error log register If this occurs often ask the help of a technician FAILURE 99 GENERAL MEMORY AND SOFTWARE ERROR In the memory log Err99 is replaced by the corresponding memory 150 165 and software 170 199 Errors FAILURE 150 165 MEMORY ERRORS If a memory error occurs then something is going wrong with the eeprom 20 USER S MANUAL 508982 N PUB DATE
82. machine in course of transportation In case of storage the machine in a free area it must be protected against mechanical damage water and weather condition factors The ambient temperature of transportation and storage must be between 25 C to 55 C Relative humidity must be among 3096 to 8096 without condensation If it is convenient leave the machine in its transport package or at least on its wooden transport skids until itis decided to install the dryer on the base in a room A manner of handling the dryer is described in chapter 4 1 MANIPULATION AND UNPACKING INSTALLATION AND MAINTENANCE MANUAL 508982 N PUB DATE 20 JAN 2011 DOC MATERIAL REQUIRED OBTAIN LOCALLY ALL MODELS One fused disconnect switch or circuit breaker GAS MODELS One gas shut off valve for gas service line to each dryer STEAM MODELS Three steam shut off valves one for service line to be connected upstream of solenoid steam valve two for each condense return line Two flexible steam hoses for connecting steam coils Two steam traps for steam coil outlet to condense return line Two vacuum breakers for condense return lines Two check valves for each return line 508982 N PUB DATE 20 JAN 2011 DOC INSTALLATION AND MAINTENANCE MANUAL 3 TECHNICAL INFORMATION 3 1 TUMBLER DRYER USE Machines are designed for drying of linen in laundries e g bedroom linen cloths towels dish towels handkerchiefs and other linen WARNING TH
83. midity When moisture condensates on the machine due to a sudden temperature change water must not run over the walls and covers of the machine nor to cover the floor under and around it Fig 4 1 Minimum length of lift truck forks DRYER 9kg 11kg 13kg 16kg 24kg 35kg CAPACITV 2016 2416 2716 3516 5310 771b Tab 4 1 508982 N PUB DATE 20 JAN 2011 DOC INSTALLATION AND MAINTENANCE MANUAL 15 HANDLING DURING INSTALLATION All activities can be done only by a worker which knows all information about the machine Machine is delivered to the customer on a wooden palette and protected with polyethylene film The machine is attached to the skid by means of four bolts M10 machine 9kg 2010 two bolts To remove the machines to its final location follow these precautions All passages and spaces the machine has to be transported through at installation should be reasonably dimensioned to meet the height and width of the machine including the package Make sure that the filling door is secured to avoid its opening during the handling Lift the machine up by lift truck together with a transport skid to which the machine has been attached UNPACKING After unpacking check if the machine has not been damaged and if all the accessories are included according to your order The accessories and the manuals are located inside the drum Before the machine locating to its place remove
84. mit the dryer to operate with the door opened The dryer will stop tumbling when the door is opened Do not use the dryer if it does not stop rotating when the door is opened Put the dryer out of service and call the service person The dryer will not operate with lint screen panel open Do not bypass front panel safety switch to permit the dryer to operate with the front panel open FOR GAS HEATED MODELS Turn off the main Gas supply when discovering a gas leak from the machine or if you smell gas Ventilate the premises do not turn on any electrical devices do not touch any electrical switch do not smoke do not use open flame and call the maintenance Do not eliminate nor change settings of the pressure regulator airflow switch safety door switch exhaust flap and all factory pre set devices unless the installation and or maintenance require so For such interventions strictly follow instructions stated in the chapters Installation and Maintenance and adjustment Ensure minimal air vent of room recommended by manufacturer FOR STEAM HEATED MODELS Turn off the main steam supply when discovering that steam is leaking from the machine and call the maintenance FOR ALL MODELS PLACE THE MACHINE IN A WELL VENTILATED ROOM RESPECT THE CORRECT FILLING RATIO ACCORDING THE TYPE OF LINEN DO NEVER OVERLOAD THE MACHINE INSTALLATION AND REPAIR CAN ONLY BE DONE BY A TECHNICIAN WITH MANUFACTURER S CONSENT IF THE INSTRU
85. n category gas and pressure gas AN WARNING CROSS OUT ITEMS ON THE NAME PLATE RELATED TO CATEGORY TYPE OF GAS GAS PRESSURE AND GAS CONSUMPTION 4 6 1 2 COUNTRY WITH APPLIANCE CATEGORY IS NOT MENTIONED IN APPENDIX 530762 NOT FOR USE IN EU COUNTRIES GOVERNED BY THE GAS APPLIANCE DIRECTIVE To make this change you will need right nozzle and label for the gas conversion 1 Find out a right nozzle See appendix 530762 According to capacity power of dryer and gas find out which nozzle diameter and which nozzle pressure you need to use 2 Find out a right label for conversion See appendix 530762 According to the language of the country in which the machine is installed find out a needed code label If the language corresponding to the country of destination is not mentioned use a label with English text Using non corrosive liquid for testing the conduit check if the conduit is in order and leakproof after every adjustment Check the pressure with all other gas appliances running Stick a label for the gas conversion in the relevant language next to the name plate and fill itin according to appendix 530762 the values mentioned in the line for your requested gas and gas pressure 26 INSTALLATION AND MAINTENANCE MANUAL 508982 N PUB DATE 20 JAN 2011 DOC WARNING CROSS OUT ITEMS ON THE NAME PLATE RELATED TO CATEGORY TYPE OF GAS GAS PRESSURE AND GAS CONSUMPTION In case of any ambiguity contact your
86. necessary to inspect electrical and grounding connections Tighten them in case of need 5 Inspect all safety switches door lint screen panel and air switch functionality Adjust the position in case of need 6 Check the flow rate adjustment see chapter 4 8 5 6 UNDERPRESSURE CLUTCH UNDERPRESSURE CLUTCH OF AIR CIRCULATION The proper underpressure clutch function is set up in the factory IMPORTANT DURING THE MACHINE OPERATION THE UNDERPRESSURE CLUTCH DISK MUST REMAIN CLOSED TO THE REAR SIDE OF DRYER IT MEANS THAT THERE IS INSUFFICIENT AIR FLOW THROUGH THE DRYER IF IT OPENS DURING THE MACHINE SERVICE IF THE UNDERPRESSURE CLUTCH OPENS AND CLOSES OR REMAINS OPEN DURING THE MACHINE OPERATION THE MACHINE CONTROL LOGIC WILL STOP THE HEATING AUTOMATICALLY AND COOL THE MACHINE DOWN TO 50 AND STOP THE MACHINE AFTER IT REACHES THIS TEMPERATURE ERROR MESSAGE OCCURS ON THE DISPLAY REMARK The underpressure clutch function can be influenced by dust sediments on the lint screen or by insufficient air flow caused by external air blocking on the machine inlet of by obstacles in exhaust pipe lines Make sure that there is no such obstacle before changing the underpressure clutch setting N WARNING THE SWITCH OF UNDERPRESSURE CLUTCH MUST NOT BE BYPASSED THE MACHINE MUST NOT BE OPERATED IF THE SWITCH DOES NOT FUNCTION PROPERLY 508982 N PUB DATE 20 JAN 2011 DOC INSTALLATION AND MAINTENANCE MANUAL 35 5 7 DOOR SWITCH The door switch
87. nition sequence Probably it will be necessary to try several times to push out an air from the gas pipeline If an error message is still displayed put the machine out of operation and contact the manufacturer or your dealer When you press the button the machine will stop On the display there occurs an error message ignition failure The error message is possible to delete see chapter 4 6 Version Easy Control without coin meter and with coin meter 22 Check the gas supply Check whether the manual shut off valve of gas is open Turn off and on the machine by emergency stop button valid for Easy control without coin meter or by main switch The machine ignition unit will reset Probably it will be necessary to try several times to push out an air from the gas pipeline If the error message is still displayed put the machine out of operation and contact the manufacturer or your dealer 508982 N PUB DATE 20 JAN 2011 DOC USER S MANUAL 9 5 EXPLANATION ERROR MESSAGES For each failure message diagnostics are added IMPORTANT TECHNICAL INTERVENTION ON THE DRYER IS ONLY FOR QUALIFIED TECHNICIANS WITH SUFFICIENT TECHNICAL KNOWLEDGE OF THE EASY CONTROL DRYER MACHINE FAILURE 1 HEATING SAFETY 1 Failure 1 occurs when the electronic timer detects that the heating safety located at the air outlet has opened it s NC contact NC thermal contact failure 1 can only occur when the drying cycle is running A
88. nsor 3 Check the heating system If the heating system is broken repair or replace the heating system 4 Check the heating contactor valve If the heating contactor valve is not functional repair or replace the component 5 Check the wiring If the wiring is damaged repair the wiring 6 Check the output relay that controls the If the output relay is not functional replace the heating system electronic card 7 Check the Analog Temperature input Signal If the input is not functional anymore replace the by monitoring the state at the Service menu electronic card FAILURE 37 TOO HOT SAFETY Failure 37 occurs when the actual heating temperature rises above safety temperature 85 while the machine is running f T24 T35 ELECTRICAL HEATING ONLY 100 C If at the end of the drying cycle the temperature is above 85 100 C the dryer will go on with the cooldown sequence for 30 minutes or until temperature below 65 C or until open door On the display will be shown as indication that there is something wrong Check Safety Thermostats ST1 amp ST2 as they should switch off the heating system and prevent high temperatures A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again 508982 N PUB DATE 20 JAN 2011 DOC USER S MANUAL 19 ATTENTION AILURE 37 OCCURS WE CAN EXPECT THERE IS RISK OF BURN AND NECESSARY ACTIONS MUST B
89. nstructions and laws The machine is in line with standard EN 602204 1 Safety of mechanical machinery Electrical devices of machines Do not install the dryer where it will be exposed to water and or weather The machine must be connected to the power ground ventilation and gas supply according to the installation manual in compliance with the local standards done by qualified technicians with proper authorisation The valid standards for connecting to the local power network TT TN IT must be followed Any changes concerning the installation which are not described in Installation and maintenance manual must be approved by the supplier or manufacturer Otherwise the supplier and manufacturer are not responsible for potential injuries to operators or for any damages Operation of the machine with malfunctions missing parts or open covers is not allowed Interventions into the machine functions are not allowed and the manufacturer refuses any responsibility in such cases Do not tamper with the machine s control Do not allow children to play on around or in the dryer Do not store or spray flammable materials around the machine Keep the top of the machine clean without the presence of flammable materials Keep the area around the exhaust opening and its surrounding area free from lint dust and lint Regularly check the proper function of ground ventilation of the machine and emergency sto
90. ntrol with coin meter To switch off the machine completely turn the main switch on the machine rear panel to position OFF N WARNING DO NOT INTERRUPT DRYING PROGRAM AND DO NOT SKIP THE STEP COOL DOWN AT THE END OF DRYING CYCLE 4 5 EMERGENCY STOP OF THE MACHINE Versions Full Control and Easy Control without coin meter If operator s safety or health is endangered it is possible to stop the machine by pressing the button of emergency stop see chapter 4 3 Emergency stop button is located on the machine upper front panel Version Easy Control with coin meter The machine is not equipped with central stop button The laundry owner must be make arrangements for remote located emergency stop device N WARNING 1 AS SOON AS THE REASON FOR THE MACHINE STOPPAGE IS ELIMINATED UNLOAD THE LINEN FROM THE DRUM IMMEDIATELV RISK OF FIRE 4 6 HOW TO PROCEED ON ERROR MESSAGES Version Full Control Error message occurs on the machine display in the form of Er and no of failure 001 999 In some cases the programmer buzzer sounds In some cases the drum goes on turning but the heating is off The machine cools down and stops itself after it has reached safety temperature After the machine has been stopped the error message is possible to delete by opening and closing the door possibly by pressing the button of emergency stop If failure state continues the error message is displayed again For detailed informati
91. of the machine that you have purchased natural resources are being reclaimed and used The machine can contain substances which are dangerous for health and environment When you dispose of your machine to avoid spreading of these substances in our environment and to reduce the pressure on our natural resources we encourage you to use the collection reuse and recycle system of your region or country These systems reuse or recycle most of the components The symbol crossed out bin on wheels A invites you to make use of these systems If you wish more information concerning the systems for collection reuse or recycling of disposed machines you can take contact with the competent administration of your region or country waste management You can also take contact with us for more information concerning the environmental performances of our products Please consider that the WEEE directive is generally only valid for household machines In some countries professional machines are added in others not Therefore the symbol may not be present Info for dealers Due to the diversity of the national legislations manufacturer can not take all the measures to be in accordance with all national legislations of each member state We expect that each dealer who imports our appliances into a member state and puts it on the market takes the necessary steps to be in rule with the national legislation as the directive requir
92. on concerning error messages see Programming manual Version Easy Control without coin meter and with coin meter When there is an error the fault LED lights on The number on the display corresponds with specific fault In some cases the drum goes on turning but the heating is off The machine cools down and stops itself after it has reached safety temperature For detailed information concerning error messages see Programming manual 4 7 POWER SUPPLY INTERRUPTION Version Full Control When the power supply interruption occurs and the power is restored the machine will be in stand by mode The display is counting down Once the display reaches 0 the machine will be waiting for further instruction Close the door in case it is open On the display the program number will be shown Press the Start button to continue on the program or press the STOP button to end the drying cycle 8 USER S MANUAL 508982 N PUB DATE 20 JAN 2011 DOC Version Easy Control without coin meter and with coin meter When the power supply interruption occurs and the power is restored the machine will be in stand by mode The display is counting down Once the display reaches 0 the machine will be waiting for further instruction Close the door in case it is open On the display the program number will be shown and the LED on START button is flashing Press the Start button to continue on the program N WARNING 1 UNLOAD THE LINEN FROM DRVING DRUM
93. p The emergency stop device is omitted on machines design for coin token external payment system or similar operation for use in self service situation The owner installer user must provide a remote located emergency stop device that is connected to each machine Do not repair or adjust the belt drives when the machine is in operation turn off the main switch The instructions and warnings described in installation manual do not include all conditions and situations which may occur during the installation of your dryer They must be generally understood Caution and care are factors which are not included in the design of this dryer and all persons who install operate or maintain the machine must be qualified and familiar with the operating instructions Do not dry articles that have been previously cleaned in washed in soaked in or spotted with gasoline dry cleaning solvents or other flammable or explosive substances as they give off vapours that could ignite or explode Do not reach into the drum if the drum is revolving Always clean the lint filter daily The interior of the drum and the exhaust duct should be cleaned periodically by qualified service personnel To reduce the risk of fire do not dry plastic or articles containing foam rubber similarly textured rubber like materials or wax Do not put clothes having traces of any flammable substances such as machine oil thinner flammable chemicals etc
94. r self serve laundries Machines are heated by electricity E steam S or gas G Steam heating S is not applicable for 9kg 206 The temperature and time of drying can be set by means of the keyboard GAS EXECUTION OF THE MACHINES The machines category country of destination types of gas and gas pressures for which is the machine approved are specified in the appendix 530762 6 INSTALLATION AND MAINTENANCE MANUAL 508982 N PUB DATE 20 JAN 2011 DOC 3 3 NAME PLATE The nameplate is located on the rear side of the machine see fig 3 6 3 7 3 8 pos 8 3 4 TECHNICAL SPECIFICATIONS 9kg 20Ib 11kg 2410 13kg 271b 9kg 2016 11kg 2416 13kg 2716 DIMENSIONS PACKING DIMENSIONS Width 880 mm 34 64 855 mm 33 7 855 mm 33 7 Depth 885 mm 34 84 1100 mm 43 3 1190 mm 46 85 Height 1570 mm 61 81 1785 70 27 1785 mm 70 27 MACHINE DIMENSIONS 1 Width 795 mm 31 29 795 mm 31 29 795 mm 31 29 Depth 815 32 08 1070 mm 42 12 1160 45 66 Height 1465 mm 57 67 1680 mm 66 14 1680 mm 66 14 DRUM DIMENSIONS Diameter 760 mm 29 9 760 mm 29 9 760 mm 29 9 Depth 420 mm 16 53 540 mm 21 3 630 mm 24 8 Drum capacity 1901 2501 285 Door opening 600 mm 23 6 600 mm 23 6 600 mm 23 6 WEIGHT WEIGHT net 170 kg 375 Ib 230 kg 508 Ib gross 180 kg 397 Ib 240 kg 530 Ib ELECTRICAL DATA MORE DETAILED INFORMATION SEE TAB
95. ram selection button High temperature PROGRAM TEMPERATURE MEDIUM Program selection button Medium temperature 508982 N PUB DATE 20 JAN 2011 DOC PANEL COOLDOWN TIME Setting for cool down time MOISTURE LEVEL Setting for residual moisture level PROGRAM BUTTONS ARROW UP Selecting the next element of an item list Increasing a value ARROW DOWN Selecting the previous element of an item list decreasing a value ARROW LEFT Selecting the previous menu item ARROW RIGHT Selecting the next menu item ENTER Selecting the next menu item Confirmation of a new value or list 516377 element and going over to the next menu item GWAsb PROGRAM TEMPERATURE LOW Program selection button Low temperature 516378 ALARM INDICATION Red light is flashing when an alarm occurs USER S MANUAL 5 4 OPERATING INSTRUCTIONS 4 1 START THE MACHINE Before the first start up make sure whether the machine is installed properly see Installation and maintenance manual Check the lint filter and other parts of the machine according to Installation and maintenance manual 4 2 POWER SUPPLY Turn the main switch on the machine rear cover to position If the machine is equipped with emergency button turn it slightly on the right Display will light up After few seconds it will fade valid for Easy control version The machine remains in stand by mo
96. rate to allow optimal humidity control LINEN MUST BE SORTED A mixture of linen in the dryer can not result in an equal drying result It is a good practice that the same kind of linen is sorted and dryed together Coton Synthetic In case of Humidity Control a mixture of all kinds of linen will not give a good overall drying result THIN THICK FABRICS Thick fabrics like jeans trousers need a long drying time Dryer program will probably be stopped when fabrics is mostly dry but inside pockets it will still feel humid In case of thin fabrics it can happen that were the linen is sewed togheter there are a few humid spots This will dry overnight Humidity Control stops the dryer when the linen is dry based on the measured air humidity CORRECT LOAD IN DRUM Some fabrics need more space in dryer then others It is important to choose the right size of dryer to obtain a good air flow If the linen is strenghled this will restrict the air flow and the linen will not be dryed equally 22 USER S MANUAL 508982 N PUB DATE 20 JAN 2011 DOC INSTALLATION AND MAINTENANCE MANUAL 1 TABLE OF CONTENTS T TABLE OF CONTE N BS oc sesseucco aseo ecc a qaos a zu a ego neca ivre do e gov cU c cos a e 1 2 WARNING AND LABELS 3 2 1 PERSONAL SAFETY RULES tet cct tt tt D cU CUL aad 3 2 2 MACHINE SYMBOLES reel
97. rminal board TN C TN S 3 5 3 D uv win PE Fig 4 4 A 3 phase machine connection to electrical network 18 INSTALLATION AND MAINTENANCE MANUAL 508982_N_PUB_DATE_20_JAN_2011 DOC CONNECTION OF MACHINE WITH A LAUNDRY ROOM EARTH LEAKAGE TRIP In order to increase the safety of operators and service men during work and maintenance on the machine producer recommend to mount an earth leakage trip in the laundry room switchboard with an equipped current 30 mA Main contacts of the earth leakage trip must correspond to the stated power supply The earth leakage trip connection and machine connection to such a network is shown on fig 4 4 B 1 Phase conductors 2 Protection conductor 3 Power supply protection 4 Machine 5 Laundry switchboard 6 Main switch supply terminal board 7 Earth leakage trip see tab 4 4 A 3 J FU E nie 504466 Fig 4 4 B 3 machine connection to electrical network N WARNING IF IN THE PLACE OF INSTALLATION THE STANDARD EN 60519 OBSERVANCE IS REQUIRED THE MACHINE MUST BE CONNECTED VIA AN EARTH LEAKAGE TRIP IMPORTANT CHECK THE SE
98. rs when the humidity sensor doesn t give an analog electrical output signal to the dryer computer Example connector not connected to dryer computer At the t menu you can switch off on the Humidity Control function Note the humidity sensor needs 1 minute after switching on the power supply dryer to stabilise it s analog output signal Failure 25 can occur when the dryer is running without linen inside This should not be considered as a system failure Check correct dryer operation with a normal amount of wet linen ATTENTION THE HUMIDITY CONTROL SYSTEM IS NOT MADE TO RUN WITHOUT LOAD OR WITH A VERY SMALL LOAD THE SYSTEM CAN ONLY FUNCTION IN A NORMAL WAY WHEN THERE IS SUFFICIANT EVAPORATION TO BE MEASURED BY THE AIR HUMIDITY SENSOR DIAGNOSE 1 Check if the humidity sensor is connected to the dryer computer If the humidity sensor is not connected to the dryer computer connect the sensor 2 Check the wiring If the wiring is damaged repair the wiring 3 Check the supply voltage humidity sensor If there is no or wrong supply voltage replace the dryer computer 4 Check the humidity sensor and amplifier If the humidity sensor or amplifier is damaged replace the humidity sensor and amplifier 5 Check the analog input signal Inputs can be checked one by one in the Service menu If for A3 the value at the Analog input menu 0 then the analog input signal is missing
99. ryer is a closed box and the air flow will not be sufficient to switch the Air Lint filter Door mechanical panels must be Flow Switch present and closed properly Make sure that there is no loss of Air Flow Example close the Lint Filter Door properly 3 Check if the switch and metal plate and air If the air flow detection system or it s switch is out of flow detection system is still functional order it must be repaired or replaced 4 Check the continuity of the wiring If the wiring is not continuous repair the wiring 5 Check the input signal by monitoring the If the input is not functional anymore replace the state at the Service menu electronic card FAILURE 9 AIR FLOW SWITCH OPEN AFTER STARTUP Failure 9 occurs when there is not sufficient air flow when the ventilator is turning This security function makes that the heating is switched Off when the ventilator is suddenly Not functional anymore or if the airflow gets obstructed Failure 9 occurs only after startup NO contact The Air Flow Switch has a safety function and it s function must not be obstructed A skilled and experienced technician must examine the dryer system before the machine is put in operation again DIAGNOSE 1 Check if the ventilator is functional If the ventilator is not functional repair or replace the ventilator belt motor control system wiring or the power supply circuit of the ventilator In normal operation the Ventilator is switc
100. s damaged repair the wiring 4 Check the electrical Input at the electronic If the input of the electronic card is not card functional anymore replace the electronic card FAILURE 35 WRONG SOFTWARE VERSION When total new software that isn t downward compatible with previous software versions is loaded then the software will detect that the old and new softwares are not compatible You have to reconfigure the Full Control Dryer Computer N ATTENTION ALL THE CUSTOM SETTINGS WILL BE ERASED IN THE FULL CONTROL DRYER COMPUTER BY LOADING THE FACTORY SETTINGS After reinitialization of the Full Control Dryer Computer fault 35 can only be erased by switching the power Off On FAILURE 36 TOO HOT END Failure 36 occurs when the actual cooldown temperature at the end of the dry cycle is still above 78 C If at the end of the drying cycle the temperature is above 78 the dryer will go on with the cooldown sequence for 60 minutes or until temperature below 65 or until open door If the temperature is still above 70 after these 60 extra minutes cooldown Failure 36 is generated On the display will be shown Hot and the air temperature as indication that there is something wrong DIAGNOSE 1 Check the air outlet system If the air flow is not sufficient adjust the air outlet system 2 Check the temperature sensor If the temperature sensor is not measuring correctly replace the temperature se
101. temperature sensor 3 Check the output relay that controls the If the output relay is not functional replace the heating system electronic card FAILURE 12 NO REHEATING Failure 12 occurs at a heating cooldown with ramp sequence when the heating is not switched On again at the temperature control process when the lowest temperature hysteresis value is reached A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again DIAGNOSE 1 Check if there is no interruption of the The machine will not heat when there is no energy electrical power gas or steam heating supply for the heating system power supply Avoid interruptions of the energy supply 2 Check if the heating system is functional If the heating system fails to work repair or replace the heating system 3 Check the heating contactor valve If the heating contactor valve is not functional repair or replace the component 4 Check the continuity of the wiring If the wiring is not continuous repair the wiring 5 Check if the temperature sensor is If the temperature sensor is not measuring correctly functional replace the temperature sensor 6 Check the output relay that controls the If the output relay is not functional replace the heating system electronic card 508982 N PUB DATE 20 JAN 2011 DOC USER S MANUAL 13 FAILURE 13 HEATING Failure 13 occurs
102. the machine is put in operation again DIAGNOSE 1 Check if the air flow detection system is If the air flow detection system or it s switch is out of still functional order it must be repaired or replaced 2 Check if the ventilator is switched On Check the contactor wiring and the ventilator immediately after pressing start command signal 3 Check the continuity of the wiring If the wiring is not continuous repair the wiring 4 Check that the ventilator is switched Off at If the contactor is not correctly functioning replace the end of the drying cycle the contactor 5 Check the input signal by monitoring the If the input is not functional anymore replace the state at the Service menu electronic card FAILURE 11 FAULT COOLDOWN Failure 11 occurs when the temperature doesn t decrease when the Cooldown sequence is in progress No cooldown at all after 15 minutes at cooldown sequence for temperature above 50 A skilled and experienced technician must examine the heating and air outlet system before the machine is put in operation again DIAGNOSE 1 Check if the heating system is switched Off If no temperature ramp has been programmed for the cooldown sequence the heating system must be switched Off Check the contactor valve wiring and the ventilator command signal 2 Check if the temperature sensor is If the temperature sensor is not measuring correctly functional replace the
103. tor rotation is not obstructed Solve the mechanical problem 3 If the thermal motor security is not closing after 15 minutes The thermal motor security will be probably broken 4 Check the continuity of the wiring If the wiring is not continuous repair the wiring 5 Check the input signal by monitoring the state at the Service menu If the input is not functional anymore replace the electronic card FAILURE 7 DRUM MOTOR THERMIC Failure 7 occurs when the motor temperature overcurrent security has tripped The contact will be closed again automatically after some time Failure 7 occurs only for 2 motor machines NC thermal contact A skilled and experienced technician must examine the motor drive system before the machine is put in operation again DIAGNOSE 1 Check if the thermal security of the motor is If the thermal security is open within 15 minutes open the security will close automatically If a motor is defective the security can go open again when you restart the dryer If it was only a temperature problem and the motor is not defective the overload security will not trip again 2 Check that the air flow drum and ventilator rotation is not obstructed Solve the mechanical problem 3 If the thermal motor security is not closing after 15 minutes The thermal motor security will be probably broken 4 Check the continuity of the wiring If the wiring
104. ts manual The Programming manual and Spare parts manual are not delivered with a machine by default You shall ask the supplier manufacturer to obtain Programming manual and Spare parts manual Follow the instruction written in manuals and keep the manuals in a proper place by the machine for later use Do not bypass the instructions stated in the instruction manual and warnings on the labels Follow all basic and valid safety instructions Children can not operate this machine Before turning the machine make sure that there are no people or animals present in or around the machine Do not operate the machine with broken missing parts opened covers also do not operate a machine that was not installed and put in operation according to instructions stated in the Installation and maintenance manual Do not tamper with the machine s control Machine version OPL without coin meter is intended for qualified operator Do not store flammable materials around the machine Keep the machine surface clean and without flammable materials and remove dust from filter once a day DO NOT spray or store aerosols in the vicinity of this appliance Various chemicals used in laundries contain chlorine some dry cleaning fluids aerosols bleaches When decomposed in a flame these materials may rapidly corrode and destroy this appliance When the main switch is OFF the supply terminals are still
105. ve possible dust sediments which obstruct air circulation 4 It is necessary to check the dryer surroundings to find out possible air flow obstacles 5 Remove the front panel and clean the dust sediments 6 Remove the lint filler cover Remove the cover below the drying drum fig 5 4 Clean the inner space with vacuum cleaner Return the lint filter cover to its original place not applicable for 24kg 5300 35kg 771b 34 INSTALLATION AND MAINTENANCE MANUAL 508982 N PUB DATE 20 JAN 2011 DOC 530517 Fig 5 4 BELTS TIGHTENING Check the belts tension If necessary tighten them according to relevant instructions UNDERPRESSURE CLUTCH CONTROL Check the underpressure clutch functionality In case of improper function adjust the underpressure clutch position 5 5 EVERY 6 MONTHS OR AFTER 3000 WORKING HOURS OVERALL INSPECTION N WARNING IN ORDER TO REDUCE DANGER OF SERIOUS OR DEAD INJURIES DISCONNECT CURRENT SUPPLY IN THE MACHINE BEFORE EXECUTION OF THE FOLLOWING ACTIVITIES 1 Clean the machine properly from the dust and any articles according to chapters mentioned above 2 Check the bolts nuts gas and steam pipeline and electrical connections Tighten them in case of need 3 Check the gas pipe line leaks with soap dilution The leaks might occur due to the machine vibrations NEVER USE OPEN FLAME FOR GAS LEAKS DETECTION 4 t is

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