User Manual - ProMinent Fluid Controls, Inc.
Contents
1. OOD Ethernet Sevg Note Alarm Relay may be configured as a Pump control x Black 4 White 4 Blue wires Biocide B y Green 4 Fuse AC power Biocide A OR Oxidant Pump OR Brominator Solenoid OR Acid Pump Black 3 White 3 Green 3 to pumps g Black 2 White 2 Inhibitor Pump Green 2 Note Use ground post in lower right of controller to bond the pump AC grounds to controller flying ground lead ProMtrac_User 5 13 ProMtrac User Manual 9 Wiring Open the enclosure door unplug the power cord amp remove the lower faceplate If relay 5 is not used as an alarm relay it may be reconfigured to control a pump Upper Faceplate 69 POE eto Prewired Power Solenoid amp Pump Sockets North American ProMtracs Load Fuse Cond Mkp Flow Cond Twr Water Meters Alarm Relay4 Relay3 Relay2 Solenoid AC Power Neutrals 5A 5B 4A 4B 3A3B 2A2B NCNOLFLine N1N2N3N4 12 MU BD gt Ethernet wired compression White 4 Black 4 Biocide B ia Green Pump White 3 Black 3 Biocide A Oxidant a Green Acid Pump White 2 Black 2 Inhibitor S Green Pump White 1 Black 1 Bleed Solenoid Green Black 1 White 1 l Green 120VAC Line Power Plug W C Flying ground lead to controller Connects controller common to electrical ground ProMtrac_User 5 13 33 ProMtrac User Manual 10 Dry Contact Pump Wiring Open the enclosure door unplug the power2. water meter solenoid and pump can be viewed by pressing STATUS or by using the menu which displays on rotation OK No Alarms alternates with the flow switch ON time Output Relays 1 to 5 System RED alarmed BLUE OK flow no alarms FlashRED OFF stopped by user FlashBLUE OFF no flow creen on RED alarmed FlashGREEN Priming or Test FlashRED Load fuse fails GREEN OFF USB drive inserted FlashGREEN Upload complete remove drive ProMtrac_User 5 13 4 ProMtrac User Manual Use the rotary dial to view user menus Sensor amp Controls Step by Step Auto Off Prime Start up Configure Power ON Display m Tower 1234uS 74 6F User Menus PRESS Adjust Setpoints PRESS PRESS Adjust Alarms G PRESS PRESS Configure Outputs PRESS _ J gt System Settings ProMtrac_User 5 13 5 1 2 User Menus Bleed Solenoid Inhibitor Pump Make up Meter PRESS Inhibitor pump ORP Sensor PRESS PRESS Bleed Solenoid Brominator PRESS Bleed Solenoid Inhibitor Pump ProMtrac User Manual Press System Settings navigates to System Settings PRESS Site Options Enable I O Diagnostic Time amp Date Communicate Passwords PRESS PRESS PRESS PRESS PRESS PRESS 1 2 User Menus Select U S met
3. Controlled by The bleed alarm does not turn Conductivity OFF the bleed it alerts you to problems with the bleed Using this Method keeping up with the thermal ADJUST ALARMS EXIT load Note 1 View and adjust ON time alarm ALARMS je 3 o wn z m 3 D Bleed Solenoid R1 ON time is the time Turnsorron EROINA aoni a OON ome ON cycle time Alarm E comm To lL ALMOFF Press to Modify alternates with Rotate to View Bleed Solenoid Test time 10 min Control returns to AUTO after Press to Modify Test time expires ALMOFF Bleed Solenoid eee Primetime 10min time Alarm AN gaatome stele sve ALMON ALRMON Note 1 The bleed ON time limit defaults to ON on alarm amp setting the Alarm Relay if Relay 5 is used as an alarm relay on limit However these defaults may be modified or have been modified using the browser interface or the on line Plug amp Feed app Note 2 ON time alarms are used for Oxidant pH Controls amp Timed Event Biocide Controls Usually disabled on Biocide controls they cannot be disabled on pH controls ProMtrac_User 5 13 17 ProMirac User Manual 5 Biocide Events If you accessed EVENTS from STATUS EVENTS Page 1 of 2 EXIT goes to the Biocide B display Biocide B 45min 7 15 Mon Adds 1 or more biocide feed events Rotate to View yNb D DELETE gt lt a Remove event or all events Press to modify alternates with Rotate to View O Edits the
4. User Manual 1 3 Status Displays STATUS Page 3 of 3 ry Press any time to return to the power up summary display T t Temperature is measured View and adjust OPE Lis by the tower conductivity High amp low alarms delay on alarm 84 5 F sensor set alarm relay disable alarms 59 4 to 84 5F ALARMS PN AN PIV RSS CALIB Calibrate Temperature ORP range from midnight or most recent power OFF ON Flowswitch Thermal flowswitch K E ane aes 18 4 mi Mechanical flowswitch J ON amp OFF time ON 18 4 min alarm relay disable alarms 126 4min ON today ALARMS OFF time alarm could be used to flag a 24 7 tower outage ON time alarm to flag a tower ON too long Low Tank Level If using the thermal flowswitch View and adjust J may be used as a contact ON amp OFFtime SO aak set input alarm relay disable alarms 0 0 min ON today ALARMS OFF when contact set OPEN Browser connect to invert sense Manual Value Manual values are logged amp can Be used for control amp 4 20mA View and adjust 126 m High amp low alarms delay on alarm pp outputs set alarm relay disable alarms 106 to 126 ppm ALARMS Inputs G H amp J can be disabled pcrieonel inion sev if not used this site An isolated 4 20mA input is Flourescence ssl p View and adjust 26 7 m optiona amp may not be High amp low alarms delay on alarm PP installed in your ProMtrac s
5. displayed event Adjust ON time ON for 46 min 07 00 Tue NEXT BACK EXIT P E Goes to start time NEXT Adjust start time SiE to ON for 46 minutes NEXT BACK EXIT Previous display Goes to start day NEXT i Select start day Thu 46 min 08 45 NEXT BACK EXIT Select frequency EXIT j No events saved ek Alternate days saves 3 feed Events 46min 08 45 Thu SAVE BACK EXIT Previous display 7 day cycle Once or Daily or Alternate Days 28 day amp 1 day cycles differ Page 2 of 2 ProMtrac_User 5 13 18 Goes to frequency NEXT Selects week day Selects day amp week for 28 day cycles Not shown for 1 day cycle ProMitrac User Manual 5 Biocide Events Page 2 of 2 Page 1 of 2 Biocide B PRESS Now 8 Events Or any key exits to power ON display Up to 28 events may be set for each biocide control Advisory Press to Exit Press to return to the power up summary display Biocide B 45min 7 15 Mon Rotate to View DID DELETE EXIT Remove event or all events A Select event to modify or delete DAGGA mAs AES ON for 46 min 07 00 Tue Delete all events for this control m J eanan Conr SEM Biocide B No Events Set Advisory Press to EXIT Or any key exits to power ON display ProMtrac_User 5 13 19 ProMtrac User Manual a View or modify feed setpoints Returns to current Feed Method Bleed amp F
6. immediately below each individual window see page 4 Relays are numbered 1 5 from left to right oO 0 g oO O It is possible to change the relay configuration if required by the application The LED window captions can be changed by first turning power off to the controller and then removing the top panel Inserted into the top edge of this panel is the paper legend A or B shown below which can be removed by pulling the folded paper tab upward fT mi A INHIBITOR OXIDANT BIOCIDE ALARM In addition to the original factory configuration additional paper legends are included with the controller for possible field changes they are marked on the tab as shown below B for pH with biocide C for ORP and no biocide D for pH and no biocide and E for two biocides INHIBITOR BIOCIDE INHIBITOR OXIDANT INHIBITOR INHIBITOR BIOCIDE A BIOCIDE B ALARM ProMtrac_User 5 13 43 ProMtrac User Manual SPARE PARTS 7500979 COND TEMP FLOW ASSEMBLY Probe only 7761529 7500980 COND TEMP FLOW ASSEMBLY HIGH PRESSURE Probe only 7761533 7500850 FUSE 7500790 4 20mA OUTPUT DRIVER CARD 7500791 pH or ORP DRIVER CARD 7501032 4 20mA ISOLATED INPUT DRIVER CARD 7501031 MAIN ELECTRONIC CIRCUIT BOARD 7500727 LITTLE DIPPER FLUOROMETER 7500725 100 PPB CALIB FLUOROMETER CALIUBRATION STANDARD ProMtrac_User 5 13 44
7. 0mA Out 2 Conductivity Press to modify EXIT Exits VERIFY Note The ProMtrac powers the 4 20mA loop and the current loop return is connected to the PromTrac control common which is connected to electrical ground This loop powering method is unlikely to create a ground loop for loops terminated a single monitoring DCS or BAS ProMtrac_User 5 13 26 ProMtrac User Manual 8 Passwords LOGIN Page 1of1 Power ON display will show LOGIN if passwords turned ON Note 1 View amp Modify all 1 O View active alarms Tower 1234uS 74 6F STATUS Step thru a typical start up 386 4 mV 420 ppm Setting feed amp bleed methods biocide timing BRO NONANI STRTUP LOGIN STATUS View amp Modify all 1 O View active alarms LOGIN HE i Login Moves the underline 4 g Password used as the ener iene T reset passwords code assword character ali Rotate to Edit Note 2 NEXT RESET EXIT RESET Rotate to Edit alternates with O Press to Accept Login EXIT 4 2 Exits to Power ON Passwords may be up to 8 characters Rotate to Edit NEXT RESET EXIT E Loggedin using MEDVE EEE TSE a password 22 ot ER oa Ae VON LA Operator Configure or Admin level OK No Alarms STRTUP LOGOUT STATUS LOGOUT automatic after 30 minutes without rotate or key press PRESS Rotate to Edit alternates with Press to Accept Checks all users for Password 42 e Login n No users have t
8. 1 of 1 Press to return to the power up summary display Bleed Solenoid Bleed Solenoid ae ee anal ADJUST displays vary with the Turn OFF Bleed Solenoid 6 23 hrs ON today control method STOP CONFIG ADJUST If solenoid ON alternates with View and adjust feed setpaint actuation time in this bleed cycle Turn ON Setpoint 1846 uS Returns Conductivity to current Rotate to Adjust bleed setpoint RESET EXIT RESET Rotate to Adjust alternates with PRESS Press to Accept O Setpoint now 1846uS Bleed Solenoid ON 1 13 hrs 6 24 hrs ON today STOP CONFIG ADJUST Press to return to the power up summary display NOTE In this example the Bleed Solenoid is controlled by a conductivity sensor Other control methods may have more than 1 setpoint ProMtrac_User 5 13 11 ProMtrac User Manual 2 Adjust Setpoints ADJUST Page 1of1 Press to return to the power up summary display Inhibitor Pump Inhibitor Pump ADJUST displ ith th A Isplays vary wi e OFF Setpoints control method 2 34 hrs ON today This example uses a meter control Turn ON the Pump PRIME adsl ON CSMS View and adjust feed setpoint If Pump ON displays time owed in this feed cycle Measure Volume View Adjust ON time 125 G Returns Volume to current Measure Volume unchanged Rotate to Adjust Volume setpoint NEXT NEXT RESET EXIT RESET O Rotate to Adjust alternates with PRESS Measure Volume Press to Accept N
9. 4612 cfg if more than one configuration file is SAVEed in any 1 day the first is named as noted previously amp the most recent is named PXXXXNEW cfg When you re insert the flash drive to LOAD P1424612 cfg the controller will 3 If you are creating amp saving multiple configurations on the same day rename or put each configuration in a sub directory on the flash drive after you SAVE amp it will not be renamed Subdirectory cfg files will not appear on the list of available configurations You re going the have to rename to avoid more than 1 file with the same name Any cfg type file name of up to 8 letters maximum will be recognized by the ProMtrac ProMtrac_User 5 13 40 ProMtrac User Manual Login as admin to modify Ethernet Navigate to System Settings Communicate ProMtrac_User 5 13 13 Ethernet View Modify View Ethernet Page 1of1 Power ON display will show LOGIN if passwords turned ON Tower 1234uS 74 6F Power ON Display 386 4mV 420 ppm OK No Alarms iew odify all 1 STRTUP LOGOUT sTaTUS STATUS View Ryno gt System Settings lt Communicate Rotate to View BACK IP Address 10 10 6 106 Rotate to View Exits to Power ON EXIT Rotate to View alternates with Press to Modify Netmask 255 255 255 0 Rotate to View Exits to Power ON EXIT Rotate to View alternates with Press to Modify Gateway 10 10 6 1 Rotate to View Exits to Power
10. Adjust ADJUST ALARMS EXIT View and adjust Feed limit alarm set alarm relay disable alarms Prebleed starts when an Event starts delaying feed for Prebleed time OR Conductivity less than Prebleed conductivity Rotate for Options alternates with Press to Adjust Event Controls R4 Lockout 120 minutes Press to Adjust Lockout starts after Prebleed ends turning OFF the bleed solenoid to prevent loss amp dilution of the biocide ADJUST ALARMS EXIT Event Controls 7 Day Event Cycle Press to Adjust ADJUST ALARMS EXIT Event Cycles may be set to 1 Day 7 Day or 28 Day 23 ProMtrac User Manual PRESS Press any time to return to the power up summary display Makeup Meter Today 65400G 2012 1200500G ALARMS View and adjust High amp low alarms delay on alarm set alarm relay disable alarms CONFIG Volume contact 100 G Press to modify Press to Modify alternates with Rotate to View Meter Type Contact Meter Press to modify Press to Modify alternates with Rotate to View Makeup Meter Zero Meter Press to modify Bleed Meter Not displayed if used to Disable Meter control a pump or solenoid Press to modify The Makeup water meter cannot be disabled The Bleed Meter connected to input Il may be disabled if not used for control ProMtrac_User 5 13 24 6 Configure Page 1 of 1 Water Meters View amp Modify Meter type scaling zero meter Disp
11. Conductivity Using this Method ADJUST ALARMS EXIT Controlled by R2 Make up Bleed Meter Press to Select NOW EXIT Controlled by R2 Tower Make up Ratio Press to Select EXIT Oo al xe C10 Bm 0 A Make up Meter Press to Select Controlled by Percent Time Press to Select NOW 21 6 Configure CONFIG Page 1of1 Bleed Solenoid View or modify bleed setpoints View and adjust Bleed limit alarm Changes Bleed Method amp goes to Setpoint Adjust PRESS Changes Bleed Method amp goes to Setpoint Adjust PRESS Changes Bleed Method amp goes to Setpoint Adjust PRESS Changes Bleed Method to Percent Time amp goes to Adjust Setpoint PRESS set alarm relay disable alarms ProMtrac User Manual 6 Configure CONFIG Page 1 of 1 Press to return to the sats power up summary display Oxidizing Biocides Oxidant Pump R3 View amp Modify Prebleed Lockout Event Cycle amp ON 38 4 min ORP setpoint during Events 4 Events Day 6 of 7 View and adjust ORP setpoint STOP CONFIG ADJUST of Events amp event cycle alternates with ON time today Event Controls View and adjust PRESS Prebleed 5 minute Feed limit alarm a nite ase Rotate for options set alarm relay disable alarms minutes ADJUST SEAMUS ATA ISIC Rotate counter clockwise to Event ORP setpoint Clockwise displays Prebleed Lockout Event Controls R3 Modifies ORP
12. Installation amp Operating Manual ProMinent ProMtrac Cooling Tower Water Treatment Controller ProMinent ProMtrac_OM docx 5 23 13 pn niad D i thee am Please completely read through these operating instructions first Do not discard The warranty shall be invalidated by damage caused by operating errors ProMinent Fluid Controls Inc USA 136 Industry Drive Pittsburgh PA 15275 ProMtrac User Manual CONTENTS Safety 1 Navigation 1 1 Power ON display 1 2 User Menus 1 3 Status Displays 1 4 Browser View 2 Adjust Setpoint Bleed Solenoid Inhibitor Pump 3 Calibrate Conductivity 4 Adjust Alarms Conductivity Inhibitor Pump Water Meters Bleed Solenoid 5 Biocide Events 6 Configure Inhibitor Pump Bleed Solenoid Oxidant Pump Biocide B Make up Meter 7 4 20mA Outputs 8 Passwords 9 Power Wiring 10 Dry Contact Pump Wiring 11 Sensor amp Water Meter Wiring 12 USB flash drive data logs amp configuration files 13 Ethernet View Modify 14 Relay Assignment ProMtrac_User 5 13 2 ProMtrac User Manual A Safety Electrical Shock Hazard Removing the lower faceplate panel with the controller plugged in exposes the user to AC power line voltages A USER WARNING CAUTION Water Treatment Controllers operate water valves and may pump hazardous corrosive and toxic chemicals Removing the internal faceplates exposes the user to the risk of electrical s
13. ON Rotate to View alternates with Press to Modify Primary DNS 10 10 6 1 Rotate to View Exits to Power ON 41 ProMtrac User Manual 13 Ethernet View Modify Modify Ethernet Page 1 of 1 Power ON display will show LOGIN if passwords turned ON Tower 1234uS 74 6F Power ON Display Login as admin to 386 4 mV 420 ppm modify Ethernet OK No Alarms STRTUP LOGOUT STATUS S gt System Settings lt Communicate Navigate to system Settings MLR COIS LGEE COMMUALAL Communicate BACK STATUS View amp Modify all 1 O View active alarms IP Address 10 10 6 106 Rotate to View Exits to Power ON EXIT Rotate to View alternates with Press to Modify IP Address EXIT j 1 i 1 Exits to Power ON Moves cursor to 93 0 0 006 06 IP Address unchanged next number Rotate to View NEXT BACK EXIT Rotate to Adjust alternates with Press to Accept BACK Moves cursor to previous number IP Address 193 010 006 106 Exits to Power ON Rotate to View IP Address unchanged NEXT BACK EXIT EXIT Rotate to Adjust alternates with Press to Accept Sets new IP address Turns OFF amp restarts with new IP ProMtrac_User 5 13 42 ProMtrac User Manual 14 Relay Assignment All units are shipped with the relays configured so that the front top controller panel displays the assigned relay captions in the windows associated with these functions and indicate the status of each relay by the color of the LED
14. Setpoint ORP 650mV on Event Use event ORP setpoint to i i control high oxidant levels during events XO MnO MPACO UE during events ADJUST ALARMS EXIT Press or Adjust PRESS Event Controls R3 Returns the ORP to the ORP 735mV on Event current Event setpoint Leaves the current ORP Rotate to Adjust Event setpoint unchanged RESET RESET EXIT Rotate to Adjust alternates with PRESS Press to Accept P Oxidant Pump R3 ON 38 4 min ORP Event setpoint Now 735 mV 4 Events Day 6 of 7 STOP CONFIG ADJUST Press to return to the power up summary display ProMtrac_User 5 13 22 ProMtrac User Manual View amp Modify Prebleed Lockout amp Event Cycle PRESS Press or Adjust Modifies Prebleed minutes ADJUST PRESS Press or Adjust Modifies Prebleed conductivity ADJUST Press or Adjust Modifies Prebleed conductivity ADJUST Press or Adjust Modifies Prebleed conductivity ADJUST ProMtrac_User 5 13 6 Configure Page 1 of 1 Non Oxidizing Biocides PRESS Press to return to the power up summary display Biocide B ON Owes 9 5 min 3 Events Day 1 of 1 STOP CONFIG EVENTS This example shows an active Event ON for another 9 5 minutes of Events amp event cycle alternates with ON time today Event Controls Prebleed 5 minute Rotate for options ADJUST ALARMS EXIT Event Controls Prebleed to 500uS Press to
15. Solenoid AC Power Neutrals 12 MU BD gt 5A5B 4A 4B 3A3B 2A2B NC NO LF Line N1 N2 N3 N4 SODVIGOSYS Optional 4 20mA 4 20 mA current loops Output s 2 A 2OmA Loop are powered by the Terminating Resistor controller for loops terminated 10 to 500 ohms Referenced to 1 4 20mA Loop controller common Terminating Resistor electrical ground Installed in 101 amp 102 sockets ProMtrac_User 5 13 37 ProMtrac User Manual 11 Sensor amp Water Meter Wiring Open the enclosure door unplug the power cord amp remove the lower faceplate Upper Faceplate do not remove Connecting a pH or ORP Sensor Load Fuse Cond Twr Water Meters Alarm Relay4 Relay3 Relay2 Solenoid AC Power Neutrals RBG pH N RBG 12 MU BD gt 5A5B 4A4B 3A3B 2A2B NC NO LF Line N1N2N3N4 7 SODVOOQOFDOOODEDSOOD ODO OD OOO Sepo Ethernet Cond Mkp Flow looo Sy Center conductor Install pH or ORP sensor vertically tip down Braided Shield Optional pH ORP driver Solution ground Connect solution ground to entry T screw OOO Upper Faceplate do not remove Connecting a Fluorescent ppm Sensor amp Load Fuse Cond Twr Water Meters Alarm Relay4 Relay3 Relay2 Solenoid AC Power Neutrals 12 MU BD gt 5A5B 4A4B 3A3B 2A2B NC NO LF Line N1N2N3N4 SODVOOSOFDOODFOSOD Cond Mkp Flow RBG pH N RBG ODD DDee 92D soog renet Optional OO 4 20mA Black Isolated Red Ultra
16. amp remove the lower faceplate Upper Faceplate do not remove Hardwiring a Bleed Solenoid to Relay 1 Load Fuse Cond Mkp Flow Cond Twr Water Meters Alarm Relay4 Relay3 Relay2 Solenoid AC Power Neutrals RBG pH N RBG 12 MU BD gt 5A5B 4A4B 3A3B 2A 2B NC NO LF Line N1N2N3N4 Oo oa O D songon Ment Bleed Solenoid Disconnect the pre wired socket from Relay 1 amp remove the cable and it s black strain relief from the enclosure Connect to ground bonding connector Upper Faceplate do not remove Hardwiring a Motorized Valve to Relay 1 Load Fuse Cond Mkp Flow Cond Twr Water Meters Alarm Relay4 Relay3 Relay2 Solenoid AC Power Neutrals RBG pH N RBG 12 MU BD gt 5A5B 4A4B 3A3B 2A 2B NC NO LF Line N1N2N3N4 OO OD O80 soyo hemnet J Red Red Connect the valve POWER OPEN to NO amp Black POWER CLOSE to NC Green me A i Connect to ground Blowdown Valve t bonding connector pee ProMtrac_User 5 13 31 ProMtrac User Manual 9 Wiring Open the enclosure door unplug the power cord amp remove the lower faceplate If relay 5 is not used as an alarm relay it may be reconfigured to control a pump Upper Faceplate do not remove Hardwiring AC Powered Pumps Controllers are supplied with a pre wired Pump plug sockets Load Oo Fuse Cond Twr Water Meters Alarm Relay4 Relay3 Relay2 Solenoid AC Power Neutrals 12 MU BD 5A 5B 4A 4B 3A3B 2A2B NCNOLFLine N1N2N3N4 Cond Mkp Flow
17. ardness ppm it s logged and alarmed like any other sensor value Water Temperature F Inputs F amp K are part of the data stream from the digital tower conductivity sensor connected to Thermal Flowewitch 4 input A They are individually logged amp alarmed ProMtrac_User 5 13 29 ProMtrac User Manual 9 Wiring Open the enclosure door unplug the power cord amp remove the lower faceplate North American ProMtracs are supplied with a prewired power cord amp 120VAC for the bleed solenoid and 3 or 4 pumps Alarm relay 5 may be used for control as a 120VAC switch on alarm or asa dry contact alarm relay Upper Faceplate e do not remove Hardwiring AC Power Controllers are supplied with a pre wired power cord Load Fuse Cond Twr Water Meters Alarm Relay4 Relay3 Relay2 Solenoid AC Power Neutrals 12 MU BD gt 5A 5B 4A 4B 3A3B 2A 2B NC NO LF Line N1N2N3N4 OZA OD O 0 seoog hemet Hint Use a wire ring lug connector to bond the AC ground to other GREEN ground wires Neutral Line os Black White Ground Green 120VAC Service Connect to bottom Power from a corner post bonding dedicated 15A GFI GREEN ground circuit breaker wires AWG14 stranded Hint use a wire ring lug connector to bond the AC ground to other GREEN ground wires ProMtrac_User 5 13 30 ProMtrac User Manual 9 Wiring Open the enclosure door unplug the power cord
18. cord amp remove the lower faceplate If relay 5 is not used as an alarm relay it may be reconfigured to control a pump Upper Faceplate do not remove Connecting Controlled Pumps Load Fuse Cond Twr Water Meters Alarm Relay4 Relay3 Relay2 Solenoid AC Power Neutrals RBG 12 MU gt BD gt 5A 5B 4A 4B 3A 3B 2A2B NC NO LF Line N1N2N3N4 Oo OD O00 soog hemet Note Alarm Relay may be configured as a Pump control Black 4 Relays 2 to5 may be used as dry Brown 4 contact sets to control pumps Biocide B s m A Black 3 Brown 3 oriant ii ai i Prominent s universal control cable uses BLACK d Black 2 amp BROWN conductors to frown turn ON a pump Inhibitor Pump ProMtrac_User 5 13 34 ProMtrac User Manual 11 Sensor amp Water Meter Wiring Open the enclosure door unplug the power cord amp remove the lower faceplate Tower and make up conductivity sensors are identical amp may be interchanged PromTracs are typically shipped with the tower sensor connected All sensor meter amp 4 20mA in out terminal blocks are 2 piece The block can be removed to make it easier to connect wiring Upper Faceplate do not i ivi OIE A Connecting Conductivity Sensors Load Fuse Water Meters Alarm Relay4 Relay3 Relay2 Solenoid AC Power Neutrals 12 MU BD gt 5A 5B 4A4B 3A3B 2A2B NC NO LF Line N1 N2 N3 N4 coocoo SODVEGDSOFOSOVOFOSPDOD OOD OD O00 Segeag hemet a Tower Conductiv
19. eed and Bleed then Feed use of bleed ON time as the setpoint Bleed Meter not displayed if meter disabled Fluorescent ppm not displayed if optional card not installed ProMtrac_User 5 13 6 Configure CONFIG Page 1 of 1 Press to return to the power up summary display Inhibitor Pump Inhibitor Pump OFF Setpoints 2 34 hrs ON today PRIME CONFIG ADJUST Controlled by TEET Make up meter Feed limit alarm Using this Method set alarm relay disable alarms ADJUST ALARMS Controlled by Bleed amp Feed Changes feed Method to Bleed amp Feed Press to Select PRESS Controlled by Bleed then Feed Changes feed Method to Bleed then Feed Press to Select PRESS Controlled by Bleed Meter Changes feed Method Bleed M Press to Select pela NOW Percent Time base feed Method displays skipped in this example Controlled by Fluorescent ppm Press to Select PRESS Changes feed Method to ppm sensor control PRESS NOW EXIT ProMtrac User Manual CONFIG a View or modify bleed setpoints Returns to current Feed Method Displayed only if a Make up conductivity sensor installed Limited to sites with constant make up chemistry Used as a back up method for sites without water meter s ProMtrac_User 5 13 Press to return to the power up summary display Bleed Solenoid OFF Setpoints 8 12 hrs ON today TEST CONFIG ADJUST Controlled by
20. et alarm relay disable alarms 19 4 to 28 0 ppm ALARMS CALIB Used to calibrate the 4 20mA Optional DC isolated 4 20mA input that represents ppm input card ProMtrac_User 5 13 9 ProMtrac User Manual 1 4 Browser View ProMtracs include a built in command amp control web server with a real time view of your controller operation You can browse with Mozilla s Firefox or Internet Explorer over an Ethernet connection Modifying the controller requires a login gt System ProMtrac Site ProMtrac e0000 o 14 25 54 K ProMinent ProMtrac 2880G AR Makeup meter N 286uS a Makeup Conduct ns ECE Cc a 41 7 min Owes 2 2min 724uS oy Tank low level Inhibitor Pump Conductivity i kg ON 31 6min 60 4 20mA Out 2 Oxidant Pump 66 6ppm No Event Manual Value Biocide B Setpaints Bleed Solenoid 70 9F aen Temperature 0 285 7mV s ORP Sensor 593 1 ppm ay Fluorescence h Owes 4 3min i Inhibitor Pump Disabled inputs are automatically removed from the browser view User may switch icons to reflect their site s usage See the ProMtrac Browser Manual for detailed information ProMtrac_User 5 13 10 31 10 12 Status Select User Password Alarms RESET SUBMIT S N P912x0001 Waiting for Login Public eee none ProMtrac User Manual 2 Adjust Setpoints ADJUST Page
21. from midnight or most recent power OFF ON O Measure of float effect on cycles Turn ON bleed TEST Bleed Solenoid CONFIG Displays if Bleed OFF ON 14 6 min ii bleed control 59 4m ON Today Tums OFF bleed STOP CONFIG ADJUST Adjust setpoint Time in current bleed cycle amp total bleed time from midnight or power ON View and adjust Make up Meter High amp low alarms delay on alarm Today 45200 G set alarm relay disable alarms 2012 1204700G ALARMS View amp select meter type amp volume contact or K factor ALARMS CONFIG CONFIG Year to date total alternates with total volume days Turns OFF pump amp it stays OFF STOP Inhibitor pump Displays if Pump ON OFF Setpoints View amp select feed control method 84 4min ON today Turn ON Pump PRIME PRIME CONFIG ADJUST ADJUST Adjust setpoint If pump ON dislays time owed Display varies with feed control method ProMtrac_User 5 13 7 ProMtrac User Manual 1 3 Status Displays STATUS Page 2 of 3 PRESS Press any time to return to the power up summary display ProMtrac s with pH option ORP Sensor display similar pH Sensor View and adjust information High amp low alarms delay on alarm 348 1 mV set alarm relay disable alarms 340 4 to 350 4 mV ALARMS CALIB ORP range from midnight or most CALIB Calibrate ORP sensor recent power OFF ON View amp Adjust PreBleed amp Lockout Turn ON Pump or Bromi
22. he Password incorrect password 42 Advisory Press to Exit Any key or press exits Advisory Note 1 You do not have to LOGIN to view I O values When you attempt to modify the controller you ll be prompted for a password if passwords are ON amp you have not logged in Note 2 If you forget passwords Prominent can supply you with a Reset code locked to your controller Serial Number which will reset all passwords to factory defaults ProMtrac_User 5 13 27 ProMtrac User Manual LOGOUT You must be logged in to modify your password Navigate to System Settings Passwords Modifies the password for userid Conifgure6 Passwords may be up to 8 characters NEXT i Use NEXT to move the Edit cursor Note 8 Passwords Modify Password Page 1 of 1 Power ON display will show LOGIN if passwords turned ON Note 1 Tower 1234uS 74 6F 386 4mV 420 ppm OK No Alarms STRTUP LOGOUT STATUS gt System Settings lt Passwords lt q Rotate to View BACK Koe 010 Kola EE Configure6 ADJUST New Password 6 Rotate to Edit ANDALUNJI New Password ABC Rotate to Edit alternates with Press to Accept Press to Accept ADJUST EXIT Browse to modify Configure6 user id Passwords cannot contain spaces or HTML characters Passwords with lower case characters cannot be entered using the keypad ProMtrac_User 5 13 28 View amp Modify all I O STATUS 7AA Moa
23. hock at power line voltages Understand fully the implications of the control methods setpoints and alarms that you select Harm to personnel and damage to equipment may result from mis application Unplug or turn OFF the AC power to the controller if you have any concerns regarding safety or incorrect controller operation and notify supervisory staff YOUR CONTROLLER ProMtrac controllers are supplied in different configurations part numbers and sensor sets This manual includes information on optional components that may not be included with your controller The WIRING section includes the information for terminating the sensor water meters AC power pumps amp solenoids ProMtrac_User 5 13 3 ProMtrac User Manual 1 1 Power Up Display Tower conductivity Rotate for Always displays user menus Optional sensors ORP amp Flourescent in this Tower 1234uS 74 6F example alternate 386 4 mV 420 ppm with time date OK No Alarms STRTUP STATUS Alarm amp flowswitch Status alternate Press F1 STARTUP to walk thru first time setup wizard If passwords turned ON Press F3 STATUS F2 LOGIN displayed If To scroll thru all 1 0 logged in F2 LOGOUT Prime Configure Alarms displayed The sensors on the 2 line of the power up display vary with the installed sensor set pH or ORP have precedence followed by inhibitor ppm sensors and then make up conductivity The value of each sensor
24. i ali View active alarms Exits to Power ON EXIT Displays current password Exits Password EXIT unchanged Makes Configure6 user password ABC ProMtrac User Manual 9 Wiring Sensor and controls may be renamed by users Each I O is also tagged by a letter A to K for inputs amp 4 20mA outputs and numbers 1 to 5 for control relays so that wiring locations can be connected to user I O names Sensors A Conductivity F Temperature amp H Make up Meter exists in every ProMtrac controller Sensors B Make up Conductivity C pH or ORP D 4 20mA Input or Output E 4 20mA Output are optional sensors Sensors G Manual Input I Bleed Meter amp J Tank Level switch may be user enabled disabled Sensor K Thermal Flowswitch may be disabled by making J the flowswitch I O Naming amp Numbering Inputs amp 4 20mA Outputs are letters A to K Control Relays are numbered 1 to 5 Tower Conductivity A Cond Twr Water Meters Alarm Relay4 Relay3 Relay2 Solenoid AC Power RBG 12 MU BD gt 5A5B 4A4B 3A3B 2A2B NCNOLF Line Low Tank Level OR Mechanical Flowswitch J Ethernet Relays 2 to 5 Bleed water meter I Make up meter H 2 4 20mA Out E Bleed Relay 1 pH or ORP Input C 1 4 20mA Output OR 4 20mA Input D Input G may be used for the result of a chemical Manual Input G test h
25. ity Sensor Green Conductivity Black Temperature Red Flow Sensor Optional Makeup Conductivity Sensor Green Conductivity Black Temperature Red Flow Sensor ProMtrac_User 5 13 35 ProMtrac User Manual 11 Sensor amp Water Meter Wiring Open the enclosure door unplug the power cord amp remove the lower faceplate Flowswitch choice Users may select to use the thermal flowswitch built into the tower conductivity sensor or a dry contact set connected as shown in the flowing graphic Select is a System Settings Site Options see 1 2 User Menus Upper Faceplate d i i idoiavsemjove Connecting Meters amp Mechanical Flowswitch Load Fuse Cond Twr Water Meters Alarm Relay4 Relay3 Relay2 Solenoid AC Power Neutrals RBG 12 MU BD gt 5A 5B 4A 4B 3A 3B 2A 2B NCNOLF Line N1N2N3N4 lela es S Ooo oo ooon seogog Meme NN W ite Red Black Turbine Water water meter Meter Red Red Dry Contact Set Flowswitches Red OR low tank alarm Black Contact Head MU Make up Water Meter water meter Flowswitch may be either a dry contact type Make up and Bleed may OR the thermal type built into the conductivity sensor be either contact head or turbine type meters ProMtrac_User 5 13 36 ProMtrac User Manual 11 Sensor amp Water Meter Wiring Open the enclosure door unplug the power cord amp remove the lower faceplate Load Fuse Water Meters Alarm Relay4 Relay3 Relay2
26. lays Volume contact for Contact Meter amp K factor for Turbine Meter EXIT No change to Meter Meter Type is either Contact Meter or Turbine Meter PRESS Zeroes today and year to date PRESS Removes meter from LCD display And control method options Enabled using System Settings ProMtrac User Manual 4 20mA outputs are Optional amp may not be installed in your ProMtrac Turns OFF AUTO MANUAL View amp select the sensor and its 4mA amp 20mA setpoints MANUAL is useful when commissioning allowing you to set the loop to 0 50 amp 100 to verify that the terminating end of the loop is measuring the correct loop current ProMtrac_User 5 13 7 4 20mA Outputs CONFIG Page 1 of 1 4 20mA Outputs PRESS Press any time to return to the power up summary display 4 20mA Out 2 11 2mA 44 8 514uS AUTO MANUAL CONFIG VERIFY Displays loop current and of full span and controlling sensor value with mode Set to 20mA span or 4mA zero amp adjust span or zero 4 20mA Out 2 20mA 1150uS Press to modify The 20mA value is displayed with controlling sensor units amp resolution EXIT No change to 4 20mA Press to Modify alternates with Rotate to View 4 20mA Out 2 4mA OuS Press to modify The 4mA sensor value may be more or less than the 20mA value The 4 20mA output may be set to increase or decrease with changing sensor value Press to Modify alte
27. nator Alarms amp Feed Cycle days Oxidant Pump Reg CONFIG Displays if Pump OFF ON 18 4 min View Add amp Delete feed events View Adjust ORP during events 126 4min ON today STOP CONFIG ADJUST Turn OFF Pump or Brominator 4 20mA outputs are Optional amp may not be 4 20mA Out 2 installed in your ProMtrac 11 2mMA 44 8 Set to 20mA span or 4mA zero 514uS AUTO amp adjust span or zero Turns OFF AUTO NANTON 1 NSC MAYA a A VERIFY Biocide B CONFIG No Event View amp Adjust PreBleed amp Lockout Turns ON Pump or Brominator 4 Events Day 110f28 ich het PRIME AsV ON e AY IN NESE EVENTS Add Delete amp View feed Events If Event running displays time remaining O of Events alternates with time ON today Alarm Relay Alarm Relay R5 may be reconifigured No Alarms in System Settings as another Biocide s Inhibitor or Conductivity control Turns ON the Alarm Relay 0 0 min ON today TEST TEST TEST not available if alarmed The scroll order of sensors and pumps varies with optional cards control types amp disabled enabled I O ProMtrac_User 5 13 8 ADJUST Adjust setpoint ON today alternates with 2 Events Day 4of7 View amp select control sensor and its 4mA amp 20mA setpoints CONFIG Displays loop current and of full span and controlling sensor value with mode ProMtrac s without ORP or pH will have a Biocide A amp B ProMtrac
28. ns amp nuisance alarms Turns OFF High amp Low alarms Stops alarming on this sensor When alarm occurs turns ON Relay 5 Alarm Relay No effect if Relay 5 is not an Alarm Relay ProMtrac User Manual Select to access feed limit ALARMS a View and adjust Feed limit alarm and Priming time ALARMS a Turns OFF Feed Limit amp Alarm ALMOFF Turns ON Feed Limit amp Alarm ALMON Note 1 PRESS Press to return to the power up summary display Inhibitor Pump OFF Setpoints 2 34 hrs ON today PRIME CONFIG ADJUST Controlled by Make up meter Using this Method ADJUST ALARMS EXIT Inhibitor Pump R2 Day Timeout 240 mins Press to Modify ALMOFF Press to Modify alternates with Rotate to View Inhibitor Pump Prime time 10 min Press to Modify ALMOFF Inhibitor Pump Prime time 10 min Alarms disabled ALRMON 4 Adjust Alarms Page 1 of 1 Inhibitor Pump User set feed time overrides control The inhibitor pump feed limit resets midnight so that you can control the maximum amount of chemical fed each day Note 1 In addition to testing a pump or feed you can use Prime Time to slug feed Control returns to AUTO after Prime time expires The Inhibitor pump feed limit defaults to OFF on alarm amp setting the Alarm Relay if Relay 5 is used as an alarm relay on limit However these defaults may be modified or have been modified using the brow
29. ow 125 Gallons Then Feed 26 sec Go BACK to Measure Volume Rotate to Adjust BACK RESET EXIT Feed time now Rotate to Adjust alternates with PRESS 946 seconds OC Press to Accept amp Inhibitor Pump OFF Setpoints 2 34 hrs ON today PRIME CONFIG ADJUST Press to return to the power up summary display NOTE In this example the Inhibitor Pump is controlled by a water meter turning ON for 26 seconds for every 125 Gallons measured ProMtrac_User 5 13 12 ProMtrac User Manual View and adjust High amp low alarms delay on alarm set alarm relay disable alarms Returns the sensor to it s factory default calibration Ignore the advice calibrate to the new conductivity Note 2 3 Calibrate Page 1of 1 Conductivity PRESS Press any time to return to the power up summary display Conductivity 2036 uS 1940 min 2112 max ALARMS CALIB min max from midnight or most recent power OFF ON Measure of float effect on cycles Conductivity New 2045 uS Rotate to Adjust RESET Calibrate tower conductivity Grab sample amp measure the water the sample header No change to Conductivity EXIT PRESS Conductivity alternates With Now 2012 uS Press to Accept Conductivity New value 2045 uS 1940 min 2112 max ALARMS CALIB If there s a If you calibrated from the STATUS key you ll return to Conductivity othewise you ll
30. ric units Keypad passwords ON OFF USB log file period Keypress response Alarm Relay re purpose Flowswitch type LCD flash rate Turn ON inputs disabled by Keypad amp Browser users 12VDC Tubine Meter power voltage ProMtrac Serial Number Current Plug amp Feed configuration file name Last system reset Admin password defaulted Y N Watchdog reset count Firmware Version LCD contrast adjust Set time amp date and day of week View amp modify Ethernet IP address amp Netmask Logged in current user password edit Enter Reset Passwords code This option does not display unless logged in amp Passwords turned ON in Site Options Press other menu options navigates to the selected I O Selecting STATUS at the Power ON display scrolls thru all I O ProMtrac_User 5 13 ProMtrac User Manual 1 3 Status Displays Page 1 of 3 PRESS Press any time to return to the Goes to Alarms if alarms power up summary display Otherwise goes to Conductivity Alarms Clears high amp low sensor alarms ae Resets feed limits Conductivity Scroll through time stamped Only displays if alarms active High 12 20 30 user activity log RESET RESET KEYLOG KEYLOG Scroll thru all I O Pumps amp Solenoids follow the controlling sensor l Conductivity View and adjust 2036 uS Ss tach neal I Aar i Calibrate tower conductivity set alarm relay disable alarms 1940 min 2112 max ALARMS BAEAN CALIB ia min max
31. rnates with Rotate to View Control by Conductivity Press to modify Any installed sensor including Manual Input may be selected to control either of the 4 20mA outputs Press to Modify alternates with Rotate to View 4 20mA Out 2 Manual 60 0 When MANUAL is selected the 4 20mA output goes to the user selected current 0 100 4 20mA Press to modify Press to Modify alternates with Rotate to View 25 ProMtrac User Manual 7 4 20mA Outputs 4 20mA outputs are VERIFY Page 1of1 Optional amp may not be PRESS Press any time to return to the VERIFY installed in your ProMtrac power up summary display 4 20mA Outputs Turns OFF AUTO 4 20mA Out 2 11 2mA 44 8 View amp select the sensor and Set to 20mA span or 4mA zero its mA amp 20mA setpoints 514uS AUTO amp adjust span or zero MANUAL CONFIG VERIFY Displays loop current and of full span and controlling sensor value with mode VERIFY overrides sensor amp manual control 4 20mA Out 2 EXIT No change to 4 20mA of the loop to adjust Current 20mA Zero 4mA amp Span 20mA Rotate to Adjust 4mA PRESS Rotate to Adjust alternates with Press to Accept 4 20mA Out 2 Use a DVM amp measure loop _ current while the adjust Current 4mA EXIT Exits VERIFY the 4mA amp 20mA levels Press to modify PRESS 20mA Press to Modify alternates with C Rotate to View Toggles between 4mA Zero amp 20mA Span 4 2
32. ser interface or the on line Plug amp Feed app ProMtrac_User 5 13 15 ProMtrac User Manual 4 Adjust Alarms Page 1 of 1 PRESS Press any time to return to the Water Meters power up summary display View and adjust Makeup Meter ieh amp lew alarms Today 65400G View amp Modify Meter set alarm relay disable alarms 2012 1200500G Type Senin 28rd MERE ALARMS CONFIG Volume today used to alarm on Volume today tower overflow or leaking basin or 175000 G or higher make up water 2 conductivity Press to modify EXIT No change to Alarms Press to Modify alternates with Rotate to View Low Alarm Low Alarm is checked only 0G midnight amp used to alarm on unexpectedly low volumes Never alarms if 0 Press to modify Press to Modify alternates with Rotate to View Alarms Enabled Turns OFF High amp Low alarms Press to modify Stops alarming on this meter Press to Modify alternates with Rotate to View Alarm Relay When alarm occurs turns ON ON Relay 5 Alarm Relay No effect if Relay 5 is not an Alarm Relay Press to modify Press to Modify alternates with Rotate to View ProMtrac_User 5 13 16 ProMtrac User Manual 4 Adjust Alarms ry ALARMS Page 1 of 1 Press to return to the power up summary display Bleed Solenoid Bleed Solenoid Select to access OFF Setpoints User set bleed time feed limit ALARMS 4 26 hrs ON today overrides control CONFIG SSON ONOS a
33. t Page 2 of 2 PRESS Notes 1 Log files are named PXXXLDDD txt where XXX last 3 numbers of serial amp DDD year Day 2 Configuration files are named PXXXXMDD cfg where XXXX last 4 numbers of serial amp MDD Month 1 C amp day 1 31 If you SAVE more than one configuration file in any 1 day the first is named as noted previously amp the most recent is named PXXXXNEW cfg ProMtrac_User 5 13 39 ProMtrac User Manual USB Connect Page 1 of 2 Pa Loads user selected configuration file ae Each line of config file verified as loaded ci Notes WARNING Passwords may be changed on re configure OK Reconfigured error messages Press OK OK Upload complete Remove Drive STOP Controls OFF Restarts If configuration loaded without error new configuration runs USB Connect Page 2of2 Loading a configuration file modifies all user settings including passwords Configuration unchanged 1 Today s configuration file has been written on the flash drive with today s log file You can always return to this initial configuration amp it s passwords Today s files are named PXXXXMDD cfg where XXXX last 4 numbers of serial amp MDD Month 1 C amp day 1 31 For example if the controller s serial number is PA12x1424 amp today was June 12 the configuration file name would be P1424612 cfg N auto save the current configuration To prevent overwriting P142
34. view the power ON display with the revised conductivity problem you ll get advice Note 1 Calibrate fails Sensor fouled Clean amp re test CINO 5 a ate ol EXIT No change to EXIT Conductivity Returns the sensor to it s factory default calibration Note 1 Advice varies with both sensor type and correction required to get to the user calibration value Note 2 Fouled or filmed conductivity sensor may not track the tower conductivity amp may indicate a make up water chemistry change or feed control problems ProMtrac_User 5 13 13 ProMtrac User Manual View and adjust High amp low alarms delay on alarm set alarm relay disable alarms ProMtrac_User 5 13 PRESS Press any time to return to the power up summary display Conductivity 5021 uS Alarmed High ALARMS RESET CALIB High Alarm 4000 uS Press to modify Press to Modify alternates with Rotate to View Low Alarm 350 uS Press to modify Press to Modify alternates with Rotate to View Delay on Alarm 5 0 min Press to modify Press to Modify alternates with Rotate to View Alarms Enabled Press to modify Press to Modify alternates with Rotate to View Alarm Relay ON Press to modify 4 Adjust Alarms Page 1of1 Conductivity RESET Resets an active alarm CALIB Calibrate conductivity No change to Alarms Use Delay on Alarm to block alarms on transient operating conditio
35. violet ppm sensor Input 12VDC power amp Orange 4 20mA output 5 Brown o Always installed 2 In 101 socket ProMtrac_User 5 13 38 ProMtrac User Manual 12 USB Flash Drive Data Logs amp Configuration Files WARNING Relays 1 to 5 turn OFF when the flash drive is inserted Plug an HP v125w type flash drive or any compatible FAT32 formatted drive into the USB socket The time span of the log file is user selected System Settings Site Options see 1 2 User Menus USB Connect Page 1 of 2 Users may be in any display screen when USB flash drive inserted Tower 1234uS 74 6F 386 4 mV 420 ppm OK No Alarms USB flash drive inserted STRTUP LOGOUT STATUS USB FlashDrive Ny Inserted User selected log time span STOP Controls OFF If drive not formatted FAT32 or not an automatically written HPv125w or other recognized drive type to FlashDrive iti USB fault i Writing Log Log 19284 p Incompatible STOP Controls OFF Passwords OFF or not logged on admin password FlashDrive scanned for cfg configuration files C LOAD new config Upload complete Current configuration SAVE configuration Remove drive saved to FlashDrive STOP Controls OFF SAVE LOAD EXIT No configs match on no cfg file s or no match to installed options Found 6 config EXIT Load P1234B12 cfg a Rotate to view LOAD OyNB EXIT Rotate to View alternates With Press to Select USB Connec
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