CenterLine (Windsor) Limited
Contents
1. we Weld start input Sanne 1 remain set to 1 for 50 ms or longer and reset to 0 before the next weld If disabled Digital I O or not enabled industrial communication false triggering of PASS SUSPECT is possible by loading parts or applying weld pressure Ensure that the weld pin is returned Select Channel 1 and the schedule to be learned either manually or using the IN2 R Schedule Select bits below 4 5 6 7 if using DeviceNet Profibus or EtherNet IP Set this bit to 1 for 50 ms or longer to emote Learn Channel 1 activate the Learn mode Note If the selected schedule changes or is turned OFF before the Learn process is complete the Learn will be aborted 3 Weld Start Enable Channel 1 Set this bit to 1 if using Weld Start Input x Binary schedule select 1 8 schedules Before you start the weld select the schedule desired by setting the corresponding j Aeneae Selec e nanne binary bits to 1 Leave the bits at 1 until the weld has been completed 5 Schedule Select bit 2 Channel 1 Binary schedule select 1 8 schedules See description in Word 1 Bit 4 Schedule Select bit 4 Channel 1 Binary schedule select 1 8 schedules See description in Word 1 Bit 4 y Schedule Select bit 8 Channel 1 Binary schedule select 1 8 schedules See description in Word 1 Bit 4 Set this bit to O for normal operations Set this bit to 1 to bypass the system Pin Returned2. Bit default status is 0 If this bit is 1 signifies that the weld was not set down relative to the learned schedule and the weld is ep qa U O gt D 3 O DF fed gt D suspect For specific information generate a user message C Schedule Report bit 1 Channel 1 E OUT 6 Bit is set to 1 when the weld pin is at returned position fully extended Suggest generating a fault if the input is O for one second when the upper electrode is returned and the welded part has been removed or an un welded part is present and binding on the pin TE E OUT 5 2 Wald Proceed Channel Bit is set to 1 when the fastener is in the correct orientation and the projections are against the stamping Bit is reset to O when the pin is returned Suggest generating a fault if you advance the upper electrode and the input is O for 1 5 seconds Bit is set to 1 when the weld performed matches the learned schedule comparing Set Down and Set Down Sigma Bit is reset to 0 after approx 0 5 seconds Generate a user fault if the weld is completed and the input is 0 See Set Down Alarm and Set Down Sigma Alarm below OUT 8 3 eld Accept Channel 2 aN almlolo wl gt Nolan R olr gt nn T i 3 D lt JE JEJA gt A Pp A S e o S o S le 53 U 3 U o B 5 8 s g D lt 1g ES w S o D om e a O Ww Oo lt v lt fo ow o wo l ole o lt
3. Weld Proceed and Weld Accept outputs are forced ON Note May allow a fastener in the incorrect condition to be welded parts should be 100 inspected if this bit is set to 1 If assigned for Digital I O configurations or enabled for industrial communications set this bit to 1 when the Weld Proceed Position is 1 weld pressure has been achieved and approx 100 ms before passing weld current The bit should Disabled Remote Bypass Channel 2 N Weld start Input Channels remain set to 1 for 50 ms or longer and reset to 0 before the next weld If disabled Digital I O or not enabled industrial communication false triggering of PASS SUSPECT is possible by loading parts or applying weld pressure Ensure that the weld pin is returned Select Channel 2 and the schedule to be learned either manually or using the Schedule Select bits below C D E F if using DeviceNet Profibus or EtherNet IP Set this bit to 1 for 50 ms or longer to IN 4 1 Remote Learn Channel 2 activate the Learn mode Note If the selected schedule changes or is turned OFF before the Learn process is complete the Learn will be aborted Set this bit to 1 if using Weld Start Input Binary schedule select 1 8 schedules Before you start the weld select the schedule desired by setting the corresponding m gt i D lt D Weld Start Enable Channel 2 C Schedule Select bit 1 Channel 2
4. v BACE HEST CH1 CH2 yy NEXT NG SENSOR CALIBRATE so SENSOR CALIBRATE _ PLP tN eee ua BACK NEXT Yy a Assignment Auto Detect Advanced Digital Outputs Assignment Output 4 8 Learn Active Rene Output 3 7 Setdown Sigma Max Consecutive Fails 3 ge Rese The ht T No of th a Default 11111 Language English DeviceNet Profibus address is 63 Miscellaneous No Presets A If equipped Calibrate Channel 1 Calibrate Channel 2 Screen ONE CHI lt UNTITLEDT 1 20 Highlight DONE then press READY SETUP WIZARD Fence HELP Jf SUSPECT 1 Configuration EADY 2 Sensor Calibration Exit Wizard Calibrate Channel t Calibrate Channel 2 OUTPUT SETUP Other OUTPUT SETUP Output Type HPH Option Output Type NO Sets Learn Setup minimum learn welds to 2 Default BALE HEST BACE HEST SETUF WIZAFD HELF 1 Configuration 2 Sensor Calibration a Learn Exit Wizard
5. N binary bits to 1 Leave the bits at 1 until the weld has been completed Schedule Select bit 2 Channel 2 Binary schedule select 1 8 schedules See description in Word 1 Bit 12 Schedule Select bit 4 Channel 2 Binary schedule select 1 8 schedules See description in Word 1 Bit 12 x Se E F Schedule Select bit 8 Ol Channel 2 Binary schedule select 1 8 schedules See description in Word 1 Bit 12 _ _ _ _ _ _ _ _ _ _ fe Q Notes for STEP 3 and STEP 4 DeviceNet Profibus EtherNet IP 6 bytes inputs 2 bytes outputs Communication Rate Auto Baud Refer to the Binary Schedule Select table in the upper right hand corner of this page STEP Program the SE2 Outputs and Monitoring Device Inputs For all configurations Digital DeviceNet Profibus EtherNet IP Digital Network Communic spo vee Description Monitoring Device Input Programming Considerations Communication Word Byte Bit OUT 2 Pin Return Channeli Bit is set to 1 when the weld pin is at returned position fully extended Suggest generating a fault if the input is O for one second when the upper electrode is returned and the welded part has been removed or an un welded part is present and binding on the pin O 1 NotUsed DE OUT 1 2 Weld Proceed Channeli Bit Is set to 1 when the fastener is in the correct orientation and the projecti
6. gt READY PASS SUSPECT DeviceNet Profibus or EtherNet Rs ako Release pin Is 0 4 V lt Is PRP voltage between Odi and 1547 If the learn sequence of a previously learned schedule fails the previous schedule is reloaded E HANNEL 1 YES f Learn another schedule YES YES NO SE2 Default Parameters Menu Submenu Parameter Default Value ww Ses Presets ww Ses Weld Pro Pos oe Set Down 45 35 Schedules Select Edit Set ec 5 35 The Weld Start Input has been disabled NEXT INFUT SETUP Digital I O Input Type CALIBRATION cmon Depress pin to position Is SPAN voltage PRP voltage 2 2 V Is there a 2 difference between PRP and SFAH voltages Schedule Set Down Se Down Sigma __ PRP PRP Tol Ratio Ratio WSI Time Marker a eres aM Presets Min Learn Welds gt Welds Learn Setup meaw eS SE eoe SS A l Ch Bypass YES YES Learn another DeviceNet z channel INFUT SETUP Profibus or EtherNet NO BACE HEST Input Type Auto Detect CALIBRATION 1 424 CALIBRATION Calibration failed See OQuners Manual for sensor CALIBRATION COMPLETE setup INPUT SETUP BACK NEXT Input Type ets Learn Set NUMBER OF ASSEMBLIES Set l P Does any assembly require e veer more than one schedule per welds to 1 channel Last Weld Into FRE iH FTF CW WFP CW
7. Active CH 1 Suggested 4 pin female Blue 0 VDC 0 VDC Outputs Black Output 4 Weld Accept CH 1 CH1 INPUT connector Unused Unused N A 4 pin male White Input 1 Weld Start CH 1 Required Inputs Blue 0 VDC 0 VDC Black Input 2 Remote Learn CH 1 2 CH2 OUTPUT Brown Output 6 Pin Returned CH 2 connector White Output 7 Learn Active CH 2 Suggested Channel 1 Suggested Required if equipped Suggested if equipped N 4 pin female Blue 0 VDC 0 VDC a Outputs Black Output 8 Weld Accept CH 2 Suggested if equipped amp CH2 INPUT connector 1 Unused N A O 4 pin male 2 White Input 3 Weld Start CH2 Required if equipped Inputs 3 Blue 0 VDC 0 VDC 4 Remote Learn CH 2 Suggested if equipped Wire Color Black Blue Shield White DeviceNet Connector Front View Pin 1 Signal Description Negative bus supply voltage CAN low bus line Cable shield CAN high bus line Positive bus supply voltage OIAIOOJN 5V Bus Output 5 V termination power isolated Negative RxD TxD RS485 level Internally connected to the Communication Housing Cable Shield Module protective earth via cable shield filters according to the PROFIBUS standard Wire Color AET White Green TX RX Pi Signal Description 279 Unused E 3 4 5 5 V termination power isolated Negative RxD TxD RS485 level U TAR RX TX Unused Unused RX TX 7 Unused Unused a Import
8. ELECTAODE SCH1 lt UNTITLEDI gt 0 81 oli ASS Process ae SMART ELECTRODE 2 SETUP WIZARD Button Number Assignment STEP 5 Configuration STEP 6G Sensor Calibration STEP 7 E START START SETUP WIZARD HELF n Eea HELF Channel Previous Navigation Select Enter Select Menu Buttons Button Button Button Use Arrows to choose or change Checkmark to select or SETUP WIZARD enter aiii Ba i t Configuration 2 Sensor Calibration 3 Learn HISCELANEDS Exit Wizard Taema 1 Configuration Arrows to choose or change gt Sensor Calibration Checkmark to select or Z Learn enter Exit Wizard ck e Channel Select Button Toggles between Channel 1 and 2 if equipped See Displayed Channel Number in the picture above SETUP WIZARD HELF Use 1 Configuration Arrows to choose or change 2 Sensor Calibration Checkmark to select or This screen is displayed for Learn enter dual channel configurations Exit Wizard ns c For single channel configurations only Learn Channel 1 will be visible Previous Menu Button Takes you back to the previous menu or to the Main Menu SENSOR CALIBRATE SENSOR CALIBRATE Calibrate Channel 1 Or Calibrate Channel 1 Calibrate Channel 2 COONEY DONE V Highlight DONE then press l e Navigation Buttons Navigate up and down the list of available menus and parameters MISCELLANE
9. OUS i BACK NEXT Language English WERSCHIEDENE Sprache Sentech LEARN Learn Channel 1 Learn Channel 2 4 Select Enter Button Press this button to select the highlighted selection DeviceNet Profibus or EtherNet IP YES Digital 1 0 BACE HEST Button Number Assignment The numeric value assigned to each button is printed in the lower right hand corner of the button The system automatically switches between regular use of buttons and their numeric assigned values for password entry only BACK NEXT CALIBRATION LEARN Press START to begin If calibrating Channel 2 the number changes to 2 calibration System is ready Select schedule and learn signature Select Schedule SUMTITLEDI gt 2 lt UNTITLED2 gt 3 UNTITLED S gt lt UNTITLED 4 gt CALIBRATION Digital I O EtherNet IP MISCELLANEOUS Devicehet Address COMM Rate Auto baud Through logic select the desired schedule for the channel then pulse the remote learn bit to activate Learn mode Refer to STEP 3 on the other page Ensure the pin is in the Pin MISCELLANEOUS Return Position Ethernet IF HAC eho oto ooo COMM Rate Auto baud NEXT MISCELLANEOUS Profibus Address COMM Rate Auto baud LEARH 03 LEARN INFO 4 ZCH 1 UNTITLED Fail on WFF Tolerance a LEARN Fail on SO Tolerance a INFO poo LEARN
10. STEP 1 Install the SE2 System Before starting the setup procedure for your SE2 System refer to the SE2 User s Manual supplied with your system to Mount the SE2 System components Controller Module Sensing Module Electrode Establish the Air Service Connection SMART u re I Interconnect all the SE2 System components Controller Module Sensing Module Electrode coordinated White cells are applicable to all configura Note In STEPS 2 3 and 4 that follow table cells are color tions Digital I O DeviceNet Profibus EtherNet IP STEP 2 Wire the SE2 System all configu rations Establish the network communication connections for DeviceNet Profibus EtherNet IP configurations only Power requirements 24VDC 10 220mA with I O in the sinking mode e PNP NPN or Auto Detect inputs 2 per channel 24VDC 10 e PNP or NPN outputs 4 per channel 24VDC 10 Max 220 mA Controller Module Top View centerline Centered on Solutions Connector M12 Micro Pin Wire Color POWER connector Description Function 24VDC 24 VDC Required 5 pin male 2 White Output 5 Weld Proceed CH 2 Required if equipped Power Connection 3 Blue 0 VDC 0 VDC Required 4 Output 1 Weld Proceed CH 1 Required Equipment GND Equipment GND Required CH1 OUTPUT Brown Output 2 Pin Returned CH 1 Required connector White Output 3 Learn
11. ant If power connector is 4 pin the controller case needs to have an equipment GND attached b For network communication DeviceNet Profibus EtherNet IP only the power connection is required Pins 1 3 and 5 are used c By changing the setup in the Advanced menu you can select NPN output function see Main Menu gt Advanced gt Digital Outputs gt Output Type d There are two inputs per channel that are configurable with three options to choose from They can be assigned to Remote Learn Remote Bypass or Weld Start under the Main Menu gt Advanced gt Digital Inputs gt Input Assignment STEP 3 Program the SE2 Inputs and Monitoring Device Outputs For all configurations Digital DeviceNet Profibus EtherNet IP Digital Network Communication SE2 Buia Bit Description Monitoring Device Output Programming Considerations Set this bit to O for normal operations Set this bit to 1 to bypass the system Pin Returned Weld Proceed and Weld Remote Bypass Channel 1 Accept outputs are forced ON Note May allow for a fastener in the incorrect condition to be welded parts should be 100 inspected if this bit is set to 1 If assigned for Digital I O configurations or enabled for industrial communications set this bit to 1 when the Weld Proceed Position is 1 weld pressure has been achieved and approx 100 ms before passing weld current The bit should Oo 3 O A O Disabled 1
12. ee ck Activates Learn mode and resets the counter BACK NEXT BACK NEXT CALIBRATION Please wait while the sensor sets PRP INFO Perform welds Typically 1 or 2 out of 5 welds are required to learn WELO START INPUT YES Oo wou plan on using the held Start Input NG BACK HEAT NO The Weld Start Input ts YES Bettie eto a eT enabled Provide necessary E a wiring and logic for use ya KOI ov BACK NEXT NEXT NO WELD START INPUT ASS Will loading and unloading of the part mowe the pin Digital I O A NEST INFUT ASSIGNMENT INFUT ASSIGNMENT NO Remote Learn Input Zid Remote Learn In but Zid WELO START INPUT Remote Bypass able Remote Bypass Weld Start Weld Start TAREE INFO LEARN 1 0274 SCH1 lt UNTITLEDI ge SCH1 lt UNTITLEDI gt LEARN LEARN INFO INFO CALIBRATION 4 95 With no part depress pin Piloted projection down fastener Hold it in that position Press V4 Mon Piloted projection up SET SPAN Close gun or manually push pin using the _ SETUP WIZARD HELP Activates Lea Learn mode and resets the counter Note orientation of projections on fastener t Confiquration 2 Sensor Calibration 3 Learn Exit Wizard Perform welds Typically 1 or 2 out of 5 welds are required to learn CALIBRATION Please hold the pin while the sensor Spans CHANNEL 1 ri Learn Sequence Failed SICH1 lt UNTITLEO1
13. erface This ignores the final welded position of the fastener p gt eb t E con old Cc O A A PN D O E a Not Used Not Used Not Used Not Used Not Used Not Used BINARY SCHEDULE SELECT A Binary Bit 1 2 Schedule 1 Schedule 2 Schedule 3 Schedule 4 Schedule 5 Schedule 6 Schedule 7 Schedule 8 maron p A m Fog taa a arj Tah Tapped Ask us about the SE2 View Software Indicates trends for Weld Proceed and Set Down Captures information for all eight schedules e Can be used to back up schedules OEM and Advanced Parameters Bia LS ie iho E E sm E Tie CP ea Daa og en E Hoe E ze x o SE2 System is protected by U S patents 6 576 859 6 750 419 6 906 279 7 282 664 7 564 005 with other U S and foreign patents pending CenterLine Windsor Limited 655 Morton Dr Windsor ON N9J 3T9 P O Box 321187 Detroit MI 48232 1187 Toll Free 800 268 8330 e Can 519 734 8330 e U S 313 961 3731 e Fax 519 734 2006 Email info cntrline com www cntrline com eentenine Copyright 2009 CenterLine Windsor Limited SE2 QS PR 1 0 2 10 09 ae 7A a Nien CenterLine Windsor Limited 655 Morton Dr Windsor ON N9J 3T9 P O Box 321187 Detroit MI 48232 1187 Toll Free 800 268 8330 Canada 519 734 8330 U S 313 961 3731 Fax 519 734 2006 Email info cntrline com www cntrline com SMART
14. ese bits should correspond to the currently selected SE2 schedule for channel 2 Schedule Report bit 2 Channel 2 Schedule select handshake information These bits should correspond to the currently selected SE2 schedule for channel 2 m O ST D SL iq PI 0 TO O _ or D it 4 Channel 2 it 8 Channel 2 Schedule select handshake information These bits should correspond to the currently selected SE2 schedule for channel 2 Schedule select handshake information These bits should correspond to the currently selected SE2 schedule for channel 2 Bit default status is 0 it is set to 1 when the Pin Return and Weld Proceed have been bypassed using the controller interface Note May allow for a fastener in the incorrect condition to be welded parts should be 100 inspected if this output is ON Bit default status is 0 it is set to 1 when the Weld Accept has been bypassed using the controller interface This ignores the final welded position of the fastener F Not Used Not Used Not Used Not Used Not Used Not Used Bit default status is 0 it is set to 1 when the Pin Return and Weld Proceed have been bypassed using the controller interface Note May allow for a fastener in the incorrect condition to be welded parts should be 100 inspected if this output is ON Bit default status is 0 it is set to 1 when the Weld Accept has been bypassed using the controller int
15. l als on ce alg S y r A J D Oo 5 2 3 2 o I0 o 10 E N ES hm Bs o D N ot Used ot Used Bit is set to 1 when the SE2 is in Learn mode The input will reset to 0 after a successful learn if the schedule selection is changed or turned OFF before Learn is complete or when power is cycled Suggest generating a fault if the input is 1 after Max Learn Welds number is reached in Learn Setup default is 5 See Main Menu gt Advanced gt Learn Setup gt Max Learn Welds elected Schedule not Learned Channel 2 Bit default status is 0 it is set to 1 to inform when the selected schedule has not been learned ot Used EERS Bit default status is 0 it is set to 1 if Set Down Sigma is ON in the schedule and the Max Consecutive Fails value is reached default is 3 See Main Menu gt Advanced gt Setdown Sigma gt Max Consecutive Fails For specific information generate a user message OUT 7 7 Z E ZZ N om 5 gt g 4 O y D 5 5 2 N N U q O O Z z o Q 3 fad gt D 3 O gt fad gt D N A NotUsed BSU ee eee Bit default status is 0 If this bit is 1 signifies that the weld was not set down relative to the learned schedule and the weld is Set Down Alarm Channel 2 suspect For specific information generate a user message C Schedule Report bit 1 Channel 2 Schedule select handshake information Th
16. ons are against the stamping Bit is reset to 0 when the pin is returned Suggest generating a fault if you advance the upper electrode and the input is O for 1 5 seconds Bit is set to 1 when the weld performed matches the learned schedule comparing Set Down and Set Down Sigma Bit is reset to 0 after approx 0 5 seconds Generate a user fault if the weld is completed and the input is 0 See Set Down Alarm and Set Down Sigma Alarm below OUT 4 3 eld Accept Channel 1 Not Used aaa 5 Not Used E Bit is set to 1 when the SE2 is in Learn mode The input will reset to 0 after a successful learn if the schedule selection is changed OUT 3 Learn Active Channel 1 or turned OFF before Learn is complete or when power is cycled Suggest generating a fault if the input is 1 after Max Learn Welds number is reached in Learn Setup default is 5 See Main Menu gt Advanced gt Learn Setup gt Max Learn Welds Selected Schedule not Learned Channel 1 Bit default status is 0 it is set to 1 to inform when the selected schedule has not been learned Not Used M aa eee ea Bit default status is 0 it is set to 1 if Set Down Sigma is ON in the schedule and the Max Consecutive Fails value is reached Set Down Sigma Alarm Channel 1 default is 3 See Main Menu gt Advanced gt Setdown Sigma gt Max Consecutive Fails For specific information generate a user message A Not Used
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