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1. Operation a n m 842150 e Ref ChangeFre 842150 4 842150 Auen SampleTimes ProtectTypabnormalPos lt lt rum SampleResidual U 00 0 00 0 00 0 00 ee bzw ont Sensitivity 0 00 Dm 0 A MaxForcePos 0200200 4 1 2 Function Configuration Before Injection lt is better to inspect the following items before operating the machine 4 1 2 1 Motor Start 8 Stop 1 Start the motor q J The indicator on the button is ON after the Von MOTOR button on the miscellaneous panel is controlled 2 Stop the motor 24 Chapter Four Operation di The indicator on the button is OFF after the Noo MOTOR button is controlled 4 1 2 2 Mold Clamping amp Mold Opening 1 The operation of the mold clamping 1 Close the safety door 2 Enter the MANUAL mode gt Press clamping 4 Start the mold clamping operation Wi e Do not perform the interrupted mold clamping operation when the high speed clamping is performed It is better to set the clamping speed at the low one if the interrupted operation will be performed 2 Mold opening operation 1 Close the safety door 2 Enter the MANUAL mode gt 2 Press the Opening 4 Start the mold opening operation 4 1 2 3 Ejector Operation 1 Close the safety door gt 2 Confirm the clamping plate at the mold opening position 3 Set ER the Ej ON after entering the Ejection page Press the adva
2. Max je 21504 A Z SO des Ref ChangeFre InstaliMold MaxForcePos men SampleTimes hajustvel JD s Protect TypabnormalPos mm SampleResidual dAdjustPre D o Pos man MoldProtect al Dk s el Sensitivity Yo AA KN 151 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual This section explains the customization of the shifting page button as the Refer to the above mentioned figure The frames connected with are corresponding the series numbers of 7 frame button position from left to right are corresponding with the one of the V The corresponding data may display on the frame by clicking the series numbers on the frame 1 in the current setting refer to the following figure Page ear otalPage PageName A NM 1 12 13 14 15 16 li Ia 17 SO CO Ah la Ja LA bi Sy aA aS S a a keri 60010 60011 6001 60013 60014 60015 60016 6001 6001 Pagel Gain olalrage l 0 11 le 13 14 15 16 7 l 60010 60011 6001 60013 60014 60015 60016 6001 DUU Le Pagel Gain olalFage 1 0 11 12 13 14 13 16 17 l 19 60010 60011 6001 60013 60014 60013 60016 6001 6001 Mage leam otalFage 1 U 11 le 13 14 15 16 17 l 19 152 60010 60011 6001 60013 60014 600153 60016 6001 6001 e Product MotorLDiagh Records Trend Statistics Waveform Clamp Metering Ouali PageN ame Product Moto
3. 109 SI maz GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual _ Name set the plastic pumping value of Position the material cleaning operation 0 mm 75mm revolving Velocity Set the plastic pumping speed of 0 mm s 30mm s the material cleaning operation The metering pressure should be set the metering ending position Pos backpressure BackPre and revolving speed Rot Vel _ Name Betting meaning Setting range ran Set the position of the material cleaning operation 0 99 99 Position metering ending Set the ech backpressure of the 0 MPa 220MPa Revolving Velocity Set the metering revolving Velocity of the 0 100 material cleaning operation PurgeTimes PurgeTimes The system is set to 1 time by default user can modify the material cleaning times based upon the requirements Monitor Ira MonitorTm The system is set to 60sec by default the metering screw does not reach to the specified position when the monitoring time is carried out and the system alarm may occur 4 3 3 2 4 Monitoring Data on Mete Detail Page 110 Chapter Four Operation Gerey Pae 0 rima lEesinEre MPA Inj TopPos 64215 05 mm Inj FillTm 345281655 y ScrewRot Vel pe RER dE EE pS The monitoring area is independent on this page each display unit can be freely selected based upon its reguirements refer to the page customi
4. 4 4 4 2 2 Statistics to zero Press down button at the bottom of the list box all current records and statistics are cleared up Record value and statistics in FULL AUTOMATIC or SEMI AUTOMATIC state are recounted 4 4 5 Tendency Chart AutoMold Adjust 2015 07 15 11 07 Moto MoldAdjust NotFinishLastCyc 842150 45 AimOutput Ope Heater stopHeating Heat MoldProtect ActualUsedTm O 00Nen defectWNo Upo systerWermal Inj startPos mm HoldEndPos rHtastic startPos hatete Revolution rpm a a a Center alue Center alne Center alue Center Value ActualValue min ActualValue min ActualValue mm ActualValue Range V Range H Range H Range H The part displays 15 groups data value of the Statistics interface based upon the chart form Four items are displayed at one time and other 11 items can be selected by data selection box When there is no central value set by user the first recoded data will be defaulted as the 124 Chapter Four Operation central value The record is cleared up after resetting the next record will be set as central value 4 4 5 1 Selection of Data Type _AutoMiold Ad just 2015 0716 09 01 Moto Mold Adjust NotFinishLastCyc 842150 45 AimOutput Ope Heater stopHeating Heat MoldProtect ActualUsedIm O 0lNon defectNo poe systemNormnal Inj startPos min HoldEndPos tHiastic startPos ete Revolution rpm Center alue ctual Value Inj Tasks sctualValue Se
5. 18 Multiple types core pulling twist programs which uses for different controls for it Option 19 The Ethernet interface can be carried out the long distance manufacture monitor long distance malfunction diagnosis and long distance program promotion Option 20 The multi machine networking operation the long distance administration product and the data table statistic and print can be achieved by the Ethernet Option 21 The common use interface of the import motor injection molding machine can be customized which is used the change of the old equipment system Option 2 2 GSK6000 Control System Configuration system host one set I O board one block Display board one set Operational panel one set Power one 2 3 Man Machine Interface Compsition amp Miscellaneous Operation Panel Button Function Brief 1 Full Touch LCD display screen Chapter Two Brief poo Mlonitor AutoMoldAdjust System 2015107115 08 24 Motor MoldA djust NotFinishLast Cyc 842150 45 AimOutput Ope Heater Stop Heating Heat MoldProtect ActualUsedTm 0 00Non defectNo Opc SystemNonmnal MoldPos Ej Pos SacrewPos ActualResinPre screwRot V el Cyclm s mm mm mm MPa rpm Inj StartPos Inj TopPos HoldEndPos Inj FillTm Inj FillPeakPre Inj TopPre Plastic StartPos V PSwichPos_ V PSwitchPre Heater 1 Heater 2 Copyright c 2014 GSK CNC EQUIPMENT CO LTD Reserved all rights AA O O OC Or maa 2 Miscel
6. 4 Confirming the above mentioned operations are without any alarm shift to the Full automatic mode pressing the automate button and then press the AL button to operate 5 If the alarm prompt generates in the first 3 operations the system will not perform the FULL AUTOMATIC mode 4 2 2 5 Mold Adjustment Operation Operation mode shift Mold adjustment mode o o Press the adjustment MOLD ADJUSTMENT button the following buttons can be operated other than the one mentioned in the MANUAL mode after the operation mode is set to MOLD ADJUSTMENT mode Mold adjustment mode button start and stop buttons Mold adjustment motion button 1 The button operation of the mold adjustment SC swane MOLD ADJUSTMENT ADVANCE button The corresponding indicator is ON pressing this button the mold clamping plate is forward Vice versa The button does not work in the Auto mold adjustment 64 Chapter Four Operation go co MOLD ADJUSTMENT RETREAT button The corresponding indicator is ON pressing this button the mold clamping plate is backward Vice versa The button does not work in the Auto mold adjustment 2 Automatic mold adjustment Calculate the clamping force based upon the product s projected area then devided by 80 and then multiply by 100 the percentage of ObjectClampForce is then generated the data can be set to the ObjectClampForce parameter For example The calculated desired
7. Step one Close the safety door then press the MANUAL button and then shift to the MANUAL mode Id Step two The mold opening is operated after pressing the opening MOLD OPENING button 69 SI maz GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual LJ Step three Control the Mot MOTOR button and then cut the motor off Step four Clean the mold after opening the safety door paint the antirust grease on the mold surface based upon the requirements d Step five Close the safety door then press the M MOTOR button and then switch the motor on in order to protect the system the other motion buttons can be operated after waiting for 6 seconds A MOLD CLAMP Step six Press the MOLD CLAMP button to perform the mold clamping 4 2 4 5 Cut off the Motor s Power Step one Confirm the injection molding machine may not generate some trouble in the stop state d Step two the corresponding indicator is OFF pressing the Mot button and then cut the motor s power off 70 Chapter Four Operation 4 3 Parameter Function Setting 4 3 1 Mold Opening Clamping AutoMold Adjust 2015 08106 15 27 Mota MoldAdjust NotFinishLastCyc 42150 45 AimOutput Ope Heater stopHeating Heat MoldProtect ActuallsedTm O 00Non defectNo Opce systemNormal nivfoldAdjustPos mm MoldVel MoldOpenTime s ClampPre t Ej Pos U UU rata ClampTm 0 00 e Si
8. Stip Af Open and HoldClamp refer to the following figure Selections Abnormal stop Mode 4 3 1 1 5 Mold Protection Setting Click the Operation button to open the protective operation refer to the following figure 76 Chapter Four Operation MMoldProtect Operation Gaas AlMode Lon MaxPerm d a EECH y nja be 150 4 842150 4 842150 4 RefChangeFre MaxForcePos 42150 4 444150 41 842150 4 ng sample limes ca sampleResidual 642150 PosP00 008 00 D arn MoldProtect Two buttons under the ProtectType can be enabled 4 3 1 1 5 1 Mold Protection Setting 1 Click the 1 button under the ProtectType the following selection figure is then shown 4 3 1 1 5 1 1 Intelligent Monitoring AlMonitor MAXPerm editing frame is disabled when it becomes grey but the AlMode button and Pos editing frame are enabled refer to the following figure MoldProtect Operation Ga flMode Con ween TATTA 2 z Max 842150 4 842150 4 842150 404 RefChangeFre o MaxForcePos 42150 4 444150 41 842150 4 0 SampleTimesl Protect Type bnormalPos 642150 45 FEH sarnplekesidual 642150 The setting range of the Pos is between the LowPre Protect and MoldColse 4 Refer to the MoldClose in the page of Clamp for the LowPre Protect MoldColse 4 TI SI maz GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual Sensitivit
9. Tear U Page dlUl Clamp et ClassPage U DeleiePageTes DefauliValue Pota fotito Gradina dificati SL DE 2015107115 15 53 Moto MoldAdjust NotFinishLastCyc 842150 45 AimOutput Ope Heater stopHeating Heat 0 MoldProtect ActuallsedTm U U Non defectNo Upo System orral EI MoldPos retold djustPos mm MoldVel YhioldOpenTime Elle Go t Ej Pos mm Clamplin o Ej Trn Select the series no 18 Metering inside the frame 0 in the current setting is corresponding to the feedback column of the Metering page and so forth 155 SI MISST GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual AutoMold Adjust System ActualPage 60004 Para Detect MoldPos d e l 22 Ej Dos 0 60005 SinalTable 60006 StaticPara FO 8 27 SerewPos l 60007 Dynamic Par 4 l ja Mete Re 60008 OIfODLuagnosis 5 l da Mold d 0 60009 Monitor 6 1 24 MoldVel 0 60010 Product z 1 M eel 60011 MotorDiagn S l 24 Iry Vel ll 60012 Records q 25 5crewko D 60013 Trend I 1 31 MoldOpe D 60014 Statistics i il Al UEL 60015 Waveform ls il ji ME 60016 Clamp 13 1 32 Mete Tq 60017 Metering 16 1 acrewPos 14 1 27 Actualk Quality E l mi Screwhio JE ZK 22 ClampPre Heater 1 1 Zi Actual if 1 22 Ej Pre Detail 4 2 20 Fan I7 1 20 Im FilTm Ejection 3o je a PIE 18 ot 32 Packing Mete Detail 2 20 HoldEnd 19 1 32 ClampTm
10. 4 1 3 1 Automatic Electric Heating Start Enter the AutoStart page clicking the button from the Heater page 28 Chapter Four Operation AutoMold Adjust 2015 07 15 16 31 Moto MoldAdjust NotFinishLastCyc 42150 45 AimOutput Ope Heater stop Heating Heat 0 MoldProtect ActuallUsedTm 0 UUNon defectNo Upo SystemNormal MoldPos mm ClampTrn Ei Pos HoldWel KC larapFre crew Pos 900000 1 Display and modify the system time 2 Plan to automatically start the heating item 4 1 3 2 Automatic Electric Heating Setting Method Start Step one Calibrate the display data and time on the screen and its working data and time is normal Step two Set the week and time Step three Start the automatic start HEATER Step four Confirm the indicator is normally ON on the miscellaneous panel and ij HEATER indicator is OFF the automatic then complete the automatic start setting Note If the heating function can not be started In order to the safety it is better to install an automatic open on the water supply equipment 29 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual 4 1 4 Injection Condition Setting 4 1 4 1 Read Parameter The system offers the function the injection parameter of on the current setting The saved parameter can be read that you can use the saved one as the current parameter Refer to the Section 4 4 4 2 for details The paramet
11. SEMI AUTOMATIC mode pressing the ait maic SEMI AUTOMATIC button firstly the injection molding machine is automatically stopped after finish one cycle operation f the safety door front oack is opened in the FULL AUTOMATIC mode the injection molding machine will be immediately stopped regardless of any operation O e The injection molding machine may immediately stop pressing the F STOP button during the FULL AUTOMATIC mode operation Firstly close the safety door to recover the Full automatic operation then shift to the MANUAL mode by pressing the Maal MANUAL button and then confirm the following operations 1 Check whether the mold opening is performed the in position if it does not the Mold open not in position alarm prompt occurs on the upper right corner on the Mould interface adjust it by the opening button 2 Check whether the ejector pin is performed the in position if it does not the Ejector back not in position alarm prompt occurs at the upper right corner on the HE E interface adjust it by pressing the retreat button 63 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual 3 Check whether the metering collosol is performed the in position if it does not the Metering Plastisol not in position alarm prompt may occur at the upper right E corner on the interface adjust it by pressing the Sellosol ICOL OSOL button
12. Value C 3 Count When selects the counting the input frame at the right of the button is enabled input the desired counting value Counting is performed when the operation is started the current operation is ended when the counting arrives to the condition value It is necessary to select the corresponding connection type based upon its requirements Click the StateWhenlnj button the following figure is then shown 86 Chapter Four Operation Wherein there are 2 options NotKeep and Keep Select whether the state is reguired during the injection based upon its reguirements state ene G dee Vate MonitorTre state Whenl ut e Bet MoldOpen trum CoreB pulling operation is identical with the coreA pulling 4 3 1 2 3 User finition UserDefine Uperation Era ldPos em SS e Monitor Lu Click the Operation button ON and OFF are shown When the ON is selected StartCondition EndCondition and StateW henlnj are enabled The following selection menu may occur by clicking the button under the StartCondition Wherein there are 8 options 87 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual Selections Bef i lanip EndClamp Bet Mol Open Mold Opening Af MoldOpen EndMoldUpen gt a 1 Before the mold clamping Bef Clamp The operation is started before the mold clamping 2 During the mold clam
13. Refer to the Section 4 3 3 2 Injection Metering for details 3 COLLOSOL metering When the metering is performed the collosol retreats along with the rotation of the screw aii In the MANUAL mode press the bi key the screw will be rotated with the Rot Vel setting speed to overcome the backpressure it retreats to the the 2 section metering setting position based upon the Deceleration is being set the speed Note The plastic may flow out when the backpressure is higher to prevent the plastic from flowing it is better to operate it by the plastic pumping and collosol each other In the SEMI AUTOMATIC and FULL AUTOMATIC operation modes the screw meters to the the 1 collosol position based upon the the 1 collosol speed and then meter to the the 2 collosol position based upon the the 2 collosol speed the Decompression speed setting retracts to the Metering end position after the collosl Screw stops revolving is performed Refer to the Section 4 3 3 2 Injection Metering for the related parameters 4 PurgeTemp The material cleaning is composed of three operations Inj ForwardScrewBack and Mete The ForwardScrewBack is that the screw retreats to a certain distance to reduce the pressure after the injection packing is performed As for the material cleaning operation refer to the Section 4 3 3 2 3 Material cleaning for details e In order to guar
14. Y ZE AUTOMATIC MATERIAL CLEANING The indicator is normally ON after pressing this button in the MANUAL working mode The seat basement should be retreated to the limit position when the material cleaning protective switch is disconnected the seat basement should not be moved to the limit alarm position when the material cleaning switch is connected The automatic material cleaning function is performed based upon the setting parameter inside the material cleaning in the Metering detail screen The indicator is automatically turned off and the operation is stopped after this process is executed The indicator is turned off and the current material cleaning is stopped if this button is pressed again when the automatic material cleaning is being performed tas Useri USER 1 button Itis reserved for the user which is used for the customized button 1 of the function extension it is temporarily defined as height adjustment damper or cutter tooth 1 e 2 User 2 USER 2 button Itis reserved for the user which is used for the customized button 2 of the function extension it is temporarily defined as height adjustment damper or cutter tooth 2 11 SI ES Te GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual Lubricant LUBRICANT button It can not be used now a Grease GREASE button Firstly shift to the Production control screen switch the start button following the automatic grease
15. gt WozzleBackAf Meld oo IM o s zleBackChance i Operationsensitivityset a ELL ae PackingPre FurgeTemp PurgeTimes Monitor Ir PurgelMode Ivete Operate o fa Pre zeromoai veer Pre Errer bete Seen SEH 4 3 3 2 1 Setting of Motion Sensitivity OperationSensitivitySet i sets the desired time for reaching to the top injection velocity and its unit is second lts setting range equals to 0 01 s 1 00s Iti vel For example Set the Mei Inj Vel as 0 8s If the rated speed 100 of the 1 section of the Metering the reach time of the setting speed is 0 8s lf the rated speed 50 of the1 section of the Metering the reach time of the setting speed is 0 4s and so forth Inj Pre sets the desired time for reaching to the top injection pressure its unit is second 107 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual PackingFre 0 1 z sets the desired time for reaching to the top packing pressure its unit is second Refer to the injection velocity sensitivity setting for the usage 4 3 3 2 2 Nozzle Retreat After Molding NozzleBackAf Mold MozzleBackAf Mold MlozzleBacklini E zleBacki hance s Shifting to state after controlling the button HozzleBack4f Mold RER mani 0 5 s zleBackChance lU E In this case the nozzle retreat time NozzleBackTm and retreat Chance NozzleB
16. APPLICATION In order to enhance the stability of the integral machine and avoid the hazard accident it is important to read this User Manual and comprehend its content before installing and using this system Abide by the installation described in the User Manual and the using safety specifications 3 1 Safety Application 3 1 1 Definition of User The technician of system maintenance In this manual the person who is performing the system maintenance is defined as System maintenance technician That he who is trained with this system maintenance and acquainted with this installation system and operation as well should gain the operation authorities from our company System maintenance technician should abide by the following precautions 1 It is better to inform the related operator that the operation can not be performed when the maintenance and detection are operated until mark a signboard Do not operate it system is being maintaining 2 Confirm the ESP of the system and other safety switches can be correctly operated before performing 3 Do not pull out and insert each control cable related with system during operating 4 It is better to protect the multimeter probe test pen when metering with power prevent against the short circuit happens during metering 5 Ensure the related motor and the mechanism position is within the safety range when the movement parts are operated 6 The operation exceeded the sys
17. Control System User Manual zami ka AutoStart AutoMoldaAdjust User 2015107115 09 45 Moto MoldAdjust NotFinishLastCyc 842150 45 AimOutput Ope Heater Stop Heating Heat MoldProtect ctuallIlsedIm UUINon defectNo Upo systemlormal MoldPos mm ClampTm HSE pe Mozzle Moldiel E ClampPre screw Pos 1 The time display and setting will be displayed in the frame 2 The week and the time will be setin the frame the modification is immediately enabled while changes 4 3 2 1 2 1 Monitoring Data of AutoStart Page MloldPos mm ClampTrn Fi Pos Nozzle kola el KC ClampPre ocrewPos Cc Tra The monitoring area in this page is independent each display unit can be freely selected based upon the requirements refer to the Section 4 5 6 page customization for details 4 3 2 2 Heating Part 4 3 2 2 1 Setting Principle of General Temperature 1 The temperature setting of the heating zone is varied from product s raw materials but it must be observed a rule for example the temperature is gradually decreased from the 96 Chapter Four Operation nozzle to the back and the D value of the decrease temperature can be freely adjusted based upon the actual situation 2 Specially for example the scrapped part spinning the nozzle temperature may be decreased if the condensing of the special raw material is fast the nozzle temperature is higher 10 degree than the second section Flange one such as the P
18. Digit Control System User Manual Selections Bef Clamp Before mold clamping Only the core in operation is performed the mold clamping then can be performed when the mold clamping operation is prepared Clamping During the mold clamping Start the core in operation when the mold clamping position reaches to the setting mold position which can be operated with the mold clamping together The core in operation should be completed before the high pressure occurs Af Clamp After mold clamping Mold position is 0 it is started to perform without high pressure EndClamp Mold clamping stop Stop the mold opening when the mold clamping reaches to the set mold position the mold clamping motion can be continued after the core in is performed When selecting the Clamping or EndClamp the edit frame under the Start ondition idPoe Se MoldPos is enabled It is necessary to select the corresponding connection type based upon its requirements Start ondition Click the button the following selection figure is shown 84 Chapter Four Operation Selections BefMoldOpen Mold Opening AfMold Open Cancel There are 4 methods can be selected Bef MoldOpen MoldOpening Af MoldOpen and EndMoldOpen Bef MoldOpen Before mold opening The core pumping should be performed before mold clamping MoldOpening During the mold opening Start the core out motion when mold opening position reaches to the
19. E FepeatBack Fepeatk MonitorTiionitorTm Vel 20 d Vel 20 va 5 BackwardLirit 10 0 mnFerwardLimit 240 mm The setting range of the ejector pressure Pre 0 100 The setting range of the ejector speed Vel 0 100 The setting range of the ForwardLimit 0 75mm StopTm and ForwardDelay it is set based on the actual requirement 4 3 1 3 1 Ejector Relative Setting 4 3 1 3 1 1 Ejector Forward Parameter Setting 90 Chapter Four Operation J 40 RepeatEj rrr Vel Zoo Geo Doran ardLimit 250 emm There are two speeds can be set during the ejector forward which is shifted the speed 1 2 Pre MR based upon its position 4 3 1 3 1 2 Ejector Retreat Parameter Setting Pack RepeatBack Wel vu Pre 23 ze BackwardLimit toti 4 3 1 3 1 3 PauseMode Setting Paus ehfode d Click this button the method selection window will show Ejector dwell setting the state is FirstReturn EndReturnPause KeepFirstReturn and KeepEndReturn FirstReturn performed at the 1 time of the ejector advance operation stop EndReturnPause performed at the last ejector advance stop KeepFirstReturn performed at the 1 ejector advance operation stop KeepEndReturn performed at the last ejector advance stop Jen s set the delay time before ejector stop Im S Set the dwell time of the ejector advance stop position 91 SI MI GSK6000
20. Mode Shift FULL AUTOMATIC Mode and Auxiliary Operation Panel Press the automate FULL AUTOMATIC button the following buttons can be operated after the movement mode is set the Full automatic mode 60 Chapter Four Operation Full automatic mode button Start and stop butto ti 1 START STOP button operation ER START button The corresponding indicator is ON after pressing the button The injection molding machine enters to the next working period after it performs one cycle operation it does not to restart each time Top STOP button The FULL AUTOMATIC is being performed of which its operation speed is stopped e The normal stop in the FULL AUTOMATIC mode the automatic SEMI AUTOMATIC button should be controlled firstly then shift to the SEMI AUTOMATIC mode the injection molding machine is automatically stopped after performing one cycle eo The Wong MANUAL button can be controlled in the FULL AUTOMATIC operation mode shift to the MANUAL mode and then stop at the current operation state after shifting the motor is then stopped operate it is not recommended to do that 61 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual e Immediately stop the FULL AUTOMATIC operation pressing the in this case the Mawal button should be performed then shift to the Manual mode executing the mold opening clamping ejector backward sea
21. U NMon defectNo Upo Systermblormal MoldPos 1 risfol d djustPos mm MoldVel MoldOpenTime e ClampPre t Ej Pos 0 mm ClampTm E Ej Tm 0 00 g EE eti PELI Zone Lone v A p O NE a O ii pos 200 IEN mn 18 m Compress Inject Tm Protect Low Pre Protect Tm orward Delay 8 sol Fos mur el ue dback 74 Nurii HoldProtect She dim Mag sdel50 4 54 150 4 542150 d4ox Ref ChangeFre OO ItistallMold MaxForcePos 544120 4 5421501 4 842150 4 7m SampleTimes Idi djustvel 0 ProtectT ype amp ibnormalPos 9 mm SampleResidual 77 d ampForce lp ce Scary O0 H 00 p DO oldAdjust NotFinish Step two Enter the Ejection interface after pressing button 51 Gr WIFE GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual AutoMold Adjust 20175107114 16 29 Moto MoldAdjust NotFinishLastCyc 42150 45 AimOutput Ope Heater stopHeating Heat MoldProtect ActuallsedTm 0 UUNon defectNo Upo Systermblormal Screw Pos yc Tr twardDelav Back Fause kode sa aen JB vab a ve OU los kappen Pre 2 Bes 00 30 0 mun stopTm ForwardDelav MloldPos Back Monitor IiMlonitor Im Ej d 5 FepeatBack F epeatEj vel 2 Vel 0 g BackwardLimit 100 mnForwardLimit 290 mm 52 EP E Ejector pin Ejector pin button The toward EJECTOR PIN FORWARD backward O EF EJECTOR PIN BACKWARD a
22. Warning amp Precaution A The accident hazard may occur due to the misoperation Carefully read this manual and the related description before using this system The main controllable objection of the GSK6000 Full Electric Injection Molding Machine Digit Control System high speed motor high temperature heating equipment and other assistance movement mechanism It may hurt the user by the moving equipment and scald the operator by the cartridge heater and high temperature plastic as well the electric shock hazard and other unexpected behavior if the incorrect operations are performed To guard against the above mentioned hazards the operator administrator and maintainer should entirely comprehend the User Manual and its related descriptions and strictly observe the corresponding specifications of this system and equipment safe operations IH r MASS GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual We are afraid of that our company will not undertake any obligation if the incorrect operation and maintenance are performed without observing the User Manual as well freely modify or change the control system causing the accident and damage without any authorization or permission It is better to put this manual aside the machine so that the operator can refer it when some troubles are generated X The manual offers the relative contents and some precautions of the GSK6000 series inject
23. We e e ea 129 447 Parameter Ex RJE nit obala okej hi 129 BAN o ee Ee EE 129 Me ADIKE AV O IE ME G 133 4 5 Input Output State Montong eii A A 137 AO WO BE ele te E 137 Ae MOF DAJO SIS eegene eege 139 a E AA E AE E E OE A O a 139 Lore Mtr VO DIS Pla EE 140 4 52 9 MOTOS Ceneo EE 140 Aaa ele 141 SC EN eieiei Te O ENO EEN 141 AA SV SCI Se e EE 146 Ao INSEMOSTA EE 148 ADO PAGE CUSTOM Le EE 150 4 501 Page Shifting Customization iii ok ee ea ei ove veji ze 150 4 5 6 2 Page Feedback Customizati0N ene 154 XI r MASS GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual 4 6 Reason and Troubleshooting for Defective Product During Injection Molding 157 4 7 Calculation Method of Mold Clamping Force 173 XII Chapter One Purpose CHAPTERONE PURPOSE GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual is compiled for the man who will operate or use the GSK6000 Full Electric Injection Machine Digit Control System This manual is detailed in the button operation main parameter setting and each function usage so that the user can entirely comprehend this digital control system whose can set the related parameter and correctly use and operate the qualified product produced by this system 1 1 Reading Object This manual is suitable for the operator maintainer and related administrator who are use this system 1 2 How to Use this Man
24. and foreign material check Mold installation mold adjustment parameter area VA Oe o on C Page shift key Machine state column The mold opening clamping can be manually operated after finishing the above mentioned 2 and The mold parameter is the movement parameter of the mold clamping opening when the MOLD ADJUSTMENT or AUTOMATIC MOLD ADJUSTMENT is performed The mechanical parameter specification of the machine can be checked after entering Refer to the Section 4 3 1 1 Page of Mold Opening Clamping for details 31 Gr WIFE GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual 4 1 4 2 2 The Detail Page mm ClampTrn Mold el Yo lampFre t screw Pos mm Z ares Pulling utter loo 5 mtate startCondition FrnidCondition abate i heninij Fixedbllold oldPos Value MotitorIrn Out mam Tm JU 0 0 g Delay Im 0 2 g CoreB Pulling CutterTooth RunTm 10 s tate startCondition FrndCondition tate w herdr oldPos Value MotitorTrn Dut Be MoldOpen min 0 0 S hiovabletdold Operation etartCondition e y slon FndConditiony ie MonitorTrmrate beni 1 LlserLietine DelayIm 0 2 s 5 oer user Bet Cham MoldAdust dea Machine state column Monitoring data area Core pulling parameter area Blowing parameter area 2 S 4 User definition area O 6 Mold adjustment status Refer to the S
25. button The indicator is ON in the MANUAL working mode after pressing this button the movable plate blowing is then performed the indicator is OFF and the operation is stopped after releasing d mesias STATIONARY MOLD BLOWING button The indicator is ON in the MANUAL working mode after pressing this button the stationary plate blowing is then performed the indicator is OFF and the operation is stopped after releasing es ec Le lt mm TRY 10 Im TRIAL EJECTION button does not use temporarily 55 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual 4 2 2 2 2 MANUAL Mode Operation Precaution The mold clamping operation and ejector operation have relationships which are shown below ES ER EE Ejector Ejector Multi 1 The advance retreat and ection buttons are enabled as long as the plate retreats to Mould the mold opening position after pressing the opening L L O Er er ES Ejector Ejector Multi 2 The retreat advance and ejection buttons are disabled when the mold opening does not perform the in position 4 2 2 3 SEMI AUTOMATIC Mode Operation 4 2 2 3 1 Usable Button of Operation Mode Shift SEMI AUTOMATIC Mode and Auxiliary Operation Panel Press the automatic SEMI AUTOMATIC button the following button operation can be performed after the operation mode is set the SEMI AUTOMATIC mode Semi automatic mode button Startandstop butto
26. can be set by input boxes at the top of the interface 4 5 2 2 Motor l O Display ImPt GGeooes 00000000 Suiprui 0000000 00000000 This part displays l O state of the motor When the l O does not respond its indicator is black and gray o When the I O has response its indicator is green 4 5 2 3 Motor s Current State Pos CUF das Cur Vel Mn Cur o g This part displays the current position Pos current Cur and velocity Vel of the motor as well record the Min and the Max current value for the motor within a period Pos UL Max Cur mim S Yo Vel ActualResinPre Min Cur The injection motor option is also display the resin pressure within the current charging 140 Chapter Four Operation barrel ActualResinPre 4 5 2 4 Motor Selection These buttons are used to select the motor to be detected and tracked The button turns gray black when the motor is selected If not it turns white 4 5 1 Logging in Setting There are two methods for changing the user authority 1 Click the current user grade marked atthe middle of the top the login frame may occur refer to the following figure AutoMoldaAdjust Mota MoldAdjust NotFinishLastCyc 842150 45 AimOutput Ope Heater stopHeating Heat MoldProtect ActuallsedTm O 00Non defectNs Op Syster ormal Kloen E E ef Nozzle E Inj E Mete s tf Nozzle s oldOpen g Password Ejection s MoldPos ja LL
27. elbow can be entirely extended reaching the top clamping force It can be performed with the Manual or Automatic mode usually select the automatic mold thickness to adjust it The AUTOMATIC MOLD ADJUSTMENT operation should be performed when the following cases are generated 1 After the mold is installed 2 Change the setting value of the mold thickness or high pressure mold clamping force 3 After the mold adjustment is performed by manual 4 The mold heating can be performed after its stable temperature lasts for a period time 23 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual e The operation is performed in the MOLD ADJUSTMENT mode the system controls the motors operation based upon the parameter setting of the Installldold on the page of the Clamp which is shown as the following figure V It is different with the operation of the MANUAL mode AutoMold Adjust 2015 07 14 11 20 Moto MoldAdjust NotFinishLastCyc 42150 45 AimOutput Ope Heater stopHeating Heat 0 MoldProtect ActualllsedIm 0 00Nen defecthls Dpc Systemblormal MoldPoe 200 00 riefoldAdjustPos U UU mm MoldVel AMoldOpenTime e ClampPre t Ei Dos 0 00 mm ClampTm e Ej Tm W a o Eli Moldilose Lone 1 Lone v WURR A wi zl Pe A ras CU Compress Inject Tm Protect Letz Frotect Tm forward Delay ss Set 100 oe mm el Wedback M5261 00g Abnormal stophfode HoldProtect
28. input frame OFF displays Na state the automatic supply function is then closed 48 Chapter Four Operation C4 Grease Step two Press the GREASE the grease supply operation is then immediately started 4 In the case of emergency press the E ESP button the power both the electric heater and the motor is cut off all of the operating motors are immediately stopped 5 KO WARN RELEASING button the alarm prompt displays at the upper right corner on the controllable system interface User can clear the alarm or the alarm prompt based upon the alarm resource which is displayed with the system after pressing this button and then the other operations can be performed 4 2 2 2 Manual Operation Mode 4 2 2 2 1 Button Operation Explanations both Operation Mode Shift Manual mode amp Auxiliary Operation Panel Press the awal MANUAL button after the operation mode is set to the MANUAL mode and then the following buttons can be operated ija Gen cht mila Kata Mold opening clampin Mold blowin Manual mode button butt tous g W En g Core infout buttons Trial ejection button aa JE T me CJ Sanja E leli t EN Ge ae ae LAT EZ 28 BE Injection equipment Automatic material buttons cleaning button Screw buttons Ejector buttons Manual back pressure button 1 The button operation of the injection molding equipment 49 SI MI GSK6000 Full Electric Injection Molding Machine Digit Contro
29. lt is recommended that separate the power of the injection molding machine and the other machines discharge processing machining arc welding machine commutator motor and the total number changeable equipment of the silicon controlled etc generated the noise wave the grounding system of the injection molding machine can not be shared a same place with the abovementioned the machines which may generate the noise wave The grounding of the injection molding machine should be performed separately which can be stably operated without any noise wave 3 4 3 Measurement for Static Clutter The transportation equipments specially deliver the plastic inside its plastic tube by the air such as the plastic and molding product may generate an intense static noise wave So the grounding joint of the equipment is practically performed The material transportation tube should be used the shortest limit length and depart from the controller and the screw position detection encoder as much as possible when the channel is set The molding product taken from the molds which do not pile nearby the operation panel because the strong static may cause the malfunction of the equipment so it is necessary to avoid it 3 4 4 Shielding of Electromagnetic Equipment When the injection molding machine grounding connection is performed nearby the equipment of the strong electromagnetic field namely the arc welding machine discharging processing machine and t
30. mold clamping is 50T 50 80x100 62 5 Abnormal stophilode HoldProtect Operation 3 a 1 Gaas lMode SS en Max Go fef i hangeFre Itistalliold MaxPorcePoz men sampleTimes ldAdjustwel 1U Vo Frotect Iype bnormalPos mim SampleResidual ld AE d za Pos an MoldProtect old Adjust LS Clamp gda Geen cmo uld en AUTOMATIC MOLD ADJUSTMENT button The corresponding indicator is ON during pressing the button and then enters the Automatic mold adjustment state e The automatic mold adjustment operation can be started by pressing the m button after entering the AUTOMATIC MOLD ADJUSTMENT state e When the automatic mold adjustment operation is ended the corresponding sa ao indicator of the e AUTOMATIC MOLD ADJUSTMENT still ON shift to the MANUAL SEMI AUTOMATIC and FULL AUTOMATIC modes the eS corresponding indicator of the nt AUTOMATIC MOLD ADJUSTMENT button may be turned off 3 START and STOP button 65 SI maz GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual button The corresponding indicator is ON after pressing this button and then the automatic mold adjustment operation is started The corresponding indicator is OFF after the automatic mold adjustment operation is completed Op STOP button That the mold adjustment operation is being performed is immediately stopped after controlling this button e The movement
31. n ae ee ovsa bei bov neb vek dei ei 76 4 3 1 1 5 1 Mold Protection Setting A TI 4 3 1 1 5 1 1 Intelligent Monitoring AIMonitor 77 AS Wale CUSTOMIMONIMON E 78 4 3 1 1 5 2 Mold Protection Setting 2 78 4 3 1 1 5 3 Mold Protection Setting Susi aii 79 4 3 Wet G MACIAUV GIVI OIG BE 80 4 3 1 1 7 Clamp Page Monitoring Data 80 4 3 1 2 Detail of Mold Opening ClaMping ene 81 AS NZ IOMA CTC EE 81 4 3 1 2 2 CoreA Pulling Setting Selective Purchasing Function 82 E GEN BE OB eh et 87 Ales PEC Ale e Le Ee EE 89 4 3 1 2 5 Monitoring Data of Detail Hage ccccesssccccssssseeeceesssseeesesssseeeeesseaes 89 2 Nao o RE o V O EI TE OE NE JE 90 4 3 1 9 1 Ejector Relative Seting issue Nea ib aaa oe ee 90 IX r MASS GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual 4 3 1 3 1 1 Ejector Forward Parameter Setting oooooccnoooccnonnccononcconnnccananonananonnnos 90 4 3 1 3 1 2 Ejector Retreat Parameter Settino cooooocnonoccnonnccoooncconnncnonanocananonnnos 91 4 3 1 3 1 3 PauseMode Setting cocoa noconanonnnos 91 dolo 2 ONE FUNCIONS iii 92 4 3 1 3 3 Monitoring Data of Ejection Page ccooooococcnnoonoccconononanoconananancconanananccnnns 93 de KOM PETA E 94 4 See O A O EE 94 4 32 11 Data Display and EENS 94 4 3 2 1 1 1 Modification MOTNA KEE 04 432 Mmino Stari Se BEE 95 4 3 2 1 2 1 Monitoring Da
32. of screw rod Non crystal VS VSL Decrease the revolving velocity of screw rod Crystal VS VSL Enhance the injection velocity Poor flow ability of the material Enhance the injection pressure Enhance the packing pressure Decrease injection velocity Decrease the mold clamping force Packing shifting position in advance VP shifting Exhaust difficult inside the mold cavity position extended Mold setting air vent vent Change the gate position Fully dry the plastic Check whether the screw rod zero is normal select the injection molding machine for the Lack of supply of the plastic suitable injection value Check the fusion plastic reflux Extend the section area of the sprue runner Excessive flow resistance of mold and gate 157 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual Increase the wall thinckness of the injection Shortage injection pressure of injection Select the injection machine for suitable Imbalance of sprue gate glue feeding Adjust the gate balance distribution Check the balance distribution of the mold Other reasons temperature Check the cleaning of the nozzle screw rod charging barrel Flash overflow Melting plastic is extruded from parting surface of the mold Lack of the mold clamping force Decrease the screw rod revolving velocity Fine flow ability of material Non crystal VS VSL Increase the screw rod revolving velocity Cr
33. of the mold High pressure setting range is 50 100 the automatic mold adjustment is performed after the parameter is set and then the corresponding mold forcing can be performed 5 Compressive Injection In the common injection cycle procedure the injection starts after the mold clamping is ended The injection can be performed during the mold clamping process by using the compressive injection function Compressive injection advantage Shorten the period time improve filling ability reduce the injection pressure and enhance the product quality Compressive injection usage When the mold clamping position reaches to the 4 section position High pressure mold clamping position of the mold clamping the mold clamping motion stops in this case the system compares the dimension delay before injection and mold clamping The injection begins when the delay before the injection is less than the one 74 Chapter Four Operation before the mold clamping till the delay time before the mold clamping is ended it will be continue to perform the mold clamping to 0 So that control whether the injection and mold clamping are operated at the same time alternatively the on mold clamping is performed after the injection is executed The exhaust can be performed by this function to reduce the injection pressure Note The delay before injection should be used together when opening this function 2 The setting value of delay time before clamping
34. set mold position which can be operated with the mold opening Af MoldOpen After mold opening Only the core out can be performed after the end of the mold opening EndMoldOpen Mold opening stop Stop the mold opening when the mold opening sets to the mold position the mold opening can be continued after the core out is performed Select the corresponding connect type based upon its requirements When selecting the MoldOpening or EndMoldOpen the edit frames under the Start onditlen ldPos MoldPos are enabled wl Opening E Endtcondition a LimitSwitch ES Click button the following figure is then shown state When button selects the CorePulling 2 options are shown Tm and LimitSwitch 85 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual Selections WS State When the d button selects the CutterTooth 3 options are shown Tm LimitSwitch and Count Limitswiich 1 LimitSwitch Input the X input point of IO by connecting PLC Refer to the PLC wiring table for details complete the current operation based upon the limit switch state Ende oondition r te 2 Tm When selects the time the input frame at the right of the button is enabled input the desired time value Unit second Timing is performed when the operation is started the current operation is ended when the time arrives to the condition value End condition
35. should be less than the Injection time Holding time Compress Inject When setting edit frame under the compress injection is enabled Compress Inject is ON on the Metering page the parameter el 4 gr The machine specification window displays after clicking the MachinePara button The parameter on this page is set according to the actual machine type ClampForce Clamp Stroke kn nin Maz Thickness MinThickness Tritt Tritt Screw Diameter tnim lie kodlntervali HIV mri Plate Size H W mmm Mun MoldGize HIV mmm MaxEj Stroke mm 75 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual o gt ao 3 o Cushion 258 n 99 ql o 5 0 O x O o oU O D3 ln S D O V O g m E DE V 1a o PA gajoa Ejector pin Position loop a 7 a Sprue gate bushing e Sprue locking pin v l 9 00 i MM O AA DINA Jojoala jo onjea vonoal3 Mold thick _ The ejector of installation plate uses D a 6 the aperture diameter numbers Installation width H V 7 Ejection value of ejector 3 Installation aperture interval H V 8 Positioning loop diamater 4 Installation plate thickness fixed side movemable side 9Sprue gate bushing R 5 Installation plate height l Sprue gate diameter 4 3 1 1 4 Mold Protection The troubleshooting methods for mold protection procedure when the abnormality occurs
36. the action of mold locking device in abnormal operation 120 Chapter Four Operation 4 4 4 Statistics 4 4 4 1 Production Record Display AutoMold Adjust 2015 07 15 10 53 Moto MoldAdjust NotFinishLastCyc 842150 45 AimOutput Ope Heater Stop Heating Heat 0 MoldProtect ActualllsedTIm 0 00 on defectWNo pe System orral Inj StariPos Y PSwichPos Inj TopPos V PSwitehPre ff Inj FillPeakPre arnpleMold ctMoldNo FPY di l Statistics interface displays its corresponding data after each machining is performed in the state of FULL AUTOM ATIC or SEMI AUTOM ATIC The data recorded in this section is 8 mold production data and the Max Min Average value from the nearest to the current time Inj SiartPos Y PSwichPos Inj TopPos V PsSwitchPre Inj FillPeakPre The selection window may generate by clicking any one of the following 6 buttons which is as follows 121 Sr METE GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual Selected the desired monitoring data based upon the requirements 4 4 4 1 1 Product State Display ampleMold ciMoldNo FPY 0 This section displays the product data in the FULL AUTOMATIC or SEMI AUTOMATIC state which includes 3 states for the product sample mold number SampleMold quality product mold number Non DefectMoldNo and qualified rate FPY 4 4 4 1 2 Production Record 8 Statistic Value Zeroing The ove
37. the defective demolding Defective demoulding Release agent The injection molding product adheres to the mold when demolding it may be hurt by ejector or it may become white when ejecting Lack of the ejection amount Wape Lack of the demolding slope Eliminate the burr of the molding parting line Undercutting Unsuitable position distribution of the Change the ejector position distribution ejector 169 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual Change the structure of the demolding plate Check the slope of the ejection plate and ejection Inadeguate structure of the ejector Oe direction Refuse the multi point ejection Defective nozzle contact surface Check the nozzle contact surface Fully clean the plastic Interfuse the different plastics Check whether the scar and rusty spot on the mold Unsuitable mold forming surface Defective injection molding product Increase the wall thickness of the injection molding strength product Use the demolding release agent Injection molding product adheres to Set the air vent the mold Extend the gap between ejectors Use the blowing ejection Packing shifting position in advance VP shifting position extended Uneven pressure distribution Inner sess Improve the revolving velocity of the screw rod Non crystal VS VSL Reduce the revolving velocity of the screw rod Crystal 170 Chapter Four Operation Inc
38. the mold adjustment mode Generally the mold clamping speed default value is 10 Usually the mold clamping pressure default value is 10 Ordinarily the mold opening speed default value is 10 For the related parameter the mold thickness can be altered based upon its requirements 1 If the automatic mold adjustment does not use the thickness setting of the mold is wrong the correct mold clamping will not be performed 2 When changing the mold thickness and HighPre mold clamping pressure as well the mold thickness equipment is adjusted manually it is better to install the mold using the automatic mold adjustment hfoldi lose 1 e ou Bos 200 00 180 00 160 00 41 00 Ee 3 The system may automatically set the high pressure start position after the automatic mold adjustment is completed if the mold clamping can not be carried out it is better to add 0 05mm for its actual value based upon the mold position 4 lt is necessary to adjust again for the automatic mold thickness after the mold heats up stably 4 3 1 1 2 Mold Opening Mloldijpen gt 4 Vel Su D 94 Pos A 180 00 100 00 20 00 min The mold opening divides into 4 section changes SPEED 1 is the initial period of the mold opening SPEED 2 and SPEED 3 are the high speed of the mold opening intermediate position and the SPEED 4 is the slow stage for the mold opening TZ Chapter Four Operation The SPEED 1 passes POSITION 1 and shifts t
39. the plastic product The flash will not generate due to the shortage of the mold clamping force as well it may affect the dimension and weight of thickness direction for the plastic product and therefore when the mold clamping force is calculated it is better to confirm the dimension and weight of thickness direction for the plastic product while modifying the mold clamping force 173 SI MISST GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual In order to calculate conveniently the average plastic pressure of the runner is temporarily regarded as 2 times to calculation according to the above mentioned A B and C formulas The plastic with glass fibre can be calculated with that Pm adds 100 kgf cm2 200 kgf cm 174
40. upon your circumstance and the four modes will be introduced below The button classification figure of the auxiliary operation panel MANUAL SEMI AUTO MOLD ADJUST MOLD OPEN MOLD CLAMP CORE IN CORE OUT wu PED MOLD ES Iren rei EZ D D me m8 GI ra a M em a F Ee BACKWARD FORWARD CORE IN CORE OUT BACKPRESSURE Y TFHNJECNON on a e a a a LJ e x OMO OMO ct Saal KA se Le PLASTICZING MH EJECTION oe kosa vw er AUTO PURGE KE ez ege H kal pa SUCKBACK FORWARD MM BACKWARD USER 1 The button area of working mode selection 2 The same operation button area for both the MANUAL and MOLD ADJUSTMENT modes 3 The operation button of START or STOP button of the system SEMI AUTOMATIC or FULL AUTOMATIC or AUTOMATIC MOLD ADJUSTMENT 4 Dedicate operation button area of MANUAL mode 5 Dedicated operation button area of MOLD ADJUSTMENT mode 21 SI MISST GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual 6 User selection button area At present it is temporarily defined as height adjustment damper cutter tooth function La When the system is turned on the manual mode is started by default e The operation of each mode refer to the switch conditions among the modes and the system response after shifting in the Section 4 2 2 in this manual 4 1 1 1 MANUAL Mode Explanation MANUAL Mode is mainly used for the system debugging at the first time a
41. 0 30 0 mn top Tm ForwardDelay MloldPos Back lei FepeatBack RepeatE Vel 4u w Vel eb E BackwardLimit 100 ranfForwardLirnit 290 mim CO Machine status column 2 Monitoring data area 3 Set the ejector parameter before the mold opening 4 Ejector parameter area 5 Page shift page Refer to the Section 4 3 1 3 Ejector for details 4 1 4 5 Temperature Parameter 4 1 4 5 1 Heater page 35 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual 2015107114 14 24 Screw Pas TT to to 2 to 3 Heateri4 ma Moldil Object Ternp I perLimitTemp eU werLimitTemp 100 HoldTernp 345281684 2016 6 a4 D Machine status column 2 Monitoring data area 3 The parameter setting area of the cartridge heater temperature 4 WorkingMode and HoldInAbnormal aren t working now 5 Heating controllable status display area 6 Cold start pretention time Automatic heat preservation shifting switch resin detained monitoring time switch Current cartridge heater status Q Page shifting button Set the ObjectTemp based upon the plastic type in The item is that the screw may be damaged during operating when the plastic does not reach the setting temperature Refer to the Section 4 3 2 2 2 Cartridge Heater Page for details 36 Chapter Four Operation 4 1 5 Confirm Before the Batch Production 4 1 5 1 Material cleaning The m
42. 0 circuits so the circuits are very compact and greatly improves the reliability and extends its life span High pressure such as the AC220V AC380V may occur during the system use equipment if the pressure is applied to the control circuit board it may be damaged the system so it is important to pay attention to it when operating Chapter Three Safety Application It is necessary to abide by the following items for the PCB 1 When the circuit is pull out inserted assembled or disassembled the controllable power should be cut off and then it can be performed after waiting for 10 seconds the discharge time of the capacitor charging 2 Link the fixed card of the cable connector The malfunction may occur due to the poor connection 3 When the welding or cutting gas welding or electric welding is performed nearby the control cabinet close the door of the control cabinet 3 3 3 Environment Setting In order to protect the control equipment it is necessary to avoid the following environments for the use conditions of the injection molding machine 1 The ambient temperature around the injection molding machine is more than the range of O 40 C 2 The ambient humidity exceeds the place where it is more than 85 RH of which the place is concentrated because the rapidly temperature change 3 The place where is with the sunshine directly 4 The place of the strong electric field and high magnetic field The variation
43. 1 Ensure the used installation specification of the machine refer to the InstallMold in the Clamp page 2 Mold installation refer to the Section 4 3 1 1 1 Mold Installation for details 3 Adjust the position of the ejector pin and its quantity to fit the mold 4 Adjust the automatic mold thickness 4 1 2 6 Screw Operation The movement modes of the screw are vary from the operations for example injection plastic pumping collosol material cleaning and screw operation and refer to the following items 1 INJECTION The screw directly forwards with a constant speed when the injection is operated ss aa Se In the MANUAL mode press neato key the screw moves based upon the pressure set by 1 of the Inj Pre and the speed set by 1 of the Inj Vel and then it is stopped after reaching to the position value set by the V PShift When the SEMI AUTOMATIC and FULL AUTOMATIC operations are performed the screw will be operated injecting the related parameter based on the Metering page Refer to the Section 4 3 3 2 Injection Metering for details 2 PLSTIC PUMPING the screw retreats 26 Chapter Four Operation dli In the MANUAL mode press the Pure PLASTIC PUMPING key the screw retreats to the SD setting position according to the speed value set from the deceleration speed SEMI AUTOMATIC and FULL AUTOMATIC are automatically performed the plastic pumping
44. 2015 07114 16 57 Moto MoldAdjust NotFinishLastCyc 842150 45 AimOutput Ope Heater StopHeating He at E MoldFrotect ActuallsedTm 0 00Non defectNo Ope systemNormal cn RR O A LEE z MA MachineFath TargetPath Click the red frame at the left of the window to enable it in this case the title of the window becomes dark blue the save operation of this machine can be performed refer to the Section 4 4 7 for details 4 2 4 2 2 U disk Save Save the parameter to the U disk it is very convenient to copy the parameter data to use in the GSK6000 Series Injection Molding Machine Control System And then enter to the Para Exchange interface Click the right window of the interface to enable it in this case the title of the window becomes dark blue the save operation of this machine can be performed refer to the Section 4 4 7 for details 68 Chapter Four Operation Kg Para Exchange AutoMold Adjust User 2015 07 14 16 57 Moto MoldAdjust NotFinishLastCyc 42150 45 AimOutput Ope Heater stopHeatinig He at MoldProtect ActualllsedTm 0 O0Yon defectHo pe Systemblormal MachineFath TargetPath 4 2 4 3 Electric Heat Power Cut off Step one Shift to the MANUAL mode controlling the MANUAL button AAA Electric Step two The corresponding indicator is OFF by pressing the heat ELECTRIC HEAT button and then cut the electric heat power 4 2 4 4 Mold Detection
45. BackAf Mold 108 4 3 3 2 3 Material Cleaning PurgeTemp ee 108 4 3 3 2 4 Monitoring Data on Mete Detail Page ooococononocccinoncccnonanccinanananonas 110 dd PrOQU CHO MAN AT Oi A AA EA AAA ANA 111 tih Ge eg MONIO O BEE 111 Ne OOT EE 111 Preface E ROW IIIS le EE 111 4 4 1 3 Real lime leie dl e EE 112 AA A DALA ACCOM ING E 112 4 4 1 5 Animation Demonstration aa eda iniaa oaa etis 113 AA 2 Proauc Managemen EE 113 4421 Operation Procede EE 114 AAZ2 OIE Opera nani si ane a le EE 115 AAS Quality Management a sisas 116 4 43 Quality JUE EE 116 4 4 3 2 ADNOBMNAPJUJO MENU na ea A ee eel OS ease 117 4 4 3 3 Comprehensive Operation 117 E 121 4 4 4 1 Production Record Display 121 4 4 4 1 1 Product State Display ii ti 122 4 4 4 1 2 Production Record 8 Statistic Value Zeroing 122 4 442 Display of Inferior ACCOR navi oe aa tii 123 4 4 4 2 1 Product State Display oooooccoooncnoconononanononanononanononanononononannnononnccananonananonns 123 AA Ae SIISE LO ZCI Or casita aa o eno sad 124 4 45 Tendency GU sonnin eeler 124 44 31 SECON Data Ke EE 125 4 4 5 2 Tendency Chart Resetting EE 126 4 4 5 3 CenterValue Setting of Tendency Chart 127 4 4 5 4 Range Setting of Tendency Chart oooocccnocccoccccooccconccoonncnonnconnnononoconn conan conan cnn nncnnnnos 127 AAG e elle
46. Backward Screw Back BackwardDelay Vel JH ETL S Pos 25 00 is used for setting the position and velocity of the screw rod retraction after the collosol is performed Purpose of the backward screw retreat The charging barrel has the collosol pressure during the collosol is performed suitably set the plastic pumping distance to reduce the pressure inside the barrel Guard against the tape casting Reference D The calculation of the screw metering position position return Screw rod metering position return can be calculated in advance based upon the following expressions The weight of molding productx 1 proportion x the screw rod movement value equivalent to the 1g ejection value 5mm screw rod metering position It is equivalent to the screw rod movement value of the 1g ejection amount which determines to the diameter of the screw rod stroke and the Max ejection value 5mm is the setting occasion from the ejection to the packing shifting position 2 Generally enter to the metering project after the packing is performed If the melted resin 105 SI maz GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual inside the charging barrel is converted in the melting state some resin may be caused burnt or distorted So it is better to simultaneously complete the metering procedure within the cooling time The metering start time is the stopping time before metering after the packing is performe
47. Cyc 842150 45 AimOutput Ope Heater stopHeating Heat 0 MoldProtect ActuallsedTm O 00Nen defectNo pc SystembNormal ram ClampTm s Ej Pos 0 00 riefoldAdjustPos Moldel p Go ClampPre H 0 t ncrew Pas Core Pulling CutterT ooth state start ondition y EndCondition otate Whenitij Value tos l El a Comme J a C JO sl oo m a e Core Pulling CutterTooth State startCondition y LdPos ig DserDefine E eration bart ondition y h foldEos Endt onditlon e ion iu pen cu id ero ee ee i _ x Value Micvablelfold Hold4 djust Test DE OE KO The Detail is responsible for setting the other miscellaneous steps ni the mold opening clamping 4 3 1 2 1 Blowing Setting 81 Gr Mea Blowing Fixedhidold LelawIrn s un Ur E HMovabclehfold LelawlIin s un Ur S FixediAold GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual biovablehlold Click the blowing d and d buttons its corresponding selection window can be then displayed There are 3 states for the blowing control at this column Selections O start henMold Open startaf Opening Stop The range of the DelayTm and RunTm it is set in terms of the actual requirement of the mold 1 Close Do not use Close 2 StartWhenMoldOpen Start during mold opening The timing between the mold opening and the beginning of t
48. Do roba o Pre ScrewkRot Vel CycTr s nim mni mm MPa rpm Inj StartPos Inj TopPos HoldEndPos Try Fill Ten Irj FillPeakPre Inj TopPre Plastic StartPos V PSwichPos V PEwitehPre Heaterilj Heater 2 Copyright c 2014 GSK CNC EQUIPMENT CO LTD Reserved all rights The corresponding user can be entered after inputting the password 2 Shift to the I ODiagnosis interface 141 Gr WIFE T ODiagnosis AutoMold Adjust User Heath MoldProtect Itiput BEE EE x000000000 x000000000 x0000000000 x000000000 x090000000 x0090000000 x0000000000 x0100000000 Xos9 0000000 x000000000 E ka Metod MoldAdjust NotFinishLastCyc 842150 45 AimOutput Ope ActualUsedIm U UNon detectNo Ope systemNermal Output EECHER 7000000000 Yr0190000000 Yr02090000000 Yro090000000 714940000000 Yro590000000 Yr00090000000 Yr090000000 Yr0040000000 Yr0090000000 E ka Actual5tate GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual Kg 2015707115 13 50 Heater stopHeating Inj PlasticFre ocrew Pos mm La 125 00 MoldPos Irt Screw Rot Vel i Gen U UU SEM Version 1 5 build at 150515 Style Set TODiagmosis al The StyleSet button shows enter to this page by the button 142 Chapter Four Operation AutoMoldAdjust 2015 07 16 09 16 Moto MoldAdjust NotFinishLastCyc 42150 45 AimOu
49. ELI EE 49 4 2 2 2 2 MANUAL Mode Operation Precaution ne 56 4 2 2 3 SEMI AUTOMATIC Mode Operation 56 4 2 2 3 1 Usable Button of Operation Mode Shift SEMI AUTOMATIC Mode and Vill Preface AuxilarvOperajon En 56 4 2 2 3 2 Operation Schedule of SEMI AUTOMATIC Mode ooooooccoococoooocooooo0o02 57 4 2 2 3 3 Semi Automatic Subsidary FUNCTION oocccoccccnocccononncononnconnnncnann cocoa nononancnananonno 59 4 2 2 4 Full AUTOMATIC Mode Operaton ene 60 4 2 2 4 1 Button for Operation Mode Shift FULL AUTOMATIC Mode and Auxiliary Operation pe a IE RI O O O A A a 60 4 2 2 4 2 Full automatic Mode Operation SchemaltiC o cccoccccnoccnonuncnonaccnonanoronanonananonnnos 62 A 22 5 Mold AdjusimenvODEratNON iii neo eio ie obde R kd odje 64 4 2 3 Button Operation of Automatic Materaldeanmg 66 4 2 4 Confirmation Stop Operation of Injection Molding Machine End 67 4 2 4 1 Stop of Full automatic Operation ne 67 4 24 2 Save of Molding Condition nc isiissccccsiscesssciassstecieiersaivancsssoresesanevanertevseseovaberscoceasieasasauensiotes 67 4 2421 Maciel dla 67 APA e E 68 4 2 4 3 Electric Heat Power E E E 69 4244 e ee BEE 69 4 2 4 5 Cut off the Motor s ower 70 4 9 Paramete Funcion SON BEE 71 4 3 1 lt Mold Opening CAMP BEN 71 dol Page orelan EE 71 AsV edad MOI NS ON cri dla 71 olla Mod ODEJ usara li 72 e EE A EE 73 Ae E UMOM ee EE He ASES Mold Protection Seting vision
50. Full Electric Injection Molding Machine Digit Control System User Manual Ej Times j The ejector times is enabled when the ejector is opened 4 3 1 3 2 Other Functions AutoMold Adjust 201510716 08 30 Moto MoldAdjust NotFinishLastCyc 42150 45 AimOutput Ope Heater stop Heating Heat MoldProtect ctualJsedTrm 0 0 on defectHo 0pc System ormal ScrewPos yc Tra Ejection lt gt m FauseMode ts vr ardDelas Back 1 2 ForwardDelay EE Pre WU Pos 200 30 0 mm stopIm Back Ej Zoe Zo RepeatBack kepeatEj 0 al Monitor TMonitorTin Ej Tirnes Vel Ze Vel 0 E 3 BackwardLimit 100 mnForwardLimit se mm 1 Ejection function in mold opening Ej InMoldOpen The system may automatically open the corresponding MoldPos frame when selecting the Ej InMoldOpen The ejector executes when movable plate start position arrives to the setiting one The precautions of the MoldPos and the length setting of the ejector MoldPos gt Ejection 2 Pos and ForwardLimit 2 Pre ejection function before mold opening Ej Bef ModeOpen 92 Chapter Four Operation lij ber Lee get rePushouiClos ForwardDelay 5 Back Sg Bi o bhleritor Iiglernitor Ur 5 This function does not perform yet 4 3 1 3 3 Monitoring Data of Ejection Page Zo ClarnpTrn ocrew Pos g MoldPos Cyc Trn The monitoring area in this page is independent each display unit can be
51. GB 1984 1989 GB 4876 1985 GB 7675 1987 Domestic and similar purpose breaker Low pressure switch eguipment and controllable eguipment Low pressure breaker The remaining current motion breaker RCCB without OCP over current protection for domestic and similar purpose The Part 1 General regulation The remaining current motion breaker RCCB without OCP over current protection for domestic and similar purpose The part 2 1 General regulation is regardless of the RCCB applicability of the motion function and circuit voltage The remaining current motion breaker RCCB without OCP over current protection for domestic and similar purpose The part 2 2 General regulation is related with the RCCB applicability of the motion function and circuit voltage The remaining current motion breaker RCBO with OCP over current protection for domestic and similar purpose The part 1 General regulation The remaining current motion breaker RCBO with OCP over current protection for domestic and similar purpose The part 21 General regulation is regardless of the RCBO applicability of the motion function and circuit voltage The remaining current motion breaker RCBO with OCP over current protection for domestic and similar purpose The part 22 General regulation is related with the RCBO applicability of the motion function and circuit voltage AC high pressure breaker The charge current on off experiment of the circuit of the AC high pressu
52. MoldTemp IJ 20 In Pili a ea F a Inj Fille go p Tear l Page 60017 Meterng Feedba rage 0 DeletePageTe DefauliValue L g eme AutoMoldAdjust 2015 07 15 15 59 Mota MoldAdjust NotFinishLastCyc 42150 45 AimOutput Ope Heater stopHeating Heath MoldProtect ActualllsedTIm O00Non defectNo Upo Syster ormal ScrewPos ActualResinFre Inj TopPos Inj FillTm min bd ba mm k screwhot Vel V PawichPos HoldFndPos Inj FillFeakFre rpm mm mm MPA Click the element inside the frame the button can be performed the element sequencing operation inside the frame ocrev Pos Bcrewho Actual The element addition feedback operation can be performed z V Pont Io TopP o o GE inside the frame 1 by clicking button Ulm eaten In FillFe 156 Chapter Four Operation 4 6 Reason and Troubleshooting for Defective Product During Injection Molding Glue absence The glue absence on the local may occur in the injection product when the mold cavity is not fully filled by the melting plastic Metering increase SM Delay the packing shifting position VP shifting position Lack of metering Improve the backpressure force Reduce the screw revolving velocity VS VSL Reduce the temperature at the bottom of the charging barrel Raise the temperature of the cartridge heater Raise the temperature of the mold Improve the backpressure Improve the revolving speed
53. OVALBE PLATE BLOWING button In the MANUAL working mode the indicator is turned on after pressing this button in the safety close process the moveable plate blowing is then performed the indicator is turned off and the operation is stopped after releasing this button Chapter Two Brief Ui aaeb STATIONARY PLATE BLOWING button In the MANUAL working mode the indicator is turned on after pressing this button in the safety close process the stationary plate blowing is then performed the indicator is turned off and the operation is stopped after releasing this button m ii MANUAL BACKPRESSURE button It can not be used now we ie TRIAL EJECTION button It can not be used now Es adismen AUTOMATIC MOLD ADJUSTMENT button the indicator is normally on after pressing this button in the MOLD ADJUSTMENT working mode the indicator is normally on after controlling the START button again the automatic mold adjustment is then performed The AUTOMATIC MOLD ADJUSTMENT is performed the automatic mold adjustment function based upon the parameter setting based upon the high pressure desired clamping force for example 80Tx50 40T in the Mold opening clamping screen and the one inside the installation mold Other working modes can be switched when the indicator of the START button is OFF after the mold adjustment operation is performed If you want to stop this operation in the halfway press the stop button SS
54. PS nylon etc Check the temperature value of the common plastic raw material for the defined temperature setting Xxx 4 3 2 2 2 Heater Page AutoMold Adjust 7 2015 07 15 09 49 Moto MoldAdjust NotFinishLastCyc 842150 45 AimOutput Ope Heater stopHeating Heat 0 MoldProtect A ActualllsedIm 0 UINon deftectNo Upe BysteraNormal MoldPos 300 00 mm ClampPre t eee mete SE SN ObjectTemp 345281684 pperLimitT emp owerLirnitTernp 3445261664 HoldT emp 345231684 345281684 PurgeTemp Woorkinghiode Heatlfode Simultaneous AutoHoldswitch screw LockTm Heater interface is responsible for setting and displaying to the temperature of cartridge heater 4 3 2 2 2 1 Start of Cold Start Prevention The cold start prevention function starts when the setting temperature is reached Even if the actual temperature of the nozzle and hopper are stable but sometimes it does not conduct to the screw and hopper in this case if the screw is rotated it may be damaged And therefore 97 SI maz GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual in an extent time it is necessary to forbid the screw operation even if the temperature in the overall regions should be reached to the setting value 4 3 2 2 2 2 ScrewLockTm ocrewLockIm l5 Min ScrewLockTm its setting range is 0 45min The default value is 15min it is b
55. a Grease 1 Automatic grease supply The GREASE button is disabled in this grease supply mode The automatic grease supply should be performed based upon the following steps Step one Enter to the Product interface by clicking pis button 47 SI MISST GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual AutoMold Adjust 2015 07 14 16 20 Moto MoldAdjust NotFinishLastCyc 42150 45 AimOutput Ope Heater stop Heating Heat MoldProtect ActualUsedTm 0 00on defectWo Opc SsystemNormal FProductState ProducedNo l Mo pe otalNon defect TotalDefect FroductFlar Non defectNo Ma erm DefectNo hae CavityHo 0 pE e Packa utput Packagelo ll Mo pe See Wiarn tf Package iaa DEC Operation Tr Hour RemainingTrn Hour FroductEndi control ActInAbnormal om Jnuincusbei EE 0 otopio HistoryMachineNo AutoGreaseFre l Mold T ClearRecords rna ff Mold Step two Set the data of the automatic grease supply frequency AutoGreaseFre input frame AutoGreaseFre l Wiola T Step three Press the button at the right after pressing the ON AutoGreaserFre input frame the button displays then the grease supply switch is turned on The automatic grease supply then performs once after the control system is machined the module of the AutoGreaseFre 2 Manual grease supply Step one Confirming the button at the right of the AutoGreaseFre
56. ables other than the grounding and the insulation resistance between the grounds The voltage among the wires is below 300V and the insulation resistance is more than 0 2MQ if the voltage is more than 300V and its insulation resistance is above 0 4MQ It is necessary to check the insulation resistance at least once yearly such as the motor electric heater and other insulation states of the machines When the insulation resistance is examined do not offer the high voltage of the insulation resistance megameter in the CMOS circuit servo motor controllable connector and the adjacent switches The connection cable is cut off with the servo motor s terminal or the connector Determinate the insulation resistance of the servo motor without the connection state so that the internal circuit may be damaged 3 3 Main Proceeding for Circuit 3 3 1 Controllable Circuit The large amount of digit and analog integral component are used inside the injection molding machine controller which are produced with the advanced electronic technique and possessed of the high reliability and durability and guaranteed the high performance and accuracy of the control system 3 3 2 Precaution of PCB The neutral part of this injection molding machine has several circuit boards inside the cabinet The parts installed into these boards are used the most advanced electronic technique integrated circuit In these integrated circuits some IC contains of more than 1000
57. ackChance can be set Unit Second NozzleBackTm V k l l l l In the automatic mode the equipment retreat time is performed when the is opened leBackChance Y l l SR In the automatic mode the delay time of the ejection 5 eguipment retreat is performed when the is opened Mete Operate function does not work yet tij E eer function does not work yet Pre ErrocDetect oo function does not work yet 4 3 3 2 3 Material Cleaning PurgeTemp 108 Chapter Four Operation FurgeT emp ForwardscrewBack Miete PurgeTimes Pos 130 Monitor Tra i Furge Mode AutoPurge Generally the material cleaning has three operations The ForWardScrewBack starts after the Inj is performed the Mete begins after the ForWardScrewBack back is performed the metering in position material cleaning performs a cycle The injection ending position Pos injection speed Vel and injection pressure Pre should be set during the machine injection is performed es Seer JL Pmes Positi Set the ending position of the V P shifting position during the osition saje E material cleaning ejection injection Set the velocity of the material cleaning 0 mm s 100mm s Pressure Set the injection pressure during the 0 MPa 170MPa material cleaning ForwardberewBack Pos 113 0 mm Vel 10 0 minis The retreat position Pos and the Velocity Vel during the collosol is performed
58. ackage of item is started The production will be continued after the Delay is finished Refer to the Section 4 4 2 Production Management for details 4 1 5 3 Quality Page AutoMold Adjust 201510714 15 12 Heater stop Heating systeraillorrmal Mota MoldAdjust NotFinishLastCyc 42150 45 AimOutput Ope Heat 0 MoldProtect ActualUsedTm U U Non defectNo Upc Inj StartPos mn Iry Filllin s Y PowichPos ete Revolution rpm HoldEndPos rim FillPFeakFre MHixtic startPos mm Nozzle ie Non delect udge E Neon defectJudge Inj StariPos PSwichPos Inj TopPos Y PSwiitchPre 5 cual alue Ref Value mito E ange 0 01 V PSwitchPre 1 Machine status column 2 Monitoring data area 3 The part of certificated products judgment 4 The part of abnormality judgment 38 Chapter Four Operation Reference value gain switch 6 The retreatment part of consecutive inferior products Abnormal operation switch Page shift button If you want to get the reference value and the related parameter setting refer to the Section 4 4 3 Quality Management for details 4 1 5 4 Trend Page 2015107114 15 28 2 the Inj StartFos mim HoldEndPos rHtastic startPos Hatete Revolution er Center alue Center alue Center alue Center alue Actual Value mim Actual Value mim Actual Value mm Actual Value Fange l Range l Range l Range l OO mo O e LU vem IW ze
59. ate a new file simultaneously save the parameter After parameter file is saved select this file name and then click the Save ToSelectedFile button the interface may be displayed the prompt Successfully save the parameter file 152 Chapter Four Operation ara Exchange AutoMoldAdjust si 2015 07 15 13 21 Successfully save the parameter file 111 par 2015 7 15 11 32 66 par 2015 7 15 13 21 MlachineFath TargetPath Save ToselectedFile Save ToNewFile Delete SelectedFile 4 4 7 2 U Disk Save Save the parameter to the U disk so that the parameter data can be used by copying to the other controllable systems as the GSK6000 serial injection molding machine It is better to perform the U disk saving operation based upon the following steps Insert the U disk and then repeat the above mentioned 1 and the 2 steps then Step three Select the U disk by pressing the button and then enable it at the right window for the right interface in this case the window title becomes dark blue 133 Gr WIFE GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual Para Exchange AutoMold Adjust 2015 07 15 13 25 Moto MoldAdjust NotFinishLastCyc 42150 45 AimOutput Ope Heater stopHeating Heat 0 MoldProtect ActualllsedIm 0 00Non defectho Opec systembormal Gd USEDISK MEN BU sk MC wm emm e etPath Pe save To SelectedFile save To NewFile Delete Sele
60. aterial cleaning operation should be performed in the following cases 1 If the used plastic is a kind of decomposition resin of which the resin should be cleaned to guard against remain 2 The color or the type of the raw material is changed 3 After the batch production is performed the cartridge heater should be performed the heating as short as possible before the next molding operation occurs Refer to the Section 4 3 3 2 3 Material cleaning for details 4 1 5 2 Product page AutoMoldAdjust 2015107114 14 50 Moto MoldAdjust NotFinishLastCyc 42150 45 AimOutput Ope Producednlo l ProductPlan Non defectNo l blo erm DefectNo V haa CavityNo i pe D 0 RemainingTrn Hour Packa eutput FProductEnd ontrol ActinAbnormal To osinscuster ectatop 0 stopilo za F aa chineNo AutoGreaseFre Mold T sl k REESEN Hold D Machine status column 2 The setting of the batch production guantity 3 Products production status 4 The production state treatment by the system 37 SI MISS GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual Record the historical machining times and do not change Set the automatic grease supply Clear the production record D Page shift button Note Firstly close the Counter if you want to set the parameter in 2 The system alarm may occur after a box of quality products are manufactured when the WarmAf P
61. atic Electric Heating Grat 28 4 1 3 2 Automatic Electric Heating Setting Method Giart cccccccssccesssecesseeeeseeeensees 29 4 1 4 Injection Condition Setting nana 30 4 14 V A A Un eRerrar erate 30 4 1 4 2 Mold Opening Clamping Parameter 30 ALAZ hamp DAJE na au ea eae eke 30 4142 2 Tne Detall PRAGE tt 32 4 1 4 3 Injection Metering Parameter e nana 32 NW 91 MOTENJ e 32 4 1 4 32 Mete Detall Prints 34 AAA E 110 0 DAJO EE 35 4 1 4 5 Temperature Parameter seine ie ae oi ie dai potle Ole kla ea 35 LE a ALCL DAJO an aa A A 35 4 1 5 Confirm Before the Batch Production 37 4 1 5 1 Material cleaning EE 37 ia o E FOOUGL ole EE 37 e O A e 38 EG a A 39 aio Statistics PAG poca 40 4 2 Miscellaneous Panel Button Cperaton nana 41 4 2 1 Preparation Confirmation Before Operation 41 4 2 1 1 Reset Operation of ESP Button 41 42 12 Operation or Mal Power ON scada okej ta deve 41 4 2 1 3 System Language Gelechon ccc cescccesscceesscceesescsseecssseecesseecssseseesseseesseseesseeeeaees 44 4 2 14 A sentence ee eb Ne rel ee sed nede 44 4 2 1 5 The Power ON of the Electric Heater ene 44 4 2 2 Operations of Operation lee 46 4 2 2 1 General purpose Operation of Modes eee eee ccsscccesseccesseecesseecesseecesseecesseecesseeeesaees 46 A2 2 2 Manual Opera On MO EE 49 4 2 2 2 1 Button Operation Explanations both Operation Mode Shift Manual mode amp Auxiliary Operation PAN
62. bled if this case occurs it is better to change the U disk and then try again 136 Chapter Four Operation Para Exchange AutoMoldAdjust 201510745 13 35 Successfully save the parameter file pat MlachineFath TargetPath PS SaveTo selectedFile save To MewFile Delete velectedFile Para Exchange Records 4 5 Input Output State Monitoring 4 5 1 UO Diagnosis 137 Gr WIFE GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual I ODiagnosis AutoMoldAdyjust 2015107115 13 40 Moto MoldAdjust NotFinishLastCyc 842150 45 AimOutput Ope Heat MoldProtect Heater StopHe ating ctualllsedIm 0 00 on defectWNo pc systemlNormal A ctualstate Input Output onsets ond X000 0000000 x000000000 x0000000000 x000000000 x090000000 x0090000000 x0000000000 x000000000 Xos9 0000000 X059 0000000 a JE 7 Y000000000 Yr0190000000 Yr0290000000 Yro0090000000 Yr4090000000 Yro5090000000 Yr0090000000 Yr0940000000 Yros090000000 Yr000000000 ScrewPos Jo PlasticPre mm Ma MoldPos Screw kot Vel mm rpm Fi Fos ARM Version 1 5 build at 150616 l ODiagnosis interface is responsible for displaying the I O state of the injection molding machine which have the input I O 80 pieces of each page 160 pieces for two pages the output I O does so The I O indicator becomes black when the I O port does not respond The I O indicator becom
63. both the motor and machine are entirely moved along with the button operation by user in the mold adjustment mode And therefore when the motor is operated in the mode adjustment mode ensure observing whether the movement axis is inside the range of the machine selection otherwise the machine and motor may be damaged 4 2 3 Button Operation of Automatic Material cleaning When changing the plastic or the material is needed to be cleared the following steps should be operated am Manual Step one shift into Manual mode pressing the button Step two The injection molding equipment can be performed the material cleaning eid Ni operation which retreats to limit alarm position after controlling the ac INJECTION UNIT BACKWARD button when the material cleaning protective switch does not connect This step can be skipped when the material cleaning protective switch is connected Step three The screw revolving speed is set to about 10rpm i Automatic material Step four The automatic material cleaning begins pressing the eeng AUTOMATIC MATERIAL CLEANING button the material cleaning can be repeated based upon the times of the setting The material cleaning should be stopped before finishing the setting times which is deet material immediately stopped after pressing the searing AUTOMATIC MATERIAL CLEANING button again Step five The abnormity noise and vibration are forbidden during the rotation o
64. c on the metal part of the thermocouple In this case it is recommended that the top of the thermocouple is temporarily connected with the metal parts such as the frame of the injection molding machine 3 5 Touch Screen Calibration It is better to recalibrate it when the deviation of the clicking accuracy of the touch screen occurs Enter the StyleSet page from l ODiagnosis and then enter into the calibration page as long as pressing the d Press the big cross center where appears on the screen and then the cross moves to the next position consecutively press it until the end of the calibration The time for pressing time should be more than 2s It is better to touch the factory to change it if the calibration can not be performed or the operation still can not be operated after calibrating 19 SI MISST GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual 20 Chapter Four Operation CHAPTER FOUR OPERATION 4 1 Operation Brief Mainly this chapter is introduced the corresponding functions of the operation system in each stage of the injection molding machine 4 1 1 System Working Mode The system has four kinds of working modes 1 MANUAL 2 SEMI AUTOMATIC 3 FULL AUTOMATIC 4 MOLD ADJUSTMENT The working modes For example the figure can be shifted by the buttons on the miscellaneous panel which can not be operated simultaneously Different working modes can be chosen based
65. ceeding Tor CCU EE 16 22 is o A a a A 16 332 JEE OTP GB ee ee ee tes 16 Doo ENVrOnmMment Seting DE 17 3 4 Requirement Proceeding of Auxiliary Equipment Installation 17 3 4 1 Grounding for Subsidiary Eguilpment nana 17 3 4 2 Grounding for Clutter Machine Generation 18 3 4 3 Measurement for Static Cutter 18 3 4 4 Shielding of Electromagnetic Eguipment ccsessccessssccessssecessssecessssecesseesesnes 18 3 4 5 Utilization of Internal DC Power oooooooonoccnoccccocccoccconncoonononononncnn nono ncnnnncnn nono nnono nono ncnnn nono ncnnncnn anno 18 3 4 0 Utilization OF INeETMOGOUPIE ixsreri lA 19 3 55 TouchScreen AI e colo do 19 GHAPTER FOUR OPERATION E 21 read OPE ON DN ao 21 NS o A 21 Daf IMANYAL MOGE EXPlanalO Merit ia 22 4 1 1 2 SEIM AUTOMATIC Mode Explanation 0 0 0 0 cece ccccssscccssssccessscsceessssecesssseeessseees 22 4 1 1 3 FULL AUTOMATIC Mode Explanation ne 23 4 1 1 4 MOLD ADJUSTMENT Mode Explanation ne 23 4 1 2 Function Configuration Before Iniechon nena 24 Ah 2 7 MOtORS AP BOMO EE 24 4 1 2 2 Mold Clamping 8 Mold Opening ene 25 VI r MASS GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual A le 29 o A A ER 25 4 1 2 4 Operation of Ejection Eguipment nn 26 4 P 2 5 Moli INStalalO EE 26 41210 Sew OD SEATON RE 26 GE Temporal CONTO EE 2 Alo IMJCCHON FUNCION RA RE 28 4 1 3 1 Autom
66. ched to the upper lower limit range of the object temperature and the clod start time arrives Shift to the Heater interface after pressing the 53 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual AutoMoldAdjust 2015107114 16 34 Motos MoldAdjust NotFinishLastCyc 42150 45 AimOutput Ope Heater stopHeating Heat MoldProtect f cetuallIsedIrn U U Non defectNo Upo SysternNormal ObjectTernp pperLimitTemp 4528 1 ARE 345281684 ow erLimutT erp 345281684 HoldTemp PurgeTetnp 345281684 Workinghode Heathode oldin bnormal utoHoldiwriteh ResiniketaitiMonitorItn netewLockItn User can set the object temperature ObjeciTemp upper lower temperature UpperLimitT emp LowerLimitTemp and holding temperature HoldTemp based on the Electric actual requirement the electric heater can be started pressing the teat the HeaterState frame display Heating The ActualTemp on the interface displays the actual temperature value of the cartridge heater ChiteOutlet Mold Moldi2 Heateril NHeateri NHeaterii NHeaterid When the current cartridge heater temperature reaches to the object one the HeaterState iE displays StopHeating 5 Button operation of the automatic material cleaning E Automatic desno AUTOMATIC MATERIAL CLEANING button The corresponding ind
67. ching on and therefore do not frequently ON OFF to the driver otherwise the normally alarm of the driver may occur It is recommended that the motor only can be opened after the power is turned off for 6 seconds 4 2 1 5 The Power ON of the Electric Heater Step one Shift to the Heater interface after pressing button and then set the appropriate temperature value 44 Chapter Four Operation AutoMold Adjust 2015107114 16 15 Moto MoldAdjust NotFinishLastCyc 242150 45 AimOutput Ope Heater stopHeating Heat 0 MoldProtect Actuallsed Im 0 UINon defectNo pc BysteraNormal MoldPos 0 mm ClampPre t ScrewPog 4 gt 0U r setua lResinPre Mold 2 owerLirnitIetrip Hold emp Furge Temp SA orking Mode Heatifode AutcHoldawitch HeaterState Min StopHeating Screw LockTm Step two Confirm the cartridge heater state HeaterState object temperature ObjectTemp upper temperature UpperLimitTemp lower temperature LowerLimitTemp holding temperature HoldTemp and material clearing temperature PurgeT emp Confirm the cartridge heater state object temperature upper temperature lower temperature holding temperature and material clearing temperature KAS lectric Step three Press the heating button screw Lock Tim 1 Min 45 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual
68. close state The button is selected whether to start the consecutive inferior product treatment operation ContinucusDefectatop in this tSPNO Moldbutton If this button is ON set the consecutive inferior product numbers when the consecutive inferior product numbers are reached to the setting value select the stop treatment simultaneously the alarm occurs 119 Gr WIFE Molding period GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual CONSECUTIVE INFERIOR PRODUCT NUMBER STOP setter performance times 3 Molding period Molding period Molding period Molding period Molding period Quality judgment Quality judgment Quality judgment Quality judgment error occurs error occurs error occurs error occurs Whether the monitoring error consecutively issues during the molding period Auto operation When inferior product is found in auto operation In a molding cycle once an error of reject is detected the system will monitor whether continuous errors occur in the following molding cycle When the number of error reaches the specified one in ContinuousDefectStop Number the injection molding machine stops before the current molding cycle is finished but no longer executes the next cycle Alarm is issued from error display and alarm When ContinuousDefectStop is set to 0 with Inferior Product Stop transfer switch on Monitor page the machine switches into
69. ctedFile Step four Click the soft keyboard on the displayed window by and then input a file name 134 Chapter Four Operation Para Exchange AutoMold Adjust 2015107115 11 49 Moto MoldA djust NotFinishLasteyc 542150 45 AimOutput Ope Heater stopHeating Heat 0 MoldProtect ActuallJsedTm 0 O0Nen defectNo Opc Systemblormal USBDisk lll par 2015 7 15 11 49 FileNatn 668 Keyboard or O MMachinePath TargetPath mi Save To selectedFile nave ToNewFile Delete SelectedFile Step five After a file name is inputted click OK button to create a new file and save it 135 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual Para Exchange AutoMold Adjust 20151075 13 28 Moto MoldAdjust NotFinishLastCyc 842150 45 AimOutput Ope Heater StopHeating He at MoldProtect ctuallIlsedIrm U O0Yon defectWo Upc SystemNormal USBDisk lll par 2015 7 15 13 28 H66 par MachinePath TargetPath Save ToselectedFile Save To NewFile Delete SelectedFile o After the parameter file name is saved firstly select this file name and then click the SaveToSelectedFile button the prompt Successfully save the parameter file may occur on the interface e Some U disks may not be identified on the system because there are some many factories to manufacture the U disk but it is not expressed that the system or U disk is disa
70. cycle operation is performed press the EN button the steps from 2 to 6 should be repeated 58 Chapter Four Operation o l the safety door front back one is opened during the operation of the SEMI AUTOMATIC mode the injection molding machines are immediately stopped whatever performs any step e The injection molding machine will be immediately stopped pressing the rn in the SEMI AUTOMATIC mode e f you want recovering the SEMI AUTOMATIC operation firstly close the safety e door then press the Mawa MANUAL button shifting to the MANUAL mode and then confirm the following operations 1 Check whether the mold opening is performed the in position if it does not the alarm prompt Mold open not in position at the upper right corner may occur it is better to adjust pressing the opening MOLD OPENING key 2 Check whether the ejector pin is performed the in position if it does not the alarm prompt Ejector back not in position at the upper right corner may occur it is better msn to adjust pressing the ge EJECTOR RETREAT key 3 Check whether the metering collosol is performed the in position If it does not the alarm prompt of Metering Plastisol not in position may occur at the upper right aw corner it is better to adjust it by pressing the PTT COLLOSOL key 4 The above mentioned operations can be pressed the aitomaie key after confirming without any alarm and then pre
71. d 4 3 3 1 9 Other Related Setting Time consuming Data Express Iny 4 00 s Cooling 1 00 E Mid UU E The injection filling time do not Cooling The timing from the packing contain the packing time It is better ending to the beginning of the more than 0 2 0 5s comparing the mold opening is set based upon Injection filling time Inj FillTm in the products section thickness the Data Table and material Middle After the beginning timing of the ejector is completed and the intermediate time is performed the current period timing continues till the next period starts 4 3 3 1 10 Monitoring Data on Metering Page ocrewPos ActualkesinPre Inj TlopFPos ln FillIrn mim ipa min E octewhot Vel Y PowichPos HoldEndPos Inj FillPeakPre tpm mim mim MPA The monitoring area in this page is independent reacts the current system data value with real time Each display unit can be freely selected based upon the requirements refer to the Section 4 5 6 for the page customization 106 Chapter Four Operation 4 3 3 2 Injection Metering Details Mete Detail ete Detail AutoMoldaAdjust bi 2015 07 15 10 12 Moto MoldAdjust NotFinishLastCyc 42150 45 AimOutput Ope Heater stop Heating Heat MoldProtect ActualllsedTm 000 on defectWo pe Systemblormal ScrewPos somalResinPre MPa Inj TopFos 14153053 mm Inj FiliTm 0 ScrewRot Vel riePSwichPos mm HoldEndPos 41000 fmpFillPeakPre
72. d against the screw firstly check the protection precautions of the screw before operating it Refer to the Section 4 3 3 2 3 Material discharging 4 1 2 7 Temperature Control 1 Cartridge heater temperature Set the appropriate heating temperature to warm up based upon the selected material 2 Mold temperature The temperature should be set if the mold heating should be performed the insulating board should be installed when the molding temperature is higher 27 SI maz GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual Refer to the Section 4 3 2 2 Heating for the temperature setting 3 The forming temperature of the plastic and the mold temperature table is shown below This is for your reference only it is better to consult the material manufacturer for the upmost reasonable forming temperature Plasticname English Forming temperature C Mold temperature C HIPS High Impact HI PS 170 260 30 50 Polystyrene Polypropylene ABS 190 260 40 70 Butadiene Styrol Low Density LDPE 160 260 30 Polyethylene High Density HDPE 260 300 30 50 Polyethylene Soft Polrvinyl Chloride 150 180 20 50 Hard Polrvinyl Chloride 180 200 30 60 Polymethyl Methacrylate PMMA 210 240 50 70 Polyamide66 PA 66 260 290 80 110 Terephthalate Terephthalate 4 1 3 Injection Function Plan 240 260 80 110 The system is offered the automatic start heating function after the power is turned on
73. dAdjust system 2015107115 14 23 ARM Version 1 5 build at 150616 UpegradeT ype Locallpgrade Licensing settings PageDefine Enter to the PageDefine page by clicking button 149 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual 4 5 6 Page Customization 4 5 6 1 Page Shifting Customization 150 Chapter Four Operation PageDefine AutoMoldAdjust Sy stem 2015107 M5 14 45 Pag own Tota Pag Feedback mni se s 1 Feedback 60000 Para Excha 11 1 MoldPos i E 60001 AutoStart 2 na Ej Pos D KR 60002 StyleSet 3 1 27 ScrewPo la 60003 SystemSet 4 1 32 Mete Re OO p 60004 Para Detect 5 1 22 MoldAd Hat 0005 SignalTable 1 24 MoldVel o 7 60006 StatcPara 7 1 24 Ej Vel o s 60007 Dynamic Par 3 1 24 Try Vell H 9 60008 Di a 1 25 SerewRo 0 10 60009 io 1 31 MoklOpe 0 it 60010 li il ji EjTgCu 112 pi 60011 iz li 32 In Tg C 113 p13 60012 13 1 32 Mete Ta 114 HEI 60013 l4 ll 27 Actual 115 is 60014 I 1 22 ClampPre li 16 NIE i 1 32 EjPre yA 17 60016 ir di 20 leg FllTm Ni 18 60017 JE ll 32 Packing g E 60015 mo 32 ClampTm 20 20 60019 20 2 ETm D IE Compress Inject Tm Protect Tm onwardDlelay s sali z Pos mm Vel irdback z AbnormnalStop Mode MoldProtect Operation 3 o d Zane BIMode coo 5 rem D zaj
74. e The ScrewLockTm is the screw protection time against damaging the screw of which the material inside the charging barrel does not completely melt after preventing the temperature of the charging barrel reaches The default cold start time is 15 minutes e Refer to the Section 4 3 2 2 2 Heater Page for details 4 2 2 Operations of Operation Modes 4 2 2 1 General purpose Operation of Modes The buttons on the auxiliary panel can be operated regardless of the MANUAL SEMI AUTOMATIC FULL AUTOMATIC and MOLD ADJUSTMENT Alarm releasing button O Lubrication button Grease button Motor button Electric heating button d 1 int MOTOR button The indicator is ON after pressing one button and then the motor s power is turned on The power is turned off after press it again In order to the safety operation it is better to cut the power of the motor in the MANUAL mode 2 S HEATER button The indicator is ON after pressing the button and then the electric heater s power is turned on Cut off the electric heater s power after pressing it again 46 Chapter Four Operation e In order to safety operation it is better to cut off the electric heater s power in the MANUAL mode C4 Grease 3 GREASE button The corresponding indicator is ON after pressing the button the lubrication is then started e GSK6000 control system can be carried out the grease supply and automatic grease supply
75. e is set change the packing section numbers and pressure within the packing time to confirm the molding product 4 3 3 1 5 Metering Mete HorwardsorewBack ForwardDelay 1 2 3 Lone BackwardDelay Monitor Tm el 10 mms o HU Rot Vel 2 45 SC Vel 100 il 30 0 g Pos 10l mm Pos 30 00 30 00 mn Pos 2200 mm BackPre 2 MPa 4 3 3 1 5 1 Metering Procedure Metering is performed within the cooling time Duuecdo Dou Metering time UuOnjoajduo9 BUMIE AJ Step Forward screw back Metering step Backward screw back Metering time measurement Time Revolving speed _ Metering terminal URB A ibs SE A ee A Backpressure Metering terminal Metering end Metering start 104 Chapter Four Operation 4 3 3 1 6 Metering Forward Screw Back otwardberewBack e 10 IITU S Pos 113 00 mim lt is used for setting the position and velocity of the screw retreat before metering Generally it is used for decompressing to prepare for the beginning of the metering 4 3 3 1 7 Delay Before Metering ForwardLelavw 0 01 F i is used for setting the delay before the screw operation at the beginning of the metering its unit is second Prompt lf the time is too long from the completion of the injection to the last mold clamping reasonably use the delay before metering to reduce the existence time of the raw material within the barrel so that the quality of the melting material can be improved 4 3 3 1 8 Metering
76. ease the nozzle temperature Ouenching material passes the Decrease the injection velocity quenching material well Reduce quenching Improve the revolving velocity of the screw rod Non crystal VS VSL Reduce the revolving velocity of the screw rod Crystal VS VSL Spiral Gas mark The stripe occurs from gate to the cavity after the plastic is solidified the spiral occurs on the surface of the injection molding product Decrease the injection velocity Fast passing the gate Decrease the mold s temperature Spiral Gas mark The stripe occurs from gate to the cavity after the plastic is solidified the spiral occurs on the surface of the injection molding product Reason Troubleshooting Quenching Take quenching measures Improve the mold s temperature Improve the injection velocity Improve the backpressure Improve the temperature of cartridge heater Reduce the spiral Improve the revolving velocity of screw rod Non crystal VS VSL Reduce the revolving velocity of screw rod Crystal VS VSL Adjust the injection speed to the super high velocity Change the gate position Defective gate Extend the gate sectional area Change the gate s type Haze Defective transparency 165 SI MISST GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual Different shine on the plastic surface and the plastic itself it seems a layer of white film enclosure on its surface which becomes m
77. ection 4 3 1 2 Detail of Mold Opening Clamping for details 4 1 4 3 Injection Metering Parameter 4 1 4 3 1 Metering Page 32 Chapter Four Operation Metering AutoMold Adjust 2015107114 13 49 Moto MoldAdjust NotFinishLastCyc 842150 45 AimOutput Ope Heater stopHeating Heat 0 MoldProtect ActuallsedTm 0 UINon defectNo Upo systembormal 7 ScrewPos ActualResinPre InjTopPos Inj FillTm mim MPa mim s ocrewhot Vel V PawichPos HoldEndPos Inj FillPeakPre rpm mm mm MPA 5 4 2 1 Zone 100 0 100 0 100 0 100 0 seis 40 00 30 00 oo er deis 3 2 1 ZONE Pre 100 0 100 0 100 0 MPa 0 00 0 00 Pos 0 00 30 00 mm Forward el Pack el 0 0 mins ete BorwardscrewBack ForwardDelay Lone BackwardDelay Monitor Trn el JI tums 0 01 Rot Vel 2 Ye JI rr S 30 0 g Pos 30 00 Pos 23 men m 1 Injection metering time parameter area 2 Injection speed and the screw position parameter area 3 Metering parameter area 4 V P shift parameter area 5 Injection pressure parameter area 6 Packing parameter area D Data Expression area 8 Page shift key The ejection injection operation can be performed in the manual mode after the values of the Y Pos 2 1 and 1 are set the plastic pumping and the collosol metering operation can be performed after item is performed An integral injection metering operation can be formed after all parameters on the page are se
78. ection velocity Improve the injection pressure 163 SI maz GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual Improve packing pressure Use the plastic with fine flow ability Increase the wall thickness of the injection molding product Decrease the injection pressure Fast when passing the gate Decrease the mold s temperature Extend the sectional area of the sprue runner and gate Increase the wall thickness of the injection molding Excessive flow resistance of the mold product Increase the point number of the gate Excessive wall thickness on the local Thinning mold s thickness of the injection molding product Thinning the thickness of the injection molding product e Screw rod position Injection velocity Control the position of the flow mark slowly filling the injection regardless of the forming at the low velocity while cooling after that improve the injection velocity so that the flow mark can be improved The low temperature plastic at the mouth of the nozzle flows into the cavity the stripe shine change may be viewed at the surface of the injection molding product Excessive low temperature at the mouth Improve the nozzle temperature of the nozzle Movable injection carriage forming Decrease the backpressure Plastic flows to cavity Extend the retraction value of screw rod SD 164 Chapter Four Operation Movable injection carriage forming Decr
79. el parameter password and data lock is very convenient to the user to administrate the equipment and the product data 6 History operation and malfunction real time record for analyzing the troubles 7 It owns the multiple circuit USB interfaces which can be connected with the keyboard mouse and U disk 8 The GSK Link high speed industry Ethernet bus is adopted to connect the external mold 9 PLC control built in it is very convenient to extend the periphery auxiliary equipment for the users 10 The weekly temperature timing heat equipment it is very convenient to product and improves the efficiency 11 Temperature control with the study type intelligent PID faster and more accuracy in temperature control 12 The strong self diagnosis function is very convenient to maintain the equipments SI METE GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual 13 The input output adopts the photoelectricity insulation the antijamming capacity is strong with the short circuit protecting function of the output 14 The automatic molding adjustment function and material cleaning function are performed the operation is convenient and faster 15 The mold protecting function can be protected the mold effectively 16 It owns the multi step injection and multi level protection which can be improved the product quality 17 It owns the molding video monitoring and the connection interface of the robot
80. eo H you want to start the SEMI AUTOMATIC or FULL AUTOMATIC operation the following contents should be applied 1 Mold opening in position ejector backward in position screw backward in position metering collosol in position 2 Motor s power ON electric heat power is ON and its temperature reaches the setting value 3 Motor is on the static state 4 Satety door closes The system alarm may occur pressing the START button if the above mentioned contents are not applied It is better to use the MANUAL mode if it does not be performed the in position adjust the in position by hand 4 1 1 3 FULL AUTOMATIC Mode Explanation The injection molding machine can be mass produced after the system enters the FULL AUTOMATIC mode which is same as the SEMI AUTOMATIC mode the system does not stop instead of beginning a new period after a molding period is completed till the production plan is finished Refer to the Section 4 2 2 4 Full automatic Operation Mode for the details 4 1 1 4 MOLD ADJUSTMENT Mode Explanation It is necessary to enter this mode if the mold adjusiment is needed to be performed The buttons on the miscellaneous panel can be operated namely the 2 in the following figure refer to the Section 4 2 2 5 MOLD ADJUSTMENT Mode Operation for details Mold adjustment molding thickness adjustment is adjusted the mold clamping mechanism position based upon the thickness of the mold so that its
81. er range saved by the system is mold clamping opening parameter injection metering parameter ejector parameter temperature parameter but the administration parameter does not include It can be set again by the production Status o Itis better to save the current parameter before extracting the existing parameter lf the extracted parameter is the one which is the acceptable product for the previous production the gualified product can not be consecutively performed after using it again it is better to trial product at the first time 4 1 4 2 Mold Opening Clamping Parameter 4 1 4 2 1 Clamp page 30 Chapter Four Operation AutoMoldAdjust 2015 07 15 16 33 J tbfholdAdust NotPinishLastCyc 4215045 AimOutput Ope ribfold A djustPos mm MoldVel hioldOpenTime t Ej Feos mm ClampTrn SU e jou 160 00 100 00 20 00 og 200 00 180 00 160 00 1 00 Pause Compress Inject Tm Protect LowPre Protect 3 get 1 06 s Fre a The dack s Pos 1 40 min bnormalS5topifode hfoldErotect 6 O rr J operation 32 Bene SE ES ate 7 Max EC Ref ChangePre MlaxForceFos mm mampleTimes Protect Iype bnorimalPos tnim SampleResidual ustomMoniio Pos ee MoldProtect mensitiv ity EC SS Basch EZE Monitoring data area Mold opening parameter area Mold clamping parameter area Treatment method for the abnormal mold clamping Check the machine specification The parameters for mold protection
82. es green when the UO port responds The current state displays the important information relevant to the machining it is convenient for the user to understand the actual position or other data when observing the I O state Actualotate screw Pos Inj PlasticPre e MPa window can be viewed ScrewPos OcrewhRot Mel Inj PlasticPre MoldPos ScrewRot Vel and Ej Pos There are 5 actual positions or data in this MeoldPos men rpm Ej Pos 138 Chapter Four Operation 4 5 2 Motor Diagonsis Motor Diagnosis AutoMoldadjust 2015107115 13 42 Moto MoldAdjust NotFinishLastCyc 842150 45 AimOutput Ope Heater stopHeating Heat 0 MoldProtect etualllsedIrn UUUNon defectNo pc systemNormal Vel Range 100 Tim Range 200 CurentRange 100 2008 2008 1008 10089 O O 100 100 200 20080 200 O nmnut00000000 00000000 Pos Cur Max Cur min E Zo cupt Ooooooo 00000000 Vel Ee o o style Set ptorDiag nosi VODiagnosis MotorDisgnosis interface is responsible for displaying and tracing the relevant state of the motor 4 5 2 1 Graph Display 139 SI MISS GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual Vel Range 100 Tm Kange 00 CurrentrRange 100 20040 20080 1008 1008 0 O 10040 100 ADC ADL 200 O The part displays the velocity current of the motor in operation which is displayed in the form of amplitude Amplitude of time velocity and current
83. etter not to modify it If the user forces to change it the safety result may occur and therefore our company may not responsible for it 4 3 2 2 2 3 Cold Start Prevention Heaterstate The HeaterState of the Heater interface will display Cold start prevention processing residual time In this case any operation related with the screw can not performed in the MANUAL Semi Auto or Auto mode Heathlode simultaneous Click the button the following selection window may occur Simultaneous Contemporary warming up Each warming up module reaches to the temperature setting value according to the independent warming up speed Synchronous Synchronization warming up Each warming up module reaches to the setting value based upon its unified warming up speed ma Molai Moldr2 Heateril Heater Zi Heater 3r Heatert n C lt a UN Uma IS Ee Object Temp sperLimitT emp mrerLimitT emp HoldTemp peke Me igi ie Purge Temp The ObjectTemp UpperLimitTemp LowerLimitTemp HoldTemp and 98 Chapter Four Operation PurgeTemp of the cartridge heaters related part can be set by the input frame from above mentioned figure lts temperature setting range is 0 400 C The thermometer in the figure displays the actual temperature value of the current cartridge heater and it corresponds with the above current temperature d
84. f the screw Step six Gradually enhance the rotation speed after the screw begins retreating 66 Chapter Four Operation e When the screw surface do not covered by the melted plastic the screw component may be damaged if the screw is rotated with high speed When the screw and cartridge components are change into the new one in order to guarantee the running in of the parts it is better to perform the material cleaning more than 20 times with 50rpm before molding e In order to protect the screw it is better to rotate the screw with low speed till the plastic flows from the front terminal of the nozzle e Refer to the Section 4 3 3 2 3 Material cleaning Operation for details 4 2 4 Confirmation Stop Operation of Injection Molding Machine End 4 2 4 1 Stop of Full automatic Operation Firstly press the automatic SEMI AUTOMATIC button shifting to the SEMI AUTOMATIC mode in the normal stop in the FULL AUTOMATIC mode The injection molding machine is automatically stopped after finishing one cycle 4 2 4 2 Save of Molding Condition The molding condition save can be divided into two methods machine and U disk 4 2 4 2 1 Machine Save Save the parameter file to this machine it is very convenient to call out the parameter data to produce from it Enter to the Para Exchange interface 67 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual Para Exchange AutoMoldAdjust
85. freely selected based upon the requirements refer to the Section 4 5 6 page customization for details 93 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual 4 3 2 Temperature 4 3 2 1 Automatic Start AutoMold Adjust 2015 07 15 09 41 Moto MoldAdjust NotFinishLastCyc 842150 45 AimOutput Ope Heater StopHeating Heat MoldProtect ctuallIlsedIm UUINon defectNo Upo systemlNormal MoldPos mm ClampTm Ej Pos Mozzle MaldWFel E lampFre screw Pos AutoStart interface displays and sets the date and time as well the injection molding machine and the relevant equipment timing start setting 4 3 2 1 1 Data Display and Setting 4 3 2 1 1 1 Modification Method The following window will be displayed by clicking the button 94 Chapter Four Operation 2015 Y E M Io pD g Ho 37 Mm AU Sec Keyboard The Year Month and Date can be set in the date input frame click the to confirm the modification then the soft keyboard displays the data modification can be performed Enter after inputting the data and then control Jl zen button Keyboard The Hour Minute and Second can be set in the date input frame click the to confirm the modification then the soft keyboard displays the data modification can be performed after inputting the time and then control na oe LA 4 3 2 1 2 Timing Start Setting 93 SI MI GSK6000 Full Electric Injection Molding Machine Digit
86. he SEMI AUTOMATIC mode The next working period is continued pressing the A button e The MOLD ADJUSTMENT mode can not be shifted during the SEMI AUTOMATIC mode operation 4 2 2 3 2 Operation Schedule of SEMI AUTOMATIC Mode 57 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual D Start condition 2 Mould clamping z Forward seat O Injection delay l 3 Injection l Packing Cooling time Metering delay Front screw back Metering gt Rear screw back Backward seat delay Backward seat GB Mold opening gt Ejector delay l Ejector z Intermediate delay Semi automatic en Shift to the SEMI AUTOMATIC mode by pressing the automatic button and it is operated by controlling the ER button 2 The automatic clamping close operation is started with the system 3 The ejection operation starts after the clamping close is performed 4 The cooling time starts and then performs a collosol metering 6 The cooling time ends and then starts a clamping mold operation The ejector operation is performed after the mold opening is performed with in position The intermediate timing performs after the completion of the ejector The operation stops after the intermediate operation is stopped After one
87. he blowing operation is regarded as the DelayTm Delay time and then time to the blowing machine operation the time of the blowing operation is treated as the RunTm 3 StartAf OpeningStop Start it After Stopping the Mold opening The time between the mold opening stop to the beginning of the blowing operation is regarded as DelayTm Delay time the time of the blowing operation is treated as the RunTm 4 3 1 2 2 CoreA Pulling Setting Selective Purchasing Function 82 Chapter Four Operation Corea Pullinig i utterT ooth state start onditi state Whenlituj on End ondition nD oldPos O Po va CD es dE Click the State button there are 3 methods can be selected OFF CorePulling and CutterTooth CorePulling The end condition has the time and limit switch when the core pumping is selected CutterTooth The end condition has the time and limit switch and counting when selecting the height adjustment damper CutterTooth When selecting the CorePulling or CutterTooth option StartCondition EndCondition and StateWhenlInj buttons are enabled Refer to the following figure Corea Pulling Cutter Tooth green dPos edi Value a Clock the methods can be selected Bef Clamp Clamping Af Clamp and EndClamp button the following figure is shown Wherein there are 4 83 SI MI GSK6000 Full Electric Injection Molding Machine
88. he high frequency heater the equipment with the noise wave should be covered by the grounding metal shielding board 3 4 5 Utilization of Internal DC Power The AC power such as the DC24V DC12V and DC5V inside the injection molding machine is specially used for its internal system not for the power of the external equipment Do not use this power on other purpose other than it is indicated in the User Manual If you use it freely it may cause the low voltage or the noise wave may issue and the malfunction or other stoppage of this injection molding machine may generate Chapter Three Safety Application 3 4 6 Utilization of Thermocouple The thermocouple used in the injection molding machine and a microscale voltage value may output based upon the temperature at the top of the temperature measure This value is formed a digital signal by the signal amplification and A D conversion so the voltage that gives to the thermocouple circuit can not excessive otherwise the thermocouple amplification may be damaged and therefore pay attention to the following proceedings when using 1 Pay attention to the leakage of the electric heater which should be changed it as for the one with poor insulation Specially the mold may be leaked using the mini electric heater so check the insulation resistance periodically 2 When the thermocouple top connected with the circuit should be disassembled from the mold and heater hopper do not put the stati
89. icator is ON after pressing this button the automatic material cleaning is then performed 54 Chapter Four Operation Automatic material O dean The enabled condition of AUTOMATIC MATERIAL CLEANING button The automatic material cleaning is performed when disconnecting the material cleaning protective switch and it is necessary to retreat the ejection seat to the limit situation The automatic material cleaning is performed when connecting the material cleaning protective switch and the automatic material cleaning can be normally performed regardless of retreating the ejection seat to the limit alarm situation e Refer to the Section 4 3 3 2 3 Material cleaning for details ma me ey ey 6 VEN BEN CORE IN are provided two core in to control the mold and mold core motion function In the MANUAL working mode the indicator is ON after controlling this button and then perform the core in operation the indicator is OFF and stopped after releasing this button e ey 7 DT E CORE OUT are provided two core out to control the mold and mold core motion function In the MANUAL working mode the indicator is ON after controlling this button and then perform the core out operation the indicator is OFF and stopped after releasing this button Fe P Manual back 8 resse MANUAL BACK PRESSURE button does not use temporarily 9 Mold blowing key operation pra mould bows MOVABLE MOLD BLOWING
90. ide the frame the button can be performed the sequencing operation to the element inside the frame The element addition operation can be performed inside the frame 0 by clicking the button nulalFee Ea 153 Sr METE GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual 4 5 6 2 Page Feedback Customization PageDefine AutoMoldAdj ust System 201507 HS 14 45 Feedback Se El Feedback de j 1 MoldPos E me Ej Pos 3 1 Zi ScrewPo 4 1 32 Mete Re 5 1 22 MoMadi 1 24 MokVel 7 1 29 Ej Vel 8 1 24 To Vel a 1 25 sS rewko io l 31 MokoOpe li ll ji Ej TgCu i2 1 3 fac 13 1 32 MeteTa 1 1 id l 27 Actual 1 I i 22 ClampPre 3 1 i 1 22 EjPre 4 i7 1 20 Jo FllTm IZ i 32 Packing 1 I l 32 ClampTm Tae il an LI 3 Elm i En Ey a ka a ir Tear Page 60016 Cierta 2 2017507 MO 14 46 tput Ope Heater StopHeating jfectNo Opec SystemNormal Compress Inject Tm Protect Tm torwardilelay s ser e Pos mm el edback z AbnormalStop Mode MoldProtect opera na ae Mackine Para or MaxPerm lali Lol Max ing RefChangeFre rinstaliMold MaxForcePas cell mm SampleTimez Adjust Vel GE Protect ypakbnormalPos 00 mm SampleResidual Idi djustPre Ha mm MoldProtect famprorce I See o foldAdjust 154 Chapter Four Operation This section e
91. ing state as long as one of them reaches to the setting value Deceleration stop time Dec StopTm setting When the V PSwitch on the Metering page is passed it is shifted to the pressure control from the speed control in this case the deceleration procedure can be controlled based upon the time setting of the Dec StopTm 4 3 3 1 3 Injection Pressure Inj Pre Setting enee E 2 1 One Pre 100 0 100 0 100 0 MPa 3 Pos 20 00 B0 00 mm Injection pressure usage 102 Chapter Four Operation Metering end Section B Section A V P shifting position position position position The 1 section The 2 section The 3 section injection pressure injection pressure injection pressure Motion schematic 2 section injection 2 section packing packing Holding Filling step Step P egen Filling time measurment Time l l packing packing Holding Holding i Filling time Filling delay Time setting L Eilling pressure VP pressure Filling section NE ZM F Y packing Holding Pr ee iFilling section 2 packing Speed Pressure eg Se Eech packing Holding Section 2 Section 1 V P shifting Section 1 4 Metering performed 4 3 3 1 4 Packing Setting Pack ac ne 5 1 0 1 0 tea 2 0 00 O00 e Forward el Pack el 0 0 mins mins lt is necessary to consider the operation state and residual stress forcing to the forming product and resin solidification when
92. ion Speed Setting kon El 5 We 100 0 means that the setting range is from section 1 to 6 which set to section 1 only the velocity 1 is enabled when it is set to 2 the velocity 1 velocity 2 and position 1 are enabled and so on V1 V6 are injection velocity and its setting range is 0 mm s 300mm s The setting of each screw position should be abode by the following rules Metering end position gt the 2 section gt the 3 section gt the 5 section gt the 6 section gt V P Switch position The velocity of the injection speed is mainly considered the appearance of the molding and the resistance of the resin flow inside the cavity It is necessary to observe the molding and then 100 Chapter Four Operation slowly changes velocity The following faults may occur due to different resins or the thickness of the molding Generally if the molding product is thick it is better to eject with low velocity if the molding product is thin it is better to eject with high velocity 4 3 3 1 1 1 Delay Setting Before Injection bal i zi 5 4 3 2 l ZONE v lt is necessary to delay a period time before injection in this case the delay before injection should be set For example lt is important to set the stop time before injecting when hot runner waits for the heating up 4 3 3 1 2 V PSwitch Setting Dec stopTm There are two shifting methods of V PSwitch 1 Pos Screw position shifti
93. ion molding machine X This version manual is suitable for the injection machine which is assembled with GSK6000 Full Electric Injection Molding Machine Digit Control System X GSK will reserve the rights for changing the appearance technical specification and parameter based upon the improvement of the product without prior notice Chinese version of all technical documents in Chinese and English languages is regarded as final It is necessary to note the following items before using the system eo Ensure the ESP button is enabled Because the ESP input of this system uses the normally closed contactor the system ESP alarm may occur and can not normally operate if it does not connect the ESP button or connect it as normally open contractor Ensure the effective of the safe protection components related with the system For example the limit switch of the mechanism A Special Tips User can not use the system power as other purpose IV Preface security Responsibility Security responsibility of the manufacturer Manufacturer should take responsibility for the design and structure danger of the digital control systems and the accessories which have been eliminated and or controlled Manufacturer should take responsibility for the security of the digital control systems and accessories Manufacturer should take responsibility for the offered information and suggestions for the user Security resp
94. is then shown Whether opens the mold protection in the semi automatic Chapter Four Operation Select its corresponding working mode 4 3 1 1 5 3 Mold Protection Setting 3 Click the button under the AbnormalStopMode the following figure will show There are two options when the fault alarm occurs 2 HoldClamp Mold clamping state reservation Select the corresponding treatment method 1 StopAf Open Itis stopped after the mold opening 79 SI maz GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual 4 3 1 1 6 Relative Mold AbnormalstopM_ode HoldProtect Operatic 22 2 1 Zone SS DE Wee Max Go Ref ChangePre ItistallMold MasForcePos mm sample Times ldAdjustwel 10 a ProtectlypaAbnormalPos mim SampleResidual idAdustPre 10 KC Pos mm VoldProtec ClamprForce 2 t Semi ute ON Sensitivity Go CTO D Display the state of the mold automatic installation 2 Display the current mold protective state with real time 4 3 1 1 7 Clamp Page Monitoring Data The monitoring area in this page is independent components of each displayed unit can be freely selected based upon the requirements refer to the Section 4 5 6 for the customization tiutoldA djustPos mm Mold el viloldOpenlime t Ej Eos mn ClampTrn S Ej Trn 80 Chapter Four Operation 4 3 1 2 Detail of Mold Opening Clamping i AutoMoldAdjust 2015 07 15 08 54 Moto Mold Adjust NotFinishLast
95. isplay frame ChiteOutlet Moldflj Mold 2 li le MoldPos 40000 mun ClampPre 25 00 rettualResinPre _ The monitoring area in this page is independent each display unit can be freely selected based upon the requirements refer to the Section 4 5 6 page customization for details 4 3 3 Injection and Metering The Metering interface is responsible for the setting of the time pressure speed position parameter during the injection and metering 99 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual 4 3 3 1 Injection Metering Metering AutoMold Adjust 2015 07 15 10 01 Motoh MoldAdjust NotFinishLastCyc 42150 45 Aim Output Ope Heater stopHeating Heat 0 MoldProtect A ActualllsedIm 0 00 on defectWo Upc SystembVormal ocrewFos ActualResinFre Io TopFos Inj FillTrn min Ma ini si octewhot Vel V PawichFos HoldEndPos Inj FillPeakPre rpm mm mm HPA ij isl VM Piw itch 5 Vel 100 0 Dec stop Im Pos 50 00 Pos 10 00 mm l 3 2 1 Lone 1 0 MPa H Pre 100 0 100 0 100 0 MPa 3 Tm 64 00 0 00 0 00 e Pog 0 00 30 00 mm Forward el Backiel 4 0 trims tums Mete HorwardbcorewBack ForwardDelay 1 2 3 Lone BackwardDelay Monitor Im el 1U eelst 0 01 Rot Vel 24 45 To Wel NU tits 30 0 s Pos 13 00 mm Pos 30 00 50 00 mm Pos 23 00 mm BackPre 2 MPa Inj ID s Cooling W s Midi s Compress Inject 4 3 3 1 1 Inject
96. ist floating Air interfusion set the air vent Avoid to excessively use the lubrication and release agent Set the air vent Air generation Use the injection molding machine of the air exhaust function Fully dry the plastic Use the dehumidification method to dry the plastic Reduce the section difference at the uneven surface Complicated mold shape Get an arc R at the edge Defective gloss on the stripe surface Packing shifting position in advance VP shifting position extended Filamentary silk crazing The flow direction on the surface of the injection molding product Reduce the temperature of the cartridge heater Lengthen the delay before metering Reduce the backpressure with the dissolution Air generation Improve the backpressure In case of the defective air vent Reduce the revolving of the screw rod Avoid to excessively use the lubrication and release agent Set the air vent Air generation Use the injection molding machine of the air exhaust function Fully dry the plastic Use the dehumidification method to dry the plastic mm Change the injection velocity method Air interfusion Reduce the plastic pumping retraction value S 166 Chapter Four Operation diminishes Reduce the decompression velocity plastic pumping velocity Set the air vent port Fully dry the plastic Reduce the injection velocity Improve the cartridge heater temperature Improve the mold s temperature Overheati
97. l System User Manual ex lt forward SEAT FORWARD button The corresponding indicator is ON after pressing this button the injection molding equipment forwards Vice versa alg gt backward SEAT BACKWARD button the corresponding indicator is ON after pressing this button the injection molding equipment backwards Vice versa 2 Ejector pin button operation ei foward EJECTOR PIN FORWARD button the corresponding indicator is ON after pressing this button the ejector pin is then performed Vice versa d backward EJECTOR PIN BACKWARD button the corresponding indicator is ON after pressing this button the ejector pin is then retreated Vice versa E gt o ejection MULTI EJECTION button The corresponding indicator is ON after pressing this button the multi ejection of the ejector pin is retreated The ejection times can be set based upon the value in the ejection times Ej Times input frame on the Ejection interface The corresponding indicator is OFF after releasing this button the ejector operation is then stopped The advanced condition of the ejector button operation i The ejector switch should be opened refer to the following steps Step one Enter the Clamp interface after pressing the 50 Chapter Four Operation AutoMold Adjust User 2015 07 14 16 28 Moto MoldAdjust NotFinishLastCyc 42150 45 Aim Output Ope Heater stopHeating Heat MoldProtect ActuallsedTm 0
98. laneous operation panel re B oO i 5 Ki MANUAL SEMI AUTO MOLD ADJUST STOP MOLD OPEN MOD CLAMP CORE IN CORE OUT s E E gt E co lt gt SE CORE IN CORE OUT nen GREASE EN Sei 2080 Gg ro O EJECTION poeta vw auer AUTO PURGE MOTOR a SE E EE 3 The button function Refer to the relative contents in the following chapter Operation for the operation methods of the miscellaneous operation panel is described blow Sr Ms az GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual Manual MANUAL The indicator is Normal ON after pressing this button and then the MANUAL working mode can be entered mer SEMI AUTOMATIC button The indicator is normally on after controlling this button the SEMI AUTOMATIC working mode is then performed atrae FULL AUTOMATIC button The indicator is normally on after controlling this button the FULL AUTOMATIC working mode is then performed Mos mer MOLD ADJUSTMENT button The indicator is normally on after controlling this button the MOLD ADJUSTMENT working mode is then performed 28 WARNING REMOVAL button After cleaning the alarm resource when the system displays the alarm prompt the alarm prompt displayed on the screen can be removed by this button Stop STOP button The system may stop the current working procedure during the operation of the FULL AUTOMATIC SEMI AUTOMATIC or AUTOMATIC MOLD ADJUSTMENT A START button The indicato
99. lect the button in the frame V the 3 selection frames may occur Refer to the following description If the button within the should be changed the data type only needs to ci data type button so that the concerned data can be selected based upon its reguirements The four buttons in the frame express the displayed data types under the frame That is the CenterValue ActualValue Range and figure are displayed the data type on the top of the data type button 125 SI maz GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual 4 4 5 2 Tendency Chart Resetting AutoMold Adjust 2015107115 11 14 Moto MoldAdjust NotFinishLastCyc 842150 45 AimOutput Ope Heater stopHeating Heat MoldProtect f ctuallIlsedIm U MNMon defectNo Upe systermNormal Inj startPos mim HoldEndPos rHtastic startPos thifeate Revolution Le KI NIJI Gi Center alue Center alue Center alue Center alue Actual alue tnim Actual alue mun Actual alue mm Actual alue tnim Fange 0 01 Fange 0 00 mm Range 0 00 min Fange 0 01 mm CE En Click any data type button or chart in the red frame in the above mentioned figure its corresponding button becomes highlighted namely the data type is selected Click any place beyond data type button or chart in the frame except the edit frame to cancel the selection Specially select other data type in the situation that a data type already been selected the selection of the previo
100. ler size Fully clean the plastic seriously classify and manage the plastic Check whether the nozzle heater is disconnected Check the mold temperature is evenly distributed Interfuse to different plastics Inspection nozzle cleaning screw rod cartridge heater Ma Screw rod position Injection velocity Reduce the injection velocity improve the burnt by the injection after the air and gas are discharged 172 Chapter Four Operation 4 7 Calculation Method of Mold Clamping Force Ec PmXAC al B Roe PmXAC 2PmXAR A 1000 1000 2PmXAR pees coe ae 100 0 The mold clamping force can be calculated by the following formulas FCR The necessary mold clamping force T of the 2 plate mold FC The necessary mold clamping force T of the product cavity of the 3 plate mold FR The necessary mold clamping force T of the runner cavity of the 3 plate mold AC The overall projective area cm along the mold opening of mold s product cavity AR The overall projective area cm along the mold opening of mold s runner cavity Pm The average plastic pressure kgf cm inside the cavity AS PS 245 392 PA PP PE ABS 294 490 POM PMMA PC ABS 343 580 PC PBT PET PPS 392 784 Notice The mold clamping force can be determined by the above mentioned A B and C formulas which only can be regarded as the initial condition the mold clamping force should be modified based upon the status of
101. ltPa za Para Check Authority geg siese Tage ec 145 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual 4 5 4 System Setting AutoMold Adjust System 2015 07 15 14 02 Moto MoldAdjust NotFinishLastCyc 42150 45 AimOutput Ope Heater stopHeating Heat MoldProtect ActualllsedIm 0 00 on defectHo pc System orrmal Conditionset MoldManage Debug zijo TETE m AuthorityCode 77790990 UpdateLicense inTi Hot limited EemainTime Language DefaultPage Para Check Authority Pe rese JI sess te The SystemSet button shows and enter to this page by the button 146 Chapter Four Operation sy stem Set AutoMoldAdjust 2015 07 15 14 03 Vel 4D Vel Vol Motornev Vel Load amp AD LoadW ol LoadPerc System ontrol Output Wel AD Vel Vol Motorkev Vel Tq AD Tq Vol Ma Pere ProcessSet ER ineatAce Dec TmOpenAce Dec Im CloseAcc Dec TithghPre ClampaAce T boldi el 0 000 0 000 0 000 0 000 0 000 ine cc Dec TipenObjectPor Ded Imse bjectPos Dec Tm bldOpeni lose lo Debugstate due 4 i Hue E i 8 SutoGreaseFre CD mini o Nu mm O Ltd Oromia J ses Working motor selection There are 5 motors can be selected Mold adjustment MoldAdjust mold opening clamping MoldOpenClamp ejection Ejection injection Inj and metering Mete The and display column are the system feedback and syste
102. m control output the size of the feedback parameter has its corresponding change based upon different motors The 4 is the parameter to be set when the corresponding motor is performed the following table is reference value adjustment clamping Linear acceleration deceleration time LinearAcc Dec Tm S acceleration deceleration time SLineAcc Dec Tm Mold opening acceleration deceleration time Nothin OpenAcc Dec Tm 9 Mold clamping deceleration time CloseAce Dec Tm cd Nothing Nothing Nothing High pressure mold clamping acceleration time HighPre ClampAcc Tm 147 Gr WIFE GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual Mold opening Destination position deceleration time M Mold clamping OpenObjectPos Dec Tm old clamping Backpressure deceleration time Pp Nothing Nothing 6 and are the debugging machine setting and debugging control or display section 7 is the automatic grease supply setting section is he button for changing the password by system O is the page shifting button 4 5 5 Thermostat Parameter Temp ControlPasatoMold Adjust System 2015 08 03 15 52 SE UM Pasos Mold l Moldi anti nt NULL NULL NULL y Heater Mold styleset 0 Temp ControlPara emp Control one Para Range PID Change AutoNozzleCal MoldThermocouple 148 Chapter Four Operation Program UpgradaAutoMol
103. machine which is only use in the emergency case instead of stopping the machine as usually 4 2 1 2 Operation of Main Power ON Step one The power for switching on the main power Step two Switch on the controllable system power Step three The default interface appears after the power is turned on 41 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual e GSK6000 digit control system has a page display function after the machine is ON The following operations are shown below Step one Press the Monitor interface I ODiagnosis AutoMoldAdjust Moto MoldAdjust NotFinishLastCyc 842150 45 AimOutput Ope Heat MoldProtect ActualUsedTm 0 00Yon defectho pc Heater StopHe ating oysternblormal A ctualState Input EE RER X000 0000000 x0090000000 x0090000000 x0090000000 x0090000000 x05090000000 x0090000000 x000000000 Xos9 0000000 X059 0000000 Output 012345567 710090000000 1090000000 Yr0290000000 Y090000000 Yr490000000 Yr050900000000 7106090000000 Yr090000000 Yros090000000 Yr000000000 MAoldPos Screw Pos 124 00 Inj PlasticPre EE MPa ecrewhot Vel 3001 UU U rpm tritri Ej Fos 0 00 SEM Version 1 5 build at 150616 42 Chapter Four Operation AutoMold Adjust a 2015 07 14 16 08 Moto Mol dAdjust NotFinishLastC
104. n ds sr IM o PR AL En Za Ca 1 START STOP button operation MI button The corresponding indicator is ON after pressing this button the injection molding machine is automatically performed a cycle operation then automatically stop the indicator is then OFF after stopping 56 Chapter Four Operation op STOP button The Semi automatic operation is immediately stopped after pressing this button e Shift to the FULL AUTOATIC mode by pressing the ema button during the SEMI AUTOMATIC mode and then it performs according to the FULL AUTOATIC mode actually it enters the next working period and does not stop after performing one cycle operation The normally stop in the FULL AUTOATIC mode firstly shift to the SEMI AUTOMATIC mode pressing the automatic button and then the injection molding machine is automatically stopped after performing one cycle e In the SEMI AUTOMATIC operation mode shift to the Manual mode pressing e the Wong MANUAL button the motor is stopped after shifting It is not recommended to shift this operation e The SEMI AUTOMATIC operation is immediately stopped pressing the rn button in this case the Manual button should be controlled then shift to the Manual MANUAL mode performing the mold opening clamping ejector pin and metering in position operations and then press the automatic SEME AUTOATIC button shift return to t
105. n the unit and dimension used in this manual are shown below 1 mm Millimeter 2 cm Centimeter 3 m Meter 4 cm Cubic centimeter 5 g Gram 6 kg Kilogram 7 t Ton clamping close unit 8 N Newton 9 KN Kilonewton The unit of the clamping force 10 kw Kilowatt The unit of the power 11 Pa Pascal The unit of the pressure 12 MPa Megapascal The unit of the pressure 13 kg f cm kilogram force square centimeter pressure unit 14 C Celsius degree 15 F Fahrenheit 16 Sec S Second 17 h Hour 18 min Minute 19 r min Rev min The unit of the rotation speed 4 The relative figure symbol in this manual Chapter One Purpose LA DANGER It is reminded the user to hold the uppermost warning You must strictly abide by the operation specifications and methods in the User Manual otherwise the death hazard may occur LAA WARNING It is reminded the user to hold the uppermost warning You must strictly abide by the operation specification and methods in the User Manual otherwise it may result in severe injury or death LA A nonce It is reminded the user to hold the uppermost warning You must strictly abide by the operation specification and methods in the User Manual otherwise it may cause injury or danger NA INSTRUCTION It is reminded the user to hold the uppermost warning You must strictly abide by the operation specification and methods in the User Manual othe
106. n JJ os J Machine status column 2 Monitoring data area 3 Select the displayed items diagram data 4 Operation diagram data Page shift button Select the 4 data which is to be monitored and its wave displays with the chart Refer to the Section 4 4 5 Tendency Chart for details 39 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual 4 1 5 5 Statistics Page ampleMold ctMoldNo FPY d Machine status column 2 The time of the start of each period 3 Display the productive relevant module data during the batch production for the system 4 Record type button selection 5 Page shift button 6 Statistics data leading out button This function only can be operated in the manual state simultaneously the U disk is required The selection button required for statistics There are 16 subitems that can be selected The data button for clearing one statistics 40 Chapter Four Operation 4 2 Miscellaneous Panel Button Operation 4 2 1 Preparation Confirmation Before Operation 4 2 1 1 Reset Operation of ESP Button 1 The alarm prompt ESPWarn occurs on the upper right corner after pressing 2 The reset operation is performed based upon the arrow s direction of the 0 the alarm prompt is cancelled at the upper right corner after resetting i ee mo ne e The CT button is used for immediately stopping the injection molding
107. n after controlling this button in the MANUAL mode and then perform the core in operation the indicator is then turned off and stopped after releasing this button e CI SoresttB CORE OUT B button The indicator is turned on after controlling this button in the MANUAL mode and then perform the core out operation the indicator is then turned off and stopped after releasing this button 202 MOLD ADJUSTMENT ADVANCE button The indicator is turned on after controlling this button in the MOLD ADJUSTMENT working mode the mold adjustment advance is then performed the indicator is turned off and the operation is stopped after releasing this button e O eo ere MOLD ADJUSTMENT RETREAT button The indicator is turned on after controlling this button in the MOLD ADJUSTMENT working mode the mold adjustment retreat is then performed the indicator is turned off and the operation is stopped after releasing this button ozki lt ER FORWARD SEAT button The indicator is turned on after pressing this button in the Manual working mode the forward seat is then performed the indicator is turned off and the operation is stopped after releasing this button ll ES BACKWARD SEAT button the indicator is turned on after controlling this button in the MANUAL working mode the backward seat is then performed the indicator is turned off and the operation is stopped after releasing this button piateblowina M
108. n the time of Af Nozzle 4 4 1 3 Real Time Monitoring MoldPos Ej Dos screw Pos ActualResinPre ocrewhot el mm mm mm MPa rpm The data display box of this part displays current value of the injection molding machine 4 4 1 4 Data Recording Iry StartPos Irj TopPos HoldEndPos Iry Fill Tra Iry FillPeakPre Im TopPre Plastic StartPos V PSwichPos V PSwatchPre Heater 1 Heater 2 This section displays the listed data value for recording the production schedule 112 Chapter Four Operation 4 4 1 5 Animation Demonstration This part is demonstrated the operation state of the injection molding machine with real time by the animation form 4 4 2 Product Management AutoMold Adjust 2015 0715 10 29 Moto MoldAdjust NotFinishLastCOyoc 42150 45 AimOutput Ope Heater stop Heatitig Heat MoldProtect ActuallsedIm 0 00Non defectNo Opc SysternNormal FroducedNo y Mo pe ProductPlan Non defectNo l Mo Be erm DefeciNo H Mo pe Cavity Ho 0 pe cate OperationT rm Remaining Dr Fackagiutput PackageNo l Mo pe Skip WamAtPackage orr erayh DEC FroductEndl control ActinAbnormal or keeesepe ectatop 0 otopio Mold HistoryMacnhineNo D AutoGreaseFre l biola T 113 SI maz GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual This interface is responsible for recording and administrating the data during the product especially the rele
109. nce EJECTOR ADVANCE or Sei Ep Ejector retreat EJECTOR RETREAT or injection MULTI INJECTION Start the ejector operation The velocity and position parameters of the ejector motion are set by Ejection page e The ejector would not be operated if the mold does not reach to the mold opening stop position o Itis necessary to stop the safety door 25 SI maz GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual When the ejector is adjusted the ejector stroke is regulated as short as possible at the beginning for guard against the damage of the mold and then improve the stroke step by step till to the desired ejector one eo When the ejector is operated it is better not take out the product from the mold s top or bottom by your hand to prevent against the accident 4 1 2 4 Operation of Ejection Equipment E lt Injection unit Press the omari INJECTION UNIT FORWARD key the ejection equipment forwards to the aig mold press gn INJECTION UNIT BACKWARD key the ejection equipments backwards If the move is reverse replace any of two phases power of the carriage motor Stop the move when touching the limit switch Note firstly use the mold adjustment mode after the power is turned on at the first time confirm that the directions between the mold adjustment advance and mold clamping are normal and then ensure the forward seat direction 4 1 2 5 Mold Installation
110. nd section MULTI EJECTION buttons can be operated after the ejector operation is started The ejector times of the MANUAL MULTI EJECTION can be input the Ej Times to the frame Ej Troes Chapter Four Operation e The mold opening should be performed with in position if it does not the upper right corner of the interface may display the Mold open not in position when ejecting It is better to perform the ejector operation again after pressing the Mould f opening to adjust 3 The button operation of the mold opening clamping opening MOLD OPENING button The corresponding indicator is ON after pressing this button the moveable plate is performed the mold opening Vice versa clamping MOLD CLAMPING button The corresponding indicator is ON after pressing this button the moveable plate is performed the mold clamping Vice versa 4 The operation of the screw button a pumping PLASTIC PUMPING button The corresponding indicator is ON after pressing this button the screw is then retreated Vice versa K miection INJECTION button The corresponding indicator is ON after pressing this button the ejection operation is then performed Vice versa KO Collosol FCOLLOSOL button The corresponding indicator is ON after pressing this button the collosol operation is then performed Vice versa 1 The preconditions before installing the screw The temperature of the cartridge heater should be rea
111. nd the operation for a certain movement after the produce dwells It is necessary to enter the Manual mode when the 24 areas buttons on the auxiliary operator panel should be performed by manual Refer to the Section 4 2 2 2 Manual Operation Mode for the button explanations The system will be controlled this operation by which the parameter is set by this operation when the button of a certain movement is pressed till it is automatically stopped after the completion of the operation The operation will be stopped too when releasing the button before the controllable operation does not completed e The system may be performed different treatments to the same operation with the mold adjustment mode Refer to the Mold adjustment mode explanation for details 4 1 1 2 SEIM AUTOMATIC Mode Explanation The system is automatically controlled the injection molding machine based upon the injection molding flow to complete a molding period from the clamping to the ejector and then the machine is stopped Refer to the Section 4 2 2 3 SEMI AUTOMATIC Mode Operation in this User Manual for details The purpose of the SEMI AUTOMATIC mode is that the trial production can be performed based upon the semi automatic mode before entering the full automatic batch production mode Judge whether the parameter is adjusted checking the productive quality so that the batch production can be performed 22 Chapter Four Operation
112. ng 2 Pre Injection pressure shifting The system may show the selection frame when click the V PSwitch button Refer to the following figure 1 V PSwitch based upon its position method The position of the screw can be shifted to the packing state when it arrives to the V P 101 SI maz GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual position shifting setting value Precaution If the screw position always can not reach to the set shifting position during injection the screw is then stopped after completing the set injection time 2 V PSwitch based upon pressure method Dec otop lm 0 00 e Pos 1000 mm a When the injection is performed the pressure within the charging barrel reaches to the set shifting pressure it is then shifted to the packing state b When the pressure can not reach to the shifting pressure during the injection but the screw position reaches to the shifting position it is then shifted to the packing state c When the injection pressure can not reach to the shifting pressure or the screw position can not reach to the shifting position during the injection and then it can be shifted to the packing state after performing the set injection time Precaution When the pressure is regarded as the shifting method adjust the shifting pressure shifting position and injection time based upon the different technology requirements It can be shifted to the pack
113. ng due to the cut at the nozzle and gate Reduce the packing force Extend the nozzle and section area of the gate Moisture interfusion Improve the temperature of the feed opening Improve the temperature of the cartridge heater Improve the mold s temperature Improve the backpressure Unmelted plastic interfusion Improve the revolving velocity of the screw rod Reduce the revolving velocity of the screw rod Fully clean the plastic Different plastics interfused seriously perform the plastic assortment administration Dust on mold s molding surface Inspect cleaning the mold s forming surface Plastic reservation dissolution Use the cartridge heater of the screw rod with smaller size Welding mark Joint line After the plastic does not absolutely melt when flows into the cavity to be shunted and then confluents again the mark occurs on the surface of the injection molding product Improve the temperature of the cartridge heater Improve the mold s temperature Se Improve the backpressure Poor flow ability of the plastic Improve the revolving velocity of the screw rod Non crystal VS VSL Decrease the revolving velocity of the screw rod 167 SI maz GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual Poor flow ability of the plastic Increase the wall thickness of the injection molding product Decrease the injection velocity Reduce the mold clamping force Packing shifting p
114. ng of the mold wall thickness Reduce the plastic pumping value of the screw rod Decrease the decompression velocity Decrease the revolving velocity of the screw rod VS VSL Air interfusion Reduce the temperature of cartridge heater Delay before lengthening metering Improve the backpressure exhaust gases Reduce the backpressure When the dissolution occurs Reduce the revolving velocity of the screw rod VS VSL Avoid to use the pouring oil or release agent Select the injection molding machine with air exhaust function Thinning the thickness of the mold Excessive wall thickness on local of the Z SEPE Thinning the thickness of the injection molding injection molding product product Bubble Vacuum bubble Bubble forms empty inside the injection molding product Air generation Check whether the cable of the nozzle heater is cut off Check the mold temperature is distributed Others evenly Check the nozzle cleaning screw cartridge heater 160 Chapter Four Operation Shrink mark Dent Cavity or dent occur on the surface of the injection molding product Improve the packing pressure Delay the packing time Packing shifting position in advance VP shifting position extended Improve the injection pressure Decrease injection velocity Excessive shrink value due to the lack of the BS Decrease the mold s temperature injection pressure and packing pressure Decrease the temperature of cart
115. nt each part consists of function selection start button measured value reference value and monitoring amplitude Click the function button in the above mentioned sections for example the button the following figure may occur 117 Sr METE GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual Heater 1 Heater 3 Different monitoring points can be selected based upon its requirements Reference value setting is used in the product quality detection The current product is inferior one as long as one procedure in the machining exceeds the setting value Monitoring point can be judged by the up limit lower limit detection Amplitude lower limit Amplitude upper limit The measured value detection should be performed between the reference values amplitude Reference value Monitoring amplitude value lt Measured value lt Reference value Monitoring amplitude value 118 Chapter Four Operation Y PSwiichPre Com UNI The guality product judges single function detection point close 0 1 Switch guality detection start Mon defectludge Hon defectJudge The quality product judges overall switch detection open Obtaink ef Generally press after mold test is finished Last operation time is The quality product judges overall switch detection close automatically changed into engineering reference time and the button recovers to the
116. o SPEED 2 the SPEED 2 passes POSITION 2 and shifts SPEED 3 the SPEED 3 passes POSITION 3 and shifts to SPEED 4 the SPEED 4 is the stop position Usually in order to shorten the period time the POSITION 4 should be set within 5mm Speed 4 Speed 3 Speed 2 Speed 1 Speed Position 4 Position 3 Position 2 Position 1 Mold opening Position DEn iim DEn DR stari Mold opening stop Internal setting of mold opening pressure Pressure The setting of mold opening at each shift position should be set by the following relationships Speed setting range 0 100 it is better to set from slow to fast based upon the reguirement but it should be abode by the mold opening flow Slow Fast Slow Position setting range 0 300 it is better to set by ascending counts POSITION 4 gt POSITION 3 gt POSITION 2 gt POSITION 1 4 3 1 1 3 MoldClose toldi lose Go TIMI Compress Inject Tim Protect Low Pre Protect elay E SE el De dback 1 The mold clamping divides into 4 section changes SPEED 1 is the initial period of the mold clamping SPEED 2 and SPEED 3 are the high speed of the mold clamping intermediate position and the SPEED 4 is the slow stage for the mold clamping The SPEED 1 passes POSITION 1 and shifts to SPEED 2 the SPEED 2 passes POSITION 2 and shifts SPEED 3 the SPEED 3 passes POSITION 3 and shifts to SPEED 4 the SPEED 4 is the posi
117. of the power voltage holds at the range of the 10 It can not be exceeded at one moment The variation of the power frequency holds at the range of the 1Hz e The injection molding machine can be stopped after the time of the simultaneous power off is cut off one period e When it is used in the place where multiple simultaneous power off the continuous power equipment should be installed based upon requires 3 4 Requirement Proceeding of Auxiliary Equipment Installation Due to the circuit is easily affected by electric flash therefore it is necessary to pay more attention to the following items when installing auxiliary equipments 3 4 1 Grounding for Subsidiary Equipment The cables of the equipments such as the unloading machine hopper dryer and mold temperature adjustor etc are concentrated on the main grounding terminator of the injection molding machine Thus the injection molding machine and all the peripheral machines are treated as the equal potential it is added the safety and reduced the noise wave 17 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual The reserved socket of the injection molding machine is a system based upon the above mentioned grounding cables which is connected with the grounding terminal of the injection molding machine so if you use this socket the grounding of the peripheral machines will be easier 3 4 2 Grounding for Clutter Machine Generation
118. ol System User Manual AutoMoldadjust 2015 07 16 09 06 Moto Molda djust NotFinishLastCyc 42150 45 AimOutput Ope Heater stopHeating Heat MoldProtect ActuallTsedTm 0 OlNen defectNo poe SystemlNormal incident pacas Data Save PageD 130 Chapter Four Operation Para Exchange AutoMoldAdjust User 2015 07 15 13 18 Mota MoldAdjust NotFinishLastCyc 42150 45 AimOutput Ope Heater stopHeating Heat MoldProtect Actual Usedim 00d on defectWNo pc systermblormal 2015 15 11 52 MachinePath TargetPath z PS Save ToSelectedFile save To MewFile Delete SelectedFile Step three Click the left window on the left of the interface to make it effective in this case the title of the window becomes blue refer to the above mentioned frame save To MNewFile Step four Press the and then input the file name in the displayed window 131 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual ara Exchange AutoMoldAdjust ie 2015 07 15 13 20 Moto MoldAdjust NotFinishLastCyc 42150 45 AimOutput Ope Heater stopHeating Heat MoldProtect ActualUsedTm 0 0 Non defectNo 0pc _SystemNormal 2015 7 15 11 32 111 par HachinePath TargetPath Save To SelectedFile Save ToNewFile Delete SelectedF ile m Step five After inputting the file name click the OK button to cre
119. onsibility of the users User should know and understand about the contents of security operations by learning and training the security operations of the digital control system User should take responsibility for the security and danger because of increasing changing or modifying the original digital control system or accessory by themselves User should take responsibility for the danger without following the corresponding operations regulation maintenances installations and storages digital control system described in the manual This manual is reserved by final user Sincere thanks for your supporting of GSK s products r MASS GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual VI Preface CHAPTER ONE PURPOSE is ee ee 1 EI Gelle Le oe E l 12 HOWTO USE EE EE 1 ES RoC D Reen OM E 1 ke APPONI E l GHAPTER Reg E 5 2 1 Main Character of GSK6000 Digit Control System 5 2 2 GSK6000 Control System Configuration nan 6 2 3 Man Machine Interface Compsition amp Miscellaneous Operation Panel Button Function Brief 6 CHAPTER THREE SAFETY APPLICATION occnncccnnnocionoccnocconoocoooccconocconocconoccconoccons 13 SN s ee er ee A err epee EO a gt A A rara cil 13 Solel Denon O EE 13 due Salen leie e lee We Le DEEN 14 32 1 Precaution or SYSTEM ANS TA AOM a s S NE o cid 14 3 2 2 Precaution for Guard Against an Electric Shock Hazard 14 3 9 Main Pro
120. osition in advance VP shifting Defective ejection of the air from the position extended set the air vent Change the gate position Fully dry the plastic Improve the packing force Lengthen the packing time Reduce the melting mark Improve the mold s temperature Change the injection velocity o Change the gate position Inadeguate gate position Change the gate guantity cavity V P shifting position e D Injection velocity Re GO POSION Na Control the fusing mark Control the shrink mark Controlling the position of the fusing mark occurs Improve the injection Reduce the injection Control the shifting position from the low velocity tothe velocity velocity high one to change the position Move the fusing mark to the inconspicuous position when there is no effect to The improvement method for the opposite intension of the fusing mark controllable method and two defective phenomena at one time Cataclastic Crack 168 Chapter Four Operation Packing shifting position in advance VP shifting position extended Uneven the pressure distribution Inner Reduce the injection velocity sess Improve the revolving velocity of the screw rod Non crystal VS VSL Reduce the revolving velocity of the screw rod Crystal VS VSL Use the plastic with fine flow ability Increase the wall thickness of the injection molding Poor flow ability of plastic product Defective demoulding Use the troubleshooting of
121. ove the injection velocity When the defective flow ability occurs Decrease the injection velocity When the fine flow ability occurs Uneven pressure distribution internal es Improve the revolving velocity of screw rod Non crystal VS VSL Reduce the revolving velocity of screw rod Crystal VS VSL Increase the wall thickness of the injection molding 162 Chapter Four Operation Eed Decrease the injection velocity HY Ja 4572 Raise the mold s temperature Orientation distortion Raise the temperature of the cartridge heater Warping Distortion The distortion occurs after the demolding of the injection molding machine is performed Diminishing the wall thickness difference of the injection molding product Defective demolding Take the measures of the defective demolding The stripe occurs at the right corner along the flow direction on the injection molding product Improve the injection velocity Delay the packing shifting position VP shifting position extended Improve the injection pressure Decrease the injection velocity Reduce the mold clamping force Excessive slow of the injection velocity Packing shifting position in advance VP shifting Defective air exhaust inside the cavity position extended Improve the revolving velocity of the screw ro Defective flow ability of the plastic Non crystal VS VSL Reduce the revolving velocity of screw rod Crystal VS VSL Improve the inj
122. peration is then performed with thimble the indicator is turned off and the operation is stopped after releasing this button Sa ection INJECTION button The indicator is turned on after controlling this button in the MANUAL working mode the injection is then performed this indicator is turned off and the injection is stopped after releasing this button E pumping PLASTIC PUMPING button The indicator is turned on after controlling this button in the MANUAL working mode the plastic pumping is then performed this indicator is turned off and the plastic pumping is stopped after releasing this button SSES COLLOSOL button The indicator is turned on after controlling this button in the MANUAL working mode the collosol is then performed this indicator is turned off and the collosol is stopped after releasing this button SS Core in A CORE IN A button The indicator is turned on after controlling this button in the MANUAL mode and then perform the core in operation the indicator is then turned off and stopped after releasing this button EI TT CORE OUT A button The indicator is turned on after controlling this button in the MANUAL mode and then perform the core out operation the indicator is then turned off and stopped after releasing this button Sr Ms az GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual ne EI verein CORE IN B button The indicator is turned o
123. ping Clamping Start this operation when it reaches to the set mold position during the mold clamping which can be linked with the mold clamping together 3 After mold clamping Af Clamp The mold clamping position is 0 Start this operation without high pressure 4 Mold clamping stop EndClamp During the mold clamping the mold clamping continues after stopping the mold clamping at the set mold position 5 Before the mold opening Bef MoldOpen The mold clamping position is O however this operation is performed when the pressure releasing is performed 6 During the mold opening MoldOpening This operation is started during the mold opening procedure The height adjustment damper function can be performed when the mold opening position reaches to the set position 7 After mold opening Af MoldOpen This operation starts after the mold opening ends 8 Mold opening stop EndMoldOpen During the mold clamping the mold clamping continues after stopping the mold clamping at the set mold position select the corresponding connection type based upon its requirements When selecting the Clamping EndClamp MoldOpening or EndMoldOpen the edit frame o 88 Chapter Four Operation Start oriditlon dPos Ce A Clamping corresponding to the MoldPos is enabled End ondition st Ji a fLimiiSwiteh Click A d button the following figure is then shown Selections 1 LimitSwitch Input the X inp
124. plays the freguency of the automatic grease supply refer to the automatic grease supply freguency of common operation for each mode in the Section 4 2 2 1 in this User Manual 115 Sr METE GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual 4 4 3 Quality Management AutoMold Adjust 2015 07115 10 38 Moto MoldAdjust NotFinishLast Cyc 42150 45 AimOutput Ope Heater step Heating Heat MoldProtect fctuallIlsedIm UU Non defectNo Upe Systemblormal Inj btartPos 84215 05 men Inj FillTrn 3452816 85 e V ESGwichPos 1215 05 g tte Revolution 2122616843 rpm HoldEndPos 5121505 rimi FiliPeakPre j3 22510 5 Wagtic StartPos 4215 015 mm Nozz10 44215045 1 y 4 4 3 1 Quality Judgement Mon defectludge actual Value 34528160 5 tef value oe SU HMon defectludge is the overall switch of the quality judgment its start state 116 Chapter Four Operation HMon defectludge is Refer to the integrated operation for detailed 4 4 3 2 Abnormal Judgment bnormalludement ca or om LE alValue 84215 05 54415 05 jdb alo a Ref Value 0 00 Om Dm Po stil orRange 10 etlnabnortnal is the total switch of abnormality judgment its start state is fctlnAbnormal ActlnAbnorrnal o d or A d Refer to the following comprehensive operation for details 4 4 3 3 Comprehensive Operation There are 5 sections for the quality product judgme
125. r is normally on after controlling this button during the subschema namely FULL AUTOMATIC SEMI AUTOMATIC or AUTOMATIC MOLD ADJUSTMENT opening MOLD OPENING button The indicator is turned on after controlling this button in the MANUAL or MOLD ADJUSTMENT working mode the mold opening is then performed the indicator is OFF and the operation is stopped after releasing this button Mold clamping MOLD CLAMPING button The indicator is turned on after controlling this button in the MANUAL or MOLD ADJUSTMENT working mode the mold clamping is then performed the indicator is OFF and the operation is stopped after releasing this button Chapter Two Brief ER EJECTOR ADVANCE button The indicator is turned on after controlling this button in the MANUAL working mode the ejector pin advance is then performed the indicator is turned off and the operation is stopped after releasing this button It is better to eject based upon the ejection speed 1 IL T Ejector eret EJECTOR RETREAT button The indicator is turned on after controlling this button in the MANUAL working mode the ejector pin advance is then performed the indicator is turned off and the operation is stopped after releasing this button It is better to retract based upon the retreat speed 1 ep M uti ejection MULTI EJECTION button The indicator is turned on after controlling this button in the MANUAL working mode the multi ejection series o
126. rLuagn Records Trend Statistics Wave form Clamp Metering yalt FageNarne Product MotorDiagn Records Trend Statistics Waveform Clamp Metering Cal PageN ame Product MotorLuagn Records Trend Statistics Wave form Clamp Meterine Ouali SctualPage Clamp Detail Ejection 60019 Heater GOUO1 AutoStart SctualPage Ser ClassPage 60017 Metering 60022 Mete Detail z ctualFage 60009 Momtor Chapter Four Operation And so forth The 2 and are corresponding how many elements inside the frame 2 means that how many elements will be displayed on the position of the frame 8 Refer to the following figure In the current setting there are 3 elements Clamp Detail and Ejection in the series no 1 Fjection The corresponding Clamp page has its corresponding shifting button lin the current setting there are 2 elements Heater and AutoStart in the series no 2 The corresponding Heater page has its corresponding shifting button Bin the current setting there are 2 elements Metering and Mete Detail in the series no 3 Mete Detail Metering The corresponding Metering page has its corresponding shifting button gin the current setting there is 1 element Monitor in the series no 4 The corresponding Monitor page has its corresponding shifting button ActualPage To Seri ID ClassPage 1 60009 Monitor Click the element ins
127. rall records and statistics will be cleared after controlling the d button under the frame in this case the records and statistics will be performed again if system is still in the FULL AUTOMATIC or SEMI AUTOMATIC state 122 Chapter Four Operation 4 4 4 2 Display of Inferior Record AutoMold Adjust 2015 07 15 10 57 Moto MoldAdjust NotFinishLastCyc 42150 45 AimOutput Ope Heater step Heating Heat MoldProtect fctuallIlsedIm UU Non defectNo Upe Systemblormal ESA O VN ET ll A IS A IS ST O NK VN E A VN EA ME A TH NE AE o d D o Mete Revolution AO ETA A AA A NN Pye A ME po Norte ll ET A O ET SE E ampleldfold 2cthfaldNa BE KC This page displays the inferior defect record statistics Select the data to be monitored in the column of the Non defectJudge on the page of the Guality as the following figure shows The selected data will be displayed within the above mentioned page there is no data change without being selected data mm 5 5 y aS actual alue ef value andtorRange a UU 0 01 UU U1 4 4 4 2 1 Product State Display 123 SI MITE GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual arapleMold ietMoldNo PEY Uro This part displays product data in FULL AUTOMATIC or SEMI AUTOATIC state Which includes 3 states for the product sample mold number SampleMold guality product mold number Non DefectMoldNo and qualified rate FPY
128. re breaker The on off capacity group experiment of the AC high pressure breaker Supply the AC electric power equipment to the injection molding machine and others around it it is recommended that this equipment should be installed based on the safety countermeasure when the abovementioned equipments are not set The slight high frequency noise may occur when the inverter is being operated because the different kind of the leakage breaker the current may leak due to the high frequency and then the malfunction occurs Especially it is recommended to use the braker It is better to discuss with the GSK S service center for the relative types and manufacturers with insensitive to the surge 15 SI MISST GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual System Grounding The power circuit filter is installed inside the control system and therefore the slight leakage current will go through the shell of the system the electric shock hazard may occur if the unreliable grounding is performed So never attempt to install the use system without grounding Protective Grounding of Equipment Connect the grounding terminal of the mechanical power and the factory power so that the earthing can be performed practically The protective grounding resistance should be less than 0 10 Inspection of Insulation Resistance The inspection should be performed once yearly for example among the cables c
129. re that the system can be reliably operated after installing 3 2 1 Precaution of System Installation AA The ESP is the upmost level safety precaution when the abnormity occurs It is important to confirm this signal is connected and used normally before using the system Otherwise an unexpected result may occur 3 2 2 Precaution for Guard Against an Electric Shock Hazard e he power connection of the injection molding machine and accessory equipments should be installed the breaker which should be operated with grounding The insulation resistance Check whether the electric heater is normal should be measured once a year at least e The equipment can not be operated when the electrical control cabinet is opening because the cabinet should be disassembled when the maintenance or detection is performed So it is necessary to cut the main breaker and then operate until the electrolytic capacitor is discharged discharge 10s e The equipment innovation and modification can not be performed without the permission from the manufacturer The measures for guard against an electric shock hazard The facility of the leakage breaker The product delivered to your esteem company is not installed the safety Chapter Three Safety Application eguipment such as the leakage breaker GB 10963 1989 GB 14048 2 1994 GB 16916 1 1997 GB 16916 21 1997 GB 16916 22 1997 GB 16917 1 1997 GB 16917 21 1997 GB 16917 22 1997
130. rease the wall thickness of the injection molding Defective demolding Use the measures for defective demolding Burnt Black line Overheating occurs by cutting and the air is compressed inside the cavity so that the plastic is burnt and discolored by high temperature Reduce the injection velocity Overheating occurs by cutting at the 8 Improve the temperature of the cartridge heater nozzle and the gate position Overheating occurs by cutting at the nozzle and the gate position Reduce the mold clamping force Packing shifting position in advance VP shifting Defective air vent inside the cavity position extended Overheating occurs by cutting and the air is compressed inside the cavity so that the plastic is burnt and discolored by high temperature Thermal decomposition of the plastic Improve the revolving velocity of the screw rod Elements from the empty rotation of the Non crystal VS VSL screw rod Decrease the revolving velocity of the screw rod Crystal VS VSL Cold material Take the measures for cold material Overheating for cutting during the Check whether the actual temperature of the 171 SI maz GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual collosol cartridge heater is higher the set one Reduce the temperature of the cartridge heater Change other plastics Plastic dissolution due to the long time lag Use the screw rod cartridge heater with smal
131. ridge heater Extend the sectional area of the sprue runner and gate Select the injection molding machine with appropriate injection pressure Use the plastic with fine flow ability Ensure the residual value The most forward position is above the 6mm Improve the packing pressure Delay the packing time Improve the backpressure Lack of the plastic supply n Improve the injection pressure Improve the injection velocity Improve the mold s temperature Improve the temperature of the cartridge heater MENEE Thinning the mold s thickness Excessive wall thickness on the injection Thinning the thickness of the injection molding molding product local product Check whether the cable of the nozzle heater is cut off Check the mold temperature is distributed Others evenly Check the nozzle cleaning screw cartridge heater 161 SI maz GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual When filling in the shrink mark position reduce the injection speed the filling improved effect is better while cooling Increase the Packing pressure at the Packing shifting Warping Distortion The distortion occurs after the demolding of the injection molding machine is performed Decrease the packing pressure Shorten the packing time yoo en UOnDJBAU Screw rod position Packing shifting position in advance VP shifting position extended Impr
132. rwise the device may be damaged or destroyed A REMINDING It means that it is very important readers should read its content carefully er MISS Te GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual Chapter Two Brief CHAPTER TWO BRIEF 2 1 Main Character of GSK6000 Digit Control System GSK6000 Full electric Injection Molding Machine Digital Control System is gathered 10 years successful experiences in machine CNC system AC servo motor and servo drive products for the product research manufacture and application by the Guangzhou CNC Equipment Company It is researched and developed by ourselves which owns the whole proprietary intellectual property rights And also it is suitable for the high capacity digital control equipment with the high speed and high precision This series product is combined the user s habit and inherited the advantage with high capacity of our digital control system It uses the advance production technology control method in the injection industry This system owns the following characters 1 The 32 bit high capacity industry level ARM DSP multiprocessor and the FPGA design are used fast calculation speed and high control precision 2 It uses the 15 inch hi lite and high resolution industry LCD 3 It uses the touch screen input it is very convenient to operate 4 The common use buttons are freely set one step operation convenient and utility 5 Multi lev
133. setting the packing sections Simultaneously the pressure difference of the backpressure should be considered after the ejection pressure and packing are executed The optimal forcing is balanced at the overall sections of the molding product to solidify the resin The most setting is the pressure according to the different distance of the gate within the time of the gate enclosure and the pressure is hard to perform where the place is far from the gate along with the resin cooling and the solidification on the surface of the molding product The solidification state of the molding product is firstly performed from the surface and the start of the 103 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual molding product for the operation state and packing position of the solidification Ejection project owns the function for remedying the resin shrinkage that is the melting resin is absolutely filled inside the mold however it may cold step by step as time goes on the shrink mark or distortion may occur because the resin becomes smaller The shrink mark and demolding etc will be still generated if the resin does not absolutely melt even if the suitable packing is set The pressure setting at the initial time is performed based upon the peak pressure during ejecting and V P from the starting of ejecting to the packing shifting position pressure to determine the packing time After the packing tim
134. ss the A button the machine is then operated 5 If the alarm prompt generates at the previous 3 operations the system then can not be start the SEMI AUTOMATIC mode 4 2 2 3 3 Semi Automatic Subsidary Function 1 Semi automatic front door start 59 SI maz GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual In the mold adjustment enter the amp A page and then open the button the system is then shown the function options This function can be performed after mAutoFrontDoorlp in the Low16Bits page Function explanation If the mold opening and metering are performed in the semi automatic opening the 7 bit state the safety door can be started the machine before closing regardless of the START button 2 Safety door continues operate before the semi automatic In the mold adjustment enter the lpage and then open the A button the system is then shown the function options This function can be performed after opening the 9 bit in the Low16Bits page Function explanations e Function close Open the safety door in the semi automatic process at any time the operation then stops e Function open Open the safety door before the completion of the injection packing the operation then stops Open the safety door after the completion of the injection packing the operation then continues 4 2 2 4 Full AUTOMATIC Mode Operation 4 2 2 4 1 Button for Operation
135. supplying frequency into the close then press the GREASE button again the indicator is normally on and the automatic filling grease is then performed the indicator is turned off and the operation is stopped after the filling is completed d Motor MOTOR button The indicator is normally on after pressing this button All of the motors power inside the equipment is turned on the indicator is turned off when this button is controlled again and all motors s power is cut off Electric heating ELECTRIC HEATING button The indicator is normally on after pressing this button the electric heating part then starts its heating function The indicator is turned off and the heating is stopped after controlling this button again POWER ON button The indicator is NORMALLY ON after controlling this button which means that the operation system is started POWER OFF button The indicator is NORMALLY ON after controlling this button which means that the operation system is closed ESP button lt is only used for stopping the equipment in the emergency case The power both the motor and electric heating of the system is cut off after pressing this button After the emergency stop occurs the ESP button can be controlled after the danger has been eliminated and the indicator direction rotates releasing the emergency stop Do not use the common stop Chapter Three Safety Application CHAPTER THREE SAFETY
136. t Refer to the Section 4 3 3 1 Injection Metering for details 33 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual 4 1 4 3 2 Mete Detai Page Mete Detail AutoMold Adjust 201510714 14 01 J MoldA dust NotPinishLastCyc 24215045 AimOutput Ope ncrew Pos toimalFesinFre MPa Inj lopPFos mm Inj FillItn dcrewh ot Vel tpfeB5wichPos mm NHoldEndPos fmjpiFillFeakFre Uperationoensitivityset Inj Wel Inj Pre PackingPre bMozzleBackTrn zleBacki hance ForwardScrew Back Pos 15 0 Wey 10 0 Pre ErrorDetect Mt Operate Operate Machine status column Monitoring data area The parameter area of injection operation sensitivity setting Nozzle retreat metering function setting Material cleaning parameter area ParalMete Operate operation does not perform Ejection pressure zero amendment SG em o 8 8 NOG Pressure detection treatment It is not perform yet Page shift button The parameters in the O areas are mainly controlled to the injection metering operation when it is performed in the semi automatic or full automatic is the material cleaning detail parameter setting 34 Chapter Four Operation Refer to the Section 4 3 3 2 Injection Metering for details 4 1 4 4 Ejection page 2015007114 14 17 Screw Pos yc Tra Fause Mode iwardlDelay Back Pre db Pos 20
137. t and metering operations and then press the automate button the next operation cycle can be continued pressing the EN button e The MOLD ADJUSTMENT mode can not be shifted in the FULL AUTOMATIC mode operation 4 2 2 4 2 Full automatic Mode Operation Schematic e Mold clamping Forward seat Injection delay Injection l Packing AA EE Pr A RA Forward screw back Cooling time Metering delay Metering Backward screw Backward seat delay Backward seat Mold opening Ejector delay Ejector Intermediate timing 62 Chapter Four Operation D Shift to the FULL AUTOMATIC mode pressing the Furauomatie FULL AUTOMATIC button the FULL AUTOMATIC mode is operated controlling the A button 2 The system begins the automatic mold clamping operation 3 The ejection operation begins after the mold clamping is completed 4 The collosol metering is performed when the timing of the cooling time is started 5 The mold opening is performed when the time of the cooling time is ended 6 The mold clamping is started after the ejection operation is completed the next cycle of the automatic operation is continued the operations from the step to e The machine is normally stopped in the FULL AUTOMATIC mode shift to the
138. ta of AutoStart Hage 96 do 22 MENOR eeler 96 4 3 2 2 1 Setting Principle of General Temperature ooooccnocnnnccccnocncoocncnonnconnnonanacnnanonannno 96 do222 medel PAJO titi 97 4 3 2 2 2 1 Start of Cold Start Prevention nana 97 Oe LO OWNROCK MI EEN 98 4 3 2223 Cold Start Preventl N esnias o aa a E enge 98 4 3 2 2 2 4 Cartridge Heater Page Monitoring Data 99 4 3 3 Injection and Metering an 99 4 SC a Me Lee TN IME LONI O silla 100 4 3 3 1 1 Injection Speed Geng 100 4 3 3 1 1 1 Delay Setting Before lnjection ne 101 4 3 9 1 2 V RSWICA SUING E 101 4 3 3 1 3 Injection Pressure Inj Pre Gettng ne 102 dol A PACKING SEU e a bobi dona asain ole enter olan eo vonja 103 o AS Ni ei el s WEE 104 4 JO 1190 MELONE POCOS lesion 104 4 3 3 1 6 Metering Forward Screw Back oooooocccnncccccnonccccoonccccoonnncconnnanononnnnononnanonanananinns 105 403 ll Delay Before ME LONG usina diia 105 4 3 3 1 8 Metering Backward Screw Back o cccccccsscccssccessccessecessecessceessecessecesseceseeeeseeeenees 105 4 3 3 1 9 Other Related Setting Time consuming Data Evoressl 106 4 3 3 1 10 Monitoring Data on Metering Page eeeeseesreeseerereresrrrrrssrrrrrssrrerssn 106 4 3 3 2 Injection Metering Details Mete Detail a 107 4 3 3 2 1 Setting of Motion Sensitivity OperationSensitivitySet 107 4 3 3 2 2 Nozzle Retreat After Molding Nozzle
139. tem safety range should be firstly consulted the maintainer during the operation 7 Detect and confirm whether the related cable is connected reliably and correctly after the system maintenance is finished as well the overall disassembly components have been installed correctly 8 When the maintenance detection is performed and returns to the normal operation state confirm whether the equipment and miscellaneous device holds in the original state and if it is in the usable state notice the whole relative operators System Server In this user manual the high level maintenance professional during operating is defined as 13 SI MISST GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual System server System server is the equipment operators of the GSK or trained and gained the qualification from the GSK can perform the following operations 1 The system installation uses the technical instruction 2 The elimination of the system malfunction The System server should comply with the above mentioned Precautions during working maintenance as the maintenance professional It is very necessary to notice the accidents because the carelessness caused by the skillful for the eguipment operators 3 2 Safety Application Precaution This system is fully considered for the security when designing It is necessary to read and sufficiently comprehend this User Manual before installing and using and ensu
140. ten 0 00 e EE ES RER Lone ZONE v OL va NJE O NI mn men mmm 2000 men poe 00 mn 1600 100 PANSE Compress Inject Tim Protect Low Pre Protect Tm torward Zeiss SCH min Abnormalstophiode HoldProtect Pe j Operation 3 2 Zone 5 MachinePara MaxPerm 842150 4 642150 4 z geg Mase 842 150 4 842150 4 842150 404 Ref ChangeFre Inistallidold 8421504 on SampleTimes ldhdjustvel 10 Protect ypssbnormalPos a 2150 45 SampleResidual 92120 tafiajustpre 1 eon IM OO DU O wa MoldProtect E ampForce Ut Wie ANUN PE o oldAdjust NotFimsh EN MaxForcePos 442150 4 442150 4 4 3 1 1 Page of Clamp The time pressure speed and position parameter of the mold opening clamping are set on this page 4 3 1 1 1 Mold Installation IristallMlold djustWel 0 djustPre 0 fa oldA djust HotFinish This system is simple and shortcut in installing the mold After the 3 parameters for example the MoldAdjustVel The speed is that mold adjustment touches the mold MoldAdjustPre The force is that mold adjustment touches the mold and the 71 SI maz GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual ObjectClampForce Set the desired clamping force based upon the projective area of the mold cavity are installed the system is then automatically completed the mold adjustment after pressing the start button in
141. tion for high pressure 73 SI maz GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual Speed Speed 2 Speed 3 Speed 4 Speed S 2 Mold opening stop 3 Tm Protect The alarm may generate if the high pressure mold clamping does not uonjojduuo9 Buiduej9 p ON Low High Pressure pressure pressure complete within the setting time it is better to set this reasonably 4 LowPre Protect In close to the completion of the mold clamping and set a section of the position to clamp the mold with the low mold clamping force The mold clamping may stop if the mold clamping still does not complete when its related pressure is reached the alarm is then generated for protecting The setting of each shift position should be set by the following relationships Speed setting range 0 100 it is better to set from slow to fast based upon the requirement but it should be abode by the mold clamping flow such as the Fast Slow Fast Slow Start the intermediate low speed lt is recommended that the low pressure 4 speed position setting adds 5 20mm again of the figure thickness is the best based upon the mold opening direction Position setting range 0 300 it is set based upon the requirement Low pressure setting rang 0 100 it is set from Low to High based upon the requirement The lower of protecting the mold is the higher of the safety is which is based on the requirement
142. tput Ope Heater StopHeating Heat 0 MoldProtect ctualllsedTm 0 00Yon defectHo pe aystemblormal Conditionset MoldManage A gt ze AuthorityCode 777222275 RernainTirne V Language DefaultPage The login window shows by clicking the Password Input the system administrator password to login it in this case the difference displays before logging in and after logging in We can find D authority state different 2 different color 9 several buttons shown after logging in Refer to the following figure 143 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual AutoMold Adjust 201510715 13 52 Moto MoldAdjust NotFinishLastCyc 42150 45 AimOutput Ope Heater StopHeating He at CN MoldProtect ctualUsedIm 0 00Non defectNo pc Syster orral Conditionaet MoldhHfanage Debug Ip i i iTi H A ee ID ER em gt i ii Authority ode UpdateLicense Not litnited ema ime DefaultPage Fara heck Authority E zm Tee von A 144 Chapter Four Operation AutoMoldaAdjust 2015 07 15 13 58 Moto MoldAdjust NotFinishLastCyc 842150 45 AimOutput Ope Heater StopHeating Heat MoldProtect ctuallIlsedIm UUNon defectNo pc systemlNormal SEE ER MoldMana ge See Authority ode UpdateLicenze Not limted JP Rea ime Language Defau
143. ual This manual is detailed the usage and related setting of the digital control system it is better to fully read this User Manual Combine the man robot interface of the control system gradually understand and grasp the operation methods and techniques of this digital control system based upon the basis working schedule of the injection molding machine Integrate the theory with practice and manual practice so that you can rapidly grasp each function and usage of the GSK6000 Full electric Injection Molding Machine Digital Control system 1 3 Related Document Refer to this User Manual for the Injection Machine Digital Control System Refer to the operation and maintenance of the mechanical explanations for the injection molding machine mechanism 1 4 Appointment 1 The GSK described in this manual is the abbreviated of the GSK CNC EQUIPMENT CO LD SI METE GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual 2 If there is no special explanation the System in this manual means GSK6000 Full electric injection molding machine digital control system of the GSK CNC Equipment Company 3 The mold clamping mold closing appointment The mold clamping is an essential operation at the end period during the mold closing The mold clamping and mold closing will regarded as a same operation if there is no special explanation in this manual The Metric system unit is use only in this manual wherei
144. us one is cancelled and only one data type can be selected After selecting any data type in the red frame all displays of it can be reset by pressing button The button is unavailable if there is no data type selected 126 Chapter Four Operation 4 4 5 3 CenterValue Setting of Tendency Chart AutoMold Adjust 2015107115 11 14 Moto MoldAdjust NotFinishLastCyc 842150 45 AimOutput Ope Heater stopHeating Heat 0 MoldFrotect etualllsedIm U U Non defectNo pc systemNormal Inj ntartPos tam HoldEndPos tHiastic startPos ete Revolution xa a a Gi Center Value Center Value Center Value Center Value ActualValue mm ActualValue mm ActualValue mm ActualValue mim Range 0 01 Range 0 00 min Range 0 00 min Range 0 01 min NO E or rr rici ir io Click button to set the central value after a data type is selected Set numerical value of ActualValue display frame to be central value with CenterValue button and the chart is made according to the new central value The button is unavailable if there is no data type selected 4 4 5 4 Range Setting of Tendency Chart 127 SI maz GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual AutoMold Adjust 2015 0715 11 19 Moto MoldAdjust NotFinishLastCyc 842150 45 AimOutput Ope Heater stopHeating Heat MoldProtect ActuallsedTm 0 00Non defectNo pc SysterWNormal Inj startPos mim HoldEndPos tHiastic Start Fos iufete Re
145. ut point of IO by connecting PLC Refer to the PLC wiring table for details complete the current operation based upon the limit switch state End onditlon te 2 Tm When 5 selects the time the input frame at the right of the button is enabled input the desired time value Unit second Timing is performed when the operation is started the current operation is ended when the time arrives to the condition value User 2 operation is identical with user 1 4 3 1 2 4 PLC Wiring Table Self defined OUT counting Core in Core out Core in Core out selt defined Self defined Self defined IN counting 4 3 1 2 5 Monitoring Data of Detail Page The monitoring area in this page is independent each displayed unit can be freely selected based upon requirements refer to the Section 4 5 6 for the page customization 89 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual MoldPos mm ClampTrn Ei Pos riufoldA djustPos kola el KC CG larop re screw Pos mm e 4 3 1 3 Ejection This page is ejector setting page AutoMold Adjust 2015 07 15 09 26 Moto MoldAdjust NotFinishLastCyc 42150 45 AimOutput Ope Heater stopHeating Heat MoldProtect etuallIlsedIm UUNon defectNo Upe System orral KC Clamp Teo OCTEW Fos MoldPos Cc Tr Pauseltode owardDelay Back 2 Pre U Pos il 30 0 mn stopTm PorwardDelay i MoldPos Back Ej Geo
146. vant data of the quality product inferior product on this interface should be set parameter in the Quality page and then open the Non defaultJudge function otherwise the inferior product judgement can not be performed 4 4 2 1 Operation Procedure ProducedNo V Mo pe ProductPlar Non defectWNo l to erm DefectNe l dc Cavity o l pe PackageHNo l Mo pe Firstly set the total product ProduceNo The number of the finished part can be input quality product number Non defectNo inferior product number Perm DefectNo single mold product number CavityNo packing number PackageNo Click and it turns into highlighted state At this time count function is active and it begins to count The number is displayed in the record display box at the right side 114 Chapter Four Operation Froductstate otalNon defect blo pe TotalDefect Ho pe FPY Gs D US Operaticnilin Hour Remaining Im Hour Facka fiutput Wilarn f Package or button to start packing completion If necessary click prompt It counts number according to the packing number set before Alarm occurs when the number reaches set figure 4 4 2 2 Other Operations FroductEndi ontrol button Selections The selection window will display by clicking the Warn and WarnBuzz may be generated when the overall production numbers are reached to the setting value alternatively AutoGreaseFre l dis
147. volution rpm Nm KE Uw ems Center alue enter Y alue Center Value enter Value Actual Value mm ActualValue mm ActualValue mm ActualValue Range l Rangel 0 mm Rangel O mm Rangel mm Seel mam Range l Range l CDE For the tendency chart click Range edit frame in the above mentioned red frame to set amplitude value Each edit frame corresponds to a group of data type and the value takes effective immediately after the saving is successful statistics Enter the Statistic page by controlling the 2 button Enter the Quality page by controlling the button 128 Chapter Four Operation 4 4 6 Historical Records AutoMold Adjust 2015 07 15 11 20 Moto MoldAdjust NotFinishLastCyc 42150 45 AimOutput Ope Heater stop Heating Heat MoldProtect ActuallsedIm 0 00 on defectWo Ope System orral La ose a FI Data Save e UI The interface records all operations such as parameter modification and alarms during the operation of the injection molding machine 4 4 7 Parameter Exchange The molding condition save can be saved Local saving and U disk saving 4 4 7 1 Local saving Save the parameter file to the local machine it is convenient to call the parameter data for machining from the local machine The local saving operation can be performed based upon the following steps Step one Shift to the Records interface 129 SI MI GSK6000 Full Electric Injection Molding Machine Digit Contr
148. xplains the feedback customization which shows at the 9 feedback column will show on the page of the Clamp Heater and Metering etc Frame is corresponding with the feedback column on other pages For example select the series no 17 Clamp inside the frame 0 in the current setting is corresponding to the feedback column of frame on the Clamp page PageDefine AutoMold Adjust system 2015 07 15 15 53 oe TotalPage PageNane ActualPage TotalPeedback l 4 60004 Para Detect 1 60009 Monitor 1 MoldPos 2 i 6 10 60005 SignalTable 2 i n Ej Pos j 0 T 60006 StaticPara 3 l Zi ecrewPaos 4 0 S 60007 DinarmcPar d l 32 MEL RE 5 0 9 60008 I ODiagnosis 5 1 22 Moldad 6 0 10 60009 Monitor o l 24 MoldVel 7 0 11 60010 Product 7 l 24 Ej Vel a O 12 60011 MotorDiagn a l 24 In Vel 9 U 13 60012 Records 4 9 l 4 OCTEWRKO 10 0 14 60013 Trend j i0 1 31 MoldOpe 11 0 15 60014 Statistics i a 31 Ej Tq Cu 12 16 60015 Waveform eee me im 13 60016 Clamp 13 l 32 Mete Tg 14 Metering MoldPos i4 1l 27 AcwalR JE Quality _ ClampPre ERR 22 ClampPre 16 Heater E MoldAd 16 1 22 EjPre 17 21 60020 Detail a E Pas Ee 20 Inj FillTn 13 22 60021 Ejection Mold el le i 32 Packing 15 23 60022 Mete Detail ClampTm CNA 32 ClampTm 20 24 60023 MoldTemp MoldOpe a In 32 Ey Tm ne oo Ej Tm lll NO
149. y Inout a percentage based upon the requirement Selections TryRef AccumulationRef The selection figure as the left one will be shown by clicking the button under the AlMode Wherein there are 3 modes can be selected 1 Selecting the TryRef SampleTimes edit frame is enabled 2 Selecting the Fre Ref Ref ChangeFre and SampleTimes edit frames are enabled 3 Selecting the AccumulationRef SampleTimes edit frame is enabled The Max MaxForcePos and AbnormalPos can not be modified which is shown the related state value at the current Cancel operation mode 4 3 1 1 5 1 2 CustomMonitor The MaxPerm and Pos edit frames are enabled the button of AIMode is disabled when it becomes grey refer to the following figure 3 2 Zone Aleta MarPerm UYU 0 00 0 00 w PR Max o Ref hangeFre uForcePos min sample limes normalPos tnim namplekesidual Bos 0 00 0 00 0 00 0 00 mm MoldProtect sensitivity Bi The setting range of POSITION is indentical with the Intelligent Monitoring AIMonitor The Max is the loading percentage when the movable platen passes its corresponding position during detecting the mold clamping Refer to the display value of the Max of the MaxPerm slightly adjust it 4 3 1 1 5 2 Mold Protection Setting 2 Clock the 2 button under the ProtectType the Selections semlL uto OFF mode nemiauto OM following selection figure
150. yc 842150 45 AimOutput Ope Heater StopHeating Heat MoldProtect ActualllsedTm O 00Non defectNo Ope SysternNormal Conditionset ra ra mms AuthorityCode ees Not biruted ke Language DefaultPage ER Check us SiyleSet l ODiagnosis DefuuliSet Step three Control the green frame button at the left of the Y and then select the setting page after the machine is ON For example If user hopes the page is Heater one after the machine is ON the following operations should be performed after entering the StyleSet interface Step one Click the green frame button at the left of the Ak Step two Select the user specified page for example the Heater interface 43 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual Firstly enter the user specified page after the control system is restarted Press the button to restore the system s default page Monitor page 4 2 1 3 System Language Selection Language Control the button the system may show the prompt frame for selecting between Chinese and English 4 2 1 4 Motor s Power ON d tor The button indicator is normally ON after pressing kk button the motor is then started d Motor e The button is used for switching on the strong current of the servo driver The protection circuit should be set because the driver strong current may be generated the tremendous current impact during swit
151. ystal VS VSL d Packing shifting position in advance VP shifting position extended Raise the temperature of cartridge heater Raise the temperature of the mold runner flash Enhance the backpressure Improve the screw rod revolving velocity Defective flow ability of material Decrease the screw rod revolving velocity Improve the packing pressure runner flash 158 Chapter Four Operation Packing shifting position in advance VP Excessive injection value shifting position extended Check whether the mold contact surface is scar or adheres foreign material Check the parallelization of the injection Defective mold contact surface die joint molding plate Check the parallelization of the mold Reduce the metering SM diminishing Check whether the foreign material on the Mold clamping force shortage Select the injection molding machine with TTT operannstcoom are Adjust the distribution position of the gate Packing shifting position in advance VP Lack of injection pressure and packing Decrease the mold temperature pressure causes excessive shrinkage Decrease the temperature of cartridge heater Extend the sectional area of the sprue runner and gate Select the injection molding machine for the Ensure the residual value the most forward position is above 6mm Lack of feed supply of plastic 159 SI MI GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual Uneven cooli
152. zation at the Section 4 5 6 4 4 Production Management 4 4 1 Project Monitoring 4 4 1 1 Monitor AutoMold Adjust 2015 07 15 10 23 Motol Molda dj ust NotFini shLastCyc 8421 50 45 AimOutput Ope Heater StopHeating s Heat MoldProtect ActualUsedTm 0 0Non defectWo Opc SystemNormal lamp 0 UU S ef Nozzle 7 Inj 0 00 a oldOpen Fjection U 00 e wiid s MoldPos Ej Fos crew Pos ActualResinPre Screwkot vel CycTm O 00 s 300 00 e 10 00 m 1125 00 mann 0 0 MPa fr rpm Im StartPos la TopPos HoldEndPos Inj FiliTin Im Fill PeakPre Im TopPre Plastic StartPos V PSwichPos V PSwitchPre Heater 1 Heater 2 The Monitor interface displays current production status of injection molding machine It includes four display parts flow real time data recording and animation demonstration 4 4 1 2 Flow Display 111 SI MISS GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual Clamp E ef Nozzle g Jr E Mete E AT Nozzle E MoldOpen E Ejection E Mid g Cyc Dim z This part is arranged according to injection molding flow from top to the bottom When injection molding machine executes one process the display box of this process flashes and it displays the execution time after the operation is performed Note cooling time is included i
153. ze This user manual describes all proceedings concerning the operations of this CNC system in detail as much as possible However it is impractical to give particular descriptions for all unnecessary or unallowable system operations due to the manual text limit product specific applications and other causes Therefore the proceedings not indicated herein should be considered impractical or unallowable ae This user manual is the property of GSK CNC Equipment Co Lid All rights are reserved It is against the law for any organization or individual to publish or reprint this manual without the express written permission of GSK and the latter reserves the right to ascertain their legal liability r MASS GSK6000 Full Electric Injection Molding Machine Digit Control System User Manual I Preface PREFACE Your Excellency Its our pleasure for your patronage and purchase of this GSK6000 Full Electric Injection Molding Machine Digit Control System made by GSK CNC Equipment Co Ltd The GSK6000 Full electric Injection Molding Machine Digit Control System researched and manufactured by GSK Company adopts multi core frameworks platform with high side 32 bit industrial grade ARM DSP and FPGA It is combined the advance control technique and carried out the high speed and accuracy control so the control system owns the strong function and capacity ensuring that the integral machine can be stably and reliably operated security

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