6-inch Woodworking Jointer
Contents
1. SOUS oW ETE eene 1 4 20 x 1 4 2 A 6296126 MOTOR dat dete eee ee e e ee 1 HP 1PH 115V 1 106 6285988 Spring Washer 44 ue ee ete eene t LS E A 4 AAA 6285966 RE lt TE toy Adload ts AAA 1 E 6296127 Motor epes aere aere a Y a Y a e ra e e ERR ran 1 19 6296128 SMIC rires 1 205 0 6285963 Strain Relief ooo SB7R 1 aaaiaiinnneaaaaeaaa 1 LAS 6285962 Power Cord rr rera ers 1 29 s 6296129 Bell Guard mS 1 29 es 6285909 Flat Waeher ee 1 4 20 UNC x 1 2 8 Ye 6285910 Handle Screw 1 4 20 x 1 2 8 25 5 unn 2004017 D st E EU 1 20 6285978 e 5X5X930 cic 1 Zh rd 6296133 Switch PUSADU LON n n nnns 1 28 6296134 SWI CH COVER isi o a o e a adn 1 QO vei 6296135 Ye zl sr cle ele een nn E den ten tel beled 1 30 6296136 Pan Head Screw iaaa nanana aaa 3110 24 x 1 2 2 ist et at 6296137 Washer nit tein ie at ies 3 16 x 1 2 x 1 32 2 de oth 6296138 Machine Gcrew irori eor ieee M4 x 1 59P x 38mm 2 dod 6296139 Pan Head Sc Wii2. Knife Inserts set of 10 6285917 Push Block 6285991 Tool Kit 22300395 Knife Setting Gauge 29 Replacement Parts To order parts or reach our service department call 1 800 274 6848 Monday through Friday see our website for business hours www powermatic com Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately Stand Parts List All Models Index No Part No Description Size Qty REEL SNA ON A 6296121 SIN I 1 Se 6285974 Re 1 CARNER 6285822 More dizi EEUU 3 Asset 6285852 Spring Washer dep ROGER 3 8 EE 3 Datsun 6296122 Iur EET 1 8 40 x 3 8 4 Odds 6296123 Flat Washe e deret e e e e e tage 1 8 x 3 8 x 1 32 4 Heger 6285975 Ser de 1 1o PAA 6285976 BS d 1 Dons 0285971 sd OXON tenete tenet teret ted ted ted t BIB 1 o TNE 1 AE 6285980 FOXES CREW E 5 16 18 x 3 4 4 Mission 6285805 Flat Weber A deed tenete tenete dada teet dat 5 16 x 3 4 x 1 16 8 12 5 6296124 Ms Belt asad eta eeh eelere e ede etr d qu d dee vau ax du dot at 1 Oria 6296125 Motor Pulley e eu dete dee ee AN AN 1 AS us 6285865
3. Te zer me 6296073 me TS 0561052 dl 6296075 Eescht 6285940 qa ec pue 6285966 AA 6296077 AA 6296078 lose 6296080 19 6296081 205 6285947 Ph uius 6296082 KE 6285942 29 ies 6285944 El uu 6285943 25 xi 6296083 20 nus 6296084 2 s 6296085 Description Size Qty Fence Assembly p m ebebeepbbbpb o beoe bo Opi 1 Eocking Bolt ito e te t o OO ORE 1 Flat Washer i eto 13mm x 28mm x 3mm 2 Stop 2 11010 PET idi b biis vidis 1 Fence Bracket ott be eto ue ot wet boned oc ean Menten Decio De nO 1 Ano cA RN 2 LOCKING SHAM edente tt Ee eret oe EE dto ue 1 Led attin nt MM M qM M NW M as oy 5mm x 50mm 1 Gap SCIeW des adde ete e per RT 1 4 20 x 1 1 4 2 Hex NU ua eegene cd ee me eegene eege 2 ee LERNEN M c RS E MN 1 AAA MR die 1 2 20UNF 2 Fen e Body den oe eee eleg dete dee dee lege dee ee dee tu Pete T 1 edi o1 e ur o a dl O 2 Ele INIUD a dd 5 16 18 1 ele 5 16 18 x 1 1 4 1 e 5 16 18 x 1 1 2 1 Locking Link eee cete e et e eet 1 Md 1 EXC Block IRI ERE P e ele pe 1 Fence Link RB REGIE REP EP EP PE RYE EY 1
4. Do not use this machine for other than its intended use If used for other purposes WMH Tool Group disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use Always wear approved safety glasses face shields while using this jointer Everyday eyeglasses only have impact resistant lenses they are not safety glasses Before operating this machine remove tie rings watches and other jewelry and roll sleeves up past the elbows Remove all loose clothing and confine long hair Non slip footwear or anti skid floor strips are recommended Do not wear gloves Wear ear protectors plugs or muffs during extended periods of operation Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paint e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles Do not operate this machine while tired or under the influence of drugs alcohol or any medication M
5. EN nonae E n 31 1 2 MOO ct rennes TEFC 1 HP 1 PH 115 230V 60Hz TEFC 1 HP 1 PH 115 230V 60Hz Overall Dimensions LxWxH in IDEA A 66 x 24 x 37 1 2 Jointer Bed Weight be 1 KEE 254 Stand Weight De rrr RR BU Sete e metn e EE 80 pre wired 115V The above specifications were current at the time this manual was published but because of our policy of continuous improvement WMH Tool Group reserves the right to change specifications at any time and without prior notice without incurring obligations Unpacking Upon delivery open shipping containers and check that all parts are in good condition Any damage should be reported to your distributor and shipping agent immediately Before proceeding further read your manual and familiarize yourself thoroughly with assembly maintenance and safety procedures A Compare the contents of your container with the following parts list to make sure all parts are intact Missing parts if any should be reported to your B C distributor Read the instruction manual thoroughly for assembly maintenance and safety instructions Shipping Contents Note This unit is shipped in two cartons Stand Carton 1 Jointer Stand 1 Door with Mounting Hardware 1 Dust Chute with Mounting Hardware Main Unit Carton 1 Jointer Assembly Figure 1 Fence Assembly Pulley Cover Belt Cutterhead Guard Push Blocks Fence Handle Hardware Bag Contents of Hardwar
6. Cutterhead Removal The entire cutterhead assembly may be removed for cleaning or for bearing and blade replacement Some woodworkers keep a spare cutterhead with replacement blades should the original cutterhead have to be repaired Blades in the cutterhead are AWARNING sharp Use extreme caution when handling the removal of the cutterhead Failure to comply may cause serious injury To remove the cutterhead including bearings studs and housing from the base casting Referring to Figure 45 1 Disconnect the machine from the power source 2 Remove the front blade guard A and screw B ACAUTION Lock the fence tilt lock handle D to avoid injury from moving parts when moving this assembly 3 Remove the two lock nuts G and washer F securing the fence assembly C to the fence base casting E 4 Lift the fence assembly C from the table and set aside 5 From the left side of the stand remove the dust chute From the back of the machine remove the cabinet access door Referring to Figure 46 6 Using an 8mm hex wrench loosen two hex cap screws underneath fence base casting E that secure the casting to the table F Remove the fence base casting and set aside 7 Remove four screws and washers A securing a the belt guard B Remove the belt guard KA Figure 46 8 Using a 14mm wrench remove two screws A Fig 47 and lock washers that secure the View from front cutterhead bea
7. a knife Refer to Figure 26 1 Remove four gib screws A with a 4mm hex wrench 2 Remove the gib B and knife C If the knife is being re used knives are double edged clean the knife gib and cutterhead of all pitch and debris 3 Lay the new knife or unused edge of the old knife back onto the cutterhead D 4 Replace the gib B and screws A Finger tighten only at this time 5 Press against the cutting edge of the knife at the center of the blade with a piece of wood DO NOT USE FINGERS This is to ensure that the cam is making proper contact with the knife 6 Snug the inside two screws then the outside two screws 7 Release the piece of wood pressing against the knife and tighten the gib screws 8 Replace the remaining two blades by repeating steps 1 7 9 Determine if knives need to be set Follow the Outfeed Table Height Adjustment section steps 3 and 4 only to determine if knives need to be set Do not complete the entire outfeed table adjustment If knives need to be set proceed to the Setting Cutterhead Knives section 19 Setting Knives for Rabbeting and Nicks Model 54A only NOTE Rabbeting is not applicable on helical cutterhead models To position the knives for rabbet cuts take a shop scale with 1 32 graduations and place it against the end of the cutterhead Slide the knife out until it is at the 1 32 mark on the scale that is the knife will now be 1 32 b
8. away Make your workshop child proof with padlocks master switches or by removing starter keys Give your work undivided attention Looking around carrying on a conversation and horse play are careless acts that can result in serious injury Maintain a balanced stance at all times so that you do nat fall or lean against the cutterhead or other moving parts Do not overreach or use excessive force to perform any machine operation Use the right tool at the correct speed and feed rate Do not force a tool or attachment to do a job for which it was not designed The right tool will do the job better and safer Use recommended accessories improper accessories may be hazardous Maintain tools with care Keep knives sharp and clean for the best and safest performance Follow instructions for lubricating and changing accessories Turn off the machine before cleaning Use a brush or compressed air to remove chips or debris do not use your hands Do not stand on the machine Serious injury could occur if the machine tips over Before turning on machine remove all extra equipment such as keys wrenches scrap stock and cleaning rags away from the machine Never leave the machine running unattended Turn the power off and do not leave the machine until the cutterhead comes to a complete stop Always use a hold down or push block when surfacing stock less than 12 inches long or 3 inches wide or 3 inches thick Do not perfo
9. bolt F which retains the setting 8 Tighten the ock handle B 45 Forward Stop Adjustment Position the fence tilt lever E Fig 14 toward the operator The 45 degree forward stop is controlled by the cap screw G Fig 14 The adjustment is done the same way as for the 90 degree stop adjustment except that a 45 degree protractor is used Figure 15 45 Fence Backward Stop Adjustment Referring to Figure 14 The 45 fence backward stop is controlled by the stop bolt H 1 Loosen the lock handle B 2 Move the stop block C out of the way and position the fence at the 135 angle fence tilt lever E is positioned away from the operator as shown Make sure the fence sits against the stop bolt H Tighten the lock handle B 4 Place an angle measuring device on the table and against the fence to confirm a 135 setting B Fig 15 5 To adjust loosen the ock nut J securing the stop bolt H and turn the stop bolt until a 135 angle of the fence is obtained 6 Tighten the ock nut J 14 Infeed Table Height Adjustment Refer to Figures 16 18 Initial Coarse Adjustment 1 Loosen the rear thumb screw D and the lock knob B Raise or lower the height adjustment handle C until the scale A Fig 16 and Figure 17 reads approximately the desired depth of cut If you can t adjust to zero or 1 8 see the Helpful Hint below Fine Adjustment 3 4 Turn the locking h
10. ead 8 32 X 5 8 2 S4 uit 6296140 Flat Washer tette ote tes 5 32 x 3 8 x 1 32 2 Sirius 6296141 Star Wastier ooo opo bitte shel iota BW 4 5 32 x 3 8 2 SO aii 6296142 NS costes ato PE Ter relata HO Lilo 1 data 3520B 140 Powermatic Namenlzate eene 1 SE sten E 6296150 Warning abel 5e beu eub ub tee lens ten ten ees 1 Eae PM2700 440 Wide Stripe not shown ssssssssm per ft haate PM2700 444 Narrow Stripe not shown per ft 30 Stand Assembly All Models 31 Bed Parts List All Models Index No Part No Description Size Qty AA 6296086 Base Slide pe gee 1 PANETE ET 6296087 UE vb ow vhs 3 8 x 1 x 5 32 4 K NERETI 6296088 Spring Pinzizsete epe tbe bete 4mm dia x 14mm Lo 1 Ad EE 6296089 Key iiti eb i ee ete tt 9 5mm x 273 mm 1 Dhs 02059231 etis Gap SCIeW siiotetituetiihfesetegetugetepetut in 3 8 16 x 1 1 2 2 nomiue 6285910 Handle SGr w t t E E RES SESS SEES SERE ERR SES 1 4 20 x 1 2 10 VE 6284909 MEDIA p 6 6mmx13mmx1 0mm 2 B Loses 6296091 e E 1 4 20 x 3 4 1 DE 6296092 Socket Head Cap Gcrew 1 4
11. tto ota tto sal nto sal sted sted ds 1 914i 6296101 Base ietttetutettetutettetutetutetutetu tatto bath tot artos slots lat oh 1 92 tits 6296102 Front Tablet terit ett ett 1 datis 6296103 Rear Table nia e re lara are ar are ot 1 OA ostiis 6296104 SE 1 BDs 6296105 Seen eet eet ett steet A et Eet stet slot Bett Bette eat az 2 Ori 6296106 teste att E Lor dor Lor dor dor dor dor do Lor dor lor dol clot lot don dol coo 1 irrita 6296107 SE 1 EE 6296108 LOCK GE 1 9O titus 6296109 Handle oett tetto tette ote dh Tortas Aha Dardos te bete itat 1 40 iuis 6296110 Adjusting Base nnn 1 AL siu 6296111 Worm Shaft bbb bb boe bbb het bot bet bot b bo bed 1 424 re 0290112 s Ke p M 1 AS st 0290113 es Mr M 1 A4 6285900 SEW sass HE 2 EE 6296060 e EE 5 16 18 x 3 A 2 A cives 6285966 Hex iP e 5 16 18 eem 3 Lr 6296114 Set BloCK cnn A 1 AB see 6296014 o ccc ccce ec I Ng 5 16 18 x 3 4 2 EE 6296115 EEN WEE 1 D Losses 6296116 E M 1 keet 0290117 tte Pan Head SChEW og 5 32 32 x 1 4 1 52 sos 028
12. 2 The Jointer motor has four numbered leads that are factory connected for 115V operation as shown in A For 230V operation reconnect the leads as shown in B This is also shown in the diagrams on pages 39 and 40 3 The 115V attachment plug C supplied with the Woodworking Jointer must be replaced with a UL CSA listed plug suitable for 230V operation D Contact your local Authorized Powermatic Service Center or qualified electrician for proper procedures to install the plug The Woodworking Jointer must comply with all local and national codes after the 230 volt plug is installed 4 The Jointer with a 230 volt plug should only be connected to an outlet having the same configuration as shown in D No adapter is available nor should be used with the 230 volt plug 115 Volts 230 Volts Red Yellow Black White Red Black Yellow White Y Line Line Line Line A B 115 Volt 230 Volts MEL s m E S T gt e gt sage SS Figure 12 Extension Cords Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your machine will draw An undersized cord will cause a drop in the line voltage resulting in power loss and overheating Table 1 shows the correct size to use depending on the cord length and nameplate ampere rating If in doubt use the next heavier gauge Remember the smaller the gauge number the heavier the cord Adjustments Fence
13. 20 x 1 2 5 NO oss TS 0208044 Socket Head Cap Gcrew 5 16 18 x 3 4 1 RE TS 0208101 Socket Head Cap Gcrew 5 16 18 x 2 2 12 sus 6296094 2M 5mm x 5mm x 20mm 1 13 5 6285907 Se SCIeW o dodo eee ot don AT Ee Ee ees 1 4 20 x 3 8 4 14 anus 6285902 Heel A TR TR EE 5 AA 6296144 Flat Wee eee de ee dee e ee e ee eis 1 4 x 1 2 x 1 32 3 AA 6296066 Flat E eus 2e eue ete eret td 13mm x 28mm x 3mm 1 A 6296095 Spring Weber ue din asie se 6 5mm x 12 8mm 3 ASS G2859 AR Spring WaSh f nete eee 8 2mm x 15 4mm 2 NO rs 6296096 Wavy Washer eee 12 6mm x 16 8mm 1 20 5 us 6296015 Retaining Ring ETW 6 3 KE 6296022 Retaining Ring ETW 12 s 2 22 ws 6285901 A rss ndis 1 4 20 NC x 1 5 29 us 6285906 Coll a S RR Rn 1 24 6285904 UE ES 1 25 ew 6285905 Bra 1 20 55 6285903 AGJUSUNG SCIOWs narra 1 2L s 6296097 Shaft aaa 1 28 5 6296098 Lock Bracket ae eee eee 1 29 sis 6296099 Belt aen 1 AE 6296100 Ee etis orale orale nn tto eta ital eta
14. 5 1 Disconnect jointer from power source 17 e E Q 4 pm Gib Lock Screw F ge ion CN Straight edge Outfeed Table poc Se Outfeed Table Handwheel Figure 22 contact with knife tip Cutterhead AWARNING Cutterhead Carefully number each blade with a marker to make them easier to differentiate Place a straightedge across the outfeed table extending it over the cutterhead towards one end of the knife knives are dangerously sharp Do not grab the cutterhead itself to rotate it Failure to comply may cause serious injury 4 10 11 12 13 Rotate the cutterhead back and forth using the drive belt or pulley until knife number one is at its highest point The apex of the knife should just barely come in contact with the straightedge Move the straightedge towards the other end of the knife and repeat step 4 The apex of the knife at both ends of the knife must just make contact with the straightedge If the apex of the knife comes below the straightedge a gap exists or pushes the straightedge up proceed to the next step Using a 4mm hex wrench slightly loosen the four gib screws Using a 3mm hex wrench loosen the cam locking screws to permit adjustment of the cam described in the next step Important Always keep the cam locking Screws snug enough so that the cam can t rotate freely This is especially important for when the cam is rotated counterclockwise since th
15. 5911 ots P sh BlOCK sers eee en n en e eR NN ex eR ex NN aia eR eR Ren Ra 2 EE 6285908 oos Wheel Handle issu 1 DA eegen 6296145 CUtterhe ad ACIDO WEE 1 DD een TS 1533032 Phillips Pan Head Machine Screw M5 x 10mm 1 Ds mu 6285892 CITE excl P D 1 Bed Parts List All Models Index No Part No Description Size Qty DO uns 6285893 EE E 1 DO e 6285894 SPUN A M 1 GO 6285895 KNOD tee M 1 01 5 6285896 inr s Y 1 02 ie 6285897 SAE KE d 5 32 32 x 5 8 3 Dese 6296147 Depth Scale RAT td a A A 1 64 6296148 i M M 2 05 aes 6296151 SE a 1 D I eus 6296152 SeUSCIeW o TR Rr re cae 1 4 20 UNC x 1 4 2 33 Fence Parts List and Assembly All Models Index No Part No RT 6296130 Trash 6296143 DR t 6296066 EN 6296067 rM ER 6296068 Diese 6285945 Oc es 6296069 T E Nes 6296070 Ou auis 6296071 OS as ns 6296072
16. ACAUTION When the stock is longer than twice the length of the infeed and outfeed tables another helper or support table must be used to support the stock 24 Figure 38 Jointing Jointing or edging is the process of creating a finished flat edge surface that is suitable for joinery or finishing It is also a necessary step prior to ripping stock to width on a table saw Q Never edge a board that is less than 3 inches wide less than 1 4 inch thick or 12 inches long without using a push block Q When edging wood wider than 3 inches lap the fingers over the top of the wood extending them back over the fence such that they will act as a stop for the hands in the event of a kickback Q Position the fence move forward to expose only the amount of cutterhead required ACAUTION When workpiece is twice the length of the jointer infeed or outfeed table use an infeed or outfeed support To edge 1 Make sure the fence is set to 90 Double check it with a square 2 Inspect stock for soundness and grain direction Refer to Direction of Grain on page 23 3 If the board is bowed curved place the concave edge down on the infeed table 4 Set the infeed table for a approximately 1 16 inch cut of 5 Hold the stock firmly against the fence and table feed the stock slowly and evenly over the cutterhead Beveling Beveling an edge is the same operation as edge jointing except that the fence is t
17. Cone Point Sre W mese eset neset reset rese reser sss en nis 4 Handle Studi ase nent nana etes 2 Hex Nubia 3 8 16 4 Hex NUb ee 1 2 12NC 2 Ee SE 1 Cap SCIreW s issusuvewevene RR 1 4 20 x 1 2 1 34 Cutterhead Parts and Assembly model 54A only Index No Part No Description Size Qty duishibobvistvte JJ6CSDX CA Cutterhead Assembly Index Hs 1 15 d A JJ6CSDX 101 Special Button Head Socket Gcrew ereenn ennnen rennene 12 Dhs TS 07200901 LOCK Washer tt ERE RES SERERE SERIES O tern vhabthonsbotabants 2 det JEA B01 EE 2 sus 3H C02 int Bearing HOUSING vise sted un e iEn Po abr i EE Eve rhea cheese 1 Aide BB 6202ZZ Ball B ating E 0202ZZ hund 1 Ori ead JJ6CSDX 106 CU U N A ENEE E E E EE E EE de den dev deed nd dau da de 1 pm 5F G108 A e dete et EE E uu t 5265325 ca d idu 1 Bises BB 6203ZZ Ball Bearing We Was e e We lane alan t LOTA gg dee deet 1 CR JH C04 Bearing Houslrig o ioo ee tenete d tette tete die dete eu te eee tente 1 aia JH COZ ua Cutterhead Pulley ees cies 24288 e nel de te ees dened e eater ete dede idee 1 d ees TS 0267044 Socket Set SCIew uie 1 4 20 x 3 8 2 PA 708801DX Knife for JJ 6CSDX set of 3 eret eee re et Allin dled ete 1 E EG TS 1501021 Socket Hea
18. Movement The fence can be moved forward or backward across the width of the table It also tilts up to 45 degrees forward and has a positive stop at 90 degrees The fence assembly should periodically be moved to different positions when edge jointing to distribute wear on the cutterhead knives Referring to Figure 13 To slide the fence forward or backward 1 Loosen the lock handle A 2 Push the entire fence assembly to the desired position and tighten the locking handle To tilt fence forward The fence can be tilted forward to any angle down to 45 degrees 1 Loosen the ock handle B 2 Adjust the fence to the desired level down to 45 degrees Or you can place your reference piece on the table and against the fence and adjust the fence until the angle of the fence matches the bevel of your gauge piece 3 Tighten ock handle B To tilt fence backward The fence can be tilted backward up to 45 that is for a total included angle of 135 from table surface Recommended Extension Cord Gauges Extension Cord Length in Feet pepe pe afe pepe ie 9 2 10 Do we e meo v 10 pe e NR 21090 10 we we oe o NR based on limiting the line voltage drop to 5V at 150 of the rated amperes NR Not Recommended Table 1 Figure 13 1 Loosen lock handle B 2 Flip the 90 stop block C out of the way 3 Adjust the fence to the desired angle up to 135 degrees Or you ca
19. This Manual is Bookmarked POWERMATIC Operating Instructions and Parts Manual 6 inch Woodworking Jointer Models 54A and 54HH 54A 1791279DXK serial 8040543557 and up 54HH 1791317K serial 8010540313 and up SP O C S 700960 WMH TOOL GROUP Inc 2420 Vantage Drive Elgin Illinois 60123 Part No M 1791279DX Ph 800 274 6848 Revision C 06 08 www powermatic com Copyright O 2008 WMH Tool Group Inc Warranty and Service WMH Tool Group Inc warrants every product it sells If one of our tools needs service or repair one of our Authorized Service Centers located throughout the United States can give you quick service In most cases any of these WMH Tool Group Authorized Service Centers can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your POWERMATICS tools For the name of an Authorized Service Center in your area call 1 800 274 6848 MORE INFORMATION WMH Tool Group is consistently adding new products to the line For complete up to date product information check with your local WMH Tool Group distributor or visit powermatic com WARRANTY POWERMATIC products carry a limited warranty which varies in duration based upon the product Industrial Products Non Industrial Products Horizontal Panel Saws Belt Sanders Tablesaws Disc Sanders Cut Off Saws Shapers Vertical Panel Saws Edge Sanders Rip Saws Power Feeders Bandsaws Drum Sanders Bandsaws Mortisers Jointe
20. a loose electrical lead Check amp setting on motor starter Switch or motor failure how to distinguish If you have access to a voltmeter you can separate a switch failure from a motor failure by first verifying incoming voltage at 110 220 10 and second checking the voltage between switch and motor at 110 220 10 If incoming voltage is incorrect you have a power supply problem If voltage between switch and motor is incorrect you have a switch problem If voltage between Switch and motor is correct you have a motor problem Motor overheated Clean motor of dust or debris to allow proper air circulation Allow motor to cool down before restarting Motor failure If electric motor is suspect you have two options Have a qualified electrician test the motor for function or remove the motor and take it to a qualified electric motor repair shop and have it tested Unit incorrectly wired Double check to confirm all electrical connections are correct Refer to the Wiring Diagram section to make any needed corrections On off switch failure If the on off switch is suspect you have two options Have a qualified electrician test the Switch for function or purchase a new on off switch and establish if that was the problem on change out Optional Accessories 2004017 Dust Collector Adaptor 2042374 Mobile Base 708801DX Knives set of 3 1791212
21. ake certain the switch is in the OFF position before connecting the machine to the power source Make certain the machine is properly grounded Make all machine adjustments or maintenance with the machine unplugged from the power source Remove adjusting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on Keep safety guards in place at all times when the machine is in use If removed for maintenance purposes use extreme caution and replace the guards immediately after maintenance is complete Make sure the jointer is firmly secured to the stand or a bench before use Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced Provide for adequate space surrounding work area and non glare overhead lighting Keep the floor around the machine clean and free of scrap material oil and grease Warnings 20 21 22 23 24 25 26 2T 28 29 30 31 32 33 34 35 36 37 38 39 Keep visitors a safe distance from the work area Keep children
22. andle B until it is snug Rotate the height adjustment handle C until the scale reads exact Clockwise raises the table counterclockwise lowers the table Note The height adjustment handle C has a fine adjustment of 1 16 travel per rotation 5 Important For normal operations the depth of cut should never exceed 1 8 except for rabbetting operations When set retighten the thumb screw D Helpful Hint Occasionally you will find that you cannot set the coarse adjustment all the way up to zero or all the way down to 1 2 on the Depth of Cut scale Figure 17 when raising or lowering the handle C Fig 16 When this happens With the lock knob B Fig 16 unlocked rotate the height adjustment handle C Fig 16 a few times then raise or lower it Once you are able to reach the zero or 1 2 setting Figure 17 you will again be able to swing the handle C through the full range Infeed Table Travel Limiter Referring to Figure 19 The infeed table travel limiter located on the back of the table sets the upper and lower range for the infeed table height adjustment and should not require any adjustments For infeed table height adjustment refer to the preceding section Figure 16 OQ O Vk 4 IO DEPTH DF CLIT Figure 17 Figure 18 Infeed Table Travel Limiter Figure 19 15 Table Gib Adjustment The infeed and outfeed table gibs on your machine are factory adjusted and initial
23. cedures for the Powermatic Model 54A and 54HH Jointers This manual contains instructions on installation safety precautions general operating procedures maintenance instructions and parts breakdown This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual If there are any questions or comments please contact your local supplier or WMH Tool Group or visit our web site www powermatic com Specifications Mode lara E AN EEEE REEE DA E 54HH Stock Number Jointer and Stand ns 1791279 XKt RR 1791317K Jointet Only certc cott t t t t tu tt t oe 2365013DX cc mtt t t te te 1791317 Ee Un D EE En E 7 1 4 x 66 RECETTE dove tailed ways dove tailed ways Cutterhead Style straight wl quick set knives helical KNIVES c E 3 double edged 40 four sided inserts Cutterhead Speed RPM 990 0 eet eebe t dia 6000 Cuts per Minute rise 0 tet ete tee ete tere ets A tette ttt ted not applicable Cutting capacity In s crm re re Re Tene AA eme an Mere rte 1 2 x 6 Blade Size in 6 1 16 x 3 4 x 5 64 0 10T x 0 59 x 0 59 SWICK EE push DUON ria push button Fence size overall Un E 4 x 38 Fence tilt degrees MAD ea ea ee 45 SIODS E 45 45 and 90 degrees 45 45 and 90 degrees Table Surface Height On
24. d Cap Gcrew MAX E 6 Tdi JJ6CSDX 114 Knife LOCK Bata uiros a ete ee dee ete te ete te een dde dc d d dec Ve 3 EE JJ6CSDX 115 Adjustment E 6 35 Cutterhead Parts and Assembly model 54HH only Index No Part No EE PM54HH CA dto TS 0267044 KEE EEN JH CO7 E JA CU ius ee BB 6203VV e EE 5F G108 ecd ord 1791221 6 622 I AS WA x eom ss A JWP208HH 111 tds PM54HH 108 WE BB 6202VV TO ros suse 3EECO2 Se s osos 1H E ee TS 0720091 TA a een JEA BOT e loi JJ6HH 113 Description Size Qty Cutterhead Assembly Index 1 12 1 Socket Set Screw sssssssssssssseee 1 4 20 x 3 8 2 Cutterhead Pull y 0 PO teste Mind poete 1 Bearing Housirlg nio oepObbpIDOee DO e uses ii nsi Ene ER E ERES 1 Ball B ating n epe o eiae 6203VWW A 1 b ssegen eE SR eE ang KOX AD NEE 1 Helical Cutterhead Unit Index 6 thru 8 1 Knife Insert set of 10 total 40 Knife Insert Screw 3110 32 x 1 2 40 Al RS A ente dete ee de oco eee sed 1 Ball Bearing te tete tete te te eter LIA 1 AS EE 1 Lock Washer ee tete dete dete dede te A RU 2 Her Cap BO ae ee et ete e ge 3 8 24 x 3 1 2 2 Star Point Screwdriver not sbown 2 36 Wiring D
25. ding Members of WMH Tool Group reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever 2 Table of Contents LUE a Az Ina eer IIo cM 2 Bue tse 3 Ene entered cece ramasse Re eens eee eens ans 4 lee le ME 8 Shipping Reen TEE 8 ne E 9 Unpacking and CleanUp nested edad 9 Installing Bedto tanda cir Aaa 9 Installing Fenceto Ee ee 10 Installing the Drive B nin 10 Installing the Pulley GCOV6L rrr rrr ENKEN EEN 11 Installing Cutterhead Guard 11 Installing Access Door and Dust Chute 11 Electrical AAA a 12 Grounding Instructions sienne 12 TEE 12 230 Volt Op rations a aaa est seal hab AN nee SENE NNI NEN NNI ses SENE SENE SENE SENE SRI SENE a SNR SENE SEE SEE nn ass 12 A ata 13 Fence IER 13 Fence Stop Adjustments E 14 Infeed Table Height Adjustment ss 15 Infeed Table Travel Limiter tioci ce Meter Men MINE NN aS 15 Table Gib Adj stmient its ne ne SE EE 16 Outfeed Table Height Adjustment ss 16 Setting Cutterhead Knives Model 54A only ener nnne 17 Replacing Knives Model 54A only ses 19 Setting Knives for Rabbeting and Nicks Model 54A only 20 Replacing or Rotating Knife Inserts Model 54HH only ssssssesesseeeseseeeeseerrssesesesrrrrsssssserrrrrrssssserrree 20 Determining Correct Table Height nennen nennen nnns nnne risen 21 Hand ac do
26. e Bag Shown full scale in Figure 1 4 1 4 20 x 1 2 Pan Head Screws A 3 8 x 5 8 Spring Washers B 3 4 1 4 20 x 1 2 Flat Washers C 3 Lock Bolts D Hardware Bag contents all models N aa Tools Included Model 54A 8mm Hex Wrench Cross Point Screwdriver Tools Included 54HH only 1 8 10mm Open End Wrench 1 12 14mm Open End Wrench 1 3mm Hex Wrench Figure 2 1 4mm T Hex Wrench Tools included with 54HH only 1 1 0 Knife Insert Screws G Cross Point Screwdriver 1 8 10mm Open End Wrench 1 12 14mm Open End Wrench Tools Required 1 3mm Hex Wrench 2 Star Point Screwdrivers E open end wrenches 8 10 12 14 amp 19mm 5 Knife Inserts F hex wrenches 3 amp 6mm 1 1 Assembly Unpacking and Cleanup Locate the jointer in an area that is level and provides a solid foundation Make sure that any potential kickback is not in line with aisles doorways wash stations or other work areas 1 Carefully finish removing all contents from both shipping cartons Compare contents of the shipping cartons with the list of contents on page 8 Place parts on a protected surface 2 Set packing material and shipping cartons to the side Do not discard until machine has been set up and is running properly AWARNING Cutterhead knives are dangerously sharp use extreme caution when cleaning Failure to comply may cause serious injury 3 Moisten a soft cloth with kerosene and re
27. eed Cutting too deeply Make shallower cuts Knota imperfections iniwood Inspect wood closely for imperfections use Imp different stock if necessary E high moisture Allow wood to dry or use different stock Fuzzy grain Dull knives Sharpen or replace knives inserts Cutterhead slows while operating Feeding workpiece too quickly or applying too much pressure to workpiece Feed more slowly or apply less pressure to workpiece Chatter marks on workpiece Knives incorrectly set Set knives properly as described in the Setting Cutterhead Knives section Check that knife slots are clean and free of dust or debris Feeding workpiece too fast Feed workpiece slowly and consistently Uneven knife marks on workpiece Knives are nicked or out of alignment Align knives per the Setting Cutterhead Knives section Replace nicked knives or correct for small nicks see Setting Knives for Rabbeting and Nicks 28 Troubleshooting Mechanical and Electrical Problems Trouble Probable Cause Remedy Machine will not start restart or No incoming power Verify unit is connected to power on button is pushed in completely and stop button is repeatedly trips disengaged circuit breaker or blows fuses Verify that jointer is on a circuit of correct size Building circuit breaker trips or fuse blows If circuit size is correct there is probably
28. ent is only made against one knife or knife insert blade number one was arbitrarily selected here After the outfeed table has been set at the correct height do not change it except for special operations or after replacing knives After this adjustment is completed on the model 54A it is necessary to proceed to the Setting Cutterhead Knives section to verify that all three knives are at the correct height and parallel to the outfeed table For the model 54HH proceed to Replacing or Rotating Knife Inserts on page 20 Setting Cutterhead Knives Model 54A only Note Before setting knives for the 54A Jointer the Outfeed Table Height Adjustment should be done to ensure the proper knife height in relation to the outfeed table Knives for the 54A cutterhead are adjusted by means of a cam It is important to note that the entire adjustment is accomplished within one complete rotation 360 degrees of the cam A full rotation of the cam will cause the knife blade to move a total of 015 from one extreme to the other Turning the cam more than one full rotation will not further adjust the knife setting but will simply begin the adjustment all over again The knife adjustment procedure is outlined below AWARNING Cutterhead knives are dangerously sharp Use extreme caution when inspecting removing sharpening or replacing knives into the cutterhead Failure to comply may cause serious injury To adjust refer to Figures 24 amp 2
29. eyond the edge of the cutterhead The gib should remain in normal position even with the edge of the cutterhead Figure 27 This adjustment will ensure that the knife clears the end of the gib and cutterhead and has good contact with the workpiece See the Rabbet Cuts section for further information Note This will also correct for small nicks without requiring replacement of blades Replacing or Rotating Knife Inserts Model 54HH only The knife inserts on the model 54HH Jointer are four sided When dull simply remove each insert rotate it 90 for a fresh edge and re install it Use the two provided star point screwdrivers to remove the knife insert screw See Figure 28 Use one of the screwdrivers to help hold the cutterhead in position and the other to remove the screw It is advisable to rotate all inserts at the same time to maintain consistent cutting However if one or more knife inserts develops a nick rotate only those inserts that are affected Each knife insert has an etched reference mark so that you can keep track of the rotations IMPORTANT When removing or rotating inserts clean saw dust from the screw the insert and the cutterhead platform Dust accumulation between these elements can prevent the insert from seating properly and may affect the quality of the cut Before installing each screw lightly coat the screw threads with machine oil and wipe off any excess Securely tighten each screw whic
30. h holds the knife inserts before operating the planer AWARNING Make sure all knife insert screws are tightened securely Loose inserts can be propelled at high speed from a rotating cutterhead causing injury 2 3 al e QT DEDIT i Knife protrudes 1 32 star point screwdriver d i je Figure 28 20 Determining Correct Table Height The Outfeed Table Height Adjustment section tells you how to set the correct table height with respect to the cutterhead knives or knife inserts This section explains how to determine if the outfeed table needs adjustment based upon the cuts being produced When you receive the jointer the knives have been pre set at the factory However the height and parallelism of the knives with the outfeed table should be checked and any needed adjustments made before putting the jointer into operation The outfeed table and cutterhead knives Model Outfeed ST es 54A only are correctly adjusted when all three Table Cutte rhead d blades are parallel to the outfeed table and all 4 Infeed Table three blades are set at the same height in the cutterhead NUS Result Outfeed table too high If the outfeed table is too OUTFEED TABLE TOO HIGH high a curved finished surface results Figure 29 Figure 29 Outfeed 27 Infeed Outfeed table too low If the outfeed table is too Table Cutterhead Table a low the work will have a gouge or snipe a
31. h oil 4 Place the fence slide base B on the fence support G aligning the machined slot D in the fence slide base with the key F 5 Attach the flat washer H and two hex nuts J Figure 5 on to the locking screw A but do not tighten 6 Orient the lock handle C in the position as shown then tighten the hex nuts J with a 19mm wrench This is the locked position for the fence assembly Rotating the lock handle C clockwise loosens the fence assembly permitting you to slide the assembly back and forth The hex nuts may need to be readjusted to allow the fence to slide back and forth handle clockwise position and still sufficiently secure the fence lock handle positioned as shown in C When the locking screw A is tightened the fence should be secure Installing the Drive Belt Referring to Figure 6 1 Place V belt A onto cutterhead pulley B and through opening in stand 2 Pull V belt down and place onto the motor pulley C If the belt is difficult to roll on the pulley loosen dX the motor mounting screws D Then raise the Wi motor as high as possible and mount the belt on to both pulleys Allow the motor to drop and create tension on the belt LES 3 Check to make sure that motor pulley and ve cutterhead pulley are vertically aligned and the q WS V belt does not contact the sides of the be opening in the base If the pulleys are not GC X aligned remove belt and adjust
32. iagrams Wiring Diagram Serial 05060540312 and lower ELECTRICAL SCHEMATIC 115V 300MFD 125 VAC ELECTRICAL SCHEMATIC 230V 300MFD 125 VAC START BLACK BLACK 2 35 g wie EJ WHITE GROUND BLACK Serial 05060540312 and lower 37 Wiring Diagram Serial 05060540313 and higher ELECTRICAL SCHEMATIC 115V 38 39 PHE GOUD STANDAROD POWERMATIC WMH Tool Group Inc 2420 Vantage Drive Elgin Illinois 60124 Phone 800 274 6848 www powermatic com www wmhtoolgroup com
33. ilted to a specified angle a Make certain that the material being beveled is over 12 inches long more than 1 4 inch thick and 1 inch wide a Although the fence may be tilted in or out it is recommended that the fence be tilted m toward the operator as shown in Figure 39 for safety reasons Figure 39 To bevel 1 Use a bevel gauge to determine the desired angle Then set the fence to the same angle 2 Inspect stock for soundness and grain direction Refer to Direction of Grain on page 23 3 Set the infeed table for a cut of approxi mately 1 16 4 f the board is bowed curved place the concave edge down on the infeed table 5 Feed the stock through the cutterhead making sure the face of the stock is completely flat against the fence and the edge is making solid contact on the infeed and outfeed tables Figure 39 For wood wider than 3 inches hold with fingers close together near the top of the stock lapping over the board and extending over the fence For wood less than 3 inches wide use beveled push blocks and apply pressure toward the fence Keep fingers near top of push block Figure 40 Several passes may be required to achieve the full bevel 25 Figure 40 When beveling short material use one bevel hold down and apply pressure toward the fence Keep thumb above the ledge on hold down block Figure 41 Figure 41 Skewing Shear Cutting When edging or facing burl o
34. is action will cause the cam locking screw to loosen further Using an 8mm hex wrench adjust the cam see Figure 25 This is a very sensitive adjustment Start by rotating the cam in a clockwise direction just a few degrees Next keep the cutterhead steady by firmly holding on to the pulley place a piece of wood pressed against the knife s edge and press to properly seat the blade Check your progress by repeating steps 4 and 5 If the knife becomes more out of adjustment turn the cam in the other direction The adjustment is almost complete when the requirements described in Steps 4 and 5 are met Next while pressing the knife firmly against the cam snug the two inside gib screws that hold the gib and knife in place Verify that the knife is still in adjustment steps 4 and 5 Tighten the two outside gib screws then the two inside gib screws Straight edge contact with Cutterhead knife tip Outfeed Table Gib Screw 4 Cam Adjustment 2 Cam Locking Screw 2 y Knife Infeed Table Figure 25 18 14 Verify that the knife is still in adjustment steps 4 and 5 15 Tighten the gib lock screws 16 Repeat this entire procedure for the remaining two knives Replacing Knives Model 54A only AWARNING Planer knives are dangerously sharp Use extreme caution when inspecting removing sharpening or replacing knives Failure to comply may cause serious injury To remove and replace
35. ith the fence The right hand presses the workpiece forward and before the right hand reaches the cutterhead it should be moved to the work on the outfeed table Direction of Grain Avoid feeding work into the jointer against the grain This may result in chipped and splintered edges See Figure 35 Feed with the grain to obtain a smooth surface as shown in Figure 36 23 J ERAN Infeed Table Cutterhead Table E i WRONG Figure 35 With the Grain Outfeed CH NN Infeed Table Cutterhead d Table ES O CORRECT Figure 36 Surfacing The purpose of planing on a jointer is to produce one flat surface The other side can then be milled to precise final dimensions on a thickness planer resulting in a board that is smooth and flat on both sides and each side parallel to the other a If the wood to be jointed is cupped or bowed place the concave side down and take light cuts until the surface is flat a Use push blocks to help insure against hands coming in contact with cutterhead in the event of a kickback Q Never surface pieces shorter than 12 inches or thinner than 3 8 inch without the use of a special work holding fixture Q Never surface pieces thinner than 3 inches without the use of a push block a On stock longer than 12 inches use two push blocks Figure 37 Figure 37 a With narrow stock use the type push block shown in Figure 38
36. ly should not require re adjustment After a period of use the gibs may become loose introducing play and causing the tables to sag This requires adjustment To adjust refer to Figure 20 1 With a 10mm wrench loosen the jam nuts that secure the gib set screws A or B Have another person support the end of the table slightly raising it while you make adjustments With a 3mm hex wrench tighten each setscrew 1 4 turn starting with the lower one then the upper one If a 1 4 turn does not remove the table play take another 1 4 turn Repeat a 1 4 turn at a time for both set screws until play is removed Note If the gibs are too tight the adjustment handles C will be difficult to turn When adjustment is complete hold the set screws in position with the 3mm hex wrench to maintain the setting while tightening the jam nuts with the 10mm wrench Outfeed Table Height Adjustment When you receive the jointer the knives have been pre set at the factory However the height and parallelism of the knives with the outfeed table should be checked and any needed adjustments made before putting the jointer into operation Adjust the height of the outfeed table as follows 1 Disconnect jointer from power source 2 Carefully number each blade model 54A only with a marker to make them easier to differentiate 3 Place a straightedge upon the outfeed table and extend it over the cutterhead Figures 21 and 23 Pla
37. move the protective coating from all machined surfaces of the jointer Do NOT use an abrasive pad Do not use gasoline acetone or lacquer thinner as these may damage painted surfaces 4 Apply a thin layer of paste wax to the bright surfaces of the fence and tables to prevent rust Alternatively white talcum powder rubbed in vigorously once a week with a blackboard eraser will fill any casting pores and form a moisture barrier Talcum powder will not stain wood or mar finishes Figure 3 Installing Bed to Stand 1 Position the jointer on the stand so that the pulley attached to the cutterhead on the jointer is directly above and on the same side as the motor pulley 2 Use three lock bolts and spring washers Figure 3 to firmly fasten the jointer to the stand The bolts are threaded up through the holes in the stand into the base of the jointer D Figure 4 I 3 Use a 14mm wrench to tighten the lock bolts Lock bolt Spring washer Figure 4 Installing Fence to Bed Referring to Figure 5 1 Before moving the fence assembly secure the tilt lock handle K ACAUTION Secure the tilt lock handle to avoid personal injury from moving parts 2 Place the key F into the machined slot of the fence support G as shown The spring pin E should go into the hole in the slot The key F should be firmly seated in the slot 3 Lightly coat the mating surfaces of the fence support G and fence slide base B wit
38. n place your beveled reference piece on the table and against the fence adjusting the fence until the angle of the fence matches the bevel of your reference piece 5 Tighten ock handle B Important When the tilted operation is finished and the fence is returned to 90 do not forget to flip the 90 stop block C back to its original position 13 Fence Stop Adjustments Periodically check the 90 and 45 backward 135 tilt accuracy of the fence with an angle measuring device such as an adjustable square or machinist s protractor 90 Stop Adjustment Referring to Figure 14 The 90 stop is controlled by the stop bolt F and the stop block C 1 Set the infeed table to approximately the same height as the outfeed table 2 Move the fence by releasing ock handle A and pushing the fence assembly until it overlaps the tables Tighten ock handle A 4 Adjust the fence to a 90 angle by releasing lock handle B pulling up on the fence handle E and tightening the ock handle B Note The stop bolt F should be resting against the stop block C 5 Place an angle measuring device on the table and against the fence to confirm a 90 setting A Fig 15 6 If the fence is not square to the table release the ock handle B loosen the ock nut D that secures the stop bolt F and turn the stop bolt until the fence is square to the table 7 Tighten the ock nut D to secure the stop
39. nce adjusted for minimum exposure of cutterhead and locked at desired angle a The cutterhead guard must be in place and operating properly except when rabbeting a Infeed table set for desired depth of cut Refer to Infeed Table Height Adjustment on page 15 22 Controls Front View Figure 32 Controls Rear View Figure 33 Stand away from the cutterhead and turn the machine on for a few moments Listen for any odd noises rubbings vibrations etc Correct such problems before attempting operations on the jointer Carefully check your workpiece for knots holes staples or any foreign material that might damage knives or pose a risk of kickback Also check the workpiece for grain orientation Basic Operations Before making any cuts on the stock make a few practice cuts by raising the infeed table to 0 and with the power disconnected In this manner you will acquaint yourself with the feel of jointer operations Hand Placement AWARNING Never pass hands directly over the cutterhead At the start of the cut the left hand holds the workpiece firmly against the infeed table and fence while the right hand pushes the workpiece in a smooth even motion toward the cutterhead Figure 34 After the cut is under way the new surface rests firmly on the outfeed table The left hand is transferred to the outfeed side and presses down on this part of the workpiece at the same time maintaining flat contact w
40. ner knives and knife inserts AWARNING are dangerously sharp Do not grab the cutterhead itself to rotate it 4 Rotate the cutterhead using the drive belt or pulley until knife number one or a knife insert on the 54HH model is at its highest point The apex of the knife should just barely come in contact with the straightedge If the apex of the knife number one just makes contact with the straightedge no adjustment is required for the outfeed table Proceed to the Setting Cutterhead Knives section Infeed Table Outfeed Table IK a 1 9 E Ze c4 JUS i C B A Infeed table gib screws view from rear B Outfeed table gib screws Figure 20 Straightedge Cutterhead Outfeed Table Figure 21 Outfeed Table Handwheel 16 If the apex of the knife number one comes below the straightedge a gap exists or pushes the straightedge up proceed with the following steps Loosen both gib lock screws Figure 22 With the outfeed table handwheel Figure 21 raise or lower the outfeed table until the straight edge contacts the knife tip as shown in Figure 23 Using the drive belt or pulley rock the cutterhead slightly to make sure the apex of the knife is just barely contacting the straight edge When adjustment is complete 7 Lock the outfeed table to this height setting by tightening the gib lock screw Figure 22 The outfeed table adjustment is complete The outfeed table adjustm
41. o EE 23 O 23 Surfacing WEE 24 Belle BE 24 2 le iden 25 Skewing Shear Cutting t eire BbG oen bibi bi bb mb ete th 25 Rabbet Cuts Straight KNIS OMY i bee peBIeepa eee Bebe BED bees 26 A eaaa aAa A aAA RAAEN ANAR AA 26 lee 26 C tt rh ad R movall ss e te e t e ttu de tu tu a o 27 leren Ee 29 ele 29 Stand Parts List All Models 3 12 B PRBERPHERUEPRREPDHERUEBRRRHERPERBRHEHERBEBHENSDSR 30 Stand Assembly All Models iii 31 Bed Parts Eist All Models C edet eee eee re e e eee ia 32 Fence Parts List and Assembly All Models 34 Cutterhead Parts and Assembly model 54A only 35 Cutterhead Parts and Assembly model 54HH only 36 AIT DIAS ee 37 Wiring Diagram Serial 05060540312 and ower 37 Wiring Diagram Serial 05060540313 and higher 38 Warnings 16 17 18 19 Read and understand the entire owner s manual before attempting assembly or operation Read and understand the warnings posted on the machine and in this manual Failure to comply with all of these warnings may cause serious injury Replace the warning labels if they become obscured or removed This woodworking Jointer is designed and intended for use by properly trained and experienced personnel only If you are not familiar with the proper and safe operation of a jointer do not use until proper training and knowledge have been obtained
42. otices used in this manual ACAUTION This means that if precautions are not heeded it may result in minor injury and or possible machine damage AWARNING This means that if precautions are not heeded it may result in serious injury or possibly even death A WARNING Keep guard i place and in operating condition at all times Do nol place objects on this guard wilh your hand while machine is running A WARN l NG For your own safety read instructon manual before operating jointer se to rain ar use in damp Ne pas exposer ala pluie et utiliser dans ies emplacement than 3 in length loose articles of ds to protect eyes ned machine from power source before performing any maintenance adjustments or deaning 19 Never operate this machine while under the influence of d 11 Falure may result in DO NOT REMOVE OR OBSCURE THIS LABEL On Off Switch Padlock The jointer is equipped with a push button switch that will accept a safety padlock not included To safeguard your machine from unauthorized operation and accidental starting by young children the use of a padlock is highly recommended see figure at right A padlock Stock No 709012 A is available from your local authorized WMH distributor or by calling WMH at the phone number on the cover of this manual On Off Switch Padlock Introduction This manual is provided by WMH Tool Group Inc covering the safe operation and maintenance pro
43. r inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will at your direction dispose of or return the product In the event you choose to have the product returned you will be responsible for the handling and shipping costs of the return HOW STATE LAW APPLIES This warranty gives you specific legal rights you may also have other rights which vary from state to state LIMITATIONS ON THIS WARRANTY WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU WMH Tool Group sells through distributors only The specifications in WMH catalogs are given as general information and are not bin
44. r birds eye maple it is not unusual to deface or mar the surface being finished This is caused by the cutterhead blades at times cutting against the grain In order to prevent the defacing or marring of this type wood it is necessary to skew or angle finish the material being worked see Figure 42 1 Release the fence locking handle and remove the two hex nuts and flat washer holding the fence to the fence support see Figure 3 on page 10 Remove the fence 2 Remove the key from the fence slide base 3 Replace the fence assembly at the desired angle across the cutterhead Secure the fence to the support with the two hex nuts and flat washer then tighten the fence locking handle Figure 42 Rabbet Cuts Straight Knife only IMPORTANT Rabbeting can be done with the straight knife cutterhead only it is not applicable with the helical cutterhead model A rabbet is a groove cut along the edge of a board Figure 43 It is usually made to accept another board to form a strong simple joint Note The maximum rabbet depth is 1 2 1 Unplug the jointer and remove the cutterhead guard 2 Loosen the fence and slide it to the rabbeting edge Set the fence to the desired width of the rabbet and lock down 3 Inspect stock for soundness and grain direction 4 Place stock on the infeed table and rabbet table with the edge to be rabbeted firmly against the fence 5 Slowly and evenly feed stock through the cut
45. ring housings to the base CO Were SAITO Note These screws and lock washers are more easily accessible through the dust chute 9 Using a 3mm hex wrench loosen two set screws that secure the cutterhead pulley D to the cutterhead shaft Do not attempt to remove pulley with belt at this time 10 Slide the pulley from the shaft of the cutterhead along with the V belt Set the pulley shaft key and V belt aside Figure 47 27 11 Carefully remove the cutterhead A Fig 48 12 Before placing the new cutterhead back into the casting thoroughly clean the saddle and the bearing housings of saw dust and grease so that they seat properly 13 To re install the cutterhead reverse the above steps Note When securing the fence base casting make sure it is level with the outfeed table Figure 48 Troubleshooting Operating Problems Trouble Probable Cause Remedy Finished stock is concave on back end Knife is higher than outfeed table Raise outfeed table until it aligns with tip of knife See Outfeed Table Height Adjustment Finished stock is concave on front end Outfeed table is higher than knife Lower outfeed table until it aligns with tip of knife See Outfeed Table Height Adjustment Cutting against the grain Cut with the grain whenever possible Dull knives Sharpen or replace knives Chip out Feeding workpiece too fast Use slower rate of f
46. rm jointing operations on material shorter than 8 narrower than 3 4 or less than 1 4 thick HANDS OUTSIDE 3 RADIUS AREA The hands must never be closer than 3 inches to the cutterhead see Figure at right Zi l J ant ea Never apply pressure to stock directly over the cutterhead This may result in the stock tipping into the cutterhead along with the operator s fingers Position hands away from extreme ends of stock and push through with a smooth even motion Never back workpiece toward the infeed table Do not make cuts deeper than 1 2 when rabbeting On other cuts such as edging surfacing etc depth of cut should not be over 1 8 to avoid overloading the machine and to minimize chance of kickback To avoid kickback the grain must run in the same direction you are cutting Before attempting to joint or plane each work piece must be carefully examined for stock condition and grain orientation When working with a swirl grain wood or burls making it necessary to plane against the grain use a lesser depth of cut and a slow rate of feed Move the hands in an alternate motion from front to back as the work continues through the cut Never pass the hands directly over the cutter knives As one hand approaches the knives remove it from the stock in an arc motion and place it back on the stock in a position beyond the cutter knives At all times hold the stock firmly Familiarize yourself with the following safety n
47. rs Shapers Y E A R Jointers Dovetailers Y E A R Planers Drill Press s gt Planers Planer Molder Mortisers WARRANTY Oscillating Edge Sanders WARRANTY Dust Collection Dovetailers Warranty reverts to 1 Year if above products are used for commercial industrial or educational purposes WHAT IS COVERED This warranty covers any defects in workmanship or materials subject to the exceptions stated below Cutting tools abrasives and other consumables are excluded from warranty coverage WHO IS COVERED This warranty covers only the initial purchaser of the product WHAT IS THE PERIOD OF COVERAGE The general POWERMATIC warranty lasts for the time period specified in the product literature of each product WHAT IS NOT COVERED The Five Year Warranty does not cover products used for commercial industrial or educational purposes Products with a Five Year Warranty that are used for commercial industrial or education purposes revert to a One Year Warranty This warranty does not cover defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear improper repair or alterations or lack of maintenance HOW TO GET SERVICE The product or part must be returned for examination postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If ou
48. strikes fence too hard reverse the process 6 Insert screw C back into the guard post Installing Access Door and Dust Chute Referring to Figure 10 Install access door C by placing bottom of panel in the stand and fastening with four 1 8 x 3 8 pan head screws A and four 1 8 flat washers B Attach the dust chute D to the base with four 1 4 x 1 2 machine screws and four 1 4 flat washers D 11 Figure 10 Electrical Grounding Instructions This jointer must be ACAUTION grounded while in use to protect the operator from electric shock In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be inserted into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided If it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live
49. t the SA E 4 mE end of the cut Figure 30 SET OUTFEED TABLE TOO LOW Figure 30 Outfeed table at correct setting Figure 31 illustrates the correct setting of outfeed table level with the knives The workpiece will rest firmly on both tables with no open space under the finished 2S por pes cut Outfeed ME Infeed Table Cutterhead Table NS 4 Beck OUTFEED TABLE AT CORRECT HEIGHT Figure 31 21 Operating Controls Outfeed Table Height Adjust Hand Wheel Outfeed Table Cutter Guard Fence Adjustment Handle Fence Infeed Table Infeed Table Lock Knob Infeed Table Height Fine Coarse Adjustment On Off Switch Infeed Table Lock Fence Travel Lock Handle Fence Tilt Lock Handle Outfeed Table Lock Infeed Table Travel Limiter NN 1 5 D Q mA o gt gt AOUN Operation Important If you are inexperienced at jointing use scrap pieces of lumber to check settings and get the feel of operations before attempting regular work Stabilize long workpieces by using an assistant or roller stands set level with the outfeed or infeed table surface The fence should be adjusted to create minimum exposure to the cutterhead during the jointing operation Check the following before operating the jointer a Outfeed table must be set level with the high point of the knives This is a one time calibration and described in Outfeed Table Height Adjustment on page 16 a Fe
50. terhead 6 Lower the infeed table 1 16 at a time and make successive cuts until the desired depth of rabbet is obtained 7 Re install the cutterhead guard when finished with rabbeting operations Figure 43 26 Push Blocks Push blocks are simple yet necessary tools to assist the operator especially when jointing thin or short stock lllustrated in Figure 44 are three types of push blocks commonly used in jointing Push blocks may be obtained commercially or easily constructed Note The 54A Jointer is supplied with two push blocks for feeding stock 1 4 Hardboard 1 8 to 1 4 thick soft rubber Keep surface clean and free of grit Stock Figure 44 Maintenance Blade Care Blades are extremely sharp when cleaning or changing comply may cause serious injury Use caution Failure to When gum and pitch collect on the blades carefully remove with a strong solvent Failure to remove gum and pitch build up may result in excessive friction blade wear and overheating When blades become dull turn them to the new edge or replace them Lubrication Q Use a good grade of light grease on the steel adjusting screws located in the raising and lowering mechanisms of the work tables a Occasionally apply a few drops of light machine oil to the infeed outfeed gibs This permits the tables to slide freely The cutterhead ball bearings are lubricated and need no further care lifetime
51. terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only three wire extension cords that have three prong grounding plugs and three pole receptacles that accept the tool s plug Repair or replace a damaged or worn cord immediately 115 Volt Operation Referring to Figure 11 As received from the factory your Woodworking Jointer is ready to run at 115 volt operation This Jointer when wired for 115 volt is intended for use on a circuit that has an outlet and a plug that looks like the one illustrated in A A temporary adapter which looks like the adapter shown in B may be used to connect this plug to a two pole receptacle if a properly grounded outlet is not available S THREE PRONG PLUG F T J GROUND na TAB SECURED WITH SCREW GROUND PRONG PET e Figure 11 The temporary adapter should only be used until a properly grounded outlet can be installed by a qualified electrician This adapter is not applicable in Canada The green colored rigid ear lug or tab extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box 230 Volt Operation Referring to Figure 12 If 230V single phase operation is desired the following instructions must be followed 1 Disconnect the machine from the power Source
52. the motor pep pulley in or out on the motor shaft and then re Figure 7 attach the belt 10 4 Pull down on the motor to achieve the desired belt tension The V belt is properly tensioned when finger pressure on the belt half way between the two pulleys causes 1 2 deflection Figure 7 5 Tighten the mounting bolts After two hours of operation check belt tension again Readjust the tension if necessary Installing the Pulley Cover Referring to Figure 8 1 Place the pulley cover A over the opening in the stand 2 Line up the holes in the stand with the holes in the guard 3 Attach the pulley cover to the stand using four 1 4 20 x 1 2 pan head screws and 1 4 flat washers B Installing Cutterhead Guard 1 Remove the screw from the guard post Referring to Figure 9 2 Turn spring knob B approximately one half revolution counter clockwise as viewed from the top and hold 3 Insert the guard post into hole in table Make sure that the spring inside the spring knob B engages the slot in guard post If needed slightly turn the knob until the guard seats itself 4 Thread the screw C back into the guard post Check for proper operation The cutterhead guard A must return fully to the fence when released If guard does not return fully pull guard apply more tension to the spring knob B by turning it another half turn counter clockwise and re insert guard If guard closes too quickly and
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