CLIF MOCK Model 5030 Orifice Fitting User Manual
Contents
1. 2 in Schedule 80 Weld by Weld 1 50316000438 Pin Sealing Bar Locator 1 50316000439 Pin Carrier Alignment 1 50316000444 Carrier Mach 2 Orifice Fitting 1 50316000445 Bar Clamping 1 50316000446 Bar Sealing 1 50316000447 Gasket Sealing Bar 1 9910101 Seal Ring Nitrile 2 Other materials Schedule 80 available on request See Orifice Plates data sheet at www c a m com flo 1 TBD 2 in Universal Orifice See Orifice Plates Plate data sheet at www c a m com flo 2 50025400759 Rivet 2 50316000437 Bolt Hex HD 3 8 16 x 155 4 50316000448 Screw 2 13x 1 SQ HD Half Dog Common to all fittings 2 50316000465 Washer Split Lock 3 8 Ss 3 0199 0192C Plug Pipe 72 MNPT ST For information on orifice plates see the Orifice Plates and Orifice Plate Sealing Units data sheet on the Cameron Measurement Systems Division website www c a m com flo January 2007 15 Table 4 3 3 in Model 5030 Fitting Schedule 40 Weld by Weld Part No 50306000450 Qty Part No Description Notes 1 50306000452 Body Mach 3 in Schedule 40 Weld by Weld 1 50316000438 Pin Sealing Bar Locator 1 50316000439 Pin Carrier Alignment 1 50316000454 Carrier Mach 3 Orifice Fitting 1 50316000455 Bar Clamping 1 50316000456 Bar Sealing 1 50316000457 Gasket Sealing Bar 1 9910102 Seal Ring Nitrile 3 Other materials Schedule 40 available on request See Orifice Plates2. Install the orifice plate and seal assembly into the plate carrier taking into account the flow direction of the line This can be done using the dowel pin located in the sealing bar as a reference od January 2007 11 Caution Failure to install the orifice plate and orifice gasket assembly in a direction properly oriented with the direction of flow will result in measurement error and a possible loss of revenue 5 Lower the plate carrier assembly into the orifice fitting while aligning the dowel pin hole with the dowel pin until the sealing bar plate holder comes in full contact with the sealing bar gasket Install the clamping bar 7 Tighten each of the clamping bar fasteners to 40 ft Ib of torque D The Model 5030 Orifice Fitting is now ready for final pressurization and operation 12 January 2007 Section 4 Maintenance Under normal measurement conditions the Model 5030 Orifice Fitting will require no maintenance However Cameron recommends a periodic inspection of the orifice fitting at an interval established by the measurement supervisor The inspection should include a check of the plate holder for vandalism or other inadvertent damage and well as a check for tightness of fasteners and connectors to ensure that the corrosion and tolerance dimensions of the fitting are not exceeded January 2007 13 Spare Parts Tables 4 1 though 4 4 provide recommended spare parts for 2 in and 3 in f
3. C CAMERON Measurement Systems CLIF MOCK Model 5030 Orifice Fitting User Manual Clif Mock me ORIFICE PLATE HOLDER CEE 800 1480 S s 125 3 e 8 216 0 CAMERON Manual No 25165003 Rev B 2007 Cameron International Corporation Cameron All information contained in this publication is confidential and proprietary property of Cameron Any reproduction or use of these instructions drawings or photographs without the express written permission of an officer of Cameron is forbidden All Rights Reserved Printed in the United States of America Manual No 25165003 Rev B January 2007 Table of Contents Section 1 rntroduction 5 Principle of Operation qa tuas 5 COMPONENTS to us datas eb pea DS d 5 Section 2 Installation 5 9 Pre PAM A ES 9 Onfice Fitting Tnstallallorigss Andi fot id Sd Sop deca 10 Section 3 Installing and Removing Orifice Plates 11 Removing an Orifice Plate eater 11 Inserting an Orifice Plate cix ite ixi eux 11 Section 4 Maintenance 44444444444444444444444444444444444444444
4. data sheet at www c a m com flo 1 TBD 3 in Universal Orifice See Orifice Plate data Plate sheet at www c a m com flo 2 50025400759 Rivet 2 50316000437 Bolt Hex HD 3 8 16 x 155 4 50316000448 Screw 2 13 x 1 Ya SQ HD Half Dog Common to all fittings 2 50316000465 Washer Split Lock 3 8 55 3 0199 0192C Plug Pipe 72 MNPT ST For information on orifice plates see the Orifice Plates and Orifice Plate Sealing Units data sheet on the Cameron Measurement Systems Division website www c a m com flo January 2007 Table 4 4 3 in Model 5030 Fitting Schedule 80 Weld by Weld Part No 50306000462 Qty Part No Description Notes 1 50306000460 Body Mach 3 in Schedule 80 Weld by Weld 1 50316000438 Pin Sealing Bar Locator 1 50316000439 Pin Carrier Alignment 1 50316000454 Carrier Mach 3 Orifice Fitting 1 50316000455 Bar Clamping 1 50316000456 Bar Sealing 1 50316000457 Gasket Sealing Bar 1 9910103 Seal Ring Nitrile 3 Other materials Schedule 80 available on request See Orifice Plates data sheet at www c a m com flo 1 TBD 3 in Universal Orifice See Orifice Plate data Plate sheet at www c a m com flo 2 50025400759 Rivet 2 50316000437 Bolt Hex HD 3 8 16 x 1 55 4 50316000448 Screw 75 13 x 1 4 SQ HD Half Dog Common to all fittings 2 50316000465 Washer Split Lock 3 8 SS 3 0199 0192C Plug Pipe 72 MNPT ST
5. given by the manufacturer thereof Seller will pass only through to its purchaser of such items the warranty granted to it by the manufacturer MEASUREMENT SYSTEMS Formerly NuFlo Measurement Systems Barton Instrument Systems e Caldon Inc NORTH ASIA EUROPE MIDDLE EAST AMERICA PACIFIC amp AFRICA 1 800 654 3760 65 6737 0444 44 1243 826741 ms us c a m com ms asiapacific c a m com ms uk c a m com HOUSTON HEAD OFFICE 281 582 9500 www c a m com flo USA Houston TX Corpus Christi TX Kilgore TX e Odessa TX Dallas TX Tulsa OK Duncan OK Denver CO e Bakersfield CA e Shreveport LA Lafayette LA Houma LA e Pittsburgh PA e Laurel MS e Dunbar WV e Casper WY e Charleston WV CANADA Calgary AB Edmonton AB INTERNATIONAL Aberdeen Scotland Beijing China Bognor Regis UK Dubai UAE e Hassi Messaoud Algeria e Kuala Lumpur Malaysia Singapore C CAMERON
6. 4444 13 Spare Parts dcedten 5 device dora cce te beate eet debeat lee ei dero 14 January 2007 iii January 2007 Section 1 Introduction Principle of Operation The Clif Mock Model 5030 Orifice Fitting secures an orifice plate in the proper position for measuring flow within a pipe or tube When correctly positioned in the orifice fitting an orifice plate will produce a differential pressure by constricting the flow of fluid passing through it The differential pressure is measured across the plate through two taps located on the fitting near the constriction The single chamber design allows the user to inspect and replace orifice plates without removing the fitting from the flow line Components Within the Model 5030 Orifice Fitting is an assembly that includes the sealing bar and orifice plate carrier Figure 1 1 This assembly allows maintenance personnel to remove the sealing bar orifice plate carrier the orifice plate and plate seal in a single step The Model 5030 Orifice Fitting is a weld by weld fitting available in 2 in and 3 in diameters and in two pipe thicknesses Schedule 40 and Schedule 80 The orifice fitting is rated for ANSI Class 600 with a maximum working pressure of 1480 psi at 100 F per ASME 816 5 Warning Always relieve system pressure before attempting to disassemble the orifice fitting The orifice plate fitted with a seal is posi
7. For information on orifice plates see the Orifice Plates and Orifice Plate Sealing Units data sheet on the Cameron Measurement Systems Division website www c a m com flo January 2007 17 January 2007 WARRANTY LIMITATION OF LIABILITY Seller warrants only title to the products software supplies and materials and that except as to software the same are free from defects in workmanship and materials for a period of one 1 year from the date of delivery Seller does not warranty that software is free from error or that software will run in an uninterrupted fashion Seller provides all software as is THERE ARE NO WARRANTIES EXPRESS OR IMPLIED OF MERCHANTABILITY FITNESS OR OTHERWISE WHICH EXTEND BEYOND THOSE STATED IN THE IMMEDIATELY PRECEDING SENTENCE Seller s liability and Buyer s exclusive remedy in any case of action whether in contract tort breach of warranty or otherwise arising out of the sale or use of any products software supplies or materials is expressly limited to the replacement of such products software supplies or materials on their return to Seller or at Seller s option to the allowance to the customer of credit for the cost of such items In no event shall Seller be liable for special incidental indirect punitive or consequential damages Seller does not warrant in any way products software supplies and materials not manufactured by Seller and such will be sold only with the warranties that are
8. ice metering system To complete the unit a meter tube must be attached If the fitting is received without a meter tube see code AGA 3 1985 for details Before installing the meter tube containing the orifice fitting perform the following steps 1 Clean the meter tube interior as well as the piping sections where the meter tube will be installed 2 Remove all foreign materials such as welding debris scale oil grease or dirt 3 Ifend flanges are used select and install the proper gaskets and tighten all bolting to the required tightness If welded connections are used use proper procedures for the materials being joined Warning The gasket seal sealing bar and clamping bar must be installed so that a pressure barrier is created between the line pressure and atmospheric pressure Failure to properly install these components can result in serious injury or death 4 After the meter tube is in place and all connections are made and any holes plugged pressure test the meter tube as follows a Tighten the orifice fitting clamping bar screws to 40 ft Ib of torque b Hydrostatically pressure test in accordance with applicable piping code ASME B31 3 Before initiating the test verify that there is no orifice plate in the fitting c Check for leaks at the sealing bar gasket and at all threaded connections on the orifice fitting 10 January 2007 Section 3 Installing and Removing Orifice Plates The Model 5030 Orifice Fit
9. ittings in Schedule 40 and Schedule 80 pipe Important Always provide the serial number and model number of the fitting when ordering spare parts Table 4 1 2 in Model 5030 Fitting Schedule 40 Weld by Weld Part No 50306000440 Qty Part No Description Notes 1 50306000442 Body Mach 2 in Schedule 40 Weld by Weld 1 50316000438 Pin Sealing Bar Locator 1 50316000439 Pin Carrier Alignment 1 50316000444 Carrier Mach 2 Orifice Fitting 1 50316000445 Bar Clamping 1 50316000446 Bar Sealing 1 50316000447 Gasket Sealing Bar 1 9910100 Seal Ring Nitrile 2 Other materials Schedule 40 available on request See Orifice Plates data sheet at www c a m com flo 1 TBD 2 in Universal Orifice See Orifice Plate data Plate sheet at www c a m com flo 2 50025400759 Rivet 2 50316000437 Bolt Hex HD 3 8 16 x 155 4 50316000448 Screw Clamping 752 13 x 1 SQ HD Half Dog Common to all fittings 2 50316000465 Washer Split Lock 3 8 SS 3 0199 0192C Plug Pipe Y MNPT ST For information on orifice plates see the Orifice Plates and Orifice Plate Sealing Units data sheet on the Cameron Measurement Systems Division website www c a m com flo January 2007 Table 4 2 2 in Model 5030 Fitting Schedule 80 Weld by Weld Part No 50306000461 Qty Part No Description Notes 1 50306000459 Body Mach
10. ons for a 3 in orifice fitting side view 8 January 2007 Section 2 Installation Preparation Before installing the fitting into the line perform the following steps 1 Clean piping of all foreign material such as welding chips scale oil grease and dirt Remove all foreign matter such as scale oil grease and dirt from the fitting line connections and internal cavities of the fitting 3 Record the fitting s plate data for future reference Always provide the serial number and model number of the fitting when ordering spare parts Serial number and model number Clif Mock GRIFICE PLATE HOLDER Aloe 600 1480 gt 125 Figure 2 1 Data plate showing serial number and model number January 2007 9 4 Verify that the piping system in which the orifice fitting will be installed has been adequately designed with respect to the following e Internal external pressure e Ambient and operational temperatures e Static pressure in operating and test conditions e Corrosion erosion fatigue etc e Fluid decomposition e Loading from traffic wind and earth e Reaction forces and moments resulting from supports attachments piping etc Orifice Fitting Installation Warning The orifice fitting may contain fluid under high pressure Failure to comply with the instructions in this document can result in serious injury or death The Model 5030 Orifice Fitting is an important part of an orif
11. ting design allows an operator to install or remove the orifice plate while minimizing line shutdown time Within the orifice fitting is an assembly that includes the sealing bar and orifice plate carrier This sealing bar orifice plate carrier assembly allows maintenance personnel to remove the sealing bar orifice plate and plate seal at one time The design of the Model 5030 Orifice Fitting prevents spillage in liquid service applications Removing an Orifice Plate 1 Depressurize or shut in the line supporting the orifice fitting Once pressure in the plate holder is reduced to ambient pressure remove the sealing bar orifice plate carrier assembly containing the orifice plate from the fitting Loosen the fasteners on the clamping bar two turns Lightly tap the sealing bar to break the gasket seal Slide out the clamping bar Lift out the sealing bar orifice plate carrier from the orifice fitting body Remove the sealing bar gasket Remove the orifice plate and orifice plate seal from the sealing bar orifice plate carrier 9 Remove the orifice plate seal from the orifice plate RE ON UN Inserting an Orifice Plate To insert an orifice plate into the orifice fitting without removing the fitting from the line perform the following steps Remove the sealing bar and clamping bar from the body Install a new sealing bar gasket onto the orifice fitting body Install a new orifice seal onto the orifice plate
12. tioned inside the carrier which is attached to the sealing bar by two cap screws To remove the carrier sealing bar assembly the user simply loosens the four clamping screws at the top of the fitting slides the clamping bar out and lifts the assembly from the body of the orifice fitting Dimensions for a 2 in orifice fitting are shown in Figures 1 2 and 1 3 Dimensions for a 3 in orifice fitting are shown in Figures 1 4 and 1 5 January 2007 5 Clamping screw Alignment pin Clamping bar a 7 zo C XL OWN NEN NAN iT E EE yl Locator pin Body Cap screw and lock washer Orifice plate seal Pipe plug Figure 1 1 Nomenclature for the Model 5030 single chamber orifice fitting 6 January 2007 ANNE N LL te LLE PARVA 3 38 in 86 mm Figure 1 2 Dimensions for a 2 in orifice fitting flow line view 7 25 in _ 184 mm 7 94 in 202 mm Schedule 40 2 067 in 53 mm Schedule 80 1 939 in 49 mm Figure 1 3 Dimensions for a 2 in orifice fitting side view January 2007 1200 in l 305 mm EN E EB EN 105 Figure 1 4 Dimensions for a 3 in orifice fitting flow line view 7 50 in A 191 mm 9 25 in y A 3 50 in 235 mm 1 j 89 mm Schedule 40 3 068 in 78 mm Schedule 80 2 900 in 74 mm Figure 1 5 Dimensi
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