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iTrust Adapt 6kVA UPS User Manual

1. Appendix 4 POD 37 16A output socket 3 pcs UPS 1 I O port POD UO terminal block gt F External charger port e AfA To ve ALE G d UPS 2 1 0 port V GE o OU SHOH CHOU OUO HE AE i woo pti wm a 10A output socket 4 row A External charger port Figure 21 Rear panel of the 3 phase input single phase output 3 1 POD Trust Adapt 6kVA UPS User Manual UPS 3 I O port UPS 4 I O port 38 Chapter 5 Setting 6kVA 4 2kW Capability Appendix 5 Optional Part List The optional part list is given in Table 10 Table 10 Optional part list Romar Standard configuration User needs to select a battery cabinet with two layers Battery module U20 38C3 User needs to select a battery cabinet with three layers U20 65C3 User needs to select a battery cabinet with three layers U20 100C3 User needs to select a battery cabinet with three layers UFSN81Z1 UF SNMP810 SNMP card assembly use
2. A d Figure 2 13 Installation diagram of the single phase input single phase output 1 1 parallel system excluding battery module The installation diagram of the single phase input single phase output 1 1 parallel system including battery module is shown in Figure 2 14 Single phase input single Th phase output 1 1 POD UPS 1 DONE ROO owe OOOO NOED S Battery module 1 4 me e cl SEI Battery module 2 G UPS 2 ODP oo S cee EEE DEE DOE Figure 2 14 Installation diagram of the single phase input single phase output 1 1 parallel system including battery module LU Note 1 Two UPSs cannot share one battery module Otherwise the UPS will be damaged 2 The POD must be installed on the top of the UPS to facilitate cable connection and operation The installation diagram of the 3 phase input single phase output 3 1 parallel system and single phase input single phase output 3 1 parallel system excluding battery module is shown in Figure 2 15 EDO POD RaOopEpCk fe 3 phase input single phase output 3 1POD or e single phase input signle phase out
3. Figure 16 Single phase input single phase output 3 1 POD Trust Adapt 6kVA UPS User Manual 36 Chapter A POD Remove the plastic panel you can access the operation panel of the single phase input single phase output 3 1 POD as shown in Figure 17 UPS 2 input switch UPS 2 output switch UPS 1 input switch UPS 1 output switch u Ga OO an 9 d KE FE iTi o a Mm 02 ES oo wel T0 H AT co 4 Maintenance bypass switch UPS 4 input switch UPS 4 output switch with protective cover UPS 3 input switch UPS 3 output switch Figure 17 Operation panel of the single phase input single phase output 3 1 POD The rear panel of the single phase input single phase output 3 1 POD is shown in Figure 18 16A output socket 3 pcs UPS 1 I O port POD I O terminal block External charger port MSNS UPS 2 I O por
4. The UPS is in Normal mode The mains is normal Rectifier output is not overloaded Battery voltage is not lower than 12V After the self test the BATTERY indicator will turn off Upon battery fault battery not connected or failed the FAULT indicator will turn on and BATTERY indicator will blink as shown in Figure 4 5 Figure 4 5 Battery manual self test 4 4 3 Battery Periodic Self Test You can set self test period of the battery through the monitoring software which includes disabled 3 month 6 month 9 month and 12 month The UPS will conduct periodic self test according to the set self test period under the precondition that The UPS is in normal mode The mains input is over 176Vac The rectifier is normal The single cell voltage is not lower than 12V When the battery initiates periodic self test the BATTERY indicator will turn on Upon battery non connected or failed during battery periodic self test the FAULT indicator will turn on and the BATTERY indicator will blink as shown in Figure 4 5 Qu Note 1 After every battery self test the UPS will refresh battery state information Upon battery fault due to battery being under charged the UPS can confirm information through self test after battery is fully charged 2 Operation procedures power on battery power on mains and press the ON SILENCE key 4 5 Turning Off UPS Turning off UPS includes turning off UPS from Normal mode turning off UPS from Battery mode
5. Trust Adapt 6kVA UPS User Manual Version V1 0 Revision date BOM Emerson Network Power provides customers with technical support Users may contact the nearest Emerson local sales office or service center Copyright 2009 by Emerson Network Power Co Ltd All rights reserved The contents in this document are subject to change without notice Safety Guidelines Prohibitions 1 Non professionals are prohibited to install or commission the UPS alone 2 As hazardous voltages are present within the UPS only an Emerson technician or an Emerson authorized technician is permitted to open it Failure to observe this could result in electric shock risk and invalidation of any implied warranty 3 Never dispose of the battery in a fire as it may explode and jeopardize personnel safety when exposed to flame Matters needing attention 1 The standard UPS has its own energy source external battery therefore the output terminal of the UPS may carry live voltage even when the UPS is not connected to the AC mains 2 Before moving or re wiring the UPS please disconnect the mains source and make sure the UPS is completely shut down Or else the output terminal may carry live voltage thus presenting electric shock risk 3 To ensure human safety and normal operation the UPS must be solidly and adequately grounded before use 4 The operating environment and save method affect the UPS lifetime and reliability It is advisable not
6. battery port USB port ventilation holes SNMP card slot and I O terminal block Parallel port with DIP switch with protective cover protective cover Bypass switch Battery port F a ey O SNMP card solt with UO terminal block protective cover with protective cover USB port Ventilation hole Figure 1 2 UPS rear panel Trust Adapt 6kVA UPS User Manual Chapter 1 Product Description 3 1 4 Operating Principle 1 5 1 5 1 1 5 2 The operating principle of the UPS is shown in Figure 1 3 Bypass gt 1 0 filter gt Pee Inverter A Mains power Output DC DC SE Y Internal Battery eg ii charger input GND GND Figure 1 3 Operating principle diagram 1 The UPS is composed of mains input I O filter rectifier PFC DC DC boost inverter bypass internal charger battery input and UPS output 2 When the mains is normal close the bypass switch and the internal charger will charge the battery Before turning on the UPS the output voltage is zero After turning on the UPS the electronic transfer switch connects the inverter to the load the rectifier PFC circuit rectifiers the mains power into DC power and feeds the DC power to the inverter The inverter then inverts the DC power to pure sine wave A
7. ground line must be connected before the output neutral line and live line 4 Install a quadrupole linkage breaker on the mains input neutral line and live line to facilitate cutting power under emergency conditions Adopt correct power distribution method to ensure safety of the UPS and loads Correct power distribution method is shown in Figure 2 8 U Input live line Output live line V vy i Output neutral Load q NInput neutral line S line Quadrupole linkage breaker E Figure 2 8 Correct power distribution method Trust Adapt 6kVA UPS User Manual 10 Chapter 2 Installation Wrong power distribution method is shown in Figure 2 9 Input live line Output live line S lt c Output neutral Load line N E Figure 2 9 Wrong power distribution method Connection Procedures 1 Confirm that all UPS input switches and output switches are open 2 Remove the protective cover of the I O terminal block 3 Connect the mains input neutral line live line U V W and ground line to the input neutral line terminal live line terminal U live line terminal V live line terminal W and ground line terminal on the UPS I O terminal block respectively when the mains input is 3 phase and tighten the fixing screws Connect the mains input neutral line live line U and ground line to the input neutral line terminal live line terminal U and ground line terminal on the UPS UO terminal block respectively w
8. 3 1 Control Keys The operation and display panel provides two control keys ON SILENCE key and OFF key Their functions are given in Table 3 1 Table 3 1 Functions of control keys Control key Function 1 Starting inverter When the inverter is off pressing and holding this key for one second starts the inverter 2 Silencing alarm In Battery mode or upon overload or fault the UPS has an audible alarm pressing and holding this key for one second silences the alarm 3 Initiating battery test When the UPS is in Normal mode pressing and holding this key for four seconds initiates battery test ON SILENCE key 1 Turning off inverter When the UPS is in Normal mode or Battery mode pressing and holding this key for one second turns off the inverter 2 UPS accessing to standby state When the UPS is in Bypass mode pressing and holding this key for ten seconds turns off UPS bypass output then the UPS accesses to standby state OFF key UI Note Pressing and holding the ON SILENCE key for one second silences the alarm and do the same operation can resume the alarm beep 3 2 Indicators The operation and display panel provides ten indicators which can be divided into two groups according to the applications UPS state indicators The indicators include five indictors FAULT indicator UTILITY indicator BATTERY indicator BYPASS indicator and INVERTER indicator The FAULT indicator is red and the other in
9. BATTERY indicator BYPASS indicator and INVERTER indicator which indicate UPS operation and fault states For details refer to Table 3 2 LCD The resolution of the LCD is 128 x 128 dots The Chinese character dot matrix is 16 x 16 English character number character and small number dot matrix is 16 x 8 LCD uses together with the CYCLE and ENTER keys to provide the UPS running and alarm message and setting display interface Control keys The LCD operation and display panel provides four control keys ON SILENCE key OFF key CYCLE key and ENTER key Their functions are listed in Table 1 Table 1 Functions of the control keys Control key Function 1 Starting inverter When the inverter is off pressing and holding this key for one second starts the inverter 2 ON SILENCE Silencing alarm In Battery mode upon overload or fault the UPS has an audible alarm pressing and holding this key for one second silences the alarm 3 Initiating battery test When the UPS is in Normal mode pressing and holding this key for four seconds initiates battery test 1 Turning off inverter When the UPS is in Normal mode or Battery mode pressing and holding this key for one second turns off the inverter 2 UPS accessing to standby state When the UPS is in Bypass mode pressing and holding this key for ten seconds turns off UPS bypass output then the UPS accesses to standby state Pressing and holding this key for less than one second shifts between me
10. The contents displayed in alarm message interface are shown in Figure 12 UPS1 INVERT IMBALANCE Figure 12 Alarm interface The alarm message interface real time displays the current alarm information of the UPS for one minute for 20s and return automatically to the alarm message interface The specific alarm message can be displayed in the level 1 menu The definitions of the control keys in this interface are listed in Table 9 Table 9 Definitions of the control keys in the alarm message interface Control key Definition CYCLE key Pressing and holding this key for less than one second no response Pressing and holding this key for more than one second turns on turns off the backlight on the LCD ENTER key Returns to the previous menu Trust Adapt 6kVA UPS User Manual Appendix 4 POD 35 Appendix 4 POD UPS parallel output power distribution unit POD for short includes single phase input single phase output 1 1 POD single phase input single phase output 3 1 POD and 3 phase input single phase output 3 1 POD This chapter introduces the appearances and ports of the three PODs 1 Single Phase Input Single Phase Output 1 1 POD The appearance of the single phase input single phase output 1 1 POD is show in Figure 13 Figure 13 Single phase input single phase output 1 1 POD Remove the plastic panel you can access the operation
11. W lt SS x 7 WE SNMPSIG el Che 9 TR SE 14 PIN Figure 4 Layout of pins for the SNMP card ports Definition of the pins for the SNMP card ports Pin 1 and pin 9 power ground of the SNMP card Pin 2 supplied to SNMP card by DSP plate Pin 3 signal from the SNMP card connected to RXD of the DSP plate Pin 4 signal to the SNMP card connected to TXD of the DSP plate Pin 5 connected to RX of the RS232 communication port of the host Pin 6 connected to TX of the RS232 communication port of the host Pin 7 reserved Pin 8 card gating signal connected to 9_TR after inserting SNMP card Pin 10 supplied by DSP plate used to card gating Trust Adapt 6kVA UPS User Manual 30 Appendix 3 LCD Operation And Display Panel Appendix 3 LCD Operation And Display Panel LCD operation and display panel is an optional The installation and debugging had been finished before delivered You cannot install and maintain it by yourself 1 Brief Introduction The LCD operation and display panel provides a LCD indicators and control keys as shown in Figure 5 which are used to display and control the following information operation parameters alarm information and function setup 7 CIRCLE key ZN Ce N Figure 5 LCD operation and display panel The LCD operation and display panel provides five indicators a LCD and four control keys Indicators The indicators include FAULT indicator UTILITY indicator
12. beeping At this point you should disconnect the shorting load from the UPS cut off the input power supply and wait for 10 minutes until the UPS is shut down automatically you also can shut down the UPS by pressing the OFF key after ten seconds After removing the shorting fault the UPS can be re connected to the mains and be restarted UPS Monitoring For UPS monitoring methods refer to SiteMonitor software delivered with the UPS Trust Adapt 6kVA UPS User Manual 24 Chapter 5 Maintenance And Troubleshooting 5 1 5 2 5 3 5 4 5 5 Chapter 5 Maintenance And Troubleshooting This chapter deals with UPS maintenance battery maintenance UPS cleaning state check function check and troubleshooting To keep the UPS at optimum performance the UPS operation environment should meet the product specifications Fan Maintenance The UPS fans are expected to run for 20000 hours 40000 hours continuously The higher the ambient temperature the shorter the fan life During UPS operation please verify the fan status once half year by confirming that air blows out from inside the air outlet on the rear panel Battery Maintenance The internal battery of the UPS is sealed lead acid maintenance free battery The battery life depends on the ambient temperature charge and discharge times High ambient temperature and deep discharge shortens battery life To ensure the battery life it is required to Keep the ambient
13. from water heat source flammables and explosive substances Avoid direct sunlight Installation clearances Maintain a clearance of at least 200mm at both sides and back of the UPS Keep the air inlets unobstructed on the front panel and rear panel of the UPS to facilitate ventilation and heat dissipation Otherwise the UPS internal temperature will rise which will shorten the lifetime of the UPS Installation tools Prepare installation tools according to Table 2 1 The tools must be insulated and ESD proof processed before they are used Table 2 1 Installation tools Installation tool Specification Application Cross screwdriver EJ5100mm Remove the UPS top plate or open the chassis Wire pressure plier YT 12 Press wires for I O terminal block Diagonal plier MTC3C Make input and output connection cables Small slotted screwdriver EJ375mm Connect input and output cables Mechanical Installation Two installation modes are available tower installation and rack installation You can select an appropriate installation mode according to the actual conditions Trust Adapt 6kVA UPS User Manual Chapter 2 Installation 7 2 3 1 Tower Installation LU Note Various installation configurations are available single UPS single UPS with single or multiple battery Their installation methods are all the same Installation method 1 Take out support bases from the accessories and snap them up
14. lines Protection eva Operating temperature Environmental 40 C 70 C battery excluded 20 C 55 C battery included condition 5 95 non condensing 23 25 Harmonic current Surge protection Trust Adapt 6kVA UPS User Manual Chapter 2 Installation 2 1 2 2 2 3 Chapter 2 Installation This chapter expounds the UPS installation including the unpacking inspection installation notes and installation procedures LU Note The UPS installation must be carried out by professionals strictly Unpacking Inspection Unpack the UPS and conduct the following checks 1 Visually inspect the UPS appearance for shipping damage If any shipping damage is founded notify the carrier immediately 2 Check the accessories against the delivery list If there is any discrepancy contact the distributor immediately Installation Preliminaries Notes The UPS is suitable for resistive capacitive load like computer resistive load and micro inductive load It is not suitable for purely inductive load or purely capacitive load like motor air conditioner and duplicator nor can it be connected to half wave rectifier load Installation environment 1 Do not install the UPS outdoors The installation environment should meet the specifications see Table 1 2 2 Install the UPS in an environment with good ventilation and free of dust volatile gas salt and corrosive materials Keep the UPS far away
15. mains input meanwhile the internal charger charges the battery When the UPS is in Bypass mode the BYPASS indicator is on UI Note In the event of a mains failure or mains voltage outside the specifications 120Vac 253Vac when the UPS is in Bypass mode the UPS will cease power for the load Trust Adapt 6kVA UPS User Manual Chapter 1 Product Description 1 5 3 1 5 4 1 5 5 Battery Mode Upon mains failure rectifier overload or mains voltage outside the specifications the rectifier and internal charger will become inoperative and the battery will power the load through the inverter When the UPS is in Battery mode the BATTERY indicator and INVERTER indicator are on and the buzzer beeps every 3 3 seconds notifying the user that the battery is powering the load LU Note 1 In Battery mode when the battery voltage is low the buzzer beeps rapidly once per second and the corresponding measures must be done in time 2 The battery had been fully charged before delivery However storage and transportation will inevitably cause some charge loss Therefore it is required to charge the battery for eight hours before putting the UPS into operation so as to ensure adequate battery autonomy ECO Mode In ECO mode when the bypass voltage is 220Vac 10 and the frequency is within 50Hz 2Hz the load is supplied by the bypass AC source and the bypass indicator is on You can use the ECO mode to power t
16. panel of the single phase input single phase output 1 1 POD as shown in Figure 14 Maintenance bypass switch with protective cover UPS 1 input switch UPS 1 output switch SE SS o ca UPS 2 input switch UPS 2 output switch Figure 14 Operation panel of the single phase input single phase output 1 1 POD The rear panel of the single phase input single phase output 1 1 POD is shown in Figure 15 16A output socket 2 pcs UPS 1 I O port POD I O terminal block se et Ce Dee Eee JESS E D EE alle aal SUR lee EE L 10A output socket 2 row UPS 2 I O port External charger port Figure 15 Rear panel of the single phase input single phase output 1 1 POD 2 Single Phase Input Single Phase Output 3 1 POD The appearance of the single phase input single phase output 3 1 POD is shown in Figure 16 Plastic panel
17. temperature between 15 C and 25 C Prevent small current discharge Continuous battery discharge time exceeding 24 hours is strictly prohibited Charge the battery for at least 12 hours if the battery hasn t been charged for three months at specified ambient temperature or two months at high ambient temperature LU Note 1 Never short circuit the battery terminals which will result in fire 2 Never open the battery as the electrolyte is harmful to human body In the event of inadvertent contact of the electrolyte wash the affected area immediately with plenty of clean water and go to see the doctor Cleaning UPS Clean the UPS periodically especially the ventilation holes to ensure free airflow inside the UPS If necessary clean the UPS with a vacuum cleaner Confirm that the ventilation holes are unobstructed Checking UPS State It is recommended to check the UPS operation status once every half year 1 Check if the UPS is faulty Is the FAULT indicator on Is the UPS giving any alarm 2 Check if the UPS is operating in Bypass mode Normally the UPS operates in Normal mode if it is operating in Bypass mode find out the reason for instance is it because of operator intervention overload internal fault and so on 3 Check if the battery is discharging When the AC mains is normal the battery should not discharge if the UPS is operating in Battery mode find out the reason for instance is it because of mains
18. to use the UPS for long in the following environments Places where the temperature and relative humidity are outside the specifications temperature 0 C 40 C relative humidity 5 95 Places in direct sunlight or near heat source Places subject to vibrations or shocks Places which are dusty strewn with corrosive substances or salts or where flammable gases are present 5 Please keep the air inlet and outlet unobstructed Poor ventilation will increase the internal temperature which will shorten the lifetime of the UPS components hence that of the UPS 6 Liquid and other irrelevant objects are strictly prohibited inside the UPS 7 In case of fire use dry chemical fire extinguisher to put out the fire Using foam fire extinguisher may cause electric shock 8 High ambient temperature shortens the battery lifetime To ensure normal UPS operation and adequate autonomy time the battery should be replaced periodically Only Emerson authorized technicians are permitted to replace the battery 9 If the UPS will remain idle for a long period it must be stored in a dry environment The storage temperature should range between 20 C and 55 C for standard UPS with internal battery between 40 C and 70 C for extended UPS with no internal battery 10 This equipment complies with IEC 61000 3 12 provided that the short circuit ratio Rsce is greater than or equal to 250 at the interface point between the user s supply an
19. B port on the rear panel of the UPS see Figure 1 2 3 Insert the other end of the USB communication cable to the USB port of the computer Connecting SNMP card communication cables Through the optional SNMP card users can access the UPS operation state and information using background monitoring software delivered with SNMP card The installation and communication cable connection of the SNMP card are as follows Trust Adapt 6kVA UPS User Manual 12 Chapter 2 Installation 1 Remove the protective cover of the SNMP card as shown in Figure 2 11 a Take care of the protective cover for future use 2 Insert the SNMP card to the SNMP card slot and fasten it with screws as shown in Figure 2 11 b 3 Connect the UPS to computer network port with network cables prepared by users 4 For the setting and use of the SNMP card refer to UPS Web SNMP Agent Card User Manual eech Se Is SNMP card solt SNMP card a b Figure 2 11 Installing SNMP card After the installation find the label shown in Figure 2 12 on the enclosure of the UPS and click before AC INPUT according to the actual situation for easy maintenance E EMERSON Ad het Fee reen MODEL UHA1R 00S0L CAPACITY DGkVAIA ZK AC OUTPUT 220Va0 50Hz AC INPUT 220Vac 1Phase SOH2 284 MAX O 360Vac IPhase 50Mz 264 MAX O BATT INPUT fS2VDC IBA MAX SERIAL NO Errerson Network Power Cu Lie Figure 2 12 Label 2 5 N 1 Parallel System Optio
20. C power and feeds the AC power to the load through electronic transfer switch 3 During mains failure the rectifier PFC circuit boosts the battery voltage and feeds it to the inverter The inverter then converts it into pure sine wave AC power and feeds the AC power to the load through electronic transfer switch 4 After the mains recovers the UPS will switch to Normal mode from Battery mode the rectifier PFC circuit rectifiers the mains power into DC power and feeds the DC power to the inverter then electronic transfer switch feeds the DC power to the load UPS State And Operation Mode The UPS state and operation modes include Normal mode Bypass mode Battery mode ECO mode and Fault state For the descriptions of indicators and control keys in this section refer to Chapter 3 Operation And Display Panel Normal Mode After installing the UPS press and hold the ON SILENCE key for over one second until a beep sound is heard The UPS is started and then enters Normal mode or Battery mode When the mains input and output load are normal the load is powered by the mains after processing of the inverter and the rectifier meanwhile the internal charger charges the battery When the UPS is in Normal mode the UTILITY indicator and INVERTER indicator are on Bypass Mode Upon output overload or faults during the UPS operation the UPS will switch to Bypass mode the load is powered by the bypass AC source which comes directly from the AC
21. ETURN RETURN Running interface Setting interface Alarm message interface Figure 9 Level 2 menu interface Table 6 Definitions of the control keys in the level 2 menu interface Response relation CYCLE key Pressing and holding this key for less than one second cycles display the selected content in high light Pressing and holding this key for more than one second turns on turns off the backlight on the LCD Pressing and holding this key for less than one second enters the selected menu Pressing and holding this key for more than one second returns to the previous menu Control key ENTER key The contents displayed in level 3 menu include the specific contents of the running parameters setting parameters and alarm messages The contents displayed in running parameter interface are shown in Figure 10 if the UPS is parallel the contents are not displayed when the UPS is single and others are the same The definitions of the control keys in this interface are listed in Table 7 UPS1 tee ips UPS1 VOLTAGE VOLTAGE 220V ALT 220V VOLTAGE CURRENT 20A B L2 220V 200V VOLTAGE FREQ 50Hz CIL3 220V CAPACITY 200V ACTIVE 4400W FREQ APPARENT 4500VA 50 05Hz ase LOAD 100 Input parameter interface battery parameter interface Bypass parameter interface Output parameter interface Figure 10 Level 3 and level 4 menu of running parameter interface Table 7 Definitions of the cont
22. Homepage www emersonnetworkpower com cn Information you need to provide When you contact us please have the following information ready beforehand Product model number serial number and date of purchase eYour computer configuration including operating system revision level expansion cards and software Any error messages displayed at the time the error occurred eThe sequence of operations that led up to the error Any other information you feel may be of help Trust Adapt 6kVA UPS User Manual Appendix 1 Battery Module 27 Appendix 1 Battery Module Appearance The protective panel has been installed at the factory to avoid the damage to the battery module during the transportation Remove the six screws to take off the protective panel The standard UPS has a battery module The appearance of the battery module is shown in Figure 1 Ee H Pp __ Protective panel Figure 1 Battery module Rear panel Operation panel on the front panel of the battery module is not available The battery module provides battery ports battery fuse box and ventilation holes on the rear panel as shown in Figure 2 Battery port 1 Battery port Ventilation holes Battery f usebox Figure 2 Rear panel of the battery module Trust Adapt 6kVA UPS User Manual 28 Appendix 1 Battery Module Replacing battery fuse If the battery interna
23. Ltd The UPS provides reliable and high quality AC power to your sophisticated equipment The UPS adopts modular design and rack tower installation can be used depending on your requirements It is applicable to supplying AC power to small scale computer center network communication system automatic control system and precision instrument This chapter gives a brief description of the UPS including the UPS features model configuration appearance components operating principle state operation mode and specifications 1 1 Features eCompatible with two input modes 3 phase and single phase input mode with automatic input recognition function Capable of parallel connection to achieve up to 3 1 redundant power supply High frequency double conversion topology structure with high input power factor wide input voltage range and output immune to grid interference thus adaptable to areas with unstable mains supply High power density eFull digital control technology based on digital signal processor DSP to achieve high system reliability with self protection and fault diagnosis 0 Intelligent battery management to extend the battery life Operation and display panel with both LCD and LED indication to help you learn about the system operation status and operating parameters e2U thick Tower installation and rack installation are optional to meet different installation requirements Capable of ECO mode which saves energy to th
24. O off 6 on O flashes ensures according to the current operation mode of the UPS alarm lasting O alarm when the UPS is in the event of the normal mode the UTILITY indicator and INVERTER indicator are on LU Note Indicator 5 is yellow indicator 6 is red and other indicators are green Trust Adapt 6kVA UPS User Manual Chapter 4 Operation Instructions 19 4 1 4 2 4 3 Chapter 4 Operation Instructions This chapter describes UPS check before power on and the UPS power on turning on and routine operation procedures En Note 1 Ifthe UPS is fed from an AC generator follow the following instructions to switch on the UPS Start up the generator without switching on the loads then connect the UPS to the generator When the generator operates stably switch on the loads one by one To ensure reliable generator operation it is recommended that the UPS load be less than 30 of the generator capacity It is recommended that the generator capacity be 1 5 times 2 times of UPS rated capacity 2 The battery has been fully charged before delivery However storage and transportation will inevitably cause some charge loss Therefore it is required to charge the battery for eight hours before putting the UPS into operation so as to ensure adequate battery autonomy Check Before Power On Before power on check the following 1 Check that the input cables and output cables are connected prope
25. PS specifications Standard UPS Extended UPS UHA1R 0050 UHA1R 0050L Rated voltage Single phase 220Vac 3 phase 380Vac 176Vac 276Vac at full load Voltage range 120Vac 160Vac linear derating 120Vac at half load Product model Input Frequency 50Hz 5Hz Single phase gt 0 99 3 phase gt 0 95 Rated power 6kKVA 4 2kW Voltage 220Vac 3 A EE In Normal mode synchronizes with the bypass frequency when the bypass Ersqtieney frequency is within 50Hz 5Hz In Battery mode is 50Hz 0 2Hz Bypass frequency track range is 10 0 2Hz s default 1Hz s SP lt 3 linear load lt 5 non linear load Dynamic response recovel y H Y 60ms time Overload capacity 105 125 rated load for 1min 125 150 rated load for 100ms Bypass voltage 120Vac 253Vac Mains efficiency 91 Type Sealed lead acid maintenance free battery 12V 7Ah Cell No 16 Battery Rated voltage 92Vdc 7 Recharge duration standard 9 e er Fours hours to 90 rated capacity Depended on external battery capacity Charge current Inverter lt Bypass lt 4ms Noise within 1m lt 50dB LED LCD optional Safety CCEE GB4943 1995 GB4943 Conduction emission IEC EN 62040 2 Immunity lt 16A IEC EN61000 3 3 16A lt lt 75A IEC EN61000 3 11 lt 16A IEC EN61000 3 2 16A lt lt 75A IEC EN61000 3 12 YD T1095 2001 level 2 15 IEC EN 61000 4 5 endurance level 4 4kV live line to earth level 3 2kV during live
26. S oi eater 6 2 3 Mechanical Installation a NEEN 6 2 351 Tower Installation odie 7 2 3 2 Rack Installation A dadas 8 2 4 CONNMECHNG Cables twin traca aid 9 241 10 Terminal Blok siaren kiani iia 9 2 4 2 Connecting Input And Output Cables AA 9 2 4 3 Conne cting Battery Cables sssrin oiee erata aada arra tada aeiaai 10 2 4 4 Connecting Communication Cables AAA 11 2 5 N 1 Parallel System Optional ici dices 12 2 5 1 Mechanical Installation ooooonnnncnnnnnnccnnoncccnnnonnnonononnnononnnnnn nn nnn rn nnn cnn nan rra rn 12 2 5 2 Setting ParallelAddressesS coviccoici ria 14 2 5 3 Connecting Parallel Cable ioomioii ii dicas 15 2 5 4 Connecting POD Cabl s cuina Aa 15 Chapter 3 Operation And Display Panel 17 Control EE 17 3 2 Indicator EE 17 3 2 1 UPS State dica CT 18 3 2 2 UPS Load Battery Capacity And Fault Orientation Indicator A 18 Chapter 4 Operation INStruCtions ceci Aa 19 AA Check Before POWE r Oer r a aa SEENEN a ar a daberdsvaesaie ENEE Eed sa dene d 19 ENT POWEPOM EE 19 4 3 Tuming OM TEE 19 Eu EE KEE 20 4 4 1 Battery Power On Self Test cocina iii 20 4 4 2 Battery Manual Self Test 20 4 4 3 Battery Periodic Self Test cuco a i e oai 21 AS TUMING OM UP E 21 4 6 UPS Power EE ER 4 7 Transferring UPS Between Operation Modes AAA 22 4 7 1 Transferring UPS From Overload Protection To Bypass Mode neess 22 4 7 2 Transferring UPS From Mains Failure To Battery mode 22 4 7 3 Transfe
27. and turning off UPS from Bypass mode Turning off UPS from Normal mode When the UPS is operating in Normal mode press and hold the OFF key for one second until the buzzer beeps At this point the inverter turns off the UPS transfers to Bypass mode the UTILITY indicator and BYPASS indicator turn on After the UPS transfers to Bypass mode press and hold the OFF key for ten seconds the UPS accesses to standby state At this point the UPS is not powered off completely and the UTILITY indicator flashes as shown in Figure 4 6 If you wish to power off the UPS completely you need to open the mains switch Figure 4 6 Indicator displaying during UPS turning off Trust Adapt 6kVA UPS User Manual 22 Chapter 4 Operation Instructions 4 6 4 7 4 7 1 4 7 2 Turning off UPS from Battery mode When the UPS is operating in Battery mode press and hold the OFF key for one second At this point the UPS turns off the UPS ceases output the load is powered off the UPS is not powered off completely and the BATTERY indicator flashes as shown in Figure 4 7 If you wish to power off the UPS completely you need to press and hold the OFF key for ten seconds Figure 4 7 Indicator displaying during Battery mode Turning off UPS from Bypass mode Press and hold the OFF key for one second the UPS in Bypass mode will cease output and enter the standby state However the UPS is not powered off completely then If you wish to power o
28. arger failure Alarm Over temperature for radiator message Fan fault auxiliary supply failure Input neutral line in disconnected Parallel line fault Current sharing fault Parallel address conflict Module communication fault Return The contents displayed in the parallel menu are shown in Figure 7 LOCAL is the current DIP address ABSENT indicates that the UPS on the address is not connected to the parallel system SYSTEM is the output parameters of the parallel system The definitions of the control keys in this parallel interface are listed in Table 4 When the UPS works in single mode there is no main menu UPS1 LOCAL UPS2 ABSENT UPS3 UPS4 SYSTEM Figure 7 Parallel menu interface Table 4 Definitions of the control keys in the parallel menu interface Control key Definition CYCLE key Pressing and holding this key for less than one second cycles display the selected content in high light Pressing and holding this key for more than one second turns on turns off the backlight on the LCD ENTER key Pressing and holding this key for less than one second enters the corresponding menu or system If the system is parallel select the UPS LOCAL press and hold the ENTER key for less than one second to enter the level 1 menu The displayed contents are shown in Figure 8 a Select other UPSs press and hold the ENTER ke
29. battery module and connecting battery cables turn off the UPS 2 Do not reverse the battery module when replacing the battery module on line 3 Because the battery has dangerous energy non professionals are prohibited from connecting cables of battery for the extended UPS 4 The length of external battery cables for the extended UPS is 1 5m If you need more length cables please consult with your dealer It is recommended that the battery cable be shorter than 3m Otherwise the UPS cannot operate normally Connection procedures 1 Switch off the input switch of the external battery module 2 Take out one battery cable whose one end is PP45 plug and the other end is three OT terminals 3 Connect the red line black line and yellow line of the OT terminal to the positive pole negative pole and ground line of the battery input switch respectively If the OT terminal is not matched with connection terminals of the battery input switch cut the OT terminal and peel appropriate length of copper core and then connect it to the battery input switch 4 Insert the PP45 plug to the battery port on the rear panel of the UPS 2 4 4 Connecting Communication Cables Communication cable connection includes connecting USB communication cables and connecting SNMP card communication cables Connecting USB communication cables 1 Take out USB communication cables from accessories of the UPS 2 Insert one end of the USB communication cable to the US
30. competition 2 For single phase input single phase output 3 1 parallel system and 3 phase input single phase output 3 1 parallel system set the UPS according to Table 2 2 3 Only Emerson authorized technicians are allowed to operate DIP switch Otherwise the UPS may be damaged Trust Adapt 6kVA UPS User Manual Chapter 2 Installation 15 2 5 3 Connecting Parallel Cables The UPS provides parallel ports on the rear panel as shown in Figure 1 2 Parallel cables are accessories of the POD Follow Figure 2 188 to connect parallel cables UPS1 UPS2 UPS3 UPS4 Parallel cable Parallel cable Parallel Parallel Parallel Parallel port 1 port 1 port 1 port 1 Parallel cable Parallel Parallel Parallel Parallel port 2 port 2 port 2 port 2 Parallel cable Parallel cable Figure 2 18 N 1 parallel cable connection diagram 2 5 4 Connecting POD Cables Connecting POD cables includes connecting cables between the UPS and POD and connecting input and output cables of the POD For POD ports refer to Appendix 4 POD Connecting cables between the UPS and POD The connection methods are as follows Take out cables from the package of the POD and connect cables between the UPS and POD according to Table 2 3 Table 2 4 and Table 2 5 Table 2 3 Cable connection between the POD an
31. d UPS POD UPS Insert the accessory cables marked with UPSn to input and output ports of the UPSn n represents 1 2 3 4 1 0 terminal block Table 2 4 Connecting accessory cables to I O terminal block of UPS single phase input single phase output 1 1 POD and 3 1 POD Mark of accessory cable Silk print of I O terminal block of the UPS Input PE AC INPUT PE Input N AC INPUT N Input L AC INPUT U Output L AC OUTPUT L Output N AC OUTPUT N Output PE AC OUTPUT PE Table 2 5 Connecting accessory cables to I O terminal block of UPS 3 phase input single phase output 3 1 POD Mark of accessory cable Silk print of I O terminal block of the UPS Input PE AC INPUT PE Input N AC INPUT N Input U AC INPUT U Input V AC INPUT V Input AN AC INPUT W Output PE AC OUTPUT PE Output L AC OUTPUT L Output N AC OUTPUT N LU Note When connecting cables connect the UPS end at first and then connect the POD end Trust Adapt 6kVA UPS User Manual 16 Chapter 2 Installation Connecting input and output cables of the POD Connection procedures 1 For 3 phase input single phase output 3 1 POD connect the mains input cables U V W N PE to the corresponding terminals on the I O terminal block of the POD respectively 2 For single phase input single phase output 1 1 POD and single phase input single phase output 3 1 POD con
32. d in Intellislot UPS ROHS Communication options 3 phase input single phase output rack model 6kVA UPS 3 1 POD R5 UF POD112U POD112U single phase input single phase output rack model 6kVA UPS 1 1 POD R5 Paci POD314U11 single phase input single phase output rack model 6kVA UPS 3 1 POD R5 a em AAA TN A OCOC CSSC CSNSCNNCNC C The optional parts has been installed and debugged before delivery Trust Adapt 6kVA UPS User Manual
33. d the public systerm It is the responsibility of the installer or user of the equipment to ensure by consultation with the distribution network operator if necessary that the equipment is connected only to a supply with a short circuit ratio Rsce greater than or equal to 250 11 The UPS output cable must be less than 10m Others When the UPS is purchased to deliver power to the equipment listed below please discuss with the distributor in advance about the applicability settings management and maintenance of the UPS as these need special considerations during design and development Life supporting medical apparatus Facilities such as lifts elevators where adequate care has to be taken to avoid any fatal eventuality endangering human life Any other mission critical equipment like the above Contents Chapter 1 Product Description eege ein aires A enee Nees 1 1 1 e 1 1 2 Model Configuration i 1 1 3 Appearance And Components cccccceeceeeceeceeeee cece enaeceeeeeecaaeaeceeeeecceaaaeaeseeeegeeeaeaeseseeeeeenanaeeeeees 2 TS ae le 2 UE ell e 2 1 4 eet tie Beil ele EE 3 1 5 UPS State And Operation Mode wiii iia ii dd 3 AEAN elnan Mode ca 3 L t Bypass Mode nino ao 3 1 5 3 BatteryiMode eege eege ee Ee EE eg A 1 5 4 ECO Mod erdege A A scenes dae EECH 4 1 5 5 E 4 WG Specifications ic A bel eam i ies Selena eel 5 Chapter 2 Installation EE 6 2A UNpacking HEET 6 2 2 Installation Prelimimarie
34. dicators are green UPS load battery capacity and fault orientation indicator Load state battery remaining capacity display or fault orientation indicator includes five indicators of which four indictors are green and one indicator is yellow The yellow indicator indicates UPS load over capacity or battery capacity too low Trust Adapt 6kVA UPS User Manual 18 Chapter 3 Operation And Display Panel 3 2 1 UPS State Indicators UPS state indicators see Figure 3 1 indicate the UPS operation and fault state as described in Table 3 2 Table 3 2 LED indicator description pen SE 6 FAULT indicator Red On in the event of fault and off otherwise NE On when the mains is normal off during mains failure and flashes 7 UTILITY indicator Green t Deeg when mains voltage outside specifications E 8 BATTERY indicator On when the battery is supplying power and off otherwise 9 BYPASS indicator On when the bypass is supplying power and off otherwise INVERTER indicator On when the inverter is supplying power and off otherwise 3 2 2 UPS Load Battery Capacity And Fault Orientation Indicator The UPS load battery capacity and fault orientation indicator indicates the load situation of the UPS In Battery mode it indicates battery capacity Upon UPS failure it works with the UPS state indicators to indicate the fault type of the UPS Ten indicators cooperate to indicate the operation state and fault type of the UPS as d
35. e 3 You can enter the corresponding interfaces through the control keys on the LCD operation and display panel the interfaces are refreshed once 1s Table 3 Sub menu Main menu Level 1 menu Level 2 menu Level 3 menu Level 4 menu Phase A input Input voltage Phase B No display when input is single phase 5 Phase C No display when input is single phase Frequency Battery Battery voltage Battery capacity f Bypass Bypass voltage Running Output voltage Output current UPS1 Output SE frequency Active power UPS2 Apparent output Load factor UPS3 Return UPS4 EOD Startup Enabled default disabled ECO function Enabled default disabled System System Capacity 6kVA information Self test cycle Disabled default 3 month 6 month 9 month 12 month Setting T Installation mode Horizontal default vertical Language Chinese default English R panies Resume default default Return Inverter asynchrony Alarm Inverter failure message Rectifier failure Abnormal bus voltage Trust Adapt 6kVA UPS User Manual 32 Appendix 3 LCD Operation And Display Panel Main menu Level 1 menu Level 2 menu Level 3 menu Level 4 menu UPS1 UPS2 UPS3 UPS4 System information Abnormal input Abnormal bypass Battery discharge end Battery fault Output overload Output short Ch
36. e maximum extent Flexible network management with Emerson monitoring software Fan fault self inspection and automated diagnosing function SNMP card optional providing network communication function Capable of connecting multiple battery strings extending the power supply time of Battery mode 1 2 Model Configuration As shown in Table 1 1 two models are available standard model and extended model Table 1 1 Model configuration Standard model UHA1R 0050 Configured with battery module See Appendix 1 Battery Module for the structure and connection of battery module Extended model UHA1R 0050L No battery module is configured You need to use external battery Trust Adapt 6kVA UPS User Manual 2 Chapter 1 Product Description 1 3 Appearance And Components 1 3 1 Appearance The UPS appearance is shown in Figure 1 1 Operation and display panel Ventilation holes Figure 1 1 UPS appearance LU Note Non professionals are prohibited from opening the chassis cover Failure to observe this could result in electric shock 1 3 2 Components Operation and display panel The UPS provides an operation and display panel on the front panel The operation and display panel provides LED indicators and control keys For details refer to Chapter 3 Operation And Display Panel Rear panel As shown in Figure 1 2 the UPS rear panel provides parallel port DIP switch bypass switch
37. em excluding battery module LU Note Only professionals are allowed to install parallel system 2 5 2 Setting Parallel Addresses For single phase input single phase output 1 1 parallel system single phase input single phase output 3 1 parallel system and 3 phase input single phase output 3 1 parallel system the parallel addresses must be set when paralleling Set the parallel addresses through DIP switch on the rear panel of the UPS as shown in Figure 1 2 Through DIP switch the UPS can be set to single mode or parallel mode The UPS is set to single mode in factory In single mode all bits of the DIP switch are placed to OFF positions Remove the protective cover of the DIP switch whose amplified view is shown in Figure 2 17 DIP3 DIP2 DIP1 ON Figure 2 17 DIP switch The setting list of the DIP switch for parallel address is given in Table 2 2 Table 2 2 Setting of the DIP switch for parallel address Es Parallel address Parallel 1 Parallel 2 Parallel 3 Parallel 4 DIP3 DIP2 DIP1 DIP3 DIP2 DIP1 DIP3 DIP2 DIP1 DIP3 DIP2 DIP1 DIP switch position g E E E E ON ON ON LU Note 1 For single phase input single phase output 1 1 parallel system the host and slave should be generated through the
38. escribed in Table 3 3 Table 3 3 Indicators combining to indicate the fault type of the UPS No Operation state Indicator No see Figure 3 1 ica 1 2 3 4 5 6 7 8 9 10 1 5 25 load capacity e O Oo 2 26 50 load capacity 0 0 Oo Oo 3 Normal 51 75 load capacity 0 e O Oo O 4 mode 76 95 load capacity e o e Ei 5 96 105 load capacity 0 0 O 0 Oo O O 6 gt 105 load capacity 0 0 O 0 0 e Oo 2Hz 7 0 25 battery capacity 0 0 O 1Hz 8 26 50 battery capacity 0 0 O 1 3Hz 9 SC 51 75 battery capacity ele D e 1 3Hz 10 76 95 battery capacity 0 O 0 0 O 1 3Hz 11 lt 96 battery capacity 0 0 O 0 0 Oo 1 3Hz 12 Bypass lt 105 load capacity O o 13 mode gt 105 load capacity O e o O e o 2Hz 14 Inverter lt 105 load capacity O el 15 standby gt 405 load capacity e o o o e e o y 2Hz 16 Non operation mode 17 Short fault el O 18 Charger failure el O 19 fan over temperature fault Ol O O O O O 20 Parallel current sharing failure a O O O O O 21 Rectifier failure bus high fault a O O O O O 22 Battery fault high voltage O O a O O 23 SE no battery reverse e a o o o Aa Tefelelelelelelelele o Note
39. failure battery test operator intervention and so on Checking UPS Functions LU Note UPS function check procedures may cause power interruption to load Trust Adapt 6kVA UPS User Manual Chapter5 Maintenance And Troubleshooting 25 It is recommended to check the UPS functions once every half year Backup the load data before conducting the UPS functions check Procedures are as follows 1 Press the OFF key to check if the buzzer beeps indicators are on and the LCD display is normal 2 Press the ON SILENCE key to check again if the indicators are on the LCD display is normal and the UPS transfers to Inverter mode 3 Press the ON SILENCE key for 4s after Inverter mode the UPS should initiate battery self test Check if the battery is normal If not find out the problem and solve it 5 6 Troubleshooting In the event of a UPS fault shoot the trouble in the first instance following the instructions provides in Table 5 1 If the fault persists seek technical assistance from the local service center of Emerson Table 5 1 Troubleshooting table Raion o take The mains switch is closed but the UPS Main supply not connected to Check that the UPS input cables are provides no display on the operation and the UPS connected properly display panel and the UPS does not Use a voltmeter to confirm that the UPS Input voltage too low i E N BEEN conduct self test input voltage is within specifications Mains suppl
40. ff the UPS completely you need to open the mains switch UPS Power Off The method is as follows 1 Disconnect input cable plug or open the UPS front level switch after powering off the UPS At this point all indicators will turn off the fan will stop if the UPS is configured with a battery the fan will stop 20 seconds later and the power off is complete 2 Place the external switch to the OFF position if the UPS has an external battery After powering off the UPS the UPS ceases output and the load is powered off Transferring UPS Between Operation Modes In normal state set the UPS to Normal mode In the event of mains failure the UPS will switch to Battery mode automatically and will not cease output In the event of overload the UPS will switch to Bypass mode and will not cease output In the event of inverter fault and over temperature in the UPS the UPS will switch to work at fault state automatically Transferring UPS From Overload Protection To Bypass Mode In the event of UPS load outside rated value and preset time the UPS will switch to Bypass mode from Normal mode and send alarm rapidly once per 0 5 second At this point the UPS outputs mains voltage the alarm is not canceled till the extra load is removed Five minutes later the output will switch back to Normal mode automatically To protect the load and UPS the time that the UPS switches from Normal mode to Bypass mode is not more than three within one hou
41. gh installation holes as shown in Figure 2 4 Battery module 4 screw 6 pcs Installation hole 4 pcs Bracket 2 pcs Figure 2 4 Installing bracket 2 Place the battery module onto guide rail in the rack and push it completely into the rack along the guide rail it is prohibited to place the battery module through the brackets Take out four M6 16 screws from accessories and fix the battery module onto the rack using the screws through the installation holes on the racket as shown in Figure 2 5 Guide ch E S IDDIE ES SU D D DR DD D DEE Rack VE SRE BSERBR EE Battery module Installation hole 4 pcs Figure 2 5 Installing battery module 3 The installation method of the UPS is the same as that of the battery module Install the UPS on top of the battery module The rack installation method of standard UPS with single UPS and single battery module is shown in Figure 2 6 TO Roo SC DD D DD ooo Battery module Om JE Figure 2 6 Rack installation of standard UPS with single UPS and single battery module DOOD Ss Sooo EOD 10000 Trust Adapt 6kVA UPS User Manual Chapter 2 Installation 9 2 4 2 4 1 Connecting Cables UPS is applicable to the TN and TT power distribution sys
42. hen the mains input is single phase and tighten the fixing screws 4 Connect the UPS output cables live line neutral line ground line to the output terminals live line terminal neutral line terminal ground line terminal on the UPS UO terminal block and tighten the fixing screws 5 Connect the other end of the UPS output cables live line neutral line ground line to the load 6 Refit the protective cover of the UPS I O terminal block UI Note 1 The mains input is single phase in factory Disconnect the external lines line No W19 of the input live lines U V W and connect all mains input live lines to the input neutral line terminal input live line terminal U input live line terminal V input live line terminal W and input ground line terminal on the UPS I O terminal block so as to change the mains input to 3 phase input 2 Use MCB at the UPS input and output ends to facilitate cutting power and loads at emergency conditions It is recommended to use 63A MCB at the input end and 40A AC MCB at the output end 3 After connecting input and output cables refit the protective cover of the I O terminal block and fasten the input and output cables with cable ties so as to prevent electric shock 2 4 3 Connecting Battery Cables Before connecting the battery module check that 1 The battery string comprises batteries of the same manufacturer same model and same use state 2 The battery module number comp
43. hrough bypass those loads that are insensitive to power supply quality so as to reduce the power loss When the bypass voltage is normal and the inverter is in no load state the load is supplied by the bypass AC source and the BYPASS indicator is on LU Note 1 In ECO mode if the bypass fails or bypass voltage is abnormal when the output is NOT overloaded the UPS will switch to the Normal mode However if the bypass fails or bypass voltage is abnormal when the output IS overloaded the UPS swill not switch to the Normal mode but shut down the bypass 2 In ECO mode the efficiency of the UPS is up to 97 Fault State Upon inverter failure or UPS over temperature the UPS will switch to Bypass mode when the UPS is in Normal mode or shut down and stop the output when the UPS is in battery state In UPS Fault state the FAULT indicator will turn on the buzzer will keep beeping and the corresponding indicator will blink LU Note In Fault state if the bypass fails or bypass voltage is abnormal when the output is NOT overloaded the UPS will shut down and be powered by the inverter such as radiator over hot However if the bypass fails or bypass voltage is abnormal when the output IS overloaded the UPS will not switch to the inverter but shut down the bypass Trust Adapt 6kVA UPS User Manual Chapter 1 Product Description 5 1 6 Specifications The UPS specifications are listed in Table 1 2 Table 1 2 U
44. in the direction shown in Figure 2 1 and then put the support bases down on the installation surface flatwise Figure 2 1 Installing support base top view 2 If battery module installation is necessary take out a support base extension delivered with the battery module and then assemble the support base extension and the support bases through fastenings as shown in Figure 2 2 Support base Ni AN Support base Figure 2 2 Installing support base with support base extension front view 3 Place the UPS on the support bases Each UPS needs four support bases to install as shown in Figure 2 3 q UPS Battery module M Support base LI F Support base f E H Wi H Figure 2 3 Tower installation Trust Adapt 6kVA UPS User Manual E Chapter 2 Installation 2 3 2 Rack Installation 0 Note 1 Various installation configurations are available single UPS single UPS with single or multiple battery Their installation methods are all the same 2 Because battery modules are too heavy two or more installation personnel are required to install them at the same time Please install them from bottom to top Rack installation fix the UPS and battery module onto the rack through brackets Installation method 1 Take out two brackets and six M4 10 screws from the accessories and fix the brackets onto the battery module using the screws throu
45. l fuse is damaged loosen the protective cover on the rear panel of the battery module and replace the damaged fuse with a new one then tighten the fixing screws of the protective cover to prevent electric shock risk during the UPS operation as shown in Figure 3 Protective cover of the fuse Figure 3 Replacing fuse EJ Note 1 Because battery loop and AC input are not insulated a dangerous voltage may exist between the battery ports and ground so it is prohibited to contact them thus presenting electric risk 2 The length of the standard battery cable delivered with the battery module is 0 5m If user needs more length cable please consult the dealer Trust Adapt 6kVA UPS User Manual Appendix 2 Communication Function 29 Appendix 2 Communication Function The UPS provides not only SNMP card but also dry contact MODBUS card and other communication components This chapter only introduces SNMP card For the installation and use of the other communication components refer to information delivered with each communication components The SNMP card realizes remote monitoring For details setting and use of the SNMP card refer to UPS Web SNMP Agent Card User Manual The SNMP card ports and USB ports cannot be used at the same time The layout of pins for the SNMP card ports is shown in Figure 4 GND_SNMP 9 _SNMP 1 pa WE E RXD_SNMP ds Pa TXD_SNMP Da S RXD232 As TXD232
46. lies with the UPS specifications that is sixteen 12V batteries are connected in series 3 The battery string voltage is about 200Vdc after series connected Battery cable connection includes connecting battery cables of standard UPS and connecting battery cables of extended UPS Connecting battery cables of standard UPS Connection procedures 1 Confirm that all UPS input switches and output switches are open 2 Confirm with a voltmeter that no voltage is present at the battery ports on the rear panel 3 Take out a battery cable from accessories of the battery module Connect one end of battery cable to the battery port on the rear panel of the UPS and connect the other end to any battery ports two in all on the rear panel of the battery module Trust Adapt 6kVA UPS User Manual Chapter 2 Installation 11 The battery cable connection of standard UPS is shown in Figure 2 10 Battery port Battery port 2pcs Figure 2 10 Battery cable connection of standard UPS LU Note 1 It is prohibited to reverse the positive pole and negative pole of the battery 2 Different UPS cannot use the same battery module Otherwise the UPS will be damaged 3 The length of the battery cable configured with standard UPS is 0 5m If you prepare battery cables by yourself make the cables between the battery module and UPS as short as possible Connecting battery cables of extended UPS LU Note 1 Before replacing the
47. nal 2 5 1 The UPS parallel system provides three parallel systems single phase input single phase output 1 1 parallel system single phase input single phase output 3 1 parallel system and 3 phase input single phase output 3 1 parallel system UPS parallel output power distribution unit POD for short is an option of the UPS parallel system which can provide safe and reliable power distribution function POD includes single phase input single phase output 1 1 POD single phase input single phase output 3 1 POD and 3 phase input single phase output 3 1 POD Installing parallel system includes Mechanical installation eSetting parallel addresses Connecting parallel cables Connecting POD cables Mechanical Installation Taking rack UPS parallel system installation as an example the installation method of the N 1 parallel system is as follows nstalling POD nstalling UPS nstalling battery module Trust Adapt 6kVA UPS User Manual Chapter 2 Installation 13 The installation methods of the POD and battery module are the same as that of the UPS For details refer to 2 3 2 Rack Installation The installation diagram of the single phase input single phase output 1 1 parallel system excluding battery module is shown in Figure 2 13 Single phase input single phase output 1 1POD E TODCOUCOUD ODO PSE D D DR A DO O BOO SD CDD OD ERT
48. nect the mains input cables L N PE to the corresponding terminals on the I O terminal block of the POD respectively The connection procedures of the POD output cables are as follows 1 The POD output ports includes 10A socket 16A socket and output terminals of the I O terminal block on the rear panel of the POD User can select output ports to connect output cables according to actual conditions 2 Connect the other end of the output cable to the load LU Note 1 A protective MCB must be series connected between the POD and the mains It is recommended to use 63A MCB in single phase input single phase output 1 1 POD and 125A 3 phase or single phase MCB in single phase input single phase output 3 1 POD 2 Confirm reliable connection for the ground line 3 When you need to turn off the UPS in the parallel system press the OFF key on the corresponding UPS firstly to cut off the output of the UPS and then open the input and output MCBs of the corresponding POD Trust Adapt 6kVA UPS User Manual Chapter 3 Operation And Display Panel 17 Chapter 3 Operation And Display Panel This chapter introduces the control keys and indicators of the operation and display panel The operation and display panel is located on the front panel of the UPS see Figure 1 1 which provides two control keys and ten indicators as shown in Figure 3 1 8 9 10 ONISILENCE key Figure 3 1 Operation and display panel
49. nu items on the same level and selects parameters Pressing and holding this key for more than one second turns on turns off the backlight on the LCD ENTER ke Pressing and holding this key for less than one second opens the selected menu and confirming Pressing and y holding this key for more than one second returns to previous menu Trust Adapt 6kVA UPS User Manual Appendix 3 LCD Operation And Display Panel 31 2 LCD Operation And Display Interface The LCD provides the following interfaces including power on self test interface and menu operation interface Power on self test interface Power on self test interface is used to display the product series type and company name for about 20 seconds as shown in Figure 6 The definitions of the control keys in this interface are listed in Table 2 ITRUST ADAPT 5KVA UPS Emerson Network Power Co Ltd Figure 6 Power on self test interface Table 2 Definitions of the control keys in the power on self test interface Control key Definition ON SILENCE key Pressing and holding this key for one second starts the inverter OFF key No response CYCLE key Pressing and holding this key for more than one second turns on the backlight on the LCD ENTER key No response Menu operation interface The menu operation interface includes running interface alarm message interface and setting interface The definitions of each level menu are listed in Tabl
50. put 3 IPOD lt el H lo lo p UPS 1 UPS 2 a DOGO OPE Dogo CoD owe coos oe UPS 3 4 fa sz UPS 4 DD DEE EE D Figure 2 15 Installation diagram of the 3 1 parallel system excluding battery module The installation diagram of the 3 phase input single phase output 3 1 parallel system and single phase input single phase output 3 1 parallel system including battery module is shown in Figure 2 16 Trust Adapt 6kVA UPS User Manual 14 Chapter 2 Installation Single phase input single phase output 3 1 POD or 3 phase input single phase output 3 1 POD UPS 1 Battery module 1 UPS 2 Battery module 2 UPS 3 Battery module 3 UPS 4 Battery module 4 Figure 2 16 Installation diagram of the 3 1 parallel syst
51. r due to overload If more than three times it will remain in Bypass mode and cannot switch back to Normal mode till one hour later Transferring UPS From Mains Failure To Battery mode In the event of mains failure the UPS will switch to Battery mode If the UPS has been working till the battery is exhausted the UPS will be shut down automatically When the mains is normal the UPS restarts automatically and switches to Normal mode This restarting function is designed for unattended operation If the UPS is shut down manually during battery state operation the UPS should be restarted manually when the mains resumes Trust Adapt 6kVA UPS User Manual Chapter 4 Operation Instructions 23 4 7 3 Transferring UPS From Inner Overheating Protection To Bypass Mode 4 7 4 4 8 Keep proper ambient temperature and favorable ventilation for the UPS Otherwise the UPS internal temperature will rise At this point the UPS will switch to Bypass the FAULT indicator will turn on indicator 3 will blink see Figure 3 1 and the UPS will keep beeping You should cut off the UPS input supply remove the obstacle at the air duct or increase the clearance between the UPS and the wall After the UPS is cooled re connect it to the mains and restart it Transferring UPS From Output Short Protection To Fault State If the load is shorted the UPS will cease output the FAULT indicator will turn on the LOAD indicator will blink and the UPS will keep
52. replace or repair the charger When the mains power is normal charge the Battery not fully charged battery for more than 8hrs and then test the The UPS has reduced battery time battery discharge time Battery not able to hold a full Contact the local service center of Emerson 1 Check that fan is unobstructed and air blows out from the air outlet on the rear panel 2 Check that the clearances on both sides Internal over temperature fan and at the back of the UPS are greater than fault 200mm 3 Check that the ventilation holes on the front panel side panels base plate and rear panel of the UPS are unobstructed 4 Wait for ten minutes and restart the UPS The buzzer beeps the FAULT indicator illuminates and the LCD displays TEMP OVER The buzzer beeps for a long time the FAULT indicator illuminates and the UPS output short circuit LCD displays OUTPUT SHORT Remove the output short circuit fault and restart the UPS o Trust Adapt 6kVA UPS User Manual 26 Chapter 5 Maintenance And Troubleshooting The buzzer beeps for a long time the FAULT indicator illuminates and the The UPS needs repair Seek technical LCD displays RECTIFIER FAIL UPS internal fault assistance from the local service center of INVERTER FAIL AUX SUPPLY FAIL or Emerson OUTPUT FAIL Turn off the UPS and cut off the power input Abnormal noise or smell in UPS UPS internal fault immediately Seek technical assistance from
53. rly and reliably and the input cable connections are not reverse 2 Check that the battery poles are connected properly 3 Check that the communication cables are connected properly UPS Power On After connecting the UPS input cables and output cables start up the UPS if the mains input voltage is 120Vac 253Vac and the UPS conducts self test including battery self test When the UPS self test is complete the UPS enters the standby state and the UTILITY indicator turns on as shown in Figure 4 1 Fo OS O amp Og N a SS O Le SS ON F C Ka E EN MN Jr RY CN mmm vm WO SS i SCH SS S i O O J AA a SN RR mmm mmm e va XA Ei Jo Pf a amp S OA Figure 4 1 Indicator displaying during UPS power on Turning On UPS After UPS power up press and hold the ON SILENCE key for more than one second After 30 seconds the UPS will switch to mains inverter standby mode automatically and the INVERTER indicator will blink When the UPS has output the INVERTER indicator will turn on as shown in Figure 4 2 Trust Adapt 6kVA UPS User Manual 20 Chapter 4 Operation Instructions Pl Figure 4 2 Indicator displaying during UPS turning on Pressing the OFF key for 1s to confirm the UPS is in the bypass mode the interface is shown in Figure 4 3 Figure 4 3 Bypass mode It is recommended that load be less than 70 of the rated load so as to ensure normal operation of the UPS in
54. rol keys in the running parameter interface Definition Control key CYCLE key Pressing and holding this key for less than one second no response Pressing and holding this key for more than one second turns on turns off the backlight on the LCD ENTER key Pressing and holding this key for less than one second returns to the level 2 menu Pressing and holding this key for more than one second returns to the previous menu The contents displayed in setting parameter interface are shown in Figure 11 The definitions of the control keys in this interface are listed in Table 8 gasi UPS1 EOD OPEN GE ne YES NO FIX TYPE EE NO 3 6 9 12 LANGUAGE 5KVA 6KVA pe eros Setting interface 1 Setting interface 2 LCD setting interface Resume factory parameter interface Figure 11 Parameter setup interface Trust Adapt 6kVA UPS User Manual 34 Appendix 3 LCD Operation And Display Panel Table 8 Definitions of the control keys in the parameter setup interface Control key Definition CYCLE key Pressing and holding this key for less than one second cycles display the selected items in high light Pressing and holding this key for more than one second turns on turns off the backlight on the LCD ENTER key Pressing and holding this key for less than one second enters the selected items Pressing and holding this key for more than one second returns to the previous menu
55. rring UPS From Inner Overheating Protection To Bypass Mode A 23 4 7 4 Transferring UPS From Output Short Protection To Fault Giate eeeeeeeeeeeeeeeeeeee 23 Oe rel ue WEE 23 Chapter 5 Maintenance And Troubleshooting ooooncccnnnoninnnoccccnononcncnononcnn non ncnn nn nn rrnnnr nn rn 24 51 Fan Eu ln EE 24 5 2 Battery Maintenances dsce2 cpoec eons cece iton bon seeee ds Hina Sed ghee e arene 24 RE NEE 24 5 4 Checking UPS Mateu ee aes 24 5 Checking WPS Eupen ovis dinette ek donee eege adi ee 24 5 6 Troubleshooting iaar an A DESEN 25 5 0 Technical SUpPO tii ENNER A REENEN NEEN a a a 26 Appendix 1 Battery Module cocoonococoiii di 27 Appendix 2 Communication Funchon cnn r nono nn n nao AtA AAA rre r anne rra ran nn rnn rra 29 Appendix 3 LCD Operation And Display Panel 30 1 E gl ele TEE 30 2 LCD Operation And Display Interface ooooonicccccnnncccoconocononcncnnnnnononnnnncnnnnnonnnnnnnnnnnnnnnn nn nn nnnnnnnnnnnnnnnnnns 31 App edi A POD ci a a 35 1 Single Phase Input Single Phase Output 1 1 POD 35 2 Single Phase Input Single Phase Output 3 1 POD 35 3 3 Phase Input Single Phase Output 3 1 POD 36 Appendix 5 Optional Part Uiet non nc nano AA E Ee Aaea Aani Stade eea nn nr rr nnnn rara kirii tads rra 38 Chapter 1 Product Description 1 Chapter 1 Product Description Trust Adapt 6kVA UPS UPS for short is an intelligent online UPS system with sine wave output developed by Emerson Network Power Co
56. t 5 EJ E UPS 3 UO port EIS External charger port We a UPS 4 I O port 10A output socket 4 row A A Figure 18 Rear panel of the operation panel of the single phase input single phase output 3 1 POD 3 3 Phase Input Single Phase Output 3 1 POD The appearance of the 3 phase input single phase output 3 1 POD is shown in Figure 19 Plastic panel Figure 19 3 phase input single phase output 3 1 POD Remove the plastic panel you can access the operation panel of the 3 phase input single phase output 3 1 POD as shown in Figure 20 UPS 2 input switch UPS 2 output switch UPS 1 input switch UPS 1 output switch Oo e ES Seg 0 e 9 S IA 108 co o a Mm ES com 2 a 0 i bl H Tra I Maintenance bypass switch UPS 4 input switch UPS 4 output switch with protective cover UPS 3 input switch UPS 3 output switch Figure 20 Operation panel of the 3 phase input single phase output 3 1 POD The rear panel of the 3 phase input single phase output 3 1 POD is shown in Figure 21 Trust Adapt 6kVA UPS User Manual
57. tem UPS cables include input and output cables prepared by yourself and battery cables delivered with battery module Input cables and output cables should be at least 1OAWG or 6mm2 copper wires Tube cable lugs must be added to all cables to ensure reliable connection I O Terminal Block The UPS provides an UO terminal block see Figure 1 2 on the rear panel for the connection of the UPS input cables and output cables Remove the protective cover to get access to the I O terminal block when connecting Its terminals are shown in Figure 2 7 INS gt of O Battery Port 7 192Vde 274 PE N U PE PETT T ACONPUT Output neutral line Input neutral line Input live line U Output live line Input live line V Output ground line Input live line W Input ground line Input live line U1 Figure 2 7 I O terminal block 2 4 2 Connecting Input And Output Cables Notes 1 Do not reverse the input neutral line and live line 2 Do not use a wall socket to feed power to the UPS Otherwise the socket may be burned 3 Connect the output neutral line live line and ground line correctly and reliably For the sake of safety the output
58. the event of short time extra load and prolong the lifetime of the UPS at the same time LU Note If the UPS switches from Normal mode to Bypass mode three times within one hour due to overload it will remain in Bypass mode for one hour afterwards and cannot switch back to Normal mode till the overload fault is removed 4 4 Battery Self Test Battery self test includes battery power on self test battery manual self test and battery periodic self test 4 4 1 Battery Power On Self Test To ensure normal battery connection the UPS will conduct self test for the battery connection each time the UPS is powered on If the battery is not connected reverse connected or abnormal the FAULT indicator will turn on and the BATTERY indicator will blink to remind you to inspect the battery connection At this moment the UPS cannot start up After the battery connection fault is removed press and hold the ON SILENCE key for four seconds and the indicators states are shown in Figure 4 4 If the battery voltage is too high only the BATTERY indicator will blink Figure 4 4 Battery power on self test 4 4 2 Battery Manual Self Test Battery manual self test includes battery in position test and battery state test Press and hold the ON SILENCE key for four seconds the battery self test will begin and the BATTERY indicator will turn on under the precondition that Trust Adapt 6kVA UPS User Manual Chapter 4 Operation Instructions 21
59. the local service center of Emerson 1 Save the load data immediately and turn Battery voltage is low the UPS off the load to avoid data loss or damage is about to shut down and Or cease feeding the load 2 Connect backup AC power to the UPS input The FAULT indicator illuminates and the 1 Turn on the UPS mains switch 2 Reset 15 The parallel address is wrong buzzer beeps for a long time the parallel address When reporting UPS fault to Emerson or dealer please inform the UPS model and machine No the bar code on the rear panel of the UPS If the UPS is extended UPS you also should provide battery configuration information Yellow indicator illuminates and the buzzer beeps for a long time in Battery mode The LCD displays BATTERY LOW TO BE SHUTDOWN 5 7 Technical Support Technical support is available by email and telephone Asia pacific Excluding China Email UPStech emersonnetworkpower com Telephone Australia 1 800 147704 Malaysia 1800 EMERSON New Zealand 0 800 447415 ePhilippines 1 800 10 EMERSON Singapore 1 800 3637766 Other regions 632 636 8561 Emerson Network Power Asia Pacific Headquarters Address 7 F Dah Sing Financial Centre 108 Gloucester Road Hong Kong Homepage www emersonnetworkpower partner com China E mail service emersonnetwork com cn Telephone 4008876510 Emerson Network Power Co Ltd Address No 1 Kefa Rd Science amp Industry Park Nanshan District 518057 Shenzhen China
60. y for less than one second to enter the level 2 menu of the running parameters the alarm messages of other UPSs are not be displayed and the setting is invalid If the UPS is single enter the level 1 menu directly and the displayed contents are shown in Figure 8 b The definitions of the control keys in this interface are listed in Table 5 UPS1 RUNNING RUNNING ALARM MESSAGE ALARM MESSAGE SETTING SETTING RETURN a b Figure 8 Level 1 menu interface Table 5 Definitions of the control keys in level 1 menu interface Control key Definition CYCLE ke Pressing and holding this key for less than one second cycles display the selected content in high light Pressing J and holding this key for more than one second turns on turns off the backlight on the LCD ENTER key Pressing and holding this key for less than one second enters the selected menu Pressing and holding this key for more than one second returns to the parallel menu there is no response when the UPS is single Trust Adapt 6kVA UPS User Manual Appendix 3 LCD Operation And Display Panel 33 The contents displayed in level 2 menu are shown in Figure 9 if the UPSs are parallel The displayed contents are the same except the UPS address The definitions of the control keys in this interface are listed in Table 6 UPS1 UPS1 UPS1 SH SYSTEM SETTING Se LCD SETTING OUT SHORT BATTERS RESUME SETTING BYPASS R
61. y is normal but the UPS mains switch open Close the UPS mains switch UTILTITY indicator is off and the UPS is Input cables improper E de e Connect the UPS input cables properly in Battery mode connected No UPS alarm but no UPS output Output cables improperly Make sure the output cables are properly voltage connected connected The key holding time is t Press and hold the ON SILENCE key for After pressing the ON SILENCE key the 7979 Ume Is too y short more than one second till the buzzer beeps UPS does not start Remove all load and restart the UPS 5 The UTILITY indicator flashes Mains voltage output or l If the UPS is operating in Battery mode pay frequency side specifications attention to the battery backup time The buzzer beeps every 0 5 second and SC EE Rectifier is overload or mains voltage is over the LCD displays OVERLOAD Need to remove non priority load External battery breaker open Close the external battery breaker External battery cables Check that the external battery cables are The FAULT indicator illuminates the improperly connected properly connected LCD displays BATTERY FAL and the External battery polarity Check that the external battery cables are BATTERY indicator flashes reversed not reverse connected Contact the local service center of Emerson Battery damaged to replace the battery The FAULT indicator illuminates and the Charder failed Contact the local service center of Emerson LCD displays CHARGER FAIL 9 to

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