VERTICAL - Rev.4.1 - 2009.12.19
Contents
1. aida CORDES 12 USER MEN c 13 ACCES TO THE USER MENO ns aan sa ee ee oder 13 MENO SECUENCIA 13 TLANSUAGE a 13 XI rr 13 e a 13 ISE UP gt SURE F T H 13 er ERN ERE Aa 14 DO SE ING UP TEE TREE COLE een eat ana ers reits ar 14 7 TIPE OF END CYCLE PRESSURE DISCHARGE nn irn neo ad Vcn adds 14 FIRST COMMISSIONING AA ii 15 FIRST ee 15 pnr 16 FREE A 17 PREECYGUE PARAMETER Tw 17 TEMPERATURE ADI a a pa ee eU Eu Meade d ciat acia timate 17 STERILISATEON TIME AD USTMENT rennen 17 FAST DISCHARGE SLOW DISCHARGE seen 17 SIERILISATION TABLES net 18 STERIEISABEE MATERIALS Era 18 TABLE OF CYCLES FOR AUTOCLAVES WITHOUT VACUUM 18 TABLE OF CYCLES FOR AUTOCLAVES WITH VACUUM PUMPS un een ee 19 SPECIAL VERSION GONG TIE conocida credit dpa re 19 NECETE o2. 20 WATER QUALITY TABLE DIN EN 285 20 BIOLOGICAL TEST er m m 20 ALARMS AND ERRORS ord abdo dd aded ea dt pao bob doce A edo pde SEM bad da 21 PAA A o Eo 22 ERRORS pto EE E EE E ios 24 MANTENANCE asesores gner rT E A E EE E E Eeri 25 DAVEY MAINTE NANC c pedo espe patea atea ES 25 WEBER MAINTENANCE MT a ee E 25 OUARTERLY MAINTEN2NCE een area E tarta as 26 ANNUAL MAINTENANCE eisen ee ee ee ee 26 TECHNICAL CHARACTERISTICS een 27 GUARANTEE er ee ee near een 28 THE MANUFACTURER RESERVES THE RIGHT TO MODIFY THIS MANUAL WITHOUT NOTICE THIS MANUAL IS THE EXCLUSIVE PROPERTY OF THE MANUFACTURING FIRM ANY REPRODUCTION OR TRANSFER TO THIRD PARTIES WITHOUT AUTHORISATION IS PROHIBETED AS PROVIDED FOR BY LAW INTRODUCTION Dear Client The autoclave is a device specifically studied for the steam sterilisation of tools and soils It is broadly used in research laboratories in facilities dedicated to personal hygiene and veterinary clinics The very specific sterilisation loads encountered in these areas of application demand a diversification of requirements with respect of sterilisation performance characteristics It is fundamental that the steriliser and its respective equipment are utilised exclusively for the sterilisation of the types of products for which they were designed GRAPHIC EXAMPLES OF THE
3. not damage the display and its external protection DISPLAY PRESSURE PRESENT IN STERILISATI ON CHAMBER STERILISATION CHAMBER TEMPERATURE 103 9 C 0 12bar 121 fast dis SELECTED 18 37 min c n 0142 PROGRESSIVE EE PREHEATING A REMAINING FROM THE ACTIVE PHASE BEGINNING OF OF THE CYCLE STERILISATION PHASE 1 2 3 4 5 INCLUDING DRYING SERVICE ICONS KEYBOARD SELECT With this button the type of cycle that is needed is selected It also gives access to the USER MENU DOOR Used for opening the hatch of the machine at end of cycle gt o e PUMP Holding it down it is This is used possible to visualise exclusively for the total plateau of setting the set up STR DRY times and values of the DOOR SELECT PUMP the cycle counts of USER MENU and the machine e of the FREE CYCLE If the hatch is held START STOP closed and the DOOR button is depressed for at least 5 the hatch lock is activated without initiating a new sterilisation cycle START STOP Initiates cycle During cycle if pressed for more than 1 second interrupts cycle SERVICE ICONS This icon appears immediately after the initiation of the cycle and indicates that the machine hatch is locked The presence of this icon indicates that the cycle is running it is possible to also see the rotational movements of the arrows Icon No 3 signals the lack of paper in the printer or that the d
4. REPRINT CYCLES This function allows the archival in one action of the last cycles performed by the machine These cycles are printed by the internal or external printer by holding the SELECT button down for 5 With the START STOP button the screen moves up to 6 SETTING UP THE FREE CYCLE STERILISATION TEMPERATURE CYCLE No 08 TEMPERATURE With the DOOR and PUMP buttons the value of the temperature of the free cycle may be increased diminished respectively With the START STOP button the screen moves up to STERILISATION TIME CYCLE No 08 STERILISATION DURATION mm ss With the DOOR and PUMP buttons the value of the minutes and seconds of the free cycle may be increased or diminished respectively With the SELECT button the cursor is moved under the parameter that is to be changed minutes or seconds With the START STOP button the screen moves to 7 TYPE OF END CYCLE PRESSURE DISCHARGE FAST DISCHARGE SLOW DISCHARGE This function allows the choice of the method of the final discharge in the FREE CYCLE gt SET SLOW DISCHARGE FOR THE STRERILISATION OF LIQUID MATERIALS gt SET FAST DISCHARGE FOR THE STRERILISATION OF SOLID MATERIALS Pushing the START STOP returns the screen to point 1 of this chapter Holding down the START STOP button for an extended period exits the user menu FIRST COMMISSIONING FIRST UTILIZATION After having installed the autoclave the correct function
5. ATA aR RRR EERE YEN oe TERRE EERE SERRE EEE I 7 u LABCLAVE 23 ISTRUZIONI D USO INSTRUCTION MANUAL MODE D EMPLOI MANUAL DE USO BETRIEBSANLEITUNG Vacuum Pump built in CONTENTS CONTENTS essen m 3 ENTRODUCEION nee een tebeo plot bb re er UG ara eee rc errr 4 GRAPHIC EXAMPLES OF THE DIFFERENT TYPES OF CYCLES u ann ae en 4 GENERAL WARNINGS Cas e bred ehe 5 PRESO ORIG ED MESS 5 SAFETY er m 6 SAFETY ade psi ua EEE ao rai bic piel 6 SA ENE DEVICES READ E AAA O rer aia 6 PACKAGING STORAGE AND 7 DISPOSAL AND OR DEMOLITION sabs mtd asp pal RS ee een 7 FIRST INSTALLATION ee eC raid 8 ENMBDRAVHE CONNECTIONS comerciar rot apetito oe cra 8 ACCESSORIES nores a ae ia iii 9 CONTROL PANEL Pc 9 DISPLAT M ee ae Me 9 LEA 10 SERVICE CONS 10 PRINTER M 11 SUBSTITUTION THE PRINTER PAPER ROLL aueh 11 PRINT EAD CREANINS unete ies ib 11 PRINTED
6. T 44 0 1457 876221 F 44 0 1457 870131 E info lte scientific co uk www lte scientific co uk Registered No 3648370 England
7. DIFFERENT TYPES OF CYCLES AUTOCLAVE WITHOUT VACUUM PUMP AUTOCLAVE WITH VACUUM PUMP SLOW DISCHARGE FAST DISCHARGE without vacuum with ultimate vacuum 1 10 1 10 Pressure Bar SLOW DISCHARGE FAST DISCHARGE without vacuum with ultimate vacuum 1 10 1 10 Pressure Bar GENERAL WARNINGS It is suggested that this manual be read thoroughly and with care before beginning to utilise the device in such a way as to carry out the required operations in an appropriate manner DO NOT carry out therefore operations different from those found in this booklet The manufacturing firm declines any and all responsibility for either direct or indirect damages to things persons or animals stemming from the inappropriate use of this equipment Itis recommended that only responsible adult individuals use this equipment e Position the machine in a place inaccessible to children e Position the autoclave in such a manner that access to the main power switch is easy and practical e Install the device in a manner that an electric power outlet is easily accessible e Do not use the machine close to sources of inflammable or explosive materials e Utilise the machine in protected and dry environments e Periodically check the condition of the electric power cord do not start the machine when the power cord is not perfectly integral e Do not carry out maintenance tasks when the machine is in operation or connected to the power out
8. burns Proceed as described below l The silicon hose connected to the small tank is attached to the hose nipple connection located in the back of the machine 2 In some cases there are two hoses these are attached to the two threaded nipples present 3 Adhere to the information found in the photograph 4 Leave at least 20 cm space between the machine and the wall behind it 5 The small condensation trap tank must be checked and emptied often Keep it therefore in an accessible and easily visible position 6 The steam temperature at the outlet connection could be high 70 C PHOTO 1 PHOTO 2 A Threaded nipple con Condensation tank RS232 data port for the connection of the Datalogger system useful for the electronic recording of the machine cycles The Datalogger system is optional A IMPORTANT NOTES 1 Empty the condensation tank often 2 DONOT TOUCH THE THREADED NIPPLE CONNECTIONS DURING STEAM DISCHARGE 3 Allow at least 20 cm from the back panel to the wall to permit air circulation ACCESSORIES PROVIDED The autoclave is furnished with the following accessories Perforated stainless steel basket Stainless steel support for the perforated basket 1 2 3 Yellow green sponge for cleaning the inside of the boiler 4 Condensation container provided with threaded nipple connection 5 Hatch adjustment wrench CONTROL PANEL Do not use tools of any sort so as
9. detected in short circuit A aps re The T2 sensor has detected temperature 2 above that set for the cycle Reset the alarm then wait 10 minutes ALO211 with hatch open Repeat the cycle If During the sterilisation phase the T2 the problem persists call the service T2 sensor Low sensor has detected temperature lower centre temperature in eee than the minimum limit permitted sterilisation ALO300 The alarm is the result of electronic data Codification sensor P card self diagnosis Reset alarm Turn off machine and turn on again If the problem persists call P sensor reads open the service centre ALO302 TE SHORT CIRCUIT P The P sensor is detected in short circuit ALO310 During the sterilisation phase the P High pressure in sensor has detected pressure higher than sterilisation the maximum limit permitted Reset the alarm remove the basket and make sure that on the inside of the chamber there are no sacks that obstruct the ducts clean the inside of the sterilisation chamber then repeat the cycle Reset alarm Clean the gaskets and ALO311 During the sterilisation phase the P repeat the cycle If the problem Low pressure in sensor has detected pressure lower than persists sterilisation the minimum limit permitted it is necessary to call the service centre During sterilisation the two internal Reset the alarm then repeat the cycle ALO700 i i sensors have detected di
10. door and turn off the machine Press the SELECT button and hold it down Turn on the machine by way of the main ON OFF switch Release the SELECT button only after language set appears on the display Inside of the user menu the buttons are to be used in this manner START STOP moves up to the next page e DOOR e PUMP allow the modifications of settings inside the page e SELECT pushing it until the confirmation tone is heard it will memorize the pre selected value not all of the pages require the memorisation of pre selected values START STOP MENU SEQUENCE AN g A ITALIAN ENGLISH it is possible to select the language utilising the DOOR and PUMP buttons 2 TIME FORMAT mm ss In this page the time is set With the DOOR button the value is increased with PUMP it is decreased and with the SELECT button the cursor is moved under the value to be modified With the START STOP button the screen moves up to 3 DATE FORMAT mm yr In this page the date is set With the DOOR button the value is increased with PUMP it is decreased and with the SELECT button the cursor is moved under the value to be modified With the START STOP button the screen moves up to 4 SET UP PRESSURE PRESSURE atm bar The machine automatically carries out the set up of atmospheric pressure It is not possible to interfere in any manner With the START STOP button the screen moves up to 5 REPRINT CYCLES
11. it with its handle A ATTENTION utilize protective gloves to avoid serious burns FREE CYCLE THE FREE CYCLE is utilised for particular laboratory applications of the parameters that may be set in the FREE CYCLE must be modified exclusively by specialised personnel FREE CYCLE PARAMETERS To access the FREE CYCLE parameters see the chapter USER MENU TEMPERATURE ADJUSTMENT It is possible to set the temperature from 105 C to 135 C When the display shows CYCLE No 08 TEMPERATURE 000 0 C it is necessary to use the DOOR button to increase the value and the PUMP button to decrease it Having found the desired value hold down the START button for an extended period in order to exit the program or else push the START button one time to go into STERILISATION TIME ADJUSTMENT It is possible to set the sterilisation time from 1 to 90 minutes 89 minutes and 59 seconds When the display shows CYCLE No 08 DURATION OF STERILISATION 00 00 mm ss it is necessary to use the DOOR button to increase the value and the PUMP button to decrease it The SELECT button allows the cursor to be moved to the parameter to be modified minutes or seconds Having found the desired value hold down the START button for an extended period in order to exit the program or else push the START button one time to go into the choice between FAST DISCHARGE SLOW DISCHARGE It is necessary to push the DOOR button to change the t
12. of the device must be verified Proceed however utilizing certain cautions found below l Turn on the machine by way of the main switch 2 Fill the sterilisation chamber with demineralised water DO NOT USE DISTILLED WATER The chamber must be filled with water up to where the resistance heater is completely covered by the water Sterilisation chamber Perforated basket Correct water level DO NOT UTILIZE THE MACHINE o o o sooo o o o o o o o o o o o WITH LESS WATER THAN SPECIFIED a 0 TN 000000000000 200 LI L n a a a a a a a a a a a a n 1 o DEE a a aoo Resistance heater Basket support 3 Choose the cycle utilising the SELECT button 4 Remove the basket and fill the sterilisation chamber with demineralised water 5 Close the hatch 6 Holding the hat
13. sterilisation chamber has reached the pre established value normally 105 C the solenoid valve will close and the actual rise in pressure and temperature of the machine will begin Having reached the pre established parameters of the cycle the STERILISATION phase will begin During this phase the electronic system of the machine continuously monitors the pressure and temperature values intervening where necessary to re establish the correct procedure of the cycle In an extreme case the software intervenes to block the cycle signalling an ALARM At the end of the sterilisation phase the solenoid valve will open so as to permit the outflow of steam toward the cooling system and afterward toward the condensation tank DISCHARGE This phase may be SLOW or FAST it is suggested that SLOW DISCHARGE be set if liquids in their own appropriate containers must be sterilised set FAST DISCHARGE if exclusively solid materials are to be sterilised The end of the cycle will be signalled by an acoustic tone and by the respective writing on the display In the event of a residual negative pressure or temperature above 94 C the machine will not permit the opening of the hatch If in the chamber there is negative pressure push the DOOR button and wait for equalisation then open the hatch If the temperature is above 94 C wait for the machine to cool then open the hatch with the DOOR button Extract the perforated basket lifting
14. the hatch give maximum attention to the cause severe burns SPECIAL VERSION LONG TIME Special autoclaves called Long Time have a FREE CYCLE with the possibility of expanding the exposition time RUNNING up to 59 999 minutes Minutes of Type of Load 6 kg Min 1 Min 105 C If solid materials FREE CYCLE Max 59 900 135 C Automatic OPtions _ or else Default Fast Default 20 Default 110 C 5 kg if liquid products NIGHT CYCLE If there are no operations to be carried out on the autoclave this cycle reduces the consumption of energy keeping lit only the display backlight Pushing any button except START STOP the display will show the results of the last operation carried out for ex END CYCLE Any cycle may become a night Cycle WATER QUALITY TABLE DIN EN 285 CEN STANDARD DIN EN 285 Cadmium d of the heavy metals except iron cadmium and 0 1 mg l Chloride Phosphate 0 5 mg l Conductivity at 20 C 15 uS cm from 5 to 7 Colourless clean and with no Aspect sediment 0 02 mmol NOTE The use of feed water containing concentrations superior to those indicated in the table above may notably reduce the life of the device causing serious damage to its components and leading to the forfeiture of the guarantee BIOLOGICAL TEST Together with other chemical tests a biological test may also be requested This test consists in the sterilisation of one or mor
15. 10 Slow Discharge 134 C or else Fast Discharge IE 134 C 5 kg Slow Discharge 134 0 C if liquid products 134 PRION Options FREE CYCLE Automatic Default Fast Default 20 Default 110 C When opening the hatch give maximum attention to the surfaces to the materials and to the liquids which may cause severe burns gt P TABLE OF CYCLES FOR AUTOCLAVES WITH VACUUM PUMPS 1 Turn on the machine by way of the main switch 2 Open the hatch and wait for the double beep without this permission the machine will not carry out any operations 3 Choose the cycle utilising the SELECT button 4 Close the hatch and initiate the cycle directly from the START button Before sterilising any tool liquid solid or fabric verify its technical characteristics normally specified by its manufacturer The choice of the type of sterilisation cycle must also be based on information furnished by the manufacturer of the objects that are intended for sterilisation Minutes of Type of Empty of Load 121 C Fast Discharge 15 00 121 0 C Fast se mes m Dm x mew D ow ERA Min 1 Min 105 C Options FREE CYCLE Max 90 Max 135 C Automatic Default Default 20 Default 110 C Fast u LEGEND V Present letter V present on display X Absent no letter on display surfaces to the materials and the liquids which may t When opening
16. NG OF THE INSIDE OF THE CHAMBER clean the inside of the sterilisation chamber utilising the rough part of the sponge provided in the kit to remove small impurities in the bottom of the chamber Any limescale deposits require a verification of the water that is being used e PROPER SEAL OF THE GASKET if during the cycle there is a release of steam from the hatch gasket it is necessary to adjust the hatch hinges in a uniform manner Utilising the wrench provided in the kit adjust the hinges in the following manner ATTENTION ALWAYS ADJUST BOTH HINGES A UNIFORM MANNER to tighten the hatch screw down in a clockwise direction to loosen the hatch unscrew in a counter clockwise direction HINGES Wrench for hatch adjustment QUARTERLY MAINTENANCE Quarterly maintenance foresees the lubrication of the hatch hinges e HINGE LUBRICATION utilize silicone oil spraying it in small quantities on the two hatch hinges ANNUAL MAINTENANCE The autoclave is a fundamental tool for the safeguarding of one s work even though the electronic controls of these machines are always more reliable it is well advised to perform an operational check of the device at least once a year This check must be performed only by authorised and specialised service centres with calibrated and certified instruments so as to guarantee the machine long life and reliability validation To determine the control methods for the machine it is in any cas
17. NTENANCE Daily maintenance foresees the topping up of the water level cleaning of the edge of the boiler and the maintenance in good condition of the hatch gasket TOPPING UP OF THE WATER LEVEL the water level inside the chamber must always be even with the bottom of the perforated basket e BOILER EDGE is the external edge of the sterilisation chamber on which the gasket makes a seal Utilise the rough part of the sponge furnished in the kit e HATCH GASKET clean the hatch gasket using the soft part of the sponge furnished in the kit Cleaning must be carried out to remove any eventual debris that could impede the full operational completion of cycles e GENERAL CLEANING OF THE SURFACES utilize a cloth for removal of dust and deposits from the different upper parts of the machine WEEKLY MAINTENANCE Weekly maintenance foresees the total substitution of the sterilisation chamber water visual inspection of the inside of the chamber and the check of a proper seal on the hatch gasket e TOTAL WATER SUBSTITUTION Utilising the condensation container empty the sterilisation chamber by opening the spigot below see photo Remove the perforated basket to ascertain the total emptying of the chamber Then proceed to the DO NOT CARRY OUT THIS OPERATION WITH LIVE MACHINE DURING A CYCLE OR WITH PRESSURE IN THE CHAMBER Discharge tap use the condensate container to empty the chamber from water ATTENZION SCALD DANGER e CLEANI
18. SAL AND OR DEMOLITION For disposal and or demolition of any component packaging water any machinery scrupulously keep to the norms in force in the country in which this operation is carried out FIRST INSTALLATION The correct installation of the autoclave is a fundamental operation for its proper functioning Following are listed the installation procedures l The machine is to be installed in a laboratory where only authorised personnel may enter 2 The working environment must be adequately lighted see UNI 10380 norm and sufficiently ventilated 3 The device is to be located on a perfectly flat surface Leave a free space of at least 20 cm between the wall and the rear of the autoclave 4 Position the autoclave in such a way as to allow the complete inspection of the sterilisation chamber in order to carry out its cleaning 5 Do not install the autoclave beside sinks or faucets The cover of the device is not waterproof 6 Do not install the autoclave next to heat sources other autoclaves stoves or others 7 In order to avoid harm to people things or animals it is necessary to position the device in such a way as to permit any eventual outflow coming from the safety valve which is to be released in a safe area HYDRAULIC CONNECTIONS The hydraulic connections of the machine are of fundamental importance for the proper operation of the same for reference see the photograph and to avoid unpleasant consequences due to
19. ase order inappropriate installation of the machine any damages either direct or indirect to persons things or animals for the lack of observation of all of the recommendations indicated in the INSTRUCTIONS FOR USE booklet and concerning especially the conditions of installation use and maintenance of the product Limitations of the guarantee The right to total substitution of the machine is not recognised if the defect is not reported within two months of the date of purchase it is at the discretion of the MANUFACTURER to carry out or the repair or the substitution of a part in guarantee This operation does not include in any case the transfer of personnel no claim for compensation for machine down time will be recognised the guarantee is automatically voided if the machine is altered repaired or modified by the purchaser or by a third party not authorised by the MANUFACTURER For all service calls the purchaser must rely upon only the reseller or else service personnel indicated by the manufacturer components substituted in guarantee must be rendered to the manufacturer under penalty of being charged for the same with exception of agreements previously stipulated between the parties All the products that require repair must be authorised upon re entry by the MANUFACTURER NOTE NOTE e A YA HA ae LTE SCIENTIFIC LTD Greenbridge Lane Greenfiled Oldham OL3 7EN United Kingdom
20. ch pushed downward start the pre selected cycle by way of the START button release the hatch only after the closed door icon appears on the display 7 The autoclave will continue automatically up to the end of the cycle signalled by a triple tone and by the message END CYCLE on the display TEST CYCLE The test cycle is needed to verify that the autoclave is integral that it hasn t suffered any damage during delivery or that for technical reasons it doesn t present any operational problems As a verification test it is suggested that a rapid discharge cycle be set Below the functioning of a sample free cycle fast discharge is described in such a way that simplifies the utilisation and the comprehension of the carrying out of the operational cycles of the machine FREE CYCLE During the entire period of the cycle on the display there will be visible the values of temperature pressure time remaining No of the cycle initiated type of cycle initiated active phase of the cycle eventual warning icons Insert the perforated basket into the machine close the hatch and push the START button The printer will begin the first part of the printed strip after which the preheating phase will be initiated In machines with vacuum pump this preheating phase may be preceded by a brief pre emptying phase VACUUM During the operation of the cycle a light humming of the water condensation cooling fan is heard When the temperature of the
21. d A ATTENTION SEVERE BURN HAZARD ALOO24 The machine does not reach working Failure of final rise pressure Check the water fill then repeat the cycle During operation verify that there are no losses of steam from the hatch Reset the alarm remove the basket and make sure that on the inside of the ALOO34 During the drying phase the machine chamber there are no sacks that Final discharge failure does not discharge pressure obstruct the ducts clean the inside of the sterilisation chamber then repeat the cycle ALO100 The alarm is the result of electronic Codification sensor T1 data card self diagnosis E error Reset alarm Turn off machine and turn OPEN T1 service centre The T1 sensor is detected in short Short circuit T1 circuit ALO110 T1 high temperature The T1 sensor has detected temperature above that set for the cycle Reset the alarm then wait 10 minutes sensor ALO111 with hatch open Repeat the cycle If Ti sensor LOW During the sterilisation phase the T1 the problem persists call the service sensor has detected temperature lower centre temperature in sterilisation than the minimum limit permitted ALO200 The alarm is the result of electronic data Codification sensor T2 diee cop EE error 9 Reset alarm Turn off machine and turn ALO201 TO onai on again If the problem persists call OPEN T2 Ba the service centre ALO202 SHORT CIRCUIT T2 The T2 sensor is
22. e incumbent to refer to the indications of the local public health service e ANNUAL VALIDATION Validation foresees the utilisation of instruments calibrated by centres specialised in the check of the parameters of autoclave cycles Indeed the pressure and temperature sensors are verified and the timer of the machine is checked The manufacturer upon request provides an annual certificate of inspection for those machines brought in to its shop for maintenance and inspection TECHNICAL CHARACTERISTICS MECHANICAL SPECIFICATIONS Material Stainless Steel AISI 304 FePO1 Noise level at 1 m distance Noise level in front of display 62 2 dbA ELECTRIC SPECIFICATIONS Electric power tension 2500 W CHAMBER SPECIFICATIONS Dimensions diam x depth 236 5 530 mm STEAM DISCHARGE WATER SPECIFICATIONS Steam temperature near the threaded nipple connection 56 C Steam temperature near the condensation tank 50 C POLLUTION LEVEL GUARANTEE For all defects in conformity existent at the moment of delivery of the device and imputable to actions or omissions of the manufacturer THE MANUFACTURER guarantees this product for a period of 12 months on the entire product The guarantee period begins on the date of delivery of the machine to the client said date must be written on the guarantee certificate fully filled out stamped and signed by both the reseller and the client and mailed to the manufacturer s offices In
23. e vials containing biological spores together with a normal sterilisation load At the end of the initiated cycle remove the vials and allow them to cool for some minutes keep to the manufacturers instructions for the control procedures Normally the sterilised vials are broken using the instruments provided by the manufacturer and inserted in a specific incubator together with these another as control that has not undergone the process of sterilisation After the incubation period the difference in colour of the sterilised vials determines the result of the cycle ALARMS AND ERRORS Alarms remain visualised on the display and block any further operations they are also recorded on the printed strip after an alarm it is necessary to carry out the reset by contemporaneously pushing the START and SELECT buttons for at least 5 seconds IT IS NOT POSSIBLE TO RESET AN ALARM IF THE INTERNAL TEMPERATURE IS 94 0 C Errors on the other hand do not permit the initiation of the cycle but give the warning that it is necessary to carry out an operation before initiating the sterilisation procedure for ex DOOR OPEN Any cycle not completed is to considered ineffective on the display there will appear an alarm code Interpretation of an ALARM code Characteristics of the Cycle initiated After the alarm code all of the machine values recorded are printed date time sensor temperatures
24. ell by polystyrene or cardboard forms Keep in a protected dry environment at a temperature between 5 and 30 C The client is invited to keep the original packaging for the guarantee period any eventual returns for repair without the original packaging will be charged for new packaging at the moment of restitution Extraction and positioning of the Autoclave The operation of extraction of the machine from the cardboard carton must be carried out by at least two people following the cautions listed below Cut the straps that bind the cardboard carton e Open the cardboard carton and remove the metallic sealing staples so as to not be scratched Remove the machine grasping it by its sides without putting load on the plastic parts e Read the instructions for use e Connect the plug to a Schuko socket furnished with a safety ground connection Do not substitute the original plug with others Do not use additional or extension connections Do not connect to multiple outlets or other types Be sure that the electrical plant to which the autoclave is connected is up to standard based upon the norms in force and that it is able to withstand the electrical load required e Turn on the machine with the main switch located on the side of the control panel e Open the hatch pushing on the button marked DOOR e Remove the accessory kit and turn off the machine e CAREFULLY READ THE USER MANUAL BEFORE BEGINNING ROUTINE WORK DISPO
25. hway and automatic locking system they are independent each from the other and they verify that the hatchway system is closed and locked in the correct manner In the event of problems an alarm notifies the operator that the cycle cannot begin If the cycle is already operational and a problem is detected the microprocessor immediately interrupts the process and discharges the pressure from the machine Two mechanical temperature thermostats keep check that for accidental reasons the machine temperature does not exceed that which is required one is for automatic reset the other is for manual reset Two electronic temperature sensors continuously monitor all of the vital functions of the machine preventing errors of overheating during the sterilisation process A safety valve for over pressurisation eliminates the danger of explosion An electronic pressure transducer controls all of the solenoid valves opening them in case of over pressurisation PACKAGING STORAGE AND DISPOSAL The cardboard packaging utilised for transport of the autoclave IS NOT STERILE The autoclave is a delicate piece of equipment therefore it is to be transported without receiving excessive shocks collisions or without being OVERTURNED The autoclave is packaged with its accessories enclosed in the boiler It is positioned inside the carton surrounded by a protective polyethylene bag n order to protect it from accidental shocks it is surrounded as w
26. let e Do not approach the machine while carrying inflammable material e Always wear personal safety devices and apparel with respect of the current laws in force e Do not utilise this device for reasons other than those found in this instruction manual e Read the paragraph relative to the machine s technical characteristics before putting it into operation e For your personal safety we ask you to pay great attention to the instructions that follow herein PRESSURISED VESSEL The Pressurised vessel sterilisation chamber is an integral part of the autoclave therefore it is necessary to adhere to apart from the general warnings found above specific cautions Position the autoclave in such a manner that the safety valve located in the back part of the machine will not create any type of problem or disturbance in the event of a release of pressure Do not interfere in any manner with the safety valve any maintenance activity must be performed exclusively by personnel authorised by the manufacturing firm e Do not insert any tool that may damage the sterilisation chamber e Do not sterilize any corrosive liquid or substance SAFETY SAFETY SYMBOLS ATTENTION CAREFULLY READ THE INSTRUCTIONS FOUND IN THE USER MANUAL TENSION BEWARE OF HIGH TEMPERATURE GROUND CONNECTI ON ATTENTION BEWARE OF HAND CRUSH HAZARD SAFETY DEVICES The safety devices foreseen are the following Three micro switches in the hatc
27. oor to the same 15 not properly closed The machine can in any case carry out cycles without any damage The letter V indicates that the selected cycle after the final discharge is carrying out a forced removal of the steam by way of the vacuum pump see the cycle graphs The cycles without this letter carry out thermodynamic drying Not used Not used PRINTER At the beginning of any cycle the autoclave initiates a printer strip on which are printed all of the values inherent in the type of cycle selected the model and the serial number of the machine At the end of the cycle the autoclave stops the printing strip as well cut the printed data strip by pulling it toward the metallic blade the incorporated cutter will be useful for this operation If the door is not correctly closed or if paper has not been loaded the user will be notified by the service icon appearing in the display Refer to the indications of the Local Health Service for the filing of the printed strips In order to maintain the printed strips for an ample duration of time they must be filed in a place free from excessive heat and light SUBSTITUTION OF THE PRINTER PAPER ROLL In order to substitute the printer paper roll open the small door insert a roll of thermal paper the maximum size of which must be 56 mm in the proper slot having the free end of the paper come out above the door while closing the same Utilize only thermal paper Position the the
28. pressure and electric tension In case of alarm it is a good idea to keep the printed strip for a simpler resolution of the problem Alarm indication in this case ALOOO1 ALARMS ATTENTION IT IS NOT POSSIBLE TO RESET AN ALARM IF THE INTERNAL TEMPERATURE IS gt 94 0 C To carry out the reset it is necessary to push and hold down simultaneously the START and SELECT buttons until the display shuts off momentarily Resolution of the problem Reset Code and meaning alarm START STOP SELECT for 5 ALQOQI This occurs if the START STOP button is e AS ushed for more than 1 second voluntaril p Reset the alarm then repeat the cycle 9004 Caused by the lack of electric power Power failure This occurs if one of the door control Reset the alarm then repeat the cycle If ALO003 P l micro switches detects door open the problem persists call the service Door open during cycle 7 during cycle centre ALO004 May occur if the battery in the electronic a Ta EOE an Cele Pole i utilisation leave the autoclave turned on Timer stopped data card is drained for at least an hour AL0005 Caused by an overload of the electric Reset the alarm then repeat the cycle High tension power line Reset the alarm adjust the hatch clean the gaskets and insure that inside of the chamber there are no sacks that obstruct the ducts then repeat the cycle ALOO11 This alarm appears if the 1 vacuum is 1 vacuum failure not achieve
29. rmal paper in its proper direction of orientation overturning the paper the printed strip will come out blank PRINT HEAD CLEANING If the print on the strip is difficult to read the print head needs to be cleaned using a cloth dampened with alcohol open the small door to the printer extract the roll of paper and clean the print head see the highlighted points in the photo Blow away the dust deposited inside the printer with air The print head is found just underneath the cutter blade Carry out cleaning operations with the machine off The thermal paper must come out above this roller If the door is not closed properly or if paper is needed the service icon will flash on the display PRINTED STRIP Correct reading and interpretation of the information on the printed strip Model name Software version Serial number Date of cycle initiation Cycle type selected n Progressive number of Time column hour minutes Cycles initiated and seconds 12117134 Characteristics of cycle initiated Temperature and minimum pressure are marked Active phases of cycle LE Temperature column expressed in degrees centigrade C 12 42 48 995 4 81 Pressure column 12 47 48 095 2 0 042 expressed in bar relative pressure Space for operator s signature Cycle results USER MENU ACCESS TO THE USER MENU To access the user menu proceed as described below Open the
30. scordant If the problem persists call the service Comparison T1 T2 r temperature readings centre ERRORS The messages that may appear on the display in the event of error are the following MESSAGE CAUSE RESOLUTION At start up it is requested that the hatch be Open the hatch to permit OPEN DOOR opened to permit the machine to carry out its automatic barometric alignment oressure check up double beep DOOR OPEN A cycle has been initiated with the hatch open The hatch has been released too quickly after having started initiation of the cycle Push the DOOR button open and re close the hatch initiate the cycle with the START button Regardless of the perfect closure of the hatch it is read as being not locked for mechanical reasons the repetition of this error code requires the intervention of an expert technician LOCK FAILURE Re close the hatch initiating a new CyCle after a few seconds interrupt it with START STOP At the end of a cycle the hatch locking system reset the alarm and open the does not open completely hatch with DOOR for verification The repetition of this error requires the intervention of an expert technician The machine has carried out an elevated As soon as possible contact your SERVICE number of cycles and requires a service call for reseller and request a service call a periodic overhaul by a technician UNLOCK FAILURE MAINTENANCE DAILY MAI
31. the event of contestation the delivery date attested to by a fiscally valid document shipping invoice sales invoice fiscal sales receipt etc that has on it the name of the seller the date of delivery the identifying particulars of the product model and serial number and the sales price is considered valid So that this guarantee may have full validity it is necessary that all of the operations of installation and hydraulic and electric connections were carried out scrupulously following the instructions in this manual of INSTRUCTIONS FOR USE all of the operations of utilisation and maintenance are carried out according to the INSTRUCTI ONS FOR USE any repair procedure is carried out by authorised personnel and that only original spare parts are used Not covered by the guarantee are all the components that may show defects in conformity derived from l 2 3 improper maintenance negligence careless use on the of the user caused by disrespect for that which is written and recommended in the booklet of INSTRUCTIONS FOR USE alterations or of all other causes not imputable to the manufacturer the components subject to normal wear for ex keyboard in polycarbonate hoses provided trays etc and accessories if not when it is demonstrated that there has been a manufacturing fault THE MANUFACTURER declines any and all responsibility for damages derived from transport if not specified in the purch
32. ype of final steam discharge utilise the SLOW DISCHARGE if the intention is to sterilise liquids Having set the desired value hold the START button down for an extended period to exit the program N ATTENTION Utilise the SLOW DISCHARGE if the intention is to sterilise liquids Once the desired value has been set turn off the machine to exit the user menu STERILISATION TABLES STERILISABLE MATERIALS Normally this type of autoclave is utilised for the sterilisation of e Glassware glasses jars etc e Products for Microbiology soils broths etc e Metalware spoons flatware in general etc e Plastic containers TABLE OF CYCLES FOR AUTOCLAVES WITHOUT VACUUM PUMPS 1 Turn on the machine by way of the main switch 2 Open the hatch and wait for the double beep without this permission the machine will not carry out any operations 3 Choose the cycle utilising the SELECT button 4 Close the hatch and initiate the cycle directly from the START button Before sterilising any tool liquid solid or fabric verify its technical characteristics normally specified by its manufacturer The choice of the type of sterilisation cycle must also be based on information furnished by the manufacturer of the objects that are intended for sterilisation Minutes of Type of Load 121 C o 121 C 15 00 121 0 C 1 10 Slow Slow Discharge 121 C o 121 C If solid materials 20 00 121 0 C 1
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