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1. 8 6 1 Item Description Qty 1 Rotor 1 2 Screw M3 x 12 socket head s s 8 3 Stator 1 4 Stator magnet 1 5 Drive wheel 1 6 Deflector with o ring size 52 07 x 2 62 viton 1 T O ring 5 28 x 1 78 chemically inert 1 8 Injector 1 8 mm 1 9 O ring 2 0 x 1 25 chemically inert 2 10 Injector holder 1 11 O ring 3 1 x 1 6 chemically inert 2 12 Restrictor 3 0 mm 1 Note see 8 1 page 71 see 8 8 page 82 for Sames spare parts lists Turbine motor Step 1 Remove the 5 screws holding the turbine to the robotic elbow using a 2 5 mm allen wrench then remove injector solvent and shaping air alignment pin Solvent injector ET Turbine mounting screw Shaping air ring alignment pn sy Revised A 55 6301 6 Assembly and disassembly continued 6 4 Turbine motor injector restrictor continued 6 4 1 Disassembly continued 3 9 11 2 came gem E 8 10 Te 1 Step 2 Remove the deflector 6 with its seal by sliding it with your thumbs Step 3 Remove the drive wheel 5 using the tool P N 1308679 Step 4 Remove the rotor 1 by sliding it straight across the stator 3 E DESO1506 Step 5 Remove the magnet 4 Step 6 Measure with a calliper the stator assy thickness The reading should be between 35 mm mini and 35 45 mm maxi CAUTION Below 35 mm the stator assy has to be replaced Between 35 mm and 35 45 mm the stator can be repaired see 5
2. 3 E i Item USA P N Sames P N Description Qty 82 2179 00 O ring kit robotic elbow turbine side 1 Includes the following items 1 82 0410 23 J3STKLO26 O ring 2 75 x 1 6 chemically inert 2 Microphone air 2 82 0884 26 J3STKLO35 O ring 3 68 x 1 78 chemically inert 4 Bearing and compensation air 3 82 0884 10 J3STKLO78 O ring 6 07 x 1 78 chemically inert 6 Turbine drive and brake air 4 82 0410 24 J3STKLO27 O ring 2 9 x 1 2 chemically inert 2 for solvent injector 5 82 0410 18 J3STKLO02 O ring 3 1 x 1 6 chemically inert 2 for restrictor Revised A 85 6301 9 Optional spare parts list continued 9 3 O ring kit manifold turbine side and robot side P N 82 2179 01 Also includes regulator o rings diaphragm and nano valves o rings Manifold turbine side DESO1113 14 Regulator DESO1774 Turbinesi urbineside Robot side Revised A 86 6301 9 Optional spare parts list continued 9 3 O ring kit manifold turbine side and robot side continued P N 82 2179 01 Also includes regulator o rings diaphragm and nano valves o rings Item USA P N Sames P N Description Qty 82 2179 01 O ring kit manifold turbine side and robot 1 side Includes the following items 1 82 0410 23 J3STKLO26 O ring 2 75 x 1 6 chemically inert 2 Microphone air 2 82 0884 26 J3STKLO35 O ring 3 68 x 1 78 chemically inert 4 Bearing
3. Revised A 88 6301 9 Optional spare parts list continued 9 6 Repelling shied assy T EA DES02107 Item USA P N Sames P N Description Qty 1 82 1171 06 Screw set M6 x 6 1 2 72 1173 00 Collar threaded 1 3 72 1172 01 Ring slip 1 4 72 1174 06 Shield support 1 5 72 1174 07 Shield PPH 607 1 6 85 0119 47 Screw M6 x 10 pan head 2 7 X9NEHU006 Nut hex M6 2 8 85 0119 46 Screw M6 x 8 pan head 2 Revised A 89 6301
4. DESO1294 1406545 82 0884 11 USA J3STKLO94 Sames Fitting 6 8 w check valve O ring 7 65 x 1 78 Qty 3 Revised A 81 6301 8 PPH 607 SCAR metric spare parts list continued 8 8 Turbine P N 1505874 1 4 Qum K 5 m y 50 90 f E E y Ki k 5 zA 5 iy x a x if 8 1 Item USA P N Sames P N Description Qty 1505874 1505874 Turbine assembly 1 1 1200681 1200681 Rotor 1 2 1508460 1508460 Stator assembly 1 3 K6RKBL361 K6RKBL361 Ball bearing 41 4 X4FVSY068 X4FVSY068 Screw M3 x 12 socket head s s 5 5 1301793 1301793 Stator magnet 1 6 739980 739980 Drive wheel 1 7 J2FTDF480 J2FTDF480 Deflector seal 52 07 x 2 62 viton 1 8 1508461 1508461 Deflector with seal 1 9 1303016 1303016 Deflector 1 10 X4FVSY072 X4FVSY072 Screw M3 x 20 socket head s s 1 11 X4FVSY073 X4FVSY073 Screw M3 x 25 socket head s s 4 Note The stator assembly is shown as is for disassembly and cleaning but it is sold as one part Revised A 82 6301 8 PPH 607 SCAR metric spare parts list continued 8 9 Turbine o rings restrictors and injectors Injector 3 Restrictor LSS s LA EHH S 2 8 4 3 i Restrictors USA P N Sames P N Restrictor Qty of grooves Co
5. 8 PPH 607 SCAR metric spare parts list 8 1 Robotic mount P N 1516592 65 EC bellcup not included co N co e e LO T A co o N e e H 1O I v H H H S H E N o n M e Lo il m re D i la m Lo I 1 T I Fg ly I l I l L J n 4 l l I erede fem de eri tene cse QE f Y I Lu V rc I l l co e o I zu m 1 c F Y io q l l wo e 5 N W a Revised A 71 6301 8 PPH 607 SCAR metric spare parts list continued 8 1 Robotic mount 65 EC version continued 880z0s30 e6r 8 6v Ci EBZ 9257 K 0 e i SN ji LG om ul Y Oo 7 Lal i ii 5000 a 1 QC XO I 7 f i e9y 9 OF e l St I l A egp tp 4 S Mom ES 6301 72 Revised A 8 PPH 607 SCAR metric spare parts list continued 8 1 Robotic mount 65 EC version continued Item USA P N Sames P N Description Qty 1 72 1124 01 1202996 Aluminium cover 1 1a 62 1137 00 1514409 Shaping air assembly 1 2 82 0993 05 J2FENV386 O ring 84 x 2 teflon encapsulated viton 1 3 72 1039 02 1202570 Shaping air insert OD 65mm 1 4 82 0993 04 J2FENV385 O ring 82 x 1 6 teflon encapsulated 1 5 72 1125 00 1202995 Shaping air shroud 1 5a 82 0410 31 J3STKLO14 O ring 2 5 X 1 25 chemically inert 1 6 72 1123 00 131
6. Step 1 Install o rings coated with a light film of dielectric grease Step 2 Install the solvent injector item 2 equipped with the two o rings item 2a Step 3 Install the restrictor item 6 equipped with the two o rings item 5 Step 4 Install the shaping air alignment pin item 9 Step 5 Install the alignment pins item 10 Step 6 Install the high voltage assembly item 1 Step 7 Install the nano valves item 12 see 6 3 2 page 53 for details Step 8 Install the regulator item 3 see 6 5 2 page 60 for details Step 9 Install the pipettes item 4 and 14 equipped with their o rings Step 10 Install the pipette bracket item 15 fit and secure with the three nylon screws item 16 Revised A 63 6301 6 Assembly and disassembly continued 6 8 Fittings and hoses 6 8 1 Fittings removal Remove fittings and hoses from the atomizer robot adaptor Step 1 Use one tool P N 1305453 and to hold the hose Step 2 Place the second tool P N 1305453 and turn counterclock wise to remove Step 3 Install new hoses on fittings DES01090 6 8 2 Assembly Note Make sure to shorten hose by 0 6 Inch 15 mm if previously used Step 1 Fit hose in the tool P N 1406390 mark as shown Step 2 Place tool and fitting onto hose and turn clockwise to tighten until it reaches the mark Mark the tubing with a permanent marker DES01091 WARNING Do not apply too much force while tightening If
7. usage with unbalanced components dry paint on bellcup clip rotor or damaged bellcups air circuits contaminated by fluids or other substances The SAMES Technologies PPH 607 atomizer is covered by a 12 months warranty two eight hours working shift In addition the warranty covers 10 000 hours of operation for the PPH 607 bearing air turbine The warranty does not apply to wearing parts such as bellcups removable regulator components clips and o rings The warranty starts from the date the customer provides Code RT 6301 acceptance buy off Under no circumstances within the frame of this warranty will SAMES Technologies be held responsible for any bodily injury or loss of production Revised A 11 6301 2 Introduction to atomizer 2 1 PPH 607 single circuit with regulator The PPH 607 rotary atomizer is designed for use in an automatic electrostatic spraying environment which requires equipment with fast and simple maintenance qualities Equipped with a magnetic air bearing turbine the PPH 607 is designed to atomize and apply various types of paints at a maximum loaded rotation speed of 45 000 RPM Main components Turbine Bellcup clip Outer inner ring C Shaping air po Regulator E A Ed cud Quick disconnect d tightening ring E Pd ad Manifold cover A d Ps m E Nano valve we Pd A d P T P e Zero degree UD oe Elbow nut m Za A oie Split ring e elbow qz dd
8. Lee p Restrictor oe Injector holder Robot adaptor Electrical connector 9 d i Robot ge zm Quick disconnect plate l S UHT 153 High voltage cascade DES02091 Revised A 12 6301 2 Introduction to atomizer continued 2 2 Parts description and functions Parts Function Bellcup Designed to atomize various types of paints Specific bellcup design is selected by the type of product being sprayed Turbine motor Designed as a high speed durable bearing less drive motor the turbine is responsible for rotating the bellcup Atomization is achieved by the centrifugal forces generated by the bellcup rotation The size of sprayed paint particles decrease as the speed of the turbine motor increases Manifold It encloses all fluid circuits and provides housing for Nano valves air paint solvent a paint regulator and a restrictor Cover shaping air shroud shaping air assy Designed to precisely direct compressed air to the outer edge of the bellcup This air is used to form or shape the atomized paint particles into a controlled pattern that maximizes transfer efficiency It also protects internal components and eases cleaning Robot quick disconnect plate Provides a sealed interface without contamination for fluid air supplies It eases atomizer installation and removal UHT 153 High voltage cascade Supplied with low voltage the cascade is designed to ge
9. Compensation air D 6 8 Nylon 25 Compensation air 25 Compensation air stops shaping air shroud con tamination and is controlled through a remote regulator DES01022 Magnetic turbine Revised A 29 6301 4 Diagrams continued 4 9 Color change and circuit flushing examples Standard conditions 90 psi 6 bars air solvent and paint Color change block and rinsing block distance to the atomizer 3 to 5 ft 1 to 1 5 meter Color change cycle SECURMS 0 1 2 3 4 5 6 Main Air Wash Ee Solvent DES01243 Bell wash air Typical solvent consumption 30cc Recommended injector solvent flow rate 300 cc min Bellcup wash solvent flow rate 250 cc min The use of restrictors is recommended if solvent flow rates are greater than specified above The last air pulse is used to blow out and dry the exterior bell wash circuit in order to avoid solvent spitting Circuit flushing example Seconds 0 1 2 3 4 5 6 Main Air o Ha es LESE Dump valve DES01244 Typical solvent consumption 100 cc Typical Filling cycle example Optional 0 1 16 2 25 Seconds 0 X Ye Color valve A Dump valve Seconds Color valve Dump valve Low output Trigger valve 99 7 5 to 15 PSI Paint regulator apos L 90 Typical paint flow when trigger is on 150 cc min D Delay to decrease the pilot air pressure of the paint regulator before opening the trigger
10. 3 8 page 45 Revised A 56 6301 6 Assembly and disassembly continued 6 4 Turbine motor injector restrictor continued 6 4 1Disassembly continued Injector and injector holder Step 1 Remove the 3 screws holding the injector holder in place with an allen wrench size 2 5mm DESO1509 Note Left hand threads injector Step 2 Remove the injector using the injector tool P N 1408599 left hand threads being careful not to damage the injector and or the o rings Step 3 With the restrictor tool P N 1408598 pull the restrictor out from the manifold Be careful not to damage the o rings Note The o ring located at the bottom of the restrictor may remain stuck in the manifold housing after removing the restrictor make sure it is retrieved Revised A 57 6301 6 Assembly and disassembly continued 6 4 Turbine motor injector restrictor continued 6 4 2 Assembly DESO1511 DESO1509 Step 2 Step 3 Step 4 and 5 Injector and injector holder Step 1 Clean and inspect all components for damage replace if necessary Step 2 Insert the microphone o rings into the manifold Assemble the restrictor with the correct size o rings to the correct size restrictor see 8 9 page 83 for Sames spare parts lists and push into the manifold until completely inserted as illustrated Step 3 Align the injector holder to the alignment pin on the manifold and secure with the 3 screws using an 2 5 m
11. 7 4 PFA ma DES01018 Magnetic turbine 32 Solvent air supply cleans the paint supply passage to the bellcup Note PFA teflon tubing should not be replaced with nylon tubing Revised A 27 6301 4 Diagrams continued 4 5 Microphone air Microphone supply air is set by use of a remote regulator D 4 6 Nylon D 4 6 Nylon 26 EI Magnetic turbine 4 6 Turbine drive Turbine drive air is controlled through a remote transducer D 4 6 Nylon D 6 8 Nylon D 8 10 Nylon 20 Revised A Tn INN EC WIL p L in Hi al ys Magnetic turbine DES01019 DES01020 26 Microphone IN 43 Microphone OUT 23 Bearing air 22 Turbine brake air 21 Turbine drive air 23 The bearing air separates the rotor from the stator 22 Supplies air for turbine brake 21 Supplies air for turbine drive The bellcup speed controller activates 21 through a remote transducer and 22 through a solenoid 28 6301 4 Diagrams continued 4 7 Shaping air D 8 10 Nylon rz Fant IT MP TIN LU os 24 Shaping air ana Pong E EH ll E 24 The shaping air supply controls the pattern size 2 diameter and is controlled through a remote i transducer Magnetic turbine 4 8
12. A 65 6301 7 Cleaning procedures continued 7 1 Procedure A WARNING Turbine must be OFF Bearing air and shaping must remain under pressure in order to stop solvent flow between the bellcup and the inner ring Step 1 Clean the tightening ring the aluminium cover and the outer bellcup surface with a clean rag Step 2 Make sure that the grooves of the aluminium cover are clean Step 3 Dry with compressed air DES01515 1 Bellcup 2 Aluminium cover 3 Aluminium cover groove Revised A 66 6301 7 Cleaning procedures continued 7 2 Procedure B SAFETY Stop turbine and shaping air 7 2 1 Bellcup Step 1 Remove the bellcup see 6 2 1 page 50 Step 2 Soak one hour in ethanol only and clean with a clean rag and a soft bristle brush Note Make certain that all surface is clean and free of any contaminant to ensure proper fitting onto the clip DES01717 DESO1716 Step 3 Dry well using compressed air DES01718 Note lt may be necessary to disassemble in order to clean the bellcup completely see 6 2 1 page 50 Use the appropriate tool for specific bellcup Revised A 67 6301 7 Cleaning procedure continued 7 2 2 Shaping air shroud Step 1 Remove the aluminium cover to remove the shaping air shroud N LO o o 97 uy a NS VAS 1 Aluminium cover 2 O ring 88 62 x 1 78 teflon encapsulated 3 Shaping air shroud 4 Injector s
13. Split ring 1 34 1304309 1304309 Elbow nut 1 35 J2FENV638 J2FENV638 O ring 94 97 x 1 78 mm teflon encapsulated 1 Revised A 73 6301 8 PPH 607 SCAR metric spare parts list continued 8 1 Robotic mount 65 EC version continued Item USA P N Sames P N Description Qty 36 1305059 1305059 Manifold cover extended 1 36a 1201454 1201454 Nut quick disconnect tightening ring 1 37 82 0410 18 J3STKLO02 O ring 3 1 x 1 6 mm chemically inert 2 38 640464 640464 Restrictor dia 3 0mm see 8 9 page 83 1 38a 82 0410 23 J3STKLO26 O ring 2 75 x 1 6 chemically inert 2 see 9 3 page 86 39 82 0884 26 J3STKLO35 O ring 3 68 x 1 78 chemically inert 4 40 1402691 1402691 Alignment pin shaping air nylon 1 41 82 0884 10 J3STKLO78 O ring 6 07 x 1 78 chemically inert 6 41a 1403825 1403825 Pin alignment dia 12 2 42 1508317 1508317 Nano valve with o rings 4 see 6 3 1 page 53 and see 8 5 page 79 42a 1506300 1506300 Equipped manifold body 1 43 1402690 1402690 Solvent injector nylon 1 43a 82 0410 24 J3STKLO27 O ring 2 9 x 1 2 chemically inert 2 44 1401208 1401208 High voltage contact 1 44a X7CVCB069 X7CVCB069 Screw M 3 x 16 brass 1 45 759968 759968 Regulator rebuilding kit only 1 see 6 5 1 page 60 and see 8 6 page 80 and see 9 4 page 88 for option kit By pass 46 1403758 1403758 Pipette 6 mm see 8
14. X Time for paint to flow from the color changer to bellcup Y Time of paint output from bellcup NOTE The optional fill cycle is normally used in situations where high voltage tracking through the dump line becomes an issue Trigger valve Low output 7 5to 15 PS Paint regulator DES01245 Revised A 30 6301 5 Maintenance 5 1 Shut down Start up procedures Important recommendations Follow the compressed air settings as described in section 3 2 The rotor and the stator will be damaged if the bearing air is turned off Bearing air must be set at 90 PSI 6 bars minimum at the quick disconnect plate For tubing lengths over 15 measure air pressure at the quick disconnect to determine correct setting Make sure that there is a signal emitting from the speed board 5 1 1 Shut down procedures Important steps to follow Step 1 Stop atomizing Step 2 High voltage supply OFF Step 3 Circuit flushing cycle Step 4 Stop shaping air flow Step 5 Stop turbine drive and wait until Rom 0 Step 6 Stop bearing air 5 1 2 Start up procedures Important steps to follow Step 3 Step 1 Step 2 j Step 4 Bearing air on Start turbine rotation Shaping air on Timing DES01630 High voltage on Paint flow on Revised A 31 6301 5 Maintenance continued 5 2 Tools E er Sale USA P N Sames P N Tool desc
15. dia grams for detailed paint solvent and air paths section 3 Revised A 13 6301 3 Technical characteristics 3 1 Dimensions mm DES01631 TCP cup TCP 300 mm GC Installed cups A B C D E F 65 EC cup 431 135 581 395 280 31 60 mm Negative edge 420 116 570 376 280 31 70 mm Vortex 420 116 570 376 280 31 Note GC gravity center TCP Tool center point Revised A 14 6301 3 Technical characteristics continued 3 2 Working characteristics Weight US units Metric units Atomizer without cables or hoses 7 716 lbs 3 5 kg Body only 2 97 lbs 1 35 kg Bellcup with deflector 0 09 lbs 0 04 kg Turbine 0 925 lbs 0 420 kg Nano valve 0 013 lbs 0 006 kg UHT 153 cascade 0 718 lbs 0 326 kg Voltage Maximum operating voltage 90 kV Speed Recommended rotation speed 15 to 45 KRpm 15 to 45 K tr min Paint Flow rate 0 to 500 cc min Max according to paint used Pressure normal setting 90 to 120 PSI 6 to 8 bar Pressure maximum setting 150 PSI 10 bar Viscosity range 20 to 40 seconds FORD cup 4 Air pressur Nano valve pilot 90 150 PSI 6 bar min 10 bar max Bearing air 90 150 PSI 6 bar min 10 bar max 85 l min Shaping air 90 PSI constant 6 bar constant Microphone air 25 45 PSI 1 9 to 3 bar constant Air quality Filtration bearing air must be dry oil and
16. dust free Solids 5 mg m Oil 2 mg m3 Oil lt 0 1 p p m Revised A 15 6301 3 Technical characteristics continued 3 2 Working characteristics continued Air quality US units Metric units Water 2 mg Nm Dew point lt 14 F lt 10 C depressurized air Dew point lt 36 F air at 105 PSI lt 2 C air at 7 bar Particles diameter 5 micron Air consumption Pilot 0 35 CFM 10L min Bearing air 4 41 CFM 125L min Shaping air 0 to 600 Nl min 21 18CFM according to type of shaping air ring being used Turbine Refer to the following charts Air use for PPH 607 with load SLPM with 65EC bellcup Solvent bor Viscosity 28 seconds Ford cup 4 ne paint x 1000 Load Load Load Rpm 150cc min 250cc min 350cc min 15 120 129 140 18 125 131 148 20 135 146 158 22 144 156 170 24 154 167 178 26 164 176 196 28 174 205 212 30 192 226 230 32 240 256 262 34 244 263 270 36 253 275 285 38 267 285 302 40 280 302 320 42 301 319 338 44 322 332 358 46 334 342 363 PPH 607 Turbine Air consumption under load ar proweereys 20 30 40 50 x 1000 Rpm 1 oad 150cc mn Load 250cc mn Load 350cc mn Note the speed board card is 100 readable from 15 000 Rpm Revised A 16 6301 3 Technical characteristics con
17. hose turns cut again and re install the fitting For correct tube fittings and o rings see 8 7 page 81 DESO1090 M y Step 3 Reconnect the fitting and hose on the quick disconnect robot plate Revised A 64 6301 7 Cleaning procedures At the end of each shift or as required by plant practices activate the purge cycle Stop and shut down the system Clean the atomizer using dump solvent rag CAUTION On no account should the atomizer or any of its component be sprayed with solvent or high low pressure water SAMES Technologies does not recommend the use of covers Although if the plant chooses to protect atomizers with covers do not use anti static quality plastic films as these are conductive and can short circuit the high voltage A thin layer of dielectric grease pure vaseline P N H1 GMINO17 applied before covering the parts facilitates removal of the cover WARNING Always wear safety glasses or goggles Always wear rubber gloves when handling solvent Work in well ventilated area when handling solvent Procedure Components Frequency A Tightening ring outer ring outer bellcup surface 8 hours B Bellcup inner and outer ring outer injector surface 120 hours outer bellcup surface outer clip surface C Clip 480 hours WARNING Do not soak the turbine in solvent or use a solvent spray gun Use a rag and soft bristle brush using an approved cleaning solution Revised
18. in its groove Alignment pins Rn Step 3 Align the shaping air insert to the shaping air Alignment holes shroud be careful not to damage the o rings Alignment pins Step 4 Secure the shaping air insert to the shaping air shroud by placing the shaping air nut evenly inside the shaping air shroud as illustrated and tighten lightly with fingers Step 5 Secure in place with shaping air nut removal and installation tool P N 72 1126 00 Step 6 Align the whole assembly to the robotic elbow place the aluminium cover over the assembly secure it by hand then tighten it with the wrench 1308689 Revised A 49 6301 6 Assembly and disassembly continued 6 2 Bellcup clip and distributor 65EC version 6 2 1 Disassembly bellcup clip assembly Note To disassemble the bellcup and clip assembly use the tool P N 72 1107 00 Step 1 DES01502 SAFETY Wear rubber gloves or use a rag to protect your hands from the sharp edges of the bellcup Bearing air must be turned OFF Avoid damage to the bellcup and clip Place the opened clamp around the bellcup and turn handle clockwise to tighten the clamp around it Turn the clamp counterclock wise to unscrew bellcup from the clip Hold clip firmly and unscrew the clip with the tool Revised A 50 6301 6 Assembly and disassembly continued 6 2 Bellcup clip and distributor 65 EC version continued 6 2 2 Distributor r
19. 0370 Shaping air nut OD 65mm 1 7 J2FENV622 J2FENV622 O ring 88 62 x 1 78mm teflon encapsulated 1 8 1309562 1309562 Deflector 1 9 1202905 1202905 Bellcup 65 EC 1 10 1308547 1308547 Clip 65EC 1 16 1505874 1505874 Turbine motor 1 see 8 8 page 82 17 X4FVSY068 X4FVSY068 Screw Chc M3 x 12 stainless steel socket 5 head 20 K6RKBL361 K6RKBL361 Ball bearings see 6 4 1 page 54 and see 41 8 8 page 82 21 82 0410 19 J3STKLOO5 O ring 5 28 x 1 78 chemically inert see 8 9 1 page 83 22 738635 738635 Injector 1 8mm 4 grooves 1 see 8 9 page 83 23 82 0410 31 J3STKLO14 O ring 2 0 x 1 25 chemically inert 1 see 8 9 page 83 24 X4FVSY068 X4FVSY068 Screw Chc M3 x 12 stainless steel socket 3 head 25 738354 738354 Injector holder 1 26 640464 640464 Restrictor dia 3 0mm see 8 9 page 83 1 27 82 0410 18 J3STKLO02 O ring 3 1 x 1 6 mm chemically inert 2 see 8 9 page 83 28 1405145 1405145 Solvent injector stainless steel 1 28a 82 0410 24 J3STKLO27 O ring 2 9 x 1 2 chemically inert 2 see 8 3 page 77 29 1409802 1409802 Alignment Pin dia 12 shaping air stainless 1 steel 29a 82 0410 23 J3STKLO26 O ring 2 75 x 1 6 chemically inert Mic IN 2 OUT 29b 82 0884 26 J3STKLO35 O ring 3 68 x 1 78 chemically inert 4 29c 82 0884 10 J3STKLO78 O ring 6 07 x 1 78 chemically inert 6 30 X7CVCB069 X7CVCB069 Screw M3 x 16 brass 1 31 1401208 1401208 High voltage contact 1 32 1506878 1506878 Equipped robotic elbow 1 33 1302692 1302692
20. 4 page 78 10 46a 82 0884 10 J3STKLOO5 O ring 5 28 x 1 78 chemically inert 10 49 1403759 1403759 Pipette 8 mm see 8 4 page 78 6 49a 82 0884 12 J3STKLO94 O ring 7 65 x 1 78 6 51 1305033 1305033 Bracket pipette 1 51a X9NVFP118 X9NVFP118 Screw M4 x10 cheese head nylon 3 52 1508750 1508750 UHT 153 high voltage cascade 1 53 X9SVCB232 X9SVCB232 Screw CH M6 x 50 nylon fiber glass filled 5 54 Tubes fittings and o rings see S 8 7 page 81 16 55 1403825 1403825 Pin alignment dia 12 2 Cascade set screw M6 x 7 nylon 56 X9NSFA706 X9NSFA706 Alternate M6 x 8 grub slot set 1 see 5 3 5 page 41 57 1513090 1513090 Equipped quick disconnect robot plate 1 Revised A 74 6301 8 PPH 607 SCAR metric spare parts list continued 8 1 Robotic mount 65 EC version continued Item USA P N Sames P N Description Qty 58 X9NVFP067 X9NVFP067 Screw M3 x 10 nylon 4 59 1404599 1404599 Orientation washer plug UHT 153 1 60 E4PTFS481 E4PTFS481 Male connector 12 cts 1 61 1404600 1404600 Washer UHT 153 1 63 E4PTFD482 E4PTFD482 Pin male contact 12 64 82 2169 00 X9SVCB192 Screw M5 x 50 CH nylon 60 glass filled 5 65 1102291 1102291 PPH 607 adaptor SCAR robot 1 66 J2FENV288 J2FENV288 O ring 23 52 1 78 teflon encapsulated 1 67 1305414 1305414 Low voltage connector 1 68 X4FVSY066 X4FVSY066 Screw M3 x 8 socket head s s see 5 3 4 1 page 39 and see 9 5 page 88 69 XAFVSY11
21. 5 3 9 Speed SOIT S cuida Ree Be Crac Gad dente aides 47 6 Assembly disassembly 48 6 1 Aluminium cover and shaping air shroud 65EC version 48 6 1 1 Disassembly ce e y ck eR eR REPRE RENE 48 0 1 2 ASSOmDIV s cu Cute AE A V ENG 49 6 2 Bellcup clip and distributor 65EC version 50 6 2 1 Disassembly bellcup clip assembly o o o o o o o o 50 6 2 2 Distributor removal ll lada la aa Sd ean 51 Revised 3 6 2 3 Distributor reinstallation o o o ooooooooooo 51 6 2 4 Assembly bellcup and clip ooooooooooo 52 6 3 Nano ValVe PI 53 6 31 Hemoval e iu eu e Ra TA E EA R 53 0 3 2 Assembly e ey pou d baie a PE a 53 6 4 Turbine motor injector restrictor o o oo o 54 06 4 1 DISASSOMDIV niet eu meer RIG inte ei EE da 54 6 4 2 ASSO sedes dn RE RESQUE EYE A IAE 58 6 5 HeoUlalOE sanea areena ook TN NUES AEDEM 60 6 5 by Disassembly de o bots pix dede b stie eM tradidi 60 6 5 2 Assombly oss A A rs ET x RR RSS xx 60 6 6 Robotic elbow 24025 cog E AE ES dtd de RR 61 6 6 1 Disassembly 3 3 er so eee ks ex bs E ii EXTR 61 0 5 2 ASSOMOIV s dee eek ete clas e e eile ES E RATER ERE 61 D Manifold aeaaaee Da In der E aa a A 62 6 7 15 Disassambly hes ose AE rho YR Toe ite 62 6 7 2 ASSSITIDIV oon tante deat a une d up ias 63 6 8 Fittings and hoses seca eset ao ERU ep t Pa A 64 6 8 1 Fittings removal us oo
22. 53 Dump valve pilot 1 OD 2 7 4 NYLON 63 Regulator pilot OD 2 7 4 PFA 11 Paint supply 1 OD 4 6 NYLON 51 Paint valve pilot 1 OD 2 7 4 PFA 56 Injector wash pilot ues E 32 Injector wash solvent or air id 43 Microphone OUT 31 External bellcup wash solvent or air Magnetig TUIS 58 External bellcup wash pilot air Note PFA teflon tubing should not be replaced with nylon tubing 4 2 Paint circuit Circuit cleaning typically color change D 6 8 Nylon 3 D 2 7 4 Nylon TT 41 Dump 1 D 2 7 4 Nylon 1 1 D 6 8 PFA o 53 Dump valve pilot EI D 2 7 4 Nylon r 57 hn bi 63 Regulator pilot Site 11 Paint supply 1 na 51 Paint valve pilot 1 E E DESO01016 Magnetic turbine Revised A 26 6301 4 Diagrams continued 4 3 External bellcup wash 31 External bellcup wash solvent or air 58 External bellcup wash pilot air D 2 7 4 PFA m 31 Bellcup wash solvent air supply cleans the D 2 7 4 Nylon s8 E bellcup 3 a 4 4 Injector wash 56 Injector wash pilot 32 Injector wash solvent or air D 2 7 4 Nylon 58 1 D 2
23. 9 XAFVSY119 Screw M4 x 12 socket head s s 2 70 82 0884 11 J3STKLO94 O ring 7 65 x 1 78 2 71 84 0038 04 Low voltage cable 198 O D used on robot 2 72 85 0128 15 Nylon tubing 5 16 O D x 233 1 D 2 73 63 1128 01 Low voltage cable assy 1 74 63 1128 00 Low voltage cable assy with item 65 robot 1 adaptor Note x length as required Revised A 75 6301 8 PPH 607 SCAR metric spare parts list continued 8 2 Bellcup clip shaping air assembly 65 EC version Recommended for metallic base coat and clear coat and cut in applications DESO1520 in E o hi a Item USA P N Sames P N Description Qty A 62 1137 00 1514409 65EC shaping air assembly 1 B 1516662 1516662 Bellcup and distributor 1 C 1518056 1518056 65 EC complete assembly 1 1 72 1124 01 1202996 Aluminium cover 1 2 82 0993 05 J2FENV386 O ring 84 x 2 teflon encapsulated viton 1 3 72 1039 02 1202570 Shaping air insert OD 65mm 1 4 82 0993 04 J2FENV385 O ring 82 x 1 6 teflon encapsulated viton 1 5 72 1125 00 1202995 Shaping air shroud 1 5a 82 0410 31 J3STKLO14 O ring 2 5 X 1 25 chemically inert 1 6 72 1123 00 1310370 Shaping air nut OD 65mm 1 7 J2FENV622 J2FENV622 O ring 88 62 x 1 78mm teflon encapsulated 1 8 1309562 1309562 Deflector 1 9 1202905 1202905 Bellcup EC 65mm body 1 10 1308547 1308547 Clip 1 Note O ring kit available see 9 1 page 84 WARNING When using shaping air asse
24. Air pilot disk 1 6 543894 543894 Regulator cover 1 7 543893 543893 Diaphragm Dia 47mm 1 8 J2FTDF410 J2FTDF410 O ring 40 x 2 5 viton 1 9 J2FTDF416 J2FTDF416 O ring 41 x 1 78 viton 1 10 641770 641770 Poppet with carbide insert 1 Revised A 80 6301 8 PPH 607 SCAR metric spare parts list continued 8 7 Tube fittings o rings Alignment pin P N 1403825 Qty 2 Screws nylon fl glass filled f M6 x 50 X9SVCB232 3 Counterbored holes P N Description 21 and 24 1406543 Fitting 8 10 F6RXZX068 Stainless steel sleeve 82 0884 11 USA O ring 7 65 x 1 78 Qty 2 dd J3STKLO94 Sames 22 and 25 DESO1290 1406542 82 0884 11 USA J3STKLO94 Sames Fitting 6 8 O ring 7 65 x 1 78 Qty 3 23 26 and 43 DESO1291 1406541 82 0410 19 USA J3STKLOO5 Sames Fitting 4 6 O ring 5 28 x 1 78 Qty 3 51 53 56 58 and 63 DES01292 1406540 82 0410 19 USA J3STKLOO5 Sames 82 0884 26 USA J3STKLO35 Sames Fitting 2 7 4 O ring 5 28 x 1 78 Qty 2 O ring 3 68 x 1 78 Qty 1 31 and 32 I DES01293 1406544 82 0410 19 USA J3STKLOO5 Sames 82 0884 26 USA J3STKLO35 Sames Fitting 2 7 4 w check valve O ring 5 28 x 1 78 Qty 2 O ring 3 68 x 1 78 Qty 1 00000d0f 00000
25. Pe Gs hero P hee Oke ala T EE RE 64 6 8 2 Assembly acea we rex Ba EXER ROSEO E 64 7 Cleaning procedures 65 ZI Proced ra Amoni uc ictu e nue e EE erbe ence 66 7 2 PT OCCOUTOND uuu iss s tit Bt ee tcn de Red an do ooa o 67 Loeb Bellcup utes e RES na ee REUS ida ea i pd 67 7 2 2 Shaping air shroud v Lco tube dox a esu SUP os men E OU A 68 7 2 3 Injector and injector holder ooooooooomoo 68 FiO NF OCCU ONG so tef ae eae el turi ip edes Uie ics 69 7 4 Nano valve cleanup oooooooooooooraaa 70 8 PPH 607 SCAR metric spare parts list 71 8 1 Robotic mount P N 1516592 65 EC bellcup not includea 71 8 2 Bellcup clip shaping air assembly 65 EC version 76 8 3 Manifold o rings atomizer Side o o oo oo ooooo 77 8 4 Manifold o rings pipette robot side 78 8 5 Nano valve assembly P N 1508317 lisi 79 8 6 Regulator P N 757988 s oa rac hex RE RR ad 80 8 7 Tube fittingS o rinNgS secet PEE Box aux E e PA HUE ack 81 8 8 Turbine P N 1505874 Louie depo bae tta v dcr dea diac a RR URS 82 8 9 Turbine o rings restrictors and injectors 83 9 Optional spare parts list 84 9 1 O ring kit for 65EC and 60 70mm versions shaping air assembly 84 9 2 O ring kit robotic elbow turbine side 85 9 3 O ring kit manifold turbine side and ro
26. Sames Y PPH 607 rotary atomizer bellcup 65 EC P N 1516592 Robotic single circuit with regulator metric fittings FRANCE SAMES Technologies 13 Chemin de Malacher 38243 Meylan Cedex Tel 33 0 4 76 41 60 60 Fax 33 0 4 76 41 60 90 Email info sames com www sames com USA SAMES Technologies Inc 11998 Merriman Road Livonia Michigan 48 150 Tel 734 261 5970 Fax 734 261 5971 Email samesincOsames com www sames com Revised A 1 6301 The reproduction distribution and utilization of this document as well as the communication of its contents to others without express authorization from SAMES Technologies is prohibited All descriptions and characteristics given in this user manual are not contractually binding and SAMES Technologies reserves the right to modify this equipment without prior notice SAMES Technologies 2002 Revised A 2 6301 Robotic single circuit with regulator metric fittings 1 Safety warnings and warranty limits 7 2 Introduction to atomizer 12 2 1 PPH 607 single circuit with regulator 12 2 2 Parts description and functions oooooooomo o o 13 3 Technical characteristics 14 3 1 Dimensions MM Lai eio ioter e ECCE Roda BIE Sok Ms 14 3 2 Working characteristics o ooooooooooooooooo 15 3 3 Operating principle s os certet na 24 3 8 1 Turbin
27. and compensation air 3 82 0884 10 J3STKLO78 O ring 6 07 x 1 78 chemically inert 6 Turbine drive and brake air 4 82 0410 24 J3STKLO27 O ring 2 9 x 1 2 chemically inert 2 for solvent injector 5 82 0410 18 J3STKLO02 O ring 3 1 x 1 6 chemically inert 2 for restrictor 7 82 0410 19 J3STKLOO5 O ring 5 28 x 1 78 chemically inert 10 8 82 0884 11 J3STKLO94 O ring 7 65 x 1 78 chemically inert 6 9 J3TTCNOO7 J3TTCNOO7 O ring 10 5 x 2 teflon Regulator 1 10 J2FTDF410 J2FTDF410 O ring 40 x 1 78 viton Regulator 1 11 J2FTDF416 J2FTDF416 O ring 41 x 1 78 viton Regulator 1 12 82 0884 14 J3STKL160 O ring 12 42 x 1 78 chemically Inert 8 13 J3STKL121 J3STKL 121 O ring 9 52 x 1 78 chemically Inert 4 14 543893 543893 Diaphragm Regulator 1 Revised A 87 6301 9 Optional spare parts list continued 9 4 Regulator by pass and dump valve 2 3 l 4 UN 1 75 5 5 Item USA P N Sames P N Description Qty 1 1307176 1307176 Nano valve dump plug 1 2 82 0410 05 J3STKLO08 O ring 5 7 x 1 9 chemically inert 1 3 1307174 1307174 Regulator by pass 1 4 1405005 1405005 Regulator nut 1 5 82 0884 26 J3STKLO35 O ring 3 68 x 1 78 chemically inert 1 9 5 Screw for grounding method of UHT 153 Cascade Note Low voltage connector not included DES01489 Item USA P N Sames P N Description Qty 1 X4FVSY066 X4FVSY066 Screw M 3 x 8 socket head S S 1
28. bject Protect yourself by following the proper SHUT OFF procedures in force in your facility Refer to your supervisor for detailed instructions Ensure high voltage is shut off when servicing in the spray booth Prior to working on the PPH 607 make sure that the turbine has come to a complete stop Make sure that no one can start the turbine while it is being worked on Disassemble the atomizer only after all fluid and pneumatic tubes are depressurized and isolated from compressed air during repair Revised A 6 6301 1 Safety warnings and warranty limits Priorto cleaning the atomizer or undertaking any other work in the spraying area power to the high voltage generator and system must be shut off and locked out Metal containers properly grounded should be used for cleaning solvents The mechanical and electrical properties of the SAMES Technologies high voltage electrostatic generators and atomizers are designed to reduce this risk of sparks The HV applicator must main tain at least a 1 inch per 10kV distance from ground Moreover it is essential to ensure that all conductive and semi conductive parts less than 10 feet from the atomizer are properly grounded otherwise it is possible to accumulate electrical charges which could generate a spark The same rules apply to personnel however the wearing of antistatic footwear and gloves will limits this risk The spraying area must be fitted with an antis
29. bot side 86 9 4 Regulator by pass and dump valve o o o ooooo 88 9 5 Screw for grounding method of UHT 153 Cascade 88 9 6 Repelling shied assy liliis 89 Revised 4 Please take note of all caution and warning statements to ensure your personal safety as well as optimum system operation CAUTION Caution statements presents information to maintain optimum opera tion of the system Failure to follow caution statements hinders paint production and may damage equipment SAFETY e Safety warning information for your personal protection Failure to follow Safety Warnings may result in severe personal injury and even death Follow all Safety Warnings while operating SAMES Technologies equipment Before start up remove any loose items such as tools rags etc When disassembling and assembling the rotary atomizer make sure the atomizer cannot slip out of your hands Take appropriate measures such as wearing rubber gloves and being assisted by a second person Make sure the PPH 607 is correctly assembled before operating the equipment Revised A 5 6301 WARNING Always follow the procedures described below Always wear safety glasses Nofire smoking or sparks near equipment Comply with all local state and national safety regulations in regards to this type of applicator and equipment SAFETY Do not stop rotary bellcup by hand or with any o
30. ceed with the circuit flushing cycle Step 2 Turn off all pneumatic and high voltage supplies Step 3 Slide out the cover Step 4 Use tool P N 1308680 and remove the regula tor cover Step 5 Remove the regulator assembly all compo nents Note Do not damage the inner lip use the tool P N 72 0581 00 or a plastic object when removing the dia phragm Regulator tool P N 1308680 6 5 2 Assembly Step 1 Insert a new o ring Step 2 Insert the spring Step 3 Insert the poppet making sure the poppet is free to move Step 4 Place the seat and tighten with the regulator tool Step 5 Place the diaphragm pusher Step 6 Place o ring into manifold Step 7 Place the diaphragm with the black side out make sure it is flat and properly placed Step 8 Place o ring into air pilot disk Step 9 Place the air pilot disk with o ring side down Step 10 Place the cover and tighten with the wrench as illustrated above DES01771 Cover P N 543894 Disk air pilot P N 543891 O ring 40 x 2 5 P N J2FTDF410 Diaphragm P N 543893 O ring 41 x 1 78 P N J2FTDF416 Diaphragm pusher 38mm P N 543892 Seat P N 930624 Poppet P N 641770 ZF Regulator port DES01772 Spring P N 742759 O ring 10 5 x 2 0 P N J3TTCNOO7 Replace only if rebuilding the regulator 3 Om 00000 Revised A 60 6301 6 Assembly and disassembly continued 6 6 Robotic elbow 6 6 1 D
31. ces are well polished this time starting with the rotor Step 7 8 and 9 Make sure there is no water or grit left in the bearing holes Dry all components with compressed air then wipe with a clean soft cloth Reassemble the turbine according to instruction see 6 4 2 page 58 Revised A 46 6301 5 Maintenance continued 5 3 9 Speed settings Note These settings are typical examples For more precise or different configurations please contact your SAMES Technologies representative 65 EC bellcup for Metallic base coat Viscosity 18 s Ford cup 4 80 F Weight solids 32 96 Target distance 9 5 inches Estat 90 kV Settings Flow rates Shapingair Bellcup speed Tip speed Pattern Film buid cc min l min kRpm mm s Width inch mils Low 100 100 29 75 23 0 43 Medium 135 130 35 75 21 0 52 High 160 155 42 75 21 0 65 60 mm negative edge bellcup for Base coat solid Viscosity 34 s Ford cup 4 80 F Weight solids 44 96 Target distance 9 5 inches Estat 90 kV Settings Flow rates Shapingair Bellcup speed Tip speed Pattern Film buid cc min l min k Rpm mm s Width inch mils Low 150 120 29 75 27 0 75 Medium 190 150 36 75 24 0 9 High 230 180 43 75 26 1 1 47 6301 Revised A 6 Assembly disassembly 6 1 Aluminium cover and shaping air shroud 65EC version 6 1 1 Disassembly Step 1 Ma
32. cup DES01232 DES01233 6301 3 Technical characteristics continued 3 2 Working characteristics continued Turbine drive air consumption LOADED as per bellcup used Viscosity 25 sec Ford cup 4 80 F 27 C Fluid flow 300cc min Vortex Negative jas bellcup edge bellcup VERBI l min l min 15 126 116 20 153 147 30 230 220 35 280 256 40 335 310 45 373 370 50 389 373 Vortex bellcup Dia 70 mm 400 350 300 Air flow L min pad ul ho Mm o al e al o e e e o 8 15 20 30 40 9 75 cc min Vortex bellcup 150 cc min Vortex bellcup pg 300 cc min Vortex bellcup Revised A 400 350 300 250 200 Air flow L min 150 100 50 400 350 300 250 200 150 Air flow L min 100 50 DES01235 N bh 15 Vortex bellcup Negative edge bellcup 20 30 40 50 DES01234 Negative edge bellcup Dia 60 mm 15 20 30 40 50 4 75 cc min negative edge bellcup v 150 cc min negative edge bellcup 801236 p 300 cc min negative edge bellcup 8 6301 3 Technical characteristics continued 3 2 Working characteristics continued Turbine drive air consumption LOADED relative as per bellcup used Viscosity 44 7 sec Ford cup 4 80 F 27 C Fluid flow 75cc min Vortex Negative Pd bellcu
33. e bellcup This clip is machined with a groove in which air passes with every rotation of the bellcup This pres sure variation causes a noise or frequency signal which is sent through the injector holder to a microphone The microphone in turn converts this frequency signal into electrical variations which are sent to the speed regulation board For extra hose length increase microphone IN pressure 0 6 psi feet of tubing OD 1 4 tube Microphone IN Required pressure 25 45 PSI 15 feet 4 5m 26 feet 8m Required minimum length Maximum length 3 3 2 Microphone 1 1 Half moon groove 2 Microphone air return Mic OUT 3 Microphone air supply Mic IN TE 4 Microphone 2 4 5 Speed regulator board EL 6 Manual air regulator L m 7 1 4 Tube 15 to 26 ft or 4 5 to 8m 7 g 8 Microphone air return1 4 tube i 9 Microphone assembly w connector P N 851488 6mm 9 i 8 P N 459881 1 4 To speedcontrolboard 10 Mic Return air Mic OUT 10 Microphone sleeve PN 546994 2501486 11 Microphone cable assembly PN 63 1080 00 40m w connector Revised A 24 6301 3 3 Operating principle continued 3 3 3 Turbine Motor The bearing air flows uniformly to the surface of the stator creating an air cushion which separates the rotor from the stator The balance between air pressure and electromagnetic forces enables the rotor to float
34. e bracket 1 Couterbored holes USA P N Sames P N Description Qty 11 21 22 24 25 41 82 0884 11 J3STKLO94 O ring 7 65 x 1 78 chemically inert 6 23 26 31 32 43 82 0410 19 J3STKLOO5 O ring 5 28 x1 78 chemically inert 10 51 53 56 58 63 Couterbored holes USA P N Sames P N Description Qty 11 21 22 24 25 41 1403759 1403759 Pipette 8 mm 6 23 26 31 32 43 1403758 1403758 Pipette 6 mm 10 51 53 56 58 63 Revised A 78 6301 8 PPH 607 SCAR metric spare parts list continued 8 5 Nano valve assembly P N 1508317 DES01117 Nano valve removal tool P N 1301832 DES01025 Item USA P N Sames P N Description Qty 1 82 0884 14 J3STKL160 O ring 12 42 x 1 78 chemically Inert 2 2 J3STKL121 J3STKL 121 O ring 9 52 x 1 78 chemically Inert 1 H1GMINO017 H1GMINO17 Dielectric grease pure vaseline 1 Revised A 79 6301 8 PPH 607 SCAR metric spare parts list continued 8 6 Regulator P N 757968 10 p es 2 3 y gt 2 4 i J 5 x x 7 5 a Item USA P N Sames P N Description Qty 757968 757968 Regulator rebuilding kit 1 1 742759 742759 Regulator spring 1 2 J3TTCNOO7 J3TTCNOO7 O ring 10 5 x 2 0 teflon 1 3 930624 930624 Seat 1 4 543892 543892 Diaphragm pusher Dia 38 x 3 9 DP mm black 1 or white 5 543891 543891
35. e rotation SPeed oooooooocccnnmocno 24 3 3 2 Microphone o ooooooocoo lla 24 3 3 3 Turbine Motor on oo ox A RE ke A Pa den 25 4 Diagrams 26 A STE Satin a Sty Cave T DER EC 26 4 2 Paint circuit a Sua ta A bod A yar de Soar BR 26 4 3 External bellcup wash 00 ccc nes 27 BA Injector Wash suos deae p tua ato sehen aera mara IM ate E 27 4 5 Microphone aif oum am eh wed acea oat e oo d ER BE 28 AiG PURDING OVER ce PES rb a a 28 LEER OI Io RM T 29 4 8 Compensation IE oa ie itn E es itu ud ardere 29 4 9 Color change and circuit flushing examples 30 5 Maintenance 31 5 1 Shut down Start up procedures liliis 31 5 1 1 Shubdown DIOCOOUIeS oo xw RR E e EX urs 31 5 1 2 Start up procedures ise vC a VI eme UR PCR RUD 31 02 TOONS odes d aeuo ates oC E Gad a a a tea ER 32 Did Iistallallon usse mete ne idc ew QE AA 36 5 3 1 Quick disconnect robot plate ooooooocoomomoo 37 5 3 2 Low voltage CONNEC 0 o oooooooooooo o 38 5 3 3 Low voltage connection 000 eee 38 5 3 4 Low voltage cable wiring instructions liliis 39 593 5 UHT 153 Cascade 3 26 25 bas Di ttem ok e Edad 41 5 3 6 NANO VAG i os A RR ei ead SS QE ds 42 5 3 7 Injector and bellcup wash iilii 44 5 8 8 Turbine repair procedures oooooomcconarnmoor 45
36. emoval Step 1 Separate the clip from the bellcup as described before Required accessories to remove distributor from bellcup Plastic mallet 6 mm steel rod 65 EC bellcup Distributor Step 2 Place bellcup upside down as illustrated above on a soft surface to avoid damage to the bellcup Step 3 Insert the rod into the bellcup as illustrated below and hit the 6 mm rod with the mallet to release the distributor 6 2 3 Distributor reinstallation Step 1 Place the distributor into the bellcup well centered Step 2 Push with fingers Revised A 51 6301 6 Assembly and disassembly continued 6 2 Bellcup clip and distributor 65 EC version continued 6 2 4 Assembly bellcup and clip SAFETY To avoid injury it is recommended to wear rubber gloves or to use a rag to install the bellcup and clip assembly DES01503 Step 1 Secure the clip to the bellcup by turning the tool clockwise by hand Step 2 Place the opened clamp to close the grip around the bellcup and tighten the bell cup onto the clip Step 3 Press the bellcup and clip assembly to the turbine motor making sure it is well secured Revised A 52 6301 6 Assembly and disassembly continued 6 3 Nano valve 6 3 1 Removal AN DES01073 LS Figure 1 Figure 2 Step 1 Use tool P N 1301832 Ste
37. fer to sections 8 1 and 8 9 Cascade holding screw 11 Paint supply 21 Turbine drive 22 Turbine brake 23 Bearing air 24 Shaping air 25 Compensation air 26 Microphone IN 31 External bellcup wash solvent or air 32 Injector wash solvent or air 41 Dump valve 43 Microphone OUT B 51 Paint valve supply 58 Dump valve pilot 56 Injector wash pilot 58 External bellcup wash pilot air 63 Regulator pilot Revised A 37 6301 5 Maintenance continued 5 3 2 Low voltage connector 1 2 a 5 5 a A Item Description Qty 1 Low voltage connector 1 2 O ring 7 65 x 1 68 2 3 Low voltage cable 2 4 O ring 23 52 x 1 78 1 5 Screw M4 x 12 s s 2 Note see 8 1 page 71 for Sames spare part list for details 5 3 3 Low voltage connection DES01038 Item Description Qty 1 Washer UHT 153 position plug 1 2 Electrical male connector 1 3 Washer UHT 153 1 4 O ring 23 52 x 1 78 1 5 Screw M3 x 10 nylon 4 6 Low voltage connector 1 6a Screw M4 x 12 s s 2 7 O ring 7 65 x 1 68 2 8 Low voltage cable 2 9 5 16 nylon tubing 2 Note see 8 1 page 71 for Sames spare part list for details Revised A 38 DES01037 6301 5 Maintenance continued 5 3 4 Low voltage cable wiring instructions Assembly Step 1 Strip insulation bac
38. freely while maintaining its center above the stator Drive air is used to accelerate the turbine through the turbine drive vane which is attached to the rotor Brake air is used to slow down the turbine during an over speed or shutdown condition 1 Turbine wheel for braking and drive 2 Turbine body Stator supplying air to Bearing air Turbine drive and brake Shaping air Stator magnet Rotor Turbine brake holes Turbine drive identations Deflector with o ring N oOo 0 C DES01013 Bearing air DES01014 Revised A 25 6301 4 Diagrams 4 1 General OD 6 8 NYLON T25 z oD 8 10 NYLON 23 25 Compensation air OD 4 6 NYLON 23 x n OD 6 8 NYLON 22 24 Shaping alr OD 8 10 NYLON 21 23 Bearing air OD 4 6 NYLON 22 Turbine brake OD 6 8 PFA OD 2 7 4 NYLON OD 2 7 4 NYLON 21 Turbine drive 26 Microphone IN OD 6 8 PFA OD 2 7 4 NYLON 41 Dump valve 1 gt
39. ir Recommendations Do not spray if the shaping air is not at least 80 NI mn 3 CFM Inadequate shaping air flow can cause material to flow back and contaminate the outside and inside of the shaping air shroud and cover caus ing application defects High voltage Recommendations To avoid air ionization and possible accumulation of electrostatic charges in the spray booth turn off the E STAT when the trigger is turned off for any extended period of time conveyor stops absence of parts etc Maximum speed Excessive speed can cause serious damage to the turbine Do not run at more than 45 000 rpm maximum loaded and or loaded CAUTION The warranty does not cover damage caused by a rotation speed in excess of 45 000 rpm Vibrations If the PPH 607 vibrates abnormally this generally means the rotating parts are unbalanced There may be dry paint deposits on the bellcup or it might be physically damaged or dry paint might be trapped between the injector and the clip There also may be paint on the groove receiving the clip or on the clip itself causing unbalance If this happens the problem must be corrected Significant unbalance will damage the bearing surface and cause the turbine to fail CAUTION The warranty does not cover damage caused by running an unbalanced turbine Revised A 9 6301 O rings Only use o rings as specified in this manual In the case of solvent borne materials wetted rings are chemically inert
40. isassembly Item 7 3 High voltage contact also used on the manifold 2 zi 4 4a 3 Item Description Qty 1 O ring 2 75 x 1 6 chemically inert Microphone air 2 2 O ring 3 68 x 1 78 chemically inert Bearing and compensation air 4 3 O ring 6 07 x 1 78 chemically inert Turbine drive and brake air 6 4 O ring 2 9 x 1 2 chemically inert for injector 2 4a Solvent injector 1 5 O ring 3 1 x 1 6 chemically inert for restrictor 2 6 Shaping air alignment pin 1 7 High voltage contact and screw 1 Note see 3 8 1 page 71 and see 8 3 page 77 for Sames spare parts list Step 1 Remove all o rings Step 2 Remove shaping air alignment pin Step 3 Remove solvent injector and remove the two o rings Step 4 Remove high voltage contact 6 6 2 Assembly Step 1 Install all o rings Step 2 Install shaping air alignment pin Step 3 Apply a light film of dielectric grease on the solvent injector and install the two o rings Step 4 Install the high voltage contact and secure in place with one brass screw Revised A 61 6301 6 Assembly and disassembly continued 6 7 Manifold 6 7 1 Disassembly o S S W Q Item Description Qty 1 High voltage contact assembly 1 2 Solvent injector 1 2a O ring 2 9 x 1 2 chemically inert 2 3 Regulator assembly 1 4 Pipet
41. k 1 4 on each of the 3 wires Repeat operation on the second low voltage AW cable Step 2 Crimp pins on each of the 3 wires on the low voltage cable Tag cable 1 using a solvent resistant marker at other end DES01297 P N E4PTFD482 31 m Step 3 Crimp pins on the red black and white wires on the 2nd low voltage cable Tag 2 cable using a solvent resistant marker at other end Step 4 Feed cable ends through the connector assembly and the robot adaptor The two seals are previously inserted into the connector assembly Back view ATA fo Sv m E E A Ae fi fo dod Y 1 _ GC ull I ch i He SAS um 4 lil p Lou a A i A a Ae F DESIT i DES01301 gt E DES01300 DES01301 Note Screw M3 x 8 see S 9 5 page 88 not included with connector assembly necessary only if grounded method is required Contact your Sames representative for more details Revised A 39 6301 5 Maintenance continued 5 3 4 Low voltage cable wiring instructions continued Step 5 Insert low voltage cable assemblies into the connector body using the wiring diagram below Wire Cable Red White Black Shield Red White Black zcouwoacrzcz 2 Note Holes A E F G amp H are not used Step 6 Feed the low voltage cable ends through the positioning plug washer with its flat side and pin faci
42. ke sure that the high voltage is OFF Step 2 Remove the aluminium cover with the wrench P N 1308689 DES01496 12 Item Description Qty 1 Aluminium cover 1 2 O ring 84 x 2 teflon encapsulated viton 1 3 Shaping air insert OD 65mm 1 4 O ring 2 0 x 1 25 chemically inert 1 5 O ring 82 x 1 6 teflon encapsulated viton 1 6 Shaping air shroud 1 7 Shaping air nut OD 65mm 1 8 O ring 88 62 x 1 78 mm teflon encapsulated viton 1 9 Deflector 1 10 Bellcup 65 EC body 1 11 Clip 1 12 Shaping air nut removal and installation tool 1 Note see 8 2 page 76 for Sames spare parts lists Shaping air nut Step 2 The shaping air shroud and shaping air insert are fastened together see fig 1 with the shaping air nut and can be disassembled using the tool P N 72 1126 00 as illustrated Step 3 Remove the o rings item 4 5 8 from the shaping air shroud item 6 To remove Step 4 Remove bellcup and clip assembly see 6 2 1 page 50 Revised A 48 6301 6 Assembly and disassembly continued 6 1 Aluminium cover and shaping air shroud 65EC version continued 6 1 2 Assembly Clean all components and inspect for damage replace if necessary see 3 7 page 65 Note O ring kit available see 3 9 1 page 84 Step 1 Place the o rings onto the shaping air shroud item 4 5 8 Step 2 Slide o ring over the shaping air insert until it sits
43. ling the aluminium cover Revised A 44 6301 5 Maintenance continued 5 3 8 Turbine repair procedures Tools required 400 grit wet sandpaper 600 or finer grit wet sandpaper Lapping surface flat marble stone flat glass surface Compressed air line Clean all components with solvent and follow the steps described below Wet sanding method Step 1 Place a 5 x 5 inches lapping surface in a basin or a sink and cover with at least 1 4 of water Note Best results are obtained if sanding is done under running water Step 2 The first sanding is done with a 400 grit paper Note Be certain that the paper the water and the slab remain clean at all time to avoid damage to the surfaces Step 3 and 4 Place the paper under water over the lapping surface and smooth out the paper with the fingers to remove any air bubbles Note Roll up paper if edges curl upward in the water Revised A 45 6301 5 Maintenance continued 5 3 8 Turbine repair procedures continued Step 5 Hold the part stator or rotor flat on the sanding paper applying even pressure and slide in a figure 8 without lifting the part while sanding change sand paper if required then proceed with sanding the part until all surfaces are free of imperfections repeat if necessary Note Always use fresh water and new sand paper after each sanding operation Step 6 Final sanding is done using sand paper 600 or finer until all sur fa
44. lor 640400 640400 Dia 0 8 mm Black 640401 640401 Dia 0 9 mm 1 Black 640402 640402 Dia 1 0 mm 2 Black 640403 640403 Dia 1 2 mm White 640456 640456 Dia 1 5 mm 1 White 640464 640464 Dia 3 0 mm 2 White Injectors USA P N Sames P N Injector Qty of grooves 738632 738632 Dia 0 9 mm 1 738353 738353 Dia 1 2 mm 2 738634 738634 Dia 1 5 mm 3 738635 738635 Dia 1 8 mm 4 O rings Item USA P N Sames P N Description Qty 1 82 0410 19 J3STKLOO5 O ring 5 28 x 1 78 chemically inert 1 2 82 0410 31 J3STKLO14 O ring 2 0 x 1 25 chemically inert 1 3 82 0410 24 J3STKLO27 O ring 2 9 x 1 2 chemically inert 2 4 82 0410 18 J3STKLOO02 O ring 3 1 x 1 6 chemically inert 2 Revised A 83 6301 9 Optional spare parts list 9 1 O ring kit for 65EC and 60 70mm versions shaping air assembly P N 82 2179 02 65EC DESO1407 60mm or 70mm version DESO1406 Item USA P N Sames P N Description Qty 82 2179 02 O ring kit shaping air assembly for 65EC 1 and 60 or 70 mm versions Includes the following items 1 J2FENV622 J2FENV622 O ring 88 62 x 1 78mm teflon encapsulated 2 2 82 0993 05 J2FENV386 O ring 84 x 2 teflon encapsulated 1 3 82 0410 31 J3STKLO14 O ring 2 0 x 1 25 chemically inert 1 4 82 0993 04 J2FENV385 O ring 82 x 1 6 teflon encapsulated 1 Revised A 84 6301 9 Optional spare parts list continued 9 2 O ring kit robotic elbow turbine side P N 82 2179 00
45. m allen wrench Step 4 Install the injector equipped with the o rings Step 5 Place the injector assembly into the injector holder and tighten by turning counterclock wise left hand thread with the injector tool to a maximum torque of 12 3ft lbs 7 N m see 8 9 page 83 for Sames spare parts lists Turbine motor Step 1 Slide the rotor onto the stator as illustrated and avoid sudden impact which could cause damage to the rotor DES00346 WARNING A sudden impact to the rotor will damage the turbine Revised A 58 6301 6 Assembly and disassembly continued 6 4 Turbine motor injector restrictor continued 6 4 2 Assembly continued Step2 Center the rotor to the stator DES00347 Step 3 Insert the stator magnet into the stator Step 4 Insert the turbine wheel into the stator and push in with the thumbs as illustrated A click should be heard if correctly in place DES00719 DES00720 Step 6 Install the assembled turbine onto the manifold and secure with the 5 turbine mounting Screws then install the solvent injector with o rings and the shaping air alignment pin Turbine mounting screw Injector solvent Shaping air alignment pin Revised A 59 6301 6 Assembly and disassembly continued 6 5 Regulator Option available for by pass see 9 4 page 88 for details 6 5 1 Disassembly Step 1 Pro
46. mbly 65 EC version 1514409 the stainless steel solvent pipette 1405145 will replace the nylon genuine one 1402690 Revised A 76 6301 8 PPH 607 SCAR coil spare parts lists continued 8 3 Manifold o rings atomizer side Item 4 Elbow alignment pin Item 6 Shaping air pin Item 5a 3 O ring 2 9 x 1 2 Item 5 B Solvent injector Item USA P N Sames P N Description Qty 1 82 0410 23 J3STKLO26 O ring 2 75 x 1 6 chemically inert 2 Microphone air 2 82 0884 26 J3STKLO35 O ring 3 68 x 1 78 chemically inert 4 Bearing and compensation air 3 82 0884 10 J3STKLO78 O ring 6 07 x 1 78 chemically inert 6 Turbine drive and brake air 4 1403825 1403825 Alignment pin dia 12 2 5 1402690 1402690 Solvent injector 1 5a 82 0410 24 J3STKLO27 O ring 2 9 x 1 2 chemically inert for solvent 2 injector 6 1402691 1402691 Shaping air pin 1 7 X7CVCB064 X7CVCB064 Screw M 3 x 16 brass 1 8 1401208 1401208 High voltage contact 1 Revised A 77 6301 8 PPH 607 SCAR metric spare parts list continued 8 4 Manifold o rings pipette robot side p A Screw item B housing Screw item B housing Pipette E Pipette bracket HEN t N a IS da o a Item USA P N Sames P N Description Qty B X9NVFP118 X9NVFP118 Screw M4 x 10 nylon flat head 3 E 1305033 1305033 Pipett
47. nerate a high voltage output which is used to charge atomized paint particles Transfer efficiency increases with the use of high voltage Protective cover Protects internal components from paint contamination and eases cleaning operations Quick disconnect tightening ring Ensure a tight junction between robot atomizer quick disconnect plates Clip Designed to attach the bellcup to the turbine motor The under side also includes a half moon groove This groove is used by the speed feedback circuit to measure bellcup rotation Injector holder Positions the injector in the center of the bellcup Also incorporated in this small manifold or holder are microphone air supply and return passages Injector restrictor The injector restrictor directs the fluid flow into the bellcup Both the fluid output velocity and fluid back pressure are affected by the inner size dia of the injector restrictor Proper size selec tion is determined by paint viscosity and film build desired Regulator The regulator is used to precisely control fluid flow to the bellcup Working in conjunction with a fluid flow meter accurate Closed Loop fluid control can be achieved Robotic elbow Provides a 60 angle to body Nano valve Air actuated two positions normally closed valves which per form varies operations paint trigger paint dump external cup wash injector wash Refer to operating sequences and
48. ng out then through the PPH 607 quick disconnect assembly Step 7 SML RE Wiring diagram Alignment Pin DES01298 DES01482 DES01303 Assemble the two washers and electrical male connector together making sure all parts are correctly aligned and the mating is flush Step 8 Position the above mentioned assembly into the UHT well by pulling on the cables and using two fingers to hold the assembly together Step 9 The three o rings must be in place before tightening connections please refer to section 5 3 3 for details Step 10 Tighten the assembly into the robot adaptor Revised A 40 6301 5 Maintenance continued 5 3 4 Low voltage cable wiring instructions continued Step 10 Secure the electrical connector assembly with the 4 plastic screws Step 11 Feed cable ends through the 5 16 nylon tubing Step 12 Place the nylon tubing inside the connector and secure with connector and 2 S S screws 5 3 5 UHT 153 Cascade Zero degree indexing position High voltage contact Cascad set screw Note After installing the UHT 153 into the quick disconnect apply a light film of dielectric grease to the rod and high voltage contact before installing the PPH 607 manifold Besure to tighten the cascade set screw to prevent the cascade from falling out and breaking Revised A 41 6301 5 Maintenance continued 5 3 6 Nano valve The compact size of SAMES nano val
49. ny other foreign matter introduced in the pneumatic circuits of the PPH 607 Bearing air The bearing air must always be on during operation otherwise serious damage to the turbine will occur Once the turbine has coasted to a complete stop it is safe to turn off the bearing air To turn off the bearing air Turn off turbine drive air Wait until turbine stops 150 sec minimum Turn off bearing air Bearing air pressure below 90 psi 6 bars at the atomizer inlet can damage the bearing The minimum dynamic air pressure is 90 psi 6 bars at the pneumatic control panel Minimum dynamic air pressure must be measured at the atomizer inlet If the bearing pressure falls below 90 psi 6 bars at the turbine inlet or at the atomizer inlet stop turbine drive air CAUTION The warranty does not cover damages to the turbine resulting from insufficient bearing air pressure Revised A 8 6301 Safety interlocks Rotation Recommendations Triggering paint or solvents at speeds 15 000 rpm may result in fluids entering the turbine bearing and control circuit Do not spray if the bellcup is not turning at a speed under 15 000 rpm Therefore the trig ger valve the injector flush valve and the outside bellcup wash valve must be closed when the bellcup is not spinning CAUTION When the turbine is first started the bellcup rotation speed must be rotating at least 15 000 rpm before opening the paint trigger valve Shaping a
50. olvent with o ring 2 9 x 1 2 chemically inert Step 2 Clean outside and inside surfaces with a rag dipped in solvent and a nylon brush Step 3 Dry well with compressed air and a clean dry rag Step 2 fee Step 3 DES01099 7 2 3 Injector and injector holder Step 1 Remove injector as per instruction see 6 4 1 page 54 Step 2 Soak 1 hour in approved cleaning solution Step 3 Dry with compressed air Revised A 68 6301 7 Cleaning procedures continued 7 3 Procedure C SAFETY Switch off all electrical supply Step 1 Remove the shaping air assembly do not damage o ring see 6 1 1 page 48 Remove bellcup see 3 6 2 1 page 50 Step 2 Remove clip see 6 2 1 page 50 Step 3 Clean the clip with a nylon brush and solvent MEK Never soak the clip into solvent Note Make sure that the clip is not damaged DES01100 Step 4 Clean both sides of the bellcup DES01101 Step 5 Dry with compressed air DES01103 Revised A 69 6301 7 Cleaning procedures continued 7 4 Nano valve clean up CAUTION Do not soak the nano valve in solvent Step 1 Remove all o rings Step 2 Wipe nano valve with a moistened rag Step 3 Clean nano valve with a stiff nylon brush Step 4 Wipe again with a dry rag Step 5 Blow out with clean compressed air Note for assembly see 6 3 2 page 53 Revised A 70 DES01634 6301
51. p 2 Loosen the nano valve by turning counterclock wise until it is released from the threads see fig 1 Step 3 Flip the tool around fig 2 and completely screw the tool onto the nano valve and pull to remove 6 3 2 Assembly Inspect nano valve and components for damage and replace if necessary Step 1 Clean all components see 7 4 page 70 Step 2 Apply a light film of dielectric grease pure vaseline P N H1GMINO17 to the nano valve then insert the nano valve into the manifold Step 3 Insert the nano valve tool onto the nano valve and with the tool P N 1403498 turn clock wise to a maximum torque of 1 8 ft lbs 2 5 Nm Revised A 53 6301 6 Assembly and disassembly continued 6 4 Turbine motor injector restrictor 6 4 1 Disassembly N e bul o YN W Q Item Description Qty 1 Bellcup 1 2 Clip 1 3 Injector D 1 8 mm 1 4 Injector o ring 5 28 x 1 78 chemically inert 1 5 Injector holder 1 6 Injector o ring 2 0 x 1 25 chemically inert 1 7 Restrictor dia 3mm equipped with two o rings size 3 1 x 1 6 1 chemically inert 8 Microphone o ring 2 75 x 1 6 chemically inert 2 Note see 8 1 page 71 see 8 9 page 83 for Sames spare parts list for details Revised A 54 6301 6 Assembly and disassembly continued 6 4 Turbine motor injector restrictor continued 6 4 1 Disassembly continued 2 7 DESO1504
52. p edge bellcup k Rpm l min l min 15 105 108 20 133 130 30 206 198 35 251 220 40 302 273 45 360 374 50 400 405 Fluid flow 150cc min Vortex Negative pov bellcup edge bellcup ge mpm Vmin l min 15 110 110 20 150 138 30 211 205 35 266 250 40 320 299 45 390 370 50 401 410 Revised A Air flow L min Air flow L min 400 350 300 250 200 150 100 50 400 350 300 250 200 150 100 50 22 15 20 75 cc min 30 40 Vortex bellcup Negative edge bellcup 150 cc min Vortex bellcup Negative edge bellcup DES01237 DES01238 6301 3 Technical characteristics continued 3 2 Working characteristics continued Turbine drive air consumption LOADED relative as per bellcup used continued Viscosity 44 7 sec Ford cup 4 80 27 C Vortex bellcup Dia 70 mm 400 350 C2 o o N al o Air flow L min Nm o o 150 100 50 15 20 30 40 9 75 cc min Vortex bellcup 7150 cc min Vortex bellcup Revised A 50 400 350 Co eo eo Air flow L min PO PO eo al o o mb al o 100 50 DES01239 23 15 Negative edge bellcup Dia 60 mm 20 30 40 50 e 75 cc min negative edge bellcup DES01240 150 cc min negative edge bellcup 6301 3 3 Operating principle 3 3 1 Turbine rotation speed The reading is obtained using a microphone The air supply arrives at the clip holding th
53. ription Qty unit 1308689 1308689 Tool aluminium cover nut and quick discon 1 1 nect tightening ring removal 3 a Sale USA P N Sames P N Tool description Qty unit 72 1107 00 1517728 Tool 65EC bellcup and clip removal 1 1 ALZA A DES01025 DES01641 USA P N Sames P N Tool description Qty ps 1301832 1301832 Tool nano valve removal 1 1 1403498 1403498 Tool nano valve torque 1 1 Revised A 32 6301 5 Maintenance continued 5 2 Tools continued DES01026 USA P N Sames P N Tool description Qty a 1308679 1308679 Tool drive vane removal 1 1 COCHE EO je 8 E ae Sale USA P N Sames P N Tool description Qty unit 1305453 1305453 Tool fittings 2 1 3 a rar Sale USA P N Sames P N Tool description Qty unit 1406390 1406390 Tube depth gauge 1 1 a Sale USA P N Sames P N Tool description Qty unit 1308680 1308680 Tool regulator cover seat removal 1 1 Revised A 33 6301 5 Maintenance continued 5 2 Tools continued 60 QD NUT E 9 a aT Sale USA P N Sames P N Tool description Qty unit 1308678 1308678 Adaptor wrench 60 1 1 os 3 E e Sale USA P N Same
54. s P N Tool description Qty unit 1408598 1408598 Tool restrictor removal 1 1 j BL e i Sale USA P N Sames P N Tool description Qty unit 1408599 1408599 Tool injector 1 1 a ym Sale USA P N Sames P N Tool description Qty unit 72 0581 00 Tool diaphragm removal 1 1 Revised A 34 6301 5 Maintenance continued 5 2 Tools continued EA o RS Sale USA P N Sames P N Tool description Qty unit 72 1126 00 1408335 Tool 65EC shaping air nut removal and instal 1 1 lation Other tools and accessories required Plastic mallet 6mm steel rod Revised A 35 6301 5 Maintenance continued 5 3 Installation see 8 1 page 71 for details The robot quick disconnect plate is used to hold the atomizer onto the robot wrist The UHT 153 is installed in the robot quick disconnect plate as illustrated The quick disconnect tightening ring holds the body onto the quick disconnect robot plate Zero index 5 screws M6 x 50 Nylon glass filled UHT 153 c iscade Quick disconnect tightening ring PPH 607 l Screws M5 x 50 60 glass filled Quick disconnect robot plate DES01431 Revised A 36 6301 5 Maintenance continued 5 3 1 Quick disconnect robot plate Please see 8 7 page 81 for details Alignment pin Dia 12 mm a Tube fittings Please re
55. tatic floor such as unpainted concrete metal grating etc CAUTION In all cases the codes in force concerning spraying of paints and flammable liquids must be strictly observed WARNING Always switch the power supply off before disconnecting the low voltage cable from the UHT 153 high voltage cascade Always make sure the UHT 153 high voltage cascade is connected before switching the power supply on Revised A 7 6301 Foreword This paragraph contains information that an operator should know and understand before using the PPH 607 The purpose of this information is to indicate precautions that must be taken to prevent potentially serious damage to the atomizer Bearing air filtration The air has to be suitably filtered to ensure a long lifetime and to prevent any contamination during paint application Incorrectly filtered air can contaminate the bearing causing damage to the turbine In particular a filtering system has to be installed to stop particles bigger than 5 micron Filter cartridges have to be regularly changed to ensure clean air The filter has to be installed as near as possible to the atomizer CAUTION The warranty does not cover damage caused by air improperly cleaned and filtered according to specifications The inside of the air hoses supplying the atomizer should be free of any paint or solvent contamination CAUTION The warranty does not cover any damage caused by impurities paint solvent or a
56. te 6mm 9 5 O ring 3 1 x 1 6 chemically inert for restrictor 2 6 Restrictor Dia 3 0mm 1 7 O ring 6 07 x 1 78 chemically inert Turbine drive and brake air 6 8 O ring 2 75 x 1 6 chemically inert Microphone air 2 9 Shaping air alignment pin 1 10 Alignment pin Dia 12 2 11 O ring 3 68 x 1 78 chemically inert Bearing and compensation air 4 12 Nano valve 4 13 Manifold body 1 14 Pipette 8mm 6 15 Pipette bracket 1 16 Screw nylon M4 x 10 3 Note see 8 1 page 71 for Sames spare parts list Revised A 62 6301 6 Assembly and disassembly continued 6 7 Manifold continued 6 7 1 Disassembly continued Step 1 Remove all o rings Step 2 Remove the solvent injector item 2 then remove the two o rings item 2a from the solvent injector Step 3 Remove the restrictor item 6 and then remove the two o rings item 5 from the restrictor Step 4 Remove shaping air alignment pin item 9 Step 5 Remove the alignment pins item 10 Step 6 Remove the high voltage contact and screw assembly item 1 Step 7 Remove the nano valves item 12 see 6 3 1 page 53 for details Step 8 Remove the regulator item 3 see 6 5 1 page 60 for details Step 9 Remove the three screws item 16 holding the pipette bracket Step 10 Remove the pipette bracket item 15 Step 11 Remove pipettes item 4 and 14 6 7 2 Assembly Note Clean all components and inspect for damage replace if necessary
57. tinued 3 2 Working characteristics continued Turbine drive air consumption UNLOADED relative to bellcup used Rev Vortex Negative edge Bearing air k Rpm bellcup bellcup L min L min L min 15 40 77 85 20 51 106 85 30 85 165 85 35 94 192 85 40 120 234 85 45 145 275 85 50 180 330 85 Air flow L min Revised A K rpm K tr mn 17 A bellcup DES01227 Vortex bellcup Negative edge Bearing air 6301 3 Technical characteristics continued 3 2 Working characteristics continued Turbine drive air consumption LOADED as per bellcup used Viscosity 60 seconds 80 F Ford cup 4 Fluid flow 75cc min Vortex Negative Pag bellcup edge bellcup W Rpm l min l min 15 97 98 20 120 120 30 188 180 35 226 210 40 271 262 45 324 315 50 370 370 Fluid flow 150cc Vortex Negative pan bellcup edge bellcup SCRIBIT l min l min 15 107 103 20 135 129 30 191 190 35 244 201 40 292 276 45 360 336 50 370 373 Revised A Air flow L min Air flow L min 75 cc min 400 350 300 250 200 150 100 50 Q9 Vortex bellcup DES01228 t Negative edge bellcup 150 cc min 400 350 300 250 200 150 100 50 Q Vortex bellcup DES01229 Negative edge bellcup 18 6301 3 Technical characteristics contin
58. to prevent any swelling or chemical deterioration The proper operation of the PPH 607 is warranted only if used with the right size and material rings Mechanical crash The warranty does not apply to damages resulting from environmental causes for example in case of a robot crashing Revised A 10 6301 Warranty Responsibility SAMES Technologies agrees to correct any malfunction resulting from a fault in the design the material or the fabrication within limitations listed below Any request that the warranty be applied must be made in writing and precisely state the claim SAMES Technologies never warranties any equipment which has not been operated maintained and cleaned according to their recommendations In addition SAMES Technologies does not warranty their equipment if outfitted with spare parts not approved by SAMES Technologies Specifically the warranty does not cover damage resulting of negligence or lack of supervision from the customer incorrect utilization improper procedure follow up use of non SAMES Technologies approved control system accident and or collision acts of God bad air filtration solid particles 5 micron diameter bad paint solvent use of o rings not complying with SAMES Technologies specifications usage of turbine below minimum bearing air pressure 90 PSI 6 bars at atomizer inlet and 90 psi at the pneumatic control panel maximum speed exceeding 45 000 rpm limit
59. ued 3 2 Working characteristics continued Turbine drive air consumption LOADED as per bellcup used Viscosity 60 seconds 80 F Ford cup 4 Vortex bellcup Dia 70 mm Negative edge bellcup Dia 60 mm 400 400 350 350 300 300 c E S 250 E 250 200 3 200 lt je 150 X 150 100 100 50 50 0 0 15 20 30 40 50 15 20 30 40 50 lt 75 cc min Vortex bellcup e 75 cc min negative edge bellcup DES01230 DES01231 g 150 cc min Vortex bellcup g 150 cc min negative edge bellcup Revised A 19 6301 3 Technical characteristics continued 3 2 Working characteristics continued Turbine drive air consumption LOADED relative as per bellcup used Viscosity 25 sec Ford cup 4 80 F 27 C Fluid flow 75cc min Vortex Negative Ray bellcup edge bellcup CAP l min l min 15 97 94 20 123 120 30 192 180 35 230 220 40 270 250 45 324 314 50 370 370 Fluid flow 150cc min Vortex Negative Pad bellcup edge bellcup APIO l min l min 15 108 109 20 140 132 30 200 185 35 245 230 40 302 280 45 360 325 50 375 370 Revised A 400 350 Co eo eo Air flow l min no al o Nm o o 150 100 400 350 C2 eo eo N al o 150 100 20 Air flow l min Nm e e Q Vortex bellcup pr Negative edge bellcup o Vortex bellcup Negative edge bell
60. ves means they can be positioned near to the atomizer reducing paint and solvent consumption and color changing time Close Open 1 e e oe DES01632 CAUTION Valve not repairable only replaceable as a whole unit Revised A 42 6301 5 Maintenance continued 5 3 6 Nano valve continued CS 33300 SKK i 3 a Item Function Qty 1 Paint trigger nano valve 11 1 2 Dump nano valve 41 1 3 Injector wash nano valve 32 1 4 Bellcup wash nano valve 31 1 Revised A 43 6301 5 Maintenance continued 5 3 7 Injector and bellcup wash Injector wash the solvent passes directly through the injector External bellcup wash the solvent passes through a hole in the shaping air shroud to wash the external surfaces of the bellcup Solvent injector s pipettes Injector wash nano valve Typical connection Bellcup wash nano valve External Moduflow DES01263 O rings CAUTION Inspect to make certain the o rings on the solvent injector s pipette and on the shaping air shroud are in place before instal

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