POWERCERT PC parameter setting tool (For the
Contents
1. User s CHEER Manual POWERCERT ial a PC parameter setting tool For the PR300 UPM100 and UPM1071 IM 77C01Y01 01E YOKOGAWA IM 77C01Y01 01E Yokogawa Electric Corporation 2nd Edition Foreword Thank you for purchasing the POWERCERT Power and Energy Meter This manual explains how to set up the POWERCERT PC Parameter Setting Tool and use it basically on Windows Please read this manual carefully before operating the PC Parameter Setting Tool to ensure its correct use After you have read this manual keep it in a safe place where it can be referred to anytime a question arises For specifications and operations of the product refer to the user s manual provided with the product This manual does not explain the basic operations of operating system For the basic operations of the operating system read the user s guide of Windows Notes e The contents of this manual are subject to change without prior notice as a result of continuing improvements to the performance and functions e Every effort has been made in the preparation of this manual to ensure the accuracy of its contents However should you have any questions or find any errors please contact your nearest YOKOGAWA dealer e Copying or reproducing all or any part of the contests of this manual without the permission of Yokogawa Electric Corporation is strictly prohibited e Yokogawa Electric Corporation shall not be held responsible by any pa2. E Terminator FQ 4 120 Q externally connected parts no L3035RK Use the resistor externally connected without using the built in resistor of ML2 Make resistance of the terminator the same as that of the resistor 2 When connecting the ML2 use it without returning an echo Set the communication For details refer to the ML2 RS232 C RS 485 Converter User s Manual IM 77J04L02 01E method of PR300 3 For the UPM100 and UPM101 120 Q resistors are not built in UPM100 and UPM101 to Modbus RTU Notes The PR300 employs a two wire system for RS 485 communication SG The SG terminal is connected to match the signal level of the RS 485 communication line FG All shielded wires must be connected and then grounded at one place to provide noise protection for RS 485 communication lines Figure1 2 Example of Serial Communication Connection Ethernet Communication Connection for the PR300 Only iI PC IP address 192 168 1 1 Ethernet JA nRa yn Mammen SRSOS myn Mammen som J LIC ow eae TO rom CE SU tse Io l Y RA wo SB af ILI aw w A M te Ih l 1 Rs RAD a 0 MS III SBa T 1 Re SOMA SOMA YODGA lt gt YOKOGAMA Q IP address 192 168 1 2 IP address 192 168 1 3 Figure1 3 Example of Ethernet Communication Connection IM 77C01Y01 01E lt 1 Before Using the Software gt 1 6 C
3. Parameter Setting and Display Pattern Setting 1 From the Communication menu choose Send Setting You can also click the send Setting icon on the toolbar A confirmation dialog box for sending the setting opens Powercert PC parameter setting tool NewFile File Communication Setting View Help EG 2 Click OK The sending starts When the sending of the input parameters parameter setting and display pattern setting is complete correctly a message appears to indicate it Send setting Confirm to send the Following Input Parameters Parameter Setting Display Pattern Setting 3 Click OK Send setting l 1 Success to change setting IM 77C01Y01 01E lt 2 Configuring the Power and Energy Meter gt 2 11 2 5 Saving the Setup Data Saving to a File by Specifying a Name The setup data input parameters parameter setting and display pattern setting can be saved to a file by specifying the file name Note The extensions to setup data files are P3D for the PR300 and U1D for the UPM100 UPM101 1 From the File menu choose Save As The Save As dialog box opens Save in Data PR3005ET01 P3D File name Save as type PR300 setting file P3D x Cancel 2 Specify the save destination enter the file name and click Save The setup data is saved Saving Overwriting to the File From the File menu choose Save You can also click the Save icon on t
4. fo r Input Voltage nput Current th e P R3 0 0 on ly B0vAa ac Q 220V A AC 440V A AC Gend Input Parameters Figure2 1 Model and Suffix Codes Screen Example Screen of the PR300 Closing the Software From the File menu choose Exit or click the X button The configuration software window closes Showing Version Information From the Help menu choose About You can also click the About icon on the toolbar The About dialog box opens Powercert PC parameter setting tool A1 01 at a Copyright C 2006 Yokogawa Electric Corporation Software Japan Figure2 2 Version Information Click OK to close the About dialog box IM 77C01Y01 01E lt 2 Configuring the Power and Energy Meter gt 2 2 Setting the Communication Mode for Connecting to the Power and Energy Meter Modbus RTU serial communication and Modbus TCP Ethernet communication are available as communication mode 1 From the Communication menu choose Communication Setting You can also click the Communication Setting icon on the toolbar The Communication Setting dialog box opens Powercert PC parameter setting tool NewFile File Communication Setting View Help ECOL 2 Select the communication mode Set the communication setting according to the Communication Setting Communication Mode Communication Setting Port No Baud Rate Parity Station No OK Cancel Figure2 3 Seria
5. a setup data file e Create new setup data Receiving the Setup Data of the Power and Energy Meter Before carrying out the following procedure check to see that the communication mode and parameters are set correctly For details see Section 2 2 Setting the Communication Mode for Connecting to the Power and Energy Meter 1 From the Communication menu choose Receive Setting You can also click the Receive Setting icon on the toolbar A confirmation dialog box for receiving settings opens Powercert PC parameter setting tool HewFile File Communication Setting 1S be View Help 2 Click OK The reception starts When the reception of the settings is complete a message appears to indicate it Receive setting A Receive setting From connecting machine cance _ 3 Click OK Receive setting Finish receiving setting data OK IM 77C01Y01 01E lt 2 Configuring the Power and Energy Meter gt 2 4 4 The received setup data is displayed z Powercert PC parameter setting tool NewFile T fx OSMD ek 1 0 50 Active Power 50 0 100 0 Figure2 6 Parameter Setting Screen Example Screen of the PR300 z Powercert PC parameter setting tool NewFile Dee Sheen 1 1 00 0 05 1000 50 REGENE 1000 be Figure2 7 Parameter Setting Screen Example Screen of the UPM100 UPM101 IM 77C01Y01 01E lt 2 Configuring the Power
6. 0R2 130 300V OC 15b R R S and T Indications Three phaae d wire qdd0v 5A AC 7 1 00 0 05 b Active Energy 1 0 kWh pla 50 ma Active Power 30 0 100 0 amp Current 30 Win 1 din loo duto Release OPP 10 tin You can preview the print layout before actually printing the data From the File menu choose Print Preview The print preview window opens Figure2 10 Print Preview Screen Example Screen of the PR300 The Print dialog box opens Powercert PC parameter setting tool NewFile Fil Communication Setting View Help Print Printer Name Status Type Canon LBP 430 Where LPT1 Comment Print range ie All Pages fow wf Selection Properties Print to file Copies Number of copies i pe pe I Collate Cancel IM 77C01Y01 01E 1 From the File menu choose Print You can also click the Print icon on the toolbar lt 2 Receiving or Setting the Energy Value gt 3 1 3 Receiving or Setting the Energy Value Before carrying out the following procedure check to see that the communication mode and parameters are set correctly For details see Section 2 2 Setting the Communication Mode for Connecting to the Power and Energy Meter 1 From the Communication menu choose Integral Energy You can also click the Integral Energy icon on the toolbar A confirmation dialog box for receiving setting opens Powercert PC parameter setti
7. Connecting the power and energy meter and the PC Section 1 4 Starting the software Section 2 1 Setting the communication mode Section 2 2 Receiving the setup data of the power and energy meter Section 2 3 Section 2 3 Opening a setup data file Changing the settings Section 2 3 Sending setup data to the power and energy meter Section 2 4 Section 2 5 Saving the setup data Figure1 1 Flow of Operation IM 77C01Y01 01E lt 1 Before Using the Software gt 1 2 1 2 PC System Requirements Table1 1 PC System Requirements PC OS CPU Memory Hard Disk Communication Port Display Printer Others IBM PC AT compatible model DOS V PC Windows 2000 Professional English version Service Pack 2 or later Windows XP Professional English version Service Pack 2 or later Windows Vista Home Premium 32 bit version or Business 32 bit version English version 800 MHz Pentium Ill or higher recommended Windows 2000 Professional Windows XP Professional 3 GHz Pentium IV or higher recommended Windows Vista Home Premium Business 256 MB or more Windows 2000 Professional Windows XP Professional 2 GB or more Windows Vista Home Premium Business Free disk space of 10 MB or more An RS 232 port for Modbus RTU or an Ethern
8. E lt 2 Configuring the Power and Energy Meter gt 2 2 4 Sending the Setup Data The following four methods are available for sending the setup data e Send the input parameters for the PR300 only e Send the parameter setting e Send the display pattern setting for the PR300 only e Send collectively input parameters parameter setting and display pattern setting Note To send the setup data set the communication and machine information correctly Sending the Input Parameters for the PR300 Only Send only the input parameter data to the device 1 Set the input parameters and then click Send Input Parameters A confirmation dialog box for sending the setting opens Powercert PC parameter setting tool NewFile a e File 2 Click OK The sending starts When the sending of the input parameters is complete correctly a message appears to indicate it E x Send input parameters to connecting machine IM 77C01Y01 01E lt 2 Configuring the Power and Energy Meter gt 2 8 Sending the Parameter Setting Send the parameter setting data to the device 1 Set the parameter setting and then click Send Parameter Setting A confirmation dialog box for sending the setting opens The figure below shows the Example Screen of the PR300 z Powercert PC parameter setting tool NewFile 2 Click OK The sending starts When the sending of the parameter setting is complete correctly
9. a message appears to indicate it Send setting 3 Click OK IM 77C01Y01 01E lt 2 Configuring the Power and Energy Meter gt 2 9 Sending the Display Pattern Setting For the PR300 Only Send the display pattern setting data to the device 1 Set the display pattern and then click Send Display Pattern Setting A confirmation dialog box for sending the setting opens z Powercert PC parameter setting tool NewFile File Communication Setting View Help Dad Ss e i a SS Number of Display Patterns g 3 Upper Display Middle Display Current Phase Switch Indication x Voltage Phase Switch Indication a Active Power Active Power Reactive Power a Power Factor Active Energy 5 LEAD Reactive Energy E Apparent Energy Current 1 D Current 3 Voltage 1 Current Phase Switch Indication 5 Voltage Phase Switch Indication E Frequency Current Phase Switch Indication 5 Active Power B Power Factor 1 2 3 4 5 6 7 8 Active Power 5 Maximum Demand Value D Demand Value Send Display Pattern Setting 2 Click OK The sending starts When the sending of the display pattern setting is complete correctly a message appears to indicate it send setting A Send display pattern setting to connecting machine cancel _ 3 Click OK Send setting B W Success to change setting IM 77C01Y01 01E lt 2 Configuring the Power and Energy Meter gt 2 10 Sending Collectively Input Parameters
10. and Energy Meter gt 2 5 z Powercert PC parameter setting tool NewFile File Communication Setting View Help Cee Sh est 2 T L Current Phase Switch Indication foltage Phase Switch Indication Ra ctive Energy Apparent Ener gy Current 1 VYoltage 1 Current Phase Switch Indication age Phase Switch Indication Maximum Demand alue Figure2 8 Display Pattern Setting Screen for the PR300 Only Opening a Setup Data File 1 From the File menu choose Open You can also click the Open icon on the tool bar The Open dialog box opens Powercert PC parameter setting tool NewFile File Communication Setting view Help Cea Sib e e 2 Select the desired file and click Open The setup data is displayed Look in cf Data de fa PRSO05ETO1 PSD File name Files of type PR 300 setting file PSD Cancel Note The extensions to setup data files are P3D for the PR300 and U1D for the UPM100 UPM101 IM 77C01Y01 01E lt 2 Configuring the Power and Energy Meter gt 2 6 Creating New Setup Data 1 From the File menu choose New You can also click the New icon on the toolbar Powercert PC parameter setting tool NewFile 2 Set the machine information of the power and energy meter If the set machine information is not correct the setup data cannot be sent correctly Figure2 9 Model and Suffix Codes Screen Example Screen of the PR300 IM 77C01Y01 01
11. et port for Modbus TCP supported by the OS For communication connection by Modbus RTU RS 485 use the RS 232 RS 485 communication converter Yokogawa s ML2 RS 232C RS 485 converter recommended A display supported by the OS with 800 x 600 resolution and 32000 colors or better 1024 x 768 resolution and 65536 colors recommended A printer supported by the OS An appropriate printer driver for the OS is also required A mouse connectable to a PC and supported by the OS IM 77C01Y01 01E 1 3 lt 1 Before Using the Software gt Installing the Software Switch ona PC Start Windows Log onto Windows as an administrator Exit memory resident programs such as virus protection programs before installation When reinstalling the software uninstall it first Double click Add Remove Programs in the Control Panel and uninstall the software As necessary back up the setup data files with P3D and U1D extension Download the Setup File from the following URL http www yokogawa com ns pr300 download After downloading decompress the File and follow the following steps for setup Please execute the setup by the shallow directory ex C Powercert Step1 Double click Setup exe Powercert PC parameter setting tool Setup is preparing the Installs hieldir Wizard which will guide you through the rest of the setup process Please wait 17 Step2 To start the installation process click Next ins
12. he toolbar The setup data is saved overwritten Powercert PC parameter setting tool NewFile File Communication Setting View Help tl S e 2 IM 77C01Y01 01E lt 2 Configuring the Power and Energy Meter gt 2 12 2 6 Printing the Setup Data Previewing the Print Printing amp Powercert PC parameter setting tool NewFile Pilename NewPile tdodel and Suffix Codea Type Style No Serial No Comment 1 Comment 2 tachine Information todel and Suffix Codes Phase and Wire Syaten Input Voltage Input Current h ditional Input and Output Function Comwmnication Punction Optional Heaauring Function Power Supply Phase Indication Porat Input Parameters Phase and Wire Syaten Input Voltage Input Current Parameter Setting VI Ratio cr Ratio Integral Low cut Power tdeaaure Item for Pulae Output Pulag Unit ON Pulag Width Heasure Item for Analog Output Lower Limit of Scaling Upper Limit of Scaling Demand Power Current Demand Period Demand Alarm Waak Time Demand Alam Point Demand Alarm Kelease Function Indicator Out Hode Waiting Time for Indicator Out ode PRS00 30 00 TlP1loo0o001 PR300 42333 6R 0 Universial Three phase d wire Universial Voltage Input 150 300V E00V 5A AC 1 Digital Input 1 Analog Output 1 Pulae Output RS 95 Communication Ethernet Coowmnication Demand Heaavrement 1 Demand Alarm Output 6 100 2407 AC 106 50 6
13. l Communication Setting Screen Automatic Detect device To execute the automatic detect set the items other than the station number then click Automatic Detect Select Modbus TCP Communication Setting Modbus RTU Modbus TCP Communication Mode When using Ethernet serial gateway function enter the station number of serial communication device Communication Setting IP Address 192165612 Port No Automatic Detect Select Modbus RTU Station No Figure2 4 Ethernet Communication Setting Screen Eq Start Detection Figure2 5 Serial Communication Setting Screen 1 PRSOO Automatic Detect 1 Click Start Detection 2 The connected devices are displayed Then click the No of device to be set 3 Click OK 3 Click OK The dialog box closes and the communication between the PC and the power and energy meter is enabled Click Cancel to cancel the settings and close the dialog box Note After starting the software be sure to confirm the communication settings and click OK Then Receive Setting Send Setting and Integral Energy of the Communication menu can be selected IM 77C01Y01 01E lt 2 Configuring the Power and Energy Meter gt 2 3 2 3 Receiving the Setup Data or Creating New Setup Data The following three methods are available for starting to create setup data e Receive the setup data of the power and energy meter e Open
14. ng tool NewFile Fil Communication Setting View Help D S Ged ye 4 2 Click OK The reception starts When the reception of the energy value is complete a message appears to indicate it Receive setting A Receive energy From connecting machine EEN 3 Click OK The received setup data is displayed Energy x OFF j f Energy Jom Sending the energy value 1 Click the item in the Send Energy Subject Energy 2 Enter the energy value when T sending the energy value onlay 3 Click Send Receive Energy Figure3 1 Energy Value Reset Screen Note Use the energy value setting when the energy value needs to be set to the device in advance IM 77C01Y01 01E
15. nnnnnnnnnnnnnnnnnnnnnnn nnne 1 3 1 4 Connecting the Power and Energy Meter and the PC 0008 1 4 2 Configuring the Power and Energy Meter s cesseeeeees 2 1 2 1 Starting Closing the Software and Showing Version Information 2 1 2 2 Setting the Communication Mode for Connecting to the Power and Enry MOLON siora a RE E 2 2 2 3 Receiving the Setup Data or Creating New Setup Data 2 3 2 4 Sending the Setup Data ccccescseeseeseeeeeeeeeeseesseesseeneeeseeneesseeeeeesoeses 2 7 2 5 Saving the Setup Data aasnnnnasnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn ne 2 11 2 6 Printing the Setup Data cccseceeesesseeeeeeeeeeseeneeeseeseeeseeeneesseeneessannees 2 12 3 Receiving or Setting the Energy Value ccccesseeseeeeeeeeeees 3 1 IM 77C01Y01 01E lt 1 Before Using the Software gt 1 1 1 Before Using the Software 1 1 Overview of the Configuration Software The POWERCERT PC Parameter Setting Tool is the software having the following functions Function e Send and receive the parameter settings e Set the display pattern for the PR300 only e Set and reset the energy value online e Save the setup data to a file e Edit the setup data e Print the setup data Flow of Operation The flow of operation of the software is shown below To change the settings of the power and energy meter To change a setup data file
16. onnection Using Ethernet serial Gateway Function for the PR300 Only Higher level device ZS IP address 192 168 1 1 arbitrary Ethernet 10BASE T 100BASE TX PR300 with Ethernet communication function or VJET Ethernet RS485 Converter Station number 01 fixed IP address 192 168 1 2 arbitrary Station number 02 Station number 10 arbitrary arbitrary Figure1 4 Example of Connection Using Ethernet serial Gateway Function For details of connection refer to the user s manual of each product About the connection to UPM100 Power Monitor User s Manual lt Installation gt IM 77C01H01 01E the UPM100 Communication connection in Chapter 4 External Wiring About the connection to UPM101 Power Monitor User s Manual lt Installation gt IM 77C01J01 01E the UPM101 Communication connection in Chapter 4 External Wiring About the connection to PR300 Power and Energy Meter Startup Manual lt lInstallation gt IM the PR300 77C01E01 02E Communication connection in Section 2 6 Other Wiring or PR300 Power and Energy Meter User s Manual IM 77C01E01 01E Communication connection in Other Wiring in Section 1 3 Wiring The terminal numbers for communication of each product are as follows IM 77C01Y01 01E lt 2 Configuring the Power and Energy Meter gt 2 1 2 Configuring the Power and Energy Meter 2 1 Starting Closing
17. rty for any losses or damage direct or indirect caused by the use or any unpredictable defect of the product Copyright Yokogawa Electric Corporation holds the copyright to the software Trademarks e All the brands or names of Yokogawa Electric s products used in this manual are either trademarks or registered trademarks of Yokogawa Electric Corporation e Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation in the United States and or other countries e Adobe and Adobe Acrobat are trademarks of Adobe Systems Incorporated Adobe Systems e Ethernet is a registered trademark of XEROX Corporation in the United States e Other company names and product names used in this manual are either registered trademarks or trademarks of their respective holders Revisions 1st Edition May 2006 2nd Edition Feb 2008 2nd Edition Feb 2008 YK All Rights Reserved Copyright 2006 Yokogawa Electric Corporation IM 77C01Y01 01E Toc 1 POWERCERT PC parameter setting tool IM 77C01Y01 01E 2nd Edition CONTENTS ORC WONG airan EEEE EEEE EAA i 1 Before Using the Software ccccccccceeeeeeeeeeeeeeeeeeeeeseeesenesanes 1 1 1 1 Overview of the Configuration Software ssssssssssssssnnnsnnnnnnnnnnnnnnnnnnnn 1 1 1 2 PC System Requirements ccccceceseeeeeeeeeeeeseneeeseeneeeseeseeeseeeneessneneenees 1 2 1 3 Installing the Software ssssssssssssnennnnnnnnnnnnnnnnnnnnnnnnnnn
18. tallation process click Cancel Welcome Welcome to the Powercert PC parameter setting tool Setup program This program will install Powercert PC parameter setting tool on your computer It is strongly recommended that you exit all Windows programs before running this Setup program Click Cancel to quit Setup and then close any programs you have running Click Next to continue with the Setup program WARNING This program is protected by copyright law and international treaties Unauthorized reproduction or distribution of this program or any portion of it may result in severe civil and criminal penalties and will be prosecuted to the maximum extent possible under law InstallShield Cancel To cancel starting the Step3 Type your name and the company name you work for Click Next User Information Type your name below You must also type the name of the company you work for Name Powercert Company vo KOGAWA InstallShield lt Back Cancel IM 77C01Y01 01E lt 1 Before Using the Software gt 1 4 Step4 Confirm the directory to be installed then click Next To install to a different directory click Browse and select another directory to be installed Choose Destination Location Setup will install Powercert PC parameter setting tool in the following directory To install to this directory click Next To install to a different directory click Browse and select another direc
19. the Software and Showing Version Information Starting the Software From the task bar click Start point to All programs gt Powercert and choose PC parameter setting tool The software starts z Powercert PC parameter setting tool NewFile File Communication Setting View Help Menu bar D SHB W yn Toolbar Model and Suffix Codes Type UPM100 UPNM101 PR300 Style No Conner Serial No Comwmet2 M Machine Information Model and Suffix Codes PR300 EN Ga G 0 Phase and Wire System 3 Universial Three phase 3 wire 4 Universial Three phase 4 wire 5 Three phase 4 wire 2 5 element Input YottageAnput Current 1 Universial Voltage Input 150 300 600V 14 AC 2 Universial Voltage Input 150 V 300 BO0VSA AC M ac h i ne i n fo rm atio n Additional Input and Output Function Qo 1 Digital Input 21 Digital Input 1 Pulse Output fo r ind icatio non ly 1 1 Digital Input 1 Analog Output 31 Digital Input 1 Analog Output 1 Pulse Output Communication Function 0 RS 485 Communication 3 RS 485 Communication Ethernet Communication Optional Measuring Function 0 None 3 Demand Measurement 1 Demand Alarm Output Power Supply Q 6 100 240 AC 10 50 80Hz 130 300 DC 15 Phase Indication Format QR R S and T Indications a 4 B and C Indications Input Parameters Phase and Wire System Single phase 2 wire Single phase 3 wire Three phase 3 wire In p ut param eters
20. tory You can choose not to install Powercert PC parameter setting tool by clicking Cancel to exit Setup Destination Directory c program files Powercert lt Back Next gt Cancel InstallShield Step5 Set up a folder name of the program icon The initial value is Powercert Click Next to start the installation process Select Program Folder Setup will add program icons to the Program Folder listed below You may type a new folder name or select one from the existing Folders list Click Nest to continue Program Folders Existing Folders Accessories Administrative Tools Games Startup YOKOGAWS4 DAQWORX InstallShield lt Back Cancel Step6 Click Finish to complete the installation process Setup Complete Setup has finished installing the application on your computer You may launch the application by selecting the icons installed Click Finish to complete Setup InstallShield IM 77C01Y01 01E lt 1 Before Using the Software gt 1 5 1 4 Connecting the Power and Energy Meter and the PC The following three methods are available for connecting the power and energy meter and the PC Serial Communication Connection Approx 1200 m maximum 31 units maximum PR300 UPM100 UPM101 PR300 UPM100 UPM101 PR300 UPM100 UPM1 us 120 built in ML2 2 Converter Yokogawa Short circuit RS 485 en A ay SG A B SG
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