User`s manual ACS150 drives (0.37…4 kW, 0.5…5 hp)
Contents
1. 153 Protection of the system in brake resistor overheating situations 153 Electrical installation 2 e mure Grenade sa IER AUR P E 153 TALE As wk sU E EAT E e t eta ain inchs a p Ee due 154 Dimension drawings Frame sizes RO and R1 IP20 cabinet installation UL open 156 Frame sizes RO and R1 IP20 NEMA 1 aaa 157 Frame size R2 IP20 cabinet installation UL open 158 Frame size R2 IP20 NEMA 1 159 Appendix Process PID control What this chapter contains 161 Process PID conitol uu x ER DETENER UR Uer gea sce rene 161 Quick configuration of process PID Control naasa aaaea 161 Pressure boost pump is dun RAE OA ee ee d A mat EE ERES 162 How to scale the PID actual feedback signal 0 10 bar 4 20 mA 163 How to scale the PID setpoint signal nnana illie eee 163 PID sleep functionality 22 e rdv em si ero ed vi ie A eek eS eae we QUod od RS 164 Further information Product and service inquiries 169 Product training 9 R R X AA E xxx e qe Sad Mae re Pt Ree edo s R ads 169 Providing feedback on ABB Drives manuals 169 Document library on the Internet llis III 169 Table of contents Safety 11 What2. 146 EMIGIONCY tas a A eee n Rab A LAA 146 Degrees Ot protection ds Lats doute ns K PS eta dein e ade ida 146 Ambient conditions vetas eso moro Ce ORO rate ah AE 147 Materials ro ve A ROO RO trae boe RV RE em caa 147 Applicable standards 148 CE MARINE tcs ric Send Godt ho EO RPA EE eu des ee uch Ryd nee OE os ERG teenth id 148 Compliance with the European EMC Directive 148 Compliance with the EN 61800 3 2004 148 Definitions duse coss hes Ae ear he dpa P roa LEA fs ud een Arn Dress H 148 Table of contents 10 Compliance aire A en A Rok eae RG RYE a Bed a ee ae 149 gie AO ND c EL eae OO 149 Gategorny C2 a ATR ARR ed vd ehe Fac a oa lied ngs ae NCA fr dos 149 CABOS tenu reti ME Ubri INI LED I UM e E 149 UE FAP MOLDE 150 WIL 21 a T ra ea aee ge ven 150 ee MARINO La re aR iene edd ee NN 150 ROAS marking Nossa ts ames mowed SU AT ena OP PEE aM tee belt Eo eti 150 Brake FesisStorS iii ob rani Da m HARE EROR TRADUCE nara lara eat 151 Selecting the brake resistor a6 ape dx Dale be Eee Pat riae pter Lemans 151 Selecting the brake resistor cables len 153 Placing the Drake TESIStON iia une Sonde a a Pu Mees ados 153 Protecting the system in brake circuit fault situations 153 Protection of the system in cable and brake resistor short circuit situations
3. 60 How to start stop and switch between local and remote control 61 How to change the direction of the motor rotation 61 How to set the frequency reference enn 62 OUIDUCEmTode cou d e eder S ere E dre a SED E arm eben Loose ARR tee IE D Rn Ran te 63 How to browse the monitored signals aaa aa aaaea 63 Reference mode esau daa hae WA ee ee HE ee na RE 64 How to view and set the frequency reference 64 Parameter Modes ir cirios no he oy kode tte BG enews ae ad 65 How to select a parameter and change its value 65 How to select the monitored signals ges ne dds Oy eh ieee kay wx eee a 66 Changed parameters mode 02 220 ee ee I eee uen 67 How to view and edit changed parameters 67 Application macros What this chapter contains 0 000 ccc es 69 Overview of MacOS 5 obe reae d TR A a te d Ld Py as 69 Summary of I O connections of application macros 70 ABB Standard macro a eis EI RO Diu OR men D de arte A a 71 Default VO CONMECIONS ris ti US Mad une der dans Dale oa wee ad LN 71 B WIPEMAGCKO ni a dinar dare RU en Ca fn Ce duals A Bt A Lo RASE HE anaes A ear has 72 Default I O connections 224222 ue eben eh trans eos ds bb dS 72 Alternate Macros rte ee ce Ser R M ee i he Se ees hs Ne a A 73 D faultl O connections 3o
4. IP and UL NEMA 3 Nominal ratings see section Ratings on page 137 4 Serial number of format MYYWWRXXXX where SIN MYYWWRXXXX 4 68581818 M Manufacturer 48 63 Hz RoHS S M Unos O YY 09 10 11 for 2009 2010 2011 8 8 A 150 1 10 min C 5 WW 01 02 03 for week 1 week 2 week 3 ns he R A B C for product revision number Type designation label XXXX Integer starting every week from 0001 5 ABB MRP code of the drive 6 CE marking and C Tick C UL US and RoHS marks the label of your drive shows the valid markings Type designation key The type designation contains information on the specifications and configuration of the drive You find the type designation label attached to the drive The first digits from the left express the basic configuration for example ACS150 03E 08A8 4 The explanations of the type designation label selections are described below ACS150 03E 08A8 4 ACS150 product series 1 phase 3 phase 01 1 phase input 03 3 phase input Configuration E EMC filter connected 50 Hz frequency U EMC filter disconnected 60 Hz frequency Output current rating In format xxAy where xx indicates the integer part and y the fractional part for example 08A8 means 8 8 A For more information see section Ratings on page 137 Input voltage range 2 200 240 V AC 4 380 480 V AC Operation principle and hardware descriptio
5. s za see pra eme EE darts he he Ok SO EE Se REPE T Lg Rd Cds 137 SYMBOLS s ous ate ESA Ro ER ard E RA qom Rus habs Beale Ta 138 SIZIN re sooner e RP pde Dac pter Pr Rank ae De as rea teda 138 Deratlg x5 ed eph trennen se SR oa tee EA ey se St Peru LU ec 138 Temperature derating I2N ree 138 Altitude derating IBN anaana 138 Switching frequency derating IBN ananunua aaaea a 139 Power cable sizes and fuses 140 Dimensions weights and free space requirements 141 Dimensions and weights msi tar ES Debs st st Mid sa dame andas ess 141 SVTmibOls ase dedos cists Pept eras A A RAS MU ah oh SRS eed ep pa E 141 Free space requirements 141 Losses cooling data and noise 142 Osses anu Coding Gata sad a eaae si QT ox 2 8 Maree ewes ee SD 202 Study iex a a 142 NATI rp EP c M EE 142 Terminal and lead through data for the power cables 143 Terminal data for the control cables anaana 143 Electric power network specification 144 Motor connection data 144 Control connection datas s a ct reete o ee eo a P aae ce a e d ARR a he 146 Brake resistor connection
6. 49 contains a checklist for checking the mechanical and electrical installation of the drive Start up and control with I O page 51 tells how to start stop change the direction of the motor rotation and adjust the motor speed through the I O interface Control panel page 57 describes the control panel keys LED indicators and display fields and tells how to use the panel for control monitoring and changing the settings Application macros page 69 gives a brief description of each application macro together with a wiring diagram showing the default control connections It also explains how to save a user macro and how to recall it Actual signals and parameters page 79 describes actual signals and parameters It also lists the default values for the different macros Fault tracing page 127 tells how to reset faults and view fault history It lists all alarm and fault messages including the possible cause and corrective actions Maintenance page 133 contains preventive maintenance instructions Technical data page 137 contains technical specifications of the drive such as ratings sizes and technical requirements as well as provisions for fulfilling the requirements for CE and other marks Dimension drawings page 155 shows dimension drawings of the drive Appendix Process PID control page 161 contains instructions on quick configuration of the process control gives an application example and desc
7. Ed eU ee ae etg ea 73 Motor potentiometer macro rr 74 Default VO connections 9 282 au a es dons ge ue edat aon s ei ed Nom eto a ata a 74 Table of contents Hand AUtOTIa ro vta a ert hes Avie nt Cte ren ANE M D Aa ASA ne Dea ene 75 Defaut O connections ix EIE a une ite nix se a oe tee 75 PID controbrmiacto ev RP Reo eR whe ER EE RES OD EN T RE EUR eyed 76 Default I O connections aana aaa aa 76 User macros tecta dee Bea Senso ns io ets AA eh erar Bein Aves Bone 77 Actual signals and parameters What this chapter contains 79 Terms and abbreviations lr 79 Default parameter values with different macros 79 Parameters in the Short parameter mode 80 99 START UP DATA 43 69 25 A AA A te te A I ar Oc Eta o Kas doe 80 Od EAUETIBIS TORY ecg etae tud dM ofr Xin Pe rb etus oie a NM An AUS 81 11 REFERENCE SELECT stes dic he et Do da utm ual uto et Leeds cad TER 81 12 CONSTANT SPEEDS ii ah hee E toe lee Ot Deed ub Sequi i er Rn odi m RE A os 82 TX ANALOG INPUTS NR be hod UR iege ba c e Oo oh A UR e Mc APR REAGAN oO 82 ZO EIMS roc Rr RG Rc ORE ACA om d TT NL ya APP ed 82 2 STARS TOPA aaa a AR SR deas qe doe E de UR Rae NETUS ae Ut Ro Ava ne 82 22 ACCELIDEGEL ce uh ein at dated ung tin tad rk be etat mme d BUR db cd pdt NET AUS 83 Actual signals ear fakes pee x UII A EGRE E SERV UE este ead dee
8. Introduction to the manual What this chapter contains emes taeae oaan aaa a ns 15 Applicability 4 N A v zr selene T 4 K RE DP er aded ke ERE c eu De Roe URN ag 15 Target audience ccce eiue E der ad qe E RR E KEEN Esa Eae queda Sow ids 15 Purpose of the manual 3 Lans edge ba eee beu eatin pet Od Marne a Pets kde 15 Contents of this manual 15 Related documents ans A E nes E nt ae Oe ea wo 16 Categorization according to the frame size 16 Quick installation and commissioning flowchart 17 Operation principle and hardware description What this chapter contains ssaa ccc es 19 Operation principle sexta E et erroe Phases lee eG Wage ahs ad d Ran aay Mien D RR ar os Rage 19 Prod ct OVervieWi satis donde E rer ee ep E os 20 LAYOUTS et v ER s b teal tate Wee nee a AR A ee x ues 20 Power connections and control interfaces 21 Type designation label 0 0 0 net es 22 Type designation key 0 ccc eee e es 22 Mechanical installation What this chapter contains 0 000 ccc es 23 Checking the installation site 2 2 9 09 mm Pe Seah de PER Oe RM aa tee a eod dog han 23 Requirements for the installation site 23 Operation conditions esse e wns ade GO RUE RD VOR ATE REC CO ORT RR 23 ELM Tr nC 23 EOS Je OE C RR ADENTRO ais 23
9. OU of Ms P ca est Uber e Rt A QU nie 115 SAP ANER DISPLAY ida o oda liado os drets detto ets etn cent ars 116 ASOPROGESSPIB SET T aue daa or DER QUEE an BEE Rw oper asp 4 ed hw AT wat 119 g9 START UP DATA file oh ta ae arcu A Go aa e eC v os do a gei o A Cd A ae ee 124 Fault tracing What this chapter contains 127 Ii fic a D PE D PT 127 Alarm and fault indications 127 FIOWALOTTGSOL v 1o Be cok o atk Do era PA a em ao A P AO eer A 127 Table of contents ALorem 127 Alarm messages generated by the dve nunnana aaan 128 Fault messages generated by the drive lilii elle 130 Maintenance What this chapter contains lille ns 133 Maintenance intervals anaana aaae 133 Cooling fan dr SA REDUCIT RU ae Art deed OA wt A 134 Fan replacement R1 and R2 4444444 44444 a hm uen 134 GAD ACIOFS A senses toe ate Phas esos rA Ge E Gori GG Desa oak E Beer wee dada Cuba eee a 135 Reforming the capacitors rita ed don es tease View t e E SUELE Pace Seed 135 Power connectlons zu eh sara A Er A a exc ACIEM X GU be e ov Ed 136 Control panel 4i ours rris A capt Asc eta ri eat bd ced EA AE none D uS 136 Cleanihg o Ru tes Sabe oboe e aS eus ted ete ent a etu oh Gite base tata 136 Technical data What this chapter contains 137 acu c CE LEE 137 Current and DOWOF
10. include a cooling fan Position the drive so that the connectors at the bottom of the drive are situated to the right and the fan to the left as shown in the following figure Do nat install frame size RO horizontally Mechanical installation 28 Fasten clamping plates Note Make sure that you do not throw the clamping plates away as they are required for proper grounding of the power and control cables 1 Fasten the clamping plate to the plate at the bottom of the drive with the provided screws 2 Fasten the I O clamping plate to the clamping plate with the provided screws Mechanical installation
11. this chapter contains The chapter contains safety instructions that you must follow when installing operating and servicing the drive If ignored physical injury or death may follow or damage may occur to the drive motor or driven equipment Read the safety instructions before you work on the drive Use of warnings Warnings caution you about conditions which can result in serious injury or death and or damage to the equipment and advise on how to avoid the danger The warning symbols are used as follows Electricity warning warns of hazards from electricity which can cause AN physical injury and or damage to the equipment General warning warns about conditions other than those caused by electricity which can result in physical injury and or damage to the equipment Safety in installation and maintenance These warnings are intended for all who work on the drive motor cable or motor Electrical safety A WARNING Ignoring the instructions can cause physical injury or death or damage to the equipment Only qualified electricians are allowed to install and maintain the drive Never work on the drive motor cable or motor when input power is applied After disconnecting the input power always wait for 5 minutes to let the intermediate circuit capacitors discharge before you start working on the drive motor or motor cable Always ensure by measuring with a multimeter impedance at least 1 Mohm that 1 There is no
12. voltage between the drive input phases U1 V1 and W1 and the ground 2 There is no voltage between terminals BRK and BRK and the ground Do not work on the control cables when power is applied to the drive or to the external control circuits Externally supplied control circuits may carry dangerous voltage even when the input power of the drive is switched off Do not make any insulation or voltage withstand tests on the drive Safety 12 Safety Disconnect the internal EMC filter when installing the drive on an IT system an ungrounded power system or a high resistance grounded over 30 ohms power system otherwise the system will be connected to ground potential through the EMC filter capacitors This may cause danger or damage the drive See page 40 Note When the internal EMC filter is disconnected the drive is not EMC compatible Disconnect the internal EMC filter when installing the drive on a corner grounded TN system otherwise the drive will be damaged See page 40 Note When the internal EMC filter is disconnected the drive is not EMC compatible All ELV extra low voltage circuits connected to the drive must be used within a zone of equipotential bonding ie within a zone where all simultaneously accessible conductive parts are electrically connected to prevent hazardous voltages appearing between them This is accomplished by a proper factory grounding Note Even when the motor is stopped dangerous voltage i
13. 2868 Install the drive Install the drive with screws or on a DIN rail as appropriate Note Make sure that dust from drilling does not enter the drive during the installation With screws For installing the drive horizontally see section Horizontally on page 27 1 Mark the hole locations using for example the mounting template cut out from the package The locations of the holes are also shown in the drawings in chapter Dimension drawings on page 155 The number and location of the holes used depend on how the drive is installed a back mounting four holes b side mounting three holes one of the bottom holes is located in the clamping plate 2 Fix the screws or bolts to the marked locations Q 2 2 Mechanical installation 26 3 Position the drive onto the screws on the wall 4 Tighten the screws in the wall securely On DIN rail 1 Click the drive to the rail To detach the drive press the release lever on top ofthe drive as shown in Figure 1b Mechanical installation 27 Horizontally A You can install the drive horizontally with screws only back mounting four holes For the installation instructions see section With screws on page 25 Note For the required free space see the following figure WARNING Horizontal mounting is permitted only for frame sizes R1 and R2 because they
14. ABB component drives ACS150 drives 0 37 4 KW 0 5 5 hp oo viy AA UD ED Power and productivity for a better world PA UD ap List of related manuals Drive manuals Code English ACS310 User s Manual 1 2 3AFE68576032 Option manuals and guides MUL1 R1 Installation instructions for ACS150 1 2 3AFE68642868 ACS310 ACS320 ACS350 and ACS355 MFDT 01 FlashDrop user s manual 1 2 3AFE68591074 Maintenance manuals Guide for capacitor reforming in ACS50 ACS55 2 3AFE68735190 ACS150 ACS310 ACS350 ACS355 ACS550 ACH550 and R1 R4 OINT SINT boards 1 Delivered as a printed copy with the drive or optional equipment 2 Available in the Internet All manuals are available in PDF format on the Internet See section Further information on the inside of the back cover ACS150 drives 0 37 4 kW 0 5 5 hp User s manual 3AFE68576032 Rev C EN EFFECTIVE 2011 01 01 2010 ABB Oy All Rights Reserved Table of contents List of related manuals nc agea taiea nee eee eee R K 2 Table of contents Safety What this chapter contains o oococccccooo es 11 Use or EE Le usa we aed RA A ee EMI ERIT eR ge os 11 Safety in installation and maintenance n nne 11 Electrical safety 3d erus sec E eot Red uL Bee AA Krew NA 11 General saleby ar SR RR a Re FARE ae crew att at uvas io ee er eee ee 12 Safety in start up and operation 13
15. Free space around the drive 23 FRequired tools 54e A Ve ee a ee ne Oe lc ae Raed 24 Unpacking seus aside ie wine dh o t dix etica che ds P Aw Ow ep ute ees 24 Table of contents Checking MS delivery s se RE A A SN Se AAA es 25 E PR dau Tee eth ad OS ART h Roped tue Daten A meg da put 25 lastallthie driVe 5 ose ed ea ae A a aa pe Wate A rousing 25 WIth SChEWS 2 Stree e G L TR cad a Asp E eat A A he A erts 25 On DIN Talla aaa ae LAN Pt Pe iene be ah wr be a A ee ed 26 Horizontally tor CUL IT 27 Fasten clamping plates o o o o oo oooo E Ra S aR e a R E a 28 Planning the electrical installation What this chapter contains 29 Implementing the AC power line connection 29 Selecting the supply disconnecting device disconnecting means 29 European uniob xx r4 a Y sa des A nr cag 29 Gre c CPC rm 29 Checking the compatibility of the motor and drive 30 Selecting the power cables cue d ERR RE he ek Fag owe Pee a eet eee RDS 30 General t l6s 2n a A ne SA ewe dah alah e A osa ea 30 Alternative power cable types 31 Motor cable shield deiner RT Z rd latins am eed s tal ain 31 Additional US requirements n 32 CONQUE ui A ptt A AAA Nanita ala 32 Armored cable shielded power ca
16. Rex EUR eno o ee E TR TR en 39 Checking the compatibility with IT ungrounded and corner grounded TN systems 40 Connecting the power cables 3m dob oen m Qu oes oe uA RYE RI eee Bart ae adonde dion 41 Connection AGIAN rs sore a Lom are aan don RORY AeA de e i e whee RARE 41 Connection procedure 5 v cod eine ike Bee eee e Rd e x dca tA 42 Connecting the control cables ss uses ERE Vine oy ess LAS EGG ERA RE RES 44 Table of contents O terminals EE sse x ote Rer hr eater I ea A AA AS ee Res 44 PNP and NPN configuration for digital inputs 45 External power supply for digital inputs illins 45 Default I O connection diagram eR IR I 46 Connection procedure 47 Installation checklist Checkingithe installation 0 ESAS malate Mow A ae OMe eRe An rer re 49 Start up and control with I O What this chapter contains e es 51 How to start up the drive 29 ex C ER CPU Sb dee d ee a hee a 51 How to control the drive through the I O interface 55 Control panel What this chapter contains 0 0 00 ccc Res 57 Integrated Control panel ae eeri eed dane de a ge d beste a is deere dae 57 OVEIVISW aaa an are ee d dna ial UO lee RR RSR A AR tw a 58 Op ration ism cis rt bo ob ween eh Gate oats Bae ae darts ubt ed 59 How to perform common tasks
17. ation and commissioning flowchart See Operation principle and hardware description Type designation key on page 22 Technical data Ratings on page 137 Planning the electrical installation on page 29 Technical data on page 137 Mechanical installation Unpacking on page 24 Operation principle and hardware description Type designation key on page 22 Electrical installation Checking the compatibility with IT ungrounded and corner grounded TN systems on page 40 Mechanical installation on page 23 Planning the electrical installation Routing the cables on page 34 Electrical installation Checking the insulation of the assembly on page 39 Electrical installation Connecting the power cables on page 41 Electrical installation Connecting the control cables on page 44 Installation checklist on page 49 Start up and control with 1 0 on page 51 Introduction to the manual 18 Introduction to the manual 19 Operation principle and hardware description What this chapter contains The chapter briefly describes the operation principle layout type designation label and type designation information It also shows a general diagram of power connections and control interfaces Operation principle The ACS150 is a wall or cabinet mountable drive for controlling AC induction motors The figure below shows the simplified main circuit diagram of the drive The rectifier converts three phase AC voltage to DC voltage Th
18. ble 32 Selecting the control cables 5 ss e ee a A a ae Se eed ta 33 General rules is mit a A En aria en mena dada SO EA manne e iia 33 Relay Cal A A ANC RS EY UE a ANS A datas RA ad Fo iue 33 FOULING Tie cables o E Case Ace E RR RAE 34 Control cable ducts 3 2 e ate be bte tendent RO eR RE Bb but Eon e Re 34 Protecting the drive input power cable motor and motor cable in short circuit situations and against thermal overload s eh o edo Rc t e I ad nay RERO CR RO e c at 35 Protecting the drive and input power cable in short circuit situations 35 Protecting the motor and motor cable in short circuit situations 35 Protecting the drive motor cable and input power cable against thermal overload 36 Protecting the motor against thermal overload 36 Residual current device RCD compatibility icc 36 Implementing a bypass connection aaua aaaea 36 Protecting the contacts of relay outputs 4 4422 2 37 Electrical installation What this chapter contains 39 Checking the insulation of the assembly 39 DEMO cos Patet E asada np HUI Mana toe Po dr bg Chap asus 39 Input power Cable a Ress ee e SR CRGO ADOS ERE QURE dos 39 Motor and motor cable us YER R Cx debe
19. d A d up 84 OT XSPERATING DATA zi ani Ero co Ro CRI a e ade aca RR CACHE aa ep doa ae I y we Seek n doa 84 DA FAULT HISTORY saecu tease e x Deas ACA OR e maus idee cw ed Ro cC bae 85 Parameters in the Long parameter mode auaa a aa ee 86 TOS TARDSIORB DI hse uite pac test ud ex Ee te ecd pies mme OR IDA Ie colo E dia mt nee 86 1VREFERENGE SELECT a ATR HASC IIb px E ace RE AN c RHONE a te ae 89 12 CONSTANT SPEEDS 7 1165 5 a E AU sau TE eeepc ren Rae ia 92 TSANALOG INPUTS 22 3 ot 2 Ge sey See nus a tnc R R us Vet dc et 0A gee 94 TA RE EA YOUR RUS eit its ee e dad e QR x Noi ay thea on PA Su e Se pb aut bonc ee 94 TOSTSTEMCONTROLS x SR ec io ha Sr ROC ob ue onda oh aR cp brace S o dO Aa gre 96 IS FREGUNPU E ub aa rra acci Sos Rea a Ra Ua date i Ma a nul ca CM ap 98 ZU EMPTIS s deut haac usta ete A as qu Aas afro Apte JE d CUR UL Ru e RU RR DN asa 98 21 START STOP 44 20cm Entra at dean trovate ool oe md ob a desta aid wlan cf a i Qe ol 99 22 ACGCEEIDEGEE Sr na ese he qr rs e dl AR Sa de ea wt e qo ub tta ps 101 25 CRITICAL SPEEDS radar RRA GI a ER dC Tre ee OO EU RR AG PAIR C Ie a AP RC TCR 104 20 MOTOR CONTROL 5 24 52 EIAS e Rs SE bles ota bd s 105 SO FAULT FUNG IONS cuc dat tiat tus dide nh mti a at R nd e ded can ais 107 2 l AUTOMATIC RESET 4 duree io ut e ed Mene orae e UE ob Bete Aste Timed AOR Wao ir le dod nt A 112 SZ SUPERVISION 324 7 3 8 a RO CIEL d t teh Tie RNC LR AN Ta ONU ro aita y e o d d 114 ad NFORMAT ION Css Sop reta hod
20. e capacitor bank of the intermediate circuit stabilizes the DC voltage The inverter converts the DC voltage back to AC voltage for the AC motor The brake chopper connects the external brake resistor to the intermediate DC circuit when the voltage in the circuit exceeds its maximum limit Capacitor Rectifier Inverter U1 bank U2 RD C E AC supply V1j V2 AC motor W1 A W2 Brake chopper L b BRK BRK Operation principle and hardware description 20 Product overview Layout The layout of the drive is presented below The construction of frame sizes RO R2 varies to some extent Without plates RO and R1 With plates RO and R1 Cooling outlet through top cover Mounting holes FlashDrop connection EMC filter grounding screw EMC Integrated control panel Varistor grounding screw VAR B GI N gt Integrated potentiometer Operation principle and hardware description KOL o on 10 1 0 connections Input power connection U1 V1 W1 brake resistor connection BRK BRK and motor connection U2 V2 W2 1 O clamping plate 11 Clamping plate 12 Clamps 21 Power connections and control interfaces The diagram gives an overview of connections The I O connections are parameterable See chapter Application macros on page 69 for t
21. he I O connections for the different macros and chapter Electrical installation on page 39 for installation in general Potentiometer Screen D SCR S1 Analog input p AI l S 0 10 V b GND ur Reference voltage 10 V DC max 10 mA 10V PR Aux voltage output T 24V x 24 V DC max 200 mA 5 GND NC Relay output L J 250 VAC 30VDC 6A gt COM NOS DI1 PROGRAMMABLE DI2 DIGITAL INPUTS DI3 DI4 EMC ZS EMC filter grounding screw DI5 can also be used as a frequency input L_ DI5 VARZ Varistor grounding screw 6 FlashDrop a m PE PE oo7 L1 S T aS T Sou US a L23 bod t V1 V2 bell LI ES 9 9 20M via Ll ses Brake chopper LA 3 phase Input EMC Output AC motor und choke filter BRK BRK choke 200 480 99 VAC tr Brake resistor cu Note For 1 phase power supply connect power to U1 L and V1 N terminals For connecting the power cables see Connecting the power cables on page 41 Operation principle and hardware description Type designation label IP20 UL Open type 2 III 3 380 480 V III 6 The type designation label is attached to the left side of the drive An example label and explanation of the label contents are shown below 1 Type designation see section Type designation key on page 22 ACS150 03E 08A8 4 2 Degree of protection by enclosure
22. n 23 Mechanical installation What this chapter contains The chapter describes tells how to check the installation site unpack check the delivery and install the drive mechanically Checking the installation site The ACS150 may be installed on the wall or in a cabinet Check the enclosure requirements for the need to use the NEMA 1 option in wall installations see chapter Technical data on page 137 The drive can be mounted in four different ways a vertical back mounting all frame sizes b horizontal back mounting frame sizes R1 R2 c vertical side mounting all frame sizes d vertical DIN rail mounting all frame sizes Check the installation site according to the requirements below Refer to chapter Dimension drawings on page 155 for frame details Requirements for the installation site Operation conditions See chapter Technical data on page 137 for the allowed operation conditions of the drive Wall The wall should be as close to vertical and even as possible of non flammable material and strong enough to carry the weight of the drive Floor The floor material below the installation should be non flammable Free space around the drive In vertical mounting the required free space for cooling above and below the drive is 75 mm 3 in No free space is required on the sides of the drive so the drives can be mounted immediately next to each other When you install the drive horizontally you need to have f
23. ree space both above and below AND on the sides of the drive For more information see the figure in section Horizontally on page 27 Mechanical installation 24 Required tools To install the drive you need the following tools screwdrivers as appropriate for the mounting hardware used wire stripper tape measure drill if the drive is installed with screws bolts mounting hardware screws or bolts if the drive is installed with screws bolts For the number of screws bolts see section With screws on page 25 Unpacking The drive 1 is delivered in a package that also contains the following items frame size RO shown in the figure plastic bag 2 including clamping plate I O clamping plate clamps and screws mounting template integrated into the package 3 user s manual 4 pi PA ER lt gt a Mechanical installation Checking the delivery Installing 25 Check that there are no signs of damage Notify the shipper immediately if damaged components are found Before attempting installation and operation check the information on the type designation label of the drive to verify that the drive is of the correct type See section Type designation label on page 22 The instructions in this manual cover drives with the IP20 degree of protection To comply with NEMA 1 use the MUL1 R1 option kit which is delivered with multilingual installation instructions 3AFE6864
24. ribes the PID sleep functionality Further information page 169 inside of the back cover page 169 tells how to make product and service inquiries get information on product training provide feedback on ABB Drives manuals and find documents on the Internet Related documents See List of related manuals on page 2 inside of the front cover Categorization according to the frame size The ACS150 is manufactured in frame sizes RO R2 Some instructions and other information which only concern certain frame sizes are marked with the symbol of the frame size RO R2 To identify the frame size of your drive see the table in section Ratings on page 137 Introduction to the manual Task Identify the frame size of your drive RO R2 U Plan the installation select the cables etc Check the ambient conditions ratings and required cooling air flow Unpack and check the drive Y If the drive is connected to an IT ungrounded or corner grounded system check that the internal EMC filter is not connected lt Install the drive on a wall or in a cabinet Route the cables o 4 Check the insulation of the input cable and the motor and the motor cable lt Connect the power cables lt Connect the control cables Check the installation m Commission the drive 17 Quick install
25. s present at the power circuit terminals U1 V1 W1 and U2 V2 W2 and BRK and BRK General safety damage to the equipment T WARNING Ignoring the following instructions can cause physical injury or death or The drive is not field repairable Never attempt to repair a malfunctioning drive contact your local ABB representative or Authorized Service Center for replacement Make sure that dust from drilling does not enter the drive during the installation Electrically conductive dust inside the drive may cause damage or lead to malfunction Ensure sufficient cooling 13 Safety in start up and operation A These warnings are intended for all who plan the operation start up or operate the drive WARNING Ignoring the following instructions can cause physical injury or death or damage to the equipment Before adjusting the drive and putting it into service make sure that the motor and all driven equipment are suitable for operation throughout the speed range provided by the drive The drive can be adjusted to operate the motor at speeds above and below the speed provided by connecting the motor directly to the power line Do not activate automatic fault reset functions if dangerous situations can occur When activated these functions reset the drive and resume operation after a fault Do not control the motor with an AC contactor or disconnecting device disconnecting means use instead the control panel
26. start and stop keys and CQ or external commands I O The maximum allowed number of charging cycles of the DC capacitors that is power ups by applying power is two per minute and the maximum total number of chargings is 15 000 Note If an external source for start command is selected and it is ON the drive starts immediately after an input voltage break or fault reset unless the drive is configured for 3 wire a pulse start stop When the control location is not set to local LOC not shown on the display the stop key on the control panel does not stop the drive To stop the drive using the control panel press the LOC REM key and then the stop key CQ Safety 14 Safety 15 Introduction to the manual What this chapter contains The chapter describes applicability the target audience and purpose of this manual It describes the contents of this manual and refers to a list of related manuals for more information It also contains a flowchart of steps for checking the delivery installing and commissioning the drive The flowchart refers to chapters sections in this manual Applicability The manual is applicable to the ACS150 drive firmware version 1 35b or later See parameter 3307 FIRMWARE on page 775 Target audience The reader is expected to know the fundamentals of electricity wiring electrical components and electrical schematic symbols This manual is written for readers worldwide Both SI and imperial
27. units are shown Special US instructions for installations in the United States are given Purpose of the manual This manual provides information needed for planning the installation installing commissioning using and servicing the drive Contents of this manual The manual consists of the following chapters Safety page 11 gives safety instructions you must follow when installing commissioning operating and servicing the drive Introduction to the manual this chapter page 15 describes applicability target audience purpose and contents of this manual It also contains a quick installation and commissioning flowchart Operation principle and hardware description page 19 describes the operation principle layout type designation label and type designation information It also shows a general diagram of power connections and control interfaces Mechanical installation page 23 tells how to check the installation site unpack check the delivery and install the drive mechanically Planning the electrical installation page 29 tells how to check the compatibility of the motor and the drive and select cables protections and cable routing Introduction to the manual 16 Electrical installation page 39 tells how to check the insulation of the assembly and the compatibility with IT ungrounded and corner grounded TN systems as well as connect power cables and control cables e Installation checklist page
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