Installation and Operation Manual
Contents
1. 74 Component Wiring with 3000 controller Domestic 72 72 Component Wiring with CM3 5 controller Domestic 73 73 74 Component Wiring with CM3 5 Controller CE 7 5 Component Wiring with CM3 5 Controller CSA 7 5 ig With Bulk Oil 805 1928 Bulk Oil Wiring Box 772. DANGER NEVER attempt to clear a clogged drain valve from the front of the valve Hot oil will rush out creating the potential for severe burns DANGER DO NOT hammer on the drain valve with the cleanout rod or other objects Damage to the ball inside will result in leaks and will void the Frymaster warranty 4 After the oil has drained from the frypot and when prompted rotate the filter handle towards the 1 to start the pump Rotate fiter handie to and begin the filtering process There the ip siart tha may be a slight delay before the pump pump Postion o activates see Figure 8 anche may dier tom 5 it back up to and through The filter pump draws the oil through the filter medium and circulat the frypot during a filter 6 Alter the oil is filtered close the drain valve when prompted and allow the fryer to refill Let the filter pump run 10 to 12 seconds alter the oil begins to bubble Turn the filter off 7 Ensure the drain valve is fully closed If the drain valve is not fully closed the fryer will not operate 8 Tum the ter off when prompted The computer displays when finished AX WARNING The filter pump is equipped with a manual reset switch in case the filter motor overheats or an electrical fault occurs If this switch trips turn off power to the filter system and allow the pump motor to cool 20 minutes before atte
3. Frymaster Q anrtowoc Frymaster L L C 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 688 2200 Tech Support Fax 1 318 219 7135 SERVICE HOTLINE 819 8685 PRINTED IN THE UNITED STATES 4 20 58 2633 JUL 2012
4. E17_ ERROR ATO PROBE RTD reading out of range E20 INVALID CODE LOCATION SD card removed during update E21 CHANGE FILTER PAPER 25 hour timer has expired Change filler paper and follow prompts E22 OIL IN PAN ERROR Oil may be present in the fiter pan E25 RECOVERY FAULT Recovery time exceeded maximum time limit Recovery time should not exceed 140 for electric E27 LOW TEMP ALARM Oil temperature has dropped 30 F 17 C lower than setpoint in idie mode or 45 F 25 C in cook mode This message may appear if a product is dropped and the start cook button is not pressed immediately or if too large of cook loads are dropped 6 2 7 HIGH LIMIT TEST MODE The high limit test mode is used to test the high limit circuit The high limit test will destroy the oil It should only be performed with old oil Shut the fryer off and call for service immediately if the temperature reaches 460 F 238 C without the high limit tripping and the computer displays HIGH LIMIT FRILURE alternating with DISCONNECT POWER with an alert tone during testing The test is cancelled at any time by turning the fry to the operating mode and displays the product check v button until MAIN MENU is dis When the fryer is turned back on it returns 1 Press and hold th SETUP layed followed by PRODUCT 65 Press the left arrow 4 button until TECH MODE is displayed 3 Press the check v button 4
5. 88261508 RR E ET D aes pica TID 1 73 7 8 Contactor Box Delta Configuration 33 sena 0 14 d VASE F FULL VAT E oem Em RARO eni Emme 30516158 DUAL VAT 7 8 7 9 Contactor Box WYE Configuration FULL VAT DUAL VAT 79 OCF30 SERIES ELECTRIC FRYER APPENDIX A JIB Preparation with Solid Shortening Option 1 Open right door of fryer and remove brace in JIB cabinet Position melter in front of cabinet Loosen bracket on left side of melter if necessary to ease placement in the cabinet 3 Use the provided s
6. Jenuew uonejedo SIo Ij SOLIDS ANAA 06400 12414 195 09 Frymaster c ial Food Equipment Service Association n Ccresa 24 Hour Service Hotline 1 800 551 8633 JUL 2012 781900857 www frymaster com E mail service frymaster com NOTICE IF DURING THE WARRANTY PERIOD THE CUSTOMER USES A PART FOR THIS MANITOWOC FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN OR ANY OF ITS FACTORY AUTHORIZED SERVICERS ANDIOR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM UNAUTHORIZED SERVICER NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only A Frymaster Dean Factory Authorized Servicer FAS or other qualified professional should perform installation maintenance and repairs Installation maintenance repairs by unqualified personnel may void the manufacturer s warranty See Chapter 1 this manual for definitions of qualified personnel NOTICE This equipment must be installed in accordance with the appropriate national and local
7. press the when D Service required errarexists prompted to reset top off system I problem persists call your FAS for assistance Call your FAS for assistance um Clear iter error properly p problem persists call your FAS for One vat doesn t top ott amp Service required error exit C Solenoid pump pin issue RTDor lg Cat your FAS for assistance ATO Hes Call your FAS for assistance 64 Problem Probable Causes Corrective Action Controller displays Fil top off system with oil and press the TOPOFF OIL CONFIRM button EMPTY TOP off system out of oil CONFIRA 6 2 6 Error Log Codes For 3000 Controller Only Code ERROR MESSAGE EXPLANATION E03 ERROR TEMP PROBE FAILURE TEMP Probe reading out of range E04 HI2 BAD High limit reading is out of range E05 HOTHI T High Timit temperature is past more than 410 F 210 C or in CE countries 395 F 202 C E06 HEATING FAILURE component has failed in the high limit circuit Such as controller interface board contactor or open high limit E97 ERROR MIB SOFTWARE Internal MIB software error E08 ERROR ATO BOARD board connection lost ATO board failure E15 ERROR MIB BOARD Cooking controller detects MIB connections lost Check software version on each controller versions are missing check CAN connections between each controller MIB board failure
8. 3 Clean and fill frypot s to the bottom oil level line with cooking oil See Equipment Setup and Shutdown Procedures in Chapter 3 24 Installing the JIB Cradle Open the fryer door typically the far right door and remove the cross brace used for shipping support by removing the four screws see Figure 1 Install the JIB cradle shipped in the accessories pack with the screws that were removed in the cross brace removal step see Figure 2 If using the solid shortening option see Appendix A in the rear of this manual for installation instructions OCF30 SERIES ELECTRIC FRYER CHAPTER 3 OPERATING INSTRUCTIONS FINDING YOUR WAY AROUND THE OCF30 SERIES ELECTRIC FRYER Lift Rod Elements Til Housing Top Cap Controller Bezel 3000 Shown Power Switch Domestic Only E JIB reset Filter Footprint Pro Built Optional JIB button In Filtration Unit Sec 3 3 TYPICAL CONFIGURATION FPEL214 SHOWN NOTE The appearance of your fryer may differ slightly from that shown depending upon the configuration and date of manufacture 3 1 Equipment Setup and Shutdown Procedures tup DANGER Never operate the appliance with an empty frypot The frypot must be filled to the fill ine with water oil before energizing the elements Failure to do so will result in irreparable damage to the elements and may cause a fire DANGER Remove all drops of water from the frypo
9. 4 Ensure that the controller is switched When the controller is switched on the fryer will begin heating and will display ALT CYCL alternating with the temperature and setpoint until the fryer temperature reaches 180 F 82 C On CM 3 5 equipped fryers the display changes to LOW TEMP until within 15 F of the setpoint Then the display changes to product or dashed lines On the 3000 once the fryer reaches setpoint the controller display changes to DROP and the fryer is ready for use To exit the melt cycle on the 3000 press EXIT COOL button Press YES to EXIT MELT 5 Ensure that the oil level is at the rop OIL LEVEL line when the is at its cooking temperature Shutdown 1 Filter the and clean the fryers See Chapters and 6 If using a CM3 5 reverse steps 1 and 2 2 Turn the fryer off 3 Place frypot covers on the frypots 3 2 Operation This fryer is equipped with either 3000 or CM3 5 controllers illustrated on the following page Fryers with 3000 controllers should refer to the 3000 Controller Manual 819 6872 for the controller programming and operating procedure For CM3 5 controllers refer to the separate Frymaster Fryer Controllers User s Manual furnished with your fryer for the specific controller operating instructions 3000 CONTROLLER CM35 Refer to Chapter 4 of this manual for operating instructions for the built in filtration s 3 3 Optional Oil Attendant Automat
10. OCF30 SERIES ELECTRIC FRYERS CHAPTER 1 INTRODUCTION 14 General Read the instructions in this manual thoroughly before attempting to operate this equipment This manual covers all configurations of FPEL14 and FPELI7 variants The fryers in this model family have most parts in common and when discussed as group will be referred to as Series Electric fryers Although similar in appearance to the RE Series Electric family of Electric fryers the OCF30 Series Electric fryers with SMART4U technology feature a low oil volume frypot with an optional automatic oil top off system The Euro Look design incorporates a rounded topcap and a large round drain which ensures that fries and other debris will be washed into the filter pan Other features such as rotating elements and filtration system remain essentially unchanged The OCF30 Series Electric fryers are controlled with a 3000 or CM3 5 computer Fryers in this series come in full or split vat arrangements and can be purchased as two three or four vat fryers 1 2 Safety Information Before attempting to operate your unit read the instructions in this manual thoroughly Throughout this manual you will find notations enclosed in double bordered boxes similar to the one below DANGER Hot cooking oil causes severe burns Never attempt to move a fryer containing hot oil or to transfer hot oil from one container to another AX CAUTION b
11. The crumb tray in fryers equipped with a filter system must be emptied into fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material DANGER Never attempt to clean the fryer during the frying process or when the frypot is filled with hot oil If water comes in contact with oil heated to frying temperature it will cause spattering of the oil which can result in severe burns to nearby personnel WARNING Use a commercial grade cleaner formulated to effectively clean and sanitize food contact surfaces Read the directions for use and precautionary statements before use Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food contact surfaces 52 DAILY CHECKS AND SERVICE 5 2 1 Inspect Fryer and Accessories for Damage Daily Look for loose or frayed wires and cords leaks foreign material in frypot or inside cabinet and any other indications that the fryer and accessories are not ready and safe for operation 5 22 Clean Inside and Outside of the Fryer Cabinet Daily Clean inside the fryer cabinet with a dry clean cloth Wipe all accessible metal surfaces and components to remove accumulated oil and Clean outside the fryer cabinet with a clean damp cloth soaked with detergent Wipe with a clean damp cloth 5 23 Clean the
12. Assembly 42 Filtration 42 1 Operation of the Filter Disassembly and Reassembly of the Magnasol Filter 4 4 Draining and Disposing of Waster Oil CHAPTER 5 Preventive Maintenance 51 Cleaning the Fryer 52 Daily Checks and Service 521 Inspect Fryer for Damage 522 Clean Fryer Cabinet Inside and 523 Clean the Built in Filtration System 53 Weekly Checks and Service 531 Clean Frypot and Heating Elements 532 Boiling Out the Frypot 533 Clean Detachable Parts and Accessories 54 55 Monthly Checks and Service 54 1 Check Controller Setpoint Accuracy Annual Pcriodic System Inspection 551 Fryer 552 Built In Filtration System CHAPTER 6 Operator Troubleshooting 61 62 Introduction Troubleshooting 62 1 Controller and Heating Problems 622 Error Message and Display Problems 623 Basket Lift Problems 624 Filtration Problems 62 5 Auto Top Off Problems 62 6 Error Log Codes 627 High Limit Test CHAPTER 7 Wiring Diagrams 71 72 73 74 75 16 77 78 79 Simplified Wiring Component Wiring Domestic with 3000 controller Component Wiring Domestic with CM3 5 controller Component Wiring CE Component Wiring CSA Component Wiring with Bulk Oil Bulk Oil Wiring Box Contactor Box Delta Configuration Contactor Box WYE Configuration ADDENDUM A Solid Shortening JIB Preparation Instructions ADDENDUM ADDENDUM Solid Shortening Melter Use Instructions Bulk Oil Instructions
13. and or authorized installation or service personnel as defined in Section 1 6 of this manual should perform all installation and service on Frymaster equipment Failure to use qualified licensed and or authorized installation or service personnel as defined in Section 1 6 of this manual to install or otherwise service this equipment will void the Frymaster warranty and may result in damage to the equipment or injury to personnel Where conflicts exist between instructions and information in this manual and local or national codes or regulations installation and operation shall comply with the codes or regulations in force in the country in which the equipment is installed Service may be obtained by contacting your local Frymaster Factory Authorized Servicer NOTICE fryers shipped without factory supplied cords and plug assemblies must be hardwired using flexible conduit to the terminal block located on the rear of the fryer These fryers should be wired to NEC specifications Hardwired units must include installation of restraint devices DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit A restraint kit is provided with the fryer If the restraint kit is missing contact your local KES NOTICE If this equipment is wired directly into the electrical power supply a means for disconnection from t
14. are tight and that wiring is in good condition Verify that all safety features i e contactor shields drain safety switches reset switches etc are present and functioning properly Verify that the frypot is in good condition and free of leaks and that the frypot insulation is in serviceable condition Verify that all wiring harnesses and connections are tight and in good condition 5 5 2 Built Filtration System Inspect all oil return and drain lines for leaks and verify that all connections are tight Inspect the filter pan for leaks and cleanliness If there is a large accumulation of crumbs in the crumb basket advise the owner operator that the crumb basket should be emptied into a fireproof container and cleaned daily Verify that all O rings and seals including those on the quick disconnect fittings are present and in good condition Replace O rings and seals if worn or damaged Check filtration system integrity as follows Verify that ler pan cover is present and properly installed With the filter pan empty place each filter handle one at a time in the ON position Verify that the pump activates and that bubbles appear in the oil of the associated frypot Close all oil return valves ie place all filter handles in the OFF position Verify proper functioning of each oil return valve by activating the filter pump using the lever on one of the oil return handle microswitches No a
15. before leaving the factory Frymaster does not assume responsibility for damage or loss incurred in transit The freight company assumes full responsibility for safe delivery upon acceptance of the equipment 1 File Claim for Damages Immediately Regardless of extent of damage 2 Visible Loss or Damage Be sure this is noted on the freight bill or express receipt and is signed by the person making the delivery 3 Concealed Loss or Damage If damage is unnoticed until equipment is unpacked notify the freight company or carrier immediately and file a concealed damage claim This should be done within 15 days of date of delivery Be sure to retain container for inspection 18 Service Information For non routine maintenance or repairs or for service information contact your local Frymaster Factory Authorized Servicer FAS Service information may also be obtained by calling the Frymaster Technical Services Department at 1 800 551 8633 or 1 318 865 1711 or by e mail at serviceG frymaster com The following information will be needed in order to assist you efficiently Model Number Serial Number Voltage Nature of the Problem RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE 13 OCF30 SERIES ELECTRIC FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS 21 General Installation Requirements Proper installation is essential for the safe efficient trouble free operation of this appliance Qualified licensed
16. codes off the country and or region in which the appliance is installed See NATIONAL CODE REQUIREMENTS in Chapter 2 of this manual for specifics NOTICE TO U S CUSTOMERS This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to onsite management operational procedures NOTICE TO OWNERS OF UNITS EQUIPPED WITH CONTROLLERS u s This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet the Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as lout by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans norme NMB 003 edictee par le Ministre des Communcations du Canada D
17. for assistance Controller displays RECOVERY FRULT YESand alarm sounds Recovery time exceeded maximum time limit Clar error and silence the alarm by pressing the YES button Maximum recovery time for electric is 1 40 If this continues call your FAS for assistance Controller displays SERVICE REQUIRED followed by an error message An error has occurred which requires a service technician Press the A YES bution il the issue is fixed or press the NO button to continue cooking and call your FAS for assistance In some cases cooking may not be available 6 2 3 Basket Lift Problems PROBLEM PROBABLE CAUSES CORRECTIVE ACTION Basket lift movement is Jerky and or noisy Basket lift rods need lubrication Apply a light coating of Lubriplate 7 similar lightweight white grease to thel and bush 6 2 4 Filtration Problems Problem Probable Causes Corrective Fitter prompt setting incorrect IChange the filter prompt set Filter menu functions won t start Temperature too low Ensure fryer is at setpoint before starting ensure the controller is ON Controller displays URIT FOR FILTER Another function is still in process Wait until the previous function ends io start another filtration cycle Filter pump won t start or pump stops during filtering Power cord is not plugg
18. proper voltages 24 3 Australian Requirements To be installed in accordance with AS 5601 local authority gas electricity and any other relevant statutory regulations 22 Power Requirements Three 3 Phase Requirements MINIMUM WIRE WIRE AMPS MODEL VOLTAGE SIZE ISERVICE wg mm Per ea 205 E e am 39 240 3 e am FPELI4 480 3 8 259 2201380 aw e am a FPELI4 Baars e am a 2300 24 e am a FPELIT 208 e am 48 FPELIT 240 3 e am a FPELIT 480 3 e am a FPELIT 220360 A e am FPELIT e am a FPELIT z000 a e am S NOTICE If this appliance is permanently connected to fixed wiring it must be connected by means of copper wires having a temperature rating of not less than 167 75 C DANGER This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door A DANGER wiring connections for this appliance must be made in accordance with the wiring diagram s furnished with the appliance Refer to the wiring diagram s affixed to the inside of the appliance door when installing or servicing this equipment 23 Positioning the Fryer DANGER No structural material on the fry
19. s with clean water Rinse the frypot s twice drain and dry with a clean towel Thoroughly remove all water from the and elements before refilling the frypot with oil DANGER Remove all drops of water from the frypot before filling with oil Failure to do so will spattering of hot liquid when the oil is heated to cooking temperature 5 3 3 Clean Detachable Parts and Accessories Weekly Wipe all detachable parts and accessories with a clean dry cloth Use a clean cloth saturated with detergent to remove accumulated carbonized oil on detachable parts and accessories Rinse the parts and accessories thoroughly with clean water and wipe dry before reinstalling 54 MONTHLY CHECKS AND SERVICE 54 1 Check the Controller Set Point Accuracy This check applies only to units equipped with 3000 or CM3 5 Controllers 1 Insert a good grade thermometer or pyrometer probe into the oil with the end touching the fryer temperature sensing probe 2 When the 3000 controller displays DROP or the CM3 5 displays a product or dashed lines indicating that the frypot contents are within the cooking range press the I switch once to display the temperature and setpoint of the cooking oil as sensed by the temperature probe The setpoint is the temperature with a dot after it 3 Note the temperature on the thermometer or pyrometer All three readings should be within 59 2 C of each other If not contact an Fact
20. t happen again If a controller malfunctions because of a poor connection check all other connections too If fuse continues to blow find out why Always keep in mind that failure of a small component may often be indicative of potential failure or incorrect functioning of a more important component or system Before calling a service agent or the Frymaster HOTLINE 1 800 24 FRYER Verify that electrical cords plugged in and that circuit breakers are on Verify that frypot drain valves are fully closed Have your fryer s model and serial numbers ready to give to the technician assisting you DANGER Hot oil will cause severe burns Never attempt to move this appliance when filled with hot oil or to transfer hot oil from one container to another DANGER This equipment should be unplugged when servicing except when electrical circuit tests are required Use extreme care when performing such tests This appliance have more than one electrical power supply connection point Disconnect all power cords before servicing Inspection testing and repair of electrical components should be performed by an authorized service agent only 61 62 Troubleshooting 6 2 1 Controller and Heating Problems Problem Probable Causes Corrective Action Press the ON OFF switch to turn the controller on No Display on A Conall nix mimes an B Verify controller power
21. your FAS for assistance 6 2 2 Error Messages and Display Problems Problem Probable Causes Corrective Action Controller display is in wrong temperature scale Fahrenheit Celsius Incorrect display option programmed Fiyers using the 3000 controller ean toggle between to C by pressing the button until Product setup is displayed Press scroll to Tech Mode and press Enter 1658 Press the scan button The controller displays OFF Tum the controller on to check temperature If the desired scale is not displayed repeat Fryers using the CM3 5 should refer to the separate Fryer Controllers User s Manual Controller displays HERTING FRILURE Failed controller failed interface board open high limit thermostat Turn the fryer off and on again Tf issue persists call your FAS for assistance 62 Problem Probable Causes Corrective Action Controller displays 10 or LOU Trypot temperature dropped more than 21 F 12 C for CM3 5 or 30 F 17 C for 3000 controllers below setpoint in idle mode or 45 F 25 C in mode This display is normal for a short while if a large batch of frozen product is added to the frypot or if the fryer is not heating properly If the issue persists call your FAS for assistance Controller displays HOT or HOT HI Frypot temperature is more than 410 F 210 C or in CE
22. 1 11 of the 3000 controller manual 819 6872 for the filter menu The fryer MUST be at setpoint temperature for any filtration operation to start Note Do NOT filter multiple vats simultaneously 4 21 Operation of the Filter DANGER Draining and filtering of cooking oil must be accomplished with care to avoid the possibility of a serious burn caused by careless handling The oil to be filtered is at lor near 350 F 177 C Ensure drain handles are in their proper position before operating any switches or valves Wear all appropriate safety equipment when draining and filtering cooking oil DANGER NEVER attempt to drain cooking oil from the fryer with the elements energized Doing so will cause irreparable damage to the frypot and may cause a flash fire Doing so will also void the Frymaster warranty 1 Ensure that the filter is prepared See Section 4 1 Make sure the oil is at operating temperature 3 When prompted drain the frypot into the filter pan by rotating the drain valve handle 90 see Figure 7 If necessary use the Fryer s Friend clean out rod to clear the drain from inside the Open drain valve by rotating 90 Handles may differ from photo Figure 7 DANGER Do not drain more than one frypot at a time into the built in filtration unit to avoid overflow and spillage of hot oil that may cause severe burns slipping and falling
23. 33 A DANGER Do not attach an apron drainboard to a fryer The fryer may become unstable tip over and cause injury The appliance area must be kept free and clear of combustible material at all times DANGER Building codes prohibit a fryer with its open tank of hot oil being installed beside an open flame of any type including those of broilers and ranges In the event of a power failure the fryer s will automatically shut down If this occurs turn the power switch OFF Do not attempt to start the fryer s until power is restored 2 1 1 Clearance and Ventilation This appliance must be kept free and clear of combustible material except that it may be installed on combustible floors A clearance of 6 inches 15cm must be provided at both sides and back adjacent to combustible construction minimum of 24 inches 61cm should be provided at the front of the equipment for servicing and proper operation WARNING Do not block the area around the base or under the fryers 2 1 2 Electrical Grounding Requirements All electrically operated appliances must be grounded in accordance with all applicable national and local codes and where applicable CE codes All units cord connected or permanently connected should be connected to a grounded power supply system A wiring diagram is located on the inside of the fryer door Refer to the rating plate on the inside of the fryer door for
24. ANGER Improper installation adjustment maintenance or service and unauthorized alterations modifications can cause property damage injury or death Read the installation operating and service instructions thoroughly before installing or servicing this equipment DANGER The front ledge of this appliance is not a step Do not stand on the appliance Serious injury can result from slips or contact with the hot cooking oil DANGER Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the fry vessels Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit A restraint kit is provided with the fryer If the restraint kit is missing contact your local KES DANGE
25. Built in Filtration System Daily WARNING Never operate the filter system without oil in the system AX WARNING Never use the filter pan to transport old oil to the disposal area WARNING Never drain water into the filter pan Water will damage the filter pump There are no periodic preventive maintenance checks and services required for your FootPrint Pro Filtration System other than daily cleaning of the filter pan and associated components with a solution of hot water and detergent If you notice that the system is pumping slowly or not at all verify that the filter pan screen is on the bottom of the filter pan with the paper on top of the screen If the unit is equipped with a Magnasol filter screen rather than with the standard screen and paper system verify that the O ring on the bottom fitting of the screen in present and in good condition Verify that the two O ring s on the fitting at the right front of the filter pan are present and in good condition 53 WEEKLY CHECKS AND SERVICE 5 3 1 Clean Frypot and Heating Elements DANGER Never operate the appliance with an empty frypot The frypot must be filled to the fill line with water or oil before energizing the elements Failure to do so will result in irreparable damage to the elements and may cause a fire 5 3 2 Boiling Out the Frypot After the fryer has been in use for a period of time hard film
26. Enter 3000 5 Press the left arrow 4 button until HI LIMIT TEST is displayed 6 Press the check button The controller displays HIGH LIMIT YES NO 7 Press the up arrow A button 8 The controller displays PRESS AND HOLD CHECK 9 Press and hold the button to initiate the high limit test The vat begins to heat The computer displays the actual vat temperature during the test The fryer continues heating until the high limit trips Generally this happens once the temperature reaches 423 F to 447 F 217 C to 231 C for non CE high limits and 405 F to 426 F 207 C to 219 C for CE high limits Once the high limit opens the computer displays HELP HI 2 alternating with the actual temperature ex 430P 10 Release the button If the high limit fails the computer displays HIGH LIMIT FAILURE alternating with DISCONNECT POWER If this happens disconnect power to the fryer and call for service immediately The vat stops heating and the computer displays the current temperature setting alternating with the actual temperature ex 4 30 F until the temperature cools below 400 F 204 C 11 Press the soft power button to cancel the alarm and go to OFF 12 Follow the procedure to dispose of the 66 OCF30 SERIES ELECTRIC FRYERS CHAPTER 7 WIRING DIAGRAMS OCF30 Series Simplified Wiring with 3000 Controller 74
27. JIB reset button to remove the Oil Empty message and return to normal operation NOTE It takes approximately 10 seconds from the time the button is pressed until the fresh oil pump starts It may take up to 15 seconds before the level in the JIB begins to rise It takes approximately four minutes to fil the 1 3 Dispose of Waste Oil 1 Ensure filter pan is prepared for filtration 2 Drain vat into filter pan At rocker panel switch to Bulk Mode n b 4 Unlock dispose valve handle 5 Pull the oil disposal valve and the pump will engage and empty the filler pan to the waste oil tank The Waste Full light on the rocker panel will illuminate if the tank is full 6 Filling with fresh oil See Fill Vat from Bulk below If not switch to Normal Mode at rocker panel C 14 Fill Vat from Bulk Tank 1 Ensure vat is empty and the drain valve is closed 2 At the rocker panel switch to Bulk Mode 3 Open the return valve on the empty tank Press the Add Fresh Oil button Fill to the lower line in the 4 Close the return valve 5 Ensure the filter pan is empty 6 At the rocker panel switch to Normal Mode NOTE It takes approximately fifteen seconds from the time the Add Fresh Oil button is pressed until the bulk fresh oil pump starts It may take up to 25 seconds before the level in the vat begins to rise It takes approximately one minute to fill split vat and two minutes to fill a full vat
28. R Prior to movement testing maintenance and any repair on your Frymaster fryer disconnect ALL electrical power from the fryer NOTICE The instructions in this manual for using a bulk oil system for filling and discarding oil are for RTI and Frontline system These instructions may not be applicable to other bulk oil systems gt Frymaster OCF30 Series Electric Fryers Installation and Operation Manual TABLE OF CONTENTS CHAPTER 1 Introduction 11 12 13 14 15 16 17 18 General Safety Information Computer Information European Community CE Specific Information Installation Operating and Service Personnel Definitions Shipping Damage Claim Procedure Service Information CHAPTER 2 Installation Instructions 21 E EER eos General Installation Requirements 21 1 Clearance and Ventilation 2 12 Electrical Grounding Requirements 213 Australian Requirements Power Requirements Positioning the Fryer Installing the JIB Cradle TER 3 Operating Instructions Equipment Setup and Start Up Procedures Operation Attendant Automatic 3 3 1 Install the Oil Reservoir 332 Routine Oil Changes 333 Bulk Oil Systems CHAPTER 4 Filtration Instructions 4 1 Preparing the Built In Filtration System for Use 4 1 1 Preparation for Use with Filter Paper or Filter Pad 4 12 Preparation for Use with Magnasol Filter
29. any changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment If necessary the user should consult the dealer or an experienced radio and television technician for additional suggestions The user may find the following booklet prepared by the Federal Communications Commission helpful How to Identify and Resolve Radio TV Interference Problems This booklet is available from the U S Government Printing Office Washington DC 20402 Stock No 004 000 00345 4 14 European Community CE Specific Information The European Community CE has established certain specific standards regarding equipment of this type Whenever a difference exists between CE and non CE standards the information or instructions concerned are identified by means of shadowed boxes similar to the one below Standard Example of box used to distinguish CE and Non CE specific information 1 5 Installation Operating and Service Personnel Operating information for Frymaster equipment has been prepared for use by qualified and or authorized personnel only as defined in Section 1 6 All installation and service on Frymaster equipment must be performed by qualified certified licensed and or authorized installation or service personnel as defined in Section 1 6 1 6 Definitions QUALIFIED AND OR AUTHORIZED OPERATING PERSONNEL Qualified authorized o
30. cod 5 controller power ta the fryer plugged in and that circuit breaker is C Failed controller other component Call your FAS for assistance Controller displays Peas VES ie vat Tall 15 VAT FULL A Normal operation after a filtration see Bea NC YES filtration B Oil may be in the filter pan Follow controller prompts to clear message If problem persists call jour EAS for assistance Controller displays CHANGE FILTER PAPER Daily filter paper change prompt has occurred Press A YES follow prompts and change the filter paper Fryer repeatedly cycles on and off when first started Fryer is in melt cycle This will temperature This is normal operation continue until the fryer reaches 180 F 82 Fryer does not heat Main power cord not plugged in B Drain is open Controller has failed D One or more other components have failed Verify that all power cords are fully seated in the receptacles locked into place and that circuit breaker is not tripped Close drain Call your FAS for assistance ID Call your FAS for assistance Fryer heats unti high limit trips with heat indicator ON Temperature probe or controller has failed Tum fryer off and call your FAS for assistance Fryer heats until high limit trips without heat indicator ON Contactor or controller has failed Call
31. countries 395 F 202 C Shut the fryer down immediately and call your FAS for assistance Controller displays TEMP Frypot temperature is more than 40 F Press the power button to tum off fryer and let cool before returning power to fryer assistance If issue continues call your FAS for CM displays Fryer is more than 21 F 12 C above setpoint This display is normal if the fryer setpoint has been changed to a lower temperature The display should revert to the normal four dashes when the frypot temperature cools to the setpoint If the setpoint has not been changed this indicates a problem with the temperature control circuitry Turn the fryer off and call FAS Controller displays HELP Hi 2or HIGH LIMIT FAILURE A Open drain valve B Failed high limit Close the drain valve B Shut the fryer down immediately and call your FAS for assistance Controller displays PROBE FAILURE or PROB Problem with the temperature measuring circuitry including the probe or damaged controller wiring harness or connector Shut the fryer down and call your FAS for Heating indicator is on but fryer is not heating Three phase power cord unplugged or circuit breaker is tripped Verify that both the main power cord and 120V is fully seated in its receptacle locked into place and that circuit breaker is not tripped If the problem continues call your FAS
32. crews to attach the melier to existing holes in the interior rails of the fryer cabinet on both sides See figures 1 and 2 4 Plug in the black connector to the outlet box shown in figure 3 5 Position the oil reservoir in the melter sliding the oil pickup tube into the female receptacle Position the front lid and the front of the mehter See figure 4 NOTE A separate harness with a white plug if present is NOT used Figure 1 Position the malt in the cabinet and attach with provided screws to the cabinet interior Figure 3 Plug the black connector nto the ublty box as shown A separate hamess with white plug if present is NOT used Figure 4 The assembled metter is shown in position Figure 2 Position tne molte lelor ON OFF switch Orange button resets System after a low display Lit careful to add shortening OCF30 SERIES ELECTRIC FRYER APPENDIX B Solid Shortening Melter Use Reset oil reservoir system Ensure shortening melter is on Fill melter with shortening Allow 2 3 hours for solid shortening to melt DO NOT attempt to use the top off system with unmelted oil in the top off system The low oil reservoir display will come on if the fryer calls for oil before the shortening in the metter is liquid Metter switch Lift carefully o add shortening Once the shortening is fully melted press and hold the orange reset button to reset the display a
33. ed use the bulk oil disposal system by selecting DIS P 5 from the filter menu if the fryer is equipped with a 3000 see page 1 13 of the 3000 controller manual 819 6872 and follow the prompts and instructions for disposing oil to the bulk oil system For safe convenient draining and disposal of used oil Frymaster recommends the use of the Frymaster Shortening Disposal Unit SDU for JIB systems The SDU is available through your local distributor NOTE If using an SDU built before January 2004 the filter pan cover must be removed to allow the unit to be positioned beneath the drain To remove the lid lift up on the front edge and pull it straight out of the cabinet Refer to the documentation furnished with your disposal unit for specific operating instructions If a shortening 4 6 disposal unit is not available allow the oil to cool to 100 F 38 C then drain the oil into a METAL stockpot or similar METAL container DANGER Draining and filtering of cooking oil must be accomplished with care to avoid the possibility of a serious burn caused by careless handling The oil to be filtered is at or near 350 177 C Ensure all hoses are connected properly and drain handles in their proper position before operating any switches or valves Wear all appropriate safety equipment when draining and filtering DANGER Allow oil to cool to 100 F 38 C before draining into an appropriate con
34. ed in or circuit breaker is tripped Pump motor has overheated causing the thermal overload switch to trip C Blockage in filter pump Verify that the power cord is Tully plugged in and the circuit breaker is mot tripped If the motor is too hot to touch for than few the thermal overload switch probably tipped Allow the motor to cool at least 45 minutes then press the Pump Reset Switch See page 5 4 Call your FAS for assistance more seconds Filter Pump runs but return is very slow Improperly installed or prepared filter components or cold oil Remove the oll from the filter pan and replace the filter paper ensuring that the filter sereen is in place under the paper Verify that O n igs are present and good condition on filter pan connection Controller displays Pres CONFIRM and follow GIL IN DRAIN Drain valve open or possibility that oil isi directions for FILL FROM Pans COnFign nh DRAIN PAN 6 2 5 Auto Top Off Problems Problem Probable Causes Corrective Action Frypots top off cold Incorrect setpoint Ensure setpoint is correct IN Fiver temperature Taos 3 Ensure tht the oil in the JIB is above Fryer temperature too 10w Ensure the JIB is not out of oil and Frypots won t top B Os oo cold supply line is in the Replace JIB Im out of oit
35. er should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 1 Once the fryer has been positioned at the frying station use a carpenter s level placed across the top of the frypot to verify that the unit is level both side to side and front to back To level fryers adjust the casters being careful to ensure the fryer s are at the proper height in the frying station When the fryer is leveled in its final position install the restraints provided by the KES to limit its movement so that it does not depend on or transmit stress to the electrical conduit or connection Install the restraints in accordance with the provided instructions If the restraints are isconnected for service or other reasons they must be reconnected before the fryer is used DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit A restraint kit is provided with the fryer If the restraint kit is missing contact your local KES DANGER Hot oil can cause severe burns Avoid contact Under all circumstances oil must be removed from the fryer before attempting to move it to avoid oil spills falls and severe burns This fryer may tip and cause personal injury if not secured in stationary position 2 Close fryer drain valveis
36. ficiently filtered while the other frypots in a battery remain in operation The FootPrint Pro filtration system is available in three different configurations Filter Paper includes crumb tray large hold down ring and metal filter screen Filter Pad includes crumb tray small hold down ring and metal filter screen Magnasol Filter includes crumb tray and Magnasol filter assembly ection 4 1 1 covers preparation of the Filter Paper and Filter Pad configurations for use Refer to jection 4 1 2 for instructions on preparing the Magnasol Filter configuration for use Operation of all three configurations is the same and is covered in section 4 3 Disassembly and reassembly of the Magnasol filter is covered in section 4 4 Preparing the Built In Filtration System for Use with Filter Paper or Filter Pad The FootPrint Pro filtration system allows the oil in one to be safely and efficiently filtered while the other frypots in a battery remain in operation The FootPrint Pro filtration system uses filter paper configuration which includes a crumb tray large hold down ring and metal filter screen 1 Pull the filter pan out from the cabinet and remove the crumb tray hold down ring filler 5 Crumb paper and filter screen see Figurel Clean Tray all components with a solution of detergent and hot water then dry thoroughly The pan cover must not be removed except Hol Down for cleaning i
37. he supply having a contact separation of at least 3 mm in all poles must be incorporated in the fixed wiring NOTICE This equipment must be positioned so that the plug is accessible unless other means for disconnection from the power supply e g a circuit breaker is provided NOTICE If this appliance is permanently connected to fixed wiring it must be connected by means of copper wires having a temperature rating of not less than 167 75 C NOTICE If the electrical power supply cord is damaged it must be replaced by a Frymaster Dean Factory Authorized Service technician or a similarly qualified person in order to avoid a hazard DANGER This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door A DANGER All wiring connections for this appliance must be made in accordance with the wiring diagram s furnished with the appliance Refer to the wiring diagram s affixed to the inside of the appliance door when installing or servicing this equipment DANGER Frymaster appliances equipped with legs are for stationary installations Appliances fitted with legs must be lifted during movement to avoid damage to the appliance land bodily injury For movable installations optional equipment casters must used Questions Call 1 800 551 86
38. ic Top Off When the Oil Auendant oil system is in place on the fryer oil is continually topped off in the frypots from reservoir in the cabinet The reservoir Special Cap Has plumbing holds 35 pound box of oil In a typical attached to draw oil from the operation this will last approximately two 8erVoir to the fryer vats days before changing Components of the system are annotated at the right see Figure 1 Jug In Box JIB NOTE system is intended to top The JIB is the off the frypots not fill them The frypots reservoir for the oil will require manual filling upon startup and after disposal Figure 1 331 Install the Oil Reservoir Remove the original lid from the oil container and foil liner Replace with the provided cap which has connected suction hardware Ensure the feeder tube from the cap reaches to the bottom of the oil container Place the oil container inside the cabinet and slide it into place as shown on the following page Avoid catching the suction hardware on the cabinet interior as the container is placed in the fryer The system is now ready for operation the fryer heats to preprogrammed temperatures the system will energize and then slowly add oil to the frypots as needed until the oil reaches an optimal level 33 3 3 2 Routine Oil Changes When the oil reservoir level is low the controller displays TOPOFF OIL EMPTY in the left display and CONFIRM
39. in the right display Press CONFIRM Some procedures may differ from photos shown Follow manufacturer s instructions for changing the JIB If using solid shortening see Appendix in the rear of this manual for instructions 1 Open the cabinet and slide the from the cabinet see Figure 4 Remove the cap and pour any remaining oil in the container into all fry vats equally see Figure 5 Figure 5 igure th the jug upright remove the cap 4 Put the tube in the new full container see Figure 7 and foil seal see Figure 6 Figure 7 5 Slide the JIB onto the shelf inside the seen in Figure 4 WARNING 6 Press and hold the orange JIB reset switch three 3 Do not add HOT seconds to reset the top off system see Figure USED oil to a JIB Figure 8 Image and location may differ from photo 3 3 Bulk Oil Systems Instructions for installing and using bulk oil systems are found in Appendix C located at the rear of this manual OCF30 SERIES ELECTRIC FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS WARNING The on site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating hot oil filtering system particularly the aspects of oil filtration draining and cleaning procedures 41 Preparing the Built In Filtration System for Use The FootPrint Pro filtration system allows the oil in one frypot to be safely and ef
40. ir bubbles should be visible in any frypot Verify that the filter pan is properly prepared for filtering then drain a frypot of oil heated to 350 F 177 C into the filter pan and close the frypot drain valve Place the filter handle in the ON position Allow all oil to retum to the frypot indicated by bubbles in the oil Return the filter handle to the OFF position The frypot should have refilled in no more than 2 minutes and 30 seconds 54 OCF30 SERIES ELECTRIC FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING 6 1 Introduction This section provides an easy reference guide to some of the common problems that may occur during the operation of this equipment The troubleshooting guides that follow are intended to help correct at least accurately diagnose problems with this equipment Although the chapter covers the most common problems reported you may encounter problems that are not covered In such instances the Frymaster Technical Services staff will make every effort to help you identify and resolve the problem When troubleshooting problem always use a process of elimination starting with the simplest solution and working through to the most complex Never overlook the obvious anyone can forget to plug in a cord or fail to close a valve completely Most importantly always try to establish a clear idea of why a problem has occurred Part of any corrective action involves taking steps to ensure that it doesn
41. mpting to reset the switch see photo below Filter Pump Reset Switch 44 WARNING Use caution and wear appropriate safety equipment when resetting the filter pump reset switch Resetting the switch must be accomplished with care to avoid the possibility of a serious burn caused by careless maneuvering around a drain tube land around a frypot DANGER crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the fry vessels Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for tight fit and should only be removed for cleaning 43 Disassembly and Reassembly of the Magnasol Filter Dissassembly 1 Grasp the frame with your thumbs on the handles at the corner of the assembly and pull outward in opposite directions to separate the frame at the comer Continue to open the frame it will pivot at the opposite corner until the outer screens and grid can be removed from the frame Sepaste Sept aen tame th Pl ae appart a come 2 Separate the o
42. nd reset the top off system DO NOT ADD hot oil to the shortening melter The temperature of WARNING the oil reservoir should not exceed The surfaces of the solid shortening 140 F 60 Add small amounts of teater are Do rat auet win solid shortening to the reservoir to when adding shortening to melting ensure it has sufficient oil to operate the unit top off system For best results DO NOT TURN OFF the solid shortening melter overnight The on off switch for the melter is also used as a reset switch if the system s high limit temperature is reached OCF30 SERIES ELECTRIC FRYER APPENDIX C BULK OIL INSTRUCTIONS Bulk Oil Systems Bulk oil systems have large oil storage tanks typically located in the rear of the restaurant that are connected to a rear manifold on the fryer Some are waste only systems while others are both waste and fresh oil Waste oil is pumped from the fryer via the fitting located on the bottom to the disposal tanks and fresh oil is pumped from the tanks thru the fitting located on the top to the fryer see Figure 1 The 4 pin wire harness allows connection to various bulk oil systems see Figure 2 Connect pins 1 and 4 to the tank full switch to prevent overflow of the waste tank Connect pins 2 and 3 to the fresh oil pump Set the fryer to bulk through the vat setup mode on the far left controller See 3000 controller manual section 1 4 on page 1 3 It is imperative tha
43. nterior access or to allow Ring shortening disposal unit SDU built before January 2004 to be positioned under the drain Disposal instructions are on page 1 6 in the controller manual 819 6872 Filler Pad or Paper Screen igure T 4 1 2 Inspect the filter pan connection fitting to ensure that both O rings are in good condition see Figure 2 3 Then in reverse order place the metal filter screen in the center of the bottom of the pan then lay a sheet of filter paper on top of the screen overlapping on all sides see Figurel If using a filter pad ensure the rough side of the pad is up and lay the pad over the sereen making sure that the pad is in between the embossed ridges of the filter pan 4 Position the hold down ring over the filter paper and lower the ring into the pan allowing the paper to rest on the sides of the filter pan see Figure 3 5 When the hold down ring is in position if using filter paper sprinkle one packet of filter powder evenly over the paper See Figure 4 6 Replace the crumb tray in the filter pan then push the filter pan back into the fryer positioning it under the drain Tospect the filter connection Fitting Figure 4 41 2 Preparation for Use with the Magnasol Filter Assembly 1 Pull the filter pan out from the cabinet and remove the crumb tray and Magnasol filter assembly see Figure 5 Clean as directed in section 4 4 The pan co
44. of caramelized oil will form on the inside of the frypot This film should be periodically removed by following the boil out procedure that follows 1 Before switching the fryer s ON close the frypot drain valve s then fill the empty frypot with mixture of cold water and detergent Follow instructions on detergent container when mixing 2 For fryers equipped with 3000 controllers program the controller for boil out as described on page 1 15 of the GM3000 Controller Manual For fryers equipped with CM 3 5 controllers program the controller for boil out as described in the separate Frymaster Fryer Controllers User s Manual 3 Simmer the solution for 30 minutes to one hour Do not allow the water level to drop below the bottom oil level line in the frypot during the boil out operation DANGER Never leave the fryer unattended during the boil out process If the boil out solution boils over turn the fryer off immediately and let the solution cool for a few minutes before resuming the process 4 the fryer ON OFF switch s to the OFF position 5 Add two gallons 7 6 liters of water Drain out the solution and clean the frypot s thoroughly AX WARNING Do not drain solution into a shortening disposal unit SDU a built in filtration unit or a portable filter unit These units are not intended for this purpose and will be damaged by the solution 6 Refill the frypot
45. ory Authorized Servicer for assistance 55 Annual Periodic System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program Frymaster recommends that this appliance be inspected at least annually by a Factory Authorized Servicer as follows 551 Fryer Inspect the cabi inside and out front and rear for excess oil Verify that the heating element wires are in good condition and that leads have no visible fraying or insulation damage and that they are free of oil Verify that heating elements are in good condition with no carbon caramelized oil build up Inspect the elements for signs of extensive dry firing Verify that the tilt mechanism is working properly when lifting and lowering elements and that the element wires are not binding and or chafing Verify the heating element amp draw is within the allowed range as indicated on the appliance s rating plate e Verify that the temperature and high limit probes are properly connected tightened and functioning properly and that mounting hardware and probe guards are present and properly installed Verify that component box and contactor box components ie controller controller relays interface boards transformers contactors ete are in good condition and free from oil and other debris Verify that component box and contactor box wiring connections
46. oxes contain information about actions or conditions that may cause or result in malfunction of your system AX WARNING boxes contain information about actions or conditions that may cause or result in damage to your system and which may cause your system to malfunction AX DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel and which may cause damage to your system and or cause your system to malfunction The OCF30 series electric fryers incorporate a high temperature detection feature which shuts off power to the elements should the temperature controls fail 14 1 3 Computer Information This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC rules While this device is a verified Class A device it has been shown to meet the Class B limits These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of the equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense user is cautioned that
47. perating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions or who have had previous experience with the operation of the equipment covered in this manual 12 QUALIFIED INSTALLATION PERSONNEL Qualified installation personnel are individuals firms corporations and or companies which either in person or through a representative are engaged in and are responsible for the installation of electrical appliances Qualified personnel must be experienced in such work be familiar with all electrical precautions involved and have complied with all requirements of applicable national and local codes QUALIFIED SERVICE PERSONNEL Qualified service personnel are those who are familiar with Frymaster equipment and who have been authorized by Frymaster L L C to perform service on the equipment authorized service personnel are required to be equipped with a complete set of service and parts manuals and to stock 4 minimum amount of parts for Frymaster equipment A list of Frymaster Factory Authorized Servicers FAS s is located on the Frymaster website at www frymaster com service Failure to use qualified service personnel will void the Frymaster warranty on your equipment 17 Shipping Damage Claim Procedure What to do if your equipment arrives damaged Please note that this equipment was carefully inspected and packed by skilled personnel
48. t before filling with oil Failure to do so will cause spatlering of hot liquid when the is heated to cooking temperature WARNING The OCF30 with the automatic top off is NOT intended to use solid shortening Use only liquid shortening with this fryer The use of solid shortening will clog the oil lines The cooking oil capacity of the OCF30 Series electric fryer is 31 Ibs 3 7 gallons 14 liters at TOF 21 C DANGER When using solid shortening pack the shortening down into the bottom of the frypot DO NOT operate the fryer with a solid block of shortening sitting in the upper portion of the frypot This will cause damage to the frypot and may cause a flash fire Prior to filling frypots with oil ensure all drains are closed 1 Fill the frypot with cooking to the bottom OIL LEVEL line located on the rear of the frypot This will allow for oil expansion as heat is applied Do not fill cold oil any higher than the bottom line overflow may occur as heat expands the oil 2 Ensure that the power is are plugged into the appropriate receptacle s Verify that the face of the plug is flush with the outlet plate with no portion of the prongs visible 3 Ensure that the power is switched on Some models are equipped with a master switch located behind the fryer door cabinet on the front panel of the component box next to the fuse is displayed on the controller
49. t the fryer system be completely power cycled after changing setup from JIB to Bulk PH We FRESH OL PMP f m sic Ph Sou MASTE TM FULL 1 TE TIER FER qM E Uu ls 2 ER Lj usd db Figure 2 ca The fryers equipped for use with bulk oil systems use an onboard fresh jug typically supplied by the bulk oil vendor Remove the cap and insert the standard fitting into the jug with the metal cap resting on the lip of the jug The oil is pumped in and out of the jug through the same fitting see Figure 3 WARNING Do not add or USED oil to JIB Figure 3 Bulk Oil Rocker Panel JIB Empty Press after refiling JIB Add Oil Button with Add Oil button This is done with the Disposal Pull to dispose of oil in Leave fryer in Normal filter pan Fryer must be Mode unless disposing in Bulk Mode of oil or filling vat from bulk tank Oil Return Turn to fill empty vat with fresh oil Fryer must be in Bulk Mode NOTE The appearance of your tryer may diffe slightly trom that shown doponding upon the configuration fryer type and dato of manufacture C 12 Filling the JIB 1 TOPOFF OIL EMPTY message appears on the controller 2 Ensure the rocker switch is in Normal Mode 3 Press and hold the orange button above rocker switch to fill the JIB 4 Once the JIB is full release the button 5 Press orange
50. tainer for disposal A DANGER When draining oil into a disposal unit do not fill above the maximum fill line located the container 1 Turn the computer power switch to the OFF position the METAL 2 Position a METAL container with a sealable cover under the drainpipe container must be able to withstand the heat of the oil and hold hot liquids 3 Follow the instructions for disposing of oil on page 1 13 of the 3000 controller manual 819 6872 if equipped with a 3000 Open the drain valve slowly to avoid splattering If the drain valve becomes clogged with food particles use the Fryer s Friend poker like tool to clear the blockage DANGER NEVER attempt to clear a clogged drain valve from the front of the valve Hot oil will rush out creating the potential for severe burns DANGER DO NOT hammer on the drain valve with the cleanout rod or other objects Damage to the ball inside will result in leaks and will void the Frymaster warranty 4 After draining the oil clean all food particles and residual oil from the frypot BE CAREFUL this material may still cause severe burns if it comes in contact with bare skin Ensure the drain valve is closed securely and fill the frypot with clean filtered or fresh cooking oil to the bottom OIL LEVEL line OCF30 SERIES ELECTRIC FRYERS CHAPTER 5 PREVENTATIVE MAINTENANCE 5 1 Cleaning the Fryer DANGER
51. uter screens and grid Cleaning 1 Clean the two frame pieces outer screens and grid using a good quality degreaser and hot water from a spray nozzle The groove in the seal frame pieces can be cleaned with the edge of a Scotch Brite or similar cleaning pad 45 At each scheduled boil out disassemble the leaf filter assembly and place in the frypot being boiled out Follow the boil out procedure in Section 5 3 2 of this manual 3 Allow all filter assembly components to air dry or thoroughly dry with clean towels before reassembling Reassembly 1 Place the two outer screens together and align their edges see illustration below 2 Insert the screens into one of the frame halves it doesn t matter which one Ensure that the fitting in the bottom screen is on the opposite side of the frame from the handle 3 Slip the grid between the screens ensuring that the grid is centered between the edges of the screens 4 Connect the other half of the frame at the corner opposite the handles and pivot the frame onto the free edges of the screen ad edges Step 3 ineert gris betwen screens PRI ai m Siep 4 Cornet ten pivot re verre ades ol ovens 44 Draining and Disposing of Waste When cooking oil is exhausted the oil must be drained into the filter pan SDU other appropriate METAL container for transport to the disposal container or if a bulk oil system is install
52. ver must not be removed except for cleaning interior access or to allow a shortening disposal unit SDU to be positioned under the drain NOTE Refer to Section 44 for instructions on how to disassemble and reassemble the Magnasol filter screen assembly Inspect the fitting on the bottom of the Magnasol filter assembly to ensure that the O ring is present and in good condition See Figure 6 3 Inspect the filter pan connection fitting to ensure that both O rings are present and in good condition See Figure 2 above 4 Replace the Magnasol filter assembly in the filter pan ensuring that the fitting on the bottom of the assembly is securely 5 Repla seated in the port in the bottom of the pan Sprinkle one packet of the Magnasol XL filter powder evenly over the screen e the crumb tray and then push the filter pan back into the fryer positioning it all the way to the back of the cabinet Figure 5 Tnspect the filter sereen O ring wl Figure 6 42 Filtration 3000 controller prompts the user when to filter on the OCF30 fryer After a preset number of cook cycles the controller displays FILTER NOW alternating with YES NO Follow the instructions on page 1 12 of the 3000 controller manual 819 6872 If NO is selected or a cook cycle is started the controller will prompt again soon to filter the oil On demand filtration is used to manually start a filter See page
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