Manual - filler co.,ltd. is specialized in manufacturing
Contents
1. and Stop key to end it After turned off and restart the filling machine will memorize all parameters except the MODE which will be in Manual in last operation You can use these setting to continue filling task or reset any parameters since the machine memorizes only one latest setting please still keep necessary records in your log or note book FILLER 15 Data Sheet Product Name Product Code Actual desire volume Setting Volume Setting Speed Note 1 Output volume will be reproducible only under the same speed When the speed has been significantly adjusted the setting on volume may need to re adjust 2 We recommend you to recalibrate the volume frequently to keep best accuracy Product Name Product Code Actual desire volume Setting Volume Setting Speed Please photocopy if applicable FILLER 16 Two Years Limited Warranty Worldwide Filler Co warrants their standard products against defects in their operation and non consumable materials under normal use for a period of Two 2 YEARS from the date of purchase by the original purchaser Warranty Period When a non consumable hardware defect arises within the Warranty Period a claim written in detail is to be received by Filler Co within 30 days of the date the defect was discovered At its option Filler Co will either 1 repair the hardware defect at no charge using new or refurbished replacement parts or 2 exchange the product2. ability best filling machine for liquids and light creams 3 Computerized control system and LCD in English filling terms are all digitalized parameter setting easy operation and accurate metering 4 In connection with peripheral devices automatic operation will bring labor cost down 5 R amp D of new models and accessories has been proceeded to meet all customers need 6 Suitable for industries of foods cosmetics and pharmacy in which quantitative filling is necessary FILLER 01 Diagrammatic Structure Silicon Tube Intake gate i TA nr gt Output Gate Control Panel FILLER 02 List of Accessories o o Extruding Pipe CD 08 4 PCs Ea B n 7 CD 06 Pump CD 02 20 PCs 30 CM transmission tube Pedal Switch CF 38 1 SET Tool Box FM XOl1 1 BOX Interchangeable with the pump transmission tube Transmission Tube Cover Transmission tube fixture Connector Pump tube amp output tube Including the connector ge p User s Manual FM B2002 1 Copy E Ef d fi a yri n a 3 Se ws Fr FILLER 03 List of Accessories 11 Adjustable CD 04 1 Unit Plastic Steel container stand 12 Connector 2 PC For Connecting Pump tube amp Intake tube 13 A Hexagon 6 mm Wrench 14 Anchor for Sink the Intake Stainless me Intake Pipe end Pipe end to the L bottom of reservoir o FILLER 04 Warn
3. with a product that is new or which has been manufactured from new or serviceable used parts and is at least functionally equivalent to the original product This Limited Warranty does not apply to the damage caused by failure to either 1 follow instruction relating to the product s use or 2 handle fill transmit wash clamp and or manufacture the materials that are feasible and agreed upon through product testing beforehand and under general industrial acceptance Except as provided in this Warranty and to the extent permitted by law Filler Co shall not be liable for any direct special incidental or consequential damages of any kind including but not limited to any expenses for removal or reinstallation resulting from a defect loss of use loss of revenue loss of actual or anticipated profits including loss of profits on contracts loss of the use of money loss of anticipated savings loss of business loss of opportunity loss of goodwill loss of reputation loss of damage to or corruption of material or any indirect of consequential loss or damage howsoever caused including the replacement of equipment and property any costs of recovering programming or reproducing any material stored filled transmitted handled washed clamped or used with Filler Co s products In practical terms 1 We warrant this machine with quality of performing steady operation in normal use based on existing industrial standard according
4. Computerized Liquids Quantitative Filling Machine User s Manual amp Specification BAL 2002 2 0E version Filler Company Ltd TEL 886 2 2593 1616 FAX 886 2 2586 4587 E mail filler filler com tw http www filler com tw Content 1 Brief Introduction and Specification 01 2 Diagrammatic Structure cccc cece eeeee eee eens 02 3 List of Accessories 03 4 Warnings and Emergency Measures 05 5 Control panel Introduction 06 6 Assembling Procedure 07 7 Disassembling Procedure 10 8 Operation Procedures 11 9 Setting Up Filling Parameters amp Function Mode 12 10 Data Sheet oo cee cece cece acne eee een e eee 16 11 Appendix 1 Two Years Limited Warranty 17 2 Proof of Purchase 18 3 Maintenance Record 19 FILLER 00 COMPUTERIZED QUANTITATIVE LIQUIDS FILLING MACHINE 1 8 version Specification Dimension 180mm H X 420mm L X 370mm W Power Required Single phase 220V 50 60Hz Filling Capacity 0 1ml 1000ml WEIGHT 16 kgs Brief introduction 1 With medical grade metering pump and hygienic grade accessories materials and pump are kept apart during process to meet both hygienic and safe demands 2 With strong auto inhale
5. Remember to always turn the Motor Off when you re away from the machine 1 Double check if all parts are properly assembled according to Assembling Procedures 2 Connect the intake tube to the connecter and put into the material reservoir 3 Turn the Power On 4 Adjust Filling Parameters and Function Mode Please see Setting Up Filling Parameters on the next page 5 Turn the Motor on 6 Properly place the bottle under the Extruding Pipe The height of Extruding Pipe is adjustable on the filling stand 7 Press the Start button and intended material will be metered and filled into the bottle 8 Repeat step 6 and 7 for next filling FILLER 11 Setting Up Filling Parameters and Function Mode on LCD Please note a All the figures set for the parameters LCD are to be used as indicators to achieve desired precision b With built in time delayed protection machine will restart 15 seconds after being shut down 1 Speed 00 19 00 gives minimum speed at 2 0 ml per second and 19 gets maximum 40 ml per second In between the output quantity increases 2 0 ml while the number goes up 1 When speed is high the extrusion of material may cause splash heavy drops bubbles etc according to its nature Before the formal filling begins please try out various speed levels until best outcome is achieved 2 Interval 0 9 This represents a short period of time given to al
6. ase Decrease the number Hundreds digit Increase Decrease the number lens digit Increase Decrease the number Ones digit Increase Decrease the number Lights indicating Start Stop of filling action F1 Record the test no amp change to Manual mode F2 Reset Sum in LCD FILLER 06 Assembling procedure Please note Assemble only in Switch Off condition 1 Disassemble the screw by Hexagon Wrench and loose the buckle 1 to take off the cover Hexagon Wrench 2 Put on the pump transmission tube connecting with the connector 2 FILLER 07 3 Put on the cover and fasten the buckle 1 4 Lock the screw pointed by the red arrow FILLER 08 5 Put the output silicon tube on the connector 1 6 Fix the extruding pipe 2 on the fixture and lock it 3 Connect the output silicon tube 4 then put on the intake silicon tube 5 FILLER 09 Using of Intake Pipe end Anchor Intake Pipe Please use the Anchor to sink the Intake Pipe end to the bottom of the reservoir Suction of materials may cause slight vibration on this Anchor Anchor for Intake Pipe end Disassembling procedure Please note Disassemble only in Power Switch Off condition 1 Basically disassembling procedure is the reverse of assembling procedure 2 Disassembling procedure can only be performed while machine is shut off FILLER 10 Operation Procedures
7. can be stopped and still continual until the bottle is filled at the level you desired You can also weight the filled bottle for precise quantity The total volume filled will be shown on the LCD as well Then press F1 key to memorize this number Then the function cursor is automatically moved to Manu mode Now the calibration is accomplished You may stay at this Manu mode to fill bottles one at a time or further move the function cursor to Auto and start a continual operation Under both modes the following bottles will be filled with exactly equal volume Please Note When the Speed has been significantly changed during operation the output Volume may be slightly shifted too Re calibration on volume may be therefore needed FILLER 14 7 Manu 8 Auto selecting this function mode gives a one time filling action every time when you i Press the Start key on the Control Panel or ii tap the Pedal Switch Please use this mode to handle small quantity of filling or to settle practice before a large number of automatic fillings Auto mode starts Note Under Manu mode certain numbers must be set for Speed Suck Back and Volume to make machine operate selecting this function will enable machine to automatically repeat filling action according to previously set parameters of Speed Interval Volume and Suck Back Press Start key on the Control Panel to begin automatic operation
8. ctual output volume in ml into a figure capable of telling machine to act based on minute difference Actual output can be achieved by using below equation Actual Output Volume in ml x 12 The Number to be Set Here For example to obtain 50ml perfume extruded from the machine use the equation 50x20 1000 you may set the Number at 1000 Filling quantity increases by 0 08ml 0 10ml as one grade grows the exact amount depends on the material type The range of filling capacity is 0 08ml 800ml 5 Sum This number shows how many times the extrusion of material have been performed by the machine Therefore in actual working it represents the bottles number already filled To re zero press F2 key We ve added a small safety feature here The machine will not operate while the cursor on the right hand side of LCD is pointing the Sum In another words machine only starts taking command Start or Stop while the cursor is clearly pointing at Test Manu or Auto FILLER 13 6 Test This mode provide easy calibration for your first bottle First move the cursor pointing at Test in LCD set proper levels for Speed and Suck Back leave Volume at 0000 Note Under Manu and Auto mode machine will not operate when Volume is left at 0000 You can start extruding material into a bottle by pressing the Start button or Pedal Switch This action
9. ings amp Emergency Measures Warnings 1 This machine are adopted with Japanese serve motor and driver Use single phase 220V 10 is acceptable power supply only Check if voltage is appropriate before use 2 Must carefully read through instructions given in this User s Manual before operating this machine 3 Connect the ground wire along with the plug properly before use Never attempt to dismantle the ground wire 4 Avoid approaching motor and machine when power is on in case of carelessly wrong operation 5 Switch off the machine if it will not be used for a long time 6 Disassembling the main body of machine is strictly prohibited Action of such automatically results in warranty to be totally voided Emergency Measures Immediately unplug the power in case of any abnormal output continually performed by the machine Contact us right away for further assistance FILLER 05 Control Panel Introduction Se a Soe eS LY OD 12 13 14 7 Filler Co LTD COMPUTERIZED LIQUID QUANTITATIVE FILLING MACHINE BAL 2002 NY POWER 2 3 13 14 8 9 10 ll 12 4 5 LCD shows filling parameters and function mode to be set Power On Off Motor On Off Start Stop to fill Stop also for canceling the Test no Connect Pedal Switch Up Down keys for the filling parameters on the Left in LCD Up Down keys for the function mode on the Right in LCD Thousands digit Incre
10. low flexible movement such as changing or replacing bottles during continual Auto mode only operation Please be aware that setting the number of this parameter is necessary only when Auto mode is selected functional cursor pointing at Auto in LCD Number 0 gives minimum interval at 0 5 second As the number goes up 1 interval increases by 0 5 second The maximum interval is 4 5 seconds between fillings 3 Suck Back 00 99 This design help to prevent unnecessary dripping to ensure precise volume filled and keep the workplace clean 00 is good for liquid type material as such is light enough not to let gravity pull any drops down The number should go up while the weight and viscosity of material increase Before actual operation starts please try setting the number from lower level then increase until there s no dripping after each fills FILLER 12 4 Volume Filling quantity 0000 9999 Please note the volume number is not equal to the ml This number is only an arbitrary reference unit Therefore the calibration for your first bottle is recommended 1 Move the function mode to Test Measure the desired volume then memorize this number by F1 After finishing the parameter setting start the filling task Details please refer to the later paragraph 6 Test We recommend this kind of calibration 2 Machines built in computer program takes 12 as the factor to convert the desired a
11. to its design for two years counting from the date of purchase 2 Parts that are considered consumables such as Filling Pipe Hand held extension Pipe Intake Pipe etc are not covered under this warranty 3 Parts amp labor will be charged additional if the breakdown of machine is due to following e Unauthorized disassembling of the machine e Unauthorized operation based on instructions NOT included in User s Manual e Inappropriate power supply voltage applied e Damage from rats insects poor working condition and natural disasters e Accident caused by failure in following instructions on assembling disassembling and cleaning procedures for example sinking soaking machine into water FILLER 17 Proof of Purchase RE ER am es o 1 We warrant the quality of this machine in normal use for two years from the date of purchase Consumables are not under warranty 2 Under warranty partial material costs and service charges are necessary to repair the breakdown owing to a Irregular use against the User s Manual b Unauthorized disassembling c Inappropriate power supply voltage applied d Private modification e Disasters rats and insects f Personal factors sinking soaking into water to cause severe damage FILLER 18 Maintenance Record FILLER 19
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