User Manual - Johnson Systems Inc.
Contents
1. User Manual CS SA SUPER ANALOG Time Fade Stations Rev 1 www johnsonsystems com MANUFACTURER MEMBER plasa ESTA D ge member ENTERTAINMENT SERVICES amp TECHNOLOGY ASSOCIATION 1923 Highfield Cres S E Calgary Alberta T G 5M1 Canada 4 JOHNSON SY gt tel 403 287 8003 fax 403 287 9003 info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS2. PROFESSIONAL LIGHT CONTROL PRODUCTS ON DIM and OFF Buttons with Integral LED s All CS SA Series control stations contain 3 buttons with integral blue LED s When a button is pressed the control station is triggered into the corresponding state The button LED s indicate the state of the control station Under normal operation when a button is pressed the corresponding LED will illuminate If the control station is fading the LED will flash once per second until the fade is complete Pressing a button or adjusting the master slider level while the control station is fading cancels the fade and immediately activates the button pressed The button LED s also indicate when local or remote lockout is active or if there is a short circuit or overload condition refer to page 10 for details The intensity of the button LED s can be adjusted refer to Set the Button LED Intensity on page 9 Pressing the ON button triggers all of the analog output levels to full on The ON button corresponds with the ON connection on J1 and is optionally connected to other control stations for various applications Pressing the DIM button activates analog output control from the slider potentiometers pots The DIM button corresponds with the DIM connection on J1 and is optionally connected to other control stations for various applications Pressing the OFF button turns off zero
3. button again before the ON LED flashes on Set the Button LED Intensity The button LED intensity can be adjusted to a preferred intensity level for various environments NOTE Be sure the local and remote lockout modes are deactivated before adjusting the button LED intensity Procedure To enter the button LED intensity adjust mode press and hold the ON and OFF buttons at the same time for approximately 10 seconds until all the button LED s illuminate Press the ON button to increase the button LED intensity Press and hold the ON button to accelerate the intensity adjustment Press the OFF button to decrease the button LED intensity Press and hold the OFF button to accelerate the intensity adjustment Once the preferred button LED intensity has been set press the ON and OFF buttons at the same time to exit the button LED intensity adjust mode and save the setting NOTE There is a minimum button LED intensity so the control station will always indicate its mode of operation state www johnsonsystems com 9 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 gt info johnsonsystems com JOHNSON SY PROFESSIONAL LIGHT CONTROL PRODUCTS Local Lockout Mode Activation When the local lockout mode is activated the control station is locked in the OFF state Any button press is ignored and the OFF L
4. JOHNSON 5 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 gt info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS Notes www johnsonsystems com 11 CS SA SUPER ANALOG Time Fade Stations Description Back Minimum PCB Clearance Box SA 1 7 1 gang single channel manual control 1 80 W x 2 75 H x 2 00 D w on present and off 4 6 cm x 7 0 cm x 5 1 cm 2 gang 3 channel manual control 2 gang 3 60 Wx 2 75 H x 2 00 D w master slider on preset and off 9 1 cm x 7 0 cm x 5 1 cm 3 gang 6 channel manual control 3 gang 5 50 W x 2 75 H x 2 00 D w master slider on preset and off 14 0 cm x 7 0 cm x 5 1 cm SA 9 Bukit 4 gang 9 channel manual control 12 4 gang 7 30 W x 2 75 H x 2 00 D 0 w master slider on preset and off 18 5 cm x 7 0 cm x 5 1 cm CS SA 12 gaiii 5 gang 12 channel manual control 5 gang 9 10 W x 2 75 H x 2 00 D 7 2 w master slider on preset and off 23 1 cm x 7 0 cm x 5 1 cm CS SA ENT2B 1 gang 2 button on off entrance station 1 gang 1 80 W x 2 75 H x 2 00 D cif with adjustable on voltage for stand alone 4 6 cm x 7 0 cm x 5 1 cm applications CS SA ENT3B 1 gang 3 button entrance station 1 gang 1 80 W x 2 75 H x 2 00 D ag w on preset and off 4 6 cm x 7 0 cm x 5 1 cm For other control products and solutions please visit WWW JOHNSONSYSTEMS COM
5. User Manual C5 5 Series SUPER ANALOG Time Fade Stations JOHNSON SYSTEMS INC www johnsonsystems com KD R OF gt lasa MANUFACTURER MEMBER i p P ESTA kld x 6 ry r gt A Member m OA spd AV 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 PROFESSIONAL LIGHT CONTROL PRODUCTS info johnsonsystems com 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada gt tel 403 287 8003 fax 403 287 9003 4 JOHNSON SY PROFESSIONAL LIGHT CONTROL PRODUCTS info johnsonsystems com Contents Warranty 0000 eeeneenereneneneereenen ve Ena ennen nende nende aiana 2 User Manual Copi esS nun urnunssrennnrnenenenenenenevenens vaneen vennen enenenvennen 2 AUKE IOM sore szooscosesesrscerscorsco 00 cceecececncsecceeenseteceeeceeecsscnceeecsecceenceeccueress 3 REE ES eosceosenerosearsennossroncoascancos cs MOETET 3 CS SA Series Control Station Diagrams cccccccecccceseseeeeeeeseeeesaeeeeeeaeeees 4 ON DIM and OFF Buttons with Integral LED S nennen eenn 5 Master M Slider annen en ennen eenen venen eenen ennsn vennen ennen ennenvenen eenen 5 Secondary 3 6 9 or 12 Sliders naren ennen een eennen eenen nveneen senses 5 Power Supply Requirement an aran eneen seneste ker ekte kr venen venen vaneen 5 ContielkSt tion Wiring E eneen 5 Wiring an Independent Control Station aanne enen oneven ens eenenn vens 6
6. output level all of the analog outputs The OFF button corresponds with the RST reset connection on J1 and is optionally connected to other control stations for various applications Master M Slider The master slider controls the overall maximum analog output level for all the secondary sliders as well as the analog output level on the master pot MP connection on J1 The master pot MP analog output is capable of sourcing up to 50mA of current Secondary 3 6 9 or fe Sliders Each of the secondary sliders control the analog output level on each of the analog output P connections on the 3 position connector s Each analog output is capable of sourcing up to 50mA of current Power Supply Requirement The control station requires a regulated DC power supply from 10 6VDC to 18VDC The power supply voltage should be a minimum of 2VDC greater than the required analog output voltage with the exception of 10 6VDC power supply applications with O to 10VDC analog output control voltage The power supply common V connects to the COM connection on J1 and the power supply positive V connects to the V connection on J1 Control Station Wiring CS SA Series control stations can be wired for various analog applications The control station wiring can be configured for the functionality required Stranded 18 AWG copper wire is recommended however smaller gauge wire may be suitable for some applications wher
7. 1 ANALOG OUTPUTS DC POWER SUPPLY COMMON V INPUT DC POWER SUPPLY POSITIVE V INPUT ANALOG OUTPUT Wiring Two or More Control Stations Together with Mimic Mimic refers to pressing a button ON DIM or OFF on a control station and the other control station s are automatically triggered into the same ON DIM or OFF state The analog output s could be controlling the same device or completely different device Wiring between the control stations requires 2 conductors for V and common and 3 conductors 2 conductors for Part Number CS SA ENT2B for the switches ON DIM and RST 1 conductor for each switch function CS SA 12 CS SA 12 o COM DC POWER SUPPLY COMMON V INPUT DC POWER SUPPLY POSITIVE V INPUT ANALOG ANALOG OUTPUTS OUTPUTS DC POWER SUPPLY COMMON V INPUT DC POWER SUPPLY POSITIVE V INPUT ANALOG OUTPUT www johnsonsystems com 7 Q NORMAL RUN MODE OUTPUT CAL Pm JP1 G JUMPER OUTPUT CALIBRATION MODE OUTPUT CAL 1 JP1 1 JUMPER a 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada mm tel 403 287 8003 fax 403 287 9003 JOHNSON SYS gt PROFESSIONAL LIGHT CONTROL PRODUCTS info johnsonsystems com Mounting the Control Station The control station can be mounted on in a gangable usually masonry type of back box with a minimum depth of 2 50 8mm and a prefer
8. ED flashes once to indicate local lockout mode is activated Procedure e To activate the local lockout mode press and hold the OFF button for approximately 10 seconds until the OFF LED extinguishes e To deactivate the local lockout mode press and hold the OFF button for approximately 10 seconds until the OFF LED illuminates Remote Lockout Mode Activation When the remote lockout mode is activated the control station ignores all remote control station key presses The active LED flashes off for 0 1 seconds every 2 seconds to indicate remote lockout mode is activated Procedure e To activate the remote lockout mode press and hold the DIM button for approximately 10 seconds until the DIM LED flashes off for 0 1 seconds To deactivate the remote lockout mode press and hold the DIM button for approximately 10 seconds until the DIM LED flashes off for 0 1 seconds Short Circuit and Overload Protection The control station is equipped with short circuit and overload protection The short circuit limit is set at 100mA with 0 6W of power dissipation When a short circuit or overload is detected while in the ON or DIM state all of the button LED s flash on and off to indicate there is a short circuit or overload condition The control station automatically recovers to normal operational state once the short circuit or overload is removed www johnsonsystems com
9. TPUT CAL jumper JP1 in the left hand side position Set the master slider potentiometer pot in the full on position all the way up Measure the DC voltage between common COM and the master pot MP output Press the ON button to increase the analog output voltage The ON LED illuminates when the button is pressed Press and hold the ON button to accelerate the voltage adjustment Press the OFF button to decrease the analog output voltage The OFF LED illuminates when the button is pressed Press and hold the OFF button to accelerate the voltage adjustment Pressing the ON and OFF buttons at the same time adjusts the output voltage to approximately 10VDC Once the required output voltage has been measured set the output calibration jumper back in the right hand side position to exit calibration mode and save the calibration setting NOTE The control station will go into overload protection all button LED s flash on and off if the output voltage calibration is set higher than the power supply input voltage If this occurs recalibrate the output voltage to a lower voltage Ensure the power supply voltage is a minimum of 2VDC greater than the required analog output voltage www johnsonsystems com Q 1923 Highfield Cres S E Calgary Alberta TeG SMI Canada E tel 403 287 8003 fax 403 287 9003 JOHNSON SY gt PROFESSIONAL LIGHT CONTROL PRODUCTS info johnsonsyste
10. Wiring a Single or Multiple Entrance Control Stations to a Master Control Station S iirinn vaneen venten user 6 Wiring Two or More Master Control Stations Together with Take Control 7 Wiring Two or More Control Stations Together with Mimic ccseece 7 Mounting the Control Station ann anennen ens enenserre RE eeens 8 Calibrate the Analog Output Voltage Level nnen eneen enen 8 Wa CCS En 9 Set the Adjustable Time Fade uuun oons ennnserennnnnenreennsens ennen vennen 9 Set the Button LED Intensity aans eansennneenreennnenrennnsenseennnenr vennen 9 Local Lockout Mode Activation oane nnn enenneneenenveneneensneense ennn 10 Remote Lockout Mode Activation annen ennnerennnserennnereennen enen 10 Short Circuit and Overload Protection aan annn ore ennen enne nens eere ennns 10 Warranty All CS SA Series control stations come with a standard one 1 year limited warranty against defects in parts and workmanship User Manual Copies Additional copies of the most recent version of this manual can be downloaded at http www johnsonsystems com pdf_files jsi_cs_sa_manual_rev_1 pdf P www johnsonsystems com 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 gt info johnsonsystems com 4 JOHNSON SY PROFESSIONAL LIGHT CONTROL PRODUCTS Introduction Low voltage manual lighting controls for virtually any applicati
11. e distances are less than 150 50m Breakaway connectors are provided for all wiring terminations The 6 position connector J1 is used to connect the power supply COM V three switches ON DIM RST as well as the master pot MP analog output For 3 6 9 and 12 channel control stations 3 position connector s are used to connect the analog outputs P For proper termination the strip length should be 0 28 7mm A 1 8 8 2mm flat head screwdriver should be used to tighten the connections and torque to 3 5Lb In 0 4Nm www johnsonsystems com 5 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 info johnsonsystems com d JOHNSON SY PROFESSIONAL LIGHT CONTROL PRODUCTS Wiring an Independent Control Station An independent control station requires 2 conductors for V and common and 1 3 6 9 or 12 conductors for the analog outputs CS SA 12 CS SA ENT2B DC POWER SUPPLY COMMON V INPUT DC POWER SUPPLY POSITIVE V INPUT ANALOG OUTPUT DC POWER SUPPLY COMMON V INPUT DC POWER SUPPLY POSITIVE V INPUT ANALOG OUTPUT DC POWER SUPPLY COMMON V INPUT DC POWER SUPPLY POSITIVE V INPUT ANALOG OUTPUTS Wiring a Single or Multiple Entrance Control Stations to a Master Control Station An entrance control station Part Numbers CS SA ENT2B and CS SA ENT3B is typically installed at an entrance location and used to trigger a master co
12. emote entrance station lockout Short circuit and over current protection e Ruggedly built for reliability and longevity Tough durable powder coat paint on 0 80 aluminum laser cut faceplate for a scratch resistant non glare finish e Color matched and sized for use with Johnson Systems AP Series adapter plates where necessary to adapt to existing larger electrical back boxes Metal shaft sliders and machine screw mounting help prevent broken or missing parts e Heavy duty high tactile pushbutton switches are rated for 5 million operations www johnsonsystems com 3 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS C5 5A Series Control Station Diagrams ON DIM and OFF Buttons With Integral LED s Master M Slider Secondary 3 6 9 or 12 Sliders 6 Position Connector J1 For Power Supply Input COM V Button Contacts ON DIM RST Master Pot MP Analog Output Analog Output Voltage Level Calibration Jumper JP1 Analog Output Connector s Analog Analog Analog Analog Outputs Outputs Outputs Outputs 10 11 12 7 8 9 4 5 6 1 2 3 4 www johnsonsystems com COM RST DIM ON MP P1 P2 P3 J1 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 gt info johnsonsystems com JOHNSON SYS
13. ms com Time Fade The control station is capable of fading from OFF gt ON ON gt OFF OFF gt DIM DIM gt OFF The control station is capable of pseudo fading from DIM gt ON ON gt DIM The control station automatically begins fading when a button is pressed The button LED flashes on and off once per second to indicate fading NOTE Pressing a button or adjusting the master slider level while the control station is fading cancels the fade and immediately activates the button pressed Set the Adjustable Time Fade The time fade can be adjusted from 0 to 60 seconds The factory default time fade is 5 seconds NOTE Be sure the local and remote lockout modes are deactivated before adjusting the time fade Procedure To set the adjustable time fade press and hold the ON button for approximately 10 seconds until the ON LED extinguishes Release the ON button and count the number of times the ON LED flashes on Each time the ON LED flashes on 1 second of time fade is represented Once the required number of times the ON LED flashes on is counted press the ON button to save the time fade and exit To set the time fade to zero no fading press and hold the ON button for approximately 10 seconds until the ON LED extinguishes Release the ON button and immediately press the ON
14. ntrol station into the ON DIM or OFF state The entrance station s and master station mimic each other when a button is pressed Wiring between a single or multiple entrance stations and master station requires 2 conductors for V and common and 3 conductors for the switches ON DIM and RST 1 conductor for each switch function CS SA ENT3B CS SA ENT3B CS SA 12 DC POWER SUPPLY COMMON V INPUT DC POWER SUPPLY POSITIVE V INPUT ANALOG OUTPUTS CS SA ENT2B CS SA ENT2B CS SA 12 DC POWER SUPPLY COMMON V INPUT DC POWER SUPPLY POSITIVE V INPUT ANALOG OUTPUTS 6 www johnsonsystems com 1923 Highfield Cres S E Calgary Alberta TeG 5M1 Canada tel 403 287 8003 fax 403 287 9003 gt info johnsonsystems com JOHNSON PROFESSIONAL LIGHT CONTROL PRODUCTS Wiring Two or More Master Control Stations Together with Take Control When two or more master control stations are controlling the same device take control is typically required When a button is pressed on one of the master control stations it will automatically take control from the other master control stations and put them in the OFF state Wiring between the master control stations requires 2 conductors for V and common and 1 conductor for reset RST take control CS SA 12 CS SA 12 EE 88 COM DC POWER SUPPLY COMMON V INPUT DC POWER SUPPLY POSITIVE V INPUT P
15. on The Super Analog series of controls have been developed Es specifically for control of LED fixtures and next generation fluorescent Time Fade Stations ballasts requiring 0 10VDC analog control for dimming Universal in design this series of analog controls is designed to deliver unmatched value in new or retrofit applications Super Analog controls are a direct replacement for most Johnson Systems CS 2900 Series Electro Controls analog Strand Microcontrol and many other commonly found analog controls Available from single to 12 channels with master preset and take control functions These universal stations are designed to operate on DC supply voltages up to 24 volts Their output is digitally adjustable from the station for exact control voltage requirements Adjustable time fade and LED intensity allow customization for demanding applications Durable powder coat finish is available in either black or white Features Universal analog control stations for new or retrofit applications e Developed specifically for control of LED fixtures and next generation fluorescent ballasts requiring 0 10VDC analog control for dimming e Direct replacements for most analog control stations Seven models sizes available including entrance stations e Digitally adjustable fade times voltage output and LED brightness Electronic take control for multiple room station applications Multi mode operation for r
16. red depth of 3 5 88 9mm A 2 Phillips head screwdriver is required to secure the control station using the provided black 6 32 x 1 25 4mm mounting screws NOTE Ensure the back box is earth grounded to protect the control station from electrostatic discharge NOTE Ensure the back box mounting hole threads are not damaged Damaged threads on the back box can damage the threads on the mounting screws and cause stripping The back box threads can quickly be cleaned up by running a 6 32 tap through the mounting hole Be sure not to over tighten the mounting screws or this could result in stripping the back box mounting hole threads NOTE For applications other than 0 to 10VDC analog output control the analog output voltage needs to be calibrated before the control station is mounted See below for details Calibrate the Analog Output Voltage Level Calibration of the analog output voltage should be completed at the time of installation The analog output may need to be calibrated for line loss or to change the analog output voltage range The analog output voltage can be calibrated adjusted for analog control over a range from 0 to 22VDC 24VDC power supply in 12 bit step resolution for precise control and calibration The analog output voltage is factory set for 0 to 10VDC control Ensure the power supply voltage is a minimum of 2VDC greater than the required analog output voltage Procedure Set the output calibration OU
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