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I/O MODULES

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1. Terminal 1 2 3 4 5 6 7 8 9 10 A AO 00 AO_01 AO_02 AO_03 AO_04 AO_05 AO 06 AO 07 VEXT_A VEXT B B AO 00 AO 01 AO_02 AO 03 AO 04 AO 05 AO 06 AO O7 GND GND C SHIELD SHIELD SHIELD SHIELD SHIELD SHIELD SHIELD SHIELD GND GND Abbreviations AO XX Analog Output XX AO XX Analog Output XX SHIELD Shield connection all eight shield terminals are connected internally to main Terminal Shield in the Rack see figure Shield Terminal in DF110 1 VEXT_A External power supply A 24Vdc VEXT_B External power supply B 24Vdc GND Ground connection of the power supplies A and B all four GND terminals of a pair of modules are connected internally and are independent from the GND terminals of the other pairs of modules NOTE The voltage applied to VEXT_A will power the I O module at left of the redundant pair and the power supply applied to VEXT_B will power the I O module at right of the redundant pair For redundancy availability for external power supplies the rack should be powered with two different external power supplies one to VEXT_A and another to VEXT_B When using only one external power supply power both terminals VEXT_A and VEXT_B with the same power supply so the
2. In3A 0 1 2 3 4 5 6 if In1B In2B In3B 012 18 2 Groups of 8 120 Vac Digital Inputs 2 G 8x 120 Vac In OOOOOOOOOO OOOOOOOOOO NOOR WN AO Figure 4 Details of the DF18 Module Technical Specifications AC NeutralB Number of Inputs 16 Number of Groups 2 Number of Inputs per Group 8 Optical Isolation between Groups and IMB ISOLATION 5000 Vac EXTERNAL POWER 120 Vac DF 18 Power Supply per Group 240 Vac DF19 Typical Consumption per Point 10 mA Power Supply Indicator None Provided by the IMB INTERNAL POWER 87 mA maximum 5 Vdc Total Maximum Dissipation 0 435 W Power Supply Indicator Green LED 14 Digital and Analog Input Output Modules of DFI302 ON State Voltage Range Logic 1 INPUTS 100 140 Vac DF 18 200 264 Vac DF 19 OFF State Voltage Range Logic 0 0 30 Vac DF18 0 50 Vac DF 19 Typical Current per Point 10 mA 60 Hz Status Display Yellow LED SWITCHING INFORMATION Transition Time from 0 to 1 5 ms Transition Time from 1 to 0 42 ms Dimensions W x D x H DIMENSIONS AND WEIGHT 39 9 x 137 0 x 141 5 mm 1 57 x 5 39 x 5 57 in Weight 0 300 kg CABLES One Wire 14 AWG 2 mm Two Wires 20 AWG 0 5 mm 1 a Digital and
3. INDEX VARIABLE 0 Output in milliamperes Out 1 Output in percent Out 2 Temperature PV 3 Environment temperature Temp 4 Process variable percent PV 5 Setpoint percent SP96 6 Setpoint SP 7 Setpoint time SPTIME 8 Error ER 9 PID KP KP 10 PID TR TR 11 PID TD TD 12 Damping Damp 13 Manual register MV 14 24 Reserved 25 Input variable used for trim 60 Digital and Analog Input Output Modules of DFI302 DT301 Intelligent Density Transmitter INDEX VARIABLE 0 Output in milliamperes Out Output in percent Out Temperature PV Environment temperature Temp Process variable percent PV Setpoint percent SP Setpoint SP Setpoint time SPTIME Error ER PID_KP KP PID TR TR l3 ojo o on awn PID_TD TD TP301 Smart Position Transmitter INDEX VARIABLE 0 Position in percentage Output in milliamperes Temperature in C Temperature in F Hall PV EU position unit ojo o NN of Hall TT400 HART Intelligent Temperature Transmitter INDEX VARIABLE 0 Output Variable related to analog output Process Variable in percentage units Process Variable in engineering units Secondary Variable related to sensor temperature Backup Sensor Value Output Current Feedback in percentage oO AJIN gt Output
4. 0 5 Vdc Zeng lt 200 Q OFF State Voltage Range Logic 0 20 30 Vdc Zeg gt 10 KQ Typical Impedance per Point 3 9 KQ Typical Current per Point 7 5 mA Status Display Yellow LED SWITCHING INFORMATION Transition Time from 0 to 1 30 us Transition Time from 1 to 0 50 us DIMENSIONS AND WEIGHT Dimensions W x D x H 39 9 x 137 0 x 141 5 mm 1 57 x 5 39 x 5 57 in Weight 0 285 kg CABLES One Wire 14 AWG 2 mm Two Wires 20 AWG 0 5 mm 1 Digital and Analog Input Output Modules of DFI302 User s Manual DF16 17 DIGITAL INPUTS MODULES AC DF16 2 Groups of 4 Digital Inputs 120 Vac DF17 2 Groups of 4 Digital Inputs 240 Vac Description This module senses the AC input voltage and converts it to a True ON or False OFF logic signal It has 2 optically isolated groups from each other and IMB AC NeutralA In1 In2 AUC C 00 00 OO C2 CZ EN Y AC NeutralB o g a a E T E id a 8 lt e N o o a 3 2 o N D e 2 o 2 o A 2G 4x 120 Vac In Figure 3 Details of the DF16 Module Technical Specifications ARCHITECTURE Number of Inputs 8 Number of Groups 2 Number of Inputs per Group 4 ISOLATION Optical Isol
5. 32 Digital and Analog Input Output Modules of DFI302 IMPORTANT These modules have 12 bit counters to accumulate up to 4096 pulses for each one of 16 channels before an overflow occurs Therefore considering the maximum operation frequency they have the following minimum overflow times DF41 4096 pulses 100 Hz 40 96 s DF42 4096 pulses 10000 Hz 0 4096 s The system macro cycle must be lower than the pulse counter modules overflow times Technical Specifications ARCHITECTURE Number of Inputs 16 Number of Groups 2 Number of Inputs per Group 8 ISOLATION Optical Isolation between Groups and IMB 5000 Vac EXTERNAL POWER Power Supply per Group 20 30 Vdc Typical Consumption per Group 65 mA 24 Vdc Power Supply Indicator Green LED INTERNAL POWER 90 mA maximum 5 Vdc DF41 130 mA maximum 5 Vdc DF42 0 425 W DF41 0 650 W DF42 Provided by the IMB Bus Maximum Dissipation Power Supply Indicator None DF41 DF42 INPUTS 5 Vd ON State Voltage Range Logic 1 E Q 20 30 V OFF State Voltage Range Logic 0 Ss E EE Typical Impedance per Point 3 9 KQ Typical Current per Point 7 5 mA 0 100 Hz DF41 0 10 KHz DF42 Status Display Yellow LED Frequency Range DIMENSION AND WEIGH 39 9 x 137 0 x 141 5 mm Dimensions W x D x H 1 57 x 5 39 x 5 57 in Weight 0
6. Description This module provides 16 digital inputs DC type SOURCE and converts them into a True ON or False OFF logic signals It has one group optically isolated from IMB ON FAIL STANDBY s OO c 5 GO NN o Redundant Digital Input Source 000000090 DF111 Figure 37 Details of the DF111 Module DIP SWITCHES Reserved use keep all switches OFF OFF amem eum eum eum ee e lt DEFAULT OFF oa Hariri Up Side Switch Figure 38 Configuration of module DIP switches SW9 upside Technical Specifications Number of Inputs 16 Number of Groups 1 Number of Inputs per Group 16 73 Digital and Analog Input Output Modules of DFI302 User s Manual Between Group and IMB 5000 Vrms INTERNAL POWER Provided by the IMB 5 Vdc Maximum Consumption 80 mA EXTERNAL POWER Power Supply VEXT 20 30 Vdc 160 mA 24Vdc and all channels activated ON Typical Consumption per module ON State Voltage Range Logic 1 eos o OFF State Voltage Range Logic 0 SR Ge ona Typical Current per Point 8 mA 24 Vdc DISSIPATED POWER 4 24 W 24Vdc and all channels Typical per Module activated ON INDICATION LEDs LED COLOR DESCRIPTION ON FAIL Green Red It indicates the module status good or fail lt indicates that the module operation status is standby when green otherwise it i
7. Logic 0 15Va 30V Typical Impedance per Point 3 9 KO Frequency Range 10 KHz Status Display Yellow LED Dimension W x D x H DIMENSION AND WEIGHT 39 9 x 137 0 x 141 5mm 1 57 x 5 39 x 5 57 in Weight 0 342 kg One Wire 14 AWG 2 mm Two Wires 20 AWG 0 5 mm 44 Digital and Analog Input Output Modules of DFI302 Description DF116 DF117 HART MODULES The modules DF116 input and DF117 output of DFI302 family are the HART solution for SYSTEM302 The main purpose of these modules is allow Smar HSE controller to have access through IMB Inter Module Bus to analog signals 4 20mA and digital data from 4 20mA HART equipment to be used on control strategies ladder logics HMI and also on configuration tools and Asset Management Software Using this solution 4 20 mA HART field devices have seamless integration to the FOUNDATION fieldbus system Using HSE networks and other modules from DFI302 family communication to other digital protocols is also possible allowing better project flexibility The DF116 and DF117 modules follow all HART network standards being compliant to all requirements of a primary HART master based on version 5 6 and 7 of specifications Integral part of SYSTEM302 8 independent non multiplexed HART primary master communication channels Each channel has dedicated input DF116 and output DF117 4 20 mA circuits Communication to
8. MART 7 78 mei muse Be wi E 1 108 i ce Rack DF116 e Power Supply or Lk 7 TT301 FY301 VEO DF117 HA TT301 FY301 NOTE Le Op All cables must be shielded and TT301 FY301 grounded in a single point Ges se HC rr301 F 301 A NOTE Sensitive circuits to the Electrostatic y XN Discharge ESD For its handling ue TT301 FY301 the user should be properly m grounded through a bracelet ankle eh pad footwear or other mechanism A d TT301 FY301 that guarantees your protection Dec Sonst ESO TT rraotirvaot Lj TT301 FY301 Figure 21 Example of necessary connections for the DF116 DF117 IMPORTANT The figure above shows the connection of devices supplied by the same power supply module Remember that the DF116 and DF117 analog inputs and outputs are not isolated from each other that is they have the negative terminal internally connected HART Device Installation Now we will describe the main communication features regarding the device installation Concerned the HART communication consider that the superimposition of a modulated signal on an analog current signal can deteriorate if some precautions are not taken It is important to mention that the HART communication does not affect the 4 20 mA analog signal since the average value of a FSK modulated signal is zero Impedance In the connections using the DF116 the 250 Q resistor in series with each device is not necessary since there is a sa
9. o I 2 a s o o lt E co E be a o S amp 3 x lt e Ke O Wa N i Al E E o e XX VV VV DU C2 C2 C2 C2 C2 C2 C2 C C2 C C2 C C QO C2 C2 C2 CG Figure 19 Details of the DF67 Module NOTE In order to attend EMC standards use shielded cables in signals inputs ground the shield in the panel only in one side of the cable and cables less then 30 meters for power source inputs IMPORTANT This module has 12 bit counters to accumulate up to 4096 pulses for each one of 16 channels before an overflow occurs Therefore considering the maximum operation frequency it has the following minimum overflow time DF67 4096 pulses 10000 Hz 0 4096 s The system macro cycle must be lower than the pulse counter module overflow time 43 Digital and Analog Input Output Modules of DFI302 User s Manual Technical Specifications ARCHITECTURE Number of Inputs 16 Number of Groups 2 Number of Inputs per Group 8 Optical Isolation between Groups and IMB Up to 5000 Vac EXTERNAL POWER Power Supply per Group 20 30 Vdc Typical Consumption per Group 12 mA 24 Vdc Power Supply Indicator Green LED INTERNAL POWER Provided by the IMB 130 mA 5 Vdc Total Maximum Dissipation 650 mW Power Supply Indicator None ON State Level Voltage Range Logic 1 30a 1 5V OFF State Level
10. None 1 Digital and Analog Input Output Modules of DFI302 User s Manual Maximum Switched Voltage 35 Vdc Maximum Saturation Voltage 1A 0 3 Vdc Maximum Current per Output 1A Indicator Logic ON when the transistor is ON Maximum Leakage Current 200 A 35 Vdc Switch Capacity for Bulbs 15W Status Display Yellow LED Over current Protection 5 3 A Transition Time from 0 to 1 600 us Transition Time from 1 to 0 300 us DIMENSIONS AND WEIGHT j 39 9 x 137 0 x 141 5 mm Dimensions W x D x H 1 57 x 5 39 x 5 57 in Weight 0 260 kg CABLES One Wire 14 AWG 2 mm Two Wires 20 AWG 0 5 mm 20 Digital and Analog Input Output Modules of DFI302 Description DF23 DIGITAL OUTPUTS MODULE AC TRIAC DF23 2 Groups of 4 Digital Outputs 120 240 Vac Triac This module is designed to drive relays pilot lamps valves and other loads up to 1 A per output It has 2 optically isolated groups from each other and from IMB These outputs are able to switch any voltage from 20 to 240 Vac o S E 1 8 3 g o o E a E 8 me gt E S iS Q g Eh gt a e st z S 6 x g D o N N D S o 2 1 Grosn xi Nee O1A v iron I AW zc O2A i IMB pd FA O1B O2B FB Figure 8 Detail
11. 39 9 x 137 0 x 141 5 mm 1 57 x 5 39 x 5 57 in 72 Cycle Dimensions W x D x H Weight 0 295 kg CABLES One Wire 14 AWG 2 mm Two Wires 20 AWG 0 5 mm 22 Digital and Analog Input Output Modules of DFI302 Description DF24 DIGITAL OUTPUTS MODULE AC TRIAC HIGH DENSITY DF24 2 Groups of 8 Digital Outputs 120 240 Vac Triac This module is designed to drive relays pilot lamps valves and other loads up to 1 A per output It has 2 optically isolated groups from each other and from IMB These outputs are able to switch any voltage from 20 to 240 Vac 4600000090 9 L e E LJ LI 2 G 8x 120 240 Vac Out Triac o E g 2D a 8 gt Q a e S eo 5 3 0 N Ka S ANM KNEE 00000000 NO assi l 4 Nec O1A wd 02A Tt noel IMB Pp Fa g O1B O2B FB Figure 9 Details of the DF24 Module Technical Specifications ARCHITECTURE Number of Outputs 16 Number of Groups 2 Number of Outputs per Group 8 ISOLATION Optical Isolation between Groups and IMB 2500 Vac EXTERNAL POWER Power Supply per Group 20 240 Vac 45 65 Hz Typical Consumption per Group 4A Power Supply Indicator None Protection One fuse per group INTERNAL POWER Provided by the IMB 115 mA maximum 5 Vdc
12. AMBIENT TEMPERATURE EFFECT Range 0 20 mA 4 20 mA 0 5V 1 5V 0 10V 0 2 of Span 77 F 25 C Range 10V 0 1 of Span 77 F 25 C TEMPERATURE Operation DF 44 10 C to 60 C 14 F to 140 F DIMENSIONS AND WEIGHT Dimensions W x D x H SE ee SH 0 210 kg CABLES T4 AWG 2 mmt 20 AWG 05 mm 36 Digital and Analog Input Output Modules of DFI302 Description DF45 ANALOG INPUTS MODULE TEMPERATURE LOW LEVEL SIGNALS DF45 1 Group of 8 Low Signal Analog Inputs for TC RTD mV and Q This module is able to measure temperature from a large variety of thermocouples TC and RTDs as well as millivolts and resistance with high precision Temperature measurements are internally linearized and in the case of TCs cold junction compensation is already built in close to the terminals the module The group is isolated from IMB only in one side of the cable 1 G 8x Temperature In DFI302 TC RTD mV Ohm 2 a E g a hj ZS E E eo 5 a 2 0 E S UA QC C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C C2 C2 C2 CZ Figure 16 Details of the DF 45 Module NOTE In order to attend EMC standards use shielded cables in signals inputs ground the shield in the panel The scale for Temperature Module is done using XD SCALE parameter in Al and AO blocks respectively and a copy of this scale is done to TEMP transducer in VALUE RANGE x parameters In this
13. Bad Constant HART_SV VALUE NAN Not a number HART_SV STATUS Bad Constant HART_TV VALUE NAN Not a number HART_TV STATUS Bad Constant HART_5V VALUE NAN Not a number HART_5V STATUS Bad Constant HART_6V VALUE NAN Not a number HART_6V STATUS Bad Constant HART_7V VALUE NAN Not a number HART_7V STATUS Bad Constant HART_8V VALUE NAN Not a number HART_8V STATUS Bad Constant VARUNITS9 1 0 None Units VARUNITS9 2 0 None Units VARUNITS9 3 0 None Units VARUNITS9 4 0 None Units VARUNITS9 5 0 None Units VARUNITS9 6 0 None Units 56 Digital and Analog Input Output Modules of DFI302 VARUNITS9 7 VARUNITS9 8 0 None Units 0 None Units Input output parameters link of TBH block The TBH block has 9 parameters that can be linked to other blocks to be used in the control strategy The link is done through the RRSGP parameter according to the rule RRSGP The update time of HART parameters in the TBH block is indicated by HART TSTAMP parameter Burst Mode The Burst mode is used to decrease the access time to the dynamic variables of HART device Once configured and enabled the device periodically sends the HART message according to the command configu
14. DF40 5 Vdc DF32 DF35 DF38 Maximum Voltage for Logic Level 0 9 Vdc DF33 DF36 DF39 12 Vdc DF34 DF37 DF40 Time from 0 to 1 Time from 1 to 0 30 Digital and Analog Input Output Modules of DFI302 For the Relay Outputs ARCHITECTURE Number of Outputs ISOLATION Optical Isolation between Groups and IMB 5000 Vac EXTERNAL POWER OUTPUTS Indicator Logic SWITCHING INFORMATION RC Protection Circuit 62 Q in series with 0 01 uF Time to Activate Time to Deactivate ELECTRICAL SERVICE LIFE 100 000 operations minimum 5a Mechanic Switching Cycles 250 Vac DIMENSIONS AND WEIGHT WE 39 9 x 137 0 x 141 5 mm AMES sn 1 57 x 5 39 x 5 57 in 0 298 kg CABLES 14 AWG 2 mm 20 AWG 05 mi To increase the service life of the contacts and to protect the module from potential reverse voltage damage externally connect a clamping diode in parallel with each inductive DC load or connect a RC snubber circuit in parallel with each inductive AC load 31 Digital and Analog Input Output Modules of DFI302 User s Manual Description DF41 42 PULSES INPUTS MODULES DC LOW HIGH FREQUENCY DF41 2 Groups of 8 Low Frequency 0 100 Hz 24 Vdc Pulse Inputs DF42 2 Groups of 8 High Frequency 0 10 KHz 24 Vdc Pulse Inputs Although the hardware to support 10 KHz for applications with AuditFlow FC302 and HFC302 the maximum frequency is 4 K
15. ON FAIL STANDBY L LI y 0600000090 Oo 0c 5 Qo SS DF 112 Redundant Digital Output Sink DFI302 o 3 D Figure 40 Details of the DF112 Module DIP SWITCHES Reserved use keep all switches OFF DEFAULT OFF OFF ama am eum eum eum ON ch dii2 s 4 5 6 7 8 Up Side Switch Figure 41 Configuration of module DIP switches SW9 upside In case of failure of both controllers the outputs will go individually to the Safe Behavior state Last Value Safe Value as configured using the LogicView for FFB Technical Specifications Number of Outputs 16 Number of Groups 1 Number of Outputs per Group 16 76 Digital and Analog Input Output Modules of DFI302 Between Group and IMB 5000 Vrms INTERNAL POWER Provided by the IMB 5 Vde Maximum Consumption 80 mA EXTERNAL POWER Power Supply VEXT 20 30 Vdc 180 mA 24Vdc and all Typical Consumption per module channels activated ON Maximum Switched Voltage 30 Vdc Maximum Current per Output 100 mA Indicator Logic ON when the transistor is conducting DISSIPATED POWER 4 72 W 24Vdc and all channels Typical per Module activated ON INDICATION LEDs LED eo 0 DESCRIPTION ON FAIL Green Red It indicates the module status It indicates that the module operation status is standby when green otherwise it is
16. 46 A a E a a e a a E a e aa a AES 47 INSTALTLATION PES 48 MEC HANICALINSTALLATION e oboe tee timet ees tete eege 48 ELECTRICAL CONNECTIONS Ec EET 48 HART DEVICE INSTALLATION rie n trt e enm er te eet ete pre ge eet te ete a re ipn Le de Ed AE 49 OTHER DEVICES IN THE LOOP anonton eege Eege EES 51 AS 51 PROTECTIONS EE 51 HART COMMUNICATION rtt center aeter a a a caede ren ca dene data 52 ACCESS TO THE HART DEVICE VARIABLES IN THE FOUNDATION FIELDBUS GvGTEN sese 53 CONFIGURATION OF THE DYNAMIC VARIABLES IN THE TBH BLOCK 54 CONVERSION OF HART STATUS TO FOUNDATION FIELDBUS sse en nn nano cnn nn cnn nn non nnn nana tene nn crac cnn 55 ACCESS TO CURRENT ANALOG SIGNAL 4 20 MA 55 DEFAULT VALUE OF HART PARAMETERS OF TBH BLOCK cnn nnn nan ccnn rca nan n cnn nan nani naar cnn nnn nin 56 INPUT OUTPUT PARAMETERS LINK OF TBH BLOCK nan canon cnn non n nan n nro narnia rra 57 BURST MODE visa eege i 57 BYPASS PARAMETER EE 58 SEQUENCE FOR SENDING A HART MESSAGE VIA BYPASS MODE ec ec eee teen ae enna etna seni een n cnn teaser t tntr etre sn nnns inna 59 FIRMWARE VERSION RE 59 INDEXES OF SMAR HART DEVICES VARIABLES Aaen 59 FY301 INTELLIGENT VALVE POSITIONER 6 riii ete rta erbe EENS a e ei ai A a ieaiaia 59 LD301 AND LD291 INTELLIGENT PRESSURE TRANSMITTERS rst tenritrrss tnr etre s denne intres eren reis 60 TT301 INTELLIGENT TEMPERATURE TRANSMITTER tres intr se n
17. Bad Constant Good Constant STATUS BIT DEVICE STATUS 2 Loop Current Saturated Loop Current Fixed Non Primary Variable Out of Limits Primary Variable Out of Limits Device Malfunction NX O 0 The HART commands 3 9 and 33 also return the measurement unit of the variable that can be seen in the VAR_UNITS9 n parameter in the same position of the HART_VAR_CODES8 parameter where the index variable was configured Conversion of HART Status to FOUNDATION fieldbus The status from the HART device is converted to the corresponding FOUNDATION fieldbus status to fill the TBH block parameters that have status See the following table HART STATUS FOUNDATION FIELDBUS STATUS Good Constant GoodNonCascade GoodNCNonSpecific Constant Good Low Limited GoodNonCascade GoodNCNonSpecific LowLimited Good High Limited GoodNonCascade GoodNCNonSpecific HighLimited Good Not Limited GoodNonCascade GoodNCNonSpecific NotLimited Poor Accuracy Constant Uncertain UncertainNonSpecific Constant Poor Accuracy Low Limited Uncertain UncertainNonSpecific LowLimited Poor Accuracy High Limited Uncertain UncertainNonSpecific HighLimited Poor Accuracy Not Limited Uncertain UncertainNonSpecific NotLimited Manual Fixed Constant GoodNonCascade GoodNCNonSpecific Constant Manual Fixed Low Limited GoodNonCascade GoodNCNonSpecific LowLimited Manual Fixed High Li
18. CONFIGURATION When using Voltage Mode make sure to configure the Group of Ranges via DIP switches located UP and Down inside the box DIP switch 1 UP Side Configure the Group of Ranges of Channel 0 I0 VO DIP switch 2 UP Side Configure the Group of Ranges of Channel 1 11 V1 DIP switch 1 DOWN Side Configure the Group of Ranges of Channel 2 I2 V2 DIP switch 2 DOWN Side Configure the Group of Ranges of Channel 3 I3 V3 See under Technical Specifications output range the Group of Ranges 40 Digital and Analog Input Output Modules of DFI302 NOTE The scale for Analog Input and Output blocks respectively When using MAI or default range In order to attend EMC standards use shielded cables in signals inputs ground the shield in the panel only in one side of the cable and cables less then 30 meters for power source inputs possibility to change For MAI and MAO input and output parameters are available in percentage of Modules is done using XD_SCALE parameter in Al and AO MAO it is assumed a default range 4 20 mA or 1 5V without To set the DF46 card correctly follow the instructions below IF THE MAO BLOCK IS AO AO AO DIP USED THE OUTPUT WILL SWITCHES UE CA DE BE IN MINIMUM AND is MAXIMUM VALUES 4 to 20 mA Not 4 20 mA 0 to 100 Applicable Not 01020 mA Applicable 20 mA 25 to 100 0to5V OFF 0 5 V 25 to 100 1to5V OFF 1 5 Y 0 to 100 5 to 5 V OFF 5
19. Current Feedback LD400 HART Smart Pressure Transmitter INDEX VARIABLE 0 Output Variable related to analog output Ranged Output Variable related to analog output Primary Variable related to measured pressure Ranged Process Variable Process Variable in engineering units Secondary Variable related to sensor temperature Totalization Ranged Setpoint Setpoint in engineering units O C N OD oy BR oh gt Deviation PV SP 61 Digital and Analog Input Output Modules of DFI302 User s Manual FY400 Smart Valve Positioner INDEX VARIABLE 00 Setpoint in percentage 01 Input Current in milliamperes 02 Input Current in percentage 03 Primary Variable in percentage 04 Hall Digital 05 PID ERROR in percentage 06 PID Integral 07 PID MV in percentage 08 Piezo Voltage 09 Temperature in C 10 Temperature in F 11 Lowest Temperature 12 Highest Temperature 13 In Press 14 Out Press 1 15 Out Press 2 16 Load Factor 17 Pressure Difference 18 Actuator Reversal Counter 19 Valve Reversal Counter 20 Actuator Reversal Operation Time 21 Valve Reversal Operation Time 22 Stroke Limit Counter 23 Stroke Limit First Time Activated 24 Stroke Limit Last Time Activated 25 Stroke Limit Operation Time 26 Stroke Limit Measu
20. Fede da ea dana a eR cad epa rapa ecd ta 70 REDUNDANT INPUT AND OUTPUT MODULESR tre setnnli trad disse rra rst tesi stri ttes ien nana 71 GROUNDING THE SHIELD TERMINAL 72 Digital and Analog Input Output Modules of DFI302 DF111 REDUNDANT DIGITAL INPUT MODULE DC SOURCE s eeeeesseeeeeeene nennen nnns 73 DESCRIPTION E 73 TECHNICAL SBPEGIFIGATIONS 1 riter ttt trm ri ner NEESS 73 TERMINAL BLOCK DIAGRAM OF RACK DF110 1 c 0cooccccccccconcnononononcnnnononnonano nono ncnnno cnn nn nano n cnn n nan nn cnn rra nan terit rie nn sit nn iiir senes dene se tenia 74 MAE Tm 75 KU E 75 DF112 REDUNDANT DIGITAL OUTPUT MODULE DC SINK eeeeeeeeeeneeene nennen nnns 76 DESGIRIP THON M DER EE 76 TECHNICAL SPECIFICATIONS coi 76 TERMINAL BLOCK DIAGRAM OF RACK DF 110 1 0 0 et een ener reer ee cnn nan cnn rca nn cnn rre 77 DF113 REDUNDANT ANALOG INPUT MODULE CURRENT oooccccccccoccccconoccccnoninanccnnnnanacnnnnnanncnnnnnna coca nana cn nnnns 79 DESCRIPTION LEE 79 TEGHNIGAL SPEGIFIGATIONS 5 tette etr ante A iaa 79 TERMINAL BLOCK DIAGRAM OF RACK DF110 1 c 0ccccccccccccconcnononononcnanonononanano nono ncnnno cnn cnn ano n cnn nana cnn nano nn an anne nana ei tr entes rennen tenia 80 DF114 REDUNDANT ANALOG OUTPUT MODULE CURRENT ooocccnnnccccccccocccccnnnnacccnona
21. HART 8V Table HART VAR CODES8 n The index configured in the HART VAR CODESS8 n parameter defines which variable has to be read from the device and also the HART command used by the DF116 DF117 module to read the variable See the following table HART VAR CODESS 1 8 250 HART_VAR_CODES8 n 0 249 Read the variable by the HART 3 command HART command used to read the variable in question depends on The 3 command is flexible and can return information with up to 4 process variables PV SV TV and QV The number of variables returned by this command is determined by the device manufacturer according to their functionality If the HART VAR CODESS n parameter is configured with Both commands return information from variables whose indexes the value 250 but there is not corresponding variable on 3 command the default value should appear in the associated parameter the version of the HART device HART 5 433 command HART 6 and 7 9 command Device Variable Code are defined on HART request message These commands are flexible and accept up to 4 indexes except the 9 command of HART 7 which accepts up to 8 indexes For a list of indexes supported by the device and the associated variables is necessary to consult the manual or the manufacturer of the device The list of variables of Smar s devices can be obtained in the Indexes of Smar HART devices variables topic on this document If the ind
22. HSE controller using IMB bus on backplane Power supply by existing backplane 5 Vdc 200mA HART equipment shall be externally powered Supports 1 HART equipment per channel peer to peer address 0 Supports equipment using version 5 6 and 7 of HART protocol HART communication in parallel to analog 4 20mA signal without affecting analog signal Possibility of access to all equipment variables by using HART command universal common and specific using Bypass functionality Module representation on FDT DTM tools by its dedicated communication DTM Simultaneous supervision of up to 8 process variables from HART equipment user configurable Possibility of HART equipment representation on a FOUNDATION fieldbus system by standardized blocks present on Smar HSE controller Support to equipment using Burst mode Communication to HART equipment in cyclic mode uninterrupted allowing failure detection before they cause process halts lowering halt time and risk of non programmed halts Variable from HART equipment can be used and linked on control strategies Use of up to 16 DF116 and or DF117 modules per HSE controller IMPORTANT The characteristics described in this section are supported by the DF62 DF63 DF73 DF75 DF79 DF81 DF89 DF95 and DF97 controllers 45 Digital and Analog Input Output Modules of DFI302 User s Manual 4 20mA leiviaeiui eiils E E o S E g 5 Ed o 2 E 3 E
23. RANGE 2 RANGE 3 Current Output 4 mA to 20 mA 0 mA to 20 mA 0 mA to 21 mA D A CONVERSION Resolution 12 bits DISSIPATED POWER 6 88 W 24Vdc and 21 mA in all Typical per Module channels INDICATION LEDs LED COLOR DESCRIPTION ON FAIL Green Red It indicates the module status STANDBY Green It indicates that the module operation status is standby when green is on otherwise it is off 0 7 Yellow It indicates the status of analog output channel GOOD ON TEMPERATURE Operation 0 C to 60 C 32 F to 140 F 39 9 x 137 0 x 141 5mm Dimensions W x D x H 1 57 x 5 39 x 5 57 in Terminal Block diagram of Rack DF110 1 12345678910 1 With the channel equivalent impedance at around 550 Q the operation voltage can vary between 20 and 30 V When there is a need to get the best module accuracy particularly at high temperatures it is required that the minimum equivalent impedance of the channel is 750 Q For this it may be necessary to add a residual resistor in series in each channel In this case it will be necessary that the operation voltage is equal or greater than 24 V 84 Digital and Analog Input Output Modules of DFI302 To use the DF114 module with the panel interfaces solution of Smar the user must use the DF110 2 rack and ITF AN IOR interface For further details refer to the Panel Interfaces manual
24. Total Maximum Dissipation 0 575 W Power Supply Indicator Green LED Digital and Analog Input Output Modules of DFI302 User s Manual OUTPUTS Voltage Output 20 240 Vac 45 65 Hz Maximum Current per Output 1A 4 A Tamb 0 40 C 32 104 F 2A Tamb 40 60 C 104 140 F 15 A Cycle maximum 1 surge per minute Maximum Total Current per Group Maximum Surge Current Indicator Logic When Active Off State Voltage Leakage Current 500 uA 100 Vac On State Voltage Drop 1 5 Vac rms maximum Should be provided externally fast Over Load Protection per Output acting fuse rated at 1 5 times user rated current Status Display Yellow LED Transition Time from 0 to 1 Zero Cross Operation 72 Cycle Transition Time from 1 to 0 Zero Cross Operation 72 Cycle RC Protection Circuit 62 Q in Series with 0 01 uF DIMENSIONS AND WEIGHT 39 9 x 137 0 x 141 5 mm Dimensions W x D x H 1 57 x 5 39 x 5 57 in Weight 0 330 kg CABLES One Wire 14 AWG 2 mm Two Wires 20 AWG 0 5 mm 24 Digital and Analog Input Output Modules of DFI302 Description DF25 DF26 DF27 DF29 DF30 DF31 DF71 DF72 DIGITAL OUTPUTS MODULES DC AC RELAY DF25 2 Groups of 4 NO Relay Outputs DF26 2 Groups of 4 NC Relay Outputs DF27 1 Group of 4 NO and 4 NC Relay Outputs DF29 2 Groups of 4 NO Relay Outputs without RC P
25. of DFI302 User s Manual Vac Range 20 250 Vac Vdc Range 20 30 Vdc Maximum Current for 250 Vac 5A Resistive 2A Inductive Maximum Current for 30 Vdc 5A Resistive 2A Inductive Maximum Total Current per Group 10A Maximum Initial Contact Resistance 100 mQ Indicator Logic ON if the relay coil is active Leakage Current Dee None DF69 500 pA 100 Vac Over Load Protection per Output Should be provided externally Status Display Yellow LED RC Protection Circuit 10 ms maximum Release Time 10 ms maximum ELECTRICAL SERVICE LIFE 20 000 000 Operations Mechanical Switching Cycles minimum 5 to 250 Vac DIMENSIONS AND WEIGHT 39 9 x 137 0 x 141 5 mm Dimensions W x D x H 1 57 x 5 39 x 5 57 in Weight 0 301 kg One Wire 14 AWG 2 m Two Wires 20 AWG 0 5 mm To increase the service life of the contacts and to protect the DF28 module from potential reverse voltage damage externally connect a clamping diode in parallel with each inductive DC load or connect a RC snubber circuit in parallel with each inductive AC load 28 Digital and Analog Input Output Modules of DFI302 DF32 TO DF40 DIGITAL OUTPUTS DC AC RELAY AND DIGITAL INPUTS DC SINK MODULES DF32 1 Group of 8 24 Vdc Inputs and 1 Group of 4 NO Relay Outputs DF33 1 Group of 8 48 Vdc Inputs and 1 Group of 4 NO Relay Outputs DF34 1 Group of 8 60 Vdc Input
26. of the DF11 Module Technical Specifications Number of Inputs 16 Number of Groups 2 Number of Inputs per Group 8 ISOLATION Optical Isolation between Groups and IMB 5000 Vac 20 30 Vdc DF11 36 60 Vdc DF12 45 75 Vdc DF13 95 140 Vdc DF 14 65 mA 24 Vdc DF 11 65 mA 48 Vdc DF 12 62 mA 60 Vdc DF13 40 mA 125 Vdc DF 14 Power Supply Indicator Green LED Power Supply per Group Typical Consumption per Group Co Digital and Analog Input Output Modules of DFI302 INTERNAL POWER Provided by the IMB Bus 80 mA maximum 5 Vdc Total Maximum Dissipation 0 4 W Power Supply Indicator None ON State Voltage Range Logic 1 INPUTS 20 30 Vdc DF11 36 60 Vdc DF12 45 75 Vdc DF13 95 140 Vdc DF14 OFF State Voltage Range Logic 0 0 5 Vdc DF11 0 9 Vdc DF12 0 12 Vdc DF13 0 25 Vdc DF14 Typical Impedance per Point 3 9 KQ DF11 7 5 KQ DF12 10 KQ DF13 39 KQ DF14 Typical Current per Point 8 mA Q 24 Vdc DF11 8 mA 48 Vdc DF12 7 5 mA 60 Vdc DF13 5 mA 125 Vdc DF14 Status Display Yellow LED Transition Time from 0 to 1 SWITCHING INFORMATION 30 us Transition Time from 1 to 0 50 us Operation TEMPERATURE 10 C to 60 C 14 F to 140 F DIMENSIONS AND WEIGHT 39 9 x 137 0
27. off It indicates the logic level of digital output channel Logic Level 1 ON STANDBY Green 0 15 Yellow TEMPERATURE Operation 0 Cto 60 C 32 F to 140 F 39 9 x 137 0 x 141 5mm Dimensions W x D x H 1 57 x 5 39 x 5 57 in Terminal Block diagram of Rack DF110 1 123456782910 To use the DF112 module with the panel interfaces solution of Smar the user must use the DF110 2 rack and ITF DIG interface For further details refer to the Panel Interfaces manual 77 Digital and Analog Input Output Modules of DFI302 User s Manual Terminal 1 2 3 4 5 6 7 8 9 10 A DO_00 DO 01 DO 02 DO 03 DO 04 DO 05 DO 06 DO 07 VEXT A VEXT B B DO 08 DO 09 DO 10 DO 11 DO 12 DO 13 DO 14 DO 15 GND GND C SHIELD SHIELD SHIELD SHIELD SHIELD SHIELD SHIELD SHIELD GND GND Abbreviations DO XX Digital Output XX SHIELD Shield connection all eight shield terminals are connected internally to main terminal shield in the rack see figure Shield Terminal in DF110 1 VEXT A External power supply A 24Vdc VEXT B External power supply B 24Vdc GND Ground connection of the power supplies A and B all four GND terminals of a pair of modules are connected internally and are independent from the GND terminals of the other pairs of modules NOTE The voltage applied to VEXT_A will power t
28. other pairs of modules pair NOTE The voltage applied to VEXT A will power the I O module at left of the redundant pair and the power supply applied to VEXT B will power the I O module at right of the redundant For redundancy availability for external power supplies the rack should be powered with two different external power supplies one to VEXT_A and another to VEXT B When using only one external power supply power both terminals VEXT A and VEXT B with the same power supply so the two modules of the redundant pair are powered 1234567 8 9 10 Channel 1 Channel 2 Note When the PLC contact is used in an inductive circuit with DC voltage the user has to install a diode in parallel with the coils Example 1N4007 External Power Gi Supply External Power Supply Figure 39 Connection example of DF111 module with rack DF110 1 75 Digital and Analog Input Output Modules of DFI302 User s Manual DF112 REDUNDANT DIGITAL OUTPUT MODULE DC SINK DF112 1 Group of 16 Redundant Digital Outputs 24 Vdc Sink Description This module provides 16 digital outputs DC type SINK that are able to drive loads with up to 100 mA per output It has one group optically isolated from IMB
29. particular case the access to these parameters is read only When using MAI or MAO the VALUE RANGE x parameters are used to configuration and you should write to them RTD or ohm B Sensor Gomes we s wres prece QA A l B on COM OB GON sensor Sc ares ere TC QA A or mV C B COM COM 402 45 Figure 17 Sensor Connections 37 Digital and Analog Input Output Modules of DFI302 User s Manual Technical Specifications Number of Inputs 8 Number of Groups 1 Number of Inputs per Group ISOLATION Optical Isolation between Group and IMB Up to 1500 Vrms INTERNAL POWER 35 mA maximum 5 Vdc Provided by the IMB During Operation During Configuration INPUTS Typical Impedance per Point AID CONVERSION 90 ms channel 16 bits Precision at 77 F 25 C d of span for the ranges 3 Effect of the Ambient Temperature 0 004 of maximum span C 0 15 96 of span for the ranges 2 and 5 DIMENSIONS AND WEIGHT Dimensions W x D x H i NAE gt Hm 0 202 kg Weight CABLES 14 AWG 2 mm 2 20 AWG 05 mri 38 Digital and Analog Input Output Modules of DFI302 2 OR 3 WIRES DIFFERENTIAL TYPE _ RANGE C RANGE F RANGE C RANGE DE 486 a 486 576 a 576 1890 a 1890 1890 a 1890 1170 a 1170 1440 a 1440 144
30. 0 Device variable code assigned to Slot 1 value 250 for unused slot DEVICE_VARIABLE_CODE_2 x X x 0 Device variable code assigned to Slot 2 value 250 for unused slot DEVICE_VARIABLE_CODE_3 x X x 0 Device variable code assigned to Slot 3 value 250 for unused slot DEVICE_VARIABLE_CODE_4 x 0 Device variable code assigned to Slot 4 value 250 for unused slot DEVICE_VARIABLE_CODE_5 x 0 Device variable code assigned to Slot 5 value 250 for unused slot DEVICE_VARIABLE_CODE_6 x 0 Device variable code assigned to Slot 6 value 250 for unused slot DEVICE_VARIABLE_CODE_7 x 0 Device variable code assigned to Slot 7 value 250 for unused slot PUBLISH DATA REE x 0 Reference to one set of published data in all read and write requests and E responses for that set MAX_PUBLISH_COUNT 0 Maximum number of Publish data messages supported by the device HART_COMMAND_NUMBER x x 0 Extended HART command number MINIMUM UODATE PERIOD 0 The duration between two successive publications of the specified data if the trigger conditions are met Le shortest inter update duration MAXIMUM UPDATE PERIOD x 0 The duration between two successive publications of the specified data if the trigger conditions are met l e longest inter update duration x 0 0 Continuous or Normal Always send at maximum period 1 Window or Delta Save Send at minimum update period if current value TRIGGER MODE exceeds last published value Trigger leve
31. 0 Q maximum OUTPUTS RANGE RANGE 1 RANGE 2 RANGE 3 Voltage Output Dipswitch OFF 1Vto5V 0Vto5V 5Vto5V Voltage Output Dipswitch ON 2Vto 10V 0 Vto 10V 10 V to 10 V Current Output 4 mA to 20 mA 0 mA to 20 mA 0 mA to 20 mA Conversion Time AID CONVERSION 8 ms channel Resolution 12 bits Accuracy at 77 F 25 C 0 5 of Span Dimensions W x D x H DIMENSIONS AND WEIGHT 39 9 x 137 0 x 141 5mm 1 57 x 5 39 x 5 57 in Weight 0 330 kg CABLES One Wire 14 AWG 2 mm Two Wires 20 AWG 0 5 mm 42 Digital and Analog Input Output Modules of DFI302 Description DF67 PULSE INPUTS MODULE AC HIGH FREQUENCY DF67 2 Groups of 8 High Frequency 0 10 KHz AC Pulse Inputs Although the hardware to support 10 KHz for applications with AuditFlow FC302 and HFC302 the maximum frequency is 4 KHz This module was designed to be connected to sensors that generate AC signals It has 2 groups with 8 inputs to count and store pulses until the processor module reads them The DF67 can read AC frequencies ranging from 0 to 10 KHz A single pole filter cuts off around 20 KHz in order to eliminate high frequency noises Vexti Mee A d y 7 Yellow L PE n mp AER E AER OS gt o Le o i c E gt E 2 gt S E gt D o g Gs nu a E
32. 0 a 1440 NBS 3060 a 3060 NBS 1980 a 1980 NBS 1620 a 1620 NBS 2790 a 2790 NBS 2520 a 2520 NBS 3150 a 3150 NBS 3150 a 3150 NBS 1080 a 1080 DIN 1980 a 1980 DIN 200a600 328a 1112 800 a 800 1440 a 1440 SENSOR THERMO COUPLE B E J K N R S T L U 2 WIRES DIFFERENTIAL SENSOR Ais 6 a 22 mV 28 a 28 mV 10 a 100 mV 110a 110 mV 2 50 a 500 mV 550 a 550 mV 3 2 OR 3 WIRES DIFFERENTIAL RANGE 4 aoe 0a 1000 100 a 100 O 0a4000 400 a 400 O 0a 20000 2000 a 2000 Q 6 39 Digital and Analog Input Output Modules of DFI302 User s Manual Description DF46 ANALOG OUTPUTS MODULE VOLTAGE CURRENT DF46 1 Group of 4 Voltage Current Analog Outputs This module provides 4 pairs of analog outputs Each pair is composed of one current output and one voltage output When one output is selected the corresponding pair is selected simultaneously The current outputs can be configured individually on ranges 0 20 mA or 4 20 mA For voltage outputs the range is 0 5V 1 5V 5V 0 10V 2 10 V or 10 V The group is optically isolated from IMB 4 Ed gt g 3 O co 9 sj amp y 5 a gt 9 oO Ed 3 S 2 gt o 3 gt Q gt LO o S t amp 2 1G 4x Analog Out DFI302 ZU UC C2 02 C2 C2 C2 C2 C2 1 C2 C2 C2 C2 C2 C2 C2 C2 C2 CZ Figure 18 Details of the DF46 Module DIP SWITCHES
33. 2 5A Resistive 2A Inductive Maximum Current for 30 Vdc 250 Vac DF25 DF26 DF27 DF29 DF30 DF31 10 mA DF71 DF72 Minimum Current 10 mA DF25 DF26 DF27 DF29 DF30 DF31 1 mA DF71 DF72 Maximum Initial Contact Resistance is Cie ee Vac Range Vdc Range Indicator Logic ON if the relay s coil is active 500 A 100 Vac DF25 DF26 DF27 PESCH None DF29 DF30 DF31 DF71 DF72 Over Load Protection per Output Should be provided externally Status Display Yellow LED SWITCHING INFORMATION e Get 62 Q in Series with 0 01 uF DF25 DF26 DF27 RC Protection Circuit None DF29 DF30 DF31 DF71 DF72 Time to Activate Operate Time 10 ms Maximum DF25 DF26 DF27 DF29 DF30 DF31 H 4 ms Maximum DF71 DF72 Time to Deactivate Release Time 10 ms Maximum DF25 DF26 DF27 DF29 DF30 DF31 4 ms Maximum DF71 DF72 100 000 Minimum Operations 5 A maximum current Mechanical Switching Cycles DF25 DF26 DF27 DF29 DF30 DF31 100 000 000 Operations DF71 DF72 TEMPERATURE 10 C to 60 C 14 F to 140 F Operation DF25 DF26 DF27 DF29 DF30 DF31 DIMENSIONS AND WEIGHT ERR 39 9 x 137 0 x 141 5 mm BEE 1 57 x 5 39 x 5 57 in 530519 CABLES 14 AWG 2 mm 2 20 AWG 0 5 mir To increase the service life of the contacts and to protect the module from potential reverse voltage damage externally connect a clamping diode in parallel with each inductive DC load or connect a RC snubber circuit in parallel with each indu
34. 2 DF18 DF19 DIGITAL INPUTS MODULES AC HIGH DENSITY ssssssssssssscsssssecssssssecesssssecssssssessessnsecessnnsesesstns 14 DESCRIPTION EE E 14 TECHNICA D SPECIFICATIONS EEN 14 DF20 PUSH BUTTON SWITCHES MODULE ccssssssssssssssssssssssssssnseesessnseecessnscessssnsecesssssecesssnseeessnnsesessnnseeessens 16 DESCRIPTION PIECE IIT 16 TECHNICAL SPECIFICATIONS EN 16 DF21 DIGITAL OUTPUTS MODULE DC SIN 17 DESCRIPTION e CXII 17 TECHNICAL SPECIFICATIONS eieiei 17 DF22 DIGITAL OUTPUTS MODULE DC SOURCE 19 DESCRIPTION EE cR 19 TECHNICAL SPECIRICGA HONG 19 DF23 DIGITAL OUTPUTS MODULE AC TRA 21 DESCRIPTION iiio to e tei i tee tron Ae LEE EHE Ce pere iR e E RU e e eere m e pe eet eie ee eee 21 TECHNICAL SPECIFICA TON Oare a 2 3 0 2c tesa eege ia 21 DF24 DIGITAL OUTPUTS MODULE AC TRIAC HIGH DENSITY EE 23 DESCRIPTION 2 nae hie ee ees Aine lea en ed eee lade eee nee eee EN 23 TECHNICAL SPECIFICA HONG 55 2 2 20 iodo 23 DF25 DF26 DF27 DF29 DF30 DF31 DF71 DF72 DIGITAL OUTPUTS MODULES DC AC RELAY 25 DESORPTION ee 25 TECHNICAL SPECIFICATIONS cretino ra 25 DF28 DF69 DIGITAL OUTPUTS MODULES DC AC RELAY HIGH DENSITY csssssssssssssssssssssseesessnseeessees 27 DESCRIPMON sai c vx nM HE 27 RG ele Uer essere ue EE 27 DF32 TO DF40 DIGITAL OUTPUTS DC AC RELAY AND DIGITAL INPUTS DC SINK MOD
35. 342 Kg CABLES One Wire 14 AWG 2 mm Two Wires 20 AWG 0 5 mm 8 Digital and Analog Input Output Modules of DFI302 User s Manual DF44 DF57 ANALOG INPUTS MODULES VOLTAGE CURRENT DF44 1 Group of 8 Voltage Current Analog Inputs with Internal Shunt Resistors DF57 1 Group of 8 Voltage Current Differential Analog Inputs with Internal Shunt Resistors Description These modules read 8 voltage or 8 current analog signals The group is isolated from IMB Only the module DF57 has differential inputs DF44 The inputs are individually configured to read e0 5V 1 5V 0 10 V 10 V with the internal shunt resistor in the position V e 0 20 mA 4 20 mA with the internal shunt resistor in the position I DF57 The inputs are differential and are individually configured to read e0 5V 1 5V 0 10 V 10 V with the internal shunt resistor in the position V e 0 20 mA 4 20 mA with the internal shunt resistor in the position I 401 R 44 1 Group of 8 Analog Inputs with Shunt Resistors 0 20 mA 4 20 mA 0 5 V 1 5 V 0 10 V 10 V ZU AAA C C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 02 ZC 2 2 ED Kei 5 s t lt Kei ES 97 ES bg E T E amp S N S M VER Q Figure 14 Details of the DF44 Module NOTES e n order to attend EMC standards use shielded cables in signals inputs ground the shield in the panel only in one side of the cable e The scale for Ana
36. 5 V 150 to 100 0to 10V ON 0 5 V 25 to 100 210 10 V ON 1 5 V 0 to 100 10 to 10 V ON x5 5 V 150 to 100 It is important to use the AO block to work with the DF46 card because the AO block allows the correct configuration of XD SCALE parameter The MAO block uses a default SCALE and if the value is out of range the block does not filter the value and the physical output level can get overflow See the next example MAO block behavior MAO 200 DIP SWTICHES V DIP SWTICHES V MODULE OUTPUT 150 100 0 100 150 200 PEON 2 6 10 2 6 10 6 Technical Specifications Number of Outputs ARCHITECTURE Number of Groups Number of Outputs per Group Optical Isolation between Group and IMB ISOLATION Up to 3700 Vrms Isolation between External Power Supply 1500 Vac Provide by the IMB INTERNAL POWER 20 mA maximum 5 Vdc Total Maximum Dissipation 0 1 W EXTERNAL POWER i i Digital and Analog Input Output Modules of DFI302 User s Manual In Rush Current Consumption 2 3 A maximum 24 Vdc 10ms Power Supply 20 30 Vdc Typical Consumption per Group 180 mA Power Supply Indicator Green LED Outputs Type OUTPUTS Single Ended 1 ground Load Impedance DV 2 KQ minimum 10 V 5 KQ minimum 20 mA 75
37. Analog Input Output Modules of DFI302 User s Manual DF20 PUSH BUTTON SWITCHES MODULE DF20 1 Group of 8 Push Button Switches Description This module simulates 8 discrete inputs through the use of switches The module can be used as a set key That may be useful to interact with the logic of the program or in the debugging process for verification of functionality and optimization CN IX X OOC I INS a er 020 20 1 Group of 8 Push Button Switches Era e i X S H Kc 2 5 a lt N 3 a ES S eil SS Bs Pu N Figure 5 Details of the DF20 Module Technical Specifications ARCHITECTURE Number of Inputs 8 Number of Groups 1 Number of Inputs per Group 8 INTERNAL POWER Provided by the IMB Bus 45 mA maximum 5 Vdc Total Maximum Dissipation 0 225 W Power Supply Indicator Green LED SWITCHES Status Display Yellow LED Indicator Logic When Active DIMENSIONS AND WEIGHT 39 9 x 137 0 x 141 5 mm SES 1 57 x 5 39 x 5 57 in Weight 0 250 kg 16 Digital and Analog Input Output Modules of DFI302 DF21 DIGITAL OUTPUTS MODULE DC SINK DF21 1 Group of 16 Digital Outputs 24 Vdc Sink Description This module is designed with open collector NPN transistors that are able to drive relays incandescence lamps solenoids and other loads with up to 0 5 A per output It has one group optically isola
38. DFI302 Isolation between IMB and Inputs Galvanic isolation 1000 Vrms Outputs are not isolated from each other Power supply Supply of the HART devices through external power supply Protection Protected by TVS and zener diode Current Control Passive circuit with current control sink Input Protections Polarity inversion over voltage transients etc Supported versions HART Support to HART versions 5 6 and 7 Communication channels 8 HART Master channels Indication Green LED indication of each channel status CE Certification CE CERTIFICATION The DF116 DF117 modules will be manufactured and tested in accordance to IEC 61326 2002 standard Electrical Equipment for Measurement Control and Laboratory Use EMC Requirements ENVIROMENTAL CONDITIONS Operation 20 to 70 C Storage 40 to 70 C Humidity 20 to 90 non condensed relative humidity DIMENSIONS AND WEIGHT Dimensions 142 x 40 x 126 mm 5 6 x 1 6 x 5 0 pol Weight Weight 450 g With package 500g Indication LEDs DF116 and DF117 modules have diagnostic LEDs to indicate normal operation and failure status allowing easier problem solution LED names color description and behaviors are shown on the following table LED COLOR DESCRIPTION BEHAVIOR ON Green Indicates when module is on Solid green when the module is powered FAIL Red Indicates hard
39. Hz This module has 2 of 8 inputs to count pulses and accumulate them until the processor module read them Right after the processor reading every individual counter will be cleared and the hardware is prepared for not loosing any input pulse in this acquisition process The groups are optically isolated from each other and from IMB An associated PULSE Function Block was specifically designed to take advantage of this module in System 302 Studio See details about this block in Function Blocks documentation The DF41 is dedicated for counting frequencies of up to 100 Hz and can be driven by a mechanical contact of a relay or reed switch A single pole internal filter has the cutting frequency in approximately 200 Hz The DF42 is intended to count from higher frequency sources that do not generate bouncing on level switching It can read frequencies raging from O to 10 kHz An internal single pole filter cuts around 20 kHz to eliminate high frequency noise Y Yellow I PK ei TT ENN Mo 000000090 2 G 8x 24 Vdc Pulse In Low Frequency 302 41 2 Groups of 8 24 Vdc Pulse Inputs Low Frequency AER E E AER E Figure 13 Details of the DF41 Module In order to attend EMC standards use shielded cables in signals inputs ground the shield in the panel only in one side of the cable and cables less then 30 meters for power source inputs
40. ON fieldbus system The controller has the required function blocks to make possible this integration The TBH block RIO HART Transducer Block represents the HART device in the system Through it the user can access any variable of the device This block contains parameters for the process to be used in the control strategy and ladder logic identification parameters Burst and diagnosis as well as Bypass parameters HART_CMD HART_RESP and HART COM STAT that are used by the configuration and asset management tools for transmission and reception of HART messages For each HART device installed must exist one corresponding TBH block on the system The association of this block to the physical device must be done through the RRSGP parameter following the rule RRSGP where RR rack S slot G group 0 7 and P point 9 Examples 209 Rack 0 Slot 2 group 0 and point 9 12319 Rack 12 slot 3 group 1 and point 9 The group represents the HART device The DF116 DF117 modules support up to 8 HART devices The point has to be configured with 9 because it represents the access to all available variables in the HART device HART PV HART SV HART TV HART QV HART 5V HART GV HART 7V HART 8V and ANALOG VALUE On Line SMAR DF63 6 RIO HART Transducer Block TBH7 we mmm e To To 8 v l 5 5 12 Good Non Specific Not Limited R Good Non Specific Not Limited RW Good Non Specific Not Limited RW Good Non Specific Not Lim
41. ONTACT Full Name Phone Extension E mail EQUIPMENT DATA Model Serial Number PROCESS DATA Process Type Ex boiler control Operation Time Failure Date FAILURE DESCRIPTON Please describe the failure Can the error be reproduced Is it repetitive OBSERVATIONS USER INFORMATION Company Contact Section Title Signature Phone Extension E mail Date For warranty or non warranty repair please contact your representative Further information about address and contacts can be found on www smar com contactus asp A 1 Digital and Analog Input Output Modules of DFI302 User s Manual A 2
42. Specifications ARCHITECTURE Number of Groups 2 Number of Vdc Inputs 8 Number of Relay Outputs 4 ISOLATION Optical Isolation between Groups and IMB 5000 Vac Digital and Analog Input Output Modules of DFI302 User s Manual INTERNAL POWER Provided by the IMB Bus 5 Vdc 60 mA Typical Total Maximum Dissipation 0 3 W Power Supply Indicator None For the Vdc Inputs Number of Inputs 8 ISOLATION Isolation up to 5000 Vac EXTERNAL POWER 20 30 Vdc DF32 DF35 DF38 Power Supply for Inputs 36 60 Vdc DF33 DF36 DF39 45 75 Vdc DF34 DF37 DF40 65 mA 24 Vdc DF32 DF35 DF38 Maximum Consumption per Group 65 mA 48 Vdc DF33 DF36 DF39 62 mA 60 Vdc DF34 DF37 DF40 Power Supply Indicator Green LED INPUTS 20 30 Vdc DF32 DF35 DF38 ON State Voltage Range Logic 1 30 60 Vdc DF33 DF36 DF39 38 75 Vdc DF34 DF37 DF40 0 5 Vdc DF32 DF35 DF38 OFF State Voltage Range Logic 0 0 9 Vdc DF33 DF36 DF39 0 12 Vdc DF34 DF37 DF40 3 9kQ DF32 DF35 DF38 Input Impedance Typical 7 5 KQ DF33 DF36 DF39 10 KQ DF34 DF37 DF40 8 mA 24 Vdc DF32 DF35 DF38 Input Current per Point 8 mA 48 Vdc DF33 DF36 DF39 7 5 mA 60 Vdc DF34 DF37 DF40 Status Display Yellow LED SWITCHING INFORMATION 20 Vdc DF32 DF35 DF38 Minimum Voltage for Logic Level 1 30 Vdc DF33 DF36 DF39 38 Vdc DF34 DF37
43. ULES 29 DESCRIPTION NEE 29 TEGHNICAL SPECIFICATIONS Start A A a 29 FOR THE VDCANPUTS ee O A ES 30 FOR THE RELAY DUTPUES uo A o e o ge i 31 DF41 42 PULSES INPUTS MODULES DC LOW HIGH FREQUENGY cssssssssssssssssssssssesssssnsessessnscesessnseeesstes 32 DESCRIPTION uM 32 TECHNICAL SPECIFICATIONS acs weenie eek eles A AEN Me ieee 33 Digital and Analog Input Output Modules of DFI302 User s Manual DF44 DF57 ANALOG INPUTS MODULES VOLTAGE CURRENT ccccccccssseeeesescneeesesseeeeseseeneeeesesneeeeeesseeeees 34 DESCRIPTION TEE 34 TECHNICAL SPEGIFIGATIONS 5 155 ertet Irene err dese ci Deer tese tte tumet eiae tee Ee EEN See ege 35 DF45 ANALOG INPUTS MODULE TEMPERATURE LOW LEVEL SIGNALS eene 37 A EET 37 TECHNICAL SPECIFICATIONS 5 2 55 2c citer trie tei neci tert ete tree ke deeds Edd tb Dernier Ded d ta teet Fete A eda rasta ras 38 DF46 ANALOG OUTPUTS MODULE VOLTAGE CURRENT ccccccsseeeessssceeeeessseeeeesseeeeeeeseeeeeeesseneeenseseneeens 40 DESCRIPTION TET 40 TECHNICAL SPECIFIGATIONS 5 geseet EEN iaa its 41 DF67 PULSE INPUTS MODULE AC HIGH FREQUENCY occccooncccccconcocccccnnacancnnnanacaconanaacnnnnnnanc cnn nnnnc cnn nana nana 43 DESCRIPTION CHEM 43 TECHNICAL SPEGCIFIGATIONS rrt A e vd nete te idee dived 44 DF116 DF117 HART let 45 DESCRIPTION 2 faces cect LHP PM 45 TECHNICAL SPECIFICATIONS ege ed ertet eire dre re eee tret tree e dne ee e EENS
44. UO MODULES LP Ge UN SEP 14 UO MODULES We USER S MANUAL Digital and Analog Input Output Modules of DFI302 MESDAME smar www smar com Specifications and information are subject to change without notice Up to date address information is available on our website web www smar com contactus asp Avoiding Electrostatic Discharges AVOIDING ELECTROSTATIC DISCHARGES A ATTENTION Electrostatic discharges may damage semiconductor electronic components in printed circuit boards They usually occur when touching components or connector pins from modules and racks without wearing the appropriate equipment to prevent discharges It is recommended to take the following precautions Before handling modules and racks remove the electrostatic charge from your body by wearing a proper wristband or touching grounded devices e Avoid touching electronic components or connector pins from racks and modules Digital and Analog Input Output Modules of DFI302 User s Manual Table of Contents TABLE OF CONTENTS AVOIDING ELECTROSTATIC DISCHARGES EEN 3 DF11 DF12 DF13 DF14 DIGITAL INPUTS MODULES DC SINK eene tnnt 8 DESCRIPTION gcc 8 RG ele lee elle le 8 DF15 DIGITAL INPUTS MODULE DC SOURCE EE 10 DESCRIPTION ee ee EE MR M 10 MEGHNIGAL SPECIFICATIONS EEN 10 DF16 17 DIGITAL INPUTS MODULES AC EEN 12 DESCRIPTION EE EH 12 TECHNICA L SPECIFICATIONS EEN 1
45. UT MODULE CURRENT DF114 1 Group of 8 Redundant Current Analog Outputs Description This module provides 8 current analog outputs The current outputs can be configured individually on ranges 0 to 20 mA 0 to 21 mA or 4 to 20 mA The group is optically isolated from IMB ON FAIL STANDBY LI E O e 2 Ye Ges GS IS O DF 114 Redundant Analog Output Current DFI302 o D E Figure 47 Details of the DF114 Module DIP SWITCHES Reserved use keep all switches OFF DEFAULT OFF OFF um em en Bp RN ON 11 415 6117 Up Side Switch Figure 48 Configuration of module DIP switches SW9 upside In case of failure of both controllers the outputs will go individually to the Safe Behavior state 3 6 mA 21 mA Last Value Safe Value as configured using the LogicView for FFB Technical Specifications Number of Outputs 8 Number of Groups 1 Number of Outputs per Group 8 83 Digital and Analog Input Output Modules of DFI302 User s Manual Between Group and IMB 5000 Vrms INTERNAL POWER Provided by the IMB 5 Vdc Maximum Consumption 80 mA EXTERNAL POWER Power Supply VEXT 20 30 Vdc 270 mA 24Vdc and 21 mA in all Typical Consumption per Module channels OUTPUTS Outputs Type Single Ended 1 ground Impedance per Point 750 Q gt 24 Vdc OUTPUTS RANGE RANGE 1
46. Vdc Sink DF113 1 Group of 8 Redundant Current Analog Inputs DF114 1 Group of 8 Redundant Current Analog Outputs The following components may complement R Series IO Redundancy in DFI302 Code Description DF87 Power Supply for Backplane 20 30VDC 5A Advanced Diagnostic DFO R Box Used In Empty Slots ITF CR 10 Interface cabling 1 m to 5 m ITF CR 15 ITF CR 20 ITF CR 25 ITF CR 30 ITF CR 35 ITF CR 40 ITF CR 45 ITF CR 50 ITF DIG Passive Interface Panel for 16 Digital Input and or Output Module DC Obs The active components must be external connected 64 Digital and Analog Input Output Modules of DFI302 ITF AN IOR Interface Panel for 8 Analog Input and or Output Module Obs Exclusive for R Series R Series IO Redundant System Overview In order to have a true Conventional I O redundant system all the parts and paths must be redundant The hardware topology for Input and Output Redundant segments based on DFI302 controllers can be seen in the following figure The system supports up to 16 pairs of R Series I O modules This means 128 analog or 256 discrete I O values or a mix of them DF106 Master Rack EF S a v gt Ss 2 do e i o DF110 Slave Rack DF110 Slave Rack DF110 Slave Rack Era Figure 27 I O Redundant System Overview The SYSTEM302 software logic tool LogicView for FFB select the IO redundancy opti
47. age surges whether inducted or conducted occur often in industrial environments due to electric motors frequency inverters semiconductors switching and many other factors Besides there is always the danger from atmospheric discharges that may permanently damage the equipment The modules have components highly efficient against these surges with high absorption capacity 400W 1 ms 25 C and good response speed typically less than 1 ns in addition to the PCI built in sparklers However this protection is practically useless without good wire grounding Indispensably a good quality grounding lt 5Q must be connected to the system either on the DIN rail on the power supply or directly to the module grounding terminal Without this all protection for the DF116 DF117 modules as well as for other equipment WILL NOT WORK Note that grounding resistance must be measured every 2 years HART Communication The DF116 DF117 modules have 8 channels for HART master communication with capacitive and galvanic isolation All channels also are protected against ESD and surges On DF116 an external resistor for communication is not necessary because it already has on board a 150R resistor Shunt 100R Every HART channel has a LED controlled by the UART indicating the several statuses of the channel s work 4 20mA Analog Conversion DF116 The DF116 model has an additional circuit that converts the transmitter s analog sign
48. al by means of a signal conditioning circuit and a low pass filter with a cut frequency of approximately 10Hz a 16 bits AD converter These circuits are protected against high voltage by zener diodes against overheating and inverted polarity The DF116 indicates the current measured value by a MAI or Al block to be utilized on any control loop All circuits forming the analog acquisition are isolated from the others by a DC DC converter and by optical couplers The reading update is approximately 200 ms 4 20mA Analog Conversion DF117 In a similar way a board with analog output circuits is capable of controlling a current used by actuators for example These circuits are protected against high voltage by zener diodes against overheating and against inverted polarity The output module uses a 14 bits DA converter These circuits make up 8 independent channels for current control working in parallel to HART digital communication All circuits forming the analog acquisition are isolated from the others by means of a DC DC converter and optical couplers On the DF117 a circuit informs if the current loop is open or not The output update period is approximately 200 ms 52 Digital and Analog Input Output Modules of DFI302 Access to the HART device variables in the FOUNDATION fieldbus system The DF116 and DF117 modules work together the Smar HSE controller allowing that the 4 20mA HART field devices are fully integrated to the FOUNDATI
49. al keying was added in the DF108 modules as a way to avoid that during maintenance process the DF108 modules position is changed between slave racks Three white pins are screwed by factory in the DF 108 module therefore there are no white pins screwed by factory in the DF110 x slave rack To create a proper keying it is suggested the following configuration between DF108 and DF110 x before powering up the system Consider from top to bottom the pins A B and C The modules should be keyed as following Rack 0 Pins B and C screwed in the DF108 module and Pin A screwed in the rack DF110 x Rack 1 Pins A and C screwed in the DF108 module and Pin B screwed in the rack DF110 x Rack 2 Pins A and B screwed in the DF108 module and Pin C screwed in the rack DF110 x Rack 3 Pin C screwed in the DF108 module and Pins A and B screwed in the rack DF 110 x 69 Digital and Analog Input Output Modules of DFI302 User s Manual Figure 34 Rack 0 Pins B and C screwed in the DF108 module and Pin A screwed in the rack DF110 1 Technical Specifications INTERNAL POWER Provided by the IMB 5 Vdc Maximum Consumption 106 mA DISSIPATED POWER Maximum per Scanner 0 53 W TEMPERATURE Operation 0 C to 60 C 32 F to 140 F 39 9 x 137 0 x 141 5mm Dimensions W x D x H 1 57 x 5 39 x 5 57 in INDICATION LEDs DESCRIPTION 5VDCA Green It indicates voltage prov
50. an residens itte sete can rra 60 DT301 INTELLIGENT DENSITY TRANSMITTER an 61 TP301 SMART POSITION TRANSMITTER ett teret tae ri rta ttr rica beata bah an dc eer rena eed ta aa bera cadena nbn ada Y 61 TT400 HART INTELLIGENT TEMPERATURE TRANSMITTER 000 tees tee ee eee eee ae sense nano n cnn anna nan cnn non nnnn can resa n cnn crac cnn 61 LD400 HART SMART PRESSURE TRANSMITTER Qc cece teeter etna eee etna eee ne ences sega nan n cc nn nn nan n cc sae naar cnn resi ensit ressentir itte side nc 61 FY400 SMART VALVE POSITIONER cen ierit tente ala datan Da anida a Ls 62 INSTALLING MODULES IN THE Eege 63 R SERIES REDUNDANT I O MODULES seeeeeeeessseeeeeeeeeeenne nennen nn 64 INTRODU GTION ecce eet EN TENS A AEA TEE EE rus cdacssltcdvnsnulscdan S EAE EA ATES EESE 64 R SERIES ORDERING CODES deeg dined Weide eee reip n de et eet d dete i rade dee E EE G aide taster s 64 R SERIES IO REDUNDANT SYSTEM OVERVIEW 00 ee eii iia een E i A eaea a aE a N 65 DF106 THE MASTER RACK naeia a a ai AA aA R aE Ka Ea AE aE Aaa Aa ia AER Er ANEA NEERA AAEE E 66 DEU THE SLAVE RACK dq 67 DF107 THE MASTER SCANNER eegend d tete eremi E en anr ea eate ra ien F er REENEN 68 TECHNICAL SPECIFICATIONS nimaa an rece fe E a a et 68 DF108 THE SEAVE SCANNER tege eau EE oia 69 TECHNICAL SPECIFICATIONS 5 2 intet ren ert i tette edere ask retia ceca aree naa dde Eo reda
51. ation between Groups and IMB 5000 Vac EXTERNAL POWER 120 Vac DF 16 Power Supply per Group 240 Vac DF17 Typical Consumption per Point 10 mA Power Supply Indicator None INTERNAL POWER Provided by the IMB 50 mA maximum 5 Vdc Total Maximum Dissipation 0 25 W Power Supply Indicator Green LED 12 Digital and Analog Input Output Modules of DFI302 ON State Voltage Range Logic 1 INPUTS 100 140 Vac DF16 200 264 Vac DF17 OFF State Voltage Range Logic 0 0 30 Vac DF 16 0 50 Vac DF 17 Typical Current per Point 10 mA 60 Hz Status Display Yellow LED Transition Time from 0 to 1 SWITCHING INFORMATION 5 ms Transition Time from 1 to 0 42 ms Dimensions W x D x H DIMENSIONS AND WEIGHT 39 9 x 137 0 x 141 5 mm 1 57 x 5 39 x 5 57 in Weight 0 285 kg One Wire CABLES 14 AWG 2 mm Two Wires 20 AWG 0 5 mm 1 L Digital and Analog Input Output Modules of DFI302 User s Manual Description DF18 DF19 DIGITAL INPUTS MODULES AC HIGH DENSITY DF18 2 Groups of 8 Digital Inputs 120 Vac DF19 2 Groups of 8 Digital Inputs 240 Vac This module senses the AC input voltage and converts it to a True ON or False OFF logic signal It has 2 optically isolated groups from each other and from IMB AC NeutralA Mee In1A In2A
52. ction To meet the requirements for fault tolerance system availability and safety in the industrial process the DFI302 controllers work with a Hot Standby redundancy strategy where all the levels including conventional Input and Outputs signals may be configured and installed in a redundant manner In this strategy the Primary and the Secondary controllers are connected to a set of redundant I O scanners which are dedicated to read and write the redundant I O cards The complete path from sensor until operation station is totally redundant In case of one fault an event will alarm the user and the availability will be granted in a bumpless way IMPORTANT The characteristics described in this section are supported by the DF62 DF63 and DF75 controllers at this time Ask to check availability to other DFI302 controllers R Series Ordering Codes The following components are necessary to build R Series I O Redundancy in DFI302 RACKS AND ACCESSORIES DF 106 Master Rack 6 slots for I O redundancy DF 110 1 Slave Rack 10 slots for I O redundancy Terminal blocks DF110 2 Slave Rack 10 slots for I O redundancy Interface cabling DF109 Thin stub cable 0 40m DF119 Thick cable 1 0m for DF106 DF109 or DF106 DF110 DF 107 Master Scanner for I O Redundancy DF108 Slave Scanner for I O Redundancy DF111 1 Group of 16 Redundant Digital Inputs 24 Vdc Source DF112 1 Group of 16 Redundant Digital Outputs 24
53. ctive AC load 26 Digital and Analog Input Output Modules of DFI302 Description DF28 DF69 DIGITAL OUTPUTS MODULES DC AC RELAY HIGH DENSITY DF28 2 Groups of 8 NO Relay Outputs without RC Protection DF69 2 Groups of 8 NO Relay Outputs This high density module is designed to switch pilot lamps valves as well as other relay coils up to 5 A per output The relays can drive loads ranging up to 30 Vdc or 250 Vac Each group of 8 relays has a common terminal and just one screw terminal is reserved for each relay output The groups are optically isolated from each other and from IMB NOOR WN BAO 2 G 8x NO Relays Out without RC g 5 o S g Q E o gt bd o z oo 5 amp 2 3 5 N ka gt 8 NOOR WH AO 2000000000 00000000 R Green e R I A Figure 11 Details of the DF 28 Module Technical Specifications Number of Outputs Number of Groups 2 Number of Outputs per Group 8 ISOLATION Optical Isolation between Groups and IMB 5000 Vac EXTERNAL POWER Power Supply 20 30 Vdc Typical Consumption per Group 90 mA 24 Vdc Power Supply Indicator Green LED Provided by the IMB INTERNAL POWER 30 mA maximum 5 Vdc Total Maximum Dissipation 0 15 W Power Supply Indicator None Digital and Analog Input Output Modules
54. e secondary I O module takes the control ensuring that the digital field instruments remain powered and that the process is undisturbed No single point of failure exists on this architecture which means that any hardware failure is covered by a second hardware working in a hot standby way During operation each I O module makes use of an internal high precise reference which is used for analog I O cards to self diagnostic The output I O card also makes use of a digital feedback circuitry to make sure its output matches the main controller request Scanners continually measure the health of each I O modules to update the main controllers The main controllers may use the status of the I O modules in the control logic as safety interlock and provide the same rich information to HMI Stations The diagnostic status for the whole system is available as OPC and Simple Network Management Protocol SNMP parameters available to HMI stations through its respective servers When maintenance is needed the system permits hot swap of the modules including power supplies controllers scanners and UO modules The racks were built to avoid any kind of maintenance No active component is mounted in this rack DF106 The Master Rack The Master Rack DF106 was built to avoid any kind of maintenance No active component is mounted in this rack It is possible to connect one pair of redundant power supplies one pair of redundant controllers and one pai
55. ement HART Message EDDL FDT DTM According to the figure above the HART request message has to be written in the HART CMD parameter of TBH block The written content on this parameter is used in the construction of the HART command that is sent to the channel when it is free In order to simplify only a few fields that form the HART message should be provided in HART CMD parameter as shown in the following figure Transmission HART Device Status HART COM STAT HART Message Response HART Message Response Reception HART RESP Delimiter Address Expansion Command Byte Data Check Bytes Count Byte The first byte of HART CMD parameter has to indicate the total number of bytes of the message Command Byte Count Data The DF116 and DF117 modules include the fields of HART message that are not in the HART_CMD parameter The application has the responsibility to ensure the quality of sent messages and interpretation of responses The response of the HART device related to the request message sent through the HART_CMD parameter is available on the HART_RESP parameter The HART COM STAT parameter indicates message transaction status it may have the following values e IDLE the channel is available to send BYPASS message e BUSY the channel is unavailable to send BYPASS message because is processing a previous message 58 Digital and Analog Input O
56. ex configured in the HART VAR CODESS n parameter does not exist in the device the corresponding parameter and other parameters whose indexes are part of the same request message should appear with the default value HART commands HART command is a data structure used by the HART protocol to group variables and features of the device Each command has an identification number some commands and therefore their IDs are pre defined by the HART specification Other commands can be defined by the device manufacturer according to its functionality The composition structure of HART and FOUNDATION fieldbus protocols differ in some points Therefore to ensure the integration of HART devices in FOUNDATION fieldbus systems in a transparent manner some adjustments and conversions are required One of the necessary adjustments is related to the status of parameters associated to HART VAR CODESS see table HART VAR CODESS8 n In the HART protocol only the 9 command 54 Digital and Analog Input Output Modules of DFI302 returns the variable status on its response Thus the parameters status whose variables are read by the 3 or 33 commands are obtained by interpreting the DEVICE_STATUS byte present in responses from all messages from the HART device The following table shows how the DEVICE_STATUS bits are interpreted HART STATUS PoorAccuracy NotLimited ManualFixed Constant PoorAccuracy NotLimited Bad NotLimited
57. f the DF113 Module DIP SWITCHES Reserved use keep all switches OFF DEFAULT OFF OFF mmm ON 1 MERE am 4 5 6 7 Up Side Switch Figure 44 Configuration of module DIP switches SW9 upside Technical Specifications Number of Inputs 8 Number of Groups 1 Number of Inputs per Group 8 Between Group and IMB 5000 Vrms 79 Digital and Analog Input Output Modules of DFI302 User s Manual INTERNAL POWER Provided by the IMB 5 Vdc Maximum Consumption 80 mA EXTERNAL POWER Power Supply VEXT 20 30 Vdc 60 mA 24Vdc and 20 mA in all channels Typical Consumption per module Inputs Type Single Ended 1 ground Typical Impedance per Point 2500 INPUTS RANGE RANGE 1 RANGE 2 Current Input 4 mA to 20 mA 0 mA to 20 mA A D CONVERSION Resolution 16 bits DISSIPATED POWER 2 78 W 24Vdc and 20 mA in all Typical per Module channels INDICATION LEDs LED foe Me gt DESCRIPTION ON FAIL Green Red It indicates the module status It indicates that the module operation status is standby when green otherwise it is off It indicates the status of analog output channel GOOD ON STANDBY Green 0 7 Yellow TEMPERATURE Operation 0 C to 60 C 32 F to 140 F 39 9 x 137 0 x 141 5mm Dimensions W x D x H 1 57 x 5 39 x 5 57 in Termi
58. from 1 to 0 3 us Dimensions W x D x H DIMENSIONS AND WEIGHT 39 9 x 137 0 x 141 5 mm 1 57 x 5 39 x 5 57 in Weight 0 260 kg One Wire CABLES 14 AWG 2 mm Two Wires 20 AWG 0 5 mm 18 Digital and Analog Input Output Modules of DFI302 Description DF22 DIGITAL OUTPUTS MODULE DC SOURCE DF22 2 Groups of 8 Digital Outputs 24 Vdc Source This module is designed with N Chanel MOSFETS that are able to drive relays incandescence lamps solenoids and other loads with up to 1 A per output It has two groups optically isolated JOOOODOODOC o0 bk Go o JOOOOODOC LOG E S E s Ke 5 s 3 gt xt N E Ka S SY 102 22 2 Groups of 8 24 Vdc Digital Outputs Source 2 62 C2 C2 C2 C2 C C CO CO C C2 AJAZ oc hk WN o Z Figure 7 Details of the DF22 Module Technical Specifications L4 Yellow ARCHITECTURE Number of Outputs 16 Number of Groups 2 Number of Outputs per Group 8 Optical Isolation between Groups and IMB 5000 Vac ISOLATION EXTERNAL POWER Power Supply per Group 20 35 Vdc Typical Consumption per Group 65 mA Power Supply Indicator Green LED Provided by the IMB 70 mA maximum 5 Vdc INTERNAL POWER Total Maximum Dissipation 0 35 W Power Supply Indicator
59. he I O module at left of the redundant pair and the power supply applied to VEXT_B will power the I O module at right of the redundant pair For redundancy availability for external power supplies the rack should be powered with two different external power supplies one to VEXT_A and another to VEXT_B When using only one external power supply power both terminals VEXT_A and VEXT_B with the same power supply so the two modules of the redundant pair are powered 123 45 6 7 8 9 10 Channel 0 Note When the PLC contact is used in an inductive circuit with DC voltage the user has to install a diode in parallel with the coils Example 1N4007 ES Figure 42 Connection example of DF112 module with rack DF110 1 External Power Supply e External Power Supply e 78 Digital and Analog Input Output Modules of DFI302 DF113 REDUNDANT ANALOG INPUT MODULE CURRENT DF113 1 Group of 8 Redundant Current Analog Inputs Description This module provides 8 current analog inputs The inputs are individually configured to read 0 to 20 mA or 4 to 20 mA The group is isolated from IMB ON FAIL STANDBY 00000000 N OOF WH AO gt S E o 2 a amp gt ES S lt 3 dej dej o Gs e Se Ww m DFI302 o 3 D Figure 43 Details o
60. ication However there is a simple and well known solution for this problem by connecting a capacitor ranging from 0 1 to 1uF 2200v parallel to the device This capacitor supplies an impedance of hundreds Ohms in parallel to the device s impedance allowing the HART communication HOT SWAP The DF116 DF117 is equipped with a HOT SWAP controller that allows the insertion or removal of the module with the power supply on This is important when the DF116 DF117 is being supplied by a shared power supply e g in a rack with others DF116 DF117 modules or DFI302 controllers 5VN PFAILR IMB Connector Left it Opened 5V 200mA IMB Connector Figure 24 HOT SWAP Controller Protections The DF116 DF117 has advanced specific components for protection against ESD and voltage surges However keep in mind that good ground wiring is fundamental Electrostatic Discharge ESD The power input and all the communication channels are protected against electrostatic discharges by specific components zener diodes with high response speed and good power absorbing capacity 24W 51 Digital and Analog Input Output Modules of DFI302 User s Manual 1ms 25 C In addition to this protection there are sparklers built on the printed circuit board on every LEDs and on all front connector pins They are designed to sparkle within 200 to 300V voltages depending on the air humidity Surges High Voltage and Grounding Volt
61. ided by the redundant power supply A left 5VDC B Green It indicates voltage provided by the redundant power supply B right FAIL Red Scanner failure MS RX Green Communication activity reception of master scanner MS TX Green Communication activity transmission of master scanner IO RX Green Communication activity reception of I O modules IO TX Green Communication activity transmission I O modules SS RED Green Redundant partner 70 Digital and Analog Input Output Modules of DFI302 Redundant Input and Output modules These modules are designed to be used together with Redundant I O Rack DF110 supporting redundancy hot swap and diagnostic KE See ee ere ele sie trei ise DOGG SC boodoooobo Q jan DO S KE IO Pair 0 IO Pair 1 IO Pair 2 IO Pair 3 Figure 35 Available positions for I O modules in DF110 1 71 Digital and Analog Input Output Modules of DFI302 User s Manual Grounding the Shield Terminal In order to proper grounding the system a main terminal shield is available in both DF110 1 and DF110 2 models and must be connected to ground Refer to SYSTEM302 Electric Installation Guide for further information about proper system grounding Figure 36 Shield Terminal in DF110 1 72 Digital and Analog Input Output Modules of DFI302 DF111 REDUNDANT DIGITAL INPUT MODULE DC SOURCE DF111 1 Group of 16 Redundant Digital Inputs 24 Vdc Source
62. ited Bw 0 0 BlockConfiguration OutOfService Good Non Specific Not Limited RO PDATE EVT LOCK ALM RANSDUCER DIRECTORY RANSDUCER_TYPE lt Undefined gt Good Non Specific Not Limited RANSDUCER_TYPE_VER 0 Good Non Specific Not Limited D_ERROR Undefined Good Non Specific Not Limited DLLECTION DIRECTORY ART EXPD DEV INFO ART ACTL DEV INFO 82 BE 03 00 00 00 10 00 25 00 OOGood Non Specific Not Limited 86 BE 03 00 00 00 02 04 00 00 DC Good Mon Specific Not Limited 1 Timed out Good Non Specific Not Limited Dec 31 1971 21 00 00 000 0 3Good Non Specific Not Limited 0 Good Non Specific Not Limited _UNC_ 0 Good Non Specific Not Limited ART_VAR_CODES8 Good_NonCascade NonSpecific Good Non Specific Not Limited Good Non Specific Not Limited DUHART 7V lt Figure 25 TBH Block RIO HART Transducer Block 53 Digital and Analog Input Output Modules of DFI302 User s Manual Configuration of the dynamic variables in the TBH block The TBH block is flexible and allows the user to configure up to 8 digital variables to be dynamically read from the HART device The configuration has to be done in the HART_VAR_CODES8 parameter using indexes The value and status of the variable for the index are shown on the corresponding parameter See the following table HART_VAR_CODES8 1 HART_PV 2 HART SV 3 HART TV 4 HART QV 5 HART SV 6 HART 6V 7 HART 7V B
63. l 2 High Send at minimum SS update period if current value is above Trigger level 3 Send at minimum update period if current value is below Trigger 4 On Change Send on change for discrete values DEVICE_VARIABLE_CLASS x 0 Function performed by the device variables as specified in HCF_SPEC 57 Digital and Analog Input Output Modules of DFI302 User s Manual 183 HART UNIT x 0 Measurement unit of the primary variables as specified in HCF_SPEC E 183 TRIGGER LEVEL X 0 Window delta value or the level that is used to trigger the publishing BYPASS Parameters The TBH block consists a set of HART parameters related to the process the reading writing of these commands is done through standard HART commands During the startup phase and maintenance may be necessary to configure the HART device using specific parameters that are not mapped on TBH block For this the configuration tools and asset management can use the BYPASS parameters of TBH block to send and receive messages directly in the standard format of HART command Such feature is ideal for tools that make use of the DTM and EDDL technologies because they allow access to all variables of the equipment through the command groups of HART protocol universal common and specific DF118 DF117 Smar Controller RHTB HART CMD HART Message Request Request Configuration Asset Status manag
64. log Input and Output Modules is done using XD_SCALE parameter in Al and AO blocks respectively When using MAI or MAO it is assumed a default range 4 20mA or 1 5V without possibility to change For MAI and MAO input and output parameters are available in percentage of default range 34 Digital and Analog Input Output Modules of DFI302 DF50 DF52 or External Source DF52 or External Source transmitter ji 2 wire transmitter 4 wire DF44 2 wire transmitter DF50 DF52 or External Source 4 wire transmitter DF50 DF52 or External Source DF57 Figure 15 Module connection example Observation In the picture above the ammeter it is not mandatory Technical Specifications ARCHITECTURE Number of Inputs Number of Groups Number of Inputs per Group ISOLATION Optical Isolation between Group and IMB Up to 1500 Vrms INTERNAL POWER INPUTS Linear Measuring Range Ee g Kang 0 5V 1 5V 0 10V 10V Typical Impedance per Point 1 MQ for Voltage Input 250 Q for Current Input AID CONVERSION 20 msichanne 16 bits ACCURACY AT 77 F 25 C t 0 196 of Span Range CE Veg pev Linearity Interference l 0 12 of Span Range 0 20 mA 4 20 mA Linearity Interference 0 2 of Span Range 10 V Linearity Interference 35 Digital and Analog Input Output Modules of DFI302 User s Manual
65. mited GoodNonCascade GoodNCNonSpecific HighLimited Manual Fixed Not Limited GoodNonCascade GoodNCNonSpecific NotLimited Bad Constant Bad BadNonSpecific Constant Bad Low Limited Bad BadNonSpecific LowLimited Bad High Limited Bad BadNonSpecific HighLimited Bad Not Limited Bad BadNonSpecific NotLimited Access to current analog signal 4 20 mA Each one of the 8 channels of DF116 and DF117 modules has analog circuit that allows the 4 20 mA current signal to be accessed in parallel to HART communication without disturbing the communication signal For it is essential that the physical installation of the module is correct The access to the input current DF116 or to the output current DF117 of the channel is done in the FOUNDATION fieldbus system through the ANALOG_VALUE parameter of TBH block In each channel must be installed only one HART device and its address must be 0 The multidrop mode is not allowed The ANALOG_VALUE parameter is associated to the current signal of the channel where the device is 55 Digital and Analog Input Output Modules of DFI302 User s Manual installed The status of ANALOG_VALUE parameter is in compliance with the Namur Standard adapted to the standard of FOUNDATION fieldbus status as in the following table CURRENT FOUNDATION FIELDBUS STATUS 3 8 mA lt current lt 20 5 mA GoodNonCascade GoodNCNonSpecific Constant 3 6 mA lt cu
66. mple resistor of 4 20 mA signal in the analog board of the DF116 in series with the loop 49 Digital and Analog Input Output Modules of DFI302 User s Manual HART 2 Channel 1 HART 3 HART 4 jejejejeje Control 4 20mA Maintenance HART 4 20mA HART 5 HART 6 HART7 Channel 8 DF116 8x Analog Input with HART Master Interface 4 20mA D F116 has 2500 HART 8 plelalelolelele Figure 22 Connection of DF116 In this topology using the DF117 it is not necessary to use a resistor in series with the power supply because the device s internal impedance and the actuator impedance ensures the minimum requirement for HART communication However the user should watch the minimum supply voltage required for total impedance including the wiring impedance Channel 1 59 22555 5 Control 4 20 mA Maintenance HART 4 20 mA Channel 8 DF117 8x Analog Output with HART Master Interface 4 20mA 582988558858 Figure 23 Connection of DF117 Maximum Cable Length The user may choose from a shielded pair of twisted cables multipair cables with a single shield or a combination of these IMPORTANT The shield can be overlooked if noise in the environment or any other interference does not affect the communication Use a 24 AWG 0 5 mm cable for lengths up to 1500 meters 5000 ft For lengths over 1500 meters use at leas
67. naaconanaancnnnananc nnns 83 DESCRIPTION EET TECHNICAL SPECIFICATIONS TERMINAL BLOCK DIAGRAM OF RACK DF 110 1 0 0 ee aeinn nn nano n nto rca nn nan rra rre rencia 84 DIMENSIONAL DRAWING O Eege EES 86 DE 100 D 86 Ben EE 86 APPENDIX A SRF SERVICE REQUEST FORM 0 0 cccseeecessseeeenseeneeeesseneeeesessneeeesesseaeeeeessseeeeenseeneeeeeseneeeees A 1 Digital and Analog Input Output Modules of DFI3021 DF11 DF12 DF13 DF14 DIGITAL INPUTS MODULES DC SINK DF11 2 Isolated Groups of 8 Digital Inputs 24 Vdc Sink DF12 2 Isolated Groups of 8 Digital Inputs 48 Vdc Sink DF13 2 Isolated Groups of 8 Digital Inputs 60 Vdc Sink DF14 2 Isolated Groups of 8 Digital Inputs 125 Vdc Sink Description The module senses the DC input voltage and converts it into a True ON or False OFF logic signal It has 2 optically isolated groups from each other and IMB __PWRA 4A 72 Yellow Le 2A t a Lv 3A i PE Mt mB lt 4A D H 5A y H 6A HE 7A HE 8A M ON NM XX E i M NM NM NM NM NM NJ 9A GND A40A Sink PWR 4g ro 2B re 3B I 4B ro 5B re 6B T TB E Ka a g 5 a E z bei a o Ei x A co be o o a 3 2 9 Di i 5 o 2G 8x24 Vdc In H 8B 9B GND B 0p A NM MN NM M NM NM NE JA NS NM NE NM M ES Figure 1 Details
68. nal Block diagram of Rack DF110 1 123456782910 To use the DF113 module with the panel interfaces solution of Smar the user must use the DF110 2 rack and ITF AN IOR interface For further details refer to the Panel Interfaces manual 80 Digital and Analog Input Output Modules of DFI302 Terminal 1 2 3 4 5 6 7 8 9 10 A AI_00 Al O1 Al_02 Al_03 Al_04 Al_O5 Al_O6 Al 07 VEXT A VEXT B B A 00 Al 01 Al_O2 AI 03 AI 04 AI OS Al O6 Al O7 GND GND C SHIELD SHIELD SHIELD SHIELD SHIELD SHIELD SHIELD SHIELD GND GND Abbreviations Al XX Analog Input XX Al_XX Analog Input XX SHIELD Shield connection all eight shield terminals are connected internally to main Terminal Shield in the Rack see figure Shield Terminal in DF110 1 VEXT_A External power supply A 24Vdc VEXT_B External power supply B 24Vdc GND Ground connection of the power supplies A and B all four GND terminals of a pair of modules are connected internally and are independent from the GND terminals of the other pairs of modules NOTE The voltage applied to VEXT_A will power the I O module at left of the redundant pair and the power supply applied
69. on during hardware configuration phase and after that no extra configuration is need once the I O redundancy is totally transparent to the control logic perspective 65 Digital and Analog Input Output Modules of DFI302 User s Manual wiogicView for FEB OF 25_10_R FEB2 1 8000018501 000101 DR coccion anio lak e e aca tet tt e amp A k 4 Ki A ab q q al OU ax E LTime Pulse Process Data Math Comparison Elements Communications SEH a nns 20244 I SET Hierarchy mar LogicView TAG DF75 IO El Programs GB Untitled Hardware topology EX O DI v BM 1 A0 C RackZ C Rack3 amp amp Controllers BB HB HH Qi DF7S_IO_R amp O Gerd 0 1 SM Hardware Configuration 1 E FF Block De Pairs Configuration Par DF114 1 Group of 8 Redundant Current Analog Outputs Ed Pari DF111 1 Group of 16 Redundant Digtal Inputs 24 Vde Source Pa DF112 1 Group of 16 Redundant Digtal Outputs 24 Vde Sink Par 3 DF113 1 Group of 8 Redundant Current Analog Inputs E id 1 serial 1 Connected to OPC Ser id 1 serial 1 _fid 1 serial 1 Disconnected from OP Figure 28 Configuring redundant I O modules on LogicView for FFB Each pair of redundant I O modules checks the health of each other working in an independent manner ahead of the main controller scan and grants the switchover in less than 100 microseconds In case of a fault in the primary I O module th
70. ous international standards CE HART etc For to offer the maximum of performance and safety to the users and the equipment connected is fundamental that there is an appropriate grounding according to NBR 5410 NBR 5419 NBR 7117 IEC 200 IEEE 141 or IEEE 142 standards or other more appropriate local standard All the power supply racks rail and shield of cables should be grounded appropriately The grounding should be tested regularly according to the maintenance plan of each installation to guarantee the maintenance of its electric properties As suggestion the safety recommendations of the NR 10 standards or another local standard on electric safety should be respected Electrical Connections The minimum electrical connections for the DF116 and DF117 modules are the power supply normally connected to the rack and to the connection with HART devices See the following figure for details Since the DF116 and DF117 do not supply the devices it is necessary to use a power supply for them The DF50 can be used if the devices consumption does not exceed 300 mA about 12 devices otherwise the DF52 should be used as shown in the figure 48 Digital and Analog Input Output Modules of DFI302 e wl ES H See i ner a i A 2e j al e E giu a ES 2 marta sl E o t m bad i gt Urra i g 3 son g je Elmars 79 ie p zio Y e E we Sie E eet
71. power supply B right FAIL Red Scanner failure CTRL Green It indicates communication with the controller SS RX Green Communication activity reception of slave scanner SS TX Green Communication activity transmission of slave scanner MS RED Green Redundant partner is necessary at least a pair of slave scanner properly connected to DF110 x rack TEMPERATURE Operation 0 C to 60 C 32 F to 140 F Dimensions W x D x H 39 9 x 137 0 x 141 5mm 1 57 x 5 39 x 5 57 in Figure 31 Extracting the redundant Master Scanner 68 Digital and Analog Input Output Modules of DFI302 DF108 The Slave Scanner Using a double path through DF109 and DF119 cables the pair of Slave Scanners DF108 is connected to Master Scanners DF 107 and grant real time access to until 16 pairs of I O modules Figure 32 Extracting the redundant Slave Scanner Up to 4 DF110 x slave racks may be used in the R Series system where the slave rack address is internally adjusted via DIP switches in the DF108 slave scanners modules Necessarily the DF108 pair located in the same rack must have the same address OFF en umm Gm cum DEFAULT OFF le 314 Rear Dip Switch DIP SWITCH ADDRESS 4 2 3 4 RACK 0 OFF OFF OFF OFF RACK 1 ON OFF OFF OFF RACK 2 OFF ON OFF OFF RACK 3 ON ON OFF OFF Figure 33 Rack addressing on DF108 SW1 rear An additional mechanic
72. r of redundant master scanners 66 Digital and Analog Input Output Modules of DFI302 Figure 29 Master Rack with a Redundant power supplies b Redundant Conirollers c Redundant Master Scanners DF110 The Slave Rack The Slave Rack DF110 was built to avoid any kind of maintenance No active component is mounted in this rack It is possible to connect one pair of redundant slave scanners and up to four pairs of redundant UO modules per slave rack Four slave racks is the maximum per master rack Two DF 110 models are available e DF110 1 Terminal blocks DF110 2 Interface cabling Figure 30 Slave Rack with a Redundant Slave Scanners b Redundant IO modules 67 Digital and Analog Input Output Modules of DFI302 User s Manual DF107 The Master Scanner Additional to redundant power supplies and controllers the Master Scanner DF107 is necessary to support conventional I O in a redundant way Connected to a passive rack DF 106 these master scanners will grant access to up to four redundant I O racks DF110 Technical Specifications INTERNAL POWER Provided by the IMB 5 Vdc Maximum Consumption 120 mA DISSIPATED POWER Maximum per Scanner 0 60 W INDICATION LEDs LED COLOR DESCRIPTION 5VDC A Green It indicates voltage provided by the redundant power supply A left 5VDC B Green It indicates voltage provided by the redundant
73. red Time 27 Load Factor Counter 28 Load Factor Counter First Time Act 29 Load Factor Counter Last Time Act 30 Load Factor Operation Time 31 Actuator Reversal First Time Act 32 Valve Reversal First Time Act 33 Actuator Reversal Last Time Act 34 Valve Reversal Last Time Act 35 PST Valve Breakout 36 Deviation Counter 37 Deviation Counter First Time Act 38 Deviation Counter Last Time Act 39 Deviation Counter Accumulated Time 40 Deviation Counter Operation Time 41 Deviation Alarm Measured Time 42 Pressure Problem Counter 43 Press Problem Counter Accumulated Time 44 Press Problem Counter First Time Activated 45 Press Problem Counter Last Time Activated 46 Pressure Operation Time 47 Actuator Travel Mileage 48 Valve Travel Mileage 49 Deviation Alarm Measured Value 62 Digital and Analog Input Output Modules of DFI302 INSTALLING MODULES IN THE RACK Follow the steps below to install a module in the rack la A Attach the top of the module with a 45 inclination to the module support located on the upper part of the rack Mounting detail Push the module fixing it to the module connector Next fix the module to the rack using a screwdriver and fasten the fixation screw at the bottom of the module Figure 26 Installing the Module in the Rack 63 Digital and Analog Input Output Modules of DFI302 User s Manual R SERIES REDUNDANT I O MODULES Introdu
74. red without the Host doing a request In version 5 and 6 of the HART protocol is possible to configure only one command at a time to work in Burst mode while in version 7 several commands can be used simultaneously and at different intervals The Burst mode is not a mandatory feature on HART device but when supported enabled and the Burst command is equals to that used in polling of TBH block dynamic variables see HART VAR CODES parameter the DF116 DF117 modules stop sending request messages and they use the information from the burst commands The HART BURST CTRL N parameter of TBH block has a set of parameters that are related to the burst message These parameters are read only so changes in the burst message must be done through a handheld configurator or any other HART configurator that acts as secondary master on the HART network Depending on the HART version some of these parameters does not exist in the HART device and should appear as the default value in the block PARAMETER 5 Ee 7 DEFAULT DESCRIPTION x xX x 0 Publish data mode control code 0 Off 1 Enable Publish on token PUBLISH_CONTROL passing data link layer only wired 3 Enable Publish on TDMA and token passing data link layers x 0 HART Command Expansion 31 0x1F or LSB of the Publish data HART_COMMAND_EXPANSION command number DEVICE_VARIABLE_CODE_0 x X x 0 Device variable code assigned to Slot 0 value 250 for unused slot DEVICE VARIABLE CODE 1 x X x
75. rotection DF30 2 Groups of 4 NC Relay Outputs without RC Protection DF31 1 Group of 4 NO and 4 NC Relay Outputs without RC Protection DF71 2 Groups of 4 NO Relay Outputs without RC Protection Max 10 Ma DF72 2 Groups of 4 NC Relay Outputs without RC Protection Max 10 mA This relay output module is designed to switch pilot lamps valves and relay coils up to 5 A per output The relays can drive loads up to 125 Vdc or 250 Vac Two screw terminals are reserved for each relay output The two groups are separated optically isolated from each other and from IMB with individual common power grounds UC C C0 CO C2 CO C2 C2 CZ 3 8 c Q z 5 Di a E 2 o N S 3 N B 2G 4x NO Relays Out C CO C2 C2 C2 C2 C2 C2 CZ Figure 10 Details of the DF25 Module Technical Specifications ARCHITECTURE Number of Outputs as Number of Groups Number of Outputs per Group a ISOLATION Optical Isolation between Groups and IMB 5000 Vac EXTERNAL POWER Power Supply per Group 20 30 Vdc Typical Consumption per Group 52 mA 24 Vdc Power Supply Indicator Green LED 25 Digital and Analog Input Output Modules of DFI302 User s Manual INTERNAL POWER OUTPUTS 20 250 Vac DF25 DF26 DF27 DF29 DF30 DF31 30 250 Vac DF71 DF72 20 125 Vdc DF25 DF26 DF27 DF29 DF30 DF31 10 220 Vdc DF71 DF7
76. rrent lt 3 8 mA Uncertain UncertainNonSpecific LowLimited 20 5 mA s current 21 0 mA Uncertain UncertainNonSpecific HighLimited Current lt 3 6 mA Bad NonSpecific Constant Current gt 21 0 mA Bad NonSpecific Constant The unit of ANALOG_VALUE parameter is available in the VAR_UNITS 9 parameter of the TBH block The DF117 module has a safe mode configured by the SAFE_BEHAVIOR parameter of the TBH block with the following values 3 6 mA and 21 mA These values represent the current value that will be controlled by the DF117 when due to some fault in the controller there is not data exchange between them Default value of HART parameters of TBH block In situations where it could not read the required information from the HART device by the HART parameter of TBH block this will appear with the default value The most common conditions for this to happen are e HART device has not yet been identified startup wrong address wrong installation e No HART device installed in the channel indicated by the RRSGP parameter of the block e Parameter does not exist on HART device This depends on the HART protocol version of the device and is also mandatory implementation of the HART command that reads the parameter in question e Invalid index in HART_VAR_CODESS8 The table below shows the default value of some HART parameters of the block PARAMETER HART_PV VALUE DEFAULT VALUE NAN Not a number HART_PV STATUS
77. s SE a E 2 o c lt x e e Q Q S t 2 i 5 Ed I z m ES E Ir 3 3 e 2 o o 2 c c Ed x eo i Le H a ele r isej t e ale Figure 20 Details of the DF116 and DF117 Modules Technical Specifications POWER SUPPLY Input Voltage 5 Vdc 5 200 mA maximum ripple of 20 mVpp via rack Maximum Consumption 1W Indication Green LED device is powered PROCESSOR Processor FPGA NIOS 20 mHz Indication Red LED Failure indicator DF116 ANALOG INPUT 4 20 MA Input Impedance 250 Q Range 3 8 to 21 mA A D converter 16 bits Accuracy 0 05 of range Repeatability 0 01 of range Nonlinearity 0 01 of range Temperature effect 0 001 C A D Converter Input Filter Low pass filter fc 10 Hz Isolation between IMB and Inputs Galvanic isolation 1000 Vrms Inputs are not isolated from each other Power supply Supply of the HART devices through external power supply Input Protections Polarity inversion over voltage transients etc D A Converter DF117 ANALOG OUTPUT 4 20 MA Range 3 8 to 21 mA D A converter 14 bits Accuracy 0 05 of range Repeatability 0 02 of range Nonlinearity 0 002 of range Temperature effect 0 00025 C 46 Digital and Analog Input Output Modules of
78. s and 1 Group of 4 NO Relay Outputs DF35 1 Group of 8 24 Vdc Inputs and 1 Group of 4 NC Relay Outputs DF36 1 Group of 8 48 Vdc Inputs and 1 Group of 4 NC Relay Outputs DF37 1 Group of 8 60 Vdc Inputs and 1 Group of 4 NC Relay Outputs DF38 1 Group of 8 24 Vdc Inputs and 1 Group of 2 NO and 2 NC Relay Outputs DF39 1 Group of 8 48 Vdc Inputs and 1 Group of 2 NO and 2 NC Relay Outputs DF40 1 Group of 8 60 Vdc Inputs and 1 Group of 2 NO and 2 NC Relay Outputs Description This combo module with DC inputs and relay outputs is designed to drive relays pilot lamps valves and other loads up to 5 A and senses the DC input Voltage and converts them to a True or False logic signal It has 1 group of 8 optically isolated 24 48 60 Vdc inputs and 4 relay outputs The relays can drive loads up to 125 Vdc or 250 Vac Two screw terminals are reserved for each relay output though they are isolated between them G o PWR A SS Vext1 El y A Y Yellow a 0 KL SS m PH t 3 K s 1 THIS n tH ime 2 9 L Y SE T 3 E 5 LI S J D 4 2 E D LI 5 oO H Y E 6 S he LJ 8 BS 7 ES 8 tie o E S e s E S Vext gt E a S 4 f B S ZS S RL1 I eme pra N a 3 I m A SY co S AA x gt RL2 MB a Qo X S e 7 S Sy 3 SS 5 SS a Sy Figure 12 Details of the DF32 Module Technical
79. s of the DF23 Module Technical Specifications ARCHITECTURE 8 Number of Outputs Number of Groups 2 Number of Outputs per Group 4 ISOLATION Optical Isolation between Groups and IMB 2500 Vac Power Supply per Group EXTERNAL POWER 20 240 Vac 45 65 Hz Typical Consumption per Group 4A Power Supply Indicator None Protection One fuse per group INTERNAL POWER Provided by the IMB 70 mA maximum 5 Vdc Total Maximum Dissipation 0 35 W Power Supply Indicator Green LED Digital and Analog Input Output Modules of DFI302 User s Manual OUTPUTS Voltage Output 20 240 Vac 45 65 Hz Maximum Current per Output 1A 4 A Tamb 0 40 C 32 104 F 2A Tam 40 60 C 104 140 F 15 A Cycle 1 Surge per Minute Maximum Maximum Total Current per Group Maximum Surge Current Indicator Logic When Active Off State Voltage Leakage Current 500 uA 100 Vac On State Voltage Drop 1 5 Vac rms maximum Should be provided externally Over Load Protection per Output fast acting fuse rated at 1 5 times user continuous current Status Display Yellow LED SWITCHING INFORMATION Transition Time from 0 to 1 Y Cycle Zero Cross Operation Transition Time from 1 to 0 Zero Cross Operation RC Protection Circuit 62 Q in series with 0 01 uF DIMENSIONS AND WEIGHT
80. s off It indicates the logic level of digital input channel Logic Level 1 ON STANDBY Green 0 15 Yellow TEMPERATURE Operation 0 C to 60 C 32 F to 140 F 39 9 x 137 0 x 141 5mm Dimensions W x D x H 1 57 x 5 39 x 5 57 in Terminal Block diagram of Rack DF110 1 12345678910 To use the DF111 module with the panel interfaces solution of Smar the user must use the DF110 2 rack and ITF DIG interface For further details refer to the Panel Interfaces manual 74 Digital and Analog Input Output Modules of DFI302 Terminal 1 2 3 4 5 6 7 8 9 10 A DI_00 DI_01 DI_02 DI_03 DI_04 DI_05 DI_06 DI 07 VEXT A VEXT B B DI 08 DI 09 DI 10 DI 11 DI 12 DI 13 DI 14 DI 15 GND GND C SHIELD SHIELD SHIELD SHIELD SHIELD SHIELD SHIELD SHIELD GND GND Abbreviations DI XX Digital Input XX GND Ground connection all four GND terminals are connected internally and are independent of the other GND in the rack SHIELD Shield connection all eight shield terminals are connected internally to main terminal shield in the rack see figure Shield Terminal in DF110 1 VEXT A External power supply A 24Vdc VEXT B External power supply B 24Vdc GND Ground connection of the power supplies A and B all four GND terminals of a pair of modules are connected internally and are independent from the GND terminals of the
81. t a 20 AWG 0 8 mm cable If a cable longer than 500 m is required make a detailed analysis of the system to avoid operation failures According to HCF HART Communication Foundation the maximum cable length depends on e The cable s resistance capacitance and inductance 50 Digital and Analog Input Output Modules of DFI302 e The device s resistance and capacitance on the HART channel as well as the additional equipment Due to the complexity of the subject users should read the HART Foundation Communication documentation specially the FSK Physical Layer Specification Consult Smar for further information Other devices in the loop The control loop may have additional devices besides the DF116 DF117 and HART devices See some common types as follows Portable Configurator As mentioned before the DF116 DF117 operates as a primary master in most applications So there is no problem in using a portable configurator such as the Smar HPC401 Plus Whatever the installation topology make sure to install a 250 O impedance in series with the power supply If no active impedance or resistors are installed the secondary master device will not communicate Indicators and Converters in general Indicators and converters are very common in industrial installations They usually have high impedance in the HART communication frequency 1200 to 2200 Hz Sometimes the introduction of such elements in the loop can prevent commun
82. ted from IMB 1 G 16x 24 Vdc Out Sink Xx E 0 1 o g E a B 23 o T E e a o y gt x A 5 2 23 o 2 o 1 e CH Q o AM M NM NM EM M M a Technical Specifications o Vas E 74 Yellow KEEKEKE JJJ C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C CZ Figure 6 Details of the DF21 Module ARCHITECTURE Number of Outputs 16 Number of Groups 1 Number of Outputs per Group 16 ISOLATION Optical Isolation between Groups and IMB 5000 Vac EXTERNAL POWER Power Supply 20 30 Vdc Typical Consumption per Group 65 mA Power Supply Indicator Green LED Provided by the IMB INTERNAL POWER 70 mA maximum 5 Vdc Total Maximum Dissipation 0 35 W Power Supply Indicator None 17 Digital and Analog Input Output Modules of DFI302 User s Manual OUTPUTS Maximum Switched Voltage 30 Vdc Maximum Saturation Voltage 0 55V 9 0 5A Maximum Current per Output 0 5A Indicator Logic ON when the transistor is On Maximum Leakage Current 10 uA 30 Vdc Switch Capacity for Bulbs 15W Status Display Yellow LED INDEPENDENT PROTECTION PER OUTPUT Thermal Shutdown 165 C Thermal Hysteresis 15 C Over Current Protection 1 3 A maximum 25 Vdc SWITCHING INFORMATION Transition Time from 0 to 1 250 us Transition Time
83. the correct configuration of indexes in the HART VAR CODESS n parameter of TBH block Remember that the 9 command is accessible only to devices with version 6 and 7 of the HART protocol On this section only some devices are described See the device s manual for further information FY301 Intelligent Valve Positioner INDEX VARIABLE 0 Input Current in milliamperes 1 Process Variable in percentage 2 Current Setpoint in percentage 3 PID MV in percentage 4 PID ERRO in percentage 5 Desired Pos in percentage 6 Setpoint in percentage 7 PID Integral in percentage 8 Hall 9 Temperature in C 10 Piezo Voltage 11 Temperature in F 12 Travel 13 Strokes 14 Reversals 15 Lowest Temperature 16 Highest Temperature 17 None 18 None 59 Digital and Analog Input Output Modules of DFI302 User s Manual 19 None 20 Opening Time 21 Closing Time 22 Setup Watchdog 23 Out Press 1 24 Out Press 2 25 In Press LD301 and LD291 Intelligent Pressure Transmitters INDEX VARIABLE Output In Milliamperes Output In Percent Pressure Primary Variable Process Variable Percent Process Variable Temperature Secondary Variable Setpoint Percent Setpoint Error OO N OO or A VIN o Total TT301 Intelligent Temperature Transmitter
84. to VEXT_B will power the I O module at right of the redundant pair For redundancy availability for external power supplies the rack should be powered with two different external power supplies one to VEXT_A and another to VEXT_B When using only one external power supply power both terminals VEXT_A and VEXT_B with the same power supply so the two modules of the redundant pair are powered 123 45 67 8 9 10 External Lot SLT a g LI I Power Y E Supply A OOO OOOO O IT C T B OOC IC NOOC e 3r 3 E YATE C S MOE IC MOK External N au Power Suppl de pply s Grounding mesh interconnected E only in the panel ES gor Channel 0 lt lt 4 20mA Panel Field y 2 Wire y Connection NO HO Figure 45 Connection example 2 wire of DF113 module with rack DF110 1 81 Digital and Analog Input Output Modules of DFI302 User s Manual 12345 67 8 9 10 Grounding mesh interconnected only in the panel Channel 0 Channel 0 emm 4 20mA External Power Supply External Power Supply Figure 46 Connection example 4 wire of DF113 module with rack DF110 1 82 Digital and Analog Input Output Modules of DFI302 DF114 REDUNDANT ANALOG OUTP
85. two modules of the redundant pair are powered 123 4567 8 9 10 External SSE E E Power Arel UI Ate Supply E If B elooo loojoolore x H IL 3 E E MM C MOI DOI OO iO HE External B Power Supply Grounding mesh interconnected only in the panel Channel 0 Channel 0 gt 4 20mA Panel Field Figure 49 Connection example of DF114 module with rack DF110 1 85 Digital and Analog Input Output Modules of DFI302 User s Manual Dimensional Drawings 197 5 7 77 197 5 7 77 192 7 55 192 7 55 Dimensions are in mm inches DF106 152 5 98 245 9 64 DIN RAIL 86 Digital and Analog Input Output Modules of DFI302 q 136 5 f 136 5 5 37 5 37 121 5 121 5 4 78 ie 136 136 5 35 5 35 F Side view Module installed on DF106 Side view Module installed on DF 110 Figure 52 Side views of modules installed on DF106 and DF110 racks 87 Digital and Analog Input Output Modules of DFI302 User s Manual 88 Appendix A SRF Service Request Form S nt a r Proposal N DFI302 Fieldbus Universal Bridge COMPANY INFORMATION Company Unit Invoice COMMERCIAL CONTACT Full Name Phone Fax E mail TECHNICAL C
86. utput Modules of DFI302 Firmware Version Sequence for sending a HART message via BYPASS mode e Check if the HART COM STAT parameter is in IDLE TIMEOUT or COMPLETED If positive the message can be written in the HART CMD parameter After that the user must write the WRITTING status in the HART COM STAT parameter The HART module will check if the channel is available and in the first possibility will transmit the full contents of the parameter e While the HART COM STAT parameter is in AWAITING RESPONSE the HART module is waiting the response or is repeating the request up to limit of retries e The HART COM STAT parameter goes to COMPLETED if it has received a valid message and goes to TIMEOUT if it has not received a valid message yet Examples Example of HART commands that were sent to the device and the received responses by the device Command 0 02 00 00 Response 10 00 OE 00 02 FE 3E 02 05 05 03 24 09 00 OC 72 29 Command 33 06 21 04 01 02 03 04 Response 1C 21 1A 00 42 01 39 42 C8 05 14 02 25 42 C8 05 14 03 20 7F FF FF FF 04 39 42 C8 05 14 The firmware version is essential for troubleshooting If something is not working properly check the version of the device before contacting Smar technical support The firmware version is on a tag pasted on the FPGA reference U21 GLL 1386 of the DF116 Indexes of Smar HART devices variables The variables of these tables can be accessed by the 9 and 33 HART commands through
87. ware failure Solid red when there is a failure hardware IMB Steady ON indicates that HART device is still not identified In case LED stays on this state for too long please verify if HART device is correctly installed and if its address is 0 HART 1 HART 8 Green ma RE a rd mode Blinking LED will blink according to Send Receive rate of HART messages to device installed in the channel When on this state HART device was correctly identified A 7 Digital and Analog Input Output Modules of DFI302 User s Manual Installation This topic deals with the main physical installation features namely mechanical and electrical elements IMPORTANT All comments or considerations made in this manual refer to HART communication using FSK modulation Frequency Shift Keying Mechanical Installation The DF116 and DF117 modules are enclosed in the Smar standard plastic housing like the DFI302 line Therefore they are fully interchangeable on the standard racks The DF116 and DF117 require 5V 200 mA from the rack You may use Smar DF50 power supply modules Besides providing a high quality feeding they also provide a Power Fail signal to prevent power failure or AC problems However the user can use another power supply provided it meets the minimum requirement of quality and safety ATTENTION ABOUT GROUNDING The DF116 and DF117 modules are devices for industrial use that meets the rigor
88. x 141 5 mm EE 1 57 x 5 39 x 5 57 in Weight 0 285 kg CABLES One Wire 14 AWG 2 mm Two Wires 20 AWG 0 5 mm Digital and Analog Input Output Modules of DFI302 User s Manual DF15 DIGITAL INPUTS MODULE DC SOURCE DF15 2 Groups of 8 Digital Inputs 24 Vdc Source Description The module senses the DC input voltage and converts it into a True ON or False OFF logic signal It has 2 optically isolated groups from each other and IMB v m gt ARA EK NOOR WN ZO PWR B 2 G 8x 24 Vdc In Source 005 15 2 Groups of 8 24 Vdc Digital Inputs Source ae E NM OO Oe KREE CC Figure 2 Details of the DF15 Module Technical Specifications ZU C2 O2 C 2 C2 C2 C2 C2 C2 C2 C2 C C C2 C2 C2 C2 CZ Vec Y Yellow I T WK sch 1 MB ARCHITECTURE Number of Inputs 16 Number of Groups 2 Number of Inputs per Group 8 Optical Isolation between Groups and IMB 5000 Vac EXTERNAL POWER Power Supply per Group 20 30 Vdc Typical Consumption per Group 65 mA Power Supply Indicator Green LED Provided by the IMB INTERNAL POWER 80 mA maximum 5 Vdc Total Maximum Dissipation 0 4W Power Supply Indicator None 10 Digital and Analog Input Output Modules of DFI302 INPUTS ON State Voltage Range Logic 1

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