CEDIO-P-24/24/2
Contents
1. CEDIO P 24 24 2 Cell Controller V 1 01 ji User Handbook CANirol Your Automation Solution Ident No Copyright Berghof Automationstechnik GmbH Reproduction and duplication of this document and utilisation and communication of its content is prohibited unless with our express permission All rights reserved Damages will be payable in case of infringement Disclaimer The content of this publication was checked for compliance with the hardware and software described However discrepancies may arise therefore no liability is assumed regarding complete compliance The information in this document will be checked regularly and all necessary corrections will be included in subsequent editions Suggestions for improvements are always welcome Subject to technical changes Trademark CANtrol is a registered trademark of Berghof Automationstechnik GmbH General Information on this Manual Content This manual describes the CANtrol module CEDOP P 24 24 2 and its modifications The product related information contained herein was up to date at the time of publication of this manual Completeness This manual is complete only in conjunction with the user manual entitled Introduction to CANtrol Automation System and the product related hardware or software user manuals required for the particular application Standards The CANtrol automation system its components and its use are based on Interna2. Se Betriebswahlschalter operation mode selector switch Run Stop Reset Status LEDs View of module and pin assignment lt o z z 1 n IN2 ENC1B IN3 ENC2A gt IN4 ENC2B CANO CAN1 RS232 90000000000 IN OOOOOOOOOOOO 6000000000000 IN OOOOOOOOOOOO INVENCIA INZ ENCIB INS ENC2A c x a CR2032 CANtrol A Your Automation Solution Shield OUTS T 1 4 4 24V 4 LO OUT21 OOOOOOQOOOOOO r Analog OUT4 OUT x8 106006000060 0 11112 oooooooooooo I OUT 1 13114115116117118119120121122123124 Schield 1 4 5 ojo green green red red 2 2 Power Status 19 20 24x Digital IN 24x LED IN Printable area for I O labelling Batterie battery Nameplate Printable area for I O labelling 2x Analog OUT 24x Digital OUT 24x LED OUT Spannungsversorgung voltage 2VF100414DG01 cdr Page 16 CEDIO P 24 24 2 HB en 2D1362001ZD00 docx 2VF100154FE01 docx Berghof Automation Product description 2 5 Mounting and connecting 2 5 1 Mounting Mounting and dismounting and connection of the earth terminal is carried out in compliance with the description in the CANtrol introductory manual 2 5 2 Connecting up Power supply Internal pow
3. X3 plug in connector RS232 assignment NC Do not connect RXD TXD NC Do not connect GND Sub D9 F NC Do not connect NC Do not connect NC Do not connect NC Do not connect o co O Oi Ga NM eh 2 6 5 E bus The e bus enables up to 7 e bus users to connect up to the controller module Please note that some e bus modules represent 2 e bus users owing to their functions such as for example CEDIO P 24 24 2 2VF100154FEO1 docx CEDIO P 24 24 2 HB en 2D1362001ZD00 docx Page 21 Product description Berghof Automation Blank page Page 22 CEDIO P 24 24 2 HB en 2D1362001ZD00 docx 2VF100154FE01 docx Berghof Automation Controller operation 3 Controller operation A CAUTION When in operation do not plug in place on release or touch The result can be destruction or malfunction Before working on the modules switch off all feeds including those of the connected peripherals such as exter nally supplied sensors programming devices etc MALFUNCTION 3 1 Commissioning Before applying the supply voltage check all connections again for correct wiring and polarity Switching on The module has no mains switch of its own When switching on the system or connecting the power supply the PLC is started Switching off When switching off the system or disconnecting it from its own power supply the PLC must be switched off 3 2 Function selection displays diagnostics 3 2 1 Status
4. 0 5 27 zx unice 27 4 2 Inputs with counting function esee eeeeenen nnne nnmnnn nnmnnn nnmnnn nnmnnn ennnen 28 4 3 Digital outputs positive switching ss enne nennen nennen nnn nnnm innen 29 4 3 1 Output schematic circuit diagram positive switching ssseeeeeeene 30 4 3 2 Elte CT E ET ET 20 CEDIO P 24 24 2 HB en 2D1362001ZD00 docx Page 5 CEDIO P 24 24 2 Berghof Automation 6 1 6 2 6 3 6 4 6 5 7 2 7 3 7 4 7 5 ANALOG OUTPUTS CEDIO P 24 24 2 0 5 1131 AND QDIO 24 24 2 0 5 31 Analog outputs characteristics essen nennen nennen nnn nnne nnne ninth inne nne innen 31 5 1 1 Voltage output schematic circuit diagram nennen 31 CODESYS CONTROL SYSTEM CONFIGURATION CEDIO P24 24 2 AND ODIO BPA o AEE GWN Unn NOUN UONG GUADU 33 Structure of the control system configuration 33 Digital inputs outp ls ee eege 34 Diagnostic fUnctloh EE 34 Encoder TUR ClOn uei ne LIMEN LIU LUE 34 Analog Weu rc 34 NEE 35 Environmental Protection nennen enne nennen nennen nsn nn nnmnnn nn LL nain nnnm nn Ann nnns nennt 35 EMISSION A EE 35 7 142 c E AA TA ut Ea Y A Yd NE S 35
5. 103 DWORD Input DWORD CHANNEL 0 AT ID4 DINT Encoder IN 1 2 CHANNEL 0 Si PLC PRG PRG 2VF100158FE00 docx CEDIO P 24 24 2 HB en 2D1362001ZD00 docx Page 33 CoDeSys control system configuration Berghof Automation 6 2 Digital inputs outputs The QDIO24 24 2 and the CEDIO 24 24 2 possess 24 digital inputs and 24 digital outputs These are supplied by 2 separate voltages On the CEDIO24 24 2 the module electronics are also supplied with supply voltage 1 The control system configuration encompasses a total of 32 inputs and 32 outputs Some of these inputs are used for diagnosing the module The other I O which are not being used remain reserved and may not be used 0 to 23 24 V input 24 to 26 Diagnosis 27 to 31 Reserved 0 to 23 24 V output 24 to 31 Reserved 6 3 Diagnostic function Input bit Bit TRUE 24 Supply voltage 1 OK X9 24V 1 25 Supply voltage 2 OK X9 24V 2 26 Battery voltage OK CEDIO P24 24 2 only 6 4 Encoder function Up to two 24 volt encoders can be connected on the inputs Maximum counting frequency 10 KHz Input bit Function 0 and 1 Encoder 1 X4 IN1 and IN2 2 and 3 Encoder 2 X4 IN3 and IN4 6 5 Analog outputs Values range from 10000 to 10000 mV If higher or lowe
6. any other form of intervention 2VF100055FE02 docx CEDIO P 24 24 2 HB en 2D1362001ZD00 docx Page 35 Annex Berghof Automation 7 4 Nameplate Erkl rungen zu den Typenschildern Beispiel nameplate descriptions example SC Mun 20110300300329 Modell 2011030 75 Version 03 SSELV 24V DC 12A max T E cr 5090 a ee EH d gt COMITE LO HUE LL IL p 16 16 0 5 1131 oooooo0ooo0o0ooO0O0O000 a m um 2012230200000 Barcode Modell 2012230 Identifizi Nr r gt wes d ereton 20 GBELV 24V DC 12 A max Modul Typ module type Identifizierungs Nr 3 IHN TELE Modell Bestell Nr 00836400001073 model order number or 9407 481 60001 yp Version G 7 Nr 8346 5 Version 2 1 6 24V DC 5W intern Made in Germany C Versorgungsspannung supply voltage Datum Date CE Kennzeichnung CE mark 2VF100080DG01 cdr Page 36 CEDIO P 24 24 2 HB en 2D1362001ZD00 docx 2VF100055FE02 docx Berghof Automation Annex Barcode same as identification number
7. is to be used in a safety oriented system the user ought to seek the full advice of the SPC manufacturer in addition to observing any standards or guidelines on safety installations which may be available As with any electronic control system the failure of particular components may result in uncontrolled and or unpredictable operation All types of failure and the associated fuse systems are to be taken into account at system level The advice of the SPC manufacturer should be sought if neces sary Page 10 CEDIO P 24 24 2 HB en 2D1362001ZD00 docx 2VF100159FE00 docx Berghof Automation Product description 2 Product description 2 1 Overview Brief description The CEDIO P is a PLC controller with digital and analog UO and a broad range of data interfaces The module can be programmed in conformity with IEC 61131 3 CoDeSys 2 3 Mounting The CEDIO P is designed for integration into switch cabinets on a DIN rail in a rough industrial environment The fanless design and the flash memory make the cost and effort for maintenance minimal Ethernet An Ethernet interface is available which has 10 100 Mbits Thanks to the TCP IP and UDP IP protocols it is possible to link it very variably to visualisation software to higher order control units or to an IT infrastructure USB The USB host interface provides a widely used peripheral interface It can be used for example to carry out application updates or data migration simply vi
8. the standards of safety technology and who are familiar with the safety concepts of automation technology 1 5 Due Diligence The operator or the processor OEM must ensure that the controller module is only used for the purpose for which it was intended the controller module is only operated in impeccable full working order the user manual is always available in full and in a legible condition only specialists with sufficient qualification and authorisation mount install commission and maintain the controller module these specialists are regularly instructed in all relevant questions of occupa tional health and safety and environmental protection and that they also know the contents of the user manual and especially of the safety notes therein the device markings identifications safety and warning notes attached to the controller module are not removed and are always kept in a legible state the national and international regulations for controlling machines and systems which apply at the relevant usage site are observed the relevant information about the controller module and its application and op eration is always available to the users 1 5 1 Working on the controller module Before carrying out work on the controller module you must always first ensure that the controller and the system are in a secure state only then switch off the controller and the system and only now disconnect the controller module fro
9. with RJ 45 connection facilitates connection to the network The LNK and RCV status LED give information about successful connection to the network X11 plug in connector Assignment X11 RJ45 TX TX RX 75 Ohm 75 Ohm RX 75 Ohm 8 75 Ohm LNK LED green ON ready to operate RCV LED yellow FLASHING receiving data NO o BO 2 6 2 USB Devices with USB interfaces can be connected on the USB master port rev 1 1 The only categories of USB devices which can be used by CoDeSys users are USB sticks A mouse can only be used at the level of Linux The following issues must be taken into account when using USB sticks CAUTION A USB stick may only be unplugged during operation if all file operations have been completed otherwise the USB may become unserviceable If programs still have files open the directory cannot be deleted when the USB stick is unplugged In this situation file or directory operations cause blockages because a reading must be taken from a device which is no longer available in the system Therefore when removing the USB stick always make sure that no program has any files open on the USB stick e USB memory sticks can be plugged in and removed during operation The plugged in device is automatically identified and mounted in the media usbX directory When the USB stick is unplugged the relevant media usbX directory automatically vanishes again if it is
10. 10 years of the con troller Therefore normally the user never needs to change the battery If a change of battery is nevertheless necessary it must be carried out profes sionally by the manufacturer of the module 2VF100155FE00 docx CEDIO P 24 24 2 HB en 2D1362001ZD00 docx Page 25 Controller operation Berghof Automation Blank page Page 26 CEDIO P 24 24 2 HB en 2D1362001ZD00 docx 2VF100155FE00 docx Berghof Automation Digital UO 24 24 2 4 Digital I O CEDIO P 24 24 2 0 5 1131 QDIO 24 24 2 0 5 Type Number Digital inputs 24 Of which the number of 4 counting inputs Digital outputs 24 4 1 Digital inputs Module data Number 24 Designation INT IN24 Characteristics Transition range 5Vto12V Input type according to IEC 61131 2 Type 1 current at 24 V approxi mately 3 6 mA suitable for electr outputs Type 2 by connecting 2 inputs in parallel suitable for contact based signals Common potential All inputs are referenced to the same IO GND potential Evaluation Scan rate by the e bus 250 us Scan rate by CoDeSys at least 1 ms Status display via orange LED Current voltage curve Vin V Type 1 30 25 20 15 10 5 0 OFF 3 0 5 10 15 lin mA 2VF100415DG00 cdr 2VF100156FEO1 docx CEDIO P 24 24 2 HB en 2D1362001ZD00 docx Page 27 Digital UO 24 24 2 Berghof Automation 4 2 Inputs with counting function Counting
11. 5 Berlin http www iec ch 7 5 2 Standards Bibliography IEC61131 1 EN61131 1 Programmable controllers Part 1 General information IEC61131 2 EN61131 2 Programmable controllers Part 2 Equipment requirements and tests IEC61131 3 EN61131 3 Programmable controllers Part 3 Programming languages IEC61131 4 EN61131BH Programmable logic controllers Supplementary Sheet 1 User guidelines IEC61000 6 4 EN61000 6 4 German EMC Act Emitted interference IEC61000 6 2 EN61000 6 2 German EMC Act Noise immunity ISO DIS 11898 Draft International Standard Road vehicles Interchange of digital information Controller Area Network CAN for high speed communication EN 954 1 Safety of machinery Safety related parts of control systems Part 1 Bibliography A variety of specialist publications on the CANbus is available from specialist bookshops or can be obtained through the CiA users organisation i NOTICE Our Technical Support team will be glad to provide other literature references on request Page 38 CEDIO P 24 24 2 HB en 2D1362001ZD00 docx 2VF100055FE02 docx
12. Dynamic characteristics Maximum setting time if there is a rever 10 ms sal covering the full range 99 5 Greatest temporary deviation during 10 96 electrical interference test 5 1 1 Voltage output schematic circuit diagram E P AGND 4 FE Shield 2VF100417DG00 cdr 2VF100157FEO1 docx CEDIO P 24 24 2 HB en 2D1362001ZD00 docx Page 31 Analog outputs 24 24 2 0 5 Berghof Automation Blank page Page 32 CEDIO P 24 24 2 HB en 2D1362001ZD00 docx 2VF100157FE01 docx Berghof Automation CoDeSys control system configuration 6 _ CoDeSys control system configuration CEDIO P24 24 2 and QDIO 24 24 2 P isites i d OTIC rerequisites Berghof Target V204 and Firmware V2 12 0 6 1 Structure of the control system configuration The CANtrol controllers are modular in design From the point of view of the control system configuration they consist of a CPU module and an UO module which is connected to the CPU module via the e bus This means that for the CEDIO 24 24 2 the control system is configured as follows e PowerPC CPU module e E bus Master e QDIO 24 24 2 o NOTICE If a QDIO24 24 2 is used additionally a further QDIO 24 24 2 element is added QDIO 24 24 2 is used by CEDIO24 24 2 and QDIO24 24 2 CoDeSys toggle_3gdios pro atei Bearbeiten Projekt Einf gen Extras Online Fenster Hilfe Bel aei Elei ali fff Steuerungskonfiguration El PowerPC Cpumodul El Ebus Maste
13. EN 61000 6 4 industrial sector DIN EN 61000 6 2 industrial sector Hl DIN EN 61131 2 DC 500 V test voltage IP20 Energy supply 24 V power pack Supply voltage Power consumption Polarity reversal protection Potential isolation 24 VDC 15 20 SELV max residual ripple 5 Max 0 5 A at 24 VDC in no load mode max 10A fuse depending on load on the I O Yes Yes between system electronics CAN bus and I O 2VF100154FEO1 docx CEDIO P 24 24 2 HB en 2D1362001ZD00 docx Page 13 Product description Berghof Automation Number and type of interfaces 1x 10 100 Base T Connection technology RJ45 Number and type of interfaces 1 x Host USB Rev 1 1 Mating cycles Max 1 000 Number and type of interfaces 2x standard CAN ISO 11898 Potential isolation No Transmission rate Max 1 Mbit s Terminator resistor Can be connected Number and type of interfaces 1x RS232 Potential isolation No Interface types I O extension bus for up to 5 e bus users Module accommodates 2 e bus users Realtime clock Yes battery buffered Buffer service life typically approx 10 years monitoring by means of software refer to controller configuration N 2 1 Technical data of inputs and outputs Number of inputs 24 4 of which can be used as 24 V encoder inputs Counting frequency for 4x evaluation 10 kHz Number of outputs 24 divided into 2 groups with separate supplies Single output 0 5 A feasible SE max 4 A in
14. IN CONNECTOR SET FK QDIO24 24 2 order no 201604400 containing PHOENIX plug in connectors 3 81mm The same set of plug in connectors is also used for the QDIO 24 24 2 Page 12 CEDIO P 24 24 2 HB en 2D1362001ZD00 docx 2VF100154FE01 docx Berghof Automation Product description 2 2 Technical data CEDIO P Module data Designation Item no Mounting Extension CPU user memory CPU Program memory Flash Program memory and data memory RAM Retention memory Development environment Sizes and weights Dimensions WxHxD mm Weight Operating conditions Ambient temperature Relative humidity Transportation storage Ambient temperature Relative humidity Resistance to vibrations Vibration Shock resistance EMC protection class Emitted interference Immunity to interference Protection class Insulation strength Protection class CEDIO P 24 24 2 0 5 1131 201206000 Bearing rail NS 35 7 5 EN 50022 By up to 5 e bus extension modules e g QDIO QAIO Freescale PowerPC 400 MHz 32 MB onboard 24 MB for application 128 MB onboard 96 MB for application 16 kB CP1131 CoDeSys 2 3 124 x 170 x 85 5 in series dimension B 113 118 5 approx 700 g 09C to 50 C if installation instructions are observed Max 85 non condensating 209C to 70 C max 8596 non condensating sinus shaped EN 60068 2 6 10 57 Hz 15 G approximately 150 m s 10 ms duration half sine EN 60068 2 27 DIN
15. Maintenance Upkeep ere EENEG 35 aiii da eut 35 Ke a dante te Den IE 35 Nameplat6sau nie EAT E E A EE ID eee EDI trente 36 Addresses and 38 T 5 Addresses irt eit stud eae 38 7 5 2 Standards Bibliographiy rien e rte ttt oett tre ode 38 Page 6 CEDIO P 24 24 2 HB en 2D1362001ZD00 docx Berghof Automation General 1 General Information Documentation This equipment manual is intended for qualified personnel and contains information regarding mounting installation commissioning and maintenance The information contained in this manual is subject to change without prior notice 1 1 About This Manual This equipment manual is an integral part of the product Make sure the equipment manual is always available near the product s point of employment The manual contains information about the following topics e Areas of application e Safety e Mechanical construction e Electrical construction e Connections e Commissioning e Care and maintenance e Decommissioning e Disposal 2VF100159FE00 docx CEDIO P 24 24 2 HB en 2D1362001ZD00 docx Page 7 General Berghof Automation 1 2 Hazard Categories and Terminology DANGER NOTICE Immediate danger Failure to observe the information indicated by this warning will result in death serious injury or
16. Module type plain text name of module Identification no module s identification number Model order no You only need to give this number when ordering a module The module will be supplied in its current hardware and software version Version defines the design level of the module as supplied ex works Supply voltage Date internal code CE mark OO UO OG 00 i NOTICE The Version supply version panel specifies the design level of the mod ule as supplied ex works When replacing a module users with the CNW CANtrol Node Wizard tool can read off the current software version of the newly supplied module and then re load their own software version for a particular project if necessary With the latter in mind before the download you should always keep a record of the existing software levels in your project documentation software version node IDs baud rate etc 2VF100055FE02 docx CEDIO P 24 24 2 HB en 2D1362001ZD00 docx Page 37 Annex Berghof Automation 7 5 Addresses and Bibliography 7 5 1 Addresses CiA CAN in Automation international manufacturers and users organisation for CAN users in the field of automation CiA CAN in Automation e V Am Weichselgarten 26 D 91058 Erlangen Germany e mail headquarters can cia de http www can cia de DIN EN Standards Beuth Verlag GmbH or VDE Verlag GmbH 10772 Berlin 10625 Berlin IEC Standards VDE Verlag GmbH or Internet search 1062
17. ORCE Basic procedure in case of FAILSTOP e Establish cause of error read via web browser e Eliminate cause of error e Perform reset on controller Alternatively Mode selector switch CoDeSys web browser CP1131 P mode FORCE FORCE means that the user program is running and a value is compulsorily at Put controller back into operation tributed to at least one variable at the beginning of each cycle via CoDeSys The user can therefore see that without this intervention in the sequence of the PLC program the user program might react differently Status LED for CPC programs LED 3 to 5 can be controlled by means of user software Refer to section 10 100 Base T network connection Ethernet Page 24 CEDIO P 24 24 2 HB en 2D1362001ZD00 docx 2VF100155FE00 docx Berghof Automation Controller operation 3 3 Realtime clock with buffer battery Setting the clock Energy supply Charge status Changing the battery NOTICE The CEDIO P is equipped with a realtime clock Either via the web configuration or via the CoDeSys library BGHSysLibRtc lib A battery is required to supply this clock with energy The charge status of the buffer battery is monitored by the controller The CoDeSys controller configuration for the CEDIO P shows the charge status of the battery refer to section Controller configuration Batteries are not intended to be changed The battery is designed for the entire service life typ
18. PU or if the internal supply of the module is not sufficient the outputs automatically switch to 0 LOW Protected output In case of overload the current Einschalten auf Kurzschluss is limited typically After IN turn on into short circuit the overload has been elimi nated the output is again avail able Fast de excitation by means of a 41 V terminal volt age in relation to L protects all outputs against induced peak voltages with inductive loads If thermal loads occur owing to energetic recovery or fast de excitation the overload protec tion may react prematurely also in the case of outputs which are not involved 2VF100392DG00 cdr Der max The max output current is 0 5 A The output stage is protected against overload which must be taken into account for high inrush currents from lamps for example 2VF100156FEO1 docx CEDIO P 24 24 2 HB en 2D1362001ZD00 docx Page 29 Digital UO 24 24 2 Berghof Automation 4 3 1 Output schematic circuit diagram positive switching OUT internal our o a internal lt V 0002 1 QDO gt V 0002 CEDIO P V 0004 CEDIO P gt V 0004 2VF100420DG01 cdr 4 3 2 Digital output data Module data Type of outputs Semiconductor non storing Protection circuit for inductive loads Fast de excitation 41 V terminal voltage typ approx 24 V Power loss due to de excitation max 0 5 W output max 4 W modu
19. a a USB stick Please contact our Technical Support if no driver support is available for a specific USB device CAN interfaces The CEDIO P possesses 2 standard CAN interfaces both of which can be used up to 1 Mbit s Serial interfaces The RS232 can also be used as a programming interface Realtime clock A battery buffered realtime clock can be set at the current time via a software inter face E bus extension The I O level of the controller can be extended by a maximum of 5 e bus users via the E bus plug in connector NOTICE The e bus is designed for a maximum of 7 users However a single component may contain several users The CEDIO P24 24 2 requires 2 of these 7 user slots E BUS 2VF100154FEO1 docx CEDIO P 24 24 2 HB en 2D1362001ZD00 docx Page 11 Product description Berghof Automation Features at a glance Scope of supply Accessories e 400 MHz CPU e User program memory and data memory RAM 128 MB onboard 96 MB for application e User program memory Flash 32 MB onboard 24 MB for application e Retention memory 16 kB e 1 Ethernet 10 100 interface e 1USB Host interface V1 1 e 2 CAN interfaces e 1 RS222 serial interface for programming tools and application e level can be extended locally via the internal e bus for up to 5 users digital analog e Realtime clock The scope of supply of the controller module consists of e CEDIO P 24 24 2 0 5 1131 order no 201206000 PLUG
20. be damaged by this 2VF100154FEO1 docx CEDIO P 24 24 2 HB en 2D1362001ZD00 docx Page 19 Product description Berghof Automation 2 6 3 CAN bus The two CAN interfaces CANO CAN1 conform to the ISO 11898 standard and can be operated up to the maximum Baud rate of 1 MBit s The lowest Baud rate which can be set is 50 kBit s X1 2 plug in connector Assignment X1 2 NC Do not connect CAN L CAN GND NC Do not connect Sub D9 M NC Do not connect NC Do not connect CAN H NC Do not connect o co O Oi Ga eh NC Do not connect A terminating resistor can be connected by means of the S2 CANO and S3 NOTICE CAN1 switches This is necessary if the appropriate CAN interface is located at the beginning or end of the relevant CAN bus topology 2 6 4 Serial Interfaces o NOTICE The RS232 interface X3 has an exceptional position Depending on the configuration it can either be used as a Linux console or as a PPP interface for remote maintenance or as a CoDeSys programming interface If the controller is started in the configuration mode the module can be config ured via a serial PPP connection in this mode Here too the connection is made via X3 The interfaces in the software are addressed by the following names Plug in connector Software interface X3 COM1 Page 20 CEDIO P 24 24 2 HB en 2D1362001ZD00 docx 2VF100154FE01 docx Berghof Automation Product description
21. displays The function of the status displays often depends on which software development environment is used on the PLC CP1131 P programming with CoDeSys and the Berghof Target Support Package CPC C programming directly on the LINUX operating system Ethernet Status LED S1 Status LED 2VF100418DG00 cdr Operating mode the purpose of switching from one operating mode to another and for serves switch S1 restarting the module Position of switch 1131 CPC RUN CP1131 P program in RUN state Can Freely programmable be changed by means of a programming device STOP CP1131 P program in STOP state Freely programmable RESET CP1131 P program restart with deleted Freely programmable variables RETAIN variables are not de leted 2VF100155FE00 docx CEDIO P 24 24 2 HB en 2D1362001ZD00 docx Page 23 Controller operation Berghof Automation Status LED Ethernet status LED 4 operating status LED indicate the current status of the voltage supply module mode and error messages LED Logic status 1 PWR green ON correct voltage supply to the module electronics Status LED for CP1131 P programs Status 3 Status 4 Status 5 Description green red red On Off User defined User program status RUN Off On User defined User program status STOP Off Flashing User defined User program status FAIL STOP Flashing On User defined User program status Breakpoint STOP User defined User defined On CP1131 mode F
22. er supply Installation The controller is energised from an external 24 VDC external power supply Before connecting up check that the specifications required for the external power supply are observed External power supply 24 VDC Output voltage 424 VDC SELV 15 20 Residual ripple Max 596 The DC voltage must not fall below 20 4 V The module has two supply connections 24V 1 supplies the internal system electronics inputs outputs 1 12 and the ana log outputs 24V 2 supplies outputs 13 24 To disable outputs 13 24 directly the 24V 2 sup ply can be disconnected on the plus side A power supply for the system electronics is installed to provide a 24 VDC input voltage 15 20 The power supply possesses integrated polarity reversal protection and inrush current limitation Both supply lines and the power supplies must be protected by an external short circuit and overload protection with a maximal tripping current of 5 A in each case depending on the number of I O All connections and lines must be executed so that no faults are caused by induc tive and capacitive interference in the controller The supply lines must be suffi ciently resilient to current and voltage 2VF100154FEO1 docx CEDIO P 24 24 2 HB en 2D1362001ZD00 docx Page 17 Product description Berghof Automation 2 6 Pin assignment 2 6 1 10 100 Base T network connection Ethernet The 10 100 Base T onboard Ethernet adapter
23. extensive property damage Potential danger Failure to observe the information indicated by this warning may result in death serious injury or extensive property damage Danger Failure to observe the information indicated by this warning may result in injury or property damage No hazard Information indicated in this manner provides additional notes concerning the product 1 3 Conformity Declaration Both the standard version of the controller module and the extension modules mentioned below comply with and make allowance for the following directives and standards e EMP Directive 2004 108 EC e DIN EN 61131 2 2008 4 Programmable controllers Part 2 Equipment requirements and tests e DIN EN 61000 6 2 2006 3 Electromagnetic compatibility EMP Part 6 2 Generic standard immunity for industrial environments e DIN EN 61000 6 4 2007 9 Electromagnetic compatibility EMP Part 6 4 Generic standard electrostatic discharge for industrial environments Page 8 CEDIO P 24 24 2 HB en 2D1362001ZD00 docx 2VF100159FE00 docx Berghof Automation General 1 4 Qualified Personnel Only qualified personnel may install operate and maintain the controller module Within the context of this documentation and the safety information it contains qualified personnel constitutes trained specialists who have the authority to mount install commission ground and identify equipment systems and power circuits in accordance with
24. le Status display Orange LED per output Overload protection In case of thermal overload Short circuit protection Electronic current limitation typi Response threshold cally 3 A Avoid tripping under normal service conditions 1 Current is limited electronically Triggering the short circuit protection causes thermal overload and tripping of the thermal overload protection 2 Starting from cold maximally 10 000 permissible short circuits 3 Duration of a short circuit maximally 500 hours Exit delay if 0 is after 1 typically 1ms if 1 is after O typically 1ms Output capacity 100 nF Rated voltage DC 24 V Voltage drop in the case of rated current 0 1 V Rated current with 1 signal 0 5 A Total current of all outputs per group max AA Two outputs switched in parallel for logic link permissible for increased output permissible up to 1 Page 30 CEDIO P 24 24 2 HB en 2D1362001ZD00 docx 2VF100156FEO1 docx Berghof Automation Analog outputs 24 24 2 0 5 5 Analog outputs CEDIO P 24 24 2 0 5 1131 and QDIO 24 24 2 0 5 5 1 Analog outputs characteristics Module data Number 2 Designation AO1 AO2 Connections per output PE for shield GND AO Voltage output Signal range 10 10V Load impedance range gt 1000 Ohm 10 nF Overload Short circuit proof Reference potential IO GND Digital resolution 12 bits Accuracy at 25 C 1
25. m the system 2VF100159FE00 docx CEDIO P 24 24 2 HB en 2D1362001ZD00 docx Page 9 General Berghof Automation 1 6 Use as Prescribed This is a modular automation system based on the CANbus intended for industrial control applications within the medium to high performance range The automation system is designed for use within Overvoltage Category IEC 364 4 443 for the controlling and regulating of machinery and industrial processes in low voltage installations in which the rated supply voltage does not exceed 1 000 VAC 50 60 Hz or 1 500 VDC Qualified project planning and design proper transport storage installation use and careful maintenance are essential to the flawless and safe operation of the au tomation system The automation system may only be used within the scope of the data and appli cations specified in the present documentation and associated user manuals The automation system is to be used only as follows e as prescribed e in technically flawless condition e without arbitrary or unauthorized changes and e exclusively by qualified users The regulations of the German professional and trade associations the German technical supervisory board TUV the VDE Association of German electricians or other corresponding national bodies are to be observed Safety oriented fail safe systems Particular measures are required in connection with the use of SPC in safety oriented systems If an SPC
26. no longer being accessed by a program see above e Either the first partition or if there is no partition the entire memory is mounted on the memory stick i e it appears automatically in the appropriate directory Page 18 CEDIO P 24 24 2 HB en 2D1362001ZD00 docx 2VF100154FE01 docx Berghof Automation Product description e first stick is mounted under media usb0 the second under media usb1 etc Maximally 8 sticks can be plugged in and used at once media usb 0 7 If a new stick is plugged in or one which has previously been plugged in and then removed it will be placed in the directory bearing the lowest free number By connecting a USB hub it is possible to operate multiple sticks on one USB interface In this case attention must be paid that there are no USB devices still attached to the hub when it is plugged in and unplugged i i i 1 o NOTICE The mechanical structure of the USB port is designed for max 1 000 mating cy cles X10 plug in connector Assignment USB B1 VCC B2 D B3 D B4 GND The maximum current available on the USB port is 0 1 A Before you use the USB device check its power consumption The controller performs a reset if a USB device requires more than the max per missible current A reset immediately stops the controller and the machine and plant it is control ling This may cause more extensive damage A USB device requiring more current cannot function and may
27. r VAR E1 GDIO_24_24_2MAR Elin AT 100 DWORD Input DWORD CHANNEL l 1792 f AT 96IX0 0 BOOL Bit 0 AT 96IX0 1 BOOL Bit 1 AT 0 2 BOOL Bit 2 AT IX0 3 BOOL Bit 3 AT IX0 4 BOOL Bit 4 AT 9610 5 BOOL Bit 5 AT 9610 6 BOOL Bit 6 AT 9610 7 BOOL Bit 7 AT IX0 8 BOOL Bit 8 AT 1 0 9 BOOL Bit 9 AT 1 0 10 BOOL Bit 10 AT 9610 11 BOOL Bit 11 AT 9610 12 BOOL Bit 12 AT 9610 13 BOOL Bit 13 AT 9610 14 BOOL Bit 14 AT IX0 15 BOOL Bit 15 AT 96IX1 0 BOOL Bit 16 AT IX1 1 BOOL Bit 17 Hrs BOO AT 96IX1 3 BOOL Bit 19 AT 9611 4 BOOL Bit 20 AT 961X1 5 BOOL Bit 21 AT IX1 6 BOOL Bit 22 C AT 9eix1 7 BOOL Bit 23 Bi Spannung 1 AT 99IX1 8 BOOL Bit 24 Mio Spannung 2 IX1 9 BOOL Bit 25 F Batterie_OK AT 961 10 BOOL Bit 26 AT 1X1 11 BOOL Bit 27 AT 1X1 12 BOOL Bit 28 AT IX1 13 BOOL Bit 29 AT 9611 14 BOOL Bit 30 AT IX1 15 BOOL Bit 31 AT DINT Encoder1 IN 1 2 CHANNEL 0 AT 902 DINT Encoder2 IN 3 4 CHANNEL 0 out AT 000 DWORD Output DWORD CHANNEL G 4034985983 EAT INT Analog Output CHANNEL Q 0 o AT 96GW3 INT Analog Output2 CHANNEL Q 0 EI QDIO 24 24 2 VAR El in2 AT
28. r values are configured the controller reports a failure goes into the Fail Stop state and a diagnostic entry bearing the value xxxxxxxx ffffffd3 67020088 CP1131 eBERR elO FAIL is written Page 34 CEDIO P 24 24 2 HB en 2D1362001ZD00 docx 2VF100158FE00 docx Berghof Automation Annex T Annex 7 1 Environmental Protection 7 1 1 Emission When used correctly our modules do not produce any harmful emissions 7 1 2 Disposal At the end of their service life modules may be returned to the manufacturer against payment of an all inclusive charge to cover costs The manufacturer will then arrange for the modules to be recycled 7 2 Maintenance Upkeep Do not insert apply detach or touch connections while in operation risk of destruction or malfunction Disconnect all incoming power supplies before working on our modules this also applies to connected peripheral equipment such as externally powered sensors programming devices etc All ventilation openings must always be kept free of any obstruction The modules are maintenance free when used correctly Clean only with a dry non fluffing cloth Do not use detergents 7 3 Repairs Service Repair work may only be carried out by the manufacturer or its authorised service engineers 7 3 4 Warranty Sold under statutory warranty conditions Warranty lapses in the event of unauthor ised attempts to repair the equipment and or product or in the event of
29. rsonne E 9 1 5 Due DINQGONCC HM 9 1 5 1 Working on the controller module 9 1 6 Use as Prescribed era E E A E 10 2 PRODUCT DESCRIPTION 52222222 51 52255572522 11 PECIA O 11 2 2 Technical data E 13 2 2 1 Technical data of inputs and outputs 14 2 9 Block diagram reri mue ani aa E Se Daa aaea aE aa aaaea 15 2 4 View of module and pin assignment ss 16 2 5 Mounting and connecting ent nn Mt ege 17 2 5 1 Mounting cedet ele TNA ee itta dae 17 2 512 Connecting UD aestas ace er dep ev dede ida en ete de eee ded de sve ege 17 2 6 GIE e E LE 18 2 6 1 10 100 Base T network connection Ethernet 18 2 0 2 Eo ER SIE E eai i M ida tius Mott Dude abate 18 PX WE CI NNI pm 20 2 6 4 Seral InterfaGes sise riens unten ee ene ten ere aere d Dydd dao 20 XI ME o tn nn er stele RS ent A 21 3 CONTROLLER OPERATION sisi enee 23 3 1 COMMISSIONING EE 23 3 2 Function selection displays diagnostics 23 3 2 Status displayS nire ehe a set dere eae rte 23 3 3 Realtime clock with buffer battery sise 25 4 DIGITAL I O CEDIO P 24 24 2 0 5 1131 QDIO 24 24 2
30. tional Standard IEC 61131 Parts 1 to 4 EN 61131 Parts 1 to 3 and Supplementary Sheet 1 Supplementary Sheet 1 of EN 61131 IEC 61131 4 entitled User Guidelines is of particular importance for the user Order numbers Please see the relevant product overview in the Introduction to CANtrol Automation System manual for a list of available products and their order numbers 2813620 You can reach us at Berghof Automationstechnik GmbH Harretstr 1 72800 Eningen Germany Telefon 49 7121 894 0 Telefax 49 7121 894 100 E Mail controls berghof com www berghof com Berghof Automationstechnik GmbH works in accordance with DIN EN ISO 9001 Berghof Automationstechnik CEDIO P 24 24 2 Update version Date sw Update figure Block diagram View of module Output schematic circuit diagram positive switching and chapter Analog outputs characteristics CEDIO P 24 24 2 HB en 2D1362001ZD00 docx Seite 3 CEDIO P 24 24 2 Berghof Automation blank page Page 4 CEDIO P 24 24 2 HB en 2D1362001ZD00 docx Berghof Automation CEDIO P 24 24 2 Contents 1 GENERAL INFORMATION 5 3 5 2 253 222 232 222522222220 2232 2202227452 nd OU AGOA OU 7 1 1 About This Manual EENS 7 1 2 Hazard Categories and Terminology eese 8 1 3 Conformity Declaration 2 1 orto eterne me ERENNERUNG 8 1 4 Qualified Pe
31. total per group consisting of 12 outputs Short circuit protection Yes Potential isolation No Connection technology Vertical front wiring for 3 81 plug strips not included in scope of supply Analog outputs Number 2 analog 10V outputs Accuracy at 25 C 1 Resolution 12 bits Connection technology Vertical front wiring for 3 81 plug strips not included in scope of supply Page 14 CEDIO P 24 24 2 HB en 2D1362001ZD00 docx 2VF100154FEO1 docx Berghof Automation Product description 2 3 Block diagram 0 Status LED z PRO e USB x10 Transceiver Ethernet 1 A Transceiver i i SIO RS232 X3 qe Transceiver CANO X1 p x2 96222590 Transceiver U QDIO 24 24 2 0 5 I O Interface oy Serial al EEPROM CAN gl Transceiver gl mm o d i i zi een i x9 24V 1 X6 12x OUT i l X8 2x analog X9 24V 1 Out XA X5 24x IN GND i 124 B X GND S GND i 1 1 i 9 24V 2 X7 12x OUT Sa i Le i gi GND en E 1 N i x i oi 1 8 MP UU NEUE CT NE S 2VF100413DG01 cdr 2VF100154FEO1 docx CEDIO P 24 24 2 HB en 2D1362001ZD00 docx Page 15 Product description Berghof Automation 2 4
32. units Number 2 counting units Connection ENC1A IN1 ENC1B INS ENC2A IN3 ENC2B IN4 Each counting unit is connected by means of two 24 V inputs The status of the inputs used as counters can also be read in Counting modes Quadrature decoders Maximum counting frequency 10 kHz Minimum pulse width 200 us Counter width 32 bits in the CodeSys system Current voltage curve 400 us 4 min 200 us min 200 us signal A ALI LI signal B AL LIL ted 1 2 B 9 10 a 5 6 7 8 2VF100416DG00 cdr Page 28 CEDIO P 24 24 2 HB en 2D1362001ZD00 docx 2VF100156FEO1 docx Berghof Automation Digital 1 0 24 24 2 4 3 Digital outputs positive switching Number 24 Group 1 OUT1 OUT12 Group 2 OUT13 OUT24 can be switched off separately A WARNING In the case of overvoltage gt 32 V and or energetic recovery the module may be destroyed This is a fire hazard If you adjust outputs to 24 V from the outside for test purposes the relevant module must be supplied with the same voltage otherwise energetic recovery may occur which is not permitted OVERVOLTAGE Outputs The outputs are positive switching 24 V outputs Output current max 500 mA per output The outputs have a common reference potential IO If there is no data connection to the C
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