Blue Ox Patriot Braking System Installation
Contents
1. A will appear on the Remote LED screen indicating the unit is in Search Mode Once the remote changes from an A on the LED to another character the remote is now paired and will remain so until this procedure is repeated On the Brake Unit Turn power to the brake unit off Make sure the remote unit is plugged in Firmly depress 405 0260 Page 8 of 15 2 The large number on the display represents the sensitivity setting of the Patriot Brake it will automatically be set to 5 when activated 3 Turn the Gain knob to the left or right to adjust this setting The lowest setting 0 puts the tow brake on stand by and will apply no pressure to the brake Settings 1 through 9 will incrementally increase the pressure applied 4 On the bottom of the RF Controller there is a Manual Override Lever Pressing down on this lever will cause the Patriot Brake to press down on the brake pedal Note This is a progressive lever the lever controls the braking according to the level set on the RF controller This acts like a trailer brake and is useful in wet weather to keep the towed vehicle in line 5 If the error light turns on Check the display screen on the Patriot Brake unit and refer to the list of possible display messages for assistance see Fig 6 After addressing the problem turn off the Patriot Brake and restart the set up procedure 6 Ifa breakaway switch is installed and plugged in the BK2. What does this mean The 2 way RF in coach controller is no longer communicating with the Patriot Brake This may be due to the position of the controller if the problem persists try repositioning it in the coach 405 0260 Page 10 of 15 3 28 12 Breakaway System Description of your product The Breakaway system automatically activates the Patriot to apply the brakes on your towed vehicle in the event the motorhome separates from the towed vehicle This type of emergency system is required by most states and provinces Installation This section will explain how to install the breakaway Mounting the Break Away Switch 1 With the pin facing the motor home secure the break away switch onto the front of the towed vehicle in a sturdy location This should be a convenient location which can be easily reached and if possible on the driver s side Note The break away switch must be mounted directly on the towed vehicle and not to be installed on the tow bar or bracket The surface must be strong enough to hold the break away switch and allow for the pin to be pulled out cleanly Make certain that the switch is securely attached and that the pin can be removed from the switch without any interference Plug the cable into the break away switch Install the Break Away Switch using a bolt and lock nut Do not use a self tapping screw Connecting the Break Away Switch to the Patriot Brake There are two different ways to
3. AWAY ON LED should be on Follow the instructions provided The break away switch should be installed and plugged in before turning the brake on 7 Anytime the towed vehicle is started up the Patriot needs to be reset 8 Go through the set up procedure again if the unit is shut off for any period of time and left in the toad or if the battery goes dead the JOG switch to the left AND simultaneously hold down the SET UP button while powering on the unit Once the unit begins to light up you can release the buttons The screen should read Remote Search and will only accept radio communication from the energized remote device Once it finds the remote it will automatically reset and come up in normal operation mode Each step should take approximately 10 seconds Once a set is paired go through the normal set up and make sure everything is functioning make sure the Gain knob on the remote changes the gain displayed on the remote itself and also on the brake and make sure that the Manual Override actually applies the brakes 3 28 12 When installing the Patriot on hybrids the settings This will address the issue of users repeatedly getting menu must be accessed To do this REPOSITION BRAKE error during set up If a user gets 1 Hold down the set up button while turning the unit the REPOSITION BRAKE error twice in a row while on when it lights up let go of the button trying to set up their brake then they should d
4. attach the break away device to the Patriot Brake Use the method which is most convenient for you Method 1 Through the firewall 1 405 0260 Look for a preexisting hole in the firewall if no hole exists drill a 7 diameter hole Insert grommet into hole Note Make sure not to damage any components on either side of the firewall while drilling 2 Find a path for the cable through the engine compartment to the firewall Use wire ties to secure the cable Make sure to avoid any hot or moving engine parts Insert the cable into the grommet and pull the excess Slack into the drivers compartment Seal around and inside of the grommet with silicone sealant 4 Plug the cable into the Patriot Brake Method 2 Note When not in use the cable can be tucked away Feeding the cable through the door window 1 Page 11 of 15 Find a path for the cable through the engine compartment to the rear of the hood base of the windshield on the driver s side Use nylon ties to secure the cable so that it is avoiding any hot or moving engine parts Either roll down the window and thread the cable through or open the door and thread the cable through Make sure excess slack is safely coiled inside the driver s cockpit Once the cable is through and connected close the door window 3 28 12 Disconnecting This section will provide disconnecting information about the Patriot Perform these steps each time y
5. 405 0260 Patriot Braking system Owner s Manual Patent Pending BRK2012 THANK YOU for purchasing a Patriot braking system from Blue Ox We ve organized this manual to make your installation simple and as trouble free as possible Please read before operating the brake Keep your sales receipt and this manual in a safe place so that both are available for future use if needed Read and understand fully these instructions prior to the use of this product Page 1 of 15 3 28 12 Blue Ox Two Year Limited Automatic Equipment Manufacturing Company Automatic warrants to the original first retail purchaser this product manufactured by Automatic shall be free from defect in material and workmanship under normal use and service for a period of two 2 years from the date of delivery During said period Automatic will repair or replace any parts that have been returned by the original purchaser to the factory transportation prepaid and in Automatics sole and absolute opinion found to be defective Limitations on Warranty Coverage Coverage under this warranty will be valid only if the customer warranty card is returned by the original purchaser within 30 days of purchase Coverage under this warranty will be effective only when a copy of the original invoice showing date and place of purchase accompanies any claim for warranty This warranty is NON TRANSFERABLE This limited warranty will not cover in
6. E FORCE Hit the JOG switch to the left so the screen reads MODE POSITION Press SET UP to select this setting e The next screen will read MAX FORCE Press SET UP again at this screen e The brake should read SETTINGS SAVED and automatically restart These settings will be stored in memory and remain until the user goes through this procedure again and changes them FLASHING 7 WITH INTERMITTENT BEEP CONTROL UNIT IN BREAKAWAY STATE What does this mean Either the car actually did breakaway or the breakaway pin was pulled out and the brake is being fully applied Pull over secure the car reset the brake go through the set up again and then continue driving FLASHING 8 WITH INTERMITTENT BEEP CONTROL UNIT IN BRAKING TIMEOUT STATE What does this mean After the brake has been applied for a long duration of time whether it is due to actual braking or if you hold down the manual brake lever the brake will automatically retract itself and it will give this error code This is to prevent possible damage to the brakes of the towed vehicle When this error occurs the brake will go into an idle state It will not work for normal braking however it will work in the event of a breakaway It is highly recommended that you pull over and check the towed vehicle You will need to reset the brake and make sure to go through the SET UP procedure again prior to driving FLASHING C WITH INTERMITTENT BEEP COMMUNICATIONS ERROR
7. OT on the RF remote inside the RV You are notified of an error on the RF but the error messages are displayed on the brake In order for the breakaway switch to work properly it must be plugged into the brake before you turn the brake on The following chart has details of the error messages in the Patriot Each error has a corresponding code number that will show up in the remote Listed below are codes that will show up during normal operation LED Numeric Display Indication Non flashing 0 through 9 Control Unit in READY state normal operation indicates current braking gain setting Flashing 0 or A Control Unit in RADIO SEARCH state looking for Remote Unit radio transmission to store MAC address Flashing 1 Control Unit in INITIALIZING state retract actuator Flashing 2 Control Unit in POSITION state manual jog Flashing 3 Control Unit in SETUP state pump brake pedal 3 times Flashing 4 with intermittent beep Control Unit in CAR BATTERY LOW state retract actuator no braking function except breakaway Flashing 5 with intermittent beep Control Unit in UNIT NOT LEVEL state not currently implemented Flashing 7 with intermittent beep Control Unit in BREAKAWAY state maximum braking applied Flashing 8 with intermittent beep Control Unit in BRAKING TIMEOUT state retract actuator no braking function except breakaway Flashing C with intermittent b
8. any way or form any alleged damages caused by incorrect or improper installation improper use modification or neglect of product failure to properly service and maintain misuse act of God accident or failure of the user to follow guidelines contained in the instructional material provided by Automatic This warranty does not cover normal wear and tear paint or rust Warrantor assumes no responsibility to the owner for loss of use of product loss of time inconvenience or any other damage consequential or otherwise Including but not limited to mileage expense of transporting of product return shipping expense mechanics travel time telephone road service towing and rental during repairs travel lodging loss or damage to personal property or loss of earnings REPAIR OR REPLACEMENT AS SET FORTH IN THIS LIMITED WARRANTY IS THE SOLE EXCLUSIVE REMEDY OF THE PURCHASER AUTOMATIC SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THIS PRODUCT EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON THIS PRODUCT IS LIMITED IN LENGTH TO THE DURATION OF THIS WARRANTY Some states do NOT allow the exclusion of incidental of consequential damages or allow limitations on how long an implied warranty lasts so previous limitations or exclusions may NOT apply to you This warranty gives you specific legal rights and
9. blueox com 402 385 3051 405 0260 Page 2 of 15 3 28 12 Product Information amp Table of Contents Equipment Information Record Table of Contents Customer Name ____ Page 2 Date Purchased ____ _ _ Warranty Information Purchased From __ oo Page 3 Address E Equipment Information Record City State ZipCode Table of Contents Phone Number of Dealership Customer Care Information Installed By ___ Page 4 Service Welcome to the Blue Ox Experience Model E o Gare and Maintenance Serial Se Notes lt Parts List Itemization S Page 6 S The Patriot Illustrated e Pages 7 8 ooo Installation Set Up Page 9 amp 10 Error Messages Pages 11 Breakaway System Pages 12 Disconnecting FOR YOUR SAFETY Fully understand these instructions before Pages 13 l i i Accessories installing Improper installation and or operation can create a hazard which can cause serious injury property damage or death Improper installation and or operation will void the warranty At Blue Ox we pride ourselves in offering exceptional customer service to our valued customers DEALERS AND DISTRIBUTORS If you have any questions comments l l l Fal eed tank PLEASE give the instructions to the customer so k Se Eee nee eee Dee epee they fully understand the set up operation and a member of our Customer Care Team safety precautions of this braking system by calling 402 385 3051 405 0260 Page 3 o
10. can be drawn on the Patriot is 2 amps 3 28 12 Unpacking your Patriot Remove the Patriot and accessories from the shipping carton review parts list and diagram below Make sure that you have the appropriate items shown below If NOT please contact a Blue Ox Dealer or Distributor or call a member of the Customer Care Team at 402 385 3051 to order replacement parts Patriot Braking System Breakaway System The Patriot brake system is comprised of the Patriot with brake bracket assembly Patriot Contents l Patriot assembly 4 Breakaway Switch 2 2 Way RF In Coach Controller 5 Breakaway Lanyard 3 Brake Feet Tools amp 6 Breakaway Cable Supplies Required Phillips Screwdriver Wire Ties Vise Grip Be sure the breakaway cable is kept clear of the towbar safety cables electrical cord or any moving parts Rubber Grommet Silicone Sealant 405 0260 Page 5 of 15 3 28 12 The Patriot Illustrated Jog Switch Carrying Handle Information Display One button Actuator Arm Set up Adjustable Brake Claw Push Pad 12 Volt 2 Amp Max Receptacle Actuator Arm Manual When activated extends to Override Lever press the brake bracket against the towed vehicles brake pedal RF Remote Unit 405 0260 Page 6 of 15 3 28 12 6 Plug in power cord to cigarette lighter Be sure there is 12 volt power Indicator light will glow Installation Set Up Thi
11. eep Communications error Remote Unit not receiving radio transmissions from Control Unit 405 0260 Page 9 of 15 3 28 12 Blue Ox Patriot Detailed Explanation of Error Codes FLASHING 4 WITH INTERMITTENT BEEP CONTROL UNIT IN CAR BATTERY LOW What does this mean The car battery low error comes on when the car voltage drops below 10V unfiltered reading This means that the brake has detected that the towed car s battery is very low It may not be completely dead yet however it is probably close The brake will go into an idle state and not work for normal braking It will work in the event of a breakaway It is highly recommend but not mandatory that you pull over and charge the towed vehicles car battery Make sure to go through the set up procedure again prior to resuming driving FLASHING 5 WITH INTERMITTENT BEEP UNIT NOT LEVEL What does this mean Brake may be too far off level for the accelerometers to function properly Adjust the feet on the brake in order to level the unit as much as possible FLASHING 6 WITH INTERMITTENT BEEP CONTROL UNIT IN REPOSITION STATE What does this mean If the user gets the reposition brake error two 2 times in a row while trying to set up the brake the following should be done e With the brake plugged in but powered off hold down the SET UP button while powering on the unit Once it lights up you can release the set up button e Once it is finished initializing the screen will read MOD
12. er Care amp Maintenance Care and Maintenance of your Patriot Braking System Your Patriot unit requires a minimal amount of care and maintenance If you do not feel confident in your ability to perform the occasional maintenance consult your Blue Ox Dealer or Professional Installer or see a Blue Ox representative at a rally or race that you plan to attend The following will inform you of the areas of your Patriot that will need periodic inspection and or care and maintenance USE ONLY GENUINE FACTORY REPLACEMENT PARTS Do NOT substitute homemade or non typical parts This may cause your brake to fail and result in injury or death If repair parts or components are needed you may order them through your nearest Blue Ox Dealer or Distributor or call our Customer Care Team at 402 385 3051 405 0260 Page 4 of 15 Care Do NOT use any type of solvent or spray cleaner n the Patriot braking system The recommended cleaning procedures for the Patriot are to wipe down the exterior with a damp cloth Wipe down with a dry cloth Store in a clean dry place Maintenance It may be necessary to occasionally lubricate the brake bracket with silicone spray New units need approximately 8 hours of charge time over a 3 month period The car does not need to be on during this time Also the unit can be left plugged in for any period of time without causing damage REMINDER The maximum current that
13. f 15 3 28 12 Welcome to the Blue Ox Experience Congratulations You are now the proud owner of a Patriot braking system Welcome to the Blue Ox Family The braking system that you have purchased combines quality components with the latest in technology and style We are confident that these design features will provide you with the conveniences you expect during your travels After you understand how to properly and safely operate and care for your Patriot expect years of trouble free operation and service backed by a two year limited warranty In this manual you will find installation instructions Please read all of the technical documents warnings cautions tips and notes in this manual before attempting to operate your Patriot for the first time Improper installation use or maintenance may result in malfunction causing personal injury or property damage Finally dont forget to fill out and return your warranty card or registering via our web site at www blueox com within ten days of delivery date and upon the original serial number being visible on the product and unaltered For future reference your serial number is located on the outside of the manual packaging and is also located on the bottom of your Patriot unit Do NOT modify your Patriot in any way NOT authorized by Blue Ox as it will void the warranty REMINDER Proper installation and use of this product is the sole responsibility of the purchas
14. h is BRK2507 touches and interferes with the brake this extension can be used The part number is BRK2502 Seat Stiffener The seat stiffener works with any drop in tow brake on the market It provides a larger surface area on the seat for the brake system to push against This means you get better more responsive braking If you continually get a reposition brake error this will help solve that problem The part number is BRK2503 405 0260 Page 13 of 15 3 28 12 Ford Truck Brake Claw Breakaway Switch TA This 4 brake claw is designed to be used with the There is one 1 breakaway switch included with your Patriot primarily when it is installed in a Ford truck Patriot An additional switch for a second vehicle where the top section of the claw does not fit around can be used The part number is BRK2505 the support holding the brake pedal The part number is BRK2504 Patriot Protective Bag In order to protect your Patriot while not in use and to keep all accessories together a protective bag is available The part number is BRK2506 405 0260 Page 14 of 15 3 28 12 Dont rely on overburdened brakes Instead rely on a complete braking system from the company synonymous with safe reliable RVing Blue Ox To find the Blue Ox dealer nearest you visit www blueox com or call 402 385 3051 Serial Number Customer Service Commitment Blue Ox is focused on providing exemplary customer service a
15. o the fol 2 Once it is finished initializing the screen will read lowing MODE FORCE Hit the JOG switch to the left so 1 With the brake plugged in but powered off hold that the screen now reads MODE POSITION down the SET UP button while powering on the unit Press SET UP to select this setting Once it lights up you can release the set up button 3 The next screen will read MAX FORCE Press 2 Once itis finished initializing the screen will read SET UP again at this screen MODE FORCE Hit the JOG switch to the left so 4 The brake should read SETTINGS SAVED and that the screen now reads MODE POSITION automatically restart Press SET UP to select this setting 3 The next screen will read MAX FORCE Press These setting will be stored in the memory and remain SET UP again at this screen until a user goes through this procedure again and 4 The brake should read SETTINGS SAVED and changes them automatically restart In a Hybrid vehicle the GAIN setting should always be These setting will be stored in the memory and remain kept between settings 1 and 3 until a user goes through this procedure again and changes them With these settings the brake will work on ANY vehicle For a traditional vehicle the GAIN set ting should be kept between settings 6 and 9 In a Hybrid vehicle the GAIN setting should be kept between settings 1 and 3 Error messages DO show up on the brake itself and N
16. ot installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures e Reorient or relocate the receiving antenna e Increase the separation between the equipment and receiver e Connect the equipment into an outlet on a circuit different from that to which the receiver is connected e Consult the dealer or an experienced radio TV technician for help 3 28 12 Patriot Accessories If you would like to order any of these accessory parts for your Patriot please contact a Blue Ox Dealer or Distributor or call a member of the Customer Care Team at 402 385 3051 to order these parts VW Brake Claw Brake Rod Extension go MERRER eee This 3 1 2 brake claw is designed to be used with the If the seat can t be moved forward far enough Patriot primarily when it is installed in a Volkswagen the brake rod extension is available to be inserted where the top section of the claw does not fit around between the brake claw and the actuator arm Also the support holding the brake pedal The part number _ if there is a low steering column dashboard whic
17. ou remove the Patriot 1 Turn off the Patriot Unplug the Patriot power cord from the 12 volt accessory outlet 2 Adjust the driver s seat as far back as possible 3 Unhook the brake bracket from the brake pedal Unplug the Breakaway clips from the Patriot control panel if applicable 4 Lift the Patriot out of the vehicle Shut off the unit and unplug the RF when you stop driving for the day Don t leave the unit plugged in all night it could drain your car battery To satisfy FCC RF exposure requirements for mobile and base station transmission devices a separation distance of 20 cm or more should be maintained between the antenna of this device and persons during operation To ensure compliance operation at closer than this distance is not recommended The antenna s used for this transmitter must not be co located or operating in conjunction with any other antenna or transmitter 405 0260 Page 12 of 15 These settings are GENERAL GUIDELINES ONLY and may vary depending on conditions driver and or the vehicles involved in your particular towing situation This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if n
18. s observed in our mission statement and guiding principles In accordance with this objective Blue Ox is proud to provide services such as repairs and general maintenance of Blue Ox products at over 150 RV Rallies Look for our Destination America or Blue Ox service crews at the next rally or race that you attend Blue Ox also offers educational seminars at rallies and through our Parks and Resort teams In addition Blue Ox customers visiting our factory may take advantage of free use of the well equipped Blue Ox RV park at no charge to you our valued and appreciated customer se a T PUTTE cee ae gt EOX OH gig IRV Park ace TEAM stu OX
19. s section will explain how to install the Patriot Note Prepare the car for towing Attach the tow bar 7 Turn on the power switch Fig 2 Display will read initializing In Towed Vehicle 1 Open driver side door of towed vehicle and push driver seat back as far as possible 2 Place BRK2012 Patriot on the floor Open Claw and place it on the brake pedal Fig 1 i i ke Fig 2 Turn on Power Switch 8 Push the SET UP button Fig 3 The brake will stroke three 3 times then remain in the ready position Note If the brake extends fully and remains extended without stroking three times the seat is not far enough forward Turn the brake off then back on Reposition the seat as far forward as possible without causing the brake lights to be activated then restart set up process A brake Note The easiest way is to place the bottom of 405 0260 the claw under the pedal first then slide the top of the claw over the top of the pedal The top of the claw has silver knobs If towing a VW or Ford truck there are optional brake claws available Please reference the accessories information in the back of this manual The feet can be attached for proper height position Note Do not store or transport with the feet attached to the unit Slide the driver s seat forward to touch push pads Adjust the push pad up or down for proper height position in relation to the seat Note Seat mu
20. st be as far forward as possible without causing the brake lights to be activated If the seat can t be moved forward far enough an arm extension is available Note If using a breakaway it must be connected before turning on the unit rod extension can be purchased separately Please reference the accessories listed at the back of the manual for additional information Page 7 of 15 3 28 12 Fig 5 RF in coach controller mounted on dashboard In the Motor Coach Find a sturdy easy to reach location to mount the RF in coach controller The dashboard is the suggested mounting point but anywhere that is secure and accessible to the driver will work Attaching the controller Using the Velcro provided attach one side to the desired mounting point and the other side to the controller Note The Patriot Brake can be used with or without the RF controller We recommend using the controller for the operational feedback but the brake can be set without the RF controller BRK2012 Patriot Operating Instructions 1 Plug the 2 Way RF In Coach Controller into an available 12 volt outlet If your remote is not receiving a signal or to pair a new or unpaired remote module perform the following steps On the Remote First make sure the brake unit is plugged in and turned on Hold down the Manual Override lever while plug ging in the remote cord Once the unit begins to light up you can release the lever An
21. you may also have other rights which vary from state to state Automatic reserves the right to make changes or add improvements to its product at any time without any obligation to make such changes to previously manufactured equipment No liability is assumed for bodily injury that may be inflicted on the purchaser operator spectator or general public who is in the general area while this equipment is in use WARRANTY REQUEST PROCEDURE If your Automatic product develops a defect during the warranty period promptly notify Automatic Customer Care Until such notice is received Automatic will not be responsible for any repairs or replacement Upon receipt of notice from you Automatic will have a choice of options in repairing or replacing any part it determines in its sole and absolute desecration to be defective 1 Customer Care may require you at your own expense to deliver or ship the part to the factory for evaluation They will issue a Return Merchandise Authorization RMA number if this is required 2 Any part that is in Automatics sole and absolute judgment found to be defective in material or workmanship will be repaired or replaced at Automatic s option without charge for parts or labor At Automatic s option new refurbished or improved parts may be used in the repair or replacement of warranted items or replacement products Blue Ox Division Automatic Equipment Mfg Co P O Box 430 Pender Nebraska 68047 www
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