Battery Charger Manual
Contents
1. Fa ER Uh E RICH ELECTRIC CO LTD abe n INVERTEKe SWITCH MODE BATTERY CHARGER MICROPROCESSOR SYSTEM USER MANUAL FOR ALL PATTERNS 1 OUTPUT EV v RICH ELECTRIC CONTENTS aA MC 2 Technical Beat res Renta deed 2 Advanced Charging Technique sccccssssicscssscdcssscsicssadcssatdcadesscsssccdasssicsssidssssacsdssosasde 3 DIAE E 3 4 Safety 4 Installati n T sssiu ne 5 Front m 6 ADDETTE TKI etc 7 Instruction of Charging Curve Selection esssocoesssssoocecsssosocoesssosoceesseososeesssoeoe 7 DC Power Supply patens sesto vado kao va rana do a aao Soa qu denda ees 9 BTS Remote Contr ol pet 9 Trouble Shootino Guide ssssssessssssissssissssosssssnssassssssrossssssssossesssarossesssrosioststszesess sss 10 n C DN 11 Introduction Invertek Battery Charger is small and lightweight charger that offers charging patterns which are perfectly adapted to each battery technology liquid electrolyte gel electrolyte lead calcium etc A charging pattern may be factory set to suit your specific appl2. adhesive tape supplied with sensor To disconnect sensor from the charger charger must be disconnected from the mains before even if the charger indicates a default CAUTION In case of fault charger switches off automatically Disconnect charger from mains then wait for approximately 10 minutes before starting it again nA BW bd 2 Remote Control It can be connected to the Invertek charger All operating controls and displays are available on the remote control unit Safety Instruction A battery can generate gas in the case of high overcharge that can be explosive Attention must be paid to produce no spark or flame near a battery on charge arrange for a well ventilated room Invertek charger limits overcharges and reduces this risk Excessive discharges are among the principal causes of premature wear Invertek charger prevents such excessive discharge After every discharge especially higher than 50 recharging should not be deferred for a long time e Low and permanent overcharge is another cause of premature wear The Invertek Charger delivers the current necessary for battery charge and adapts itself to supply the optimum end of charge The accidental and violent overcharge or higher end of charge current produces early destruction by excessive rise of temperature The temperature should not exceed 50 C By the regulation of the current the Invertek protects the battery from the temperature rise at the end of char
3. battery polarity inversion Protection Options Battery or charger overtemperature Temperature sensor Dimensions 310x200x70 mm 400x250x80mm 400x250x80 mm Weight 3 kgs 6 kgs 6 kgs Output 24V Model No ADC 15X 242 ADC 50X 242 Input Voltage Input voltage 230V 10 15 Output Voltage 24V Charging Capacity 15A 50A Frequency 50Hz 60Hz Output Patterns 1 or 3 Input Voltage U bat 2 Output Current I bat 10 Charging Curve Type De Boost Charge Absorption Charge Floating Charge Charging Curve Selection By SWITCH for 5 different battery types Standard lead acid unsealed Sealed lead acid Gel Cell Lead calcium standard charge deep discharge User define Working Temperature 10 C 45 C Storage Temperature 20 C 70 C Protection Feature Against output short circuit battery discharge in the event of mains failure mains input overload battery polarity inversion Protection Options Battery or charger overtemperature Battery Temperature Sensor Dimensions 310x200x70 mm 400x250x80mm 400x250x80 mm Weight 3 kgs 6 kgs 6 kgs E POWER CORD Ed A American B UK CHARGER D Europe HIGH FREQ 2 U DESIGN INPUT VOLTAGE 15A L LOW FREQ 1 90 120VAC 2
4. 16 mm 25 mm 15mm 1 5 mm 500 50A 16 mm 25 mm 35 mm 15mm 2 5 mm 1200 60A 25 mm 25 mm 35 mm 1 5mm 25mm 750 Main fuse board 12V 20A 12V 60A 24V 15A 24V 50A Temporized glass fuse 6 3x32mm 16A Front Panel SWITCH MODE BATTERY CHARGER MICROPROCESSOR SYSTEM CAPACITY Ah VOLTAGE ABSORPTION Balance Charge Top up Charge FLOATING BTS FLOATING FUSE OPEN FLOAT VOLTAGE Co Coq OH C4 BTS Remote Control LED Indicators POWER It is lit when the AC power has been input through the AC plug BOOST It is lit as long as the battery is not fully charged at set charge current ABSORPTION It is lit as long as the battery is not fully charged at set voltage FLOATING It is lit when the battery is fully charged UV OV Under Voltage Deep battery discharge Ubat lt 10V for 12V system and lt 20V for 24V system If Ubat stays lt 10V for 12V system and lt 20V for 24 system during more than 5 minutes charger shuts down To restart the charger disconnect the mains wait few minutes and reconnect the charger on mains Over Voltage Battery overcharge Ubat gt 16V for 12V system and gt 32V for 24V system If Ubat gt 16V for 12V system and gt 32V for 24V system during more than 5 minutes charger shuts down To restart the charger disconnect the mains wait few minutes and reconnect t
5. banned Installation The location of the Invertek charger must be chosen by the following criteria Protection from unauthorized handling Dry dust free room no condensation no rodents Keep ventilation holes free The ventilation of the Invertek is designed in such a way that it will work most efficiently when mounted horizontally Before any connection put the switch on the right charging curve 1 Connect the positive battery on terminal marker BAT and open the entry of the upper case to tighten it with screws 2 Connect the negative battery cable to terminal marker BAT and open the entry of the upper case to tighten it with screws Battery fuse board Model No 12V 20A 12V 60A FUSE Atofuse car 1x25A 2x 30A Model No 24V 15A 24V 50A FUSE Atofuse car 1x 15A 2x30A WARNING Check carefully the tightness of the battery connections to the charger risk if not properly tightened Rich Electric will not take charge of damage caused by a bad tightness of connections Don t connect a charge distributor on an Invertek charger 1 output 3 Put the AC power cord in the rear panel The charger operates on sector 90V to 250 VAC 50 60 Hz 4 Conductor section according to charge current cables length is as follows ength Sector flex section 5m Puissance Cutren mE 220V 110V W 30A 6 mm 10 mm 16 mm 15mm 2 5 mm 750 40A 10 mm
6. battery but also supply DC power directly The desired voltage can be set by the following steps STEP 1 Choose the rotate switch of BATTERY TYPE to be 07 STEP 2 Use the rotate switch of BOOST VOLTAGE to set the first two digits of desired voltage Refer to the below table for what 0 F represents Rotate Boost Rotate Boost Rotate Boost Rotate Boost Switch Volt Switch Volt Switch Volt Switch Volt 0 13 0V 5 16 0V A 16 0V F 16 0V 1 14 0V 6 16 0V B 16 0V 2 15 0V 7 16 0V C 16 0V 3 16 0V 8 16 0V D 16 0V 4 16 0V 9 16 0V E 16 0V STEP 3 Use the rotate switch 0 9 of FLOAT VOLTAGE to set the decimal of desired voltage Refer to the below table for what 0 9 represents Rotate Switch Floating Volt Rotate Switch Floating Volt 0 0 0V 5 0 5V 1 0 1V 6 0 6V 2 0 2V 7 0 7V 3 0 3V 8 0 8V 4 0 4V 9 0 9V Example To set the desired DC power supply of 14 3V firstly choose the rotate switch of BATTERY TYPE to be 0 and then choose the rotate switch of BOOST VOLTAGE to be 1 finally choose the rotate switch of FLOAT VOLTAGE to be 3 BTS Remote Control It is a port for phone jack of the battery temperature sensor and upcoming remote control to be connected Troubleshooting Guide Problem and Symptoms Possible Cause Solution No output voltage and or intensity No alternative current or main fuse is melted down
7. 0A DESIGN i 2 180 240VAC 50 3 90 240VAC OUTPUT 60A VOLTAGE 12VDC 24VDC
8. 13 5V 70 2 14 4V 13 5V 30 3 14 2V 13 8V 100 4 Sealed lead acid Gel Cell 14 2V 13 8V 70 5 14 2V 13 8V 30 6 Lead calcium 14 6V 14 0V 100 7 Slandard charse 14 6V 14 0V 70 8 14 6V 14 0V 30 9 16 0V 13 8V 100 A Decp charge 1 16 0V 13 8V 70 B 16 0V 13 8V 30 C 100 D User Define 2 70 E 30 F This curve is used to regenerate the battery electrolyte in case of deep discharge U Boost 16V it is indispensable to disconnect the battery from other consumers 2 User Define Use the switches of the BOOST VOLTAGE and FLOAT VOLTAGE to choose desired voltages from the following tables BOOST VOLTAGE Selection Rotate Boost Rotate Boost Rotate Boost Rotate Boost Switch Volt Switch Volt Switch Volt Switch Volt 0 14 4V 5 14 9V A 15 4V F 14 3V 1 14 5V 6 15 0V B 15 6V 2 14 6V 7 15 1V C 15 8V 3 14 7V 8 15 2V D 16 0V 4 14 8V 9 15 3V E 14 2V FLOAT VOLTAGE Selection Rotate Switch Floating Volt Rotate Switch Floating Volt 0 13 5V 5 14 0V 1 13 6V 6 13 1V 2 13 7V 7 13 2V 3 13 8V 8 13 3V 4 13 9V 9 13 4V STEP 3 Connect charger to the mains Example To use the Invertek charger of 12V 60A to charge a battery of Sealed lead acid at desired charging current 42A users should choose rotate switch of battery type to be 5 DC Power Supply Invertek charger can not only charge the
9. Check the fuse and replace it Main or generating unit too weak Check the input voltage Intensity of charge is too weak and less than 10 Battery is almost totally charged Check that the charger is on a floating mode Alimentation is too weak Check the input voltage Charger delivers a weak output voltage but a max intensity Battery consumption gt power Reduce the consumption on the of the charger battery One or several elements of the Check that there s no increase battery present a short circuit of battery temperature Battery is quickly empty Loss emission of gas Change the battery or check the level of water Sulfate on stagnation Charge discharge several time the battery or check the charging curve or replace the battery Consumption on the battery during the charge is too important Decrease the consumption A d Choose a more powerful charged Time of charge is too short charger Battery temperature too weak Use a temperature sensor Defective battery Change the battery Defective battery Replace the battery Battery is hot emission of gas Temperature of the battery is too high Use a temperature sensor and or check the charging curve UV OV LED ON Stop because of battery voltage lt 10 V for 12V or battery voltage gt 16V lt 20V gt 32V for a 24V battery Disconnect the charger wait 20 minutes and connect to the ma
10. g curves of the 3 state IUU type with a boost phase and a floating phase The 3 state charging characteristic used on boats everywhere saves on charging time In addition the charger can be adapted to all types of battery thanks to its 5 integral charging curves supervised by a micro controller Charge cycle starts on with the mains power up of product BOOST Fast Charge Charging continues at constant current charger Inom until the battery reaches the maximum boost voltage This voltage is maintained until the charging current falls to Inom 8 Inom 10 boost charge over short period 12 hours from the mains power up of product This phase makes it possible to supply the maximum amount of energy in the least possible time FLOATING Top Up Charge The charger supplies just the current necessary to keep the battery at a constant and stable voltage floating voltage This charging mode allows 12 volt equipment to be used continuously water pump refrigeration auto pilot radio lights etc without the batteries discharging It means that the on board circuit can be used while keeping the battery charge level constant WITHOUT BATTERY AND IN SPECIAL CIRCUMSTANCES THE INVERTEK CHARGER SUPPLIES STABLE VOLTAGE General form of the charging curve five possible levels according to battery type CAPACITY Ah 1 BOOST ABSORPTION FLOATING Fast Charge Balance Charge Top up Charge Charging Current The nom
11. ge It is advisable to e Put batteries in a well ventilated area Not to smoke near batteries e Take the battery manufacturer prescriptions into consideration Accidental Leakage Current between Line And Earth e Connections will be realized by an electrician or a professional installer The charger must be connected to a system having a two pole differential circuit breaker with 30 mA sensitivity Accidental Leakage Current between Charge Circuit and Earth To detect accidental leakage currents to earth you must use a safety device outside the charger e The rating and nature of the protection must be ensured by the installer Special precautions are recommended on any installation where there is a danger of electrolytic effects e Regulations require the presence of a battery cut out on the output pole and on the output pole Precautions Regarding Lightning Strike In geographic zones exposed to a high risk of lightning strikes it may be recommended fitting a lightning conductor on the inlet side of the charger Rich Electric will not take charge of damaged caused by lightning strike Precautions Regarding Electromagnetic Interference e Make sure the length of the cables and screening connections are kept as short as possible Separate the power supply cables from output cables e Cables must only carry the charger power supply Branch or bridging connections in order to supply another equipment are too be
12. he charger on mains OH Over Heat It is flashing when the heatsink of the charger reaches gt 70 C The charger shuts down when the charger is gt 80 C BTS OH Battery Temperature Sensor Over Heat It is flashing when the BTS reaches gt 45 C The charger shuts down when the battery temperature is gt 50 C FUSE OPEN Fuse is broken Instruction of Charging Curve Selection 4 Battery Types and 1 User Define Every battery is designed according to particular technology and therefore calls for a particular charging curve With Invertek battery charger you can achieve this perfect match between battery and charger using a switch which is simply positioned according to the required charging curve Note Do indicate the type of your battery when buying the charger and position the switch correctly before use The user can very easily adapt the Invertek charger to the type of battery by rotate switch used To modify configuration carryout the following steps STEP 1 Disconnect charger from the mains To avoid short circuit disconnect the batteries STEP 2 According to 4 different battery types and desired charge current 3096 70 and 100 choose the rotate switch from 1 to C If the used battery is not in 4 listed battery types User Define is available BATTERY TYPE UBoost U Float Charge Botar Current Switch 14 4V 13 5V 100 1 Standard lead acid unsealed 14 4V
13. ication To prolong the life of your batteries and conserve their initial capacity the charger is programmed with 5 three state charging patterns e BOOST Charge FAST Charge Restores battery capacity until 80 in a short space of time e ABSORPTION Charge BALANCE Charge Complements of charge until 100 96 of battery capacity e FLOATING Charge TOP UP Charge Compensates for constant battery drain while keeping the battery fully charged Invertek Battery Charger is the only charger on the market to allow the battery to be connected and used constantly while still offering a real BOOST high voltage charge over short period The charger switches back to top up mode automatically In accordance with EC standards the Invertek Battery charger is fitted with a PFC Power Factor Corrector which limit peak current draw from the input power required from the generator or Mains supply to be reduced Technical Features Management and control by microprocessor Charging curve of 3 states IUU type Input voltage 230V 10 15 Frequency 50 60Hz Output voltage Ubat 4 output current Ibat 5 Operating temperature 10 to 45 C storage temperature 20 to 70 C Charging curve selection by rotate switch for 5 different batteries types Sensor used to balance charging voltage according to temperature gaps 27mV C Automatic air vented cooling Protection Index IP 235 Advanced Charging Technique Chargin
14. in OH LED flashes or ON The charger is near to the switch off temperature Ventilate the charger BTS OH LED flashes or ON Battery temperature is too high with a temperature sensor Check the charging curve and placed the battery in a ventilated area Problem and Symptoms Possible Cause Solution Fuse open LED ON Check the connection of the battery the polarity and the output fuse Default of the battery which is in deep discharged or polarity inversion of the battery No LED is lighting when Check the main input the the charger is connected to DEFAULT connection of display and the mains the fuses Specifications Output 12V Model No ADC 20X 122 ADC 60X 122 Input Voltage Input voltage 230V 10 15 Output Voltage 12V Charging Capacity 20A 60A Frequency 50Hz 60Hz Output Patterns 1 or 3 Input Voltage U bat 2 Output Current I bat 10 Charging Curve Type Poe TUE DE Boost Charge Absorption Charge Floating Charge Charging Curve Selection By SWITCH for 5 different battery types Standard lead acid unsealed Sealed lead acid Gel Cell Lead calcium standard charge deep discharge User define Working Temperature 10 C 45 C Storage Temperature 20 C 70 C Protection Feature Against output short circuit battery discharge in the event of mains failure mains input overload
15. inal current shown in case of nominal voltage is the mean current supplied by the charger Safety Devices Electronic protection against Output short circuits Battery discharge in the event of mains failure Disjonction protection against Battery overvoltage or undervoltage Battery or charger overtemperature Protection by fuses against Mains input overload Battery polarity inversion Anti corrosion Casing in aluminum with anti corrosion paint Anti impact Resistance to impacts in normal use thanks to the 1 8 mm thick casing 1 5mm for the cover Ventilation If the internal charger sensor exceeds 45 C the fan starts If the internal charger sensor decreases to 40 C the fan stops Options 1 Battery Temperature Sensor BTS Sensor is used to balance charging voltage according to temperature gaps compared with reference temperature 25 C If temperature exceeds 45 C pre alarm starts and LED of BTS OH flashes If temperature exceeds 50 C charging stops and BTS OH is lit on Charging restarts when temperature is less than 50 Procedure of connecting BTS is 1 Disconnect the charger from the mains MANDATORY To avoid short circuit disconnect the batteries Extract fixing screw from wires cover and remove it Connect the sensor connector to the green terminal on the PCB See figure A Connect charger to the mains Fix the temperature sensor s on corresponding battery ies with double sided
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