DIE MASTER - Aztech Converting Systems
Contents
1. 99999 RESET 9999999999 I wa DISTANCE PRESS COUNT w T _____ a amp O ACTIVE MAIN MENU MAIN MENU Buttons to acess primary ma chine functions are displayed on the MAIN MENU RUN SCREEN USER MANUAL MACHINE DIAGNOSTICS www eee ee Carrera Laufen Manual del Usuario Benutzerhandbuch Diagn stica Maschinendiagnose mi Menu principal en Espanol Hauptmenu auf Deutsch 14 Hev 1 0 AZTECH CONVERTING SYSTEMS A DM 4013 USER MANUAL AZTECH RUN MENU Set Torque Press to set manually e Adjustor Indicator Machine Running Status Increment by 1 and 10 o 4 OVE WIND RESET 99999 Enabled Disabled Indicator UN RESET mp 9999999999 2 DISTANCE PRESS COUNT MAIN MENU SETUP O Distance Units Progress Bar O Counter ON OFF O Count Sensor Selection Press YES to exit to MAIN MENU Press NO to cancel UPPER NO RUN MANUAL COUNTER SETUP Exit to Main Menu Prompt Rewind Setup 15 AZTECH CONVERTING SYSTEMS DM 4013 ae USER MANUAL A The Batch Count increments every time the set count is COUNTER STATUS reached and the counter is on DISPLAY Press YES to reset BATCH COUNT Press to cancel The user is prompted to con firm2. gt 7 gt D 0 9 E T p T gt 20292 22001 0 0905000 Ono Q 29440 u uc 0 THEE 2 5 am rer aee E b i aw S ag DM 4013 10920 AZTECH CONVERTING SYSTEMS 5 BSm 3o910 A USER MANUAL TABLE OF CONTENTS SECTION 1 GENERAL INFORMATION 1 4 SECTION 2 MACHINE INSTALLATION 4 5 SECTION 3 MACHINE SETUP 6 11 SECTION 4 MACHINE OPERATION 12 20 SECTION 5 MAINTENANCE 21 SECTION 6 SATION DETAIL 22 31 SECTION 7 TROUBLESHOOTING 32 SECTION 8 WARRANTIES AND SERVICE 33 AZTECH CONVERTING SYSTEMS DM 4013 USER MANUAL di W It AZTECH Section 1 General Information 1 1 Introduction The AZTECH DieMaster Rotary Die Cutting Machine is available in 13 inch 33 02 cm and 18 inch 45 72 cm widths with dual spindle rewinds and web speeds up to 500 feet minute The DieMas ter is designed to be highly productive versatile and simple to operate and maintain Before oper ating your new DieMaster fully read and understand all facets of this manual Following the Procedures outlined in this manual will help assure maximum performance Keeping your machine properly set up and maintained will assure years of productive and satisfactory service 1 2 Machine Information and Specifications i NN E AZTECH CONVERTING SYSTEMS DM 4013 USER MANUAL
3. A BRAKERAMP PLATEFIXED BSR SR RM A ahea O MCMASIER CARRH 96455 HEX BOLT 375 16 6 SIMP B 18098 BRAKE RAMP CLAMP PLATEFIXEDBSR SR 2 2HEXHD 50013UNC Td 4 HEXNUL 500 13 SIMP ul 2 SCH 250 20 UNC 1 5 SIMP 14 ______15 s wsHRA 7 WASHER S BN BlRHSCH 82 138 32 UNC 1 25 SIMP FLAT HEAD CAP SCREW 4 32 X 1 1 4 ___ az a HexMur e321OCk MER NUT 6 32 NTLOCK 4 HEXNUT 375 6 UNC O LOCK NYLOCK NUT 3 8 16 __ 19 375 16 UNC 1 75 SIMP HEXBOLT3 B 18 X 1 3 4 GRADES DIM 4O1 3 USER MANUAL Assembly 23 AZTECH CONVERTING SYSTEMS DM 4013 USER MANUAL Waste Windup Assembly TEM NO PART NUMBER DESCRIPTION REN E IECH WASIE SMALL IDLER ASSEMBLY 13 WASTE IDLE GEAR ASSEMBLY CLUTCH BELT 457 378 IFE WIDE HEXEN PILOT CLUTCH ER SERIES BEARING 22 ER SERIES BEARING SOCKET HEAD CAP SCREW 5 18 18 X 1 177 ARM IDLER SUPPORT WASTE WIND UP __ WELDMENT IDLER SUPPORT WASTE WIND US SSCR HEXACUP 3125 18 UNE aa SOCKET SET SCREW 5 16 18 X 3 4 i SEH MODIFIED PLELEY WASTE WIND UP 28 TOOTH GEAR DRIVE WASTE WIND UP AIR CLUTCH _ EEY STOCK SG NIAX BUTIQN HEAD SCREW B 32 X 1 1 4 BEARING 1 1 4 ID X 1 172 QD X 1 172 LONG i90 32 UHF SOCKET HEAD CAP SCREW 10 32 X
4. FRONT LAYOUT DIE MASTER ONLY EN ELLE 2 Hev 1 0 AZTECH CONVERTING SYSTEMS DM 4013 USER MANUAL SIDE LAYOUT DIE MASTER ONLY Li 69 Sei SECH r Ip il sh BS t li Bir wiy fi T cH ud ok AZTECH CONVERTING SYSTEMS DM 4013 USER MANUAL A AZTECH To assure maximum performance and longevity of your Die Mas ter it is very important to perform periodic maintenance Read Chapter 5 for more information 1 3 Care and Maintenance 1 4 Safety The DieMaster is designed to operate at high rates of soeed employing rollers gears pulleys and other moving parts Where possible guards are provided to protect operator from injury Operators must keep their hands clear of the machine when it is in operation Making all operators aware of potential safety hazards will help minimize any chances of operator injury Section 2 Machine Installation 2 1 Preparation It is important that your DieMaster Rotary Die Cutter be situated on solid and level ground sure that site allows for access to machine from all 4 sides If the machine is placed on unstable or un level ground it may tip over risking damage or serious personal injury 2 2 Un crating Machine To avoid damage to your new DieMaster begin by unf
5. 1 I SOCKET HEAD CAP SCREW 10 32 X 1 177 20 750 15 x 1 125 OO x 125 WASHER 1 325 1 amp UNC 1 25 SIMP SOCKET HEAD CAP SCREW 3 B 1 amp X 1 1 4 _ Gei 22 13563 COVER AIR CLUTCH WASTE WIND UP WELDIMENT 25 7 eet 33 it ARBOR ASSEMBLY AIR CLUTCH IF aeg Ke J 4 11649 ARBOR AIR CLUTCH FRICTION WASTE WIND UP 17 NS xx 25 __ 1165 BEARING SUPPORT AIR CLUTCH WASTE WIND UP 2 11648 __ SHAFT AIR CLUTCH WASTE WIND IF _ 27 CuP 5H 5 100 __ EXTERNAL SNAP RING 1 SHAFT 28 LINCH FIBER WASHER 031 PARTH 9562015375 _ 2 11852 5 STAND OFF DRIVE GEAR WASTE WIND ue 30 SCH 375 16 UNC I SIMP SOCKET HEAD SCREW NGIA 22 23 SC 21 S 9 20 10 oo 11 ss 24 1 0 AZTECH CONVERTING SYSTEMS DM 4013 USER MANUAL AZTECH Rotary Die Station Support Roll Assembly ITEM PART NUMBER DESCRIPTION 10203 x3 LOWER SUPPORT ROLL 13 5206A2RSI BEARING GEAR 64 TOOTH 1 8 PITCH 14 32 UNC 0 73 SOCKET HEAD CAF SCREW 8 32 X 9 4 SCH 250 20 0 75 SIMP SOCKET HEAD CAP SCREW 1 4 20 X 3 4 SSCR HEX CUP 164 32 UNC 0 375 SIMP SOCKET SET SCREW CUP POINT 8 32 X 3 8 10213x2 BEARING CAP FRONT 29 AZTECH CONVERTING SYSTEMS DM 4013 USER MANUAL AZTECH Rotary Die Station Anvil Roll Assembly ANVIL ROLL DIE MASTER 13 2 GIBB BLOCK SQUARE 2 ___4 CH 190 32 UNF 0 75 SI
6. Peel the waste away from the web using caution by keeping hands away from the die and hold with one hand while jogging the machine to produce enough length of waste to reach the waste wind up 3 Thread the waste by wrapping around the capstan roll then around the knurled idler roll before securing to the waste windup spindle 4 Adjust both lower capstan and waste wind up spindle tensions using the pneumatic dials CAUTION ALWAYS KEEP HANDS OR LOOSE CLOTHING AWAY FROM THE DIE WHEN THE MACHINE IS IN MOTION TO AVOID THE POTENTIAL FOR SERIOUS PERSONAL INJURY 4 5 Using the Waste Windup The cranks at the front of the machine may be used to adjust the die timing Timing position is shown by the bar and scale are the top rear of the machine Hev 1 0 AZTECH CONVERTING SYSTEMS DM 4013 USER MANUAL Chapter 5 Maintenance The DieMaster Rotary Die Cutting Machine is rigidly constructed to provide your company many years of reliable productivity however regular and periodic maintenance is required to keep it run ning to its full potential and to avoid damage To assure maximum performance and longevity the following maintenance is essential REGULAR MAINTENANCE Lubricate Die and Anvil Roll bearing blocks by applying oil into holes at the top of the bearing blocks Apply oil to all fiber wiper rolls to Keep dies and rollers free of debris Apply heavy viscosity gear grease to all roller gear
7. by doing the following 2 N COARSES SENSOR 3 POSITIONING NS 4 SENSOR POSITIONING 3 3 Nip Roll Operation The Nip Roll is pneumatically controlled using control switch and must be in the up position while machine is running and in the down position when threading machine 2 USER MANUAL AUTOMATIC OMATIC IN AZTECH CONVERTING SYSTEMS SERVO CENTER SERVO CENJER MANUAL Xen d elo Web IMC Madison Wisconsin Setting the Web Guide 1 Press the SERVO CENTER button on the front of the web guide Align the sensor with the inside edge of the web For fine alignment adjustment turn Knob on outside of web guide Jog the machine briefly to assure that the web 15 moving smoothly Press the AUTOMATIC button which will engage the sensor and allow the web guide to adjust itself to the movement of the web For more specific instructions about the features of the web guide refer to the Ac cu Web manual included with this manual ev 1 0 AZTECH CONVERTING SYSTEMS DM 4013 USER MANUAL 3 4 Splice Table Operation The splice table on your Sidewinder BSR is located just above the Unwind Station just after the optional Inspection Tower To operate the Splice Table simply follow the following steps WEB CLAMP SWITCHES SLITTING CHANNEL J off machine and engage both web clamp switches Using a razor blade carefull
8. the machine may cause tension problems that will impede operation To web the machine 1 Turn unwind arbor switch to DEFLATE position 2 Assure that the rewind and oe unwind switches on main el are in the OFF position 3 Assure that both splice table clamps are released into the up position 4 Assure that the pneumatic nip roll is disengaged in the up o position 5 Assure that the slitting blades are disengaged BE SURE TO USE CAUTION WHEN NEAR RAZOR SLITTING BLADES AS THEY ARE EXTREMELY SHARP AND MAY CAUSE SERIOUS INJURY mt rA 2 m 6 Load roll onto unwind spindle and carefully thread the web through the machine making sure to follow web paths on the following page Hev 1 0 AZTECH CONVERTING SYSTEMS DM 4013 USER MANUAL uoneJedo I AA esneo eui jo 5 soejejlsqns JO 9uluo ew Jno peasy JedoJd au eoueuuojed o SI J91se Aoerq Jno dold 0 0 e D D c U 0 r gt 5 DM 4013 2 TECH 3 2 The web guide is located in the center the machine between the unwind and re wind stations After webbing the machine set the web
9. to assure that each is fitted securely Connect airline to the pneumatic control panel at the back of the machine see figure 2 B and listen for any air leaks that may exist Check all switches by switching back and forth from on and off to make sure they are operating properly NOTE Red lines on air dials indicate proper default settings 2 5 Testing Before Operation Make sure the area around your machine is clear of any objects which may impair the machine Also inspect and make sure all belts pulleys rollers and spindles are free and clear of any objects which may impede operation and risk machine damage Before threading your machine accelerate and decelerate your machine through a full range of speeds and make sure acceler ation is smooth and free of any unnatural sounds or movements Using control switches switch Unwind and Rewind Spindle s from on and off positions making sure the pneumatic system is performing properly Then turn power on run machine at low speed to assure machine is working properly Then with speed set at maximum setting press the stop button to assure that the brake is working properly AZTECH CONVERTING SYSTEMS 5 DM 4013 4 USER MANUAL IA ZTECH Section 3 Machine Setup 3 1 Webbing the Machine Proper webbing of your DieMaster is vital to optimal machine performance The proper way to thread your machine for various substrates is shown on the following page Any improper webbing of
10. H 250 20 UN 0 5 SIMP SOCKET HEAD CAP SCREW 1 4 20 X 1 2 Lo SPACER CYLINDER WEB CLAMP 902 FRAME ASSEMBLY ONE WAY BRAKE 13 RDC SHAFT WEB CLAMP 13 RDC WEB CLAMP COATINGISINCH 3 4 EXT SNAP RING 3 4 EXTERNAL SNAP RING 984104128 ROLLER WEB CLAMP 13 ROC 30 Rev 1 0 AZTECH CONVERTING SYSTEMS DM 4013 USER MANUAL XZTECH Slitting Station Rotary Shear Assembly PART NUMBER 7 72 1HALF COLLAR 10832 4 10373 ZE 5 e 5338K 417 1 2 ID X 5 8 OD X 1 4 L 1 8 FLANGE 63916262 3 2 D X OD x 1 2 LONG 841 10455 __ V GROOVED CAM 5 13 1607 BEARING 7 16 ID X 906 OD 10653 ROTARY SHEAR 5 13 10657 CAM BUSHING REAR DIA X LOM 7 ROTARY 5 CRANE HANDLE 10860 3 4 SET COLLAR MACHINED 10288 10448 STEEL FLANGE 10851 CAM CLAMP BLOCK LEFT RIGHT 10657 BUSHING FRONT 3 10645 CAM CLAMP BLOCK OPEN PLATE SLITTER REAR SUPPORT M I VLIER BALL PLUNGER 7 LB TENES NN L 10 LAE ___13 4 LIN mE 18 19 2 i 22 __ I 4 X 1 12 DOWEL 23 SCH 190 32 UNF 1 SIMP 24 LX LX __ 30 Lan _ 34 17 4 SCH 250 20 UNC SIMP SOCKET HEAD CAP SCREW 1 4 20 X 1 5 2 22 lt 23 L 2 5 A 25 10672 _ 2 6121 230 MC MASTER CARR OCR STE atr washe
11. MP SOCKET HEAD CAP SCREW 10 32 X 3 4 WASHER HARD FIBER 1 ID 031 THICK L 6 1092 GIBB BLOCK RIGHT TWIST THIN 2 26 Hev 1 0 AZTECH CONVERTING SYSTEMS DM 4013 USER MANUAL Rotary Die Station Die Truck Assembly ITEM NO PART NUMBER DESCRIPTION za 10272 CAM FOLLOWER MAIN BRIDGE 13 3 9365 BEARING 4 10745 PIN TRUCK DIE CUTTER 5 SSCR HEX CUP_ 3125 18 UNC_1_SIMP SOCKET SET SCREW CUP POINT 5 16 18 X 1 6 SSCR HEX CUP 250 20 UNC 0 25 SIMP SSCR 1 4 20 X 1 4 HEX NUT 3125 18 LOCKING HEX NUT LOCKING 5 16 18 27 AZTECH CONVERTING SYSTEMS DM 4013 USER MANUAL Main Drive Nip Roll Assembly 71 o _ 774 ew GeOCKNPROL _ 28 Hev 1 0 AZTECH CONVERTING SYSTEMS DM 4013 USER MANUAL AZTECH Main Drive Pace Roll Assembly PART NUMBER DESCRIPTION 1 10217 ROLLER 13 WEB 2 10155 GEAR 72 TOOTH 1 8 PITCH 3 SSCR HEX CUP 190 32 UMF 0 75 SIMP SOCKET SET SCREW 10 32 X 3 4 4 11046 BEARING CAP ROLLER REREGISTRATHONM 5 1641 ID x gt OD 563 WIDE BEARING 29 AZTECH CONVERTING SYSTEMS DM 4013 USER MANUAL Slitting Station Main Assembly s SSC BORE EEN FLHSCH 82_ 375 16UNC_1 25 5IMP ROTAR Y SHEAR IDLER SPRT SHAFT 13 DM BTNHD 375 18 UNC 1 SIMP BUTTON HEAD CAP SCREW 3 8 16 X 1 SHLDR HEX 1754 0 75 SIMP 1 4 SHOLDER BOLT BY 75 LONG 10 24 THREADS SC
12. TY IS EXPRESSED OR IMPLIED INCLUDING WARRANTIES MER CHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE SELLER IS NOT LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGE SUCH AS BUT NOT LIMITED TO LOSS IN PROFITS LOSS OF USE OF EQUIPMENT OR INCREASED IN OPERATING COSTS OR EX PENSES 8 2 Technical Service In the event that your DM is not functioning properly or if you have any technical questions an AZ TECH Technical Service representative is available to assist you Contact information is as follows Phone 1 480 951 8351 1 800 829 8351 Fax 1 480 998 5409 E Mail techservice aztechconverting com 33
13. astening the latches on the front panel and removing the panel to expose the machine Carefully remove all boxes from inside the crate and set aside to avoid damage Remove all 4 lag bolts which hold the machine to the base 2 3 Removal and Positioning It is critical that the DieMaster be removed from the crate using a fork lift making sure that the forks fit directly inside the 2 slots at base of the machine Lift and remove from crate and if equipped with adjustable feet thread all 4 feet into threaded holes at machine s base and lower into desired posi tion Machine may be leveled by turning adjustable feet until level 40A 220VAC THREE PHASE 2 4 Electrical and Pneumatic Connections TO DISCONNECT ELECTRICAL CONNECTIONS Your DieMaster uses a power supply of 220 volts 20 amps AC Improper connections or mishandling may cause serious per sonal injury AZTECH highly recommends that elec lc trical service be performed only by a qualified electri cian Electrical connection to the machine is performed H by bringing electrical service to the electrical box at the of the machine and making connections as shown 4 a Hev 1 0 AZTECH CONVERTING SYSTEMS DM 4013 USER MANUAL 90PSI INCOMING Tees PNEUMATIC CONNECTIONS Although your machine has been thoroughly tested before shipment connections on occasion may loosen during shipment Visually inspect all pneumatic
14. eded see diagram 3 2 ALWAYS USE CAUTION WHEN HANDLING ROTARY TOOLING AS DAMAGE MAY OCCUR IF MISHANDLED WHEN LAYING A ROTARY DIE DOWN ALWAYS MAKE SURE TO SET ON SOFT SURFACE TO HELP AVOID DAMAGE To correctly mount a rotary die 1 Use spacer washer s on journal on gear side to assure that the die gear is properly aligned to the anvil roll gear 2 Slide square bearing block onto gear side journal and slide die into place If gears are not aligned properly remove die and add or remove washers until aligned 3 Use spacer washer s on outboard side and slide quarter turn bearing block onto shaft and turn counter clockwise making cer tain that the die is snug and does not slide around 4 With die in proper position set die truck onto die making cer tain the bearings ride against the rotary die bearers 5 Slide die bridge into place tighten all 4 hex screws and turn both assist knobs clockwise until snug Secure die by turning the lock knobs clockwise until tight 6 Using the pre drilled holes near the die station secure the 4 die wipers against the die bearers and lubricate all 4 with oil to help keep debris away from die AZTECH CONVERTING SYSTEMS DM 4013 USER MANUAL 4 4 Using the Waste Windup With die properly positioned slide a core onto the waste windup spindle inflate using the switch and perform the following steps 1 Jog the machine to briefly begin cutting and than stop 2
15. ert new spindle simply insert spindle into rewind station and tighten hex screw firmly CAUTION Utilizing Rewind Spindles less than 1 5 in diameter require the use of Outboard Support Apparatus which is NOT included in the standard equipment Operating the ma chine without the support apparatus and with spindles less than 1 5 may result in serious injury 11 AZTECH CONVERTING SYSTEMS DM 4013 USER MANUAL Section 4 Machine Operation 4 1 Operator Control Layout REWIND AND NIP SWITCHES 1 A oE STOP STARTPB KNOB 12 Rev 1 0 AZTECH CONVERTING SYSTEMS DM 4013 USER MANUAL AZTECH 4 2 PLC OPERATION USER MANUAL MACHINE DIAGNOSTICS THE MAIN MENU On power up of the machine the PLC will boot This is analogous to a home PC booting It can be expected to take a minute or two When the PLC has finished booting the MAIN MENU will be displayed When the MAIN MENU is displayed the PLC will lock out the operator buttons and the machine will not run The menu jumps displayed in white may be accessed by the user the red MACHINE DIAGNOS TICS jump is password protected The PLC may be setup to have controls labeled in Spanish or German Pressing the flags at the bottom changes between these languages DM 4013 USER MANUAL I AZTECH CONVERTING SYSTEMS OVERWIND e
16. ety 90 days from the aforementioned date REMEDIES within the Warranty Period any such Equipment is proven to Seller s satisfaction to be defective in either material or workmanship Seller at its sole discretion shall a repair or re place defective parts on the Equipment at Seller s cost or b grant a reasonable allowance on account of such a breach If within the Warranty Period the Seller receives notice from Buyer of defects in parts or materials Seller will ship ground prepaid replacement parts and invoice Buyer for the full cost of the replacement parts Buyer will receive a Return Authorization RA from seller and return defective parts or materials to Seller who at its sole discretion shall determine whether defective parts or materials are or are not subject to exclusion from this warranty as provided here in Any defective parts or material not excluded from the Warranty Period will then be fully credited to Buyer EXCLUSIONS THE FOLLOWING ITEMS ARE EXCLUDED FROM THIS WARRANTY e Defects or damage caused by careless or improper use e Parts that need periodic replacement from wear during normal operation e Routine maintenance and adjustment e Failure or damage caused by improper installation or inadequate maintenance by Buyer e Failure or damage caused by equipment modifications by Buyer e Equipment damage resulting from an accident or abnormal conditions of operation DISCLAIMER OR WARRANTY NO OTHER WARRAN
17. ing If your DieMaster is equipped with the optional end of roll shut down and it is not shutting down the machine when the unwind roll is near the end or if it is shutting down prematurely perform the following 1 Assure that the light on the sensor see figure 7 B located near the unwind spindle is illuminated 2 If not illuminated check wiring for proper connec tions or damage If wiring is set up properly the sensor may need to be replaced If illuminated the sensor may be in need of ad Set Screw justment If the machine is shutting down prema turely the sensor needs to be moved closer to the unwind spindle where if it is not shutting down the machine at all the sensor needs to be moved away from the unwind spindle To adjust the sen sor simply loosen the set screw slide bracket in either direction and re tighten Adjust Sensor Height 32 Hev 1 0 AZTECH CONVERTING SYSTEMS DM 4013 USER MANUAL Section 8 Warranties and Service 8 1 Warranties 8 Provisions AZTECH WARRANTIES All equipment manufactured and sold by AZTECH Converting Systems Seller is warranted to be free of defective materials and workmanship under normal use and service for a period of one 1 year from the date of delivery to Buyer s premises All commercial components not manufactured by Seller carry the original manufacturer s warranty At Seller s discretion Seller may provide on site warranty service for a period of nin
18. r 775 2 98029 A037 Screw Sz 29 32 ID 1 3 4 OD 1417 157 E 3 3 3 mn 4 H 9714665 1 351 OD D SCH 250 20 UNC 1 25 MP __ HEAD SCREW 1 420 X 1 1 4 SOCKET SET SCREW 1 4 20 X 1 SO R HEK CUP CNEL m CH 5 221 gt z EES DR 2 11535 3 11629 ao 4 ARBOR LOCK SHAFT 13 HANDLE PRESSURE ADJUST DIE BRIDGE 31 AZTECH CONVERTING SYSTEMS DM 4013 USER MANUAL A Section 7 Troubleshooting AZTECH 7 1 Why doesn t the machine turn on First check to make sure that the main power switch on the back electrical panel is turned on Then make sure that the emergency stop button on control panel is disengaged 7 2 The counter is not counting accurately Inspect and clean both counter sensors located in the machine on the gear underneath the pace roller 7 3 Why is the counter not counting inches Make sure that the counter sensor below the web guide is flashing red which assures that it is prop erly connected to the machine Be sure that the setting on the PLC is Distance 7 4 Why is the counter not counting labels If your machine is equipped with the optional label counter and is not doing so after assuring that the counter sensor below the web guide is flashing red which assures that it is properly connected assure that the PLC is set to LABELS 7 5 Why isn t the end of roll sensor work
19. r the finished roll size as the Finishing Diameter Subtract the torque setting used to start the roll from the setting used to finish the roll and enter this as the 9o to ADD When the TQ COMP is on a text will be displayed above the rewind torque bar AZTECH CONVERTING SYSTEMS DM 4013 USER MANUAL AZ Press to set the finish count Press to set the slowdown point IF THE SLOWDOWN POINT IS GREATER THAN THE SET COUNT THE MACHINE WILL NOT SLOW When in distance count press DOWN gt to set the units ci COUNT 9999999999 SET COUNT Inches SLOWDOWN POINT DISTANCE ues IS A END OF ROLL SENSOR RUN MANUAL REWIND SETUP 7 REWIND 0 COMP ACTIVE 3 Gn gt gt 5 Gen 99999 6 Press to toggle between count sensors e gt Press to turn the EOR on DISTANCE PRESS COUNT and MAIN MENU RUN MANUAL COUNTER SETUP 9999 UPPER When the End of Roll sensor is on an indicator showing its status will show on the Run Menu 18 Hev 1 0 AZTECH CONVERTING SYSTEMS DM 4013 USER MANUAL 4 3 Mounting Rotary Die s in Die Station s Recapping the set up procedures as outlined in Chapter 3 care fully follow the web path diagram in 3 1 2 web the DieMaster and adjust the web guide if ne
20. reset The prompt clears in 5 seconds Press YES to reset the COUNTER Press NO to cancel NO YES 99999 9999999999 The current count is displayed The Set count is displayed The count progress is visually represented as a percentage scale The count sensor selection 15 Press here to turn the shown lf in distance the units counter on and off are displayed 16 Hev 1 0 AZTECH CONVERTING SYSTEMS DM 4013 USER MANUAL Press the box to change between oet Jog speed as approx FPM x2 A Over and Underwind 5 DO NOT SWITCH WHILE RUNNING UPPER LOWER OVERWIND J STARTING FINISHING 5 05 ABD DIAMETER DIAMETER di UPPER x LOWER E RUN MANUAL COUNTER SETUP AZTECH d L COU UNITS eee ce Inches 999 FPM gt zeman Ei to Feet UNDERWIND Yard DISTANCE LABEL COUNT 2 COUNT RESET S rch 99999 RESET END OF COUNT 999 m ROLL T EE m I MAIN MENU RUN MANUAL REWIND SETUP START wem FINISH DIAMETER 96 to ADD SET TORQUE LL D ea D ROLL DIAMETER START FINISH DIAMETER DIAMETER The Torque Compensation feature mimics the act of slowly increasing rewind torque by gradually urning up the knob while the roll grows To set up the feature enter the core diameter as the Start ing Diameter Ente
21. s Apply grease to the die trucks using the 4 fittings and apply oil to the felt pads between the bear ings and trucks Clean blades on slitting station PERIODIC MAINTENANCE Turn off power and remove back cover to inspect all belts assuring they are tightened sufficiently Clean the web guide sensor to assure that it is free of dust and debris Clean counter sensors inside the machine under the pace roller to assure that they are free of dust and debris Assure that all belts are sufficiently tight and tighten any loose belts 21 AZTECH CONVERTING SYSTEMS DM 4013 USER MANUAL Chapter 6 Station Detail UBD Main Assembly er2zbeanngaosembly C C 4 __ 11272 Q SERIES INSPECTION TOWER STANDOFF 5 i4 0 SERIES C WEB GUIDE CONTROL BOX SPACER SCH 250 20 UNC 2 25 SIMP SOCKET HEAD CAP SCREW 1 420 X 2 1 4 ____ 8 s xm x aamaaaam W wen zener res manana LOCK WSHR 1 4 1 4 INCH LOCK WASHER 9 SCH 375 16 UNC 125 SIMP SOCKET HEAD CAP SCREW 3 8 16 X 1 1 4 DIE MASTER 18 UNWIND BRAKE FLOOR PLATE nn BRAKE RAMP PLATE SR RM DIE MASTER 18 UNWIND BRAKE PLATE FRONT DIE MASTER 18 UNWIND BRAKE PLATE REAR UNWIND PIVOT BRAKE SHAFT DIE MASTER 22 Rev 1 0 AZTECH CONVERTING SYSTEMS UBD Detail 2 brake pod MOVABLE DSCBRAKEPAD
22. y cut the web along the slicing channel Disengage the clamp near est the unwind station Be sure to leave the other clamp engaged 3 After waste has been removed pull through new web carefully align with web and lower the handle to hold 4 Again using a razor blade cut the web discard waste pull tape under webs fold to secure and cut tape 5 Disengage both switches to release web clamps N AZTECH 3 5 ROTARY SHEAR SET UP Step 1 Set lower blades for desired Slit widths and tighten set screws making sure upper blades are up and not in lock position Step 2 Lower upper blade assembly by turning handle counter clockwise and snap into lock position making sure that the upper blades are clear of lower blades to avoid blade damage Step 3 Gently slide upper blade s into cutting position flush against the lower blade s by pushing on both sides of the blade to avoid wobble Hold up per blade against lower blade and tighten set screw 10 HALLS MOO INN TIGHTEN SET SCREWS TO LOCK BLADES AZTECH CONVERTING SYSTEMS DM 4013 USER MANUAL AZTECH CONVERTING SYSTEMS DM 4013 USER MANUAL LOOSEN SET SCREW HERE 3 6 Changing Rewind Spindle Your BSR Slitter Rewind Inspector is equipped with Convertech pneumatically inflatable rewind spindles These spindles are easily removed by loosening the hex screw at the machine side and pulling away from machine To ins
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