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Modicon TSX Quantum PROFIBUS–DP under Modsoft User Manual

1. DP master Class 1 PLC PROFIBUS DP AW SS SS Actuators Sensors Decentralized inputs and outputs DP slaves DP slaves Figure 5 PROFIBUS DP Mono master system In Multi master configurations several masters are connected to one bus These masters are either independent subsystems each consisting of one DPM1 and its assigned slaves or additional configuration and diagnostic devices see Figure 6 The input and output images of the DP slaves can be read by all DP masters However only one DP master the DPM1 assigned during configuration may General Information 11 write access the outputs Multi master systems achieve an intermediate bus cycle time DP master DP master Class 1 Class 1 o PLC PROFIBUS DP Actuators Sensors Decentralized inputs and outputs DP slaves DP slaves Figure 6 PROFIBUS DP Multi master system 1 2 4 System Behavior The system behavior for PROFIBUS DP has been standardized in order to ensure device exchangeability System behavior is determined primarily by the operating status of the DPM1 The DPM1 can either be controlled locally or via the bus by the configuration device T
2. End of bus zi P NAD 911 i 66 60004 Ground bus bar o66 6oo OOooooooooooQj u oO00000009000 Ground bus bar 00 Installation Instructions Hardware 67 Breite 185 mm Hohe 230 mm 3 3 Specifications 3 3 1 Cable specifications Due to the maximum baud rate of 12 MBaud only cables ofthe Atype may be used as defined by the PROFIBUS standard According to EN 50 170 this cable type is a twisted pair line with a shield consisting of a foil shielding and an braided shielding in the layer above Cable parameters are as follows Parameter Value Surge impedance 135 165 Ohms at 3 to 20 MHz Loop impedance lt 110 Ohms km Lead diameter gt 0 64 mm gt 0 94 samm The following cable may be used as a PROFIBUS cable for fixed layout in grooves or pipes Manufacturer Schneider Automation Order No KAB PROFIB For cable installation use the following color 68 Installation Instructions Hardware 00 3 3 2 Connector Specifications Both connectors with turn off terminator up to 1 5 MBaud and ready made connectors up to 12 MBaud such as integrated bus term
3. v 10 x l P N ololo E C Alele 3 E 2 E a In ij 2 2 2 j 0 0 1 16l 161 160 32l 161 1614160 32l 3 8 1 M DEA203 ET 200M Momentum Classic TIO Figure 40 Assignment between the bus project and nodes of a plant Software Configuration 87 After the installation under Windows and a corresponding program start the following start screen appears GROUPE SCHNEIDER B biain Gerin Modan I Squae D M Telenscanicun SPU 931 PROFIBUS Local Configuration Tool Version 3 00 1998 SCHNEIDER AUTOMATION GmbH 63500 Seligenstadt Steinheimer Str 117 Figure 41 Start figure of the Software Tool to map I O and bus project cS Note Further sequences see User Instruction for POFIBUS DP 840 USE 469 00 88 Software Configuration 4 4 4 Initiate Communication Step 4 Downloading CFG file If the CFG file of the desired station is generated your DP configuration is ready for downloading into the PLC cS Note Loading under Modsoft the station is already boot loaded about menue Transfer Utility Offline Online Combined Tools Quit F1 F2 gt F3 F4 F5 F6 F7 Lev 8 F8 OFF F9 R Version 2 51 Modsoft 984 Program Name PLC Adress PLC Type Tab moves between the Menu Bar and the Editing Screen ALT H provides help on the menu item select by th
4. TIO Number Words input Words output Typical Typical I O re of DP slaves PLC scan time sponse time 1 1 5 6 msec 2 5 7 msec 4 4 4 1 60 msec 5 8 msec 8 8 8 1 60 msec 6 8 msec 16 16 16 1 70 msec 8 0 msec 31 31 31 1 90 msec 11 0 msec 1 No CRP811 on the backplane Quantum CPU424 12 MBit sec CRP811 31 slaves 6 36 2 Wn ee es 170 BDM344 00 TIO TIO 2 Input delay 3msec 16 bits In 16 bits In 16 bits Out 16 bits Out Figure 9 TIO Configuration s Note Bus addresses without meaning order of address gaps 00 General Information 25 Breite 185 mm Hohe 230 mm Table 6 Performance of modular Slave DEA203 Number of Words inputs Words output Typical Typical I O Re DP slaves PLC scan time sponse time 6 54 54 2 16 msec 8 3 msec 7 72 54 2 27 msec 8 7 msec 8 72 72 2 36 msec 9 8 msec 1 No CRP811 on the backplane Quantum CPU424 12 MBit sec CRP811 8 slaves 1 8 AM ceu p DEP 116 DAP 116 2 2 Input delay 3msec DEA203 DEA203 Figure 10 DEA203 Configuration s Note Bus addresses without meaning order of address gaps 1 3 9 CRP811 00 Operation in Decentralized I O Operation of CRP in RIO remote I O or DIO distributed I O is not possible 26 General Information 00 Chapter 2 Overview PROFIBUS DP 00 Overview PROFIBUS DP 27 Breite 185 mm Hohe 230 mm 28 Overview PROFIBUS DP 00 2
5. maximum time for DP hooks actual time for DP hooks maximum time for configuration hooks actual time for configuration hooks with the time values in microseconds In the second screen the counters for the different hook types are shown divided into the hooks that are received when the PLC is in stopped state and in running state Only the hooks that are used by the board have a seperate counter all non used hooks are counted in one general counter There is also a menu point that allows to clear this backplane handlers data Diagnostic 113 5 7 Diagnostics for the PC Card handler task This menu is only accessible in the expert mode of the main menu The PC Card handler has a menu showing its global data If the PC Card version is available then this version string from the PC Card will be shown Otherwise only the following counters will be shown Table 27 Counters Meaning how many times has the PC Card detected a timeout how many diagnostics indications are received how many messages are sent to the PC Card for DP output how many messages are received from the PC Card for DP input how many messages are sent to the PC Card how many messages are received from the PC Card Type of Counter timeout counter diagnostics counter DP data output counter DP data input counter sent messages counter received messages counter There is also a menu po
6. Defaults for bus wide parameterization data are specified by the DP configurator and the device database files of the DP slave Defaults for DP slave specific parameterization data from the vendor user parameter data are specified by the DP configurator and the device database files of the DP slave Number and meaning of the user parameter data see slave vendor s user manual 1 3 3 Sending Configuration Data to the DP Slave 00 Breite 185 mm H he 230 mm Configuration data are sent automatically to the slaves in the warm up and initialization phases i e not when user data is being transferred Defaults for configuration data are specified by the DP configurator and the device database files of the DP slave General Information 19 1 3 4 Cyclic Transmission of Input and Output Data from State RAM References Dial up in SPU931 Outputs from reference Oxxxx Boolean see note 1 Outputs from reference 4xxxx Boolean see note 2 Int8 Int16 Int32 see note 2 RAW String Inputs n reference 1xxxx Boolean see note 1 Boolean Int8 Int16 Int32 see note 2 RAW String see note 2 Inputs n reference 3xxxx Note 1 Filing in references Ox 1x can also be carried out on 8 bit boundaries byte boundaries uj Note 2 Transitions and forces with 0 xxx 1 xxx are possible without restrictions D Table 2 Maximum number of I O data M
7. Eu FD00 00C0 01D3E88B C8 E3 11 8C C8 8E D8 BE 5AOBB800 PPM FD00 00D0 008ECOBF 00 00 F3 A5 B8 10 00 8E D8B81000 ees FD00 00EO 8ED88bDO F8 B8 14 00 2D 10 00 BB 1000F7E3 ui FD00 00F0 05BE0O28B EO E9 38 00 F4 00 E8 C3 O9BOFFA2 Boss Enter address to continue dump from FD00 010 Figure 76 Memory Browser Menu selected with Submenu b in Figure 49 Diagnostic 129 130 Diagnostic Quantum CRP 811 V2_00D Schneider Automation 1996 Debug Mask Menu The current debug mask value is given in brackets Select one of the following tasks b backplane interface handler 00000A01h c configuration data handler 00001201h d DP communication handler 00001A01h f FMS communication handler 00000A01h m terminal menu handler 00000A01nh n network interface handler 00000A01h 0 system object handler 00000201h s system timer handler 00000201h t terminal interface handler 00000A01nh Press CR to accept ESC to cancel CTRL C to quit Figure 77 Menu for Viewing and Changing the Debug Masks of all Tasks selected with Submenu m in Figure 49 Quantum CRP 811 V2 00D Schneider Automation 1996 Debug Mask Menu Debug mask for the configuration data handler select bit to change XXXXXXXXh XXXXXXXXXXXXXXXXAaflibphSsRrTtEe 00001201h 00000000000000000001001000000001 a A additional debug support outp
8. 222neneennnenne nennen nennen 83 Modsoft Configuration Part Step 1 cece eee ee 83 Bus Topologie Configuration Step 2 0 cece eee ee 85 Mapping of I O and Bus Project Step 3 000 c cece eee eee 87 Initiate Communication Step 4 0000 seen een 89 Diagnostic for CRP 811 Llsesees 91 SCORE shi jedi is ue Dre o bee ape ib use 93 RS 232C Diagnostic Interface 00 eee eee 95 Print out Modus 8223er at sen aA een 96 Menu System 0 000 es nennen nenn 97 Malin MODUS x e inessLpneebbteeYzunegssteevzibtesiexesz5negsni gun 97 Error Report menu e 0 cece III 97 DP Data Menu d eerie retener iin 97 Global Data Menu g 000 cece eee e 97 Firmware Update Menu U 000 cece eee eee eens 98 Terminal Setup Menu t iussssssssssssseses 98 Expert Mode Menu X 00 cece eee III 98 Board Reset Menu r 2 cece nett 98 Memory Browser Menu b 00 eee eee II 99 Task Information Menu i 0 cece eee eee 99 Debug Mask Menu m sssseseeeee nee 99 LED DiagriostiC nn nhe ee RE eel ben 100 Diagnostics for the CDS task uussssssslesessseesseleess 102 Diagnostics for the CCMP Task ssssssssssssss eee eee eee 107 Diagnostics for the Backplane Handler Task unanunua 113 Diagnostics for the PC Card handler task 0 00 cece eens 114 Textboxes for Te
9. 170 AAI 140 00 04 193 16 4 16 Individual channels 170 AAI 520 40 02 194 4 2 4 Differential channels 170 AAO 120 00 1 195 10 5 170 AMM 09000 02 224 5 5 170 AEC 920 00 0 160 8 8 170 AEG 910 90 0 128 8 8 4 Output channels analog 4 inputs 2 outputs digital 4 inputs 2 outputs24 VDC 1A High speed counter Stepping motor controller PROFIBUS Overview 33 34 2 2 TIO and Compact Slave Assignment Tables This section describes the data presentation between some typical DP Slave Modules TIO DEA 203 and Quantum State RAM using the Option Board CRP 811 2 2 1 BDO 354 Digital output 32 bits 24 VDC State RAM Data D Ty MSB LSB pe 1 8 9 16 10000100 10100110 11000010 Boo 11100001 CRP811 VO Data 21 43 65 87 CRP811 State RAM Module 1 8 17 24 10000100 10100110 9 16 25 32 11000010 11100001 400001 400002 10000100 10100110 11000010 Boo 11100001 21 43 65 87 10000100 10100110 11000010 11100001 400001 400002 400003 400004 400001 400002 400003 400004 400001 out 400002 400001 out 400002 400001 out 400002 400001 400002 400001 out 400002 400001 out 400002 PROFIBUS Overview 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 10000100 10000100 10000100 10100110 10000100 10100110 10000100 10100110 10000100 10100110 10000100 10100110
10. 3 5 Example of PROFIBUS Test Certificate Test step Nominal True Comments value va lue All devices connected 1 0 Check number of bus devices for each lt 32 bus segment 2 0 Check maximum bus length according Table 11 to selected transmission devices on page 52 No devices connected 2 1 Check bus length according to loop im 3 8 For line Lead impedance pedance Connect leads A B or termi with of cable type A nals 3 at one end of the bus to pin 8 of diam must not exceed the bus connector and measure the im 0 34 110 Ohms km pedance between leads A B at the sqmm ap other end prox 0 12 x bus length meters 2 2 Check physical course of bus control 3 8 3 4 3 5 3 6 measurement connect jumper 3 8 of the respective bus connector and mea sure at the end of the bus with termina tors removed Check bus termination remove jumper 3 8 of the bus connector Connect bus terminations at one end of the bus re move bus termination at the other end of the bus and measure at the end of the bus with terminators removed Re connect terminators Supply impedance at first device Supply impedance at last device Installation Instructions Hardware 3 6 3 8 5 8 220 Ohms value from meas 2 1 Caution Only acti vate terminator of the connector you want to measure 00 Po Test step Test Nominal True Comments s point val
11. In the global data submenu the following values are shown internal task state of the CDS the protocols that are supported by that option board DP FMS the slot ID where this QOMP is inserted into the backplane the maximum size of bytes that can be transfered in one request the type of the last hook from the PLC the status of the PLC from the last hook from the PLC the board status bits see also menu screen 2 of global data menu And if the PLC_MEM_INFO function returns a valid status then there is another menu where the internal data of the PLC is shown e g PageF adress number of 4X registers This information is only for the developer of the board software relevant In the submenu for the last sent message the last message that was sent from the CDS will be shown including the address and amount of data to be read from the PLC if the message has a data pointer unequal NULL In the submenu of the load information there is an information of amount of data that were loaded to the PC Card handler the CCMP the ICMP and the ICOM There is also an information about the error context of the loaded data available This error context consists of the following context code and an return error of the load function for the configuration data Software Configuration 105 The meaning of the context code per task is as follows Table 22 Bit no bit set
12. Segment 1 Terminator on bus mle segment 1 is activa i p ted since it is located at end of bus R Segment 2 as n Terminator on bus segment 2 do not activate Figure 26 Connecting Two Bus Segments to RS 485 Repeater For cabinets only RS485 Repeaters of safety type IP20 are allowed e g Siemens Order No 6ES7 972 0AA00 0XA0 Example of repeater Set the bus transfer rate using the lt Bitrate gt rotary switch The repeater requires a power supply of 24 Volts DC i e the jumper connection between M and PE of the repeater power supply must be removed It is not necessary to set a bus address for the repeater However the repeater uses a device address i e the maximum number of slaves in a segment is reduced by the number of repeaters used For detailed information see the specifications provided by the manufacturer 62 Installation Instructions Hardware 00 3 2 8 Backplane Grounding of the Quantum CPU For protection against interference and accidental contact each backplane must be connected to the protective conductor PE over a minimum cable diameter of 6 sqmm using the ground screws of the backplane In all cases the internal reference potential OV of the backplane XPB 00 X is connected to the backplane delivery state over the Z screw see figure below eee Te Tal oe ee al EB rn Ei NEVAN VZ d e T Ground sc
13. e enter password Press lt CR gt to accept lt ESC gt to cancel lt CTRL C gt to quit Figure 70 Menu for the Expert Mode available also in normal Mode selected with Submenu x in Figure 48 00 Schneider Automation 1996 Quantum CRP 811 V2_00D Password Menu The default password is active Enter password 00 Breite 185 mm H he 230 mm Input of the Password to enter Expert Mode Figure 71 selected with Submenu x in Figure 48 Schneider Automation 1996 Quantum CRP 811 V2_00D Expert Mode Menu Select one of the following options e enter password s set new password x exit expert mode Press lt CR gt to accept lt ESC gt to cancel lt CTRL C gt to quit Figure 72 Menu for Expert Mode in Expert Mode selected with Submenu x in Figure 49 Diagnostic 127 128 Diagnostic Quantum CRP 811 V2_00D Password Setup Menu Schneider Automation Enter new password KKK KKK 1996 Figure 73 Input of a new Customer Password selected with Submenu s in Figure 72 Quantum CRP 811 V2_00D Password Setup Menu Enter new password Schneider Automation KKKKKK KK 1996 Figure 74 Reenter new Password once again selected with Submenu s in Figure 72 00 00 Breite 185 mm H he 230 mm Quantum CRP 811 V2_00D Schneider Automation 1996 Password Setup Menu Your new password is valid Do you
14. CHR 10 cursor right ESC C or CTRL L CHR 12 cursor left ESC D or CTRL H CHR 8 toggle ins overw TAB confirm selection CR cancel action HESE enter menu mode CR or SPACE exit menu mode y CTRL C Press lt CR gt to continue lt ESC gt to cancel lt CTRL C gt to quit Figure 68 Output of the Terminal settings after Power Up selected with Submenu t in Figure 48 or Figure 49 Diagnostic 125 126 Diagnostic Quantum CRP 811 V2_00D Schneider Automation 1996 Terminal Setup Menu The parameters of the serial I F will be set before return to the main menu Choose one of the following options 0 19200 Baud 8 data bits 1 stop bit no parity 1 14400 Baud 8 data bits 1 stop bit no parity 2 9600 Baud 8 data bits 1 stop bit no parity 3 4800 Baud 8 data bits 1 stop bit no parity 4 2400 Baud 8 data bits 1 stop bit no parity 5 1200 Baud 8 data bits 1 stop bit no parity 6 9600 Baud 7 data bits 1 stop bit even parity 7 2400 Baud 7 data bits 1 stop bit even parity 8 38400 Baud 8 data bits 1 stop bit no parity 9 115200 Baud 8 data bits 1 stop bit no parity Press lt CR gt to accept lt ESC gt to cancel lt CTRL C gt to quit Figure 69 Selection of a different Baudrate selected with Submenu t in Figure 48 or Figure 49 Quantum CRP 811 V2_00D Schneider Automation 1996 Expert Mode Menu Select one of the following options
15. Note Upon entering the control cabinet the braided shielding of the bus cable must be directly inserted into a shield bar Note The shield bar must be connected to cabinet ground over a large and conductive surface no varnished surfaces Ground PA En DJ or Qo Qe cable cleat encloses cable 2 mil C R w Figure 22 Shield connection for PROFIBUS acc to PNO Installation Instructions Hardware 59 60 3 2 6 2 Grounding and Shielding of Systems without Potential Equalization In case of particular system configurations e g separate halls buildings which do not allow potential equalization to a central ground point in the control cabinet the following grounding and shielding technique may be applied However this method is not as effective as the measures described under 3 2 6 1 ff and should therefore be considered a backup solution Central control cabinet Substation n Slave n Quantum Substation 1 with DP Master Slave 1 x1 x1 he EE x1 p P JC 2 Figure 23 Decentralized Grounding Measures Installation Instructions Hardware x1 Ground bus bar x2 PROFIBUS DP cable For information on mounting the Z1 connection see the device specific installation instructions 00 In this case the bus cable shield is only grounded on one side in the central
16. 10000100 uint8 11000010 10100110 11100001 il 10000100 11000010 10100110 11100001 11000010 11100001 11000010 11100001 11000010 11100001 11000010 11100001 11000010 11100001 11000010 11100001 84 C2 A6 E1 84 C2 A6 E1 00100001 01100101 00100001 01100101 uint16 84 C2 AG E1 1 2 00100001 01100101 intl 84C2A6E1 1 2 00100001 01100101 uint32 84 C2 AG E1 1 2 00100001 01100101 int32 84 C2 AG E1 1 2 00100001 01100101 ra C2 84 E1 A6 1 2 01000011 10000111 string 84 C2 A6 E1 1 2 00100001 01100101 These entries correspond to the State RAM addresses in column 2 01000011 10000111 01000011 10000111 01000011 10000111 01000011 10000111 01000011 10000111 01000011 10000111 00100001 01100101 01000011 10000111 00 35 Modicon TSX 170 BDO 354 00 24 VDC OUT 32 PT TIO DP 3 4 5 6 7 38 9 110 11 12 13 14 15 16 o gt o 2 o o 2 m LL o tc ou o eo st ite e Oo a N oO Xp e Sor T AN ze T oo Fur o 32 5 33 OO ir s Breite 185 mm H he 230 mm 36 2 2 2 BDI 354 Digital input 32 bits 24VDC State RAM Ad dres ses 100001 16 100017 32 out in
17. 111111111 11000010 00100001 01000011 00100001 01000011 10100001 11000011 Bool 2143 Bool 2143 1 10000100 10000100 10000100 uints 84 C2 1 2 00100001 11000010 21 43 1 2 10000100 10000100 ints 84 C2 1 2 00100001 11000010 2143 1 2 10000100 ins A1 C3 1 2 10000101 10000100 11000010 uint16 84 C2 1 11000010 01000011 11000010 01000011 11000010 11000011 01000011 in 300001 00100001 01000011 uint16 21 43 1 10000100 11000010 400001 10000100 11000010 intts 84c2 m 00100001 01000011 in 300001 00100001 01000011 intt6 21 43 1 10000100 11000010 out 400001 10000100 11000010 uints2 84 C20000 1 2 00100001 01000011 400002 00000000 00000000 t in 300001 00100001 01000011 uint32 21430000 1 2 10000100 11000010 300002 00000000 00000000 out 400001 10000100 11000010 ints2 8420000 1 2 00100001 01000011 400002 00000000 00000000 7 in 300001 00100001 01000011 ints2 21430000 1 2 10000100 11000010 300002 00000000 00000000 out 400001 10000100 11000010 raw C284 1 01000011 00100001 in 300001 01000011 00100001 raw 2143 1 10000100 11000010 out 400001 10000100 11000010 string 84 C2 1 00100001 01000011 in 300001 00100001 01000011 string 21 43 1 10000100 11000010 These entries corres
18. Input Time 1xxx1 Oxx1 Output time slave Ex B master gt slave master PLC Scan Time L L L j an wn L L 4 x 4 LI 1 1 L 4 1 1 A x 2 N L L Fa s r s 4 4 U U 4 4 Y Y y x r x a 3ms 1 lt 1 6 2 8ms 1 6 2 8ms lt 1 1 O Response Time Typical 5 6 1 Slave Interval gt Minimum Slave Interval depent from number of slaves 11 ms Minimum Slave Interval 2ms at Adaptable TIO DEA 203 0 1ms at Classic TIO General Information 23 1 3 8 Performance I O response time between DP slave input an DP slave output with QuantumPLC Table 4 MOMENTUM Performance Number of Words input Words output Typical PLC Typical I O Re DP slaves scan time sponse time H 16 4 1 7 msec 8 4 msec 32 8 1 8 msec 8 5 msec 48 2 0 msec 8 6 msec 64 2 2 msec 9 1 msec 80 2 3 msec 10 msec 96 2 5 msec 10 5 msec 112 2 7 msec 10 6 msec 128 32 2 8msec 11 msec o Oo oc CO0 m No CRP811 on the backplane Quantum CPU424 12 MBit sec CRP811 8 slaves 11 18 170 DAT110 00 2 yf oc 7 4 170 AAI140 00 Momentum Momentum 2 Input delay 3msec 16 Word In 16 Word In 4 Word Out 4 Word Out Figure 8 MOMENTUM Configuration t Note Bus addresses without meaning order of address gaps 24 General Information 00 Table 5 TIO 170 BDM344 00 Performance
19. PC Card Handler Meaning everything is OK bit O set bit 1 set error by profibus_init or cmi_init call error by call of DP_Master_INIT function bit 2 set error with Busparameter bit 3 set error by activate busparameter call bit 4 set error by CRL Init_download call bit 5 set bit 6 set Table 23 Number 0 error by CRL Load_cfg_data call error by CRL Terminate_download call DP Data Handler Meaning everything is OK an error occured outside the configuration data mi an error occured by the use of PLC mem info wo an error occured in the global DP configuration gt an error occured in the slave part ofthe DP configuration In the submenu for the internal values counters the following values counters are displayed number of request PDUs to BP handler number of request PDUs to PC Card handler number of request PDUs to DP data handler number of positive response PDUs number of negative response PDUs number of error report counter number of reconfiguration counter number of Power UP hooks since last reset 106 Software Configuration 00 5 5 Diagnostics for the CCMP Task 00 Breite 185 mm H he 230 mm For the LED DP S R assigned to it CCMP uses the following blink codes to signal its state and error conditions Table 24 CCMP LED Blink Codes Blink
20. State RAM Data MSB 1 8 10000100 10100110 LSB 9 16 11000010 11100001 D Ty CRP811 pe VO Data 21 43 65 87 CRP811 Module State RAM 1 8 17 24 10000100 10100110 9 16 25 32 11000010 11100001 300001 300002 10000100 10100110 11000010 11100001 21 43 65 87 10000100 10100110 11000010 11100001 300001 300002 300003 300004 00000000 00000000 00000000 00000000 00100001 01000011 01100101 10000111 21 43 65 87 10000100 10100110 11000010 11100001 300001 300002 300003 300004 00000000 00000000 00000000 11111111 00100001 01000011 01100101 10000111 21 43 65 87 10000100 10100110 11000010 11100001 300001 300002 300003 300004 11111111 11111111 11111111 11111111 10100001 11000011 11100101 10000111 A1 C3 E5 87 10000101 10100111 11000011 11100001 300001 300002 300001 in 300002 300001 in 300002 300001 300002 n 300001 n 300002 300001 in 300002 00100001 01100101 00100001 01100101 00100001 01100101 00100001 01100101 01000011 10000111 00100001 01100101 01000011 10000111 01000011 10000111 01000011 10000111 01000011 10000111 00100001 01100101 01000011 10000111 uint16 21 43 65 87 10000100 10100110 120 inti6 21436587 1 10000100 10100110 uint32 21436587 1 10000100 10100110 1 raw 21436587 1 10000100 10100110 string 21 43 6
21. control cabinet over a large surface and electronically as described in 3 2 6 2 From there to the last bus device the shield must be laid out continually and without further electronic ground connection All bus devices require capacitive grounding of the shield in order to derive interfering high frequency signals See the following grounding method using the capacitive grounding clamp GND 001 C1 GND 001 Z1 Shielding Z2 Top hat rail connection Figure 24 Example of Connecting the Capacitive Grounding Clamp GND 001 When installing the shielding connection for grounding clamp connection please follow these steps CF Cu foil shielding included Figure 25 Installation of Shielding Connection with Potential Free Grounding cS Note On the bus end devices this grounding method requires only one cable 00 Breite 185 mm H he 230 mm Installation Instructions Hardware 61 3 2 7 PROFIBUS DP Repeaters Repeaters may be used where the maximum line length of a network segment is exceeded or where the number of devices used exceeds the maximum number of devices allowed per segment In these cases the line length can be extended or the number of devices can be raised by using a repeater When using repeaters on segment end devices make sure to install a bus termination Installation Example of Terminator Locations
22. 1 Product Overview 00 Breite 185 mm H he 230 mm The following is an overview of the devices that can communicate using PROFIBUS DP Modsoft 332 SPU 833 el KAB PROFIB 140 CPU 424 02 140 CRP 811 00 III Quantum DP max 12 MBaud gt MB MB Max 32 stations DP stations repeater PROFIBUS DP NAD 911 Max 3 Repeater IB NN 1 Thi e 203 K TIOs A TIOs Party Party decentr I Os Momentum PROFIBUS Overview 29 2 1 1 TSX Quantum Components for PROFIBUS DP Table 7 Basic components Specifications Type Explanation PROFIBUS DP Option Module 140 CRP 811 00 PROFIBUS DP Configuration packet 140 SPU 833 01 English WINDOWS 3 11 95 NT PROFIBUS DP Configuration packet 140 SPU 833 02 German WINDOWS 3 11 95 PROFIBUS connector 140 NAD 911 02 03 04 05 PROFIBUS cable KAB PROFIB RS232 cable for CRP811 YDL52 Ring cable clamp Capacitive ground terminal clamp GND001 Number of CRP811 at 140 CPU 113 02 max 2 Number of CRP811 at 140 CPU 213 03 max 2 Number of CRP811 at 140 CPU 213 04 max 2 Number of CRP811 at 140 CPU 424 02 max 6 Slots for CRP811 on backplane free choice Table 8 Replacement parts Performance Type Explanation TAP for CRP611 490 NAE911 00 PCMCIA card for CRP811 467 NAP811 00 CRP811 Hot Swap on backplane yes Quantum CPU Hot Swap with PROFIBUS
23. 3xxxxx register Table 3 Effect on Sign of Life Register gt 3xxxxx register Sign of Life Register 3xxxxx Cases PROFI Quantum Bit 16 BUS DP State RAM slave out inputs puts 1xxxxx All configured DP slaves running er variable variable flashing flashing flashing ror free One DP slave disconnected from Zero 1 Zero flashing Oor1 flashing bus One DP slave switched off Zero flashing Oor1 flashing One DP slave failure Zero flashing flashing All DP slaves switched off Zero Oor1 flashing All DP slaves on CRP811 discon Zero Oor 1 flashing nected from bus CRP811 disconnected from backpla Remain set O0 or 1 Oor 1 ne Firmware update to CRP811 RS232 Zero Oor 1 Oor 1 activated Reset via CRP811 RS232 after en tering password Remain set O or 1 Oori Quantum from PLC Start to Remain set 0 or 1 Oor1 PLC Stop Quantum switched off X Quantum CPU disconnected from X backplane Quantum network unit CPS di Zero 1 x x x x sconnected from backplane 1 Through DP slave X undefined if Watchdog Timer activated during configuration 22 General Information 00 00 Breite 185 mm H he 230 mm Overview I O response time worst case Start PLC scan time End PLC DPM 4 CRP vii Bus DPM Bus Interf asynchron Poll Cycle lt A asynchron input output N Peripherie Input delay
24. Best Nr 840 USE 100 00 Installationsrichtlinien der PROFIBUS Nutzerorganisation Best Nr 2 111 PROFIBUS Nutzerorganisation e V Haid und Neu Stra e 7 D 76131 Karlsruhe EN 50170 Fieldbus Part 2 TIO Benutzerhandbuch DIN 19429 Part1 and 3 890 USE 104 02 Modicon TSX Momentum TSX Momentum E A Einheiten Bus Adapter Profibus DP Benutzerhandbuch Benutzerhandbuch 870 USE 002 02 870 USE 004 02 DEA 203 im Profibus DP Handbuch A120 Handbuch Komponenten VIII Preface 41 Validity Note The following tables contain the relationships between Modsoft and the neccessary software and firmware Required Modsoft Exec At Modsoft At Modsoft At Modsoft V 2 32 V2 4 gt V 2 51 Modul package Module FW SW FW SW FW SW Exec CPU x13 V2 00 V2 11 V2 14 222 11 Q186V200 bin Q186V211 bin Q186V214 bin CPU 424 V2 00 V2 11 V2 12 Q486V200 bin Q486V211 bin Q486V212 bin For DP Konfiguration At Modsoft At Modsoft At Modsoft V 2 32 V 2 4 gt V 2 51 SPU832 V1 2 EN DE V1 4 EN DE gt V1 6 KON DP S Note The update of the new releases must be realized for all modules A mixing from version 2 xx at CRP811 SPU931 with the old versions 1 xx at CRP811 SPU931 is not allowed Note A mixing from version 3 xx at CRP811 SPU931 with the old versions 2 xx at CRP811 SPU931 is not allowed Exclude The modul CRP811 with FW V3 xx is installed in a plant which is configured with SPU931 version 2 xx is running toge
25. DGND Signal ground 8e 6 VP 5 VDC supply 30 8 RxD TxD N Receive transmit data negated 70 20 ce NJ Pin occupied O NC Figure 6 PROFIBUS port pin assignments 3 Diagnosis The module front plate contains the following displays Table 3 AS BDEA 203 LED status display No Label Inlay Identi Color Function fier 18 left 24 VDC supply present 19 left Module ready for service 5 VDC output volta ge present 3 right Coupler ready 4 right Bus coupling faulty bus failure Probable cause The AS BDEA is not parameterized and in itialized the PROFIBUS DP protocol is not running 158 AS BDEA 203 20 20 Breite 185 mm H he 230 mm 4 Technical Specifications AS BDEA 203 Assignment System TSX Compact A120 984 Module area Slot 0 of DTA 200 primary backplane Identcode Hex A203 entry through the device master data file type 381 SWA 000 00 Power Supply External input voltage UB 24 VDC max 0 85 A Primary fusing Power on current Tolerances limiting values 1 25 A medium time lag fuse 20 A time constant 1 ms Refer to the TSX Compact User Manual ch Technical Spe cifications Reference potential M Protective earth Secondary voltage M2 PE 5 15 VDC max 1 6 A non isolated Buffering time Overload protection Typically 5 ms for 24 VDC Through current limiting Data Interface PROFIBUS DP Pin assignments Back plane Th
26. DP Module Description 140 CRP 811 00 link TSX Quantum devices to the PROFIBUS DP as per DIN 19 245 Parts 1 and 3 Enclosed you will find the following module specific information Features and Function Configuration Diagnosis Technical Specifications 140 CRP 81100 139 Figure 1 Front View PROFIBUS DP 140 1 CRP 811 00 Positions of the User Accessable Parts Color Code LED Status Display Quantum Module 140 CRP 811 00 RS 232C Port PCMCIA Card 467 NHP 911 Module Mounting Screws PROFIBUS RS 485 Port Transmission Access Point 490 NAE 911 ONOaRWND RS232C lee 140 140 CRP 811 00 22 1 Features and Function 1 1 Features The communication module serve ar the connecting linkage between the CPU and external PROFIBUS nodes 1 2 Functional Details lt 8 gt Quantum Parallel Bus Quantum ASIC Dual Port Ram 4 K 16 IDT 7024 2N ZN 16 Bit 19 Bit Data Bus Address Bus 80386EX gt X asp Microproc Ram 25 MHz gt lt 256 KB Flash lt Rom 14 3181 ISA Timing MHz ms ms GAL N NZ Y PCMCIA Host Adapter Vcc Vpp d CL PD6710 Switch LED Status 144 PIN VQFP LTC 1472 Display RS 232C 68 PIN PCMCIA Connector Figure 2 Functional Block Diagram of the Quantum
27. Module 140 CRP 81100 141 22 Breite 185 mm Hohe 230 mm A A0 A13 AWAIT Do D15 IRQ D0 D7 Dual Port Ram PCMCIA Card ASIC gt CIS 8Kx 16 Bit IDT 7024 OKI MSM 60801 EEPROM 100 PIN TOFP 100 PIN TQFP ZN A MCS16 NC MCS8 PCMCIA Card INTH leg RSTCPU 80C165 256 KB Micro gt D RAM controller 256 KB oo PIN gt Q ext Ram ME SO INTP 16 Bit 20 Bit Data Bus Address Bus 256 KB Flash EEPROM S Rom N N TSOP48 SZ SZ ASPC2 100 PIN P MQFP 45V CTXD CRXD BTLD RS 485 Y Y 20 PIN IO Connector l 15 PIN D Sub RS 485 i DC to DC Converter i Transmission Access Point Transceiver EN l 1 5V 7 RS 485 i 9 PIN D Sub PROPIBUS DP FIMS Figure 3 Functional Block Diagram of the PCMCIA Card the Transmission Access Point 142 140 CRP 811 00 22 22 Breite 185 mm H he 230 mm To Figure 2 The architecture of the module is based upon an 80386EX microprocessor cou pled with a Quantum parallel bus and PCMCIA interface card PCMCIA PC Card Standard Release 2 01 The communications module sends and receives data from the Quantum bus through the dual port ram interface The firmware which manages t
28. PROFIBUS DP configuration pack Germ TLX L FBC M PROFIBUS DP Configuration tool Engl TLX L FBC M PROFIBUS DP Configuration tool Germ TLX L FBC M PROFIBUS DP Configuration tool Franz TLX L FBC M PROFIBUS DP Configuration tool Span PNO Ident No Device Data Base DDB Supply Voltage 5506 ASA_5506 GSD over the Internal I O Bus 5 VDC max 1 2A Data Interface PROFIBUS RS 232C Baud rate max line length Up to 12 Mbps off the transceiver RS 485 port as per DIN 66 020 non isolated 19 2 Kbps default 3 m shielded cable Backplane Processor Microcontroller 148 140 CRP 811 00 Quantum parallel bus 25 MHZ Intel 80386EX in the Quantum module Controller Siemens 800165 and Siemens ASIC ASPC2 in the PCMCIA card 22 Memory RAM 256 KB for program data 8 KB DPR in the Quantum module 512 KB for program data 16 KB DPR in the PCMCIA card EEPROM 128 Bytes in the PCMCIA Karte Flash Rom 256 KB in the Quantum module 256 KB in the PCMCIA card Mechanical Design Dimensions Width 40 34 mm standard size module Quantum module with PCMCIA Type Ill card mounted Weight 0 68 kg gross Environmental Conditions System Data See the Quantum User Manual Ch 3 1 Power Dissipation max 6 5 W 4 2 PROFIBUS DP with CRP 811 22 Breite 185 mm H he 230 mm Transmission Specifications Bus Nodes max 32 Bus lengths transmission rates max 1 2 km at 9 6 Kbp
29. Software Tasks and Moduls Legend CDS Configuration Data Download Server local entity that controls the configuration process and distributes configuration data on a communication adapter CCMP Coordination Channel Communication Manager Profile specific module CMI Common Memory Interface Software Configuration 93 94 OS Operating System DDLM Direct Data Link Mapper FDL Fieldbus Data Link ASIC Application Specific Integrated Circuit PCMCIA Personal Computer Memory Card International Association PC Card Software Configuration 00 5 2 00 Breite 185 mm H he 230 mm RS 232C Diagnostic Interface To use the RS 232 diagnostic interface connect a terminal or aPC with a terminal emulation program e g PROCOMM on the RS 232C SUB D9 port socket For diagnosis connect the PC to the RS 232C SUB D9 port socket This requires one of the following cable configurations Serial Modbus cable 990 NAA 263 x0 or YDL 052 RS 232C Qu Socket Signal Function 06 2 D2 RXD Received Data 2e 3 D1 TXD Transmitted Data e 5 E2 GND Signal Ground 30 7 S2 RTS Request to Send es 8 M2 CTS Clear to Send 40 09 se i SEE Pin occupied L O NC Figure 44 RS 232C Port Diagram CRP811 2m cable PC 1 4 RX 2 mn 2 Rx Receired Data Tx 3 gt 3 Tx Transmitted Data p o 4 DTR Data Terminal Ready GND 5 5 GND Signal Ground 6 lt
30. can buy them at PROFIBUS Nutzerorganisation e V Hard und Neu Str 7 D 76131 Karlsruhe 00 Installation Guide Hardware 47 Breite 185 mm Hohe 230 mm 48 Installation Guide Hardware 00 3 1 D D 3 1 1 00 Breite 185 mm H he 230 mm General Information on Installing PROFIBUS PROFIBUS DP is a serial field bus This bus represents an open network according to the EN 50170 standard section 2 For PROFIBUS cable connections only shielded twisted pair cables may be used Note The following specifications are mandatory This refers in particular to the installation and the use of field devices Note In addition to these specifications the technical guidelines by the single manufacturers and vendors must be observed In all cases make sure to observe the German PROFIBUS User Organization PNO Installation Guidelines Order No 2 111 Specific PROFIBUS DP Requirements for Quantum Modsoft A maximum of 1 bus master is allowed for a PROFIBUS DP network Number of field devices allowed in one max 32 stations not more than 1 active PU segment predefined bus transfer rate gt 9 6 kBaud up to 12 MBaud total length of bus lines in one segment see Table 11 on page 52 Number of segments max 4 with a maximum of 3 repeaters Installation Instructions Hardware 49 3 1 2 Network sample of PROFIBUS DP with Quantum Compact TIOs and Third Party products Programming and test unit with Qu
31. data per device distributed over 32 stations PROFIBUS DP requires approx 6 msec at 1 5 MBit sec and approx 2 msec at 12 MBit sec This fully satisfies the system reaction time requirement Figure 4 displays PROFIBUS DP s transmission time relative to the number of devices and the transfer speed DP s high rate of data throughput can be traced to the fact that input and output data are transferred in a message cycle using layer 2 s Send and Receive Data service SRD service In addition minimum requirements have been defined for protocol implementation efficiency and the transfer speed can be increased to up to 12 MBit sec Bus cycle time ms A 184 J P d 144 500 kBit sec 10 ge J a 64 p d 1 5 MBit sec 7 _ 4 Pe 2 Er XA mor E _ i re ee DP slaves T T T 5 10 20 30 Test conditions Each slave has 2 bytes of input data and 2 bytes of output data The minimum slave interval time is 200 usec TSDI 37 bit times TSDR 11 bit times Figure4 Bus cycle time of a PROFIBUS DP Mono master system General Information 9 Diagnostic functions The extensive diagnostic functions of PROFIBUS DP enable fast location of errors Diagnostic messages are transmitted over the bus and collected at the master These messages are divided into three levels Station related diagnostics These messages concern the general operational status of the whole device e g low voltage or excessively high tempe
32. distance HD 4 Bus Specifications Node type Slave Node addresses 1 99 Operation Cyclically transfer in amp output data from the state ram DP Bus Byte Output Output Reference 0x Boolean packed Output Reference 4x Integer8 unpacked Unsigned8 un packed RAW packed e g ASCII Input Reference 1x Boolean packed Input Reference 3x Integer8 unpacked Unsigned8 un packed RAW packed e g ASCII Output Reference 0x Boolean Output Reference 4x Integer16 Unsigned16 RAW DP Bus Byte Input Bus Word Output Bus Word Input Input Reference 1x Boolean Input Reference 3x Integer16 Unsigned16 RAW 160 AS BDEA 203 20
33. failure of the transmission equipment PROFIBUS DP uses monitoring mechanisms at the master and at the slaves The type of mechanism used is time monitoring The monitoring interval is specified during configuration of the DP system At the DP master The DPM1 monitors the slaves data transmission with the Data_Control_ Timer A separate control timer is used for each slave The time monitor reacts if no correct user data transfer occurs within the monitoring interval The user is informed when this happens If the automatic error reaction Auto_Clear True has been enabled the DPM1 leaves the Operate state switches the outputs of the assigned DP slaves to fail safe status and changes to its Clear state At the DP slave The slave uses the watchdog control to detect failures of the master or the transmission line If no data communication with the assigned master takes place within the watchdog control interval the slave switches its outputs to fail safe status In order to ensure that only the authorized master has direct access access protection is required for the inputs and outputs of the slaves operating in Multi master systems For all other DP masters the slaves offer an image of the inputs and outputs which can be read by any master even without access rights General Information 00 1 2 9 1 2 10 00 Breite 185 mm H he 230 mm Device Database Files GSD Enable Open Configuration PROFIBUS DP devices have
34. module Information Channel Communication Object Manager linked with the ICMP for FMS This module does all communication object and VD handling needed for conversions between real and virtual open object representations International Electronic Commite Institute of Electric and Electronic Engineers Input Output International Standardization Organization Interoperable System Project Local Area Network Lokales Netz Lower Layer Interface in Schicht 7 Logical Link Control logische Verbindungssteuerung Large Modul System Arbeitstitel f r den Produktnamen Quantum Working title for the Quantum controllers Manufacturing Automation Protocol spezielles Kommunikationsprofil Medium Access Control Medium Zugriffsverfahren Preface V MB MMS MMSE OS OSI PC PCMS PCMCIA PDU PHY PLC PLCC PNO PROFIBUS PUTE PADT PV Quantum RDR RS 485 SAP SDA VI Preface Modbus Man Machine Interface Manufacturing Message Specification MMS ber Ethernet Operating System Open System Interconnection offene Kommunikation Programmable Controller SPS Programmable Controller Message Specification Personal Computer Memory Card International Association PC Card Arbeitstitel fur das Quantum Modul NHP 911 Working title for the Quantum modul NHP 911 Protocol Data Unit Physical Programmable Logical Control Plastic Leadless Chip Carrier PROFIBUS User Organisation e V Proces
35. of a bus project with all bus specific and slave specific data into the path PLANT STATION PLANT means plant name STATION means station name programm Step3 Mapping address assignments of the DP Slave specific data with the SPU 931 configuration software to the state ram 80 Software Configuration 00 Import of the bus project data originating from the PROFI KON DP tool Assignment of the bus project to the Quantum DP bus controller CRP811 Assignment of the slave specific data I O points to PLC state ram register addresses state ram mapping Step 4 Initiate communication by Load user program into the PLC Start communication The following drawing should help illustrate the relationships of the processing steps gt Plant Modsoft gt Station gt Ranges ICEG be tice en z gt Config ex file tension size i gt User program i GSD831 PROFI KON DP SPU931 Modsoft Il tl Y IV GSD import CNF Import Gene CFG File gt gt u gt 5 file rate file load PLC files gt Bus parameters gt Bus mapping gt Master Slave gt l O mapping gt Saving as PLANT STATION STATION cnf The fields I to IV indicate the processing sequence step 1 4 Figure 34 Quantum PROFIBUS DP
36. profile stack operating mode detail profile response status 16 required operating mode 16 Task Synchronization Error Messages 73 Unable to send synchronization message to profile handler detail 0 32 74 Unable to send synchronization message to backplane handler detail 0 32 75 Communication message buffers too small for DP parameter download detail message buffer pool ID 32 76 Invalid PLC status in notification from backplane handler detail PLC status code 32 77 Timeout while waiting for output scans CPU failure detail configured timeout value 32 Software Configuration 111 112 Software Configuration 00 5 6 Diagnostics for the Backplane Handler Task Breite 185 mm H he 230 mm This menu is only accessible in the expert mode of the main menu In the menu for the Backplane handler there is a menu that consists of two screens The first screen shows global data as follows Module ID of the board e g 0x400 for DP state of the backplane handler Table 26 State of the Backplane Handler Number Meaning 0 backplane handler not active 1 backplane handler waiting for configuration data 2 backplane handler configures the DPM 3 backplane handler has an error while configuring the DPM 4 backplane handler is active timeout counter reserved 0 as default timeout on wait counter reserved O as default hook delay time reserved 0 as default
37. tion All digital and analog I O modules may be used in combination with AS BDEA 203 BDI 344 01 PROFIBUS TIO 16 dig inputs 24 V BDI 354 01 PROFIBUS TIO 32 dig inputs 24 V BDM 344 01 PROFIBUS TIO 16 dig inputs 24 V amp 16 dig outputs24 V 0 5 A BDO 354 00 PROFIBUS TIO 32 dig outputs 24 V 0 5 A Momentum TIOs See Table 10 page 33 Table 14 Software Requirements SW MS1D 9Sa Modsoft gt 2 51 Programming Unit for Quantum English 332 SPU 833 01 Project and configuration tool for read in of Device Data Base and parameterization of all PROFIBUS DP devices 332 GSD 831 01 The software package contains Device Data Base files for all Schnei der Automation I O modules They can also be downloaded from http www PROFIBUS com Table 15 PROFIBUS Accessories KAB PROFIB YDL 052 490 NAD 911 02 490 NAD 911 03 PROFIBUS cable type A yard good O2Y ST CY 2 x 0 64 sqmm PC cable 9 pins CRP NOP 9 pins length 3 m PROFIBUS connector with programming device connection up to 1 5 MBaud PROFIBUS connector terminator up to 12 MBaud 490 NAD 911 04 490 NAD 911 05 PROFIBUS connector node up to 12 MBaud PROFIBUS connector node with service interface up to 12 MBaud Table 16 Installation Accessories GND 001 Capacitive ground terminal clamp HUT 3575 Zinc coated top hat rail rail by DINCEN 50022 EDS 000 Installation Instructions Hardware 71 72
38. want to save the new password permanently If you enter w your new password will be written to memory and the option board will be reset DP communication will be disabled during the time needed to restart the board Select one of the following options n do not write password to memory w write password to memory Press lt CR gt to accept lt ESC gt to cancel lt CTRL C gt to quit Figure 75 Do you want to save the new Password in RAM selected with Submenu s in Figure 72 Quantum CRP 811 V2_00D Schneider Automation 1996 Memory Browser Menu addr offs 00010203 04 05 06 07 08 29 0A OB OCODOEOF 012345678 9ABCDEF FD00 0000 FAFCEBSC 90 00 00 00 00 00 00 00 00000000 FD00 0010 4153415F 44 45 55 54 53 43 48 4C 414E445F ASA DEUTSCHLAND FD00 0020 4C4F4144 45 52 5F 4E 4F 50 39 31 315F5F5F LOADER NOPO11 FD00 0030 50524F54 4F 54 59 50 45 5F SF 5F 5FSFSFSF PROTOTYPE____ FD00 0040 5645522E 5F 54 30 30 30 30 30 30 2E30325F VER _T000000 02_ FD00 0050 32302E31 31 2E 31 39 39 35 SF SF SFSFSFSF 20 11 1995 FD00 0060 B810008E D8 8E DO F8 B8 14 00 2D 1000BB10 e FD00 0070 00F7E305 BE 02 8B EO B8 4C 00 BB 40004B2B L K FD00 0080 C3B103D3 EO 8B C8 E3 13 B8 48 FE 408bD8BE H FD00 0090 0000B840 00 8E CO BF 00 00 F3 A5 B88100BB FD00 00A0 4D00432B C3 B1 03 D3 EO 8B C8 E3 OAS8ECG3BF M C t FD00 00B0 0000B800 00 F3 AB B8 1A OC BB 5A OB2BC3Bl
39. 000 00000000 00000000 00000000 00000000 00000000 int32 84 00 00 00 1 d 10000101 10000100 10000100 7 00100001 7 300001 300002 00100001 00000000 00000000 00000000 int32 21 00 00 00 10000100 7 400001 10000100 10000100 raw 84 01000011 300001 01000011 00100001 raw 21 10000100 400001 10000100 00000000 string 84 00100001 300001 00100001 00000000 string 21 10000100 These entries correspond to the State RAM Addresses in column 2 Only bits 1 8 valid in register 1 PROFIBUS Overview 00 00 Breite 185 mm H he 230 mm DAP 220 U re V cIz e soljlo s olwm zj e slolu s o n c card OAN DOA FWD oo 400 0 nm o VP WY GY SS SOS GK PVP GV GV VPP OARUAUAUAUAUAUAUAUAUAUJAUAUAUAUAUAUAUAUAUAUAU 9 20 2 22 Q Wiring is internal Figure 16 ASBDAP220 272555 PROFIBUS Overview 43 44 2 2 7 DEP216 Digital input 16 bits 24VDC out State in RAM Ad dres ses 100001 16 State RAM Data MSB 1 8 10000100 LSB 9 16 11000010 D Ty pe CRP811 VO Data CRP811 State RAM 10000100 11000010 300001 10000100 11000010 10000100 11000010 300001 300002 00000000 00000000 010
40. 0000000 0000000000000000 0000000000000000 0000000000000000 0000000000000000 0000000000000000 Press lt CR gt to continue lt ESC gt to cancel lt CTRL C gt to quit Figure 54 Output for global DP Data selected with Submenu h in Figure 53 118 Diagnostic 00 00 Breite 185 mm H he 230 mm Quantum CRP 811 V2_00D Schneider Automation 1996 DP Data Menu DP output data image dump transfer 1 length 55 type 1 fcode 5 crossover 0 segment B000h 00081 000000000000001b 00097 000000000000000b 00113 000000000000000b 00129 000000000000000b 00145 000000000000000b 00161 000000000000000b 00177 000000000000000b 00193 000000000000000b 00209 000000000000000b 00225 000000000000000b 00241 000000000000000b 00257 000000000000000b 00273 000000000000000b 00289 000000000000000b 00305 000000000000000b 00321 000000000000000b 00337 000000000000000b 00353 000000000000000b 00369 000000000000000b 00385 000000000000000b 00401 000000000000000b 00417 000000000000001b 00433 000000000000001b Press lt CR gt to continue lt ESC gt to cancel lt CTRL C gt to quit Figure 55 Output for Data Output Image of DP selected with Submenu d in Figure 53 Quantum CRP 811 V2_00D Schneider Automation 1996 DP Data Menu DP input data image dump transfer 1 length 113 type 1 fcode 6 crossover 0 segment B000h 10033 000000000111000b 10049 111111111111111b 10065 000000000000000b 10081 000000000000000b 10097 000000000000
41. 00011 00100001 10000100 11000010 300001 300002 00000000 00000000 01000011 00100001 10000100 11000010 300001 300002 in 300001 01000011 00100001 uintt6 43 21 1 10000100 in 300001 01000011 00100001 intt 4321 1 10000100 in 300001 01000011 00100001 uint32 43210000 1 2 10000100 300002 00000000 00000000 in 300001 01000011 00100001 int32 43210000 1 2 10000100 300002 00000000 00000000 in 300001 00100001 01000011 raw 4321 1 10000100 in 300001 01000011 00100001 string 43 21 1 10000100 These entries correspond to the State RAM Addresses in column 2 11111111 11111111 11000011 10100001 Prohibited register 2 is incorrect PROFIBUS Overview 10000101 11000011 11000010 11000010 11000010 i 11000010 7 11000010 11000010 00 DEP 216 o 000 Inm SS GG GK PVPS 9 Wiring is internal e c cIiz o S o la s ol c c a8 3 WDY Figure 17 ASBDEP216 244630 00 PROFIBUS Overview 45 Breite 185 mm H he 230 mm 46 PROFIBUS Overview 00 Chapter 3 Installation Guide Hardware This documentation descript the standard for installation of new controls and equipments The basis of the description are the installation guides of the Profibus User organisation PNO You
42. 000b 10113 000000000000000b 10129 000000000000000b 10145 000000000000000b 10161 000000000000000b 10177 000000000000000b 10193 000000000000000b 10209 000000000000000b 10225 000000000000000b 10241 000000000000000b 10257 000000000000000b 10273 000000000000000b 10289 000000000000000b 10305 000000000000000b 10321 000000000000000b 10337 000000000000000b 10353 000000000000000b 10369 000000000000000b 10385 000000000000000b 10401 000000000000000b 10417 000000000000000b 10433 000000000000000b Press lt CR gt to continue lt ESC gt to cancel lt CTRL C gt to quit Figure 56 Output for Data Input Image of DP selected with Submenu d Figure 53 Diagnostic 119 Quantum CRP 811 V2_00D Schneider Automation 1996 DP Data Menu DP diagnostics data image dump transfer 1 length 1309 type 1 fcode 6 crossover 0 segment B000h 30310 0000h 0 30311 000Ch 12 30312 0000h 30313 0001h ETa 30314 0013h 19 30315 0054h 30316 0007h 7 30317 0000h 0 30318 0000h 30319 0000h 0 30320 0000h 0 30321 0000h 30322 0000h 0 30410 0000h 0 30411 000Ch 30412 0000h 0 30413 0001h 1 30414 0013h 30415 0044h 68 30416 0007h IN 30417 0000h 30418 0000h 0 30419 0000h 0 30420 0000h 30421 0000h 0 30422 0000h 0 30510 0000h 30511 000Ch 12 30512 0000h 0 30513 0001h 30514 0033h 51 30515 0044h 68 30516 0007h 30517 0000h 0
43. 0100 00000000 string 84 0010 These entries correspond to the State RAM addresses in column 2 Only bits 1 8 valid in register 1 DAP 204 U output 250V 1 t t O AUAUAUAUAUAO N OMAN DOA KWND VY VG GGG GG9s Wiring is internal MM 1 U output lt 250V M card wo ES Figure 14 ASABDAP204 244676 40 PROFIBUS Overview 00 2 2 5 DAP216 Digital output 16 bits 24VDC 00 Breite 185 mm H he 230 mm out State in RAM Ad dres ses 000001 16 State RAM Data MSB 10000100 LSB 11000010 D Ty CRP811 pe VO Data CRP811 Module State RAM 1 8 9 17 24 25 16 32 10000100 11000010 400001 10000100 11000010 10000100 11000010 400001 400002 00000000 00000000 10000100 11000010 01000011 00100001 400001 400002 00000000 00000000 10000100 11000010 01000011 00100001 400001 out 400001 10000100 11000010 uint32 84 C20000 1 2 01000011 00100001 400002 00000000 00000000 gt out 400001 10000100 11000010 int3 84 C2 0000 1 2 01000011 400002 00000000 00000000 10000100 11000010 uint16 84 C2 sting 84 C2 7 These entries correspond to the State RAM Addresses in column 2 Prohibited register 2 is incorrect DAP 2
44. 16 N U I gt U z o s olo woln o c V c SSSSSSSSG OARUAUAUAUAUAUO Figure 15 ASABDAP2160 270385 Wiring is internal PROFIBUS Overview 10 01000011 00100001 00100001 00100001 01000011 1 01000011 00100001 41 42 2 2 6 DAP 220 Digital input and output per 8 bits 24VDC State RAM Ad dres ses 000001 16 out in out State RAM Data MSB 1 8 10000100 LSB pe 9 16 00000000 Bool D Ty CRP811 VO Data CRP811 Module State RAM 1 8 1 8 output input 100001 16 10000100 00000000 Boo 21 1 10000100 10000100 in out 400001 10000100 00000000 Boo in 300001 10000100 00000000 Boo 2 1 10000100 21 1 10000100 out 400001 00000000 10000100 00100001 out 400001 00000000 10000100 ints 84 Be in 300001 00000000 00100001 21 1 10000100 in 300001 111111111 10100001 ints A1 ESSE 00000000 84 00 1 00100001 400001 in 300001 400002 i 300001 300002 400001 400002 10000100 00100001 10000100 00100001 10000100 00000000 00100001 00000000 10000100 00000000 10 00000000 84 00 1 00100001 00000000 21 00 1 Ld 10000100 7 84000000 1 2 00100001 2 00000000 21 00 EE i 21000000 1 2 1 2 00000
45. 3 2 8 3 2 9 3 2 10 3 2 11 3 2 12 3 2 13 3 3 1 3 3 2 3 3 2 1 3 3 2 2 3 4 3 5 Contents DEP216 Digital input 16 bits 24VDC 2 cece eee eee 44 Installation Guide Hardware 47 General Information on Installing PROFIBUS suussus 49 Specific PROFIBUS DP Requirements for Quantum Modsoft 49 Network sample of PROFIBUS DP with Quantum Compact TIOs and Third Party products 00 eee e eee cence eee 50 Configuration Limits 0 00 cece teens 50 Segmentation Sample of a PROFIBUS System with Repeaters 51 Methods of Cabling and Bus Design for PROFIBUS DP 52 Regulations for Installation sse 53 Bus Segment Installation 2222222 ennenen nennen nennen 53 Cabinet Line Layout 0 00 cece eect eae 53 Line Layout Outside Cabinets 0 00 0 ccc ccc e ee tneees 54 Tralling Lines diu sere amm a euere name Denen 54 Outdoor Line Layout ianeht ede Mawel eae eiebipceeponewneBigu 5e 55 Surge protection for Bus Lines up to 500 kBaud outdoor 55 Surge protection for Bus Lines over 500 kBaud to 1 5MBaud outdoor with optical fiber cables 0 0 c eee eee nenn 58 Additional Notes Aa renere niran reece gale Dp Len PERIERE Gale Rs 58 Grounding Potential Equalization and Shielding 58 Grounding and Shielding of Systems with Potential Equaliza
46. 3 Preprocessing hook counter User Logic hook counter other hooks counter H 0 Press CR to continue ESC to cancel CTRL C to quit oooooo0 Figure 8 Number of Hooks from PLC selected with Submenu g in Figure 86 00 Diagnostic 135 Breite 185 mm H he 230 mm 136 Diagnostic Quantum CRP 811 V2_00D Schneider Automation 1996 PC Card Handler Menu This task performs all PC Card data transfer Choose one of the following options g global data r reset counters Press lt CR gt to accept lt ESC gt to cancel lt CTRL C gt to quit Figure 89 Menu for PC Card Handler global Data selected with Submenu n in Figure 79 Quantum CRP 811 V2_00D Schneider Automation 1996 PC Card Handler Menu PC Card ident string 1 PROFIcard PBFW_DP SBN V5 01 25 01 1996 timeout counter i 0 diagnostics counter 33 DP data output counter 371616 DP data input counter 403960 sent messages counter 66 received messages counter 69 Press CR to continue ESC to cancel CTRL C to quit Figure 90 Couter Values for PC Card Handler selected with Submenu n in Figure 79 00 Appendix A Module Discriptions The following modules you will find 140 CRP 811 00 AS BDA 203 00 Module Discriptions 137 Breite 185 mm H he 230 mm 138 Module Discriptions 00 Breite 185 mm H he 230 mm 140 CRP 811 00 Communication Module PROFIBUS
47. 30518 0000h 0 30519 0000h Press lt CR gt to continue lt ESC gt to cancel lt CTRL C gt to quit 0 84 0 0 12 18 0 0 0 1 ETa 0 Figure 57 Output of Diagnostics Data for DP selected with Submenu d in Figure 53 Information for DP Slave 2 Quantum CRP 811 V2_00D Schneider Automation node ID 4 1996 ACTIVE output discretes area input discretes area diagnostics discretes area output regis input regist ters area ers area diagnostics registers area DP parameter data size PNO identifi diagnostics diagnostics diagnostics diagnostics diagnostics station not station not Press lt CR gt to continue er data byte data byte data byte data byte data byte reachable 4 5 6 count ready count invalid response count input register for life sign master vendor lt ESC gt to cancel Oxxxx Oxxxx 10065 10080 1xxxx 1xxxx AXXXX AXXXX 3XXXX 3XXXX 30410 30422 14 344h 000000005 00001100b 00000000b 1 1344h 0 0 0 300013 lt CTRL C gt to quit Figure 58 120 Diagnostic Information for a given Slave selected with Submenu s in Figure 53 00 Breite 185 mm H he 230 mm Quantum CRP 811 V2_00D Schneider Automation 1996 DP Data Menu DP output data of DP slave 2 node ID 4 No DP output data defined for this slave Press lt CR gt to continue lt ESC gt to cancel lt CTRL C gt to
48. 33000240 02 Modicon TSX Quantum PROFIBUS DP under Modsoft User Manual 840 USE 468 00 01 99 GROUPE SCHNEIDER IB Marin Geri E binden Square D IC Teemeconoue Breite 185 mm H he 230 mm Data Illustrations Alterations Data and illustrations are not binding We reserve the right to alter products in line with our policy of continuous product development If you have any suggestions for improvements or amendments or have found errors in this publication please notify us using the form on one of the last pages of this publication Training Schneider Automation offers suitable further training on the system Hotline See addresses for the Technical Support Centers at the end of this publication Trademarks All terms used in this publication to denote Schneider Automation products are trademarks of Schneider Automation Allother terms used in this publication to denote products may be registered trademarks and or trademarks of the corresponding Corporations Microsoft and MS DOS are registered trademarks of Microsoft Corporation Windows is a brandname of Microsoft Corporation in the USA and other countries IBM is a registered trademark of International Business Machines Corporation Intel is a registered trademark of the Intel Corporation Copyright All rights are reserved No part of this document may be reproduced or transmitted in any form or by any means electronic or mechanical including copying processing or
49. 5 87 2 2 int32 21436587 1 2 10000100 10100110 2 2 1 10000100 10100110 11000010 11100001 11000010 11100001 11000010 11100001 11000010 11100001 11000010 11100001 11000010 11100001 These entries correspond to the State RAM Addresses in column 2 PROFIBUS Overview 00 Modicon TSX 170 BDI 354 01 24 VDC IN 32 PT Lad Lad LO Lal BI OR TIO DP 31 4 5 6 7 8 9 110 11 12 13 14 15 16 Input 1 16 Input 17 32 Figure 12 170 BDI 354 00 37 PROFIBUS Overview 00 Breite 185 mm Hohe 230 mm 38 2 2 3 BDM 344 Digital input and output per 16 bits 24 VDC out State in RAM Ad dres ses 000001 16 State RAM Data D Ty MSB LSB pe 1 8 9 16 10000100 11000010 CRP811 VO Data CRP811 State RAM 10000100 11000010 100001 16 10000100 11000010 Bool Bool 10000100 11000010 1 16 1 10000100 11000010 11000010 out 400001 in 300001 out 400001 400002 in 300001 300002 out 400001 400002 in 300001 300002 in 300001 300002 out 400001 10000100 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 111111111
50. 5 I 64 KB Address Bus N EPROM IN IN MZ MZ AO A7 I O Bus ASIC O Bus Figure 2 AS BDEA 203 functional details The AS BDEA 203 serves as the coupling element between the PROFIBUS DP and the internal I O bus The set disconnection behavior is activated by watchdog when PROFIBUS communication is interrupted longer then the supervision time set by the master AS BDEA 203 Y Interface CPU Power Supply 153 The AS BDEA 203 collects messages from the associated modules and reports these further to the master as diagnostic information 2 Configuration The following configuration tasks must be performed 2 1 Settings Slave Address Disconnection Behavior 2 1 1 Slave Address x10 x1 The slave address node address is to be set on the front panel x10 x1 rotary switches Addresses from 1 99 are allowed O as shipped 2 1 2 Disconnection Behavior S2 S3 Figure 3 Module rear view 154 AS BDEA 203 20 2 2 20 Breite 185 mm H he 230 mm OFF ON OFF ON S3 S3 S2 Forced cutoff S2 Halt with value retention S1 ofall outputs S1 outputs remain unchanged S0 S0 S3 Firmware Standard S3 Reserved for AEG service specialists S2 S2 Test bay setting S1 S1 S0 S0 As shipped Figure4 DIP Switch Settings SO and S1 settings are meaningless I O Expansion Limita
51. AM Diagnostic data are read automatically through CRP811 by the slaves The Quantum PLC can either be in STOP or RUN mode After CRP811 Power Up After CRP811 Hot Swap After CRP811 Reset to RS232 In the warm up and initialization phases of the slaves When the slave has new diagnostic data Configuration of diagnostic data filing in State RAM with SPU931 per slave Filing in range 3xxxx gt REGISTER Inputs n x INT8 configurable via SPU931 n 6 Default value for the standard diagnosis acc to standard n 1 Minimum number of diagnostic data n max Corresp to max number of diagnostic data per slave Max number and description of diagnostic data see DP slave vendor s user manual Table 1 Valid for Schneider Automation DP Slaves DP slave type Max number Documentation Nr CLASSIC TIOS MOMENTUM see Related Documents DEA203 18 General Information 00 Configuration of Diagnostic Data Filing in CRP811 with SPU931 Buffer Resources Diagnostic buffer number 100 Default 200 Max 32 Default slave specifies max with the max number of diagnostic data see table on page 18 Bytes per buffer 1 3 2 Send Parameterization Data to DP Slave Parameterization data are sent automatically to the slaves in the warm up and initialization phases i e not when user data is being transferred
52. Codes Meaning Permanently OFF Resetting state Resetting No task messages received state Running Permanently ON Startup Not yet registered with the system interface state Initializing Slow Blink Waiting for configuration data states Initializing Loading Medium Blink Downloading slave parameter sets state Configuring Slaves Fast Blink Ready to run state Stopped Synchronizing Odd Blink not used Flash Task message received state Running Blink Code 01 Unable to register with operating system error reporting service Blink Code 02 Error during basic task initialization Blink Code 03 Out of memory while creating internal buffers and data management tables Blink Code 04 Global configuration data inconsistent Blink Code 05 Slave configuration data inconsistent slave number see error report Blink Code 06 Slave parameter download service failed Blink Code 07 Timeout while waiting for slave parameter download confirmation Blink Code 08 Unable to set stack operating mode Blink Code 09 Unable to synchronize with Backplane Handler Blink Code 10 Unable to synchronize with PCMCIA Handler Blink Code 11 Start command not allowed in current state Blink Code 12 reserved for future use The normal state blink feature can be turned on off by setting clearing the corresponding bit of the CCMP debug mask The error code blink feature is not affected by the settings of the debug mask neither is the message flash feature in the R
53. DA Destination Address 22 bits DAT UNIT Data field max 246 bytes ED End Delimiter 11 bits FC Frame Control FCS Frame Check Sequence 11 bits LE Length 11 bits LEr Length repeated 11 bits SA Source Address SD Start Delimiter SYN Synchronization bytes Figure 7 User Data Transmission Principle 1 2 6 Sync and Freeze Mode not supported by CRP 811 In addition to station related user data transfer which is executed automatically by the DPM1 the master can send control commands to a single slave a group of slaves or all slaves simultaneously These control commands are transmitted as Multicast functions They are used to set the sync and freeze modes for synchronizing the DP slaves They permit event controlled synchronization of the slaves The DP slaves begin sync modewhen they receive a sync control command from their DP master When this happens the outputs of all addressed slaves are frozen in their current state During subsequent user data transmission the output data is stored at the slaves but the output states remain unchanged The stored output data is sent to the outputs when the next sync control command is 14 General Information 00 1 2 7 00 Breite 185 mm H he 230 mm received from the master The user can end sync mode with the unsync command Similarly a freeze control command causes the addressed DP slaves to assume freeze mode In this operating mode the states of the inputs are frozen at their c
54. FIBUS But since this is not really possible without knowledge of the nearer network surroundings this and the interaction between the various software packages will be handled Note The reader of this documentation should be well aware of the involved principles and functional relationships of PROFIBUS e g DIN 19245 Parts 1 2 and 3 The description is based in the simplest case upon a plant configuration consisting of a Quantum PLC and various SAD I O modules from the TIO and Momentum series These components are linked over an appropriate bus cable and a CRP 811 interface module with the Quantum PLC An exchange of pure I O data takes places over this connection whereby the Quantum CRP 811 is always characterized in the course of the configuration as the master and the connected TIOs as slaves Quantum C R P 811 Master address 1 Product family Quantum DDB set for gt CRP 811 file name ASA 5506 9sd PROFIBUS DP Slave addresses Slave 3 Slave 4 Slave 5 Slave 6 Slave 7 TIO TIO TIO Momentum TIO Device type BDI344 Ox BDM344 0x BDI354 0x BDO354 0x DNT110 0x ed V V V y File name tiox1344 gsd tiox3344 gsd tiox1354 gsd tiox2354 gsd asa 7512 9sd Figure 32 PROFIBUS DP configuration Software Configuration 77 Different manufacturers devices can be operated on this bus A device data set is available for identification of the differing device types o
55. Features and Function Configuration Diagnosis Technical Specifications AS BDEA 203 151 DEA 203 O e slave Q e address e ready eR e S BF O e Ts O ej lt O ej c Oo e 9 PROFIBUS O e kel O e o O ej O e O e O e O o O e O e 18 O e U o 19 e O e ready 5 V U O 208 O e PE O 21 O e M 220 e M card card m Io Figure 1 AS BDEA 203 Front View and Label Inlays 1 Features and Function 1 1 Features Standardized isolated PROFIBUS Port Transmission rates of up to 12 Mbps Automatic adaptation to master transmission rate setting Slave address adjustment per rotary switch DIP switch adjustment of disconnection behavior 152 AS BDEA 203 20 1 2 Functional Details 20 Breite 185 mm H he 230 mm wee PROFIBUS DP Sub D9 HOGER LCOS m ER RE NOR Oe en A a En DC DC Converter Mode Switch 5 VDC 5 VDC 48 MHz Spes Clock YY ZN YW YW DOSE ES vac uera NIE ee uv i s c Clock 24 KB RAM 80C152 M Micro Data Bus controller 5 AB A1
56. Function Active Green On CPU is in Run mode and the backplane communication active Flashing The flash rom load operation is active Ready Green On Module in operation Fault Red Off Error free operation On Other LEDs are flashing with faults code Backplane Green Off Error free operation Flashing with fault code on backplane fault PROFIBUS Green Off Error free operation Flashing with fault code on erroneous configuration data or PROFIBUS fault DP S R Green Fast flashing frequency Sending Receiving DP bus data Medium flashing frequency Configuration Slaves Slow flashing frequency Waiting for configuration data Flashing with fault code on erroneous configuration data Load Yellow Flashing Configuration data load operation active Flashing with fault code on load operation fault Caution To reset the fault LED red the CRP811 must be powerd off on by hot swap or PLC off on Software Configuration 101 102 5 4 Diagnostics for the CDS task For the LED Load assigned to it CDS uses the following blink codes to signal its state and error conditions Table 18 CDS LEDS Blink Codes LEDs Meaning Permanently OFF No task messages received positive confirmation Permanently ON Startup Not yet registered with the system interface Slow Blink CDS is initialized and waiting for messages Medium Blink Loading configuration data from the PLC Fast Blink Loading configuration data to the t
57. IBUS network installations Installation Instructions Hardware 53 3 2 3 Line Layout Outside Cabinets Lines outside cabinets should generally be laid out on metal ducts Only lines with voltages below 60 Volts or shielded lines with voltages below 230 Volts may be laid out on the same ducts flat duct vat groove or pipe Lines with voltages above 230 Volts must be laid out separately On metal ducts fins may be used for separation However the minimum distance of 20 centimeters must always be respected cS Note PROFIBUS data lines always must be laid out on separate metal cable ducts Only communication lines may be laid out on the same ducts flat duct vat groove or pipe If a bus line is laid out on cable vats or flat ducts these ducts must be connected to a continuous chain and connected to ground terminal This regulation also applies to short stub cable vats 3 2 4 Trailing Lines The trailing line must be inserted into the drag chain or holding device twist free The trailing line must not be lifted off the roll in loops In the drag chain the trailing line must either be laid out next to lines with voltages of up to 60 Volts or duct fins must be used if present The trailing line must be free to move in the drag chain The trailing line must be fastened over a large surface to the fixed point and to the catch using appropriate cable cleats cS Note Make sure that the trailing line is unable to move inside the fixed poi
58. MS communication handler 00 m terminal menu handler 00 n network interface handler 00 0 system object handler 00 S system timer handler 00 t terminal interface handler 00 Press CR to accept ESC to cancel CTRL C to quit Figure 50 Menu for viewing Error Reports from Task Circular Buffer selected with Submenu e in Figure 48 or Figure 49 00 Quantum CRP 811 V2_00D Schneider Automation 1996 Error Report Menu The DP communication handler Ver 00 100a was created at Mar18 1996 It was started at system startup 00 00 00 00 Its error report buffer holds 1 reports Error report number 1 from the DP communication handler time of creation 00 00 16 27 module name CCMP C source line 348 error code 4107 error detail 0003E700h error message ID 69 caller 079220705 Press CR to continue ESC to cancel CTRL C to quit Figure 51 Output of an Error Report Entry selected with Submenu e in Figure 48 or Figure 49 Quantum CRP 811 V2 00D Schneider Automation 1996 Global Data Menu build date Mar 18 1996 build time 14 13 47 PC Card firmware version 5 01 PC Card firmware build date amp 25 01 1996 global option board status 003Ch global heap base segment E 0845h global heap size bytes 228272 largest free block on global heap 141936 print task ID F607h print flag group handle 0502h print buffer pool handle 0601h task
59. Message ID Member Code Meaning of the message ID 3 config data for this slot ID was not found 9 a wrong timer type was received 102 there are no more memory resources available 103 there was an error while receiving a task message for CDS 104 there was an error while sending a task message from CDS 105 message type an invalid message type was received 106 Service a wrong service was received 107 Service class a wrong service class was received 108 received PLC state a wrong PLC state was received 109 received Hook type a wrong Hookout type was received 110 CDS state a wrong CDS State is encountered 111 Cfg Load status there was an error while loading configuration data 112 Service class service this is an invalid PDU that is rejected 113 service class service an invalid subsystem is received 114 Invoke ID a wrong Invoke ID is in the received message 115 Error Code an error occurred while loading configuration data from the PLC 116 PDU type an invalid PDU type was received 117 Error Code there was an error while sending an unconfirmed START service 118 Service class service this subsystem task does not exist 119 Board type a wrong board type is configured Software Configuration 103 Table 20 Error Code for CDS Error Report Error Code Meaning of the Error Code for status in above table 4101 no memory available or no data attached to response 4103 no resource a
60. NT _ PLC_STOO CRP 811 DP bus project name DPPLC_00 4 1 DP Master parameters addresses DP bus G 9 10 DP Slave parameters addresses D D D E 5 E E T g 8888 8 0 0 161 161l 16O 32l 161 1614160 321 3 8 1 M DEA203 ET 200M Momentum Classic TIO Figure 38 The bus topology to be configured Software Configuration 85 86 After the installation under Windows and a corresponding program start the following start screen appears PROFIBUS DP Configurator Version 1 60 softing OK Figure 39 Start screen of the Software Tool to configure bus parameters cS Note Further sequences see User Instruction for POFIBUS DP 840 USE 469 00 Software Configuration 00 4 4 3 00 Breite 185 mm H he 230 mm Mapping of I O and Bus Project Step 3 In the following steps the slave I O addresses will be mapped into PLC memory and the bus controller assigned to the bus project ASAPLANT PLC STOO Ox 1x 3x 4x memory references for I O and diagnostics CRP 81 M AN Bus mapping ERTA was ER A
61. O NC Figure 4 PROFIBUS Port Diagram 144 140 CRP 811 00 22 2 3 RS 232C Port For diagnosis connect the PC to the RS 232C Sub D9 port socket This requires one of the following cable configurations Serial cable YDL 052 or Programming cable 990 NAA 263 x0 Modbus cable RS 232C Di Socket Signal Function 06 2 D2 RXD Received Data 20 3 D1 TXD Transmitted Data e 5 E2 GND Signal Ground 3e 7 S2 RTS Request to Send es 8 M2 CTS Clear to Send 40 09 se i _ Pin occupied L O NIC Figure 5 RS 232C Port Diagram 22 140 CRP 81100 145 Breite 185 mm H he 230 mm 3 Diagnosis The module contain the following LED status display Active Ready Fault Backplane PROFIBUS DP S R FMS S R Load Figure 6 Status LEDs of the CRP 811 Table 1 Status LEDs of the CRP 811 LEDs Color Function Active Green On CPU is in Run mode and the backplane communication active Flashing The flash rom load operation is active Ready Green On Module in operation Fault Red Off Error free operation On Other LEDs are flashing with fault code Backplane Green Off Error free operation Flashing with fault code on backplane fault PROFIBUS Green Off Error free operation Flashing with fault code on erroneous configuration data or PROFIBUS fault DP S R Green Fast flashing frequency Sending Receiving DP bus data Medium flashing frequency Configuration Slaves Slow flashing fre
62. P The PROFIBUS DP only uses the functions in layers 1 and 2 of the OSI reference model Layers 3 through 7 are not defined Layer 7 application layer is not used in order to achieve the required speed The Direct Data Link Mapper DDLM provides the user interface with comfortable access to layer 2 The application functions for the user and the system and device behavior for the various PROFIBUS DP device types are defined in the user interface General Information 7 Fieldbus user 7 1 A Li Vid L User interface Direct Data Link Mapper DDLM acc to draft DIN 19 245 Part 3 7 Layer 7 empty Application 7 Layer 6 empty A Presentation ant Layer 5 empty N E Session PATE s c Layer 4 empty S Transport a Layer 3 empty 3 Network ie Layer 2 Data Link FDL acc to DIN 19 245 Part 1 P Layer 1 Physical Phy ue we acc to DIN 19 245 Part 1 A Figure 3 PROFIBUS DP layers General Information 1 2 2 00 Breite 185 mm H he 230 mm Basic Characteristics The success of a bus system depends on more than on high data throughput rates It must also be easy to install and service provide good diagnostic capabilities and error free proven transfer technology in order to satisfy the user s requirements PROFIBUS DP combines these characteristics in an optimized manner Speed In order to transfer 2 bytes of input and 2 bytes of output
63. Performance Data 18 DP Slave Reads Diagnostic Data and Files It in State RAM 18 Send Parameterization Data to DP Slave 00 cc cece eens 19 Sending Configuration Data to the DP Slave 0 cece e ee eee 19 Cyclic Transmission of Input and Output Data from State RAM 20 Control Commands s ar nat erneuern ren 21 Autos Clear rau ars ades a de a ost oie ahead an 21 CRP811 Failure Behavior 22 2 nenne ccc cece cence nett eee eeae 22 Performance o oue Rennen Beco MR dae o monet eed oe aoe any 24 CRP811 00 Operation in Decentralized I O 0 cece eens 26 Overview PROFIBUS DP 27 Product Overview Sienie re a DE eI a 29 TSX Quantum Components for PROFIBUS DP seus 30 Slave Component Assignments PROFIBUS DP 4 31 TIO and Compact Slave Assignment Tables 0000eee eee 34 BDO 354 Digital output 32 bits 24 VDC eee 34 BDI 354 Digital input 32 bits 24VDC eee 36 BDM 344 Digital input and output per 16 bits 24 VDC 38 DAP 204 Digital output 4 bits 24 VDC 0 cee eee 40 DAP216 Digital output 16 bits 24VDC 6 eee 41 DAP 220 Digital input and output per 8 bits 24VDC 42 Contents XI XII 2 2 7 Chapter 3 3 1 3 3 1 4 3 1 5 3 2 1 3 2 2 3 2 3 3 2 4 3 2 5 3 2 5 1 3 2 5 2 3 2 5 3 3 2 6 3 2 6 1 3 2 6 2 3 2 7
64. a wide range of performance characteristics that are documented in device data sheets and in device database files provided by the vendor and made available to the user The structure content and coding of these device database files GSD is standardized This makes it easy to integrate a wide range of DP slaves with configuration devices from different vendors The German PROFIBUS User Organization PNO archives the information from all vendors and will gladly provide further information concerning the GSD files Ident Number Each DP slave and each DPM1 must have an individual ident number The DP master requires this number in order to identify the types of devices connected without creating significant protocol overhead The master compares the ident numbers of the devices connected with the ident numbers specified by the DPM2 in the configuration data Transfer of user data cannot begin until the correct device types with the correct station addresses have been connected on the bus This provides a high degree of security against configuration errors Manufacturers must apply to the PNO for an ident number for each DP slave and each DPM1 The PNO handles the administration of the ident numbers as well as the device database files For further information please contact your regional office General Information 17 1 3 CRP 811 Functionality Master Class 1 and Performance Data 1 3 1 DP Slave Reads Diagnostic Data and Files It in State R
65. ach 92306 Neumarkt 1 Protection of a PROFIBUS cable requires two ARE lightning arrestors for each building Installation Instructions Hardware 55 56 10 o 3 20 e oA 3 IN O 1 O OUT E peg sours OUT 2 ooo 90 I 45 2d IN _ N o J 5 35 17 5 88 pa Figure 19 Connection Diagram and Technical Specifications of ARE Lightning Arrestor Installation Instructions Hardware 00 Bus device s vp rd Shield gn 6 sqmm 3 our 4 3 our 4 Z2 3 our 4 3 our 4 AA A 2282 2108 a ARE ARE DIN Top hat rail Outdoor olele elele 6 mm olele olelo 1 N 2 1 IN 2 1 N 2 1 N 2 7 i ARE ARE A i 2 N Building 1 Y Building 2 k N N N W1 PROFIBUS cable KAB PROFIB Z2 Ground terminal cleat EDS 000 Figure 20 Terminal Diagram of ARE Lightning Arrestor Be sure to meet the following requirements Do not switch the red and green leads at the transition point Do not switch the IN and OUT sides of the ARE IN outdoor Install a functional ground terminal potential equalization rod Mount the lightnin
66. antum programming software Modsoft and SPU 833 O gt MB MB CRP 811 PROFIBUS DP Compact Compact I Os I Os Third Party Products K TIOs A TIOs DEA 203 DEA 2 03 Momentum Momentum Hardware components for PROFIBUS DP Software components for PROFIBUS DP Master for Quantum Configuration software 332 SPU 833 01 140 CRP 811 00 Modsoft gt V2 51 Slaves for AS BDEA 203 with Compact periphery Classic TIO components Adaptable TIO components Momentum Figure 18 PROFIBUS DP Network 3 1 3 Configuration Limits See Appendix A page NO TAG Module Description CRP 811 Technical Specifications See Chapter 1 3 on page 18 CRP811 Master Class 1 Functionality and Performance Specifications 50 Installation Instructions Hardware 00 00 Breite 185 mm H he 230 mm Segmentation Sample of aPROFIBUS System with Repeaters M Segment 1 ma Slave with S terminator i S RZ Repeater with pa terminator and potential Segment 2 isolation R Repeater without R S terminator E Slave without Segment3 s S terminator Repeaters located at the beginning or at the end of a segment have to be terminated For further information see
67. asks CMI Handler CCMP ICMP Odd Blink Error Report made if not shown by a Blink Code 1 to Blink Code 12 Flash not used Blink Code 01 fault in PC Card configuration data Blink Code 02 fault in CCMP configuration data Blink Code 03 fault in ICMP configuration data Blink Code 04 fault in ICOM configuration data Blink Code 05 fault in function CDS handle received Send Data Msg Blink Code 06 fault at receiving and or sending a task message Blink Code 07 fault while loading configuration data from PLC to CDS Blink Code 08 fault while loading configuration data from CDS to tasks PC Card CCMP ICMP and or ICOM Blink Code 09 a wrong Board type is configured Blink Code 10 fault in function Handle service message for subsystem PC Card CCMP ICMP ICOM Blink Code 11 fault in function Handle service message for subsystem Backplane handler Blink Code 12 fault in function Handle service message for subsystem CDS Software Configuration 00 00 Breite 185 mm H he 230 mm The Output of the Error report has in the component Detail the CDS State as the higher word and the sending Subsystem as the lower word In the component Line is the Linenumber of the Errorreport call In the component Code there is mostly the reason for the error e g service class subssytem If an error report is made and the reason could not be assigned to the blink codes 1 to 12 then the blink code will be ODD Table 19 CDS Error Report
68. ax number of I O data Max number of slaves Max number of Max number of Max number of Max number of or O data per or O data per mo compact slaves or modular slaves compact slave or dular slave with modular slaves with more than per modular slave more than one with max one mo one module with with max one mo module dule with max max number or dule number of or O O data data CPU x 13 1 64 words 122 words 16 slaves at 8 slaves at 128 bytes 244 bytes 128 bytes 244 bytes CPU 424 2 122 words 122 words 64 slaves at 64 slaves at 244 bytes 244 bytes 244 bytes 244 bytes 1 Backplane transfer with max 16 buffers at 256 bytes 2 Backplane transfer with max 16 buffers at 2048 bytes 20 General Information 00 1 3 5 Control Commands The following control commands for DP slaves are not supported Sync Send outputs and freeze Unsync Enable outputs Freeze Read inputs and freeze Unfreeze Enable inputs Clear All outputs will be deleted 1 3 6 Auto Clear Auto Clear TRUE If failure occurs at one DP slave the outputs of Is not supported all other slaves are set to 0 Auto Clear FALSE If failure occurs at one DP slave the outputs of Is supported all other slaves retain their settings 00 General Information 21 Breite 185 mm Hohe 230 mm CRP811 Failure Behavior Effect of setting slave output data and input data in Quantum State RAM to zero gt 1XXxxx register und
69. by online file transfer without permission in writing by Schneider Automation You are not authorized to translate this document into any other language 1999 Schneider Automation GmbH All rights reserved Terminology A Sap CC NIA ly FTN Note This symbol emphasizes important facts Caution This symbol refers to a frequent source of error Warning This symbol points to a source of danger that may cause financial or health damage or have other aggravating consequences Expert This symbolis used when more detailed information intended exclusively for experts is given To understand and apply it requires special training Skipping this information will not interfere with understanding the document no restrict standard application of the product Tip This symbol is used for Tips amp Tricks Path This symbol identifies the use of paths in software menus Figures are annotated in the spelling corresponding to international practice and approved by SI Systeme International d Unites An example of this is the space following the thousands and the decimal point in the number 12 345 67 Application Note A 41 Caution The relevant regulations must be observed for control applicatons involving safety requirements For reasons of safety and to ensure compliance with documented system data repairs t0 components should be performed only by the manufacturer Preface Il Breite 185 mm H he 230 m
70. detail destination task ID 16 service_class 8 service 8 24 Error while setting flag in flag group detail destination task ID 16 flag group ID 16 25 Invalid task message type detail message_type 32 26 Invalid system task message detail command code 32 27 Invalid service task message detail source subsystem task ID 32 28 Invalid service class detail source subsystem task ID 16 service_class 16 29 Invalid service code detail source subsystem task ID 16 service_class 8 service 8 30 Invalid PDU type detail source subsystem task ID 16 PDU type 16 31 Unknown task message source entity detail source subsystem task ID 16 PDU type 16 32 Destination entity of received task message not CCMP detail source subsystem task ID 16 destination task ID 16 33 Service message rejected detail destination task ID 16 service_class 8 service 8 34 Service message not accepted after multiple send retries detail destination task_ID 16 service_class 8 service 8 DP Data and DP Configuration Error Messages 35 Invalid slave ID detail slave number 16 slave node ID 8 master node ID 8 36 Invalid slave data DPM offset detail slave number 16 offset 16 37 Invalid slave data template detail slave ID 16 template entry number 16 38 CC data size too large for backplane transfer image detail slave ID 16 template entry number 16 39 Invalid or no PLC memory s
71. e 85 Output of the internal Coutners and Variables of the CDS selected with Submenu c in Figure 79 Quantum CRP 811 V2_00D Schneider Automation 1996 Backplane Handler Menu This task performs all backplane data transfer Choose one of the following options g global data r reset counters Press lt CR gt to accept lt ESC gt to cancel lt CTRL C gt to quit Figure 86 Menu for Backplane Handler global Data selected with Submenu b in Figure 79 00 Quantum CRP 811 V2_00D Schneider Automation 1996 Backplane Handler Internal Data module ID H 0400h handler state 4 timeout counter 0 timeout on wait 0 hook delay 0 max time for DP FMS hook 4380 last time for DP FMS hook 2860 max time for config hook 36000 last time for config hook 36000 Press lt CR gt to continue lt ESC gt to cancel lt CTRL C gt to quit Figure 87 Backplane Handler global Data selected with Submenu g in Figure 86 Quantum CRP 811 V2_00D Schneider Automation 1996 Backplane Handler Internal Data PLC in STOPPED state Powerup hook counter 1 Exit Dim Awareness hook counter f 1 End of Scan hook counter 10930 Dummy End of Scan hook counter 0 Port 3 Preprocessing hook counter 0 User Logic hook counter 0 other hooks counter i 10932 PLC in RUNNING state Powerup hook counter Exit Dim Awareness hook counter End of Scan hook counter Dummy End of Scan hook counter Port
72. e cursor Offline selectionns access programs save files and change settings Figure 42 Finalizing of DP Configuration Start Communication After downlowding about menue Transfer you can choice the start of communication about the menue Online PLC Start PLC Stop cS Note If you start the PLC you start the communication too End of DP Configuration 00 Software Configuration 89 Breite 185 mm H he 230 mm 90 Software Configuration 00 Chapter 5 Diagnostic forCRP 811 Diagnostic 91 Breite 185 mm H he 230 mm 92 Diagnostic 5 1 00 Breite 185 mm H he 230 mm Scope This document describes the RS 232C diagnostic interface and the LED diagnostic of the PROFIBUS Network Option Board CRP 811 PROFIBUS DP for Quantum product line The RS 232C diagnostic and LED diagnostic provides a method of an board online diagnostic from all relevant option board Software tasks modules configuration data and transfered data between PROFIBUS network and Quantum State RAM i Backplane Handler R 1 0 Buffer data CCMP Handling i Memory Menu CMI Handler Handling o l handler TERE S task Profile User I F Handling Terminal i nandler DDLM Report task Handling y Driver PCMCIA FDL i ASIC i Figure 43 CRP 811
73. e handler version 0 001a date of creation Mar 18 1996 task ID FCO2h status 0 priority 50 debug mask 00000A01h stack base 3476h stack size 2048 stack used 382 local heap base 0000h local heap size 0 local heap free 0 message queue size 32 message queue used 0 CPU usage hh mm ss ddd 00 00 43 117 lt ESC gt to cancel lt CTRL C gt to quit Figure 80 Submenu for the Backplane Interface Handler selected with Submenu b in Figure 79 Diagnostic 131 Quantum CRP 811 V2_00D Schneider Automation 1996 Configuration Data Handler Global Data internal task state 0 protocol s supported DP backplane slot ID 10 max DPM transfer size 2510 last hook type 01h global PLC state E 20h board status bit mask 0000 PLC memory info is valid Press CR to continue ESC to cancel CTRL C to quit Figure 81 Output for global Information of the CDS selected with Submenu c in Figure 79 Quantum CRP 811 V2 00D Schneider Automation 1996 Configuration Data Handler Last Sent Message sending subsystem 247 destination task ID FBO5h message type 5 send count Service class service PDU type service specific status invoke ID data length N C1 COOrFRPWUN EF np Press CR to continue ESC to cancel CTRL C to quit Figure 82 Output of the last sent Message from the CDS selected with Submenu c in Figure 79 132 Diagnostic 00 Br
74. e message size 16 image buffer number 16 12 Out of memory while creating state RAM input data image buffer detail max backplane message size 16 image buffer number 16 13 Out of memory while creating state RAM diagnostic data image buffer detail max backplane message size 16 image buffer number 16 14 Out of memory while creating slave output data image buffer detail slave_number 32 15 Out of memory while creating slave input data image buffer detail slave_number 32 16 Out of memory while creating slave diagnostic data image buffer detail slave_number 32 17 Out of memory while creating slave output template buffer detail slave_number 32 18 Out of memory while creating slave input template buffer detail slave_number 32 19 Out of memory while creating slave diagnostics template buffer detail slave_number 32 20 Out of memory while creating slave parameter set buffer detail slave_number 32 108 Software Configuration 00 00 Breite 185 mm H he 230 mm Table25 DP Communication Handler Error Report Message Explanation and detail codes The 32 bit detail code may hold multiple seg ID ments of additional information whose size is given in brackets Task Communication Error Messages 21 Could not get a task communication buffer detail message buffer pool ID 32 22 Error while receiving task message detail message_type 32 23 Error while sending task message
75. e more information is shown about its internal state and variables The menus for DP that are accessible here are the same as the menus that are accessed via d in the main menu There are only additional menus for the following tasks b backplane interface handler configuration data handler DP communication handler for DP only network interface handler b c d n Menu for Backplane Interface Handler This menu shows the global information of the backplane handler e g Hook counters and other internal information For further information see also chapter 5 6 Page 113 and Figure 86 Page 134 Figure 88 Page 135 Menu for network interface handler This menu shows the global information of the PC Card handler e g send receive counters and other internal information For further information see also chapter 5 7 Page 114 and Figure 89 Page 136 and Figure 90 Page 136 Menu for Configuration Data Handler This menu shows the information of the configuration data handler and its internal information For further information see also chapter 5 4 Page 102 and Figure 81 Page 132 Figure 85 Debug Mask Menu m This submenu will only be accessible in expert mode and it will display the debug masks of all tasks on the board and it will allow the user to change each tasks debug mask see Figure 77 and Figure 78 Page 130 These changes are only valid until the next power up when the default values will be re
76. eite 185 mm H he 230 mm Configuration Data Handler Load PC Card data length PC Card error detail DP handler data length DP handler error detail Quantum CRP 811 V2_00D Schneider Automation 1996 Information 138 0 0000h 1894 0 0000h Press lt CR gt to continue lt ESC gt to cancel lt CTRL C gt to quit Figure 83 Output of the State of the Configuration Data Load selected with Submenu c in Figure 79 Press lt CR gt to continue lt ESC gt to cancel Quantum CRP 811 V2_00D Schneider Automation 1996 Configuration Data Handler Status Notify Events hook type Reconfiguration FF controller state reconfiguring FF time of request in msec 0 ms hook type Power Up 1 controller state stopped 20 time of request in msec 0 ms SCIBLSUS Lo quit Figure 84 Output of Ringbuffer for Status Notify Requests selected with Submenu c in Figure 79 Diagnostic 133 134 Diagnostic Quantum CRP 811 V2_00D Schneider Automation 1996 Configuration Data Handler Internal Counters Values request PDUs to backplane handler 9 request PDUs to PC Card handler 5 request PDUs to DP data handler 5 request PDUs to FMS data handler 0 positive response PDUs a 14 negative response PDUs 0 error report counter 0 reconfiguration counter d 1 Power UP hooks since last reset 1 Press lt CR gt to continue lt ESC gt to cancel lt CTRL C gt to quit Figur
77. el is also referred to as communication profile In order to exchange data via a common data network devices must have the same communication profile e g MAP PROFIBUS MMSE User of User of service n service n User Remote User of layer n operator m ordin E User of User of service n 1 service n 1 Service access points Service provider Function of layer n 1 Figure 1 Service model left recursive application of service model right General Information 00 00 Breite 185 mm H he 230 mm Each layer provides services for the next layer up at what is called the service access point SAP Figure 1 left Each service access point has an address in the reference model The layer currently under observation in the reference model then becomes the user in relation to the layer below it Figure 1 right The advantage of the layer model is that the user only needs to master the functionality of the layer it deals with directly the other layers remain hidden Only layers 1 and 2 are required if for example data are only to be transferred over a point to point connection The higher level layers provide more comfort for more complex configurations A setup that goes up to layer 7 frees the user programmer completely from all technical aspects of the communication and he can use his application in a familiar env
78. ers in 3xxxx area 16 110 Software Configuration 00 00 Breite 185 mm H he 230 mm Table25 DP Communication Handler Error Report Message Explanation and detail codes The 32 bit detail code may hold multiple seg ID ments of additional information whose size is given in brackets 62 Configured slave diagnostics registers offset too large detail slave number 16 number of registers in 3xxxx area 16 63 Configured slave parameter length too small detail slave number 16 size of configured slave parameter set Profile Download and Service Error Messages 64 Invalid PDU size in PDU from profile detail DP service 16 DP primitive 16 65 Invalid service code in PDU from profile detail DP service 16 DP primitive 16 66 Invalid service primitive in PDU from profile detail DP service 16 DP primitive 16 67 Unexpected service PDU from profile detail DP service 16 DP primitive 16 68 Service request to profile failed detail DP service 8 DP primitive if download slave number 8 response status code 16 69 Timeout while waiting for service confirmation from profile detail handler task state 16 DP service 8 slave number operating mode 8 70 Not allowed to handle unexpected profile messages in current state detail DP service 8 DP primitive 8 handler task state 16 71 Invalid profile operating mode specified detail DP profile operating mode 32 72 Unable to set required
79. figuration Data to DP Bus Slave only on slave initialization Uses configuration data from the DP bus configuration tool and DP bus slave device master data Operation Cyclically transfer in amp output data from the state ram Output Input 140 CRP 811 00 Output Reference 0x and 4x Boolean packed Output Reference 4x Integer 8 16 32 Unsigned 8 16 32 RAW String packed e g ASCII Input Reference 1x and 3x Boolean packed Input Reference 3x Integer 8 16 32 Unsigned 8 16 32 RAW String packed e g ASCII 22 20 Breite 185 mm H he 230 mm AS BDEA 203 PROFIBUS DP Coupler Module Description The AS BDEA 203 is a PROFIBUS DP coupling module adhering to DIN 19 245 Parts 1 and 3 with integrated non isolated power supply It is used to drive the remote I O modules of the Modicon TSX Compact family It provides a 5 VDC supply at 1 6 A for the modules on the parallel I O bus The AS BDEA 203 can address a maximum of 18 I O modules 288 I Os via the subracks DTA 200 DTA 201 or DTA 202 With the exception of intelligent modules all analog and discrete Compact I O modules can be employed When analog modules are utilized there is a particular total data volume which may not be exceeded The device master data file from the 381 SWA 000 00 discette must be utilized for AS BDEA 203 configuration The following module specific information will be presented in this description
80. g arrestors in the vicinity of the functional ground so that the surge current can be derived to the building ground over the shortest possible distance Keep the line minimum diameter 6 sqmm leading to functional ground as short as possible A cable pair of a loom of PROFIBUS cables may be connected to a maximum of 10 lightning arrestors in series i e there is a maximum of 5 outdoor line segments 00 Installation Instructions Hardware 57 Breite 185 mm H he 230 mm 3 2 5 2 3 2 5 3 3 2 6 3 2 6 1 58 Installation Instructions Hardware Surge protection for Bus Lines over 500 kBaud to 1 5MBaud outdoor with optical fiber cables Additional Notes Note For additional notes on installation see Installation Instructions PNO No 2 111 Note In case electronic speed regulators are used be sure to respect the manufacturer s EMC guidelines These guidelines contain information on the correct use of filters chokes and shieldings Caution For illumination of control cabinets always use lamps without starters or with EMC compliant starters Grounding Potential Equalization and Shielding Grounding and Shielding of Systems with Potential Equalization In order to ensure maximum electromagnetic compatibility the bus shieldings should form a continuous envelope and be connected to the metal cases of the connected bus devices if possible Since this system design requires multi
81. gnostic with automatic update by runing diagnostic data selected with Submenu c in Figure 11 00 00 Breite 185 mm H he 230 mm Quantum CRP 811 V2_00D Schneider Automation 1996 DP Data Menu DP diagnostic overview R Slave is running Slave is not running C No Diagnostic available addr offs 00 01 02 03 04 05 06 07 08 09 0 R 10 R R OR Press CR to continue ESC to cancel CTRL C to quit Figure 63 DP Slave diagnostic overview with manual update by keystroke selected with Submenu o in Figure 11 Quantum CRP 811 V2 00D Schneider Automation 1996 DP Data Menu DP diagnostic statistic addr offs 00 01 02 03 04 05 06 07 08 09 0 003 10 003 003 003 Press CR to continue ESC to cancel CTRL C to quit Figure 64 DP Slave diagnostic statistic overview with manual update by keystroke selected with Submenu t in Figure 11 Diagnostic 123 124 Diagnostic Quantum CRP 811 V2_00D Schneider Automation 1996 Board Reset Menu The board will be completely reset to power up state All parameters that have been changed using the diagnostics terminal e g baud rate settings debug masks will be reset to default state Choose one of the following options a abort action and resume in normal mode r reset and re initialize board Press lt CR gt to accept lt ESC gt to cancel lt CTRL C gt to quit Figure 65 Software RESET of
82. he data exchange between the PCMCIA interfa ce card and the CPU is resident within the flash rom To Figure 3 The PCMCIA card defines the complete interface with the PROFIBUS The conversion into the RS 485 standard connection is made by the transcei ver Transmission Access Point The PCMCIA card is executed as a Type Ill and finds use in both communica tions modules CRP 811 and NOP 911 The PCMCIA card is based on the 80C165 microcontroller and PROFIBUS ASIC APSC2 The ASPC2 performs all the tasks related to Layer 2 of the PRO FIBUS corresponding to Layer 2 of the ISO OSI reference model The remai ning layers are processed with the help of the 80C165 running the protocol soft ware resident in flash rom 140 CRP 81100 143 2 Configuration You must configure 2 1 Mounting Slot in the Subrack Install the module into any free I O slot within the TSX Quantum primary sub rack The individual installation steps should proceed as shown in the accompanying user information 2 2 PROFIBUS RS 485 Port The PROFIBUS port utilizes varied Sub D9 plug connectors 490 NAD 911 02 The individual connection steps should proceed as shown in the accompanying user manual Pin Signal Function oe 90 1 SHIELD Shield Protective Ground 40 3 RxD TxD P Receive Transmit Data P se 5 DGND 5 V Signal Ground Je 6 VP Positive Supply 5 V T 8 RxD TxD N Receive Transmit Data N 20 60 e RS 485 Pin occupied
83. here are three main states Stop No data transmission between the DPM1 and the DP slaves occurs in this state Clear In this state the DPM1 reads the input information of the DP slaves and holds their outputs in fail safe status Operate In this state the DPM 1 is in the data transfer phase In a cyclic data communication inputs of the DP slaves are read and output information is transferred to the DP slaves The DPM1 sends its local status to all of its assigned slaves cyclically with a Multicast command at a configurable time interval 12 General Information 00 1 2 5 00 Breite 185 mm H he 230 mm The system reaction to an error during the transfer phase of the DPM1 e g a DP slave failure is determined by the auto clear configuration parameter If this parameter is set to true the DPM1 switches all outputs of all assigned DP slaves to the fail safe state as soon as a DP slave is no longer ready for user data transmission Then the DPM1 switches to the Clear state If this parameter is set to false the DPM1 remains in the Operate state even when an error occurs and the user can specify the system reaction himself Caution CRP811 only supports auto clear false Data Transmission between the DP Master class 1 and the DP Slaves Data transmission between the DPM1 and the slaves assigned to it is executed automatically by the DPM1 in a defined recurring order During configuration of the bus system
84. ination bus node and bus node with service SS may be used The following Schneider Automation connectors have been defined for different field devices DP Master Bus connector with service interface 12MBd IP 20 Manufacturer Schneider Automation Order No 490 NAD 911 02 up to 1 5 MBaud Order No 490 NAD 911 05 up to 12 MBaud Slave devices Bus connector with without service interface 12MBd IP 20 Manufacturer Schneider Automation Order No 490 NAD 911 02 with service interface up to 1 5 MBd Order No 490 NAD 911 03 start or end termination Order No 490 NAD 911 04 node up to 12 MBaud Order No 490 NAD 911 05 node with service interface up to 12 MBaud run out model up to 1 5 MBits sec cS Note The mounting procedure for bus connectors NAD 911 03 04 05 differs from the mounting procedure for NAD 911 02 Please refer to the installation instructions delivered with the respective component a7 Note The specified NAD 911 02 cables and connectors must be installed according to the installation instructions delivered with the respective components Also see chapter 3 3 2 2 on page 70 3 3 2 1 Pin Assignment NAD 911 Pin housing Signal Description Shield Functional ground sing RxD TxD P Receive send data positive 5 DGND Data transfer potential reference potential to 5V 6 VP Supply voltage for terminators P P5V 8 RxD TxD N Receive send data negat
85. int that allows to clear this PC Card handler data 114 Diagnostic 5 8 Textboxes for Terminal Menu Handler 00 Breite 185 mm H he 230 mm Quantum CRP 811 V2_00D Schneider Automation 1996 Main Menu Select one of the following options DP Data Menu Error Report Menu g Global Data Menu Terminal Setup Menu Firmware Update Menu Expert Mode Menu Press lt CR gt to accept lt ESC gt to cancel lt CTRL C gt to quit Figure 48 Output normal Main Menu after Power up Note The top line each textbox shows the current firmware version of CRP 811 This Main Menu is starting at Version 2 00 Diagnostic 115 Diagnostic Quantum CRP 811 V2_00D Schneider Automation 1996 Main Menu Expert Mode b Memory Browser Menu d DP Data Menu e Error Report Menu 9 Global Data Menu i Task Information Menu m Debug Mask Menu r Board Reset Menu t Terminal Setup Menu u Firmware Update Menu x Expert Mode Menu Press lt CR gt to accept lt ESC gt to cancel lt CTRL C gt to quit Figure 49 Output Main Menu for Expert Mode selected with Submenu x in Figure 48 Quantum CRP 811 V2_00D Schneider Automation 1996 Error Report Menu The number of buffered report entries per task is given in brackets Select one of the following tasks b backplane interface handler 00 c configuration data handler 00 d DP communication handler 00 f F
86. ironment At the sending device the data flows from top to bottom through the layers and at the receiving device from bottom to top In each layer other than layer 1 the sending end adds protocol information that is then used in the corresponding layer on the receiving end Figure 2 Message System n System x Application process m Application process y 7 N A 6 UN 6 5 NN 5 4 LAS 4 3 WAR 3 2 FA 2 1 Y NNN _ 1 Medium Figure 2 Information flow in the reference model General Information 5 6 1 1 3 The Seven Layers in a Telephone Conversation example Since the description of the OSI reference model is very abstract we will try to explain what happens using a telephone conversation as our example Layer 7 Application 6 Presentation Meaning Example Communication request Boss asks secretary to communicate data by from the application telephone from Frankfurt to Tokyo Determine transfer Language English syntax 5 Session Dialog management If the connection is lost for whatever reason a new connection is established where necessary the session is spread out over several phone conversations synchronization 4 Transport Segmentation repe Adapt information flow to allow for breathing tition confirmation flow confirm whether understood adjust speaking speed control 3 Net
87. ive 00 Installation Instructions Hardware 69 Breite 185 mm Hohe 230 mm 3 3 2 2 Cable installation on NAD911 02 Step 1 Cut the cable to the appropriate length Step 2 Prepare the cable ends see figure Step 3 Pull the braided shielding CS over the PVC jacket PV Be sure to remove additional shielding foils with plastic lamination if necessary Step 4 Wrap the included Cu foil shielding CF around the braided shielding see figure Plotting scale 1 1 CF Cu foil shielding CS Braided shielding PV PVC jacket Step 5 Fasten cable s D to the connector using cable cleat C Step 6 Connect the two leads of the respec tive cable as follows Lead s red to terminal s 3 and 4 2 Lead s green to terminal s 8 and 9 7 Step 7 NAD 911 02 8 If two cables are connected to the PROFIBUS connector bus is loo ped through all 3 jumpers A must be removed b If only one cable is connected start or end of bus all 3 jumpers A must be connected D C Figure 30 Handling and Connection of the 490 NAD 911 02 PROFIBUS Connector 70 Installation Instructions Hardware 00 3 4 Schneider Automation Products for PROFIBUS Installation with Quantum 00 Breite 185 mm H he 230 mm Table 13 Hardware Quantum acc to catalog 140 CRP 811 00 PROFIBUS DP Master activation for use with Quantum AS BDEA 203 PROFIBUS DP Slave activation for Compact I O periphery connec
88. les are imported by the SPU 832 tool and used for configuring of a bus project The bus project has to be stored in a file 78 Software Configuration 00 The file produced is then imported with the SPU931 tool and further modified as needed The result is then integrated into an existing Modsoft file and subsequently loaded into the PLC with the user program 00 Software Configuration 79 Breite 185 mm Hohe 230 mm 4 2 Software Packages and their Features DP Configuration Configuration of the DP communication takes place in 5 global steps and in the following sequence Create the plant name directing by a programm manager WIN3 11 or explorer WIN95 NT Step 1 Determination of the plant and station specific data on the PLC through the Modsoft software package in particular Plant name program name locations Station name program The communication parameters e g Modbus or MB required for PLC load CPU type and surrounding hardware State RAM ranges Addition of the CRP 811 interface module within Modsoft configuration DP bus Config extension size Step2 Determination of any bus specific data through the PROFI KON DP software configuration tool SPU832 such as Import of device data base sets GSD files Selection of the DP Master and DP Slaves for the bus project Master Slave parameters Definition and saving
89. lt 6 RTS7 ee CTS 8 8 9 H 9 el Shield Lo Housing SUB D9 SUB D Pins male Pins female Figure 45 Example for a cable between PC and CRP811 Software Configuration 95 For print outputs on the terminal the CRP811 option board diagnostic interface needs a high signal on CTS over the cable connector from the PLC side Default Terminal Settings 19200 Baud 8 Databits 1 Stopbit no Paritybit Remark When using a PC as a terminal there is a possibility to use a Baudrate higher than the 19200 Baud used for terminal output so that there will be a higher throughput to the PC and it s Logfile 4 RS 232C nn COM1 l Programming PC with Terminal Emulation in Cable Program e g PROCOMM Option board Figure 46 Connection the RS 232 Interface 5 2 1 Print out Modus The RS232 diagnostic interface can be switched by the operator between the Menusystem and the normal print output modus from the option board The normal print output modus is active after power up and after leaving the menu system with the keystroke of both lt CTRL gt and lt C gt The normal output in the printout modus consists of the output of the activated error reports and of the output of the tasks according to their debug mask This mask can be set reset in the debug mask menu i
90. m Objectives List of Abbreviations ASIC AWP BP BMFT cc CCMP CDS CFB CM CMI CMP CRDR CRL CRP 811 CSRD DDB DDLM DIP IV Preface Application Specific Integrated Circuit User program Backplane Quantum Bundesministerium f r Forschung und Technik Client Coordination Channel Coordination Channel Communication Manager Profile specific module Configuration Data Download Server local entity that controls the configuration process and distributes configuration data on a single CPU board expert or communication adapter Communication Function Block Communication Manager Computer Memory Interface Communication Manager Profilabhangig physikalisch Cyclic Request Data with Reply zyklisches Empfangen mit Quittierung Communication Relation List PROFIBUS DP Module for TSX Quantum Cyclic Send and Request Data with reply zyklisches Senden und Empfangen mit Quittierung Development Data Base Direct Data Link Mapper Data Information Base 41 DP FCS FDL FMA FMA7 FO GSD DDB ICM ICMP ICOM IEC IEEE VO ISO ISP LAN LLI LLC LMS MAP MAC 41 Breite 185 mm H he 230 mm Decentrale Peripherie Frame Check Sequenz Fieldbus Data Link Fieldbus MAnagement Fieldbus MAnagement Schicht 7 Fiber Optic Device Data Base PROFIBUS DP Information Channel Information Channel Manager Information Channel Communication Manager Profile specific
91. message buffer pool handle 0602h maximum task message buffers 30 task message buffers used 1 max error reports per task 16 Profibus data rate 12MBit s Press CR to continue ESC to cancel CTRL C to quit Figure 52 Output of the global Values for the Board selected with Submenu g in Figure 48 or Figure 49 00 Diagnostic 117 Breite 185 mm H he 230 mm Quantum CRP 811 V2_00D Schneider Automation 1996 DP Data Menu This task controls all DP data mapping Choose one of the following options h DP handler task information d DP data image information s DP slave information m DP slave diagnostic manual c DP slave diagnostic cyclic 0 DP slave diagnostic overview t DP slave diagnostic statistic Press lt CR gt to accept lt ESC gt to cancel lt CTRL C gt to quit Figure 53 Submenu for DP Data Menu selected with Submenu d in Figure 48 or Figure 49 Quantum CRP 811 V2_00D Schneider Automation 1996 DP Data Menu global state 12 profile startup enabled 1 profile stack operating mode i COh output data transfer enabled 0 output transfers since startup 0 input transfers since startup 3895 configuration error code 0 configuration error context code 0 PROFIBUS master node ID 1 PROFIBUS master PNO identifier B204h number of slaves configured 25 Slave status bit table l active 0 inactive 1111111111111111 1111111110000000 000000000
92. n ground bus bars 00 Installation Instructions Hardware 65 Breite 185 mm H he 230 mm 3 2 12 Example of an Indoor System with Potential Equalization Lines System part 1 7 2 B Quantum i U C R 8 i N 1 top hat rail o NAE S1 NAD S11 7 7 7 7 i i Metal Bs sqmm 7 mounting plate 800080 I Ground bus bar System part 2 x DEA 203 o NAD 911 E o i NAD 911 TEE l i RSS sqm N sqmm i ooo eloooooooooog 66 oOOO p OOOOOOQ9OOQg9QgQ Ground bus ba Ground bus bar 7 E w ER UA N 7 gt 16sqmm 66 Installation Instructions Hardware 00 3 2 13 Example of an Indoor System without Potential Equalization Lines System part 1 Quantum 1 U U 2 5 sqmm C e R 1 gt amp 12 top hat rail NAE 911 TT NAD 911 l Metal BS samm 7 mounting plate 66090 Ce System part 2 Start of bus DEA 203
93. n the bus For PROFIBUS DP this is a device data base set This data set is made available from the respective device manufacturer for each device type in the form ofa GSD file A station specific Modsoft file is modified by the SPU931 tool in being supplemented with addresses and diverse parameters as well as state ram register ranges in which the slave I O signals are reflected These data sets are also transferred into the PLC when user programs are loaded 4 1 2 Relationships between tools It was already outlined and illustrated in this documentation the following general sequence of tasks applies Project specification plant and stations with the Modsoft software package Inclusion of the device data sets GSD files with parameter modifications using the software packages SPU 832 for PROFIBUS DP Address mapping and topology determination for bus controllers with the SPU 931 software package for PROFIBUS DP Loading the generated data into the PLC with Modsoft The following drawing demonstrates the relationships between the concerned configuration tools DP SPU 832 O gt for PROFIBUS DP GSD files SPU931 for Modsoft PLC PROFIBUS DP 222 51 Figure 33 Configuration tool relationships DP The device data sets GSD files are manufacturer specific and available on diskette or internet The required device data sets GSD fi
94. n the expert mode and the setttings will stay in effect till power down 96 Software Configuration 00 5 2 2 5 2 2 1 5 2 2 2 5 2 2 3 5 2 2 4 00 Breite 185 mm H he 230 mm Menu System The menu system will be activated in the printout modus by a keystroke Carriage Return or SPACE of the terminal and it will display the Main Menu for selection of the required function The menu will be exited to the printout modus with the keystroke of both lt CTRL gt and lt C gt The input of ESCAPE will cancel a given input or menu Main Menus The RS 232 diagnostic interface decides between the normal Main Menu and the Main Menu for Expert Modus The normal Main Menu after power up is shown in Figure 48 Page 115 The Main Menu for Expert Modus is shown in Figure 49 Page 116 All submenus in the Main Menu are activided with the given letters in the round brackets Error Report menu e This submenu will allow the user to view the error report buffers of each task see Figure 50 Page 116 even if the Debugmask of the task has disabled the output of the reports If the output is enabled by the debugmask then the output will be sent automatically to the terminal handler task But if there is no terminal connected to the UART the data will be lost because the data will be fetched from the task message queue and released immediately if there is no terminal connected These lost data are still available in the error rep
95. nation connector receives its voltage signal from the station the terminator remains ineffective If the bus cable is looped through the bus connector may always be pulled off the bus interface of a device without interrupting bus data traffic Note Make sure that all devices with an activated terminator have a steady voltage supply during operation and in the warm up phase Cabinet Line Layout For cabinet cabling the system s resistance to jamming greatly depends upon the line layout inside the cabinet Shielded data lines for PROFIBUS DP PG etc must be separated from all cables carrying direct or alternating current of more than 60 Volts Also cables for direct or alternating current between 60 and 230 Volts must be separated from cables carrying voltages above 230 Volts Separation criteria are met if the lines are laid out in separate cable ducts or if separate trunk groups are used Signal lines and power cables must be laid out at a minimum distance of 20 centimeters This regulation must be strictly observed with respect to the voltage supply of electronic devices such as PROFIBUS slaves I O modules controllers etc Inside the cabinet the shield of the PROFIBUS DP data line must be laid out on a shield neutralization rail The shield must then be continued to the module and installed according to the regulations above PG screw connections with integrated ground terminal are not allowed Stub cables are not allowed for PROF
96. no Quantum CPU Hot Stand By with PROFIBUS no 30 PROFIBUS Overview 00 2 1 2 Slave Component Assignments PROFIBUS DP Master under Slaves Network compo Modsoft nents Hardware Softwa K TIO DEA 203 De Momentum re yo centr O VO DP Master hard Compact Modular DP sla Modular DP Bus connector up to ware DP Slaves ves up to 12 slaves with 12 MBaud upto 12 MBaud up to 12 MBaud COM Module MBaud See page 32 See page 33 490 NAD911 02 140 CRP811 00 170 BDI344 01 490 NAD911 03 170 BDI354 01 490 NAD911 04 170 BDM344 01 490 NAD911 05 170 BDO354 00 KAB PROFIB GNDOO1 Shielded cable clamp acc toPNO see page 59 Software GSD files for GSD file for GSD files for 332 SPU 833 01 slaves slave slaves GSD file for ma ster Run out model up to 1 5 MBit sec 00 PROFIBUS Overview 31 Breite 185 mm H he 230 mm Table 9 DEA 203 Module Modules Input Output DEP208 8 bits input DEP209 8 bits input DEP210 8 bits input DEP211 8 bits input DEP214 16 bits input DEP215 16 bits input DEP216 16 bits input DEP217 16 bits input DEP218 16 bits input DEP220 16 bits input DEP296 16 bits input DEP297 16 bits input DEO216 16 bits input DEX216 16 bits input DAP204 4 bits output DAP208 8 bits output DAP209 8 bits output DAP210 8 bits output DAP216 16 bits output DAP217 16 bits output DAP218 16 bits output DAO216 16 bits
97. nt and that the leads of the cable are not pinched Note The trailing line may not be used in catenary suspension Bend radius must not be below 15 x cable diameter uj 54 Installation Instructions Hardware 00 3 2 5 3 2 5 1 00 Breite 185 mm H he 230 mm Outdoor Line Layout For outdoor line layout make sure to use cables suitable for underground installation In general the same recommendations apply to both outdoor and indoor layout For outdoor installation cables should additionally be laid out inside an appropriate plastic pipe For underground installation only underground cables may be used Make sure to take into account the temperatures the cable will be exposed to For outdoor to indoor transitions always use a terminal box The task of a terminal box is to ensure an appropriate transition from underground cable to standard bus cable In addition a terminal box contains a protective circuit with surge protection lightning protection Note For transfer rates above 500 kBauds it is recommended to use suitable optical fiber cables for cable layout between buildings Surge protection for Bus Lines up to 500 kBaud outdoor In order to protect communication devices from surges lightning it is recommended to provide long distance lines with surge protection lightning arrestors The minimum nominal discharge current should be 5 kA e g type ARE Order No 919 232 Manufacturer Dehn und S hne Postf
98. ort circularbuffer in each task so they can be viewed later on see Figure 51 Page 117 DP Data Menu d This menu offers a selection to show global CCMP information information about the data sent to the PLC and information about each slave connected to that CCMP For further information see also chapter 5 5 Page 107 and Figure 53 Page 118 Figure 64 123 The submenu s for the display of the slave data shows the output input data as they are sent received over the bus to from the DP slaves This format is not the same as the State RAM format Global Data Menu g This submenu will allow the user to get information of the CRP811 firmware Version headline of the screen the PC Card PCMCIA firmware Version the global Board status the adress and size of the global heap some print related object ID s and the number of error reports that are saved for each task see Figure 52 Page 117 There will be an additional Menu screen for the detailed output for the Board status for each task also chapter 5 2 2 10 on page 99 The last line of the Global Data Menus see the user the configured Profibus data rate Software Configuration 97 5 2 2 5 Firmware Update Menu u This submenu see Figure 66 Page 124 will enable the user to reload the flash eprom on board with a new image But be aware of the fact that the board will remain in the flash loader state forever if no image is loaded to the board with the Flash loader on
99. output DAX216 16 bits output DAP212 8 bits input 4 bits output DAP220 8 bits input 8 bits output DAP252 8 bits input 4 bits output DAP253 8 bits input 4 bits output DAP292 8 bits input 4 bits output DAU202 2 Words output DAU208 8 Words output ADU204 5 Words input ADU205 5 Words input ADU206 5 Words input 1 Byte output ADU210 5 Words input 4 Bytes output ADU214 9 Words input 8 Bytes output ADU216 5 Words input 1 Byte output ZAE201 3 Words input 11 Words output 32 PROFIBUS Overview 00 00 Breite 185 mm H he 230 mm Table 10 Adaptable TIO Module Momentum Module ID In Out Hi Lo 170 ADO 350 00 0 6 0 2 170 ADO 830 50 0 1 Short description 32 inputs 24 VDC 16 inputs 24 VDC 16 inputs 120 VAC 16 inputs 240 VAC 16 outputs 24 VDC 0 5A per output 32 outputs 24 VDC 0 5A per output 2 power groups 8 outputs 120 240 VAC 170 ADM 350 10 1 1 170 ADM 350 00 170 ADM 370 10 1 1 16 inputs 24 VDC 16 outputs 24 VDC 0 5A per output 2 power groups 16 inputs 24 VDC 8 outputs 24 VDC 2A per output 2 insulation groups 170 ADM 390 10 3 1 16 inputs 24 VDC monitored 12 outputs 24 VDC 0 5A per output 2 power groups 170 ADM 390 30 1 1 10 inputs 24 VDC 8 outputs 24 VDC 1 relay per output 2 Insulation groups 170 ADM 690 50 1 1 10 inputs 120 VAC 8 outputs 120 VAC 0 5A per output 2 power groups 170 AAI 030 00 2 192 8 2 8 Differential channels
100. output data DPM offset detail slave number 16 DPM output data offset 16 Invalid slave input data DPM offset detail slave number 16 DPM input data offset 16 Configured slave output data size too large template detail slave number 16 data size 16 52 Configured slave input data size too large template detail slave number 16 data size 16 53 Configured slave diagnostic data size too large template detail slave number 16 data size 16 54 Configured slave output state RAM data size too large template detail slave number 16 data size 16 55 Configured slave input state RAM data size too large template detail slave number 16 data size 16 56 57 58 59 60 61 Configured slave diagnostic state RAM data size too large template detail slave number 16 data size 16 Configured slave output discretes offset too large detail slave number 16 number of discretes in Oxxxx area 16 Configured slave input discretes offset too large detail slave number 16 number of discretes in 1xxxx area 16 Configured slave diagnostic discretes offset too large detail slave number 16 number of discretes in 1xxxx area 16 Configured slave output registers offset too large detail slave number 16 number of registers in 4xxxx area 16 Configured slave input registers offset too large detail slave number 16 number of regist
101. page 62 Installation Instructions Hardware 51 3 1 5 Methods of Cabling and Bus Design for PROFIBUS DP Table 11 Transmission equipment Bus length per segment Transfer rates for cable Type A up to 12 MBaud max 1 2 km 9 6 kBaud max 0 1 km 12MBaud Line redundancy no Bus cable type yard good twisted pair shielded PROFIBUS cable type A up to 12 MBaud rigid Connection interface acc to EIA RS 485 Bus connector with without acc to standard 390 220 390 Ohms terminator See Chapter 3 3 2 on page 69 Stub cables none except for diagnostic purposes 1 X 3 m to bus monitor Table 12 Bus technology Station type Master Class 1 Bus access method Master slave to DP Slave Transfer mode half duplex Length of telegram max 255 Bytes Data field length max 244 Bytes Data security Hamming distance HD 4 FDL service SRD for slave parameterization configuration diagnostics and user data transmission 52 Installation Instructions Hardware 00 3 2 3 2 1 3 2 2 00 Breite 185 mm H he 230 mm Regulations for Installation Bus Segment Installation As a basic rule of cable layout the bus cable must not be twisted stretched or squeezed pinched Each bus segment must be terminated on both ends using a terminator The segment is not terminated if for example the last slave which carries a bus termination connector remains without voltage Since the bus termi
102. ple grounding of the bus cable shielding correct potential equalization is very important Central control cabinet Quantum Substation 1 Substation n with DP Master Slave 1 Slave n x1 Ground bus bar 4 amp amp amp x2 PROFIBUS DP cable x1 x1 zii Bil oo CX N 2 Potential equalization line gt 16qmm x a lis Figure 21 Grounding with Potential Equalization 00 D uj 00 Breite 185 mm H he 230 mm Grounding potential equalization Due to ground potential fluctuations an equalizing current may occur over shieldings which are connected on both ends In order to prevent this potential equalization is absolutely necessary for all connected system components and devices For this purpose and in order to achieve maximum EMC all system components machine cabinets external control panels devices etc must be sufficiently grounded over a large surface and connected to the ground bus bar FE PE of the central cabinet over a minimum cable diameter of 16 sqmm Shielding The braided shielding and foil shielding of the bus cable serves to improve electromagnetic compatibility EMC The braided shielding and the foil shielding underneath it must be grounded on both sides and with good conduction using metal structures with large surfaces When stripping the insulation make sure not to damage the braided shielding
103. pond to the State RAM Addresses in column 2 Prohibited register 2 is incorrect PROFIBUS Overview 00 SASASA SA SASASASAYA 5 EE R a rx lee RB a coi eS m o 96 oo RB E 2a Bo A e a Bells z a Let LL m 1 Li FT n E 3 NI e INI we E BY ra h NI r Ti 6 E mM o L1 m Li E M Li IN i o FT I wo m NJ 4 TT E e n e Ti ra S Input 1 16 Output 1 16 Figure 13 170 BDM 344 00 39 PROFIBUS Overview 00 Breite 185 mm H he 230 mm 2 2 4 DAP 204 Digital output 4 bits 24 VDC out in State RAM State RAM Data D Ty CRP811 CRP811 Module Addresses MSB LSB pe VO Data State RAM 1 4 1 89 16 Output out 000001 16 10000100 00000000 21 1000 out 400001 10000100 00000000 21 1000 out 400001 00000000 11000010 84 0010 out 400001 00000000 11000010 int8 84 0010 out 400001 10000100 00000000 uint16 84 00 0010 out 400001 10000100 00000000 int16 8400 0010 ut o 400001 10000100 00000000 uint32 84 00 00 00 0010 400002 00000000 00000000 out 400001 10000100 00000000 int32 84 00 00 00 0010 400002 00000000 00000000 out 400001 00000000 10000100 raw 8 0010 out 400001 1000
104. processing steps under Modsoft cS Note The PROFI KON DP software package SPU832 consists up to Version 1 60 of 1 independent diskette and a hard lock dongle diskette contains the executable configuration software the for software protection To make use of the software the dongle is must also be installed Until Version 1 6 Windows 3 11 95 a token diskette is needed for software protection 00 Software Configuration 81 Breite 185 mm Hohe 230 mm 4 3 Directory Structure for Programs and Data A common directory structure is essential in guaranteeing correct interaction for all of the software packages participating in communications configuration A common directory structure is also essential for the different stations within a plant s network Program exe directories Data or plant directories not necessary but recom mandatory mendable e g EX Drive e g F ASAD _ L_ ASAPLANT I MODSOFT 1 PLC_STOO I PROF_DP PLC_ST00 Modsoft files GSD_DP L DPPLC_00 cnf DP Bus project gsd 989 L PLC_STO0 env SPU832 SPU931 1 The name is determined by the software Figure 35 Program and data directory structures 82 Software Configuration 00 4 4 Configuration Step by Step 4 4 1 00 Breite 185 mm H he 230 mm The following description shows the global steps for configuration Modsoft Configuration Part Step 1 Inthe subsequent di
105. quency Waiting for configuration data Flashing with fault code on erroneous configuration data FMS S R Green not used Load Yellow Flashing Configuration data load operation active Flashing with fault code on load operation fault 146 140 CRP 811 00 22 Diagnosis through the RS 232C serial port Required serial port presets Baud rate 19 2 Kbd 8 Databits 1 Stopbit Parity off Table2 Main menu functions callable over the RS 232C port Name Function View PROFIBUS DP data CRP 811 View error output View global data Status RS 232C port settings u Firmware Update Menu Update CRP 811 firmware x Expert Mode Menu Extended and password protected expert mode menu 22 140 CRP 81100 147 Breite 185 mm H he 230 mm 4 Technical Specifications 4 1 Communication Module CRP 811 Assignment Device TSX Quantum at Modsoft version 2 32 2 4 2 51 TSX Quantum at Concept version 2 2 Module Area I O area of the primary subrack Compatible CPU Modules Number CRP per Quantum 140 CPU 113 02 256 KB 140 CPU 113 03 512 KB 140 CPU 213 04 768 KB 140 CPU 424 02 2 MB 2 with CPU 113 2 with CPU 213 6 with CPU 424 No Quantum Hot Stand By Updating of time with 32 slaves for every 16 bit inputs 16 bit out puts Necessary Configuration Tools for Modsoft Necessary Configuration Tools for Concept 4 ms with CPU 424 332 SPU 833 01 PROFIBUS DP configuration pack Engl 332 SPU 833 02
106. quit Figure 59 Actual Input Data from a given Slave selected with Submenu s in Figure 53 Quantum CRP 811 V2_00D Schneider Automation 1996 DP Data Menu DP input data of DP slave 2 node ID 4 00h 00h Press lt CR gt to continue lt ESC gt to cancel lt CTRL C gt to quit Figure 60 Actual Output Data for a given Slave selected with Submenu s in Figure 53 Diagnostic 121 122 Diagnostic Quantum CRP 811 V2_00D Schneider Automation 1996 DP Data Menu Diacnostic for DP slave 1 node ID 9 Byte 1 Byte 2 Byte 3 Byte 4 Master Byte 5 6 vendor 00000000b 00001100b 00000000b 1 1354h Diagnostic bytes 1 to 13 in Hexa Decimal 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 0 00 OC 00 01 13 54 07 00 00 00 00 00 00 Press lt CR gt to continue lt ESC gt to cancel lt CTRL C gt to quit Figure 61 DP Slave diagnostic with manual update by keystroke selected with Submenu m in Figure 11 Quantum CRP 811 V2_00D Schneider Automation 1996 DP Data Menu Diacnostic for DP slave 1 node ID 9 Byte 1 Byte 2 Byte 3 Byte 4 Master Byte 5 6 vendor 00000000b 00001100b 00000000b 1 1354h Diagnostic bytes 1 to 13 in Hexa Decimal 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 0 00 OC 00 01 13 54 07 00 00 00 00 00 00 Press lt CR gt to continue lt ESC gt to cancel lt CTRL C gt to quit Figure 62 DP Slave dia
107. ralized stations DP slaves within a specified message cycle Typical devices include programmable controllers PLCs numerical controllers CNC or robotic controllers RC DP Master Class 2 Third party This type of device includes programming configuration and diagnostic devices They can be used during commissioning for configuration of the DP system 10 General Information 00 00 Breite 185 mm H he 230 mm DP Slave A DP slave is a peripheral device sensor actuator that collects input information and sends output information to the periphery There are also devices which supply only input information or only output information Typical DP slave devices include those with binary I Os for 24 V or 230 V analog inputs analog outputs counters etc The amount of input and output information depends on the device type A maximum of 246 bytes of input information and 246 bytes of output information is permitted For reasons of expense and implementation many of the devices available today work with a maximum user data length of 32 bytes In Mono master systems only one master is active on the bus during the operating phase of the bus system Figure 5 shows the system configuration of a Mono master system The programmable controller is the central control component The distributed DP slaves are linked to the central controller via the transfer medium This system configuration achieves the shortest bus cycle time
108. rature Module related diagnostics These messages indicate that a fault is present in a specific I O range e g 8 bit output module of a device Channel related diagnostics These messages indicate an error at an individual input output bit channel e g short circuit on output 7 Handling and installation see PNO guidelines The RS 485 transfer technology is easy to use The installation of the twisted pair cable and the PROFIBUS devices must be carried out according to the PNO guidelines in 2 111 The bus structure permits addition and removal of stations or step by step commissioning of the system without influencing the other stations Later expansions have no effect on stations which are already in operation 1 2 3 System Configurations and Device Types PROFIBUS DP can be used with Mono master or Multi master systems This provides a high degree of flexibility during system configuration Up to 126 devices master or slaves can be connected to one bus The description of the system configuration consists of the number of stations the assignment between the station address and the I O addresses I O data format diagnostic message format and the bus parameters used Each PROFIBUS DP system is made up of a variety of device types There are three types of devices each one used for carrying out different tasks DP Master Class 1 DPM1 This is a central controller that exchanges information with decent
109. rews Figure 27 Quantum Z Screw 00 Installation Instructions Hardware 63 Breite 185 mm H he 230 mm 3 2 9 Grounding of Backplane DTA 200 of the Compact Periphery For protection against interference and accidental contact each zinc coated top hat rail with inserted components must be connected to the protective conductor PE over a minimum cable diameter of 6 sqmm The DTA 200 backplanes may be installed with or without electronic connection to ground potential Prior to initiation please verify that the Z screw provided for this purpose is fastened to the backplane i e that the internal reference potential OV is connected to PE For the Z screw location please see the figure below MA A120 2 MA Ground clamp for functional ground connection X Zinc coated top hat rail Y Ground connection over ground springs Z Z screw on backplane DTA 200 o ef ef 0V Reference conductor system of l l internal electronics Z1 Common CPU Compact with PE Figure 28 Compact Grounding and EMC Measures Z Screw Y 3 2 10 Grounding of TIO Components For protection against interference and accidental contact each TIO component with inserted components must be connected to the protective conductor PE over a minimum cable diameter of 6 sqmm When mounting the TIO component on the top hat rail the component PE is automatically connected to the top hat rail via a ground spring A connec
110. rminal Menu Handler 0 0 cece eee eee 115 Contents XIII Appendix AModule Discriptions seeeeeeeeeeees 137 XIV Contents 140 CRP 811 00 Communication Module PROFIBUS DP 139 AS BDEA 203 PROFIBUS DP Coupler esee 151 Chapter 1 General In this chapter you can read about ISO OSI Referenzmodell Imaging of the model into PROFIBUS DP 00 General 1 Breite 185 mm Hohe 230 mm 2 General 00 1 1 1 1 1 00 Breite 185 mm H he 230 mm Introduction to the Reference Model The PROFIBUS is a proven fieldbus for communication between PCs PLCs control and observation units sensors and actuators in accordance with EN 501 70 DIN 19245 It is Open Vendor independent Proven Certified Future oriented In order to aid your general understanding here are some key communication concepts relevant to PROFIBUS Open communication Open communication OSI Open System Interconnection refers to data exchange between stations by different manufacturers via a data network using standardized processes In 1984 the ISO International Standardization Organization passed the international standard ISO 7498 as a basis for open communication also known as the ISO OSI reference model General Information 3 Layer 7 Application Processing 6 Presentation 5 Se
111. rough a potential free RS 485 interface up to 12 Mbps Refer to ch PROFIBUS Connection Figure 6 Parallel I O bus refer to TSX Compact User Manual ch Technical Specifications Processor Processor type Data memory Intel 800152 12 MHz 32 KB RAM Firmware Mechanical Design Module Format 64 KB EPROM Standard double size module 3 HE 16 T Weight Connection Styles Power supply PROFIBUS Approx 500 g 5 pole screw plug in terminal block Sub D9 socket matching to 490 NAD 911 Back plane 2 plug connectors 1 3 C30M 1 socket connector 1 3 R30F AS BDEA 203 159 Environmental Characteristics Meets VDE 0160 UL 508 Refer to TSX Compact User Manual ch Technical Specifica tions 0 60 degrees C Regulations System data Permissable ambient temperatu re Power dissipation Typically 6 W 4 2 AS BDEA 203 on the PROFIBUS DP Transmission Specifications Max 32 max 1 2 km at 9 6 Kbps or at 19 2 Kbps or at 93 75 Kbps max 1 km at 187 5 Kbps max 0 5 km at 500 Kbps max 0 2 km at 1 5 Mbps max 0 1 km at 3 Mbps or at 6 Mbps or at 12 Mbps Shielded twisted pair S UTP KAP PROFIB PROFIBUS cable up to 12 Mbps rigid Adhering to EIA RS 485 As per Norm 390 220 390 Q None Nodes per bus Bus lengths transmission rates Bulk transmission media Connection interface Cable termination Stub cabling Data security Hamming
112. s Max D out Data Volume Sums Bytes 241 244 144 233 240 152 225 232 160 217 224 168 209 216 176 0 208 184 2 3 Subrack Mounting Slot Install the module in DTA 200 primary subrack slot 0 The individual installation steps are to be carried out in adherence with the accompanying user documentation AS BDEA 203 20 2 4 Power Supply Connection UB 24 VDC M2 1 25 A medium time lag fuse Modicon A120 U ready 5 V U PE Figure 5 Connection example A Caution The module s integrated power supply is non isolated Improper connection e g absence of the M2 connection can lead to module destruction Enter system relevant power supply information in the label inlay Noise immunity can be improved when by pass capacitors are installed at the power supply module U and M terminals Details can be found in the User Manual ch A120 Grounding Procedures 20 AS BDEA 203 157 Breite 185 mm H he 230 mm 2 5 PROFIBUS Connection The PROFIBUS port utilizes varied Sub D9 plug connectors 490 NAD 911 02 for transmission rates up to 12 Mbps or PBS1 for transmission rates up to 500 Kbps The individual installation steps are to be carried out in adherence with the accompanying user documentation PROFIBUS DP oe Pin Signal Function x 3 RxD TxD P Receive transmit data 40 5
113. s for 12 Mbps cable max 1 2 km at 19 2 Kbps max 1 2 km at 93 75 Kbps max 1 km at 187 5 Kbps max 0 5 km at 500 Kbps max 0 2 km at 1 5 Mbps max 0 1 km at 3 Mbps max 0 1 km at 6 Mbps max 0 1 km at 12 Mbps Transmission media per meter shielded twisted pair KAB PROFIB PROFIBUS cable up to 12 Mbps rigid Connection Interface EIA RS 485 Bus Connector 490 NAD 911 01 490 NAD 911 02 Cable Termination as per Norm 390 220 390 O for 12 Mbps cable Stub Cabling none except 1 x 3 m from the bus monitor 140 CRP 81100 149 150 Bus Specifications Node Type Bus Access Procedure Master Class 1 Master Slave to DP bus slaves Transmission Procedure Frame Length Data Unit Length half duplex max 255 Bytes max 246 Bytes Data Security Node Addresses hamming distance HD 4 1 126 FDL Send Req Data Services for slave services parameter assignment configuration dia gnosis data transfer Master Class 1 DP Bus Functionality Read Diagnostic Information from DP Bus Slave Send Parameter Data to DP Bus Slave on slave initialization automatically should new slave diagnostic data be available data filed in state ram area Input Reference 3x nx INT8 n 0 no filing of diagnostic information n 6 default value for standard diagnostic data only on slave initialization Uses parameter data from the DP bus configuration tool and DP bus slave device master data Send Con
114. sFieldBus Programm and Test Equipment ProcessVariable Product name Request Data with Reply Daten empfangen mit Quittierung PROFIBUS Schnittstelle f r kabelgebundene bertragung Recommended Standard for a Communication Interface Service Access Point Dienstzugangspunkte f r einzelne Softwareschichten Send Data with Acknowledge Daten senden mit Quittierung 41 SDN SOL SPS SPU xxx SRAM SRD SS IF TDC TIO UART VD VRTX 41 Breite 185 mm H he 230 mm Send Data with No acknowledge Daten senden unquittiert Small Out Line package Speicher Programmierbare Steuerung Produktname f r Programmiersoftware PROFIBUS Static RAM Send and Request Data with reply Interface Technical Design Center Terminal I O Universal Asyncronous Receiver Transmitter Virtual Devise Versatile Real Time Executive Preface Vil Arrangement of the Guide Chapter 1 describes the ISO OSl reference model and generally about PROFIBUS DP Chapter 2 describes the product overview and State RAM assignements PROFIBUS DP Chapter 3 describes the hardware installation of PROFIBUS DP Chapter 4 describes the global portions of software configuration from PROFIBUS DP Chapter5 describes Diagnostic parameters and screens for CRP811 Appendix contains the module description Related Documents Modicon Ladder Logic Quantum Automation Series Hardware Block Library User Guide Reference Guide Best Nr 840 USE 101 00
115. scussion configuration steps related to DP configuration will be handled Note The representation offered in Figure 36 only pertains to the DP configuration part ASAPLANT pce DP master 40 CRP 811 00 config extension size 0x 1x 3x 4x memory references Figure 36 Quantum hardware for Modsoft PROFIBUS DP configuration Names and their Meanings ASAPLANT Plant name characterizes the program directory PLC STOO PLC station name program name 140 CRP 811 00 DP option board bus controller Software Configuration 83 84 Utility KORY Online Combine Transfer Tools Quit Fl F2 F3 F4 FS F6 F7 Lev 8 FS OFF F9 MODSOFT Version 2 51 Modsoft 984 Program Name PLC Adress PLC Type Tab moves between the Menu Bar and the Editing Screen ALT H provides help on the menu item Selected by the cursor Offline selectionns access programs save files and change settings Figure 37 Start screen of Modsoft cS Note Further sequences see User Instruction for POFIBUS DP 840 USE 469 00 Software Configuration 00 4 4 2 00 Breite 185 mm H he 230 mm Bus Topologie Configuration Step 2 In the next step you have to configure the bus topologie with the software tool SPU 832 01 it is called also PROFI KON DP and a part of SPU 833 01 ASAPLA
116. ssion Communication Control Layer 7 Application 6 Presentation 5 Session 1 1 2 The ISO OSI Reference Model Meaning Provides useful communication services for the user Determines the meaning of data exchanged between user programs in different stations Provides the tools required for opening carrying out and ending acommunication session Communication between layers is synchronized using these tools 4 Transport 4 Transport Defines secure data transport for larger amounts of data via several transmission paths buses and stations 3 Network 3 Network Defines the route for transmitting messages via several transmission paths buses and stations 2 Data Link 2 Data Link Defines the bus access control functions ensures data security processes transmission protocols and telegrams 1 Physical 1 Physical Chooses the transmission medium and the physical bus interface As the table indicates the reference model is made up of 7 layers Each layer carries out a defined range of functions that will be described below For each layer there are also a variety of national and international standards Protocols are carried out between communication partners in the same layer Communication between two devices only functions when both devices have the same standards and thus the same protocols implemented on all existing layers Some of these layers can be left empty The sum of protocols used by the reference mod
117. stored to the factory settings again Software Configuration 99 5 3 LED Diagnostic For online LED diagnosis option board use 7 LED fields in the front panel Active Ready Fault Backplane PROFIBUS DP S R Load Figure 47 Status LEDs of the Option Board CRP 811 The LEDs Active Ready and Fault have the standard meaning like Quantum I O and option moduls Additionaly the Active LED is used to indicate the firmware download from a PC to the option board The LEDs Backplane DP S R PROFIBUS and Load are used in two ways Either to indicate the transfer of PROFIBUS user data and config data or to indicate error fault conditions from option board internal software tasks and software moduls To indicate the different functions on the LED block the following basic blink frequencies and its abbreviations are defined for the option boards OFF LED is off dark ON LED is on SLOW flashing frequency 400 ms on and 400 ms off MEDIUM flashing frequency 200 ms on and 200 ms off FAST flashing frequency 100 ms on and 100 ms off Fault code Blink sequence from 1 to 12 on and off states followed by a pause Blink sequence and pause are repeated with a period of 6 4 sec ODD Blink Repeated irregular blink sequence 100 Software Configuration 00 00 Breite 185 mm H he 230 mm Table 17_ Status LEDs of the CRP 811 LEDs Color
118. tate RAM information detail health table segment 16 register segment 16 Software Configuration 109 Table 25 DP Communication Handler Error Report Message Explanation and detail codes The 32 bit detail code may hold multiple seg ID 40 41 42 43 44 45 46 47 48 49 50 51 ments of additional information whose size is given in brackets Task State and Task Configuration Error Messages Not reset to accept a CDS InitLoad request detail handler task state 16 service_class 8 service 8 Need CDS InitLoad request at the beginning of re configuration detail handler task state 16 service_class 8 service 8 Configuration data inconsistent detail handler task state 16 service_class 8 service 8 Multiple configuration messages received from CDS detail handler task state 16 service_class 8 service 8 CDS TerminateLoad request received while not in Loading state detail handler task state 16 service_class 8 service 8 CCMP not in Configured Stopped state while receiving CDS Start request detail handler task state 16 service_class 8 service 8 Global Configuration Data Error Messages Out of range in configuration data buffer detail 0 32 Invalid master network node ID detail master node ID 32 Invalid number of slave devices detail number of slaves 32 DP Slave Configuration Data Error Messages Invalid slave
119. the Board selected with Submenu r in Figure 49 Quantum CRP 811 V2_00D Schneider Automation 1996 Firmware Update Menu The board will be switched to firmware download mode Having finished the download successfully the new firmware will be started The parameters of the serial interface will be reset to default In case of a download failure or user abort it may be necessary to restart the board with a power down power up to resume normal operation Choose one of the following options a abort action and resume in normal mode e enter firmware download mode Press lt CR gt to accept lt ESC gt to cancel lt CTRL C gt to quit Figure 66 Activation of the Flash Loader selected with Submenu u in Figure 48 or Figure 49 00 00 Breite 185 mm H he 230 mm Quantum CRP 811 V2_00D Schneider Automation 1996 Firmware Upgrade Menu Ready to perform firmware download Keyboard input will not be accepted until this operation has been finished To cancel this operation turn power off and then on again Figure 67 Message Screen after Activation of the Flash Loader selected with Submenu u in Figure 48 or Figure 49 Quantum CRP 811 V2_00D Schneider Automation 1996 Terminal Setup Menu Default Settings for Diagnostics Terminal serial interface r 19200 p off d 8 s 1 cursor home ESC H or CTRL CHR 30 cursor up ESC A or CTRL K CHR 11 cursor down ESC B or CTRL J
120. the PC The only possibility to cancel that load request once it has been issued is to switch the board s power off and on again see Figure 67 Page 125 5 2 2 6 Terminal Setup Menu t This submenu see Figure 68 and Figure 69 Page 125 will allow the user to change the Baudrate of the UART in order to connect a PC as a Logging device for the Output of the printf task This menu will allow to switch the Baudrate from 2400 Baud to 115000 Baud 5 2 2 7 Expert Mode Menu x This submenu see Figure 70 Page 126 is used for entering the expert mode of the menu system a mode that is used to enable the access to the following submenus In order to switch to the expert mode the user has to enter a password see Figure 71 This password is originally ASAD E42 but it can be changed by the user to any other password with a length between 6 and 31 characters see Figure 73 Figure 75 Page 129 The menu system will show the additional menu selections see Figure 72 Page 127 only if the expert mode is true The menus that are normaly accessible are the following ones d DP communication handler for DP only e Error Report Menu g Global Data Menu t Terminal Setup Menu u Firmware Update Menu x Expert Mode Menu The password is saved in RAM and if there is a new password entered by the user this new password is only valid until the next power up of the board In order to help the user there is a message showing we
121. the user specifies the assignments of the DP slaves to the DPM1 Which DP slaves are to be included in or excluded from cyclic user data transmission is also defined during configuration Data transmission between the DPM1 and the slaves is divided into three phases parameterization configuration and data transfer Before a DP slave is included in the data transfer phase the DPM1 checks in the parameterization and configuration phases to see if the expected configuration corresponds to the real device configuration This means that the device type format and length information and the number of inputs and outputs must correspond to the actual configuration These tests provide the user with reliable protection against parameterization errors In addition to the user data transfer which is executed automatically by the DPM1 new parameterization data can be sent to the slaves at the request of the user General Information 13 Call up telegram m gt E Footer info Output data Header info g gt E 22 a Response telegram Eg Es O ce Header info Input data Footer info Telegram formats SRD request variable information field length 5 SYN SD2 LE LEr SD2 DA SA FC OU FCS ED 7 E I E SRD request variable information field length d a Q SD2 LE LEr SD2 DA SA FC a FCS ED l f
122. ther the original power up password or the user password is to be entered The expert mode is only for debug use by an ASA technican or by a customer on demand by ASA to help in finding the problem of the malfunctioning board The information of the normal main menu is all the customer needs to know of the board 5 2 2 8 Board Reset Menu r This submenu see Figure 65 Page 124 will only be accesible in expert mode and it will enable the user to issue a board RESET by software instead of hardware But be aware that this RESET is only valid for the option board and not for the PLC 98 Software Configuration 00 5 2 2 9 5 2 2 10 5 2 2 11 00 Breite 185 mm H he 230 mm Memory Browser Menu b This submenu see Figure 76 Page 129 will only be accessible in expert mode and it will ask for the segment and offset values of the Startadress of the memory partition to be displayed The display output will show the adress and 16 bytes in HEX and ASCII notation starting at that adress per line After output of one page 256 byte a new adress can be entered Task Information Menu i This submenu will only be accessible in expert mode and it will allow the user to get information of a specific task on the board see Figure 79 Page 131 In this menu the user can select a task to get some information about this task He will get an output as in Figure 80 Page 131 Additionaly there may be further menu screens for each task wher
123. ther with CRP811 with FW version 2 xx 4 Preface IX Breite 185 mm H he 230 mm x Preface 41 00 Chapter 1 l w vvvvvvvv o o OMDNOOARWNANWNHA T s Th u ere TE AEE O E EEN D k eo Co h h Il tto to to to to to to ONoaoakhwhDd 1 3 9 Chapter 2 2 1 2 1 1 2 1 2 2 2 2 2 1 2 2 2 2 2 3 2 2 4 2 2 5 2 2 6 Contents General jitter ae d bad a b ete 1 Introduction to the Reference Model 22 0 seen een 3 Open communication scree as eal aha sales sua sare aidan aid 3 The ISO OSI Reference Model 00 ccc cece een eens 4 The Seven Layers in a Telephone Conversation example 6 General Information about PROFIBUS DP 0 000 cece eens 7 Layers for the PROFIBUS DP 000 c cece eee ees 7 Basic Characteristics sisse 9 System Configurations and Device Types 00 cece eee eens 10 SYSLEM BEMAVION spiss arten Pate A E cd er anata b td ed nr 12 Data Transmission between the DP Master class 1 and the DP Slaves 13 Sync and Freeze Mode not supported by CRP 811 14 Data Transmission between DP Master and Configuration Devices 15 Protection Mechanisms 000 eee eee cece ees 16 Device Database Files GSD Enable Open Configuration 17 Ident Number 0000 c eee e cette nennen nenn nenn 17 CRP 811 Functionality Master Class 1 and
124. tion 58 Grounding and Shielding of Systems without Potential Equalization 60 PROFIBUS DP Repeaters 0 00 cece cece eee ee eee 62 Backplane Grounding of the Quantum CPU cece eee ee 63 Grounding of Backplane DTA 200 of the Compact Periphery 64 Grounding of TIO Components 000 c cece eee eee 64 Additional Grounding Measures 00 cece eee e eens 65 Example of an Indoor System with Potential Equalization Lines 66 Example of an Indoor System without Potential Equalization Lines 67 SPEGHICALONS 2 ce esa een en Sc de end AO ADT aa 68 Cable specifications 0 cece tee e 68 Connector Specifications 2 222220 eenene een eres 69 Pin Assignment NAD 911 sssssessseeee ee 69 Cable installation on NAD911 02 teens 70 Schneider Automation Products for PROFIBUS Installation with Quantum 6 teen rennen 71 Example of PROFIBUS Test Certificate 0 0 eee eee 72 00 00 Chapter 4 4 1 4 1 1 4 4 4 Chapter 5 Software Configuration Llseueeeee 75 Information for PROFIBUS DP ssssssssssses teens 77 General iit an Nenn IHRER 77 Relationships between tools 0 cece nennen nennen en nn 78 Software Packages and their Features DP Configuration 80 Directory Structure for Programs and Data 0002 seen 82 Configuration Step by Step
125. tion between internal reference potential OV and PE is normally established internally on the component using appropriate RF capacitors The Z1 connection is additionally required for ground protection Grounding is ensured via a ground clamp EDS 000 and a 2 5 sqmm CU Faston or screw connection 64 Installation Instructions Hardware 00 MA Ground clamp for functio nal ground connection z X Zinc coated top hat rail Y Ground connection of the TIO component over ground spring Z1 CU connection to top hat rail as a protective measure _ Figure 29 Grounding of top hat rails and TIO components 3 2 11 Additional Grounding Measures Connection to ground bus bar To system part 1 Quantum Quantum Backplane Zinc coated top hat rail from NAE 911 6 sqmm Ground clamp EPS 001 6 sqmm Lay out bus cable shielding on bus ground bar using ground clamp To system part 2 A120 Zinc coated top hat rail s from A120 6 sqmm Lay out bus cable shielding on bus ground bar using ground clamp To system part 3 TIO Zinc coated top hat rail from TIO components 6 sqmm Lay out bus cable shielding on bus ground bar using ground clamp Ground clamp EPS 001 gt 16 sqmm copper connection betwee
126. tions Arbitrary I O combinations are only possible with discrete I O modules Use of analog I O modules restricts total data volume to a particular level Total data volume is the sum of data from the PROFIBUS master to the AS BDEA 203 D out and from the AS BDEA 208 to the PROFIBUS master D in The feasibility of a particular combination can be verified with the following tables The first table lists data volume by respective module D out D in in bytes The data volume of all employed modules through the AS BDEA 203 to the PROFIBUS master D in sums must lt 244 bytes In accordance with the D in data volume this table permits the data volume calculation for PROFIBUS master to AS BDEA 203 D out With the second table the D out data volumes of all employed modules is to be checked against the max permissable D out data volume AS BDEA 203 155 156 Table 1 Module Data volume by module D in Data Volume Bytes D out Data Volume Bytes DEP 208 DEP 210 DEP 211 1 0 DAP 204 DAP 208 DAP 210 O 1 DAP 212 DAP 220 DAP 292 1 1 DEO 216 DEP 214 DEP 215 2 0 DEP 216 DEP 217 DEP 218 DEP 220 DEP 296 DEP 297 DEX 216 DAO 216 DAP 216 DAP 217 0 2 DAP 218 DAX 216 DAU 202 0 4 DAU 208 0 16 ADU 204 ADU 205 10 0 ADU 206 ADU 216 10 1 ADU 210 10 ADU 214 18 Table 2 Max permissable D out data volume in respect to D in data volume D in Data Volume Sums Byte
127. ue va lue Only first and last bus device connected 4 1 Measure voltage over terminators at the 3 8 1 10 Volts Measurement of 42 first bus device 3 6 1 95 Volts direct current 4 3 5 8 1 95 Volts 4 4 Measure voltage over terminators at the 3 8 1 10 Volts last bus device 3 6 1 95 Volts 5 8 1 95 Volts 4 7 Measure voltage at the PROFIBUS con 3 8 1 10 Volts It is not necessary nectors of the remaining bus devices for the connector to be plugged in 4 8 Remove the connector at one end devi 3 8 0 62 Volts Measurement of ce and measure the bus voltage in idle direct current state All bus devices except master are connected 4 9 Measurement of bus voltage in idle sta 3 8 0 62 Volts Both terminators te are active 2 Terminal B of 490 NAD 911 02 acc to Figure 30 on page 70 Connector E of 490 NAD 911 02 acc to Figure 30 on page 70 390 Ohms Terminator 220 Ohms 390 Ohms Figure 31 Bus Termination 00 Installation Instructions Hardware 73 Breite 185 mm H he 230 mm 74 Installation Instructions Hardware 00 Chapter 4 Software Configuration 00 Software Configuration 75 Breite 185 mm Hohe 230 mm 76 Software Configuration 00 4 1 00 Breite 185 mm H he 230 mm Information for PROFIBUS DP General The goal of this chapter is to describe the configuration steps in global for PRO
128. unning state The following table lists the message ID s for the CCMP error reports Each error report has a unique message ID For each message ID there is an explanation of the error cause and additional information about the component detail Software Configuration 107 Table 25 DP Communication Handler Error Report Message Explanation and detail codes The 32 bit detail code may hold multiple seg ID ments of additional information whose size is given in brackets Standard Error Messages 0 No errors Not used 1 Unknown error Not used Fatal Initialization Error Messages 2 Illegal state in task state machine detail DP service 8 DP service primitive 8 handler task state 16 3 Could not get CDS task ID Entity not started detail 0 32 4 Could not get profile handler task ID Entity not started detail 0 32 5 Could not get backplane handler task ID Entity not started detail 0 32 6 Could not get profile handler event flag group handle detail 0 32 7 Could not get backplane handler event flag group handle detail 0 32 8 Could not get communication message buffer handle Buffer not created detail 0 32 9 Could not get communication message buffer info Buffer not created detail 0 32 10 Out of memory detail handler task state 16 service_class 8 service 8 11 Out of memory while creating state RAM output data image buffer detail max backplan
129. urrent values The input data are not updated again until the DP master sends the next freeze command to the devices involved Freeze mode is concluded using the unfreeze command Data Transmission between DP Master and Configuration Devices In addition to master slave functions master master communication functions are also available They enable configuration and diagnostic devices DPM2 to initiate the following functions via the bus as shown in the table below Function Meaning DPM1 DPM2 Get_Master_Diag Reads the diagnostic data of the DPM1 or P O the diagnostic summary of the DP slaves Download Upload Group Downloads or uploads all configuration O O Start_Seq Download data of a DPM1 and its associated DP Upload End_Seq slaves Act_Para_Brct Activates the bus parameters O O simultaneously for all DPM1 devices addressed Act_Param Activates parameters or changes of O O operating status of the DPM1 device addressed M mandatory O optional not supported by CRP 811 In addition to the upload and download functions master master functions permit dynamic enabling or disabling of the user data transfer between the DPM1 and individual DP slaves The operating state of the DPM1 can also be changed General Information 15 16 1 2 8 Protection Mechanisms For reasons of security it is important to equip decentralized systems with effective protection functions against parameterization errors or
130. ut b beep when displaying critical messages e E display error reports in short long format enable LED flash mode during message data transfers h display buffer headers when sending receiving i display initialization status messages 1 enable LED task state blink codes p display task printouts needed for the following r R display received task messages in short long format s S display task messages in short long format before send t T display timer messages in short long format Press CR to accept ESC to cancel CTRL C to quit Figure 78 Menu for Setting Resetting each Bit in the Debugmask of a given Task selected with Submenu m in Figure 49 00 00 Breite 185 mm H he 230 mm Quantum CRP 811 V2_00D Schneider Automation 1996 Task Information Menu Select one of the following_tasks backplane interface handler configuration data handler DP communication handler terminal menu handler network interface handler system object handler system timer handler b e d m n o S t terminal interface handler Press CR to accept ESC to cancel CTRL C to quit Figure 79 Menu for Selecting the internal Task for which Display of internal Data is requested selected with Submenu i in Figure 49 Quantum CRP 811 V2 00D Schneider Automation 1996 Task Information Menu Press CR to continue System task information of the backplane interfac
131. vailable Timeout at Task message receive call 4107 Timeout at Task message receive call 4109 there was an invalid parameter in the PDU 4112 invalid timer message type 4118 an invalid message type was received 4119 an invalid sending subsystem was received 4300 other initialization error while initializing CDS task 4303 an invalid service was received and rejected 4307 not supported 4401 an invalid PDU type was received 4403 an invalid service was received 4404 an invalid service class was received 4406 a service was rejected 5110 there was no entry in the extended configuration area for an option board 5801 a wrong CDS State is encountered 5802 an error occured while loading configuration data to a task 5803 an invalid subsystem was received 5804 a new configuration request from Backplane Handler received 5805 a wrong board type has been configured 5806 a wrong Invoke ID to a previous request is received 5807 while reading data from the PLC with Hookout protocol an error occured The menu for the CDS is only accessible in the expert mode in the Task Information menu There are the following 5 submenus Table 21 5 Submenus Ref Meaning g global data m last sent message I load information s Status Notify events v internal values counters 104 Software Configuration 00 00 Breite 185 mm H he 230 mm
132. work 2 Data Link 1 Physical General Information Routing Dialing protocol of the long distance exchanges Telegram composition Compose sentences if necessary spell out words error check redundancy to prevent errors who may speak Media access Special rules e g for conference calls Bit transmission Sound transmission conversion from sound waves coupling to medium to electrical signals 00 1 2 1 2 1 00 Breite 185 mm H he 230 mm General Information about PROFIBUS DP PROFIBUS DP Decentralized Process Periphery is a version of PROFIBUS that has been optimized for high speed communication using the proven qualities of PROFIBUS transmission technology and bus access protocols but supplemented with extended functions that meet the unique requirements posed by decentralized process periphery PROFIBUS DP has been designed to carry out high speed data exchange on the sensor actuator level Here central controllers e g PLCs communicate with their distributed input and output devices via a high speed serial link Most of the data communication with these distributed devices is done in a cyclic manner The central controller master reads the input information from the slaves and writes the output information to the slave devices This process requires the bus cycle time to be shorter than the central controller s program cycle time which in many applications is approximately 10 msec Layers for the PROFIBUS D

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Modicon TSX Quantum PROFIBUS&ndash;DP under Modsoft User Manual

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Modicon TSX Quantum PROFIBUS–DP under Modsoft User Manual