PRECIPITATOR SUPERVISORY SYSTEM PSS
Contents
1. oemi AVG I PELD STATUE POWER CONT mans Gb D VIEW STATUS sone comnecamon ua rs aa e nni _ Press View Status to switch the screen to display a three column list of Status and Settings Alarms and Communications Status flags The system time oo E se and date is shown as well _ gt This screen displays a color based round button next to any state that is true If an alarm or fault se occurs the operator can quickly view which was the cause Fig 10 5146 G COMMERCE AVENUE e MOORPARK CA 93021 e 805 531 8900 e FAX 805 531 8903 www avcspecialists com 9 Precipitator Supervisory System PSS SPECIALISTS ING E VIEW PRE TRIP 04 17 12 14 45 47 p tm AMS GEE POWERCON If a POWERCON should trip for any reason sn MO neon the values just prior to the trip are stored se so A 0 0 0 0 into registers for viewing and o 0 troubleshooting PusEANGE 0 o 0 0 more 0 o 0 0 DAY 0 0 0 NO COMM NO COMM The data set includes Primary Volts and A ED Amps Primary Power Secondary kV and ma Spark Rate and Phase Angle In addition Fig 11 F VIEW SUMMARY The Summary screen displays key onana Axe POWERCON mener 2 instantaneous values for all POWERCON EE tet 0 eroe o 0 00 00 0 0 o 0 100 IE DUTY CYCLE controllers in the precipitator unit 9 e gt merce 0 00 0 0 0 0 o 0 100 IE DUTY CYCLE 1481 0 00 00 0 0 0 0 100 IE DUTY CYCLE i 0 02. PRECIPITATOR SUPERVISORY SYSTEM PSs 5146 G COMMERCE AVENUE e MOORPARK CA 93021 e 805 531 8900 e FAX 805 531 8903 www avcspecialists com Precipitator Supervisory System PSS Table of Contents I Notices and Installation Considerations cccescessesstecessessssessseesseesseecsseesessesseeeseseneeseeesentenes 2 Hl MISTER o 4 Ill STARTUP AND MAIN DISPLAY SCREEN ee 4 IV POWERCON AND RAPPERCON MONITOR SCREENS e 5 V POWERCON T R SET STATUS DISPLAY AND CONTROL 6 A DISPLAY DEFAULT VALUES Lunn pieni pini iaia 7 DISPLAY OR DREG 7 a Selecting Default or Remote Operation io 8 b Editing Individual Parameters and Saving them 8 c Creating an Operating Profile Recalling Stored ProfileS 9 EVNER Arv 9 Di VEV TATUS NN 9 E VEN hhv 10 Fi EV SN 10 6 MNM EEE EE EE aga 10 VI RAPPERCON STATUS DISPLAY AND CONTROL 11 1 Change Operating Program 12 2 Monitoring the Active Rapper ii 12 VII PONNI 13 APPENDIX A Modification to Registry for PSS Operation 14 APPENDIX B DCS COMMUNICATIONS ii 18 APPENDIX GN 20 5146 G COMMERCE AVENUE e MOORPARK CA 93021 e 805 531 8900 e FAX 805 531 8903 www avcspecialists com 1 Precipitator Supervisory System PSS I Notices and Installation Considerations Notices Danger Du
3. 0 0 0 0 0 0 0 100 IE DUTY CYCLE Values are either summed or averaged PO RED IT RIE e E crono depending on the nature of the data across Med bre the bottom of the screen eee eee 1401 0 00 00 0 0 o 0 100 IE DUTY CYCLE D 00 00 0 0 0 100 IE DUTY CYCLE D 00 00 0 0 o 0 100 IE DUTY CYCLE D 0 0 0 0 0 0 0 100 IE DUTY CYCLE ku an ag EE n aie lt Fig 12 G VIEW LIMITS Pressing the VIEW LIMITS button will add the mmi programmed limit values to the awe 7 PoweRconm 1 1932 4 REMOTE LIMITS LOWER LIMITS TIR NAMEPLATE tm PRI RMS AMPS 39 3 45 0 FROMITO OA o POWERCON main screen e rn PRI POWER KW TA 30 0 FROMO TO 255 KW 0 SECONDARY KV 39 0 60 0 FROM 1 TO 120 KV 0 SECONDARY m 116 300 0 FROM 1 TO 2550 mA 0 This is very useful in that it allows the operator to view the current instantaneous values against the set limits If a specific T R 150 DUGG g ENE AT FULL POWER Set is continuously running at a high or low Gp a gt aD limit this screen will show which limit is a gt amp 5 aD causing the issue WAITING FOR DATA Fig 13 5146 G COMMERCE AVENUE e MOORPARK CA 93021 e 805 531 8900 e FAX 805 531 8903 www avcspecialists com 10 Precipitator Supervisory System PSS VI RAPPERCON STATUS DISPLAY AND CONTROL If a RAPPERCON is operating as part of the precipitator control system there will be a pushbutton identified with the name of the RAPPERCON on the main s
4. 3 Options H Think amp Do RunTime H Think amp Do ScreenView Contains commands for working with the whole registry 5146 G COMMERCE AVENUE e MOORPARK CA 93021 e 805 531 8900 e FAX 805 531 8903 www avcspecialists com 17 Precipitator Supervisory System PSS SPECIALISTS ING APPENDIX B DCS COMMUNICATIONS Startup the Kepware File Edit View Tools Runtime Help JG des JR dex Modbusinterface Tag Name Address Data Type Scan Rate Scalin Description a m ZiHR00001 400001 Float 100 None STATUS MSG 1 Zi1HR00002 400002 Float 100 None ALARM MSG 1 ZiHR00003 400003 Float 100 None SCALED PRI VOLTS 1 ZiHR00004 400004 Float 100 None SCALED PRI AMPS 1 Z1HR00005 400005 Float 100 None SCALED PRI POWER 1 ZiHR000086 400006 Float 100 None SCALED SEC KV 1 Z1HR00007 400007 Float 100 None SCALED SEC M 1 Z1HR00008 400008 Float 100 None AT PRI Kw LIM 1 Zi1HR00009 400009 Float 100 None AT PRI VOLTAGE LIM1 ZiHR00010 400010 Float 100 None AT SEC KY LIM 1 ZiHR00011 400011 Float 100 None AUTO MAN 1 Z1HR00012 400012 Float 100 None INTERLOCK 1 Z1HR00013 400013 Float 100 None MAINS ON 1 Z1HR00014 400014 Float 100 None POR 1 1HR00015 400015 Float 100 None REMOTE ENABLED 1 ZIHRO00E 400016 Float 100 None SCR IMBALANCE 1 Z1HR00017 400017 Float 100 None STOP INPUT 1 HR0008 400018 Float 100 None UVR 1 Z1HR00019 40001
5. 4 51 5 320 4 FIELD 1A D1 6 148 13 1 25 5 34 16 FIELD 1A D2 6 236 21 6 4 7 38 5 118 20 FIELD 1A D3 6 346 61 2 20 4 51 5 320 4 FIELD 1A D4 6 312 20 2 5 9 59 5 86 0 5 30 2012 8 03 FIELD NAME IE Duty Cycle Primary Volts Primary Amps Primary Power Secondary KV Secondary mA Spark Rate FIELD 1A A1 6 206 20 8 3 9 36 5 90 20 FIELD 1A A2 6 239 22 1 4 9 39 121 20 FIELD 1A A3 6 339 59 2 19 2 50 5 307 10 FIELD 1A A4 6 107 5 6 0 6 23 14 29 FIELD 1A B1 6 146 12 4 0 9 25 32 16 FIELD 1A B2 6 265 37 5 8 8 38 181 1 FIELD 1A B3 6 396 20 8 6 1 60 96 0 FIELD 1A B4 6 371 17 5 59 5 91 0 FIELD 1A C1 6 239 22 1 4 9 39 121 20 FIELD 1A C2 6 339 59 2 19 2 50 5 307 10 FIELD 1A C3 6 107 5 6 0 6 23 14 29 Important note The DATALOG directory will continue to grow indefinitely unless files are moved to another holding location 5146 G COMMERCE AVENUE e MOORPARK CA 93021 e 805 531 8900 e FAX 805 531 8903 www avcspecialists com 13 Precipitator Supervisory System PSS APPENDIX A Modification to Registry for PSS Operation This applies only if the PSS computer is replaced Part of the functionality of the PSS is the use of common variables for Default Parameters 6 Minute Average values etc Standard Think n Do does not allow for this requiring a unique variable for each I O address Think n Do added this feature for AVC Specialists and is therefore not present on a standard install of Think amp Do In order to use this feature a registr
6. G COMMERCE AVENUE e MOORPARK CA 93021 e 805 531 8900 e FAX 805 531 8903 www avcspecialists com 11 Precipitator Supervisory System PSS SPECIALISTS ING 1 Change Operating Program From the RAPPERCON main screen shown in Ee o ave Ww VIEW STATUS RCON1A ne Figure 15 click on VIEW STATUS LEI ee 1 Normal 14 LINE ERROR This will cause the STATUS screen to be Ma nen 3 Liftis displayed s 4 POR_Test 0 6 Calibrate o 0 This screen displays the current status of the E RE tm RAPPERCON as well as available programs and 0 es any alarms or warning messages may exist 082 1 Notice that there are six resident programs possible Fig 16 2 Click on the field labeled RUN PROGRAM t note that in this example the current program is 4 which you will note in the center section under PROGRAM NAMES is POR Test Use the keyboard to change it to the number that represents the program to run next ex 5 to run OB TEST 3 Click on SET 4 Click on RETURN TO PREVIOUS 5 Click the STOP button and then the CLR button The new program will be loaded and begin running 2 Monitoring the Active Rapper Note the CH1 and CH2 Board and Terminal values As the RAPPERCON runs a program the display will show the currently active rappers On the Unit screen shown in Figure 17 the active rappers will be displayed in red Inactive rappers will be shown in green A faulted rapper will be
7. any representative or other person to assume for it any obligation or liability other than such as is expressly set forth herein POWERCON RAPPERCON PRECIPITATOR SUPERVISORY SYSTEM PSS and HOPPER HAMMER are trademarks of A V C Specialists Inc All other trademarks are property of their respective owners The information contained in this document is believed to be accurate at the time of publication however A V C Specialists Inc assumes no responsibility for any errors that may appear here and reserves the right to make changes without notice 5146 G COMMERCE AVENUE e MOORPARK CA 93021 e 805 531 8900 e FAX 805 531 8903 www avcspecialists com 2 Precipitator Supervisory System PSS Installation and Maintenance Considerations Installation and maintenance of the POWERCON control and auxiliary equipment should only be performed by qualified competent personnel that have appropriate training and experience with high voltage and current devices Every effort has been made to ensure the installation instructions presented in this document are clear and easy to understand however if you are not sure how to perform any of the instruction provided DO NOT CONTINUE THE INSTALLATION OPERATION OR REPAIR of this equipment Warning Failure to observe the following information may result in severe injury or death During normal operation of this device hazardous voltages are present on the terminal strips circui
8. stored in the PSS and are downloaded to the POWERCON when Remote Mode is activated When active an R is displayed in the T R Set icon When the REMOTE VALUES button is pressed the Remote parameters and limits are displayed Me TANG L on rowercom Miem LIMITA I LOWER LIMITE LiTE as Muo GA D CELE CE mn mown bad In l OPERATIONS aie cr hi E FRONTO STEP 30 FROMISTOSSCH 10 9 FROM TO 266 Dwyt D oo ms 803 00 FROITO I CYCLES 2 C208 PLOW SED Shi 2 PROMO TO CYCLES Teri parrer irrita emne arcuri power men ae Fig 6 ENTER PASSWORD These parameters can be modified manually by pe Memo o e Click on the Password field A password entry window will pop up The operator engineer must enter the correct password in order to modify any values The default password for Remote parameter modification is 4170005 5146 G COMMERCE AVENUE e MOORPARK CA 93021 e 805 531 8900 e FAX 805 531 8903 www avcspecialists com 7 Precipitator Supervisory System PSS e Once the password is entered click on OK The keypad will disappear e Click on CHANGE VALUES and the screen will change to appear as shown in Figure 7 CONEMAUGH remotetb ave POWERCON 110008 4 LIMITS 1 LOWER LIMITS LIMITS 2 Pri Amp Limit 45 FROM1TO 150A 0 Conduction Angle 129 129 TO 176 DEGRESS ri river 440 mowstosv o Under Voltage 0 FROMOTO7 STEPS 50 Pomo TOZIERN o T Sc
9. 3 www avcspecialists com 4 Precipitator Supervisory System PSS SPECIAL The RAPPERCON 1A and 1B programs and groups are displayed while in operation In this figure two Powercons are shown in operation 1A A1 and 1A A3 Powercon 1A A1 i is displayed as dark red signifying that the Powercon is running at a high limit Powercon 1A A3 is displayed as green alive and well but in an OFF state i The Rappercons also conform to a color code convention to make it easy for the operator to identify current status of each controller and know which rapper s is active IV POWERCON AND RAPPERCON MONITOR SCREENS Click on any T R set in Unit im 1A precipitator and the screen will focus the selected precipitator unit the same goes for Unit 2A in our example evel hey Li ogi i 10 4 0 03 HAM AE ELECTROSTATIC PRECIPITATOR Ei UNIT 14 Gag FLO m f gi a 00 Mo o dl oe PROGRAM POR Test Gro U SET AMT ul Met OLI Je Energy AVGI Fig 2 This is a very informative screen in that it displays the active state of every component of the precipitator Powercon voltage controllers Bremen aL Rappercon s and individual rapper s are ps ELECTROSTATIC PRECIPITATOR det 5 displayed to allow instant status recognition by the operator Rappers are normally green if not actively rapping red if active and yellow if in a fault condition In our example sixteen T R Sets Powercon voltage
10. 8903 www avcspecialists com 8 Precipitator Supervisory System PSS 3 Type the desired value and press OK 4 Press the SAVE button It will turn red for a couple of seconds while it saves the data 5 After making all changes press the RSTR Restore button to download to the POWERCON controller To return to DEFAULT MODE press the red AVCs In REMOTE MODE button c Creating an Operating Profile Recalling Stored Profiles The POWERCON is capable of automatically generating an operating profile for the T R Set For complete details on how this is done refer to the POWERCON 900 Manual The PSS has two buttons in the Remote Mode Edit screen that activate the function in the POWERCON GET PROFILE and GEN ERATE PROFILE GET Profile will retrieve a stored profile GEN Profile will create a new profile C VIEW AVERAGES i 1 1 soli AMG FELE IAAT i 14 11 12 Press View Averages will switch to a screen as Em shown in Figure 8 This screen is also very useful in Si da that the operator can monitor instantaneous D a values and 6 Minute Averaged values at the same er 5 T FULL POWER time Very when checking for anomalies or sporadic events that can be affecting performance Qa gt gt of the precipitator gt Spikes in the instantaneous values may not affect the Fig 9 6 Min Avg but still have negative impact on performance of the T R Set and the precipitator
11. 9 Float 100 None SCALED SPARK RATE 1 Z1HR00020 400020 Float 100 None SCALED PHASE ANGLE 1 Z1HR00021 400021 Float 100 None STATUS MSG 2 Z1HR00022 400022 Float 100 None ALARM MSG 2 Z1HR00023 400023 Float 100 None SCALED PRI VOLTS 2 G HRO0024 400024 Float 100 None SCALED PRI AMPS 2 Z1HR00025 400025 Float 100 None SCALED PRI POWER 2 HR00026 400026 Float 100 None SCALED SEC KV 2 Z1HR00027 400027 Float 100 None SCALED SEC MA 2 Z1HR00028 400028 Float 100 None AT PRI KW LIM 2 Z1HR00029 400023 Float 100 None AT PRI VOLTAGE LIM 2 ZiHR00030 400030 Float 100 None AT SEC KV LIM 2 Z1HR00031 400031 Float 100 None AUTO MAN 2 24 HR00032 400032 Float 100 None INTERLOCK 2 ar 4 gt Ready Default User Clients 0 Active tags 0 of O Right click AVC in the left window and then select Properties The following window will appear Ed Device Properties Redundancy Sub Model Ethernet Settings Blocks Variable Import Settings Unsolicited Error Handling General Scan Mode Timing Auto emotion Database Creation The General tab should be displayed by default If it does not click on the tab to bring Channel Assignment Mame Modbuslnterace it to front Driver Modbus TCP IP Ethernet The Device Name is AVC The Model is Modbus Name AWC The IP address must be changed to a valid Modbus address in your domain W Enable data collection Simulate Device Cancel Apply H
12. Do Data Logger sa gt DI Thee Expand o ne x Frd G2 Yahoo ar Copy Key Name Gy UNICODE Program Groups re lt gt lt My Computer EY CURRENT USER Softerare Thue amp Do Software Think amp Do 1 0 View A new sub folder under Think amp Do I O View will be created 5146 G COMMERCE AVENUE e MOORPARK CA 93021 e 805 531 8900 e FAX 805 531 8903 www avcspecialists com 15 Precipitator Supervisory System PSS a 5 SPECIALISTS INC ere mpa ram eo ey AALE Aan 0 AabBbl AabbLe FLO LIU Aeman Subbithe v Registry Editor Fie Edi Yew Favorbe Help Og Ronda i DI Seagate Software at Deets valso net set II apyupi Set dt i E Symantec JE Think b te Solera 1 AppTracker i I CE bridge ag Think amp Do Data Legger E Thek fi Da LIO Ver Og Recent Fie Let i Tob HEEN MI Ey Tha amp Das Fura Tiret A E Think amp bo Screener Og Tnbenore a 190080 jE Trke E v and f Program Settings 4 Ey Witri E WinZip Computing 1 nendende 1 Yahoji atre Taga E UNICOCE Program Groups E asike Erino My Computer HEY CURRENT USER Software Think fi Do Software Think fi De 110 Wiehe Kir r E LI ard VA Bg Setti Em Webra DJ rdp Caspunrg 9 Name the new folder OPTIONS 10 Right click on the Options folder and click on NEW and DWORD Value zom Tid bo Lar TEENY AABDCCU AaBDLUCUC AABDUI AaBDUC Mal Registry E
13. ISTS INC 5 Click on the to the left of Software to open up its sub folders amp Registry Editor File Edit View Favorites Help amp C Netscape Name Type Data amp I Nico Mak Computing ab Default REG SZ amp CJ NVIDIA Corporation T ODBC 5 pdfconverter com 5 Peachtree C Peachtree E mail Writer v3 amp GJ PEACHW Release 15 amp I Policies E OJ RealNetworks CJ RedemptionD O 9 Redemption 5 Roxio 3 Seagate Software 5 SignupShield amp Smart Soft amp J Symantec een E Think amp Do Software J AppTracker amp CE Bridge E Think amp Do Data Logger S Think amp Do 1 0 View A Options J Recent File List Settings H Toolbar G lt gt lt My Computer HKEY CURRENT USER SoftwarelThink amp Do Software value not set 6 Scroll down to Think amp Do Software and click on the to the left This opens up the sub folders 7 Click on the next to Think amp Do I O View to open up its sub folders 8 Click on Think amp Do I O View to highlight the folder and then click on the EDIT menu then NEW and then KEY TIN IT PASBDLCLK I ASBDLAK ARBDL ARBDLC MAL i Registry Editor Fie Edt view Favorkes Help Og PEACHOW Release 15 DJ Pokies G DJ Reset Og Rednngtion DO C 5eogste Software O Syeed D Smart Soft 2 imta m Thr amp Do Software O Apple acka DC Bridge a OG Think amp
14. controllers are shown complete with address or identifier color status and as seen in Fig 2 a text identifier to show that two of the Powercons are in Manual mode M for Manual and R for Remote Fig 3 5146 G COMMERCE AVENUE e MOORPARK CA 93021 e 805 531 8900 e FAX 805 531 8903 www avcspecialists com 5 Precipitator Supervisory System PSS Other conditions that appear are yellow if the POWERCON is faulted for any reason and blue if the POWERCON is currently running in Power Off Rapping shown in Figure 3 V POWERCON T R SET STATUS DISPLAY AND CONTROL Once the individual precipitator unit is displayed click on the T R set icon im to pop up the status display and edit screens for the selected POWERCON voltage controller The main POWERCON screen is shown in Figure 4 This screen shows the instantaneous status values for the most important data as well as the operational status and any alarm that might be active ScreenView CONEMAUGH field1 oe POWERCONM 11 08 35 so ld o so o AT FULL POWER Fig 4 In addition pushbuttons down the left side allow the operator to Start or Stop the controller Clear or Ack knowledge warnings or alarms Five blue pushbuttons across the bottom allow the e Display and editing of Default Parameters e Display and editing of Remote Parameters e View the 6 Minute Averaged variable data e View pre trip data e View
15. creen In this example the main screen displays dual precipitators Unit 1A and Unit 1B LES parry hres OH AAI py pantry are 083111 10 37 18 PLAN VIER x On the left side of the screen note that there are two RAPPERCON controllers identified as RAPPERCON 1A and RAPPERCON 1B Click on either red button to display the ee operator monitor and control screen for sii the selected RAPPERCON GenOn Energy CONEMAUGH STATION UNIT NG 1 ELECTROSTATIC PREGIPITATOA Fig 14 08 31 11 mas a PN 130 JET Clicking on either will cause the PSS to display the i RAPPERCON operator screen shown in Figure 15 TYPE Gravity CH2 BT 0 0 Cr o POR Tesi mai i en eor The RAPPERCON main screen displays all the key o information about the operation of the rappers connected to it D DD TED The buttons on the left side of the screen allow the operator to START running the currently selected Program shown on this screen along Fig 15 with the active Group and the Board and Terminal address for the active rapper s Additionally pressing the PAUSE button will cause the RAPPERCON to stop rapping for 12 minutes If no keyboard activity for this period the RAPPERCON will return to operation and continue rapping from where it was paused If the CLR clear button is pressed after a change of program the new program will begin If no new program has been selected the current program will start over from the beginning 5146
16. ditor DER Fie Edit View Favorites Help J Roxio Name Data amp Seagate Software ab Default value not set H SignupShield J Smart Soft E Symantec S Think amp Do Software H AppTracker Q CE Bridge amp Think amp Do Data Logger S Think amp Do I O View I Recent File List Q Settings H A Toolbar agm H Think _ Expane aa Think Key QQ Toce Find String Value H TnDOF sla Delete Binary Value amp Trolltech w Webroot Export Multi String yake Winzip Col Permissions Expandable String Value E Xenocode CJ vahooPart Copy Key Name 5 UNICODE Program Groups Q volatile Environment My Computer HKEY CURRENT USER Software Think amp Do Software Think amp Do I O View Options A new item will be displayed in the Options folder 11 Name this new item EnableModbusMultiMapMode without the quotes og Registry Editor EEK File Edit View Favorites Help EQ Roxio Name Type Data Li CI Seagate Software ab Default REG_SZ value not set amp Signupshield FE EnableModbusMultiMapMode REG_DWORD 0x00000000 0 HG Smart Soft J Symantec J Think amp Do Software 3 AppTracker 5 CE Bridge I Think amp Do Data Logger S Think amp Do I O View Recent File List Settings J Toolbar Options J Think amp Do RunTime amp 4 Think amp Do ScreenView My Computer HKEY_CURRENT_USER Software Think amp Do Software Think amp Do IO Vi
17. elp Once the correct IP address is setup you should verify these other tabs although there should be no reason for them to have been changed 5146 G COMMERCE AVENUE e MOORPARK CA 93021 e 805 531 8900 e FAX 805 531 8903 www avcspecialists com 18 Precipitator Supervisory System PSS Device Properties Variable Import Settings Unsolicited Eror Handling General Scan Mode Timing Auto Demotion Database Creation Device Properties Variable Import Settings Unsolicited Eror Handling General Scan Mode Timing Auto Demotion Database Creation Redundancy Sub Model Ethemet settings Blocks Redundancy Sub Model i Ethernet Settings Blocks Data Access IY Use zero based addressing M Use zero based bit addressing within registers W Use holding register bit mask writes IY Use Modbus function DG for single register writes IY Use Modbus function 05 for single coil writes Mailbox Client Privileges F ead Only Data Encoding IY Use default Modbus byte order I First word low in 32 bit data types M First Dword low in 64 bit data types TT Use Modicon bit ordering bit O is MSE Cancel Apply Help After verifying these settings click Apply and OK to return to the main screen Device Properties Device Properties Port Number Ae IP Protocol TCFAIP I Close TCP socket on timeout Cancel Apply Help Redundancy Sub M odel Ethern
18. et Settings Blocks Redundancy Sub Kodel Ethernet Settings Blocks Variable Import Settings Unsolicited Eror Handling General Scan Mode Timing Auto Demotion Database Creation General Scan Mode Timing Auto Demotion Database Creation Variable Import Settings Unsolicited Error Handling Settings Automatic tag database generation on device startup Dio not generate on startup Perform the following action on previously generated tags Vanable import file Delete on create ONE PSS UNIT 1 KEPWARE OPC osv pe Add generated tags to the following group n W Allow automatically generated subgroups pass I Include descriptions Auto Create Cancel Epp Help Cancel Apply Help At this point the host should be able to access the Tag database on the Kepware system The Tagnames are by default HO0001 with properties and description in columns to the left 5146 G COMMERCE AVENUE e MOORPARK CA 93021 e 805 531 8900 e FAX 805 531 8903 www avcspecialists com 19 Precipitator Supervisory System PSS x n i SE SPECIALISTS INC APPENDIX C SCHEMATICS 5146 G COMMERCE AVENUE e MOORPARK CA 93021 e 805 531 8900 e FAX 805 531 8903 www avcspecialists com 20
19. ew Options 5146 G COMMERCE AVENUE e MOORPARK CA 93021 e 805 531 8900 e FAX 805 531 8903 www avcspecialists com 16 Precipitator Supervisory System PSS SPECIALISTS 12 Double click on this item to open a new window Set the value for this new item to 1 Edit DWORD Value Value name EnableModbueh ulti aph ode Value data Base Decimal 13 Enter a 1 in the Value data field and click OK The added data item value will be updated in the Registry amp Registry Editor Seles File Edit View Favorites Help C Roxio Name Type Data A Seagate Software ab Default REG_SZ value not set E Signupshield FH EnableModbusMultiMapMode REG_DWORD 0x00000001 1 J Smart Soft a C Symantec I Think amp Do Software amp J AppTracker amp CE Bridge amp 3 Think amp Do Data Logger OJ Think amp Do I O View OJ Recent File List OJ Settings C Toolbar J Options w Think amp Do RunTime J Think amp Do Screenview 14 You have successfully modified the Registry to support the new feature Click on File and Exit to return to the desktop Se aa wy gg Vizi n citi Van AaBDCCD f AaBDLCUC AABDUI AaBDUC 11 Name Type Data ab Default REG SZ value not set H EnableModbusMultiMapMode REG_DWORD 0x00000001 1 Connect Network Registry Print Ctrl P Exit ra Settings J Toolbar
20. operators to monitor and control the performance of the T R controllers POWERCON e track status of voltage current and power e modify parameters to improve operation e provide alarm and warning notification e log specified status parameters to meet regulatory agency controls In addition the rapper controllers RAPPERCON attached to the network are monitored and controlled e display existing rapper operation e display rapper programs e change active program to vary rapper operation as conditions vary e track fault issues II STARTUP AND MAIN DISPLAY SCREEN The Main operator screen of the PSS displays an overview of the precipitator s with all controllers identified In operation this screen will highlight all Powercons and Rappercons by color to designate operating status as well as with text to advise special modes Manual or Remote operation A sample Main screen is shown in Figure 1 In this example the PSS controls two precipitators identified as 1A and 1B Each precipitator has sixteen T R set power controllers or Powercons and one hundred forty four rappers not displayed on this screen controlled by a single Rappercon FAN malata 08 34 11 Lante O i ex eg Ge 1841 Gje vid gu w Dux na e ua Gua mor gp Gun Color code for STATUS GenOn Energy CONEMAUGH STATION UNIT NO 4 ELECTROSTATIC PRECIPITATOR Fig 1 5146 G COMMERCE AVENUE e MOORPARK CA 93021 e 805 531 8900 e FAX 805 531 890
21. overall status of the POWERCON e View and edit limits e View asummary of the status variables 5146 G COMMERCE AVENUE e MOORPARK CA 93021 e 805 531 8900 e FAX 805 531 8903 www avcspecialists com 6 TM Precipitator Supervisory System PSS A DISPLAY DEFAULT VALUES 08 31 11 AXC VIEW DEFAULT VALUES POWERCON 11 14 22 2 LIMITS 1 LIMITS 2 Selecting this button will pop up a screen that 85 FROMITO OA 0 FROMITO OA shows all ue Pera Parameters for the Ge Bellagio 20 FROMOTO 255 KW Conduction Angle 150 129 TO 176 DEGRESS POWERCON voltage controller era te iii 1000 FROM 1T0 2550 mA 5 FROMOTOS STEPS 1 LOW 0 OR HIGH 1 50 FROM 15 TO 50 CYCLES 0 NO 0 OR YES 1 The Default Parameters are stored in non 1 oo 128 60 10 0 OrP 0 OR one SPARK RESPONSE 50 FROM 50 TO 100 DEGREES volatile memory in the POWERCON controller The PSS reads these status variables when the 5 0 FROM 0 1 TO 25 5 DegiS 5 FROM 1TO0 15 CYCLES DATA COLLECTED 1 OFF 1 LOW 2 MED 3 HIGH 2 FROMOTO7 CYCLES ii gt Modify the default values via the touch screen of each Fig 5 individual POWERCON controller Default Values button is pressed i 3 HE al n B DISPLAY OR EDIT REMOTE VALUES Remote Mode of operation is a useful tool for testing different operating parameters to accommodate differing conditions changes in atmosphere boiler fuels or operating temperatures etc The Remote Mode parameters are
22. reenView 09 30 11 60 FROM 1T0 120 KV 0 OPERATIONS as o ee SPARK RESPONSE 50 FROM 15 TO 50 CYCLES 10 0 FROM 0 1 TO 25 5 Degis O 090 1 25 2 50 3 100 9 FROM1TO15 CYCLES STATUS NO COMM 3 O OFF 1 LOW 2 MED 3 HIGH 2 FROMOTO7 CYCLES AVCs in DEFAULT MODE 3 FROM1TO 100 CYCLES 0 FROMOTO 255 CYCLES Auto Sprk Rate 60 FROM2 TO 126 Sparks Min Fig 7 AN Fe VALUES SAVED Y PROFILE There are three different primary functions that are accessed by this screen e The POWERCON can be run with the stored Remote variables by clicking on the Default Remote button e Individual parameters can be modified and saved to disk or saved to the POWERCON e A POWERCON operating Profile can be created and saved and recalled a Selecting Default or Remote Operation At power on the PSS assumes Default mode Accessing the Remote Mode edit screen displays the Default Remote button which based on which mode is active will appear as follows AVCs in DEFAULT MODE AVCs in REMOTE MODE Pressing the AVC in Default Mode will cause the PSS to activate Remote Mode and download the Remote parameters to the POWERCON controller these values are stored on the PSS b Editing Individual Parameters and Saving them 1 Clicking pressing the value field of the parameter that you wish to modify will activate its edit mode 2 The keypad will pop up 5146 G COMMERCE AVENUE e MOORPARK CA 93021 e 805 531 8900 e FAX 805 531
23. ring normal operation of this device hazardous voltages are present which can cause severe injury or death High voltages are present on the terminal blocks circuit boards power distribution and control devices These voltages are present beyond the control enclosure in which this equipment is installed Limitation of Liability A V C Specialists Inc reserves the right to make changes in the devices or the device specifications identified in this Installation and Operating Manual without notice A V C Specialists advises customers to obtain the latest versions of device specification and operating firmware before installing this equipment In the absence of written agreement to the contrary A V C Specialists Inc assumes no liability for A V C Specialists Inc applications assistance customer s system design or infringement of patents or copyrights of third parties by or arising from the use of devices described herein A V C Specialists does not warrant or represent that any license either expressed or implied is granted under any patent right copyright or other intellectual property right of A V C Specialists Inc covering any combination machine or process in which such device might be used Except to the extent prohibited by applicable law under no circumstances shall A V C Specialists Inc be liable for consequential damages sustained in connection with said product A V C Specialists Inc neither assumes nor authorizes
24. shown in yellow boreale i ORAL ami DEI 10 38 01 Meee ELECTROSTATIC PRECIPITATOR a i Fig 17 5146 G COMMERCE AVENUE e MOORPARK CA 93021 e 805 531 8900 e FAX 805 531 8903 www avcspecialists com 12 Precipitator Supervisory System PSS Vil POWERCON STATUS LOGS Every 6 minutes the PSS logs status values for each attached POWERCON controller This data includes e E DUTY CYCLE e PRIMARY VOLTAGE e PRIMARY AMPERAGE e PRIMARY POWER e SECONDARY KV e SECONDARY Ma e SPARK RATE Each day at 12AM a new log is started The file is named for the current date 12162012 Dec 16 2012 The logfile is updated every 6 minutes with the above referenced data in csv format for easy importing into spreadsheets with each entry date and time stamped The data is the average for the previous six minute period An example of a section of a log PSS 1 is shown below 5 30 2012 7 57 FIELD NAME IE Duty Cycle Primary Volts Primary Amps Primary Power Secondary KV Secondary mA Spark Rate FIELD 1A A1 6 148 13 1 25 5 34 16 FIELD 1A A2 6 236 21 6 4 7 38 5 118 20 FIELD 1A A3 6 346 61 2 20 4 51 5 320 4 FIELD 1A A4 6 396 20 9 6 60 96 0 FIELD 1A B1 6 371 17 5 59 5 91 0 FIELD 1A B2 6 312 20 2 5 9 59 5 86 0 FIELD 1A B3 6 108 5 8 0 7 23 15 29 FIELD 1A B4 6 145 12 2 0 9 25 31 15 FIELD 1A C1 6 264 37 2 8 7 38 180 2 FIELD 1A C2 6 148 13 1 25 5 34 16 FIELD 1A C3 6 236 21 6 4 7 38 5 118 20 FIELD 1A C4 6 346 61 2 20
25. t boards auxiliary equipment and external circuits Follow standard safety precautions while performing any installation or service work Warning This equipment should be installed in a switchgear cabinet or similar enclosure to ensure that the equipment is not accessible to non qualified personnel Do not use this device for primary protection functions These include applications where the device performs energy limiting functions or provides protection of people from injury Primary protective equipment includes but is not limited to circuit breakers ground fault interrupters fuses etc The POWERCON control may be used to provide secondary protection functions Do not HIPOT Dielectric test this equipment Do not remove or install any circuit board with power applied to the control The field devices operated by this equipment are often attached to equipment that operates at very high voltages Proper grounding of field devices is essential to provide protection of this equipment and service personnel 5146 G COMMERCE AVENUE e MOORPARK CA 93021 e 805 531 8900 e FAX 805 531 8903 www avcspecialists com 3 Precipitator Supervisory System PSS SPECIALISTS ING Il WHAT IS THE PSS The Precipitator Supervisory System or PSS is a PC based HMI that communicates with all power controllers POWERCON and rapper controllers RAPPERCON in a facility This user friendly and intuitive supervisor system allows
26. y key and registry value must be created NOTE Always create a Windows System Restore Point and back up registry prior to making changes Improper registry entries can render your system unusable 1 From the desktop of the PC access the Registry Editor by clicking on the START button 2 Click on RUN and type REGEDIT in the RUN window 3 Click OK This will startup the Registry Editor that will allow you to create these registry entries The Registry tree will be displayed amp Registry Editor File Edit View Favorites Help EBT iy Computer E HKEY CLASSES ROOT J HKEY CURRENT USER amp HKEY LOCAL MACHINE w HKEY USERS amp J HKEY CURRENT CONFIG 4 Click on the to the left of HKEY CURRENT USER to open up the sub folders amp Registry Editor File Edit View Favorites Help My Computer Name a HKEY_CLASSES_ROOT ab Default A HKEY CURRENT USER 3 AppEvents J Console J Control Panel J Environment J Identities J Keyboard Layout J Network re Gal Printers C SessionInformation e ORE J UNICODE Program Groups OJ volatile Environment E Windows 3 1 Migration Status AQ HKEY LOCAL MACHINE J HKEY USERS a HKEY CURRENT CONFIG My Computer HKEY CURRENT USERI Software 5146 G COMMERCE AVENUE e MOORPARK CA 93021 e 805 531 8900 e FAX 805 531 8903 www avcspecialists com 14 Precipitator Supervisory System PSS 4 j N SPECIAL
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