USER MANUAL - Innovative Cleaning Equipment
Contents
1. HOSE BARB HHSB1238 HEX HEAD S S REDUCER BUSHING 1 2in X 3 8 HV60 1 2in STAINLESS BALL VALVE w WELDED NUT N34GH 3 4 GARD HSE SWIVEL NUT NV14Y FLOW CONTROL VALVE INCLUDES BLACK KNOB P56 PUMP WITH SANTOPRENE SEALS INCLUDES HOSE BARBS AIR FITTING AND EXHAUST BARB P56K PUMP WITH KALREZ SEALS INCLUDES HOSE BARBS AIR FITTING AND EXHAUST BARB P56V PUMP WITH VITON SEALS INCLUDES HOSE BARBS AIR FITTING AND EXHAUST BARB 20756103B Polypro G57 Air Port x HB Straight w Viton o ring HB14P 1 4in BRASS HB AIR FITTING G57 P56 HB5638 HOSE BARB FOR P56 PUMP HB5638K HOSE BARB FOR P56K PUMP HB5638V HOSE BARB FOR P56V PUMP P56 BRKT PUMP BRACKET STAINLESS STEEL P56 BRKT HI LO SCREW FOR RETAINING P56 BRKT SCREW PL50 A FI 50 ADAPTOR PLATE PLPF PORTABLE FOAMER BACK PLATE W HINGE AND HOLES PLPF PIN 302 STAINLESS PORTABLE PLATE HINGE PIN PVCV34FM PVC VALVE 3 4in FPT X 3 4in MPT R25 AIR REGULATOR 1 4fpt TWO PORT 1 8fpt TWO PORT INCLUDES FILTER AND BOWL S142034 1 4 20 X 3 4 PHIL TRUSS M S 18 8 S5161812 5 16 18 x 1 2 Phil Pan 18 8 SSA14 SS304 MALE FEMALE ADAPTOR 1 4 NPT X 1 4 NPT SSAXLE50 SSAXLE 50 GAL 5 8 x 23 05 SSC38 WORM GEAR CLAMP S S 25 63 SSP50 STAINLESS STEEL AXLE PLATE 50 GAL SSP50 CSTR STAINLESS STEEL PLATE FOR CASTER SUPPORT SSST SCREEN DISC 687 DIA 10 X 10 MESH 020 DIA 300 SERIES S S SST12HB38 STAINLESS TEE COMBO 1 2in FPT X 3 8 in BARB WITH SSST AND S S MESH SSMESH STAINLESS STEEL MESH 1 ball STR38 IL IN LI2. air Chemical pickup type Draws from pre mixed solution Number of products unit can draw from One product Suction line length diameter 3 8 in 9 5 mm inside diameter Capacity 50 gallons 189 27 liters Discharge hose diameter length 50 ft 15 24 m hose with 3 4 in 19 mm inside diameter Discharge wand tip type 7 in 17 8 cm stainless steel wand with zero tip and ball valve Output distance Output volume 25 30 ft 7 9 m 20 45 gal min 75 170 l min of foam Flow rate 2 gal min 7 6 l min Pump seals Santoprene Viton or Kalrez Wheel type Two 10 inch non marking wheels two 5 inch casters with lock Dilution rates and flow rates given are based on chemical with viscosity of water and factory air pressure settings Model No FI 50N FI SONK FI SONV AND RELATED UNITS Page 3 0T 7 08012014 User Manual 50 Gallon Air Operated Portable Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Operation Instructions 1 Follow all instructions from chemical manufacturer Fill the tank with water and the advised percentage of chemical concentrate 2 With ball valve HV60 in the closed position plug an air line into the air fitting AP25 3 Slowly open the ball valve HV60 completely 4 Adjust the needle valve NV14Y to desired wetness or dryness of foam following the steps below a Close needle valve completely in cl
3. the ball valve HV60 in the open position 2 Remove the stainless adaptor SSA12 from the tee fitting SST12HB38 3 Remove the screen and the mixing mesh from inside the tee fitting SST12HB38 4 Clean any particles from the mixing mesh and the screen 5 Replace the mixing mesh and then the screen into the back of the tee and screw the stainless adaptor back into the tee It is recommended to use a pipe thread sealant when reinstalling the stainless adaptor back into the tee fitting SST12HB38 If the mixing mesh has a lot of foreign particles in it make sure the strainer STR38 IL is still in place Check for plugged strainer STR38 IL Replace strainer if necessary Strainer must be used Page 4 of 7 08012014 User Manual 50 Gallon Air Operated Portable Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT TANK ASSEMBLY ITEM NUMBER TANK 5ON A DFP 7 see parts list for color options TANK 50N PL50 A COT FWAX15 W15 FWAX15 SSAXLE50 5161812 SSP50 CST5SS L HOSE AND WAND ASSEMBLY FAN TIP FOAM WAND ASSEMBLY ITEM NUMBER SSWA38 HASO ITEM NUMBER PWA34 ST ZERO TIP FOAM WAND ASSEMBLY 50 ft 15 2 m HOSE ASSEMBLY ap L ITEM NUMBER SSWA38 ITEM NUMBER H34 50 A se oo 2 HBSS1234 HV60 SN1212 PW 10 ST80200 H34B H Available per ft ANTI KINK SPRING ASSEMBLY ITEM NUMBER AKSS34 Oa C HBSS1234
4. HBss1234 yv6o HHSB1238 waz a SSC34 Model No FI 50N FI SONK FI SONV AND RELATED UNITS Page 50f7 08012014 User Manual 50 Gallon Air Operated Portable Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT PLATE ASSEMBLY ITEM NUMBER Santoprene pump PA PF ITEM NUMBER Kalrez pump PA PFK ITEM NUMBER Viton pump PA PFV Plate Inside View P56 P56K or P56V P56 BRKT SCREW PS6 BRKT HBSSEL1438 NV14Y R25 AG100 HBSSEL1438 HBSSEL1814 HBSS1438 SSC38 SST12HB38 EC14 2 SSC38 CV38 Plate Back View FWP12 HBSS1234 va BPS 58SO STR38 IL OPTIONAL COMPONENTS WATER SEPARATOR ITEM NUMBER WS 20CFM 30 ft 9 m AIR HOSE ASSEMBLY ITEM NUMBER AH30 Model No FI 50N FI SONK FI SONV AND RELATED UNITS Page 6of7 08012014 User Manual 50 Gallon Air Operated Portable Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT ITEM NUMBER DESCRIPTION A34M34G 3 4 GHT X 3 4 MPT ADAPTOR AG100 1 5 INCH DRY MODEL 20 DUAL SCALE GAUGE AKSS34 SS ANTI KINK SPRING FOR 3 4 INCH HOSE WITH PIN AKSS34 P SS ANTI KINK SPRING FOR 3 4 INCH HOSE AKSS HPC ANTI KINK STAINLESS STEEL HITCH
5. NE STRAINER 3 8 BARB 20 MESH 304 STAINLESS EDPM GSKT TANK 50N 50 GALLON PORTABLE UNIT NATURAL IN COLOR TW916 1 2 INT TOOTH L W 410SS W15 NONMARKING WHEEL FOR PORTABLE UNITS W387 S S 304 SPRAY WAND 3 8in MPT X 7in LONG THREAD ON ONE END Model No FI 50N FI SONK FI SONV AND RELATED UNITS Page 7 of 7 08012014
6. PIN CLIP AP25 PLUG 1 4 NPTM AIR FITTING BRASS B103234 10 32 X 3 4 PHIL TRUSS MACH SCR 18 8 B8X58 8 15 X 5 8 inch PHIL FLAT TY B 316 S S BPS 58SO Back Panel Screw 5 8 inch with Stand Off BPS SSR 1 4 INCH PUSHNUT BOLT RETAINER STAINLESS STEEL COT 1 8 X 1 COTTER PIN 18 8 S S CST5SS 5in S S SWIVEL CASTER WITH 4 IN WHEEL CST5SS L 5in S S SWIVEL CASTER WITH 4 IN WHEEL AND LOCK CV38 PVC CHECK VALVE 3 8 BARBS SS SPRING DFP7 7 INCH HINGED CAP ASSEMBLY INCLUDES BLACK CAP LID FLANGE AND HINGE PIN DFP7 C 7 INCH FILL CAP POLYPRO BLACK DFP7 F 7 INCH TANK LID FLANGE POLYPRO DFP7 PIN HINGE PIN FOR DFP7 C amp DFP7 C DFP7 C BL 7 INCH FILL CAP POLYPRO BLUE PANTONE DFP7 C GN 7 INCH FILL CAP POLYPRO GREEN PANTONE DFP7 C RD 7 INCH FILL CAP POLYPRO RED PANTONE DFP7 C YL 7 INCH FILL CAP POLYPRO YELLOW PANTONE DHB38 3 4 FLAT SEAT 3 8 HOSE BARB EC14 2 OETIKER CLAMP 13 8 EC75 OETIKER CLAMP 12 04 07 F34SS L SS CRIMP FERRULE 1 90inches X 1 5 inches LONG FWAX15 FLAT AXLE WASHER FWP12 7 8 ID X 1 5 OD X 0 05 THK SSFW FWP14 C 816 1 2in SS WASHER GHW GARDEN HOSE WASHER D 102 H14B H a INCH BLUE HOSE GOODYEAR HORIZON Available per H34B H 3 4 INCH BLUE GOODYEAR HORIZON HOSE Available per ft H38B H 3 8 INCH BLUE GOODYEAR HORIZON HOSE Available per ft HBSS1234 STAINLESS HOSE BARB 1 2 X 3 4 HBSS1438 STAINLESS HOSE BARB 1 4 MPT X 3 8 BARB HBSSEL1438 STAINLESS HOSE BARB ELBOW 1 4 INCH NPT X 3 8 HOSE BARB HBSSEL1814 304 STAINLESS ELBOW 1 8 INCH NPT X 1 4 INCH
7. USER MANUAL MODEL NUMBER FI SON FI SONK FI SONV AND RELATED UNITS 50 Gallon Air Operated Portable Foam Unit English Original Instructions User Manual 50 Gallon Air Operated Portable Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT JA WARNING 0 GQ Z Read this manual completely and understand the machine before operating or servicing it Read all instructions before installing or operating unit Always wear appropriate personal protective equipment PPE when operating or servicing unit Always follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and Material Safety Data Sheet MSDS If this unit is modified or serviced with parts not listed in this manual the unit may not operate correctly Never point the discharge wand at yourself another person or any object you do not want covered in chemical Always depessurize unit after use as described in the After Use Instructions Always store unit depressurized with the discharge ball valve in the closed position Do not exceed an incoming air pressure of 100 psi 7 bar Do not exceed a fluid temperature of 100 F 37 C Always flush the unit with fresh water for 5 minutes when switching from an alkaline to an acid or an acid to an alkaline Never use unit with hydrocarbons or flammable products Only use clean and dry air Air must be filtered and free of moisture or
8. ockwise direction b Open needle valve in counter clockwise direction 3 complete turns c Continue to open valve in turn increments allowing 30 seconds between adjustments until proper consistency of foam is achieved After Use Instructions 1 Flush the unit with fresh water for 5 minutes 2 Disconnect the air line from the air fitting AP25 and relieve any remaining pressure in the system by opening the discharge ball valve HV60 3 Close the ball valve HV60 after all pressure has been relieved from the system Maintenance Instructions To keep your portable tank foamer operating properly periodically perform the following maintenance procedures e Check the air pump P56 P56K P56V for wear and leaks e Inspect hoses for leaks or excessive wear Make sure all hose clamps are in good condition and properly secured e Replace filter AFR25 in regulator R25 as needed e Check the suction tube and screen for debris and clean as needed e Drain compressor tank on a regular basis to ensure proper operation of pump Troubleshooting Instructions e Check to ensure the discharge hose is uncoiled properly and that there are no kinks that could obstruct fluid flow e Check air regulator bowl ABR25 for debris such as water oil or rust particles Clean by unthreading the air regulator bowl from the air regulator R25 e f needle valve NV14Y valve is open too far the pump P56 P56K P56V will cycle im
9. properly due to lack of air pressure If this occurs reset needle valve as described in Operation Instruction 4 e Make sure proper foaming chemical and concentration is being used Model No FI 50N FI SONK FI SONV AND RELATED UNITS If air passes through the pump P56 P56K P56V without cycling the pump needs to be replaced If foam solution backs up into air regulator bowl ABR25 the check valve CV38 needs to be replaced If foam comes out wet no matter where the needle valve NV14Y is positioned the check valve CV38 may need to be replaced Check for proper air pressure on air gauge AG100 Air regulator R25 is factory set at 50 psi 3 4 bar Operating range is 40 to 80 psi 3 to 5 bar with 5 to 10 CFM 141 to 283 min If the unit foams at a reduced pressure o Check the air compressor supplying the unit If the pressure is less than 40 psi turn the foam unit off until the compressor can catch up o Ifthe air supply is 50 psi 4 14 bar or above check the AG100 which should read near 50 psi 4 14 bar If the AG100 is more or less than 50 psi 4 14 bar adjust the pressure by turning the knob on the top of the air regulator R25 o If both of the above are okay the stainless steel mixing mesh SS MESH could be plugged Remove and clean it by following the instructions below 1 Be sure the foam unit is not plugged into an air supply and be sure to relieve all stored pressure in the unit by having
10. pump life will be diminished If needed install an air dryer before unit Do not use an air lubricator before the unit PROTECT THE ENVIRONMENT Please dispose of packaging materials old machine components and hazardous fluids in an environmentally safe way according to local waste disposal regulations T lt Always remember to recycle ae es Y Specifications and parts are subject to change without notice Model No FI 50N FI SONK FI SONV AND RELATED UNITS Page 2 of 7 08012014 User Manual 50 Gallon Air Operated Portable Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT OPTIONS Pump Seal Material Santoprene standard FI SON Viton V Kalrez K Examples Add bold option codes to item number as shown For standard options no option code is needed e FI 50N standard unit with Santoprene pump seals e FI SONV unit with Viton pump seals REQUIREMENTS Compressed air requirements 40 80 psi 3 5 bar with 5 10 cfm 141 283 I min Liquid temperature range 40 100 F 4 4 37 C Chemical compatibility Chemical products used with this equipment must be formulated for this type of application and compatible with unit materials and pump seals For more information on chemical compatibility consult the manufacturer or MSDS for your product or contact our customer service department SPECIFICATIONS Power type Compressed
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