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        1746-6.18, Open-loop Velocity Control Module User Manual
         Contents
1.                                                                                        5  6  6 2  2  7 1 7  1 Segments Segments   gt   gt   LDT Head Position LDT Head Position  Each position setpoint triggers a corresponding voltage output in the  range of  10V to  10V dc that translates into speed  The LDT  provides high speed position updates to the module for consistent and  repeatable motion   What Are Typical Use the 1746 QV module in an SLC based system for low cost    Applications     Publication 1746 6 18 April 1998    control of     e hydraulic machinery   e simple  non CNC  hydraulic presses   e diecasting machinery   e welder placement   e pneumatic actuators for clamping or placement    In addition  the module is designed to support standard proportional  amplifiers and retrofit into most existing hydraulic systems     Chapter 2  Quick Start    Use this chapter as an abbreviated procedure for getting the 1746 QV  module into operation or as an overview if you need more information                                Procedure  EB Load Ladder Logic into Your Computer Chapter 3  Obtain the ladder program  appendix B  from Rockwell Software Bulletin Board  BBS  or the Internet   From BBS   216  646 ROCK   7625   If a new user  follow prompts to register  Log in  Look for 1746QV  in the Allen Bradley Products Library  The manual is in Word format  Download it into a hard drive sub   directory and decompress it with PKUNZIP available on BBS  The ladder program  VELMOD  is S
2.    e Q  position increases while moving away from LDT head  e     position increases while moving toward LDT head    Important  You must reload profiles for either of these conditions   e Changing a value in the G file   This clears the profiles      e When position data exceeds the position setpoint that is  farthest from the LDT head  the profile is disabled and  you must modify position setpoints and reload the profiles       Verify operation of the retract profile by changing the value in    N7 50 to 2  Important  Reset the value in N7 50 to 0  afterwards     Jog the Ram to the Reference Position    The reference position may require that you jog the ram beyond a  position defined by the profile in the ladder program  appendix B    You may jog the ram as follows     1   2     6     Observe the current position data  in I e 1      Modify profile position setpoint s  to permit the ram to travel to the  required reference position using the current position  For example   If position data reads    100  change P1 to    1300  length of the LDT       Important  Reset the value in N7 50 to 0     Load the profiles into the module       Run the extend profile by changing the value in N7 50 to 1  and    jog the ram to the reference position       At the reference position  the position data  I e 1   N7 61  will be an    arbitrary value  Set the position data to the value of the preset  reference by changing the value in N7 50 to 8  N7 40 must   0    Position data will change to pre
3.    wy       Allen Bradley    Open loop  Velocity  Control Module     Cat  No  1746 QV              User  Manual          Important User Information    Because of the variety of uses for the products described in this  publication  those responsible for the application and use of this control  equipment must satisfy themselves that all necessary steps have been  taken to assure that each application and use meets all performance and  safety requirements  including any applicable laws  regulations  codes  and standards     The illustrations  charts  sample programs and layout examples shown in  this guide are intended solely for purposes of example  Since there are  many variables and requirements associated with any particular  installation  Allen Bradley does not assume responsibility or liability  to  include intellectual property liability  for actual use based upon the  examples shown in this publication     Allen Bradley publication SGI 1 1  Safety Guidelines for the  Application  Installation  and Maintenance of Solid State Control   available from your local Allen Bradley office   describes some  important differences between solid state equipment and  electromechanical devices that should be taken into consideration when  applying products such as those described in this publication     Reproduction of the contents of this copyrighted publication  in whole or  in part  without written permission of Allen Bradley Company  Inc   is  prohibited     Throughout this manual 
4.    x x cece eee eee    Chapter ODieCes  x r A T R Aa R TEL RL    Obtaining the Ladder Program Electronically from  BBS Or the  MEE as cated aa ie eee ba kodek  w    Configuring Your SLC Processor  Off line          44444111   Modify N Files in Your SLC Processor  Off line                 Output Image Table with Profile Data         cece eee eee  General Conventions for Profiles        aaaa aaa aaa aa adi   Profle OFEIGM  W asa RGG RAF riser nurin PO   L eens    Setting Up the Hardware            ccce cece eee eeee    Chapter Objectives           0    cece eee eee ees  Connect the LDT to Module Inputs              000 ee eee   Connect Module Outputs to Output Devices                    Minimizing Interference from Radiated Electrical Noise            Considerations for the  15V dc Supply              00004   Selection of the  15V dc Power Supply                     Application of the  15V dc Power Supply                    Other Design Considerations          ccc cece eee ees       Operating the Module for the First Time                    Chapter Objectives    PowerUp the System           0    cece eee eee  Check Wiring and Grounding          cece cece e eee ees  Get Ready to Move the Ram       eee eee    Move the Ram     J og the Ram to the Reference Position     cece vanes  Test for Proper System Operation         cece cece eee  Troubleshoot Possible Problems              444444441111   Using Status Bits for Errors Detected by the Module              Troubleshooting Table s
5.   For example  if P2   6 07     V2   1 500V  P1   0 00     or a value  less than P2   and V1     1 500V  then the module will place the  ram in the vicinity of P2  between 6 02 and 6 12   The negative  voltage V1 causes motion to reverse or stop  To see this  enter the  example values for P2  V2  PI  and V1 in the previous diagram     Position Data Increases from LDT Head  Ge 0 15   0     Voltage  VJ       gt  V6       gt  V5       gt  V4       gt  V3       gt  V2       gt  Vi  Output   0 Speed Speed Speed Speed Speed Speed    past position 7   Segment 6   Segment 5  Segment 41 Segment 3  Segment 2  Segment 1  e Starting with the ram between P1 and the LDT head  open position    running the extend profile results in V1 applied to the output   As the ram passes P1 towards P2  V2 is applied to the output  etc           TS    head    Position    P7 P6 P5 P4 P3 P2 P1    e Ifthe ram passes P7  the output is forced to OV dc  and the extend  profile is disabled  You must load new data to operate the profile     Publication 1746 6 18 April 1998    Chapter Al    Setting Up the Hardware    Chapter Objectives This chapter helps you install the hardware with these tasks    e connect the LDT to module input terminals   e connect module output terminals to output devices   e minimize interference from radiated electrical noise   e considerations for the   15V dc power supply      e other design considerations    Connect the LDT to We assume that you will use one of the following types of L
6.  by entering the value of 1 into N7 40   If profiles do not reload  refer to Troubleshooting on page 5 4       With the output terminal block still disconnected  run the extend    profile by changing the value in N7 50 to 1  The RUN LED should  change to ON  If not  refer to troubleshooting covered last   Important  Reset the value in N7 50 to 0     10 Connect the output terminal block     Move the Ram    Important  When you set an output bit with your programming  terminal  the commanded action takes place immediately     1     Run the extend profile by momentarily changing the value in  N7 50 to 1  and observe the direction of ram movement in N7 61   If the ram moves in the wrong direction     If using this type of valve and signal  Then reverse the     proportional valve with  10V input sign      of all voltage values and load them into the module    hydraulic motor or ac drive with 0 10V input   other solenoid on the directional valve  with ladder logic     Publication 1746 6 18 April 1998    Operating the Module 5 3    2  After reversing the sign of voltages  if needed   run the extend    profile again by changing the value in N7 50 to 1   Observe that the direction of ram travel is correct   Important  Reset the value in N7 50 to 0       Check the position value reported in the status word  N7 61  as    you run the ram to the end of its travel  If the position data is  reversed  you may need to change the data direction bit  Ge 5 15   in the G file off line as follows  
7.  for extend    1   Setto define words 1 7 as programmed position setpoints for retract    8   Setto define words 1 7 as programmed voltage values for retract    9 15   Reserved  Do NOT use     Important   Enter position setpoints in units of 0 01     200   2 00     within the range of   327 68 to  327 67     and voltage values in 5mV units  3005  3 005V    within the range of   10 000mV     Function of Output Image Word   Command Bits                         Enable these bits  with your ladder logic                              Position 1 7 Setpoint or Voltage   i e  word 2  position 2  etc                 Publication 1746 6 18 April 1998    A    access to BBS or Internet  3 1  3 2    applications of module  1 2      B  BBS  Rockwell S oftware Bulletin Board  3 1     benefits  of module  1 2    bits  Sa EIC  G file configuration  3 3  B 2  C 2  status  5 4  C 1     C    cables   4 3    calibration  value  of LDT J3 3  B 2  C 2    configure  G file  3 3 8 2 2   motion profiles  1 2  3 4    SLC processor  3 2    connections   inputs to module  4 1    outputs from module  4 2    count  full scale   3 3              D    data direction  bit   3 3  3 5  5 3   data  profile  3 4  3 5  B 2  C 2   download  from BBS  3 1     E    error  see fault    extend profile   1 2  3 4  5 2     F  fault  module and LDT  5 2 5 44 C 1     GH    G file    grounding  4 2  4 4  5 1       Index    I  J  K  ID of module  3 2  A 1      input terminal block  of module  4 1  5 1  input image table  statu
8. 05 Drive or variable volume pump    e  10 to  10V dc for the proportional amplifier and proportional valve    Minimizing Interference Important  Signals in this type of control system are very susceptible  from Radiated Electrical to radiated electrical noise  The module is designed to set the loss of   Noise sensor bit I e 0 8 and the LDT error bit I e 0 0 when it detects position    values that are lost or corrupted by electrical noise     Connect module output terminals to output devices with correct bonding     e connect power supply output commons together  e electrically isolate power supply output commons from earth ground    e use bond wires that are equal in size to signal wires    Minimize interference from radiated electrical noise with correct  shielding and grounding     e connect all of the following to earth ground       LDT flange  frame  and machine      I O chassis      protective ground      AC ground      cable shields at one end only  preferably with 3 8    braid wire   for analog output    15V dc PS  24V dc PS  and LDT       terminal 4 of the input terminal block    Publication 1746 6 18 April 1998    Setting Up the Hardware 4 3    e run shielded cables only in low voltage conduit    e place the SLC 500 processor  power supply  and I O chassis  assembly in a suitable enclosure    Typical grounding and shielding for this type of control system                 24V Power  Supply    1746 QV  Module      15V Power  Supply       C                         LDT B
9. 15V Power Supply    The module uses the   15V dc power supply to drive the   10V dc  valve output and to power the LDT  The module detects loss of   15V dc with its internal LDT diagnostic  The diagnostic  concludes loss of   15V when it detects loss of LDT magnet     Partial failure of the   15V dc power supply may cause limited  machine operation when the LDT continues to operate properly  Some  LDTs will operate with its supply voltage down to 12V  If you monitor  the   15V dc with SLC diagnostics  you can enable a blocking valve  to lock the actuator in its last position upon detection of     e e stop  e power loss    e low voltage condition of the   15V dc supply    ATTENTION  If you provide a system e stop circuit and design the  system to manage power to the SLC chassis and   15V dc supply  in  all cases DO NOT connect the e stop to ac power for power supplies     ATTENTION  We recommend using reasonable methods to assure  that unintended motion does not cause machine damage or create a  safety issue with personnel who will operate the machine     Chapter 5 covers testing for proper system operation      e Use a proportional valve that does not respond to voltage spikes  created by power supply operation    e Shut down the hydraulic system upon loss of ac power and  automatically vent pressurized fluid back to the tank    e Provide ladder programming that interlocks the operation of the  power supply with permissives to run the hydraulic pump    e Connect a high speed 
10. DT   Module Inputs e Temposonics II  RPM TTSRxxxxxxR  or  DPM TTSRxxxxxxDExxx    e Balluff  BTL 2 L2  or BTL 2 M2  e Santest  GYRP  or GYRG  e Gemco Quick Stick II  951VP  or 951 RS    We illustrate typical connections between the 1746 QV module and  these types of LDTs   There are other suppliers with compatible LDTs                                     1746 QV Module Temposonics II  Balluff Santest Gemco Quick Stick II  Input Terminal Block RPM or DPM BTL 2 L2  amp   2 M2 GYRP  amp  GYRG 951VP w PWM Output  PS Interro  Gate Out     NC  PS B BLK PS Common  z     Ba S Interro  Common gate     NE C RED  15V dc PS      b bugle gate K GRY   Interrogate  6       Interrogate E BRN  Sq Wave Out   5 G  Interrogate Frame F BLU  Sq Wave Out   4   Shield Frame GND A WHT  Interrogate  3   15V dc PS G D H RS232RXD  2   PS Common Ged Tatert   J PUR 2nd PS COM  1   l5vdcPS ate Out  15V P5 gate     Our     OE  051RS has pulse trigger   15V dc PS d   PS Common Interrogate  The views are looking at the connector on the LDT head   Connect each 1746 QV input pin   to the corresponding LDT pin     1746 QV    Input Pin      Function Temposonics II Balluff Santest Gemco Quick   RPM or DPM BTL 2 L2  amp   M2 GYRP GYRG Stick 951VP RS     Gate Out   Pi 2   Gray  note 1  F   Blue  note 1     8    7     Gate Out 3   Gray 5   Green  note 1  aul E   Brown  note 1   6     Interrogate   10   Green A   White    3  15V dc PS 6   Blue 8   White n a    2 PS Common 1  White 6    6 Bue   B   Black   15V dc PS 5  
11. LC500  code  65 Kbyte   Download it into a hard drive subdirectory where your programming software looks for files   From Internet  webpage http   www ab com If a new user  click Join Now and follow prompts to  register  Log in  Search for QV  on homepage  click Search Our Site  insert QV in window  and click  search button  The manual is PDF format and requires Adobe Acrobat viewer  The ladder program is PDF  format and must be entered manually   Pa  Set Up Your Software Chapter 3  Configure the SLC Processor and I O with your programming software  Enter the following   a  processor type  b  module I 0 chassis slot  c  module ID  13115   d  G file size  7 words   and  e  G file configuration values from the ladder program  appendix B    Modify N files for the profile found in the ladder program  appendix B  to suite your application   EJ Connect the LDT to the Module s Input Terminal Block Chapter 4  The following are connections between the 1746 QV module and typical LDTs such as  Temposonics  Balluff  Santest  and Gemco   1746 QV Module Temposonics II  Balluff Santest Gemco Quick Stick II  Input Terminal Block RPM or DPM BTL 2 L2  amp   2 M2 GYRP  amp  GYRG _ 951VP w PWM Output  Gate Out      Interro  B BLK PS Common  8       Gate Out PS Gate Out      7     Gate Out Inter  Common Sate O gee a osa   6      Interrogate rogate E BRN  Sq Wave Out   5       Interrogate F BLU  Sq Wave Out   4   Shield Frame Frame A WHT  Interrogate  3    15V de PS GND G  D  H RS232RXD  2   PS Co
12. Red   Brown pin 1 C   Red       and     wires of the same function should be a twisted pair within the cable   o I  S the table  we use the term  gate out    for pulse trigger or square wave  Gemco  and start stop  Balluff  M2  LDT signals        Publication 1746 6 18 April 1998    4 2 Setting Up the Hardware    Connect Module Outputs Module outputs connect to a separate 2 conductor output terminal  to Output Devices block located beneath the input terminal block             24V dc PS OJ Servo Amplifier Important  Ground the shield of the amplifier  OV dc PS O         J  Proportional  output cable to a OV connection in the amplifier     OV Do not connect the shield to earth ground   Analog Output d   10v dc     1746 QV Output 2 N     ng Outputs A LL X To solenoid A  Terminal Block 1     Input to valves g RU XX To solenoid B    Note  Follow manufacturer recommendations for shielding the output  cables of the proportional amplifier  Typically  pulse width modulated  outputs radiate electrical noise originating from the  24V dc power  supply  so isolate the shields of the amplifier output cable to a OV dc  connection inside the proportional amplifier     You have a choice of three configurations to match your hydraulics     e proportional amplifier with ramp and proportional valve  e servo amplifier with ramp and variable volume pump    e Allen Bradley 1305 Drive and hydraulic pump  You may use either of the following output voltage ranges     e 0 10V dc for the Allen Bradley 13
13. Specifications    Physical Specifications    Environmental Specifications    Appendix A    Module Specifications    This appendix lists the specifications for the  1746 QV Open loop Velocity Control Module     Power Requirements    215 mA at 5V dc  from backplane   400 mA at  15V dc and 295 mA at 15V dc   from independent PS  typical but LDT dependent        I O Chassis Location    Any I 0 chassis slot except slot 0       Isolation    LDT Inputs    1500V ac optical isolation  between LDT input and backplane      Interrogate    Gate    15V dc PS  PS Common  Shield F rame       Compatible LDT Input Devices    Linear Displacement Transducer such as   Balluff BTL 2 L2 or  M2   Gemco Quick Stick II   Santest GYRP or GYRG   Temposonics II with DPM or RPM       Module Range  and Resolution    160 inches   0 01 inch       Analog Output    0 10V dc   250 mA or   10 to  10V dc   250 mA       Accuracy of Voltage Output    Within  1  of its programmed value                   Module Update Time 2ms  Run ON Profile running  Output active   green   Flashing Output at OV dc  LED Indicators Fault OFF Module OK   red   Flashing LDT fault  ON Module fault  Module ID Code 13115       Maximum Wire Size       Two 18 AWG wires per terminal on terminal block       Operating Temperature    0  C to 60  C  32  F to 140  F              Storage Temperature  40  C to  85  C   40  F to  185  F   Relative Humidity 5  to 95   without condensation   Agency Certification    when marked on CE marked for all app
14. a changes direction depending on how you set  configuration bit Ge 0 15 for LDT motion   0   position data increases when moving away from LDT head  1   position data increases when moving towards LDT head    e Each position setpoint triggers from the absolute position data   I e 1  as modified by the preset reference     e Position setpoints are in units of 0 01      For example  enter 2    as 200     e If you enter position setpoints in random order  the module places  them in ascending order  P1   lowest and P7   highest  with their  associated voltage value     e Speed segments are defined increasing from the LDT head   regardless of position data direction     e Speeds are reported in the input image table words 2 7  I e 2 I e 7   for the previous profile  extend speeds reported during the next  retract profile and vice versa     e Voltage values  for speed  are in the range of   10 000mV in  multiples of 5mV  For example  enter    5 005V as    5005     Important  Enter voltage values in multiples of 5mV or the module  will fault  causing you to correct and re download the profile     e Voltage values are cleared when you re program position  setpoints  The profile is cleared when the module loses power or  when you change the value of any G file configuration word     Important  Your application may require different position setpoints  and voltage values  Your profiles must be consistent with the physical  parameters of the LDT and G file to guard against damaging hard
15. al 4  c  case grounds of PS and amplifier  e  LDT flange             Important  For correct bonding   connectPS output commons together    meld and isolate from earth ground     Power    LDT  Signals       Proportional  Amplifier            10    Valves    LL  cL TT P   y  qi       earth ground    Piston type Hydraulic Cylinder and  Linear Displacement Transducer  LDT           Cable Note  Use cable  recommended by the LDT  and amplifier manufacturer     ed Operate the Module for the First time Chapter 5    After loading profiles with the ladder program  step 1   alternately run the extend profile  0 e 0 0  0 to 1    then the retract profile  0 e 0 1  0 to 1   Modify the profile to reach the preset reference  and set it   Important  If motion is reversed  fora  10V dc output  change the sign      of all extend retract voltage  values  or for a  10V output  energize the other solenoid on the directional valve  with ladder logic                        To do this  Enter decimal    at address   load all profiles 1 N7 40  set preset reference to zero 8 N7 50  clear errors 16 N7 50  read current position read  only N7 61  run an extend profile 1 N7 50  run a retract profile 2 N7 50             Publication 1746 6 18 April 1998    Chapter Objectives    Obtaining the Ladder  Program Electronically  from BBS or the Internet    Chapter 3  Setting Up the Software    This chapter helps you do the following    e Obtain the ladder program electronically  Configure your SLC processor off lin
16. asoa siew i EAP AK EAP EA   Conditions That Control Module Outputs                       Module Specifications       cccceeseeeaueaeaueaues    Electrical Specifications       aaa aaa aaa aaa aaa aaa aaa nai  Physical SpecificatonS u osy said siada dCi TGA  Environmental Specifications    aaa inadcavees ace wean ane    Ladder Program    SLC Processor Files      ccccuuuuuauuuuauneaaneaa    Input Image Table  GPG a dat aiia  Output Image Table    Table of Contents       s  E    Chapter Objectives    What Is the  1746 QV Module     What Is an  SLC 500 System         O   z  KoA    Power  Supply    Chapter 1    System Overview    This chapter presents a conceptual overview of how you use the  1746 QV module in an application     The 1746 QV module is part of an SLC based open loop control  system for controlling the speed and placement of an hydraulic ram   The module accepts an input from a linear displacement transducer   LDT  and motion profiles that you program into the SLC processor   and varies its output in the range of   10V dc  The SLC processor  sends to the module a pair of extend and retract profiles that define  when to accelerate or decelerate hydraulic motion     The Allen Bradley Small Logic Controller  SLC  system is a  programmable control system with an SLC processor  I O chassis  containing analog  digital  and or special purpose modules  and a  power supply  The 1746 QV module interfaces your hydraulic ram  and position monitoring device  LDT  to the ladder seq
17. by re entering a corrected value     6  Save when done   Click OK  Click OK  Close window     Publication 1746 6 18 April 1998    3 4 Setting Up the Software    Modify N Files in Your One N file may contain the initial commands  setpoints  and values    SLC Processor  Off line for    a    A set of profile data  for initial configuration       Retract Voltages  Retract Positions    configuring the extend and retract profiles           Extend Voltages Output Image Table 1746 QV Module    Extend Positions        gt  gt  gt   gt  gt  gt   S    gt  gt  gt   GU  gt  gt  gt  Extend  an an and Retract  Setpoints 222 Setpoints P gt  Profiles   gt  gt  gt   gt  gt  gt        The file contains commands and data starting at the these addresses     command and position setpoints for extend  N7 0  command and voltage  velocity  values for extend  N7 10  command and position setpoints for retract  N7 20    command and voltage  velocity  values for retract  N7 30    The sample ladder program  appendix B  copies profile data into the  output image table from the above locations     Output Image Table with Profile Data             Word    Function of Output Image Word  Description   For command bits  a 0 to 1 transition enables the command   0   Command Bits Set to run an extend profile   l   Setto run a retract profile   Enable these bits  0 e 0 bit    Set to disable the profile  This bit over rides bit 0 or 1   with your ladder logic  where e ra  represents the 1 0 slot number  3   Setto cha
18. e  0 0 t 0  Extend  Profile  Complete  N7 8  t  gt          U       0  Retract  Profile  Complete  N7 8     gt        U   Rung 2 8 i   Set to  program  profile  N7 40  COP                                                                                                            COPY FILE       0    Source  I 1 0        Dest  N7 60        Length 8                                        MOV                        MOVE FILE        Source N7450      0     Dest O21 0       0                           Rung 2 9                                       END                                         Address Data  radix   DECIMAL    N7 0 32  45 50 200 300 400 425 500 0 0   N7 10 64 3000 3750 4000 4000 4000 4000 4000 0 0   N7 20 128  45 50 200 300 400 425 500 0 0   N7 30 256 5000 6000 6000 3000 1000 50 25 0 0  G1 0 2056 890 640 12 1200  32  768 0  SLC Code for LDT Calibration Length Counts Config Word 5 Preset  QV Module bit 15 1 Reference    Publication 1746 6 18 April 1998     position increases  toward LDT head              Appendix C    SLC Processor Files    You use the following files when programming the SLC processor  for an application with the 1746 QV module     e input image table to indicate status  e G file to configure the module for its LDT    e output image table for commands and loading profiles    Input Image Table Word O  I e 0 or N7 60 in the ladder program  reports status such as  hardware faults  your data entry errors  and acknowledgement of  profile data stored in the 
19. e  Modify N files in your SLC processor  off line  General conventions for profiles    Profile operation    You can obtain ladder logic electronically and download it to your  SLC processor conveniently without the worry of data entry errors     About the Rockwell Bulletin Board System  BBS     You can access the Rockwell Software Bulletin Board System  BBS   by modem  Anyone is welcome  The BBS provides utilities  examples   and technical information on Rockwell Software products and on  selected Allen Bradley products   e new users may        send and receive messages       download General Access files       upload files for review by technical support specialists  e verified customers may        search for new and existing files       download files such as utilities  example programs  tech info       access software bulletins    e subscribers to tech bulletins  DataDisc CD ROM may       download tech bulletins of the Tech Bulletin Subscription series    User accounts are automatically generated online  We use our product  data base to verify BBS accounts at your initial log in  and we adjust  your security level according to your support status  Should your  registration information change  you can update your account from the   Configure System Defaults    menu     To Access BBS    1  Set your modem to no parity  8 data bits  and 1 stop bit    2  Dial  216  646 ROCK   7625     3  Follow prompts to log in  New users must create a new account   4      Look for 1746QV in t
20. ed   stored  profile  complete  N7 40 N7 8 I 1 0  1 0 TeL  z  OE TE 0 Viss Ii 1  ZERO T    0 0 12 13 14  Rung 2 4  Set to  Extend  Positions  Voltages  program   profile  stored  stored  profile  complete  N7 40 N7 8 T 1 0  1 0   a ipa znac   SSS ie EA Z R  0 0 13 14        C0P                                              COPY FILE     Source  N7 20    Dest  0 1 0     Length 8    4                         Publication 1746 6 18 April 1998                   Extend Positions  Extend Voltages  Retract Positions  Retract Voltages    G file for Module  Configuration    Ladder Program             Rung 2 5  Set to  Extend  Run store  Positions  Voltages  program   profile  retract   stored   stored  profile  complete Retract Velocity Setpts   N7 40 N7 8 I 1 0 Tl  0 I 1 0  COP                                                          n   Lease I                COPY FILE     0 0 12 13 14   Source  N7 30    Dest H0 1 0    Length 8   4                    Rung 2 6  Set to  Extend  Run store  Positions  Voltages Retract  program   profile  retract  stored  stored profile  profile  complete complete  N7 40 N7 8 134 0 ELO I 1 0 N7 8  aa           ISS   P gt    Te J alaa ale T LLL  0 0 12 13 14   1      Program      retract      voltages      0 10           U         8  Rung 2 7  Set to  Extend  Retract Loading  program   profile  profile profiles  profile  complete  complete complete  N7 40 N7 8 N7 8 N7 40  Seo    5F7          z           5gS        n     ro   nonomonanonenewewe Poses  UO  se
21. elden   8770 Belden  Power 8761  LDT  Signals    Proportional m  W Amplifier         Piston type Hydraulic Cylinder and  Linear Displacement Transducer  LDT  mI    Cable Note  Use cable  recommended by the LDT  and amplifier manufacturer     Considerations for the Selection of the   15V Power Supply    15V dc Supply    The positive and negative supply of some   15V dc power supplies  decay at different rates when ac power is removed  The module s  output will be biased  based upon the difference in voltage level  between the positive and negative supply  The duration is dependent  upon the magnitude of the difference and the decay rate  For these  reasons  the   15V dc power supply should have or be equipped with     e proper interlocks with machine operation and e stop circuits    e an internal voltage sense relay that drops the   15V  without  variation in decay rates  upon loss of ac power    e auxiliary relay to indicate proper operation and voltage   such as loss of  15V but not  15 V dc     Power Supply Loading  The module and LDT load the power supply typically as follows     Supply   No Transducer   Transducer   LDT   Module  LDT   Module   No Load Only    10V dc   10mA    10V dc    10mA    15V de 128mA 141mA 128mA   BV de EI     MTS Temposonics Il  model T1SROU0120R  Other LDTs will have different loading         Publication 1746 6 18 April 1998    4 4 Setting Up the Hardware    Other Design  Considerations    Publication 1746 6 18 April 1998    Application of the   
22. ength  L  of LDT 2  lt L lt 160 inch Enter the length of the LDT  160 inches max            Full Scale count  C  2 lt C  lt Lx100 Typically C  L x 100  1200  Position Data  l e 1    C L x 100   LDT Calibration  Configuration Bits bits 0 12 Set to zero   32 768  EE SE   bit 13 0   output maintained during LDT fault or SLC mode change Ka   32 768 1  output resets for LDT fault or SLC mode change  gt   RYC bit 14 Type of LDT  0 forRPM  1 for DPM LDT head   bit 15 0  position data increases when moving away from LDT head  1   position increases when moving toward LDT head  Preset Reference   32 768 to  32 767   Typically zero or home reference value  32 767   327 67 inches  0    Examples of Full scale Count Values    LDT Physical a eee Full scale  Length Recirculations   Resolution   Length  L    Counts  C   from 160    to 2  L  160 to 2     Lx 100  Y wo fw  I for o    fo  16 16000       Output Image Table The ladder program loads commands and profile data into the  module through the output image table  0 e 0   O e 7                   Description   For command bits  a 0 to 1 transition enables the command     0  Setto run an extend profile   Set to run a retract profile   Set to disable the profile  This bit over rides bit 0 or 1    3   Setto change current position data to the value of preset reference in Ge 6    4  Setto clear any data entry errors   Set to define words 1 7 as programmed position setpoints for extend     6   Set to define words 1 7 as programmed voltage values
23. h plus the preset reference  Clear this bit by running a profile   9 11   Reserved  Do NOT use                            Operating the Module 5 5    Bit      Description   for error  amp  fault bits 0 8  status of 0   OK  status of 1   fault    12  The module sets this bit after it stores retract position setpoints or voltage values   or when retract profile is active  It remains set until another operation is performed     13   The module sets this bit after it stores your position setpoints   It resets it after you reset the    program position    bit  0 e 0 5 or 0 e 0 7     14  The module sets this bit after it stores your voltage values   It resets it after you reset the    program voltage    bit  0 e 0 6 or 0 e 0 8     15   The module sets this bit when it detects the profile is active  output is applied                  Troubleshooting Table    If you observe this condition  Try this solution  Refer to this part of the manual   Sensor signal  N7 61  1  Change direction bit  Ge 5 15  and re download  a  Enter values in G file  page 3 3   has wrong sign      b  Move the Ram  step 3  page 5 3     2  Calibrate the sensor at opposite end of cylinder  Re do J og Ram to Reference  pg 5 3     After download  sensor values do not After axis calibration  preset ref  set  and N7 50 8     none  match values in N7 61 before download    you must upload and save SLC data files in the PC     Module rejects pre set reference when Enter values in G file  page 3 3    N7 50 is toggled fro
24. he Allen Bradley Products Library  The manual  is formatted in Microsoft Word and compressed with PKZIP     The  ladder program  VELMOD  is SLC code     Publication 1746 6 18 April 1998    3 2 Setting Up the Software    Configuring Your  SLC Processor  Off line    Publication 1746 6 18 April 1998      Download ladder program VELMOD  65 Kbyte SLC code  into the    subdirectory on your hard drive where your programming software  looks for files  With RSLogix  CN    RSLogix 500 English Project       Download the ladder program to your SLC processor       Download the manual into a hard drive subdirectory  You must    decompress the Word version with PKUNZIP    available on BBS     To Access the Internet     1   2     Access the Allen Bradley webpage at  http   www ab com    To access the member area  you must log in  If you do NOT have  an account  click Join Now and follow the prompts to register       Search for QV  on homepage  click Search Our Site  insert QV into    the window  and click Search button  The manual is PDF format and  requires Adobe Acrobat    viewer  The ladder program is PDF format  and must be entered manually     This procedure assumes you are using RSLogix500    Programming Soft   ware  version 2 10 or later  For other software  the procedure may vary     1   2     3     Open your 1746 QV project  VELMOD   Configure the type of SLC processor  To do this   A  Open the file  Controller Properties     B  Select the SLC processor type and click OK     Configu
25. licable directives  product or package           Publication 1746 6 18 April 1998    A 2 Module Specifications    Notes     Publication 1746 6 18 April 1998    Ladder Program    Appendix B    The following data define extend and retract profiles for the    sample program     Extend position setpoints  N7 0    Extend voltage values  N7 10  Retract position setpoints  N7 20  Retract voltage values    N7 30    This ladder program loads profiles into the module through the output    image table   The 1746 QV module is in slot I for this example      Program Profile  N7 40    Extend Position Setpts     KCORST      G R          COPY FILE     Source  N7 0    Dest  0 1 0    Length 8   4                          CQP                    COPY FILE       Source  N7 10    Dest  0 1 0    Length 8    4                      Extend  profile  complete  N7 8         7       L            0      Program      extend      voltages         1 0    jo    U    lt      6    Retract Position Setpts     Rung 2 0  S 1   lt w R RO age ecg ger dak g ROG W erate ogee 0 RW ogee cree OG gene og WER a  Ch  Sasa  15  Rung 2 1  Set to  Extend  Positions  Voltages  program  profile  stored   stored  profile  complete  N7 40 N7 8 T10 21 20  SS  DER OE        EOS     0 0 13 14  Rung 2 2  Set to  Extend  Positions  Voltages  program  profile  stored  stored  profile  complete  N7 40 N7 8 I 1 0 ENI       A WAE b SS ISA  0 0 13 14  Rung 2 3  Set to  Extend  Run store  Positions  Voltages  program  profile  retract   stor
26. m 0 to 8 to 0  Re do Jog Ram to Reference  pg 5 3    Profiles will not load into the module  Verify full scale count in Ge 4  page 3 3   Prior to step 8 in Get Ready to Move Ram     3  N7 40 must  0 when setting pre set reference Jog Ram to Reference  step 5  pg 5 3   with N7 50  8     Unable to initiate extend retract profiles    Write ladder rung for extend profile  another for retract    none  Each must include appropriate permissives to enable  a MOV instruction with Source  1  extend  2  retract   and Destination   N7 50           Conditions That Control Module Outputs  The module is designed to control its outputs as follows     The module is designed to    When these conditions are satisfied     all of the following      valid extend and retract profiles are stored in the module    the    stop profile    bit  0 e 0 2  is reset      a    run profile    bit  0 e 0 0 or O e 0 1  is set    any of the following     loss of backplane power    15V dc PS remains applied     loss of sensor  LDT      SLC mode change or LDT fault  G e 0 13   0     any of the following     LDT position exceeded the setpoint farthest from LDT head    loss of  15V dc PS     the    disable output    bit  0 e 0 2  is set     SLC mode change or LDT fault  G e 0 13  1     apply profile voltages  to the output    retain its outputs  in last state    turn OFF its outputs                Publication 1746 6 18 April 1998    5 6 Operating the Module    Notes     Publication 1746 6 18 April 1998    Electrical 
27. mmon J PUR 2nd PS COM  1 15v dc PS OL    RA Gate Out  15V P5 gate     Uur         951RS has pulse trigger   15V de PS de PS Common Interrogate  The views are looking at the connector on the LDT head   1746 QV   Function Temposonics Il Balluff Santest Gemco Quick   Input Pin   RPM or DPM a 2 L2 6  M2 aos Stick 951VP RS  8     Gate Out   Gray  note 1   pn OF   Blue  note 1   p  rca on Ga      pnt  tar  Tess pm e    UU Lp LS  1  Sename i  ae POR 8   White nia  Z  PS conn c  Bhe Fe  1  15V dc PS 5  Red 7   Brown pin 1 C   Red           and     wires of same function should be a twisted pair within the cable   Note 1  In the table  we use the term    gate out    for pulse trigger or square wave  Gemco  and start stop  Balluff  M2  LDT signals     Publication 1746 6 18 April 1998    2 2 Quick Start    Pa  Connect Module Output Terminals to Output Devices With Correct Bonding Chapter 4    Important  Connect the shield ofthe amplifier p  24V dc PS  output cable to a OV connection in the amplifier  Servo Amplifier OV dc PS   Proportional             Do NOT connect output  shields to earth ground    XX To solenoid A        Input x XX To solenoid B    EB  Minimize Interference from Electrical Noise with Correct Shielding and Grounding Chapter 4    Analog Output    10v dc           1746 QV Output  Terminal Block          Important  Connect PS output commons togerther   Connect the following to earth ground  a  cable shields  except for amplifier outputs  at one end only   b  input termin
28. module  Word 1 reports position data   Words 2 7 report speeds of the previous profile     Word      Bit      Description   for error  amp  fault bits 0 8  status of 0   OK  status of 1   fault      The module sets this LDT error bit when it detects a     broken or mis wired LDT cable     faulty LDT     incompatible LDT type  DPM or RPM      missing LDT magnet     loss of  15V dc PS    Module fault  such as EEPROM error  May turn outputs OFF  fault dependent     The module sets this bit when it detects any of the following invalid command bits or bit  combinations in output image table word 0  0 e 0       one or more of the reserved bits 9 15 were set     bit5 or 7  position  was set concurrently with bit 6 or 8  voltage      output enable bit 0  extend  or 1  retract  was set before loading valid profiles     both output enable bits 0  extend  and 1  retract  were set concurrently     Started to run a profile after the module had flagged an LDT error  I e 0 0     You set one or more of the reserved bits 0 13 in G file word 5  Ge 5     You entered an invalid length  word 3  or count  word 4  in the G file    You entered an invalid LDT calibration  words 1 and or 2  in the G file    You entered a position setpoint outside the range of   32 768 to  32 767 in O e 1 0 e 7     Loss of sensor  The module detected position data  in I e 1  greater than the LDT  length plus the preset reference  Clear this bit by running a profile        The module sets this bit after it stores the re
29. nge the current position data to the value of the preset reference  stored in Ge 6   Set to clear any data entry errors   Setto define words 1 7 as programmed position setpoints for extend   Set to define words 1 7 as programmed voltage values for extend   Set to define words 1 7 as programmed position setpoints for retract   Set to define words 1 7 as programmed voltage values for retract   Reserved  Do NOT use   1 1   Position Setpoint or Voltage Value   n a   Important  Position setpoints are in units of 0 01     200   2 00    within the range of   327 68    to  327 67     and voltage values in  5mV units  3005   3 005V  within the range of   10 000mV   The data monitor mode of your programming software displays the  data files shown below  with values from the ladder program    Important  Modify these values to suit the preset reference chosen  for the G file and or to match the LDT length   Extend Positions  N7 0 32  45 50 200 300 400 425 500 0 0  Extend Velocities  N7 10 64 3000 3750 4000 4000 4000 4000 4000 0 0  Retract Positions  N7 20 128  45 50 200 300 400 425 500 0 0  Retract Velocities  N7 30 256 5000 6000 6000 3000 1000 50 25 0 0    Publication 1746 6 18 April 1998    General Conventions  for Profiles    Profile Operation    Setting Up the Software 3 5    Consider the following when you set up your profiles     e Extend and retract define the profile with respect to the LDT head   extend is always away from the head  retract is always towards it    e Position dat
30. ompany  Inc  Printed in USA    
31. on Business  has been helping its customers improve        productivity and quality for more than 90 years  We design  manufacture and support a broad  Allen Bradley range of automation products worldwide  They include logic processors  power and motion    control devices  operator interfaces  sensors and a variety of software  Rockwell is one of the  world   s leading technology companies     Worldwide representation        i  m     ZE    Argentina e Australia e Austria e Bahrain e Belgium e Brazil e Bulgaria e Canada e Chile e China  PRC e Colombia e Costa Rica e Croatia e Cyprus e Czech Republic e  Denmark e Ecuador e Egypt e El Salvador e Finland e France e Germany e Greece e Guatemala e Honduras e Hong Kong e Hungary e Iceland e India e Indonesia e  Ireland e Israel e Italy e   amaica e   apan e   ordan e Korea e Kuwait e Lebanon e Malaysia e Mexico e Netherlands e New Zealand e Norway e Pakistan e Peru e  Philippines e Poland e Portugal e Puerto Rico e Qatar e Romania e Russia CIS e Saudi Arabia e Singapore e Slovakia e Slovenia e South Africa  Republic e Spain e  Sweden e Switzerland e Taiwan e Thailand e Turkey e United Arab Emirates e United Kingdom e United States e Uruguay e Venezuela e Yugoslavia                Allen Bradley Headquarters  1201 South Second Street  Milwaukee  WI 53204 USA  Tel   1  414 382 2000 Fax   1  414 382 4444    Publication 1746 6 18 April 1998    PN955132 83  Supercedes Publication 1746 6 18   February 1998    Copyright 1998 Allen Bradley C
32. ped on the name plate on the transducer housing     LDT calibration  upper 3 digits   800 999 us inch For example  To enter an LDT calibration of 8 9373   LDT calibration  lower 3 digits   000 999 us inch use decimal radix and enter 893 in word 1 and 730 in word 2   Full scale length  L  of LDT 2 lt L  lt 160 inch   Enter the length of the LDT  160inchesmax        Enter the length of the LDT  160inchesmax      of the LDT  160 inches max      Full scale count  C  2 lt C  lt Lx100 Typically C  L x 100     Position Data  I e 1    CAL x 100   LDT Calibration    Configuration Bis piso   sabee SCS  15 14 13 12 0 Equivalent Value   pit 13 0   output maintained during LDT fault while running profiles and for post   16 384 1  output resets for LDT fault and SLC mode change towards   24 576 bit 14 Type of LDT  O for RPM  1for DPM EPL ead   bit 15 0  position data increases when moving away from LDT head  1  position increases when moving toward LDT head     32 768 to  32 767   Typically zero or home reference value  32 767   327 67 inches                        Examples of Full scale Count Values    LDT Physical   No  of Full scale Full scale  Length Recirculations   Resolution   Length  L    Counts  C   from 160    to 2     1 0 01 L  160    to 2       L x 100   16    2 0 01 160 8000   16    4 0 01 160 4000    ie 16000    Important  The module checks for invalid data such as out of  range values or the setting of reserved bits 0 12  You can clear a  data entry configuration error only 
33. re the rack size  module slot  and module ID    A  Open the file  I O Configuration    B  Select the rack size    C  Highlight the slot number for the module    D  From the list of modules  scroll to 1746 QV and double   click   If the module is not listed         Scroll to Other and double click       Enter the module s ID  13115  and double click       Size the    G    file     A  Highlight 1746 QV  or 13115 if module was not listed    B  Click  Adv Config     C  In the dialog box  enter a G file length of 7    D  Press  Edit G Data      Setting Up the Software 3 3    5  Enter values in the G file     If the module was listed     You get the G file Setup screen   Enter data from the table  below     If the module was not listed  you entered the ID      You get the following display  shown in decimal radix   Enter a value in each word as shown  next        G file display for unlisted module  shown in decimal radix      Ge 0 2056 0 0 0 0 0 0    Enter a value at each G file word address and press  ENTER    Then cursor to the next word address and repeat  For example     Ge 0 2056 893 730 12 1200  32768 0    We used values from the ladder logic example  appendix B    You will want to use G file values that suit your application     Function of G file Word  Description of G file Word or Bit  Example        Word           0   Reserved  Do NOT use  The processor stores a code for the 1746 QV module  2056    words 1  amp  2 refer to the gradient or transducer calibration value stam
34. relay between the module and the valve  amplifier to drop out the valve signal upon loss of ac power     Chapter 5    Operating the Module  for the First Time    Chapter Objectives This chapter outlines the steps for operating the module for the first  time with an operating hydraulic ram  We cover these steps   e power up the system  e test for proper system operation    e troubleshoot possible problems    Power Up the System Starting with module and LDT power turned off  bring the system  on line for the first time as follows  refer to I O wiring in chapter 4      Check Wiring and Grounding  1  Disconnect the LDT connector at the head end   2  Disconnect both of the module s input and output terminal blocks     3  Turn ON the power supplies for the LDT and SLC processor  and  check the LDT connector and module input terminal block for   e pinl  15Vdc  e pin2 PS common  e pin3  15Vdc    4  Observe that the module s fault LED  red  is ON     5  Verify NO continuity between pin 2  PS commons  and pin 4   shield frame  on the module s input terminal block     6  Verify NO continuity between the LDT cable shield and pin 2   PS commons  on the module s input terminal block     7  Verify continuity between pin 2  PS commons  on the module s  input terminal block and the output common on the   15V dc PS  that powers the LDT and module     8  Verify continuity between pin 2  PS commons  on the module s  input terminal block and the       terminal on the  24V dc PS  that powers the p
35. ring setpoints or setting control bits    e acknowledgement of stored setpoints    Important  To clear error bits  toggle N7 50 from 0 to 16 to 0           Bit      Description   for error  amp  fault bits 0 8  status of 0   OK  status of 1   fault      The module sets this LDT error bit when it detects a     broken or mis wired LDT cable     faulty LDT     incompatible LDT type  DPM or RPM      missing LDT magnet     loss of  15V dc PS    Module fault  such as EEPROM error  May turn outputs OFF  fault dependent     The module sets this bit when it detects any of the following invalid command bits  or bit combinations in output image table word 0  0 e 0      one or more of the reserved bits 9 15 were set    bit5 or 7  position  was set concurrently with bit 6 or 8  voltage     output enable bit 0  extend  or 1  retract  was set before loading valid profiles    both output enable bits 0  extend  and 1  retract  were set concurrently    Started to run a profile after the module had flagged an LDT error  I e 0 0   You set one or more of the reserved bits 0 13 in G file word 5  Ge 5    You entered an invalid length  word 3  or count  word 4  in the G file   5   You entered an invalid LDT calibration  words 1 and or 2  in the G file   You entered position setpoint outside the range   32 768 to  32 767 in O e 1 0 e 7   You entered a voltage value outside the range of   10 000mV in O e 1 0 e 7   Loss of sensor  The module detected position data  in l e 1  greater than the LDT  lengt
36. roportional amplifier     9  Verify NO continuity between the  24V dc PS       connection  and earth ground     10  Verify continuity between the shield of the amplifier output cable  and pin 2  PS commons  on the module   s input terminal block     11  Verify continuity between the cable shield  Belden 8761 or  equivalent  on the  24V dc PS and earth ground     Publication 1746 6 18 April 1998    5 2    Operating the Module    Get Ready to Move the Ram    nA ua b amp b w N m      Turn on the  24V dc PS that powers the amplifier      Turn on the hydraulic pump and    null    the ram for no movement     Turn off all power supplies        Connect the LDT cable and input terminal block      Turn on all power supplies       Be sure that you have loaded the extend and retract profiles into    the module       Observe module LEDs  The RUN LED  green  should be blinking     If not blinking  refer to troubleshooting covered last in this chapter   Module LEDs indicate the following to assist you with the procedures     This LED     When the Module detects   RUN output is at OV dc   green  profiles are loaded and output is active  FAULT no internal faults   red     an LDT fault  an internal fault    For Series A Revision A  During startup  Run LED ON and Fault LED  flashing indicate outputs are at OV dc  During profiles  Fault LED is OFF          Observe that the output image table word 0  O e 0  is zero     If not zero  toggle the value of N7 50 from 0 to 16 to 0   Reload the profiles
37. s   5 4  C 1   Internet  access to     L M  ladder program B 1     LDT  calibration value  3 3    configuration in G file  3 3    connections tof 4 1     fault  5 2 5 4    length of  3 3    movement 0 13 5    types of  4 1   LEDs 521  N    N fle BASABE   noise  electrical  4 2      0  output    conditions  5 5    connections  of module  4 2  5 1     image table  3 4  C 2  terminal block  4 2    status  5 4      overview of module and system  1 1     P    position data  3 4  3 5  5 3    position setpoints  3 4  3 5  5 2  5 3  C 2    power supply  considerations   4 3     preset reference  3 3  5 3     profile 1 2  3 3  B 1L C 2   5    conventions  3 5    operation of  3 5                 Q  quick stanf 2 1     R    ram  hydraulid  1 1  1 2   procedure to move 5 2  5 3    set reference position of  5 3      reference  preset   retract profile   1 2  3 4   reverse motion  5 2           S  segments  speed  1 2 3 4  3 5       also see voltage values  shielding  of cables  4 2  4 3  1    specifications  of module  A 1   status  input image table 5 4  C 1     of outputs  5 4    system  power up  5 1    T  U  V  testing  for proper system operation  5 4      travel  length of LDT 1 2  3 3      troubleshooting  with  LEDs  5 2    module status bits  5 4    output conditions  5 5  troubleshooting table  5 5      voltage values  3 4  3 5  5 2         W  X Y Z    wiring  system  4 1 4 2 5 1      Publication 1746 6 18 April 1998    ZR Rockwell Automation Allen Bradley  a Rockwell Automati
38. set reference  0 in this example      Verify that N7 61 now reads zero at the reference position     Important  Once you establish the reference position     the module will maintain the preset reference   s position data in I e 1    all profile position setpoints will be referenced to it   until you clear Ge 6 by changing any G file value or set another  reference position  The preset reference is retained during power up     Publication 1746 6 18 April 1998    5 4 Operating the Module    Test for  Proper System Operation    Troubleshoot  Possible Problems    Publication 1746 6 18 April 1998    ATTENTION  Test for proper system operation to verify that  precautions to guard against unexpected motion perform as intended    See Power Supply and Design Considerations in chapter 4     Because of the wide variety of applications for this module  we leave  the procedural details to you     Look for proper system operation as you test for these conditions     e controlled system startup shutdown when turning hydraulics on off    e startup shutdown of ac to power supplies    15V dc  SLC chassis  and 24V dc     e loss of LDT input    e effect of the last state of output bit  G file  word 5  bit 13   regarding one or more of the above    Using Status Bits for Errors Detected by the Module  The module is designed to detect and indicate status as follows   in the input image table word I e 0 or N7 60 in the ladder program      e hardware operational faults  e data entry errors when ente
39. tract position setpoints or voltage values  or  when the retract profile is active  It remains set until another operation is performed     13   The module sets this bit after it stores your position setpoints   It resets it after you reset the    program position    bit  0 e 0 5 or O e 0 7     14   The module sets this bit after it stores your voltage values   It resets it after you reset the    program voltage    bit  0 e 0 6 or 0 e 0 8       15   The module sets this bit when it detects the profile is active  output is applied            Speed segments 1 6  respectively   The module computes the speed of each segment and reports them in the subsequent  profile  reports extend speeds during the next retract profile  etc                     Publication 1746 6 18 April 1998    C 2 SLC Processor Files       G File Use this file  Ge 0  to configure the module for use with the LDT   Example values are those from the sample ladder logic  appendix B    Word    Function of G file Word  Range  Description of G file Word or Bit  Example   0   Reserved  Do NOT use  n a The processor stores a code for the 1746 QV module  2056    words 1 6 2 refer to the gradient or transducer calibration value stamped on the name plate on the transducer housing     LDT calibration  upper 3 digits   800 999 us inch For example  To enter an LDT calibration of 8 9373  893  LDT calibration  lower 3 digits   000 999 us inch use decimal radix and enter 893 in word 1 and 730 in word 2  730  12    Full scale l
40. uence in your  SLC processor  The system can be illustrated as follows             HYDRAULIC    RUN oo  FAULT oo    LDT   10V DC         l  v dc         Proportional    Position  Sa Valve    Proportional  Amplifier  Input    from LDT Piston type Hydraulic Cylinder and  Linear Displacement Transducer  LDT     Publication 1746 6 18 April 1998    1 2 System Overview    Why Use This System     How Does It Work           Voltage    Because you can change the speed of the hydraulic ram with extend  and retract profiles and store additional profiles  recipes  in data  table iNteger  N  files  this control system has these benefits        reduced cycle time     you can increase ram speed for faster operation    e reduced or eliminated pressure spikes and water hammering for  smoother operation and less wear and tear on the machine      you can profile accelerations and decelerations of the hydraulic ram    e energy savings     you can match the speed of the hydraulic pump  to the force that you need    e faster new part change over     you can store your setups and  minimize mechanical re adjustments between parts    The 1746 QV module executes the extend and retract profiles that you  load to control the motion of the hydraulic ram  You can program up  to seven different voltages over the length of travel in both the extend  and retract directions to control how the ram accelerates or decelerates     m Eran Direction      gt     Retract Direction      4 4    3 5       Voltage       
41. ware     In general     e Forrelatively faster and smoother motion  use two speed segments  for acceleration and five speed segments for deceleration     e Adjust the ramp rate on the proportional amplifier for the smoothest  operation  Initially  start with the ramp disabled  fastest ramp rate      e You may compensate for deadband or valve overlap by specifying a  voltage value greater than or equal to the valve s bias current     Profile operation depends on how the module reports position data   With the data direction bit  Ge 0 15   you select whether        position data increasing towards the LDT head  Ge 0 15   1        position data increasing away from the LDT head  Ge 0 15   0     Publication 1746 6 18 April 1998    3 6 Setting Up the Software    For Position Data Increasing Towards LDT Head  Ge 0 15   1     Voltage v1       gt  V2    gt  V3     gt  V4       gt  V5       gt   V6       gt  V    Output  0 Speed Speed Speed Speed Speed Speed    past position 1   Segment 6   Segment 5  Segment 41 Segment 3 Segment 2 Segment 1  FI                head    Position  p  P2 P3 P4 P5 P6 P7          e Starting with the ram between P7 and the LDT head  open position    running the extend profile results in V7 applied to the output   As the ram passes below P7  V6 is applied to the output  etc     e Ifthe ram passes below PI  the output is forced to OV dc  and the  profile is disabled  You must load new data to operate the profile     e Placement operations require two segments 
42. we use notes to make you aware of safety  considerations     ATTENTION  Identifies information about practices or  circumstances that can lead to personal injury or death   property damage or economic loss     Attention statements help you to   e identify a hazard   e avoid the hazard   e recognize the consequences    Important  Identifies information that is critical for successful  application and understanding of the product     SLC is a trademark of Allen Bradley Company  Inc  PKZIP and PKUNZIP are registered trademarks of PKWARE Inc     Manual Changes   Series A D     Summary of Changes    Changes to this revision of the manual include these additions     Considerations for Selecting the   15V dc Power Supply  chapter 4   Other Design Considerations  chapter 4   Testing for Proper System Operation  chapter 5     Power Supply Loading Specifications  appendix A     Publication 1746 6 18   April 1998    toc ii Summary of Changes    Notes     Publication 1746 6 18   April 1998    Table of Contents    System Overview          aaaaaa aaa aaa aa eee    h i  Chapter Objectives n os  Whats the 1746 QV Module      Whatls an SLC 500 System         cscccceueeenueneues  Why Use This System  cowe csaenes awataomre odr sd 1 2  HOW DOES It WOrk  achiesewadurcineddeaceeneseer es dbs 1 2  What Are Typical Applications           ccc cece eee eres 1 2    QUE E I ci eps SSG Zi eat dad RSSG TFN b 4  PIOCEdUIE arcs se tote ig  a w Osada Pa eda WAG en need ta    Setting Up the Software         
    
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